Swifts Cable Tray
Swifts Cable Tray
Swifts Cable Tray
cable tray
the established leader
DESIGN NOTES
Selecting the right finish 114-119
Finishes 120-123
Installation of services 124-131
Structural support characteristics 132-139
Packaging, handling, storage and safety 140-141
Relevant British Standards 142-143
1
Swifts cable tray... ®
NEW universal
bracket...
ultimate versatility
ty
Overcome obstacles and challenges es
on-site with the NEW universal
bracket. One innovative bracket...
endless possibilities
See p. 4 to find out more...
2
Quick fit... money saving! Time-saving
Swifts cable tray, as with all of Legrand’s cable management systems, features innovations
a number of time-saving innovations that not only save time on-site but also reduce man
save money: hours and energy usage
• Integral coupler system on all fittings on site, including fewer
• ‘Easi-clip’ fast-fit connection for MRF tray to Swiftrack channel support components for improved
• Unique adjustable bends assembly times
• Quick-fit couplers available for straight lengths on MRF and SRF tray systems
PRODUCT RANGES
SS - LIGHT DUTY MRF - MEDIUM DUTY SRF - HEAVY DUTY XRF - EXTRA HEAVY DUTY
Tray depth: 12 mm Tray depth: 25 mm Tray depth: 50 mm Tray depth: 80 mm
(for 50 - 225 mm widths) Finishes: Finishes: Finishes:
18 mm G (hot dip galvanised) G (hot dip galvanised) G (hot dip galvanised)
(for 300 mm width and above) D (deep galvanised) D (deep galvanised) D (deep galvanised)
Finishes: PG (pre-galvanised) PG (pre-galvanised) S (stainless steel)
G (hot dip galvanised) S (stainless steel) S (stainless steel)
PG (pre-galvanised) E (powder coated) E (powder coated)
S (stainless steel)
3
Swifts cable tray... ®
ultimate versatility
Overcome obstacles and challenges on-site with the NEW universal bracket. Designed for
use with SRF or MRF cable tray, the universal bracket is a must-have for any toolkit. This
simple, innovative addition to the range offers true versatility when faced with demanding
site conditions.
A simple,
versatile
solution to
on-site
fabrication
4
One innovative bracket... endless confi
figurations
gurations
The NEW universal bracket can be hand folded, bent, split or hinged
inged
to offer a multitude of functions. The unique design provides
the flexibility to cope with demanding on-site requirements.
Supplied with ‘quick bolt fasteners’ and driver tool.
Use in conjunction with the NEW universal fishplate to add additional
ditional
support and cable protection.
Snap and fold bracket Snap and hinge Fold or bend bracket
to create a flange bracket to create to desired angle. For
internal or external risers from wider installations add a fishplate
-90 to +90 degrees for additional support
5
Legrand - global strength
built on local knowledge
With a 15% share of the global market, the Legrand Group is
the world specialist in cable management systems… and with
our established Swifts, Salamandre and Arena-Walsall ranges,
our cable management division has a firm leadership position
in the UK.
Sustainable development
From design through to manufacturing, the Legrand Group
selects materials and processes that respect people and
the environment.
• Efficient and environmentally aware product design
• Product functions that help to avoid energy waste
• Management of manufacturing and logistics sites
• Integration of environmental concerns and ISO 14001
procedures at the Group’s global sites. *
* 84% of sites are ISO 14001:2004 accredited including all UK sites.
Legrand in the UK -
powered by specialists
In the UK Legrand has developed a customer focused
structure which harnesses the power of its market
leading specialist brands to deliver innovative,
integrated solutions for every phase of construction.
6
Quality assured UK manufacturing
Swifts cable management ranges have been designed and manufactured at our
Scarborough (UK) site since the 1960’s. And with its own in-house galvanising
facility, every product is finished to the highest possible standard following
strict quality control guidelines.
Legrand Electric holds ISO 9001 : 2008 Quality Assessment Registrations from
Intertek Systems Certification UK and Bureau Veritas
Registered
Reg no. 10042065
7
Legrand - the cable
management experts
Trusted for installations large and small
Swifts cable tray has been tried and tested in installations of all sizes
throughout the UK and beyond, from light duty requirements in small
commercial buildings through to extra heavy duty installations in refineries
and heavy industry applications.
Ling Au Nuclear Plant - China Tyne Tunnel - UK Diwan Al Amiri Utility Building - Qatar
Dukhan Facilities Upgrade - Qatar National Convention Centre Tianjin Electronics Plant - China
Car Park - Qatar
Clare Offshore Platform - Shetlands
Eggborough Power Station - UK
8
Specification data for Intergraph, AVEVA and Bentley engineering
software systems
As part of our ongoing commitment to customer support, Legrand’s Swifts cable ladder and cable tray
ranges are now integrated into the following plant design modelling systems :
• Intergraph’s PDS and Smartplant 3D
• AVEVA’s PDMS
• Bentley Systems’ BBES and BRCM
For many industries, achieving higher production goals within budget constraints and strict regulatory
requirements is a challenging prospect. Applying engineering software allows for a high quality, fast-build,
maintainable system which offers full workflow managed integration across the entire project enterprise.
Using a library of intelligent Swifts cable ladder and cable tray product models inside a highly productive 3D
design software system allows design teams to produce accurate and efficient cable management routing
schemes, plans and procurement lists as a fully integrated
part of the overall plant design.
Key benefits include :
• Whole plant lifecycle from FEED (Front End
Engineering Design), detailed design and construction
through to handover, full operation and beyond
• Database driven applications manage all of the
engineering information in one location
• Intelligent rules and relationships including clash
detection features
• High project visibility and review functionality
creating more efficient and productive operations
• High performance 3D visuals giving interactive
walkthrough and realism features
• Making the best use of global design teams
leading to concurrent engineering
9
PRODUCT
SELECTION
IN THIS SECTION
SWIFTS CABLE TRAY SYSTEMS
Selection charts 12-15
SS light duty cable tray
Straight lengths 16
Flat bends 16
Inside, outside and adjustable risers 16-17
Equal tees 17
4 way crosspieces 17
Straight reducers 17
MRF medium duty return flange cable tray
Straight lengths 18
Couplers sets 18
Universal bracket 18
Universal fishplate 18
Flat and adjustable bends 19
Inside and outside risers 19
Adjustable and extra long adjustable risers 19
Equal and unequal tees 19
4 way crosspieces 19
Straight reducers 19
SRF heavy duty return flange cable tray
Straight lengths 20
Couplers sets 20
Universal bracket 20
Universal fishplate 20
Flat and adjustable bends 21
Inside and outside risers 21
Adjustable and extra long adjustable risers 21
Equal and unequal tees 21
4 way crosspieces 21
Straight reducers 21
SRF to MRF straight reducers 21
XRF extra heavy duty return flange cable tray
Straight lengths 22
Couplers sets 22
Flat bends 22
Inside and outside risers 23
Equal and unequal tees 23
4 way crosspieces 23
Straight reducers 23
Supports 24
Ancillary items and covers 25
Fasteners 26
SWIFTRACK CHANNEL SUPPORT SYSTEM
Channels and channel nuts 27
Cantilever arms 28
Framework brackets, clamps and accessories 29-30
Standard fixings and fasteners 31-32
CEILING SUPPORT SYSTEM
Heavy duty 33
11
Swifts® SS light duty and MRF medium duty
cable tray systems
SS LIGHT DUTY
TRAY COUPLERS FITTINGS
Widths Straight Coupler sets Universal 90° Flat Adjustable 90° Inside 90° Outside Adjustable
(mm) lengths F = finish bracket bends(1) bends risers risers risers
(3 m) F = finish F = finish F = finish F = finish F = finish F = finish
F = finish
100 SSL 100 F – – SSB 100 F – SSIR 100 F SSOR 100 F SSAR 100 F
150 SSL 150 F – – SSB 150 F – SSIR 150 F SSOR 150 F SSAR 150 F
225 SSL 225 F – – SSB 225 F – SSIR 225 F SSOR 225 F SSAR 225 F
300 SSL 300 F – – SSB 300 F – SSIR 300 F SSOR 300 F SSAR 300 F
100 MRFL 100 F MRFC F MRFUB F MRFB 100 F MRFAB 100 F MRFIR 100 F MRFOR 100 F MRFAR 100 F
150 MRFL 150 F MRFC F MRFUB F MRFB 150 F MRFAB 150 F MRFIR 150 F MRFOR 150 F MRFAR 150 F
225 MRFL 225 F MRFC F MRFUB F MRFB 225 F MRFAB 225 F MRFIR 225 F MRFOR 225 F MRFAR 225 F
300 MRFL 300 F MRFC F MRFUB F MRFB 300 F MRFAB 300 F MRFIR 300 F MRFOR 300 F MRFAR 300 F
450 MRFL 450 F MRFC F MRFUB F MRFB 450 F – MRFIR 450 F MRFOR 450 F MRFAR 450 F
600 MRFL 600 F MRFC F MRFUB F MRFB 600 F – MRFIR 600 F MRFOR 600 F MRFAR 600 F
750 MRFL 750 F MRFC F MRFUB F MRFB 750 F – MRFIR 750 F MRFOR 750 F MRFAR 750 F
900 MRFL 900 F MRFC F MRFUB F MRFB 900 F – MRFIR 900 F MRFOR 900 F MRFAR 900 F
(1) 60°, 45° and 30° angles need to have angle included in order code, ie. MRFB 300 60 G
12
FITTINGS Key : selecting SS light duty fittings
Equal tees Unequal tees 4 way Straight Replace the letters shown in red with your choice from the following options :
F = finish B = branch crosspieces reducers A = Angle (°) : 60, 45 and 30 (90 standard and does not need to be included in
F = finish F = finish K = reduced
width order code)
F = finish F = Finish : G (hot dip galvanised after manufacture),
PG (pre-galvanised steel), S (stainless steel)
No unequal tees K = Narrowed width when using a reducer (mm) :
are available on
SS light duty K 50, 75, 100, 150, 225
W
SST 50 F – SSX 50 F – For 50–225 mm widths – 12 mm depth
For 300 mm – 18 mm depth
SST 300 F – SSX 300 F SSR 300 K F Inside riser. See p. 16 Flat bend. See p. 16
13
Swifts® SRF heavy duty and XRF extra heavy duty
cable tray systems
100 SRFL 100 F SRFC F SRFUB F SRFB 100 F SRFAB 100 F SRFIR 100 F SRFOR 100 F SRFAR 100 F
SRF HEAVY DUTY
150 SRFL 150 F SRFC F SRFUB F SRFB 150 F SRFAB 150 F SRFIR 150 F SRFOR 150 F SRFAR 150 F
225 SRFL 225 F SRFC F SRFUB F SRFB 225 F SRFAB 225 F SRFIR 225 F SRFOR 225 F SRFAR 225 F
300 SRFL 300 F SRFC F SRFUB F SRFB 300 F SRFAB 300 F SRFIR 300 F SRFOR 300 F SRFAR 300 F
450 SRFL 450 F SRFC F SRFUB F SRFB 450 F – SRFIR 450 F SRFOR 450 F SRFAR 450 F
600 SRFL 600 F SRFC F SRFUB F SRFB 600 F – SRFIR 600 F SRFOR 600 F SRFAR 600 F
750 SRFL 750 F SRFC F SRFUB F SRFB 750 F – SRFIR 750 F SRFOR 750 F SRFAR 750 F
900 SRFL 900 F SRFC F SRFUB F SRFB 900 F – SRFIR 900 F SRFOR 900 F SRFAR 900 F
(1) 60°, 45° and 30° angles need to have angle included in order code, ie. SRFB 300 60 G
(2) Extra long adjustable risers also available. Code as adjustable riser and insert X. Example : SRFAXR W F (p. 21)
100 XRFL 100 F XRFC F – XRFB 100 F – XRFIR 100 F XRFOR 100 F –
150 XRFL 150 F XRFC F – XRFB 150 F – XRFIR 150 F XRFOR 150 F –
225 XRFL 225 F XRFC F – XRFB 225 F – XRFIR 225 F XRFOR 225 F –
300 XRFL 300 F XRFC F – XRFB 300 F – XRFIR 300 F XRFOR 300 F –
450 XRFL 450 F XRFC F – XRFB 450 F – XRFIR 450 F XRFOR 450 F –
600 XRFL 600 F XRFC F – XRFB 600 F – XRFIR 600 F XRFOR 600 F –
(1) 60°, 45° and 30° angles need to have angle included in order code, ie. XRFB 300 60 G
14
FITTINGS Key : selecting SRF heavy duty fittings
Replace the letters shown in red with your choice from the following options :
Equal tees Unequal tees 4 way Straight
F = finish B = branch crosspieces reducers A = Angle (°) : 60, 45 and 30 (90 standard and does not need to be included in
F = finish F = finish K = reduced order code)
width B = Branch width (mm) : 75, 100, 150, 225, 300, 450, 600, 750, 900
F = finish
F = Finish : G (hot dip galvanised after manufacture), D (deep galvanised
steel), PG (pre-galvanised steel), S (stainless steel),
K
E (powder coated)
B
K = Narrowed width when using a reducer (mm) :
75, 100, 150, 225, 300, 450, 600, 750
SRFT 75 F SRFUT 75 B F SRFX 75 F –
XRFT 600 F XRFUT 600 B F XRFX 600 F XRFR 600 K F Inside riser. See p. 23 Flat bend. See p. 22
15
Swifts® SS light duty cable tray 12
lengths and fittings or
18
Straight length
SSL 300 PG
Straight length
SSL 300 PG
Additional gauges and finishes available Key : selecting SS light duty fittings. Replace the letters shown in red
to special order with your choice from the following options :
W = Widths (mm) : 50, 75, 100, 150, 225, 300
A = Angle (°) : 60, 45 and 30 (90 does not need to be included in order code)
Contact us on +44 (0) 845 605 4333 F = Finish : G (hot dip galvanised after manufacture)
PG (pre-galvanised), S (stainless steel)
16
Swifts® SS light duty cable tray 12
lengths and fittings or
18
Straight length
SSL 300 PG
Straight length
SSL 300 PG
Key : selecting SS light duty fittings. Replace the letters shown in red
with your choice from the following options :
Additional gauges and finishes available W = Widths (mm) : 50, 75, 100, 150, 225, 300
to special order A = Angle (°) : 60, 45 and 30 (90 does not need to be included in order code)
F = Finish : G (hot dip galvanised after manufacture)
PG (pre-galvanised), S (stainless steel)
Contact us on +44 (0) 845 605 4333 K = Narrowed width when using a reducer (mm) :
50, 75, 100, 150, 225
17
Swifts® MRF medium duty return flange cable tray
lengths and fittings
25
Universal bracket
MRFUB S
90° bend
90° inside riser MRFB 300 PG
MRFIR 300 PG
18
Swifts® MRF medium duty return flange cable tray
lengths and fittings (continued)
25
90° bend
90° inside riser MRFB 300 PG
MRFIR 300 PG
1 MRFB W A F 60°, 45° and 30° bends 1 MRFAXR W F Extra long adjustable risers
(inside or outside)
For 50-300 mm wide,
adjustable bends can The extra long adjustable riser can be used
also be used as an inside or outside riser for any angle
For technical information, up to 90°
see p. 50-51 For technical information,
see p. 56
1 MRFAB W F Adjustable bends
50-300 mm wide only
For technical 1 MRFT W F Equal tees
information, see p. 52-53 For technical information,
see p. 57
1 MRFIR W F 90° inside riser
For technical information,
see p. 54
1 MRFUT W B F Unequal tees W
For technical information,
1 MRFIR W A F 60°, 45°, 30° inside riser see p. 58-59
For technical information, B
W
see p. 54
1 MRFX W F 4 way crosspieces
1 MRFOR W F 90° outside riser For technical information,
For technical information, see p. 60
see p. 54
Key : selecting MRF medium duty fittings. Replace the letters shown
in red with your choice from the following options :
W = Widths (mm) : 50, 75, 100, 150, 225, 300, 450, 600, 750, 900
A = Angle (°) : 60, 45 and 30 (90 does not need to be included in order code)
B = Branch width (mm) : 50, 75, 100, 150, 225, 300, 450, 600, 750
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated)
K = Narrowed width when using a reducer (mm) :
50, 75, 100, 150, 225, 300, 450, 600, 750
19
Swifts® SRF heavy duty return flange cable tray
lengths and fittings
50
Universal bracket
SRFUB PG
Straight length Straight length
SRFL 300 PG SRFL 300 PG
90° bend
SRFB 300 PG
90° inside riser
SRFIR 300 PG
20
Swifts® SRF heavy duty return flange cable tray
lengths and fittings (continued)
50
90° bend
SRFB 300 PG
90° inside riser
SRFIR 300 PG
Key : selecting SRF heavy duty fittings. Replace the letters shown
in red with your choice from the following options :
W = Widths (mm) : 75, 100, 150, 225, 300, 450, 600, 750, 900
A = Angle (°) : 60, 45 and 30 (90 does not need to be included in order code)
Additional gauges and finishes available B = Branch width (mm) : 75, 100, 150, 225, 300, 450, 600, 750
to special order F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated)
Contact us on +44 (0) 845 605 4333 K = Narrowed width when using a reducer (mm) :
75, 100, 150, 225, 300, 450, 600, 750
21
Swifts® XRF extra heavy duty return flange cable tray
lengths and fittings
80
Straight length
XFRL 300 G
Straight length
XRFL 300 G
Additional gauges and finishes available Key : selecting XRF extra heavy duty fittings. Replace the letters shown
to special order in red with your choice from the following options :
W = Widths (mm) : 100, 150, 225, 300, 450, 600
A = Angle (°) : 60, 45 and 30 (90 does not need to be included in order code)
Contact us on +44 (0) 845 605 4333 F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), S (stainless steel)
22
Swifts® XRF extra heavy duty return flange cable tray
lengths and fittings (continued)
80
Straight length
XFRL 300 G
Straight length
XRFL 300 G
Key : selecting XRF extra heavy duty fittings. Replace the letters shown
in red with your choice from the following options :
W = Widths (mm) : 100, 150, 225, 300, 450, 600
Additional gauges and finishes available A = Angle (°) : 60, 45 and 30 (90 does not need to be included in order code)
to special order B = Branch width (mm) : 100, 150, 225, 300, 450
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), S (stainless steel)
Contact us on +44 (0) 845 605 4333 K = Narrowed width when using a reducer (mm) :
100, 150, 225, 300, 450
23
Swifts® cable tray supports
SS light duty, MRF medium duty, SRF heavy duty, 12
XRF extra heavy duty
or
25 50 80
18
LCA 300 G
LCB 150 G
Overhead hangers
Supplied singly without fasteners
Support horizontal runs of lightly loaded
tray up to 150 mm wide from 1 STB 450 F 450 mm
overhead structures 1 STB 600 F 600 mm
Use M10 1 STB 750 F 750 mm
threaded rod 1 STB 900 F 900 mm
For technical
information,
see p. 92
1 OH 50 F 50 mm
1 OH 75 F 75 mm
1 OH 100 F 100 mm
1 OH 150 F 150 mm
Key : selecting supports. Replace the letters shown in red with your
choice from the following options :
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), PG (pre-galvanised)
S (stainless steel), E (powder coated)
24
Swifts® cable tray ancillary items
12
and covers or
18
25 50 80
SS light duty, MRF medium duty, SRF heavy duty,
XRF extra heavy duty
Earth continuity
PTFEB
25
Swifts® cable tray fasteners
SS light duty, MRF medium duty, SRF heavy duty, 12
XRF extra heavy duty
or
25 50 80
18
QBF
RC08
RB0620
RBGO612
TR08 RWG06
RB0620 S
Roofing washers
500 RWG06 M6 hot dip galvanised
26
Swiftrack channel support system
channels and channel nuts
PN101
SC400 3M
SC410 3M SC403 3M PN102 PN100
SC401 3M
27
Swiftrack channel support system
cantilever arms
SA756
SA762
SA772
LCA 300 PG
SA792
SA752
SA757
Pack Cat. Nos. Cantilever arms Pack Cat. Nos. Cantilever arms (continued)
In addition to the cantilever arms listed, there Cantilever arms,
are many other specialist support brackets double channel
for use with cable ladder
Two bolt fixing with extra support
These are detailed in the relevant sections in Open face top and bottom
this catalogue
For technical information, see p. 104
Cantilever arms 1 SA770 150 mm
Requires only one bolt for quick fixing and is 1 SA771 225 mm
used with open face at the top 1 SA772 300 mm
For technical information, see p. 104 1 SA773 450 mm
1 SA750 150 mm 1 SA774 600 mm
1 SA751 225 mm 1 SA775 750 mm
1 SA752 300 mm 1 SA776 900 mm
1 SA753 450 mm Cantilever arm bracket
1 SA754 600 mm
1 SA755 750 mm 1 SA756 Used to provide extra support
1 SA757 900 mm to a horizontal run of channel
For technical information,
Cantilever arms, see p. 105
universal
Two bolt fixing. Can be used with open face
at the top or bottom Light duty cantilever arms
For technical information, Used to support horizontal
see p. 104 runs of tray on to a vertical
1 SA760 150 mm length of channel
1 SA761 225 mm For technical information, see p. 90
1 SA762 300 mm 1 LCA 100 F 100 mm
1 SA763 450 mm 1 LCA 150 F 150 mm
1 SA764 600 mm 1 LCA 225 F 225 mm
1 SA765 750 mm 1 LCA 300 F 300 mm
1 SA766 900 mm 1 LCA 450 F 450 mm
1 LCA 600 F 600 mm
Cantilever arms, 1 LCA 750 F 750 mm
side 1 LCA 900 F 900 mm
Two bolt fixing. Can be used with open face
on the left or right
For technical information, see p. 104
1 SA790 150 mm
1 SA791 225 mm
1 SA792 300 mm
1 SA793 450 mm
1 SA794 600 mm
1 SA795 750 mm
1 SA796 900 mm
28
Swiftrack channel support system
framework brackets
90° brackets
43 43
48
48 99
54 88
88
54 99
Cat. No. SB500 Cat. No. SB501 Cat. No. SB502 Cat. No. SB503 Cat. No. SB504
43 45
54 43 90 50 130 88
90 90 90
50
95
99 144
99
133
45
45 45
45
20 20 20
Cat. No. SB505 Cat. No. SB550 Cat. No. SB551 Cat. No. SB552 Cat. No. SB556
20 20
Hole 20
40 Cat. Nos. size 20
85 130 175 40 220
SB506 06 M6 40
40 40
SB506 08 M8 40
SB506 10 M10 20 20 20 20
SB506 12 M12
– Cat. No. SB507 Cat. No. SB508 Cat. No. SB509 Cat. No. SB510
Z brackets U brackets
47 48
141 141
48
54 54
27 (2)
48 27 48
Cat. No. SB511 Cat. No. SB513 Cat. No. SB514 Cat. No. SB515
Angle brackets
Obtuse angle brackets Acute angle brackets
Cat. Nos. Angle Cat. Nos. Angle
90
SB520 15° SB532 45°
SB524 45° ϑ SB534 60°
ϑ SB526 60° SB536 75°
SB528 75° 90
120 48
40 48
130 90 40 45
50 45°
80
140
140
50 50 48
90 90 40 138
51
(3) (3)
Cat. No. SB554 Cat. No. SB555 Cat. No. SB603 Cat. No. SB603+ Cat. No. SB606 Cat. No. SB607
(1) Splice plates – holes spaced at 45 mm centres
(2) Hole on one side of bracket only
(3) SB606 and SB607 are not available in S (stainless steel) finish
➔ For technical information : see p. 106-109
29
Swiftrack channel support system
framework brackets (continued)
175
95
85 175
140 190 80
98 48 80
23
45
Cat. No. SB518 Cat. No. SB650 Cat. No. SB651 Cat. No. SB704 Cat. No. SB705
Angled
150 2 lug wing 150
3 lug wing wing
bracket bracket bracket
Cat. No. SB600 Cat. No. SB601 (2)
Cat. No. SB602 (2)
Cat. No. SB700 Cat. No. SB701 Cat. No. SB707 (2)
55
55
Outer 88
Outer
holes holes
Ø20 Ø20
43 84 99
252 293
45 63 45 63
20 20
(1) 40
(1)
40 80
25
(1) 40 (1)
40 80
28
(1) 80
30
(1)
65 (1)
87 128
(1)
65
(1)
25
(1) (1) 22
(1) 22
48 47 (1) 22
Cat. No. SC850 Cat. No. SC851 Cat. No. SC852/21 Cat. No. SC852/41 Cat. No. SC852/82
Beam clamp (3)
Beam clamp (3)
Toe beam clamp (3)
Beam clamp (3)
Beam clamp (3)
Beam clamp (3)
(1) 46
(1) 23 40 80
46
(1)
67
(1)
80 12
(1)
(1) 20
(1) 12
(1)
17
19
110°
(1) 37
ø8
Cat. No. SC853 Cat. No. SC854 Cat. No. SC856 (4)
Cat. No. ZC1 (5)
Cat. No. FL2 (5)
Cat. No. SC855
– – – – –
(1) Indicates inside dimensions (2) SB601, SB602 and SB707 are not available in S (stainless steel) finish
(3) Beam clamps are supplied with nuts, bolts, cone point screws and U bolts where shown (4) Requires 2 setscrews and channel nuts for fixing (not included)
(5) Stainless steel finish is not available (6) All pipe clamps are available in pre-galvanised and stainless steel finishes
(7) For SC400, SC401 and SC403 channels (8) For SC200, SC201 and SC203 channels
30
Swiftrack channel support systems
standard fixings and fasteners
31
Swiftrack channel support systems
standard fixings and fasteners (continued)
32
Ceiling support system
heavy duty
The dedicated ceiling support system allows for a flexible, multi-tiered approach for single or double sided loads with a maximum cantilever arm width
of 700 mm to accept Swifts cable trays up to 600 mm wide, either lidded or unlidded
Pack Cat. Nos. Support system Pack Cat. Nos. Support system (continued)
Ceiling supports Cantilever arms
Including protection end cap Fix to profile with 1 x M10 x 25 mm hexagon
Ceiling fixings not included bolt + washer + hexagon nut
Length Width
1 87665 02 200 mm 1 5572 33 200 mm
1 87665 03 300 mm 1 5572 43 300 mm
1 87665 04 400 mm 1 5572 53 400 mm
1 87665 05 500 mm 1 5572 63 500 mm
1 87665 06 600 mm 1 5572 73 600 mm
1 87665 07 700 mm 1 5573 83 700 mm
1 87665 08 800 mm
1 87665 09 900 mm
1 87665 10 1 000 mm
1 87665 11 1 100 mm
1 87665 12 1 200 mm
1 87665 13 1 300 mm
1 87665 14 1 400 mm
1 87665 15 1 500 mm
1 87665 16 1 600 mm
1 87665 18 1 800 mm
1 87665 20 2 000 mm
Extension profiles
1 87665 30 3 000 mm
1 87665 45 4 500 mm
Ceiling bracket
1 87665 50 Lock to profile with 2 x M10 x 25 mm
hexagon bolt + washer + hexagon nut
Adjustable between -30° and +30°
Profile connector
1 87665 70 Lock to profile with 4 x M10 x 20 mm
hexagon bolt + washer + hexagon nut
35
Swifts® SS light duty 12
straight lengths or
18
■ Dimensions and weights ■ Loading graphs
225-300 mm Load tests carried out to BS EN 61537
widths The loads shown on all graphs are the safe recommended maximum
loads that can be applied and must include wind, snow and any other
external forces in addition to the cable load
The graphs show the maximum load for tray installed at a support
spacing within its recommended range
When the graph line is above the intersection of the required load and
span lines, the support equipment is suitable for use within those load
and span conditions
50
100 joggle
25
25
150
25
25
0
0·5 1·0 1·5
15·5
9·5
Width
37·5 37·5 19 Span (m)
(50-150 typical)
For lengths 450 mm wide and greater, the addition of fishplate
t End view Cat. No. WF F across the underside of the length-to-length joint provides
12 added strength and increases the safe working load, see p. 101
36
Swifts® SS light duty
straight lengths (continued)
■ Coupling detail
Straight
STRAIGHT length
TRAY1
All SS straight lengths have one end
joggled to allow jointing without a
separate coupler, see illustration
Slide joggled end of length 1 inside
length 2 before fastening
Straight
STRAIGHT length
TRAY2
Note
Quantity of bed fasteners
50 - 225 mm = 4, 300 mm = 6
Fasteners (not included)
For G and
PG finish
A
A M6 x 12 roofing bolt
B Roofing washer
C M6 square nut
B C D E D Straight length
E Straight length
For S finish F M6 x 12 panhead screw
F G M6 form A washer
H M6 hexagon nut
G H D E
Fastener finishes
For flat bends with G and PG finishes, fasteners are galvanised or zinc
plated. For flat bends with S finish, fasteners are stainless steel
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
PG (pre-galvanised steel), S (stainless steel)
All dimensions (mm) are nominal
37
Swifts® SS light duty fittings 12
flat bends – 90°, 60°, 45° and 30° or
18
■ 90° flat bends – dimensions and weights ■ 45° flat bends – dimensions and weights
Cat. No. SSB W F Cat. No. SSB W 45 F
45° Y
90° Y
Z
Z Width
Width X
X Weight
Cat. Nos. Width X Y Z (kg)
Weight SSB 50 45 F 50 66 73 32 0·1
Cat. Nos. Width X Y Z (kg)
SSB 75 45 F 75 91 91 32 0·1
SSB 50F 50 100 100 32 0·1
SSB 100 45 F 100 116 108 32 0·2
SSB 75F 75 125 125 32 0·2
SSB 150 45 F 150 166 144 32 0·3
SSB 100F 100 150 150 32 0·3
SSB 225 45 F 225 238 193 57 0·5
SSB 150F 150 200 200 32 0·5
SSB 300 45 F 300 315 248 57 0·8
SSB 225F 225 275 275 57 1·0
SSB 300F 300 350 350 57 1·5
■ 30° flat bends – dimensions and weights
■ 60° flat bends – dimensions and weights
Cat. No. SSB W 30 F
Cat. No. SSB W 60 F
30° Y
60° Y
Z
Width
Z X
Width Weight
Cat. Nos. Width X Y Z (kg)
X SSB 50 30 F 50 57 50 32 0·1
Weight
SSB 75 30 F 75 82 63 32 0·1
Cat. Nos. Width X Y Z (kg) SSB 100 30 F 100 107 75 32 0·1
SSB 50 60 F 50 78 89 32 0·1 SSB 150 30 F 150 157 100 32 0·2
SSB 75 60 F 75 103 110 32 0·1 SSB 225 30 F 225 229 138 57 0·4
SSB 100 60 F 100 125 131 32 0·2 SSB 300 30 F 300 307 175 57 0·7
SSB 150 60 F 150 175 173 32 0·3
SSB 225 60 F 225 250 238 57 0·6
SSB 300 60 F 300 325 303 57 1·0
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
PG (pre-galvanised steel), S (stainless steel)
All dimensions (mm) are nominal
38
Swifts® SS light duty fittings 12
flat bends – 90°, 60°, 45° and 30° or
18
■ Dimensions and weights – flat bends 90°, 60°, 45° and 30° ■ Assembly – flat bends 90°, 60°, 45° and 30° (continued)
Dimensions Minimum bend radius for cables – flat bends 90°
X = Length of fitting from each end (excluding integral coupler)
Y = Length of fitting from each end (excluding integral coupler)
Z = End extension of integral coupler
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply 50
the given weight by the following factors :
Stainless steel (S) x 0·94
Pre-galvanised (PG) x 0·96
Coupling detail Minimum bend radius for cables – flat bends 60°, 45° and 30°
Straight
Straightlength
tray
Flat
Flat bend
bend
Note 50
Quantity of bed fasteners
50 - 225 mm = 4, 300 mm = 6
Fasteners (not included) Minimum cable radius = 50 mm
For G and
PG finish
A
A M6 x 12 roofing bolt
B Roofing washer
C M6 square nut
B C D E D Straight length
E Straight length
For S finish F M6 x 12 panhead screw
F G M6 form A washer
H M6 hexagon nut
G H D E
Fastener finishes
For flat bends with G and PG finishes, fasteners are galvanised or zinc
plated. For flat bends with S finish, fasteners are stainless steel
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
PG (pre-galvanised steel), S (stainless steel)
All dimensions (mm) are nominal
39
Swifts® SS light duty fittings 12
inside and outside risers – 90°, 60°, 45° and 30° or
18
■ 90° inside and outside risers – dimensions and weights ■ 45° inside and outside risers – dimensions and weights
90° inside 90° outside 45° inside 45° outside
riser riser riser riser
Z
Radius
Z
Radius
Y Radius
Y
X Z
Radius Z
Z
X
Y
Z
Y Weight
X Cat. Nos. Width X Y Z(1) (kg)
SSIR 50 30 F 50 147 61 55 0·1
Weight
Cat. Nos. Width X Y Z(1) (kg) SSIR 75 30 F 75 147 61 55 0·2
SSIR 50 F 50 130 130 55 0·2 SSIR 100 30 F 100 147 61 55 0·2
SSIR 75 F 75 130 130 55 0·2 SSIR 150 30 F 150 147 61 55 0·3
SSIR 100 F 100 130 130 55 0·3 SSIR 225 30 F 225 200 83 55 0·6
SSIR 150 F 150 130 130 55 0·4 SSIR 300 30 F 300 200 83 55 0·7
SSIR 225 F 225 205 205 55 1·0 (1) End extension measurement applies to both ends of the fitting
SSIR 300 F 300 205 205 55 1·3 Cat. Nos. given in the table are for inside risers. For outside risers
substitute SOR for SIR
(1) End extension measurement applies to both ends of the fitting
Inside and outside risers are not available in PG finish
Cat. Nos. given in the table are for inside risers. For outside risers
For risers in PG finish use adjustable risers for all angles up to 90°,
substitute SOR for SIR
see p. 42
Inside and outside risers are not available in PG finish
For risers in PG finish use adjustable risers for all angles up to 90°, ■ 30° inside and outside risers – dimensions and weights
see p. 42
X
Radius
Radius
Y
Y Z
Radius
Z
Z X
Y
Z
X Weight
Y Cat. Nos. Width X Y Z(1) (kg)
SSIR 50 45 F 50 140 37 55 0·1
Weight
Cat. Nos. Width X Y Z (1)
(kg) SSIR 75 45 F 75 140 37 55 0·2
SSIR 50 60 F 50 147 85 55 0·2 SSIR 100 45 F 100 140 37 55 0·2
SSIR 75 60 F 75 147 85 55 0·2 SSIR 150 45 F 150 140 37 55 0·3
SSIR 100 60 F 100 147 85 55 0·3 SSIR 225 45 F 225 177 47 55 0·7
SSIR 150 60 F 150 147 85 55 0·4 SSIR 300 45 F 300 177 47 55 0·7
SSIR 225 60 F 225 212 122 55 0·8 (1) End extension measurement applies to both ends of the fitting
SSIR 300 60 F 300 212 122 55 1·0 Cat. Nos. given in the table are for inside risers. For outside risers
substitute SOR for SIR
(1) End extension measurement applies to both ends of the fitting Inside and outside risers are not available in PG finish
Cat. Nos. given in the table are for inside risers. For outside risers For risers in PG finish use adjustable risers for all angles up to 90°,
substitute SOR for SIR see p. 42
Inside and outside risers are not available in PG finish
For risers in PG finish use adjustable risers for all angles up to 90°,
see p. 42
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
PG (pre-galvanised steel), S (stainless steel)
All dimensions (mm) are nominal
40
Swifts® SS light duty fittings 12
inside and outside risers – 90°, 60°, 45° and 30° or
18
■ Dimensions and weights – inside and outside risers
90°, 60°, 45° and 30°
Dimensions
X = Overall length of fitting from each end in the horizontal (including
integral coupler)
Y = Overall length of fitting from each end in the vertical (including
integral coupler)
Z = End extension of integral coupler
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Stainless steel (S) x 0·94
Pre-galvanised (PG) x 0·96
■ Assembly – inside and outside risers 90°, 60°, 45° and 30°
Coupling detail
Straight
Straightlength
tray
Riser
Flat bend
Note
Quantity of bed fasteners
50 - 225 mm wide tray = 4
300 mm wide tray = 6
G H D E
Fastener finishes
For risers with G finish, fasteners are galvanised or zinc plated
For risers with S finish, fasteners are stainless steel
Flange detail
Notches in flange vary depending on type and size of riser
Inside riser
Widths 300
Outside riser
Widths 300
41
Swifts® SS light duty fittings 12
adjustable risers or
18
■ Dimensions and weights ■ Assembly
Adjustable risers can be used as an inside or outside riser for any As many riser segments as necessary may be inserted into the end of
angle up to 90° the straight length, thus avoiding the need for cutting
Minimum radius = 200 mm
Maximum radius = 300 mm
Overall length when flat = 554 mm
Dimensions
Cat. No. SSAR W F
Used
Used as
as Used as
Used as
inside
insideriser
riser outside riser
outside riser
30
Coupling detail
45 Straight
Straightlength
tray
90
60
60
90
Adjustable
Flat bendriser
Note
45 Quantity of bed fasteners
50 - 225 mm wide tray = 4
300 mm wide tray = 6
30
Fasteners (not included)
For G and
PG finish
A
90°
A M6 x 12 roofing bolt
B Roofing washer
C M6 square nut
B C D E D Straight length
E Straight length
For S finish F M6 x 12 panhead screw
90° F G M6 form A washer
H M6 hexagon nut
Weight
Cat. Nos. Width (kg)
SSAR 50 F 50 0·4 G H D E
SSAR 75 F 75 0·6
Fastener finishes
SSAR 100 F 100 0·8 For adjustable risers with G and PG finishes, fasteners are galvanised
SSAR 150 F 150 1·0 or zinc plated
SSAR 225 F 225 1·5 For adjustable risers with S finish, fasteners are stainless steel
SSAR 300 F 300 2·0
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Stainless steel (S) x 0·94
Pre-galvanised (PG) x 0·96
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
PG (pre-galvanised steel), S (stainless steel)
All dimensions (mm) are nominal
42
Swifts® SS light duty fittings 12
equal tees or
18
■ Equal tees dimensions and weights ■ Assembly
Dimensions Coupling detail
Cat. No. SST W F
Straight
Straightlength
tray
Equal tee
Flat bend
Width X
Note
Quantity of bed fasteners
50 - 225 mm wide tray = 4
300 mm wide tray = 6
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
PG (pre-galvanised steel), S (stainless steel)
All dimensions (mm) are nominal
43
Swifts® SS light duty fittings
4 way crosspieces
4-way
Flatcrosspiece
bend
Width X Note
Quantity of bed fasteners
50 - 225 mm wide tray = 4
300 mm wide tray = 6
X = Length of fitting from each end (excluding integral coupler) A M6 x 12 roofing bolt
B Roofing washer
Z = End extension of integral coupler C M6 square nut
B C D E D Straight length
Weight
Cat. Nos. Width X Z (kg) E Straight length
For S finish F M6 x 12 panhead screw
SSX 50 F 50 167 32 0·2
F G M6 form A washer
SSX 75 F 75 192 32 0·2 H M6 hexagon nut
SSX 100 F 100 217 32 0·4
SSX 150 F 150 267 57 0·6
SSX 225 F 225 342 57 1·3 G H D E
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
PG (pre-galvanised steel), S (stainless steel)
All dimensions (mm) are nominal
44
Swifts® SS light duty fittings 12
straight reducers or
18
■ Dimensions and weights ■ Assembly
Dimensions Coupling detail
Cat. No. SSR W K F Straight
Straightlength
tray
K
Z2
Straight reducer
Flat bend
X
Note
Z1
Quantity of bed fasteners
50 - 225 mm wide tray = 4
300 mm wide tray = 6
W
Fasteners (not included)
For G and
PG finish
A
W
A M6 x 12 roofing bolt
B Roofing washer
K C M6 square nut
B C D E D Straight length
E Straight length
For S finish F M6 x 12 panhead screw
F G M6 form A washer
H M6 hexagon nut
W = Main fitting width
K = Reduced width
X = Length of fitting from each end (excluding integral coupler) G H D E
Z1 = End extension of integral coupler Fastener finishes
Z2 = End extension of integral coupler For reducers with G and PG finishes, fasteners are galvanised or zinc
plated
Dimensions (mm) For reducers with S finish, fasteners are stainless steel
Width Width Weight
(W) (K) Cat. Nos. X Z1 Z2 (kg)
75 50 SSR 75 50 F 75 32 32 0·1
50 SSR 100 50 F 150 32 32 0·2
100
75 SSR 100 75 F 75 32 32 0·1
50 SSR 150 50 F 150 32 32 0·3
150 75 SSR 150 75 F 150 32 32 0·3
100 SSR 150 100 F 75 32 32 0·2
50 SSR 225 50 F 300 57 32 0·4
75 SSR 225 75 F 150 57 32 0·4
225
100 SSR 225 100 F 150 57 32 0·5
150 SSR 225 150 F 75 57 32 0·3
50 SSR 300 50 F 300 57 32 0·9
75 SSR 300 75 F 300 57 32 1·0
300 100 SSR 300 100 F 150 57 32 0·6
150 SSR 300 150 F 150 57 32 0·7
225 SSR 300 225 F 75 57 57 0·5
To create the Cat. No., add the main run width (W), to the reduced run
width (K) and the finish (F)
Example :
For a hot dip galvanised reducer reducing from 300 mm to 150 mm :
SSR 300 150 G
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Stainless steel (S) x 0·94
Pre-galvanised (PG) x 0·96
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
PG (pre-galvanised steel), S (stainless steel) All dimensions (mm) are nominal
45
Swifts® MRF medium duty return flange
straight lengths
25
250
50
25
150
25
25
20 x 8 x 2R
25
0
18 x 8 x 2R 1·0 1·5 2·0
(15 x 8 x 2R Span (m)
15·5
9·5
50 wide) Width
37·5 37·5 19
50 - 300 For lengths 450 mm wide and greater, the addition of fishplate
(typical)
Cat. No. WF F across the underside of the length-to-length joint provides
End view End added strength and increases the safe working load, see p. 101
10 6·5 view
25 t 25 t
■ Finishes and standards
Standard stocked finish :
Width Width G Hot dip galvanised after manufacture to BS EN ISO 1461
Side PG Pre-galvanised steel to BS EN 10346 : 2009 grade DX51D
Width A
flange (mm) (mm) Additional finishes :
detail D Deep galvanised high silicon steel made from
50 - 225 50 20·00
(typical)
BS EN 10025-5 : 2004 Grade S355JOWP
75 37·50 S Stainless steel to BS EN 10088 – 2 grade 1·4404
100 31·75 (equivalent to 316L31)
20 x 8 x 2R
150 to 900 37·50 E Powder coated (to customer’s specification)
Note
50 mm wide not available in deep galvanised (D) finish
50
46
Swifts® cable tray couplers and fasteners
MRF straight length to straight length couplers
25
A B C A F G
Fastener finishes
For lengths and fittings with G, D and PG finishes fasteners are
galvanised or zinc plated. For trays and fittings with S finish, fasteners
are corrosion resistant stainless Grade A470
For lengths and fittings with E finish the choice of material for fasteners
will depend on the installation environment – contact us on
+44 (0) 845 605 4333
For 75 - 900 mm wide MRF tray
Cat. No. MRFC F Note
For quick bolt couplers and fasteners, see p. 48
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated)
47
Swifts® cable tray couplers and fasteners
MRF straight length to straight length couplers (continued)
and straight length to fitting coupling 25
2 Uncut Cut
When a straight length of end end
cable tray has to be cut
back to accept a fitting,
■ Installation
always fit the uncut end
to the adjacent straight
Typical installation as per standard couplers, replacing nuts, bolts and length; the cut end should
washers with quick bolt fasteners, Cat. No. QBF be connected to the fitting
■ Assembly
150mm
Support
Bring together two lengths and fit a coupler on the outside of adjacent
3
flanges at both sides of the tray joint Offer the fitting at an angle
Locate the coupler and insert coach bolts through aligning slots in to the straight length and
each tray bed and coupler as shown and secure with nuts locate, ensuring that the
joggled fishplate fits under
the tray bed and the flange
tabs slide inside the length
flanges
4
Insert roofing bolts or
QBF through slots in the
tray bed in to aligning
Power tool Power tool slots in the fitting fishplate
and secure with roofing
attachment attachment washers and nuts
Tray widths up to 225 mm Tray widths 300 mm and above
Two quick bolt fasteners per Four quick bolt fasteners per
coupler coupler
Quick bolt couplers Note
Tray Weight
Cat. Nos. range (kg) Fasteners stated are for D, G and PG finishes
For lengths and fittings with S finish use fasteners listed below
MRQBC F MRF 0·4 pair
Fasteners
Fasteners
Minimum number of fasteners per joint (not included) :
Quick bolt fasteners Widths up to 225 =2
High grade steel with Dacromet finish Widths 300 to 600 = 3
Size
Cat. Nos. Pack (mm) Widths 750 and 900 = 4
QBF 100 M6 x 12 Roofing bolts
For G, D and A M6 x 12 roofing bolt
For PG finish For S finish B Roofing washer
C A Coupler
G, and A F C M6 square nut
PG D
B M6 flange nut D Fitting
finish C Straight length E Straight length
D M6 coach bolt F M6 x 12 pan head
B C D E G H D E screw
A B G M6 form A washer
H M6 hexagon nut
■ Dimensions and weights
Quick bolt fasteners
Dimensions For C
For coupler dimensions see p. 47 G, and A Coupler
PG D B M6 flange nut
Weights finish C Straight length
All weights given are in kilograms (kg) and are for hot dip D M6 coach bolt
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply A B
the given weight by the following factors :
Pre-galvanised (PG) x 0·96 Fastener finish
For lengths and fittings with G, D and PG finishes, fasteners are
galvanised or zinc plated. For trays and fittings with S finish, fasteners
All dimensions (mm) are nominal are corrosion resistant stainless Grade A470
For lengths and fittings with E finish, the choice of material for fasteners
will depend on the installation environment - contact us on
➔ Straight lengths : see p. 46 +44 (0) 845 605 4333
48
Swifts® MRF medium duty fittings
universal bracket and fishplate
■ Installation (typical)
Side dropout Tee Bend Riser Flange assembly
■ Dimensions
A B B C
W
W
D
Above dimensions are for 90° bend Above dimensions are for 90° bend W
with overlap joint with diagonal joint. Diagonal cuts
Width Overlap Diagonal Tee
are 45°
Cat. Nos. (W) A B C D
Note 1 : Dimensions are for tee with
fishplate joint
MRFL 75 F 75 80 65 195 60 Note 2 : For overlap joint tee use
MRFL 100 F 100 105 65 220 60 ‘D’ + 50
MRFL 150 F 150 155 65 270 60
MRFL 225 F 225 230 65 345 60
MRFL 300 F 300 305 65 420 60
Illustrations : SRF shown. MRF similar
MRFL
Smaller Size 50 mm 75 mm 100 mm 150 mm 225 mm 300 mm 450 mm
Larger Size Handed Straight Handed Straight Handed Straight Handed Straight Handed Straight Handed Straight Handed Straight
75 mm 25 12 – – – – – – – – – – – –
100 mm 50 25 25 12 – – – – – – – – – –
150 mm 100 50 75 37 50 25 – – – – – – – –
225 mm – 87 150 75 125 62 75 37 – – – – – –
300 mm – – – 112 – 100 150 75 75 37 – – – –
450 mm – – – – – – – 150 – 112 150 75 – –
600 mm – – – – – – – – – – – 150 150 75
All dimensions (mm) are nominal
49
Swifts® MRF medium duty fittings
flat bends – 90°, 60°, 45° and 30°
25
■ 90° flat bends – dimensions and weights ■ 45° flat bends – dimensions and weights
Cat. No. MRFB W F Cat. No. MRFB W 45 F
90°
Y 45° Y
Z
Z
Width
Width X
X Weight
Cat. Nos. Width X Y Z (kg)
Weight MRFB 50 45 F 50 83 120 55 0·2
Cat. Nos. Width X Y Z (kg)
MRFB 75 45 F 75 108 138 55 0·4
MRFB 50 F 50 172 172 55 0·3
MRFB 100 45 F 100 133 156 55 0·5
MRFB 75 F 75 197 197 55 0·4
MRFB 150 45 F 150 183 191 55 0·8
MRFB 100 F 100 221 221 55 0·6
MRFB 225 45 F 225 258 244 55 1·2
MRFB 150 F 150 272 272 55 0·8
MRFB 300 45 F 300 333 297 55 1·1
MRFB 225 F 225 345 345 55 1·3
MRFB 450 45 F 450 483 403 55 2·3
MRFB 300 F 300 420 420 55 1·8
MRFB 600 45 F 600 633 509 55 3·5
MRFB 450 F 450 570 570 55 4·2
MRFB 750 45 F 750 783 615 55 5·1
MRFB 600 F 600 720 720 55 5·8
MRFB 900 45 F 900 933 721 55 6·8
MRFB 750 F 750 870 870 55 11·7
MRFB 900 F 900 1020 1020 55 15·8 Also consider the versatile adjustable bend for widths 50 mm - 300 mm,
see p. 52-53
Also consider the versatile adjustable bend for widths 50 mm - 300 mm, Note
see p. 52-53 50 mm wide not available in D finish
■ 30° flat bends – dimensions and weights
Note
50 mm wide not available in D finish
■ 60° flat bends – dimensions and weights
Cat. No. MRFB W 30 F
Cat. No. MRFB W 60 F
Y
30°
60°
Y
Z
Width
X
Z Weight
Cat. Nos. Width X Y Z (kg)
Width
MRFB 50 30 F 50 63 85 55 0·2
X
MRFB 75 30 F 75 88 98 55 0·2
Weight MRFB 100 30 F 100 113 110 55 0·3
Cat. Nos. Width X Y Z (kg)
MRFB 150 30 F 150 163 135 55 0·5
MRFB 50 60 F 50 108 148 55 0·3
MRFB 225 30 F 225 238 173 55 0·8
MRFB 75 60 F 75 133 169 55 0·5
MRFB 300 30 F 300 313 210 55 1·1
MRFB 100 60 F 100 158 191 55 0·6
MRFB 450 30 F 450 463 285 55 1·6
MRFB 150 60 F 150 208 234 55 0·8
MRFB 600 30 F 600 613 360 55 2·5
MRFB 225 60 F 225 283 299 55 1·3
MRFB 750 30 F 750 763 435 55 3·6
MRFB 300 60 F 300 358 364 55 1·4
MRFB 900 30 F 900 913 510 55 4·8
MRFB 450 60 F 450 509 494 55 3·0
Also consider the versatile adjustable bend for widths 50 mm - 300 mm,
MRFB 600 60 F 600 659 624 55 4·6 see p. 52-53
MRFB 750 60 F 750 809 754 55 6·6 Note
MRFB 900 60 F 900 959 884 55 9·1 50 mm wide not available in D finish
Also consider the versatile adjustable bend for widths 50 mm - 300 mm,
see p. 52-53 Key : Replace the letter shown in red with your choice from the
Note following options :
50 mm wide not available in D finish
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated)
50
Swifts® MRF medium duty fittings
flat bends – 90°, 60°, 45° and 30°
25
■ Dimensions and weights – flat bends 90°, 60°, 45° and 30° ■ Assembly – flat bends 90°, 60°, 45° and 30° (continued)
Dimensions Minimum bend radius for cables – flat bends 90°
X = Length of fitting from each end (excluding integral coupler)
Y = Length of fitting from each end (excluding integral coupler)
Z = End extension of integral coupler
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply 125
the given weight by the following factors :
Deep galvanised (D) x 1·06
Stainless steel (S) x 0·94
Pre-galvanised (PG) x 0·96
Powder coated (E) x 0·97 Minimum cable radius = 125 mm
■ Assembly – flat bends 90°, 60°, 45° and 30° Minimum bend radius for cables – flat bends 60°, 45° and 30°
Coupling detail – 90°
50
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture), All dimensions (mm) are nominal
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ MRF adjustable bends : see p. 52-53
51
Swifts® MRF medium duty fittings
adjustable flat bends – 50 to 300 mm wide
25
30°
45°
60°
45°
60° 30°
Z Z Z
Weight
Cat. Nos. Width Z (kg)
MRFAB 50 F 50 55 0·3
MRFAB 75 F 75 55 0·5
MRFAB 100 F 100 55 0·6
MRFAB 150 F 150 55 1·0
MRFAB 225 F 225 55 1·9
MRFAB 300 F 300 55 3·0
For widths 450-900 mm use 60°, 45° and 30° flat bends, see p. 50-51
For widths 300 mm and below use adjustable flat bends for all angles
up to 90°. Fixed angle flat bends are also available, see p. 50-51
Note
50 mm wide not available in D finish
Dimensions
Z = End extension of integral coupler
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 1·06
Stainless steel (S) x 0·94
Pre-galvanised (PG) x 0·96
Powder coated (E) x 0·97
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture), All dimensions (mm) are nominal
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ MRF flat bends : see p. 50-51
52
Swifts® MRF medium duty fittings
adjustable flat bends – 50 to 300 mm wide
25
Angle Fastener
(°) holes 125
30 A+A
Refer to the table and the diagram below
37·5 A+B
Insert fasteners through both slots X in the outer
45 B+B sections of the bend and the appropriate holes
52·5 B+C (A to E) in the centre section of the bed
(2 off M6 fasteners included)
60 C+C For details on how to set adjustable flat bends to angles, see below
67·5 C+D and opposite
75 D+D
82·5 D+E
90 E+E
Hinged joint
X X
A Slots Z A
B C D E E D C B
Coupling detail
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture), All dimensions (mm) are nominal
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ MRF flat bends : see p. 50-51
53
Swifts® MRF medium duty fittings
inside and outside risers – 90°, 60°, 45° and 30°
25
■ 90° inside and outside risers – dimensions and weights ■ 30° inside and outside risers – dimensions and weights
Dimensions Weight
Cat. No. MRFIR W F Cat. No. MRFOR W F Cat. Nos. Width X Y Z (kg)
Weight
Cat. Nos. Width X Y Z (kg)
MRFIR 50 60 F 50 269 155 55 0·4
MRFIR 75 60 F 75 269 155 55 0·5
MRFIR 100 60 F 100 269 155 55 0·5
MRFIR 150 60 F 150 269 155 55 0·7
MRFIR 225 60 F 225 269 155 55 1·0
MRFIR 300 60 F 300 269 155 55 1·3 Riser to straight length coupling
MRFIR 450 60 F 450 269 155 55 2·4 90° risers have integral couplers which fit into straight lengths whether
MRFIR 600 60 F 600 269 155 55 3·2 they have been cut to length or not, without the need for further drilling
MRFIR 750 60 F 750 269 155 55 4·0 Each riser to length joint is secured with M6 x 12 bolts (roofing or pan
head), nuts and washers or quick bolt fasteners (Cat. No. QBF),
MRFIR 900 60 F 900 269 155 55 4·8 see p. 48. Fasteners are not included
Cat. Nos. given in the table are for inside risers. For outside risers Minimum number of fasteners per joint :
substitute MRFIR for MRFOR. All fixed risers radius = 260 mm Widths up to 225 =2
■ 45° inside and outside risers – dimensions and weights
Widths 300 to 600 =3
Widths 750 and 900 = 4
Weight Fastener finishes
Cat. Nos. Width X Y Z (kg) For risers with G, D and PG finishes, fasteners are galvanised or zinc
MRFIR 50 45 F 50 220 91 55 0·4 plated
MRFIR 75 45 F 75 220 91 55 0·4 For risers with S finish, fasteners are stainless steel
For risers with E finish, the choice of material for fasteners will depend
MRFIR 100 45 F 100 220 91 55 0·5 on the installation environment. For further information, contact us on
MRFIR 150 45 F 150 220 91 55 0·6 +44 (0) 845 605 4333
MRFIR 225 45 F 225 220 91 55 0·8
MRFIR 300 45 F 300 220 91 55 1·1
MRFIR 450 45 F 450 220 91 55 2·0
MRFIR 600 45 F 600 220 91 55 2·7
MRFIR 750 45 F 750 220 91 55 3·3
MRFIR 900 45 F 900 220 91 55 4·0
Cat. Nos. given in the table are for inside risers. For outside risers
substitute MRFIR for MRFOR. All fixed risers radius = 260 mm
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture), All dimensions (mm) are nominal
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ MRF adjustable risers : see p. 55
54
Swifts® MRF medium duty fittings
adjustable risers
25
60°
60°
90°
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture), All dimensions (mm) are nominal
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ MRF inside and outside risers : see p. 54
55
Swifts® MRF medium duty fittings
extra long adjustable risers
25
Dimensions
Cat. No. MRFAXR W F
Used asinside
Used as inside riser
riser
for
for any angleupup
any angle to to
90°90°
Coupling detail
Used asoutside
Used as outside riser
riser
for
for any angleupup
any angle to to
90°90°
Note
50 mm wide not available in D finish
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 1·06
Stainless steel (S) x 0·94
Pre-galvanised (PG) x 0·96
Powder coated (E) x 0·97
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture), All dimensions (mm) are nominal
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ MRF inside and outside risers : see p. 54
56
Swifts® MRF medium duty fittings
equal tees
25
Y Width
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture), All dimensions (mm) are nominal
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ MRF unequal tees : see p. 58
57
Swifts® MRF medium duty fittings
unequal tees
25
58
Swifts® MRF medium duty fittings
unequal tees
25
■ Assembly
Coupling detail
125
59
Swifts® MRF medium duty fittings
4 way crosspieces
25
Width X
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated)
All dimensions (mm) are nominal
60
Swifts® MRF medium duty fittings
straight reducers
25
900 225 MRFR 900 225 F 450 55 55 4·2 Key : Replace the letter shown in red with your choice from the
300 MRFR 900 300 F 300 55 55 5·2 following options :
450 MRFR 900 450 F 300 55 55 5·5 F = Finish : G (hot dip galvanised after manufacture),
600 MRFR 900 600 F 300 55 55 5·9 D (deep galvanised), PG (pre-galvanised steel),
750 MRFR 900 750 F 100 55 55 6·2 S (stainless steel), E (powder coated)
61
Swifts® SRF heavy duty return flange
straight lengths
50
Dimensions 600(1)
150
Standard length 3 m
Plan view Plan view
A 300
100
25
25
150
25
50
25
20 x 8 x 2R
25
18 x 8 x 2R
15·5
0
9·5
Width
37·5 37·5 19 1·5 2·0 2·5
75 - 300
(typical) Span (m)
(1) SRFL 600 – tested with fishplates
End view 8
End For lengths 450 mm wide and greater, the addition of fishplate
10 view Cat. No. WF F across the underside of the length-to-length joint provides
added strength and increases the safe working load, see p. 101
■ Finishes and standards
49·5 49·5
t t
Standard stocked finish :
G Hot dip galvanised after manufacture to BS EN ISO 1461
Width Width PG Pre-galvanised steel to BS EN 10346 : 2009 grade DX51D
Width A
Additional finishes :
(mm) (mm) D Deep galvanised high silicon steel made from
75 37·50 BS EN 10025-5 : 2004 Grade S355JOWP
S Stainless steel to BS EN 10088 – 2 grade 1·4404
Side flange 100 31·75 (equivalent to 316L31)
detail 150 to 900 37·50 E Powder coated (to customer’s specification)
R = radius
Gauges and weights Sheared steel (particularly stainless steel)
The gauge ‘t’ for each cable tray width and finish can vary by does have relatively sharp edges and protective
product and range gloves must be worn during handling
Non-standard gauges and finishes are available to special order,
contact us on +44 (0) 845 605 4333
All weights given are in kilograms (kg) and are for a 3m straight length in Key : Replace the letter shown in red with your choice from the
hot dip galvanised G finish following options :
To obtain the appropriate component weight in other finishes, multiply the
F = Finish : G (hot dip galvanised after manufacture),
given weight by the following factors :
D (deep galvanised), PG (pre-galvanised steel),
Deep galvanised (D) x 1·06
Stainless steel (S) x 0·94 S (stainless steel), E (powder coated)
Pre-galvanised (PG) x 0·96
Powder coated (E) x 0·97 ➔ Coupler sets : see p. 63-64
➔ Fishplates : see p. 101
62
Swifts® cable tray couplers and fasteners
SRF straight length to straight length couplers
50
Fastener finishes
For lengths and fittings with G, D and PG finishes fasteners are
galvanised or zinc plated. For trays and fittings with S finish, fasteners
are corrosion resistant stainless Grade A470
For lengths and fittings with E finish the choice of material for fasteners
will depend on the installation environment – contact us on
+44 (0) 845 605 4333
Note
For quick bolt couplers and fasteners, see p. 48
■ Assembly
1·5
Bring together two lengths and fit a coupler on the outside of adjacent
flanges at both sides of the tray joint
Locate the coupler as shown and insert two roofing bolts through 54
aligning slots in each tray bed and coupler (four bolts per Five 35 x 8
coupler), and secure with roofing washers and nuts slots
39
Weight
Cat. Nos. (kg)
SRFC F 0·7 pair
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 1·06
Stainless steel (S) x 0·94
Pre-galvanised (PG) x 0·96
Cat. Nos. SRFC F Powder coated (E) x 0·97
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated)
63
Swifts® cable tray couplers and fasteners
SRF straight length to straight length couplers (continued)
and straight length to fitting coupling 50
2 Uncut Cut
When a straight length of end end
cable tray has to be cut
back to accept a fitting,
■ Installation
always fit the uncut end
to the adjacent straight
Typical installation as per standard couplers, replacing nuts, bolts and length; the cut end should
washers with quick bolt fasteners, Cat. No. QBF be connected to the fitting
■ Assembly
150mm
Support
Bring together two lengths and fit a coupler on the outside of adjacent
3
flanges at both sides of the tray joint Offer the fitting at an angle
Locate the coupler and insert coach bolts through aligning slots in to the straight length and
each tray bed and coupler as shown and secure with nuts locate, ensuring that the
joggled fishplate fits under
the tray bed and the flange
tabs slide inside the length
flanges
4
Insert roofing bolts or
QBF through slots in the
tray bed in to aligning
Power tool Power tool slots in the fitting fishplate
and secure with roofing
attachment attachment washers and nuts
Tray widths up to 225 mm Tray widths 300 mm and above For extra rigidity on SRF
fittings, bolts can be fitted
Two quick bolt fasteners per Four quick bolt fasteners per through the sides of the
coupler coupler lengths and the fitting tabs
Illustration : MRF shown, SRF similar Note
Quick bolt couplers Fasteners stated are for D, G and PG finishes
Tray Weight For lengths and fittings with S finish use fasteners listed below
Cat. Nos. range (kg)
SRQBC F SRF 0·7 pair Fasteners
Minimum number of fasteners per joint (not included) :
Fasteners Widths up to 225 =2
Quick bolt fasteners Widths 300 to 600 = 3
High grade steel with Dacromet finish Widths 750 and 900 = 4
Size
Cat. Nos. Pack (mm) Roofing bolts
QBF 100 M6 x 12 For G, D and A M6 x 12 roofing bolt
PG finish For S finish B Roofing washer
For A F C M6 square nut
C A Coupler D Fitting
G, and
PG B M6 flange nut E Straight length
D
finish C Straight length F M6 x 12 pan head
D M6 coach bolt B C D E G H D E screw
G M6 form A washer
H M6 hexagon nut
A B Quick bolt fasteners
64
Swifts® SRF heavy duty fittings
universal bracket and fishplate
■ Installation (typical)
Side dropout Tee Bend Riser Flange assembly
■ Dimensions
A B B C
W
W
D
Above dimensions are for 90° bend Above dimensions are for 90° bend W
with overlap joint with diagonal joint. Diagonal cuts
are 45°
Width Overlap Diagonal Tee Note 1 : Dimensions are for tee with
Cat. Nos. (W) A B C D
fishplate joint
SRFL 75 F 75 80 85 220 75 Note 2 : For overlap joint tee use
SRFL 100 F 100 105 85 245 75 ‘D’ + 50
SRFL 150 F 150 155 85 295 75
SRFL 225 F 225 230 85 370 75
SRFL 300 F 300 305 85 445 75
■ Handed and straight reducer configurations
Figures show approximated reduced width
Left or right handed reducers are not currently available as a standard
factory fabricated fitting
SRFL
Smaller Size 75 mm 100 mm 150 mm 225 mm 300 mm 450 mm 600 mm 750 mm
Larger Size Handed Straight Handed Straight Handed Straight Handed Straight Handed Straight Handed Straight Handed Straight Handed Straight
100 mm 25 12 – – – – – – – – – – – – – –
150 mm 75 37 50 25 – – – – – – – – – – – –
225 mm 150 75 125 62 75 37 – – – – – – – – – –
300 mm – 112 200 100 150 75 75 37 – – – – – – – –
450 mm – – – 175 – 150 – 112 150 75 – – – – – –
600 mm – – – – – – – 187 – 150 150 75 – – – –
750 mm – – – – – – – – – – – 150 150 75 – –
900 mm – – – – – – – – – – – – – 150 150 75
All dimensions (mm) are nominal
65
Swifts® SRF heavy duty fittings
flat bends – 90°, 60°, 45° and 30°
50
■ 90° flat bends – dimensions and weights ■ 45° flat bends – dimensions and weights
Cat. No. SRFB W F Cat. No. SRFB W 45 F
90°
Y 45°
Y
Z
Z
Width
Width X
X Weight
Cat. Nos. Width X Y Z (kg)
Weight SRFB 75 45 F 75 108 138 55 0·4
Cat. Nos. Width X Y Z (kg)
SRFB 100 45 F 100 133 156 55 0·4
SRFB 75 F 75 197 197 55 0·6
SRFB 150 45 F 150 183 191 55 0·6
SRFB 100 F 100 221 221 55 0·8
SRFB 225 45 F 225 258 244 55 0·9
SRFB 150 F 150 272 272 55 1·0
SRFB 300 45 F 300 333 297 55 1·5
SRFB 225 F 225 345 345 55 1·5
SRFB 450 45 F 450 482 402 55 2·5
SRFB 300 F 300 420 420 55 2·6
SRFB 600 45 F 600 632 508 55 3·9
SRFB 450 F 450 568 568 55 4·3
SRFB 750 45 F 750 782 614 55 7·0
SRFB 600 F 600 718 718 55 6·4
SRFB 900 45 F 900 932 720 55 9·4
SRFB 750 F 750 860 860 55 12·4
SRFB 900 F 900 1 018 1 018 55 16·6 Also consider the versatile adjustable bend for widths 75 mm - 300 mm,
see p. 68-69
■ 30° flat bends – dimensions and weights
Also consider the versatile adjustable bend for widths 75 mm - 300 mm,
see p. 68-69
■ 60° flat bends – dimensions and weights
Cat. No. SRFB W 30 F
Y
30°
60°
Y Z
Width
X
Z Weight
Cat. Nos. Width X Y Z (kg)
Width SRFB 75 30 F 75 88 98 55 0·3
X SRFB 100 30 F 100 113 110 55 0·3
SRFB 150 30 F 150 163 135 55 0·4
Weight
Cat. Nos. Width X Y Z (kg) SRFB 225 30 F 225 238 173 55 0·6
SRFB 75 60 F 75 133 169 55 0·6 SRFB 300 30 F 300 313 210 55 1·1
SRFB 100 60 F 100 158 191 55 0·6 SRFB 450 30 F 450 463 285 55 1·8
SRFB 150 60 F 150 208 234 55 0·8 SRFB 600 30 F 600 613 360 55 2·7
SRFB 225 60 F 225 283 299 55 1·2 SRFB 750 30 F 750 763 435 55 5·0
SRFB 300 60 F 300 358 364 55 2·0 SRFB 900 30 F 900 913 510 55 6·6
SRFB 450 60 F 450 508 493 55 3·4 Also consider the versatile adjustable bend for widths 75 mm - 300 mm,
SRFB 600 60 F 600 658 623 55 5·2 see p. 68-69
SRFB 750 60 F 750 808 753 55 9·4
SRFB 900 60 F 900 958 882 55 12·5
Also consider the versatile adjustable bend for widths 75 mm - 300 mm,
see p. 68-69
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture), All dimensions (mm) are nominal
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ SRF adjustable bends : see p. 68-69
66
Swifts® SRF heavy duty fittings
flat bends – 90°, 60°, 45° and 30° (continued)
50
■ Dimensions and weights – flat bends 90°, 60°, 45° and 30° ■ Assembly – flat bends 90°, 60°, 45° and 30° (continued)
Dimensions Minimum bend radius for cables – flat bends 90°
X = Length of fitting from each end (excluding integral coupler)
Y = Length of fitting from each end (excluding integral coupler)
Z = End extension of integral coupler
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply 125
the given weight by the following factors :
Deep galvanised (D) x 1·06
Stainless steel (S) x 0·94
Pre-galvanised (PG) x 0·96
Powder coated (E) x 0·97
■ Assembly – flat bends 90°, 60°, 45° and 30°
Minimum cable radius = 125 mm
Minimum bend radius for cables – flat bends 60°, 45° and 30°
Coupling detail – 90°
125
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture), All dimensions (mm) are nominal
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ SRF adjustable bends : see p. 68-69
67
Swifts® SRF heavy duty fittings
adjustable flat bends – 75 to 300 mm wide
50
30°
45°
60°
45°
60° 30°
Z Z Z
Weight
Cat. Nos. Width Z (kg)
SRFAB 75 F 75 55 0·6
SRFAB 100 F 100 55 0·8
SRFAB 150 F 150 55 1·2
SRFAB 225 F 225 55 2·1
SRFAB 300 F 300 55 4·1
For widths 450-900 mm use 60°, 45° and 30° flat bends, see p. 66-67
For widths 300 mm and below use adjustable flat bends for all angles
up to 90°. Fixed angled flat bends are also available, see p. 66-67
Dimensions
Z = End extension of integral coupler
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 1·06
Stainless steel (S) x 0·94
Pre-galvanised (PG) x 0·96
Powder coated (E) x 0·97
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture), All dimensions (mm) are nominal
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ SRF flat bends : see p. 66-67
68
Swifts® SRF heavy duty fittings
adjustable flat bends – 75 to 300 mm wide (continued)
50
X X
A Slots Z A
B C D E E D C B
Coupling detail
69
Swifts® SRF heavy duty fittings
inside and outside risers – 90°, 60°, 45° and 30°
50
■ 90° inside and outside risers – dimensions and weights ■ 30° inside and outside risers – dimensions and weights
Dimensions Weight
Cat. Nos. Width X Y Z (kg)
Inside riser Outside riser SRFIR 75 30 F 75 157 42 55 0·4
Cat. No. SRFIR W F Cat. No. SRFOR W F
SRFIR 100 30 F 100 157 42 55 0·4
SRFIR 150 30 F 150 157 42 55 0·6
Z SRFIR 225 30 F 225 157 42 55 0·7
SRFIR 300 30 F 300 157 42 55 0·7
X
Y SRFIR 450 30 F 450 157 42 55 1·6
SRFIR 600 30 F 600 157 42 55 2·2
SRFIR 750 30 F 750 157 42 55 2·9
SRFIR 900 30 F 900 157 42 55 4·2
Z Y
Cat. Nos. given in the table are for inside risers. For outside risers
X
substitute SRFIR for SRFOR. All fixed risers radius = 260 mm
Weight Dimensions
Cat. Nos. Width X Y Z (kg)
X = Length of fitting from each end (excluding integral coupler)
SRFIR 75 F 75 260 260 55 0·8 Y = Length of fitting from each end (excluding integral coupler)
SRFIR 100 F 100 260 260 55 0·9 Z = End extension of integral coupler
SRFIR 150 F 150 260 260 55 1·2 Weights
SRFIR 225 F 225 260 260 55 1·5 All weights given are in kilograms (kg) and are for hot dip
SRFIR 300 F 300 260 260 55 2·4 galvanised G finish
SRFIR 450 F 450 260 260 55 3·4 To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
SRFIR 600 F 600 260 260 55 4·1
Deep galvanised (D) x 1·06
SRFIR 750 F 750 260 260 55 6·9 Stainless steel (S) x 0·94
SRFIR 900 F 900 260 260 55 8·2 Pre-galvanised (PG) x 0·96
Powder coated (E) x 0·97
Cat. Nos. given in the table are for inside risers. For outside risers
substitute SRFIR for SRFOR. All fixed risers radius = 260 mm ■ Assembly
■ 60° inside and outside risers – dimensions and weights Coupling detail
Weight
Cat. Nos. Width X Y Z (kg)
SRFIR 75 60 F 75 269 155 55 0·7
SRFIR 100 60 F 100 269 155 55 0·8
SRFIR 150 60 F 150 269 155 55 0·9
SRFIR 225 60 F 225 269 155 55 1·3
SRFIR 300 60 F 300 269 155 55 1·9
SRFIR 450 60 F 450 269 155 55 2·5
SRFIR 600 60 F 600 269 155 55 3·2
SRFIR 750 60 F 750 269 155 55 3·7 90° riser to straight length coupling
SRFIR 900 60 F 900 269 155 55 5·8 90° risers have integral couplers which fit into straight lengths whether
they have been cut to length or not, without the need for further drilling
Cat. Nos. given in the table are for inside risers. For outside risers Each riser to length joint is secured with M6 x 12 bolts (roofing or pan
substitute SRFIR for SRFOR. All fixed risers radius = 260 mm head), nuts and washers or quick bolt fasteners (Cat. No. QBF),
■ 45° inside and outside risers – dimensions and weights see p. 64. Fasteners are not included
Minimum number of fasteners per joint :
Weight
Cat. Nos. Width X Y Z (kg) Widths up to 225 =2
Widths 300 to 600 =3
SRFIR 75 45 F 75 220 91 55 0·5
Widths 750 and 900 = 4
SRFIR 100 45 F 100 220 91 55 0·6 Fastener finishes
SRFIR 150 45 F 150 220 91 55 0·8 For risers with G, D and PG finishes, fasteners are galvanised or zinc
SRFIR 225 45 F 225 220 91 55 1·0 plated
For risers with S finish, fasteners are stainless steel
SRFIR 300 45 F 300 220 91 55 1·6 For risers with E finish, the choice of material for fasteners will depend
SRFIR 450 45 F 450 220 91 55 2·2 on the installation environment. For further information, contact us on
SRFIR 600 45 F 600 220 91 55 2·9 +44 (0) 845 605 4333
SRFIR 750 45 F 750 220 91 55 3·4
SRFIR 900 45 F 900 220 91 55 5·5
Cat. Nos. given in the table are for inside risers. For outside risers
substitute SRFIR for SRFOR. All fixed risers radius = 260 mm
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture), All dimensions (mm) are nominal
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ SRF adjustable risers : see p. 71
70
Swifts® SRF heavy duty fittings
adjustable risers
50
45
90
60
60
90
45
Adjustable riser to straight length coupling
Adjustable risers fit into straight lengths whether they have been cut to
30 length or not, without the need for further drilling
Each riser to length joint is secured with M6 x 12 bolts (roofing or pan
head), nuts and washers or quick bolt fasteners (Cat. No. QBF),
see p. 64. Fasteners are not included
Minimum number of fasteners per joint :
Widths up to 225 =2
90° Widths 300 to 600 =3
Widths 750 and 900 = 4
Fastener finishes
For adjustable riser with G, D and PG finishes, fasteners are galvanised
or zinc plated
For adjustable riser with S finish, fasteners are stainless steel
For adjustable riser with E finish, the choice of material for fasteners will
90°
depend on the installation environment. For further information, contact
us on +44 (0) 845 605 4333
Width Weight
Cat. Nos. (W) (kg)
SRFAR 75 F 75 0·7
SRFAR 100 F 100 0·8
SRFAR 150 F 150 1·1
SRFAR 225 F 225 1·8
SRFAR 300 F 300 2·4
SRFAR 450 F 450 3·4
SRFAR 600 F 600 4·4
SRFAR 750 F 750 5·5
SRFAR 900 F 900 6·5
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 1·06
Stainless steel (S) x 0·94
Pre-galvanised (PG) x 0·96
Powder coated (E) x 0·97
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture), All dimensions (mm) are nominal
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ SRF inside and outside risers : see p. 70
71
Swifts® SRF heavy duty fittings
extra long adjustable risers
50
Dimensions
Cat. No. SRFAXR W F
Used
Used as insideriser
as inside riser
for
forany
any angle uptoto90°
angle up 90°
Coupling detail
Used asoutside
Used as outside riser
riser
for
for any angleupup
any angle to to
90°90°
Used
Used to
to avoid obstacles
avoid obstacles onon
sitesite
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 1·06
Stainless steel (S) x 0·94
Pre-galvanised (PG) x 0·96
Powder coated (E) x 0·97
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture), All dimensions (mm) are nominal
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ SRF inside and outside risers : see p. 70
72
Swifts® SRF heavy duty fittings
equal tees
50
Y Width
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
125
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 1·06
Stainless steel (S) x 0·94 Minimum cable radius = 125 mm
Pre-galvanised (PG) x 0·96
Powder coated (E) x 0·97
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture), All dimensions (mm) are nominal
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ SRF unequal tees : see p. 74-75
73
Swifts® SRF heavy duty fittings
unequal tees
50
Y B
Z2
Z1
W
X
100 SRFUT 75 100 F 197 345 55 55 1·1 75 SRFUT 300 75 F 420 320 55 55 2·3
150 SRFUT 75 150 F 197 395 55 55 1·2 100 SRFUT 300 100 F 420 342 55 55 2·5
225 SRFUT 75 225 F 195 470 55 55 1·4 150 SRFUT 300 150 F 420 393 55 55 2·8
300 SRFUT 75 300 F 195 545 55 55 2·0 225 SRFUT 300 225 F 420 467 55 55 3·3
75 300
450 SRFUT 75 450 F 194 690 55 55 2·6 450 SRFUT 300 450 F 418 690 55 55 4·9
600 SRFUT 75 600 F 194 840 55 55 3·2 600 SRFUT 300 600 F 418 840 55 55 5·9
750 SRFUT 75 750 F 194 990 55 55 3·8 750 SRFUT 300 750 F 418 990 55 55 9·0
900 SRFUT 75 900 F 194 1 140 55 55 5·7 900 SRFUT 300 900 F 418 1 140 55 55 10·3
75 SRFUT 100 75 F 222 320 55 55 1·1 75 SRFUT 450 75 F 568 320 55 55 3·0
150 SRFUT 100 150 F 222 395 55 55 1·3 100 SRFUT 450 100 F 568 340 55 55 3·3
225 SRFUT 100 225 F 220 467 55 55 1·6 150 SRFUT 450 150 F 568 390 55 55 3·7
300 SRFUT 100 300 F 220 545 55 55 2·2 225 SRFUT 450 225 F 568 465 55 55 4·5
100 450
450 SRFUT 100 450 F 219 690 55 55 2·8 300 SRFUT 450 300 F 568 540 55 55 5·1
600 SRFUT 100 600 F 219 840 55 55 3·4 600 SRFUT 450 600 F 568 840 55 55 7·7
750 SRFUT 100 750 F 219 990 55 55 4·1 750 SRFUT 450 750 F 568 990 55 55 11·7
900 SRFUT 100 900 F 219 1 140 55 55 6·2 900 SRFUT 450 900 F 568 1 140 55 55 13·3
75 SRFUT 150 75 F 272 320 55 55 1·3 75 SRFUT 600 75 F 718 320 55 55 3·8
100 SRFUT 150 100 F 272 345 55 55 1·4 100 SRFUT 600 100 F 718 340 55 55 4·1
225 SRFUT 150 225 F 271 467 55 55 1·8 150 SRFUT 600 150 F 718 390 55 55 4·6
300 SRFUT 150 300 F 271 545 55 55 2·6 225 SRFUT 600 225 F 718 465 55 55 5·5
150 600
450 SRFUT 150 450 F 268 690 55 55 3·3 300 SRFUT 600 300 F 718 540 55 55 6·3
600 SRFUT 150 600 F 268 840 55 55 4·0 450 SRFUT 600 450 F 718 690 55 55 7·9
750 SRFUT 150 750 F 268 990 55 55 4·8 750 SRFUT 600 750 F 718 990 55 55 14·3
900 SRFUT 150 900 F 268 1 140 55 55 7·2 900 SRFUT 600 900 F 718 1 140 55 55 16·4
75 SRFUT 225 75 F 345 320 55 55 1·6 75 SRFUT 750 75 F 868 320 55 55 6·2
100 SRFUT 225 100 F 345 342 55 55 1·7 100 SRFUT 750 100 F 868 340 55 55 6·6
150 SRFUT 225 150 F 345 393 55 55 1·9 150 SRFUT 750 150 F 868 390 55 55 7·4
300 SRFUT 225 300 F 345 542 55 55 3·2 225 SRFUT 750 225 F 868 465 55 55 8·6
225 750
450 SRFUT 225 450 F 343 690 55 55 4·0 300 SRFUT 750 300 F 868 540 55 55 9·8
600 SRFUT 225 600 F 343 840 55 55 5·0 450 SRFUT 750 450 F 868 690 55 55 12·2
750 SRFUT 225 750 F 343 990 55 55 5·7 600 SRFUT 750 600 F 868 840 55 55 14·6
900 SRFUT 225 900 F 343 1 140 55 55 8·7 900 SRFUT 750 900 F 868 1 140 55 55 19·5
75 SRFUT 900 75 F 1 018 320 55 55 7·3
100 SRFUT 900 100 F 1 018 340 55 55 7·7
150 SRFUT 900 150 F 1 018 390 55 55 8·9
225 SRFUT 900 225 F 1 018 465 55 55 10·0
900
300 SRFUT 900 300 F 1 018 540 55 55 11·4
Key : Replace the letter shown in red with your choice from the 450 SRFUT 900 450 F 1 018 690 55 55 14·2
following options :
600 SRFUT 900 600 F 1 018 840 55 55 17·0
F = Finish : G (hot dip galvanised after manufacture), 750 SRFUT 900 750 F 1 018 990 55 55 19·8
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated)
74
Swifts® SRF heavy duty fittings
unequal tees (continued)
50
■ Assembly
Coupling detail
125
75
Swifts® SRF heavy duty fittings
4 way crosspieces
50
Width X
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors : 125
Deep galvanised (D) x 1·06
Stainless steel (S) x 0·94
Pre-galvanised (PG) x 0·96
Powder coated (E) x 0·97 Minimum cable radius = 125 mm
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated)
All dimensions (mm) are nominal
76
Swifts® SRF heavy duty fittings
straight reducers
50
Z2 K
X
Z1
To create the Cat. No. add the main run width (W), the reduced run
Width width (K) and the finish (F)
Example :
X = Length of fitting from each end (excluding integral coupler) For a hot dip galvanised reducer reducing from 300 mm to 150 mm :
Z1 = End extension of integral coupler SRFR 300 150 G
Z2 = End extension of integral coupler Weights
K = Reduced width All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
Dimensions (mm)
Width Weight To obtain the appropriate component weight in other finishes, multiply
Width (K) Cat. Nos. X Z1 Z2 (kg) the given weight by the following factors :
100 75 SRFR 100 75 F 100 55 55 0·3 Deep galvanised (D) x 1·06
Stainless steel (S) x 0·94
75 SRFR 150 75 F 100 55 55 0·4 Pre-galvanised (PG) x 0·96
150
100 SRFR 150 100 F 100 55 55 0·4 Powder coated (E) x 0·97
75 SRFR 225 75 F 100 55 55 0·5
■ Assembly
225 100 SRFR 225 100 F 100 55 55 0·5 Coupling detail
150 SRFR 225 150 F 100 55 55 0·6
75 SRFR 300 75 F 150 55 55 0·6
100 SRFR 300 100 F 100 55 55 0·6
300
150 SRFR 300 150 F 100 55 55 0·6
225 SRFR 300 225 F 100 55 55 0·6
75 SRFR 450 75 F 300 55 55 1·5
100 SRFR 450 100 F 300 55 55 1·5
450 150 SRFR 450 150 F 150 55 55 1·0
225 SRFR 450 225 F 150 55 55 1·0
300 SRFR 450 300 F 100 55 55 1·1 Reducer to straight length coupling
Reducers have integral couplers which fit into straight lengths whether
75 SRFR 600 75 F 300 55 55 1·8 they have been cut to length or not, without the need for further drilling
100 SRFR 600 100 F 300 55 55 1·8 Each reducer to length joint is secured with M6 x 12 bolts (roofing or
150 SRFR 600 150 F 300 55 55 1·9 pan head), nuts and washers or quick bolt fasteners (Cat. No. QBF),
600 see p. 64. Fasteners are not included
225 SRFR 600 225 F 300 55 55 2·0
Minimum number of fasteners per joint :
300 SRFR 600 300 F 150 55 55 2·7 Widths up to 225 =2
450 SRFR 600 450 F 100 55 55 2·7 Widths 300 to 600 =3
75 SRFR 750 75 F 450 55 55 2·6 Widths 750 and 900 = 4
Fastener finishes
100 SRFR 750 100 F 450 55 55 2·6 For reducers with G, D and PG finishes, fasteners are galvanised or
150 SRFR 750 150 F 300 55 55 2·6 zinc plated
750 225 SRFR 750 225 F 300 55 55 2·9 For reducers with S finish, fasteners are stainless steel
For reducers with E finish, the choice of material for fasteners will
300 SRFR 750 300 F 300 55 55 3·1 depend on the installation environment. For further information, contact
450 SRFR 750 450 F 300 55 55 3·4 us on +44 (0) 845 605 4333
600 SRFR 750 600 F 100 55 55 3·8
75 SRFR 900 75 F 450 55 55 4·2
100 SRFR 900 100 F 450 55 55 4·4
150 SRFR 900 150 F 450 55 55 4·4
225 SRFR 900 225 F 450 55 55 4·6
900
300 SRFR 900 300 F 300 55 55 5·5
450 SRFR 900 450 F 300 55 55 5·8
600 SRFR 900 600 F 300 55 55 6·1
750 SRFR 900 750 F 100 55 55 6·3
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated)
All dimensions (mm) are nominal
77
Swifts® SRF heavy duty fittings
SRF to MRF straight reducers
50
Z2 MRF
Z1 SRF
Width
Weight
Cat. Nos. Width X Y Z (kg) Straight reducer to straight length coupling
SRFMRFR 75 F 75 150 55 55 0·2 Reducers have integral coupers which fit into straight lengths whether
SRFMRFR 100 F 100 150 55 55 0·3 they have been cut to length or not, without the need for further drilling
Each reducer to length joint is secured with M6 x 12 bolts (roofing or
SRFMRFR 150 F 150 150 55 55 0·4
pan head), nuts and washers or quick bolt fasteners (Cat. No. QBF),
SRFMRFR 225 F 225 150 55 55 0·5 see p. 64. Fasteners are not included
SRFMRFR 300 F 300 150 55 55 0·6 Minimum number of fasteners per joint :
SRFMRFR 450 F 450 150 55 55 1·1 Widths up to 225 =2
Widths 300 to 600 =3
SRFMRFR 600 F 600 150 55 55 1·4
Widths 750 and 900 = 4
SRFMRFR 750 F 750 150 55 55 1·4 Fastener finishes
SRFMRFR 900 F 900 150 55 55 2·2 For reducers with G, D and PG finishes, fasteners are galvanised or
zinc plated
Dimensions For reducers with S finish, fasteners are stainless steel
X = Length of fitting from each end (excluding integral coupler) For reducers with E finish, the choice of material for fasteners will
Z1 = End extension of integral coupler depend on the installation environment. For further information, contact
Z2 = End extension of integral coupler us on +44 (0) 845 605 4333
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 1·06
Stainless steel (S) x 0·94
Pre-galvanised (PG) x 0·96
Powder coated (E) x 0·97
Key : Replace the letter shown in red with your choice from the All dimensions (mm) are nominal
following options :
F = Finish : G (hot dip galvanised after manufacture), ➔ MRF straight lengths : see p. 46
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ SRF straight lengths : see p. 62
78
Swifts® SRF heavy duty fittings
handed reducers
SRFL
Smaller Size 75 mm 100 mm 150 mm 225 mm 300 mm 450 mm 600 mm 750 mm
Larger Size Handed Straight Handed Straight Handed Straight Handed Straight Handed Straight Handed Straight Handed Straight Handed Straight
100 mm 25 12 – – – – – – – – – – – – – –
150 mm 75 37 50 25 – – – – – – – – – – – –
225 mm 150 75 125 62 75 37 – – – – – – – – – –
300 mm – 112 200 100 150 75 75 37 – – – – – – – –
450 mm – – – 175 – 150 – 112 150 75 – – – – – –
600 mm – – – – – – – 187 – 150 150 75 – – – –
750 mm – – – – – – – – – – – 150 150 75 – –
900 mm – – – – – – – – – – – – – 150 150 75
79
Swifts® XRF extra heavy duty return flange
straight lengths
80
200
50
25
25
15·5
9·5
80
Swifts® cable tray couplers and fasteners
XRF straight length to straight length couplers
and straight length to fitting coupling 80
2 Uncut Cut
When a straight length of end end
cable tray has to be cut
back to accept a fitting,
always fit the uncut end
to the adjacent straight
length; the cut end should
be connected to the fitting
150mm
Support
Cat. Nos. XRFC F 3
Offer the fitting at an angle
to the straight length and
Fasteners locate, ensuring that the
joggled fishplate fits under
the tray bed and the flange
tabs slide inside the length
For For A Coupler flanges
G and D S B Roofing washer
finish finish C M6 square nut
D D D Straight length 4
H E M6 x 12 roofing bolt Insert roofing bolts through
E
F M6 form A washer slots in the tray bed in to
G M6 hexagon nut aligning slots in the fitting
H M6 x 12 pan head fishplate and secure with
screw roofing washers and nuts
A B C A F G
Fastener finishes
For lengths and fittings with G and D finishes fasteners are galvanised
or zinc plated. For trays and fittings with S finish, fasteners are
corrosion resistant stainless Grade A470 Note
■ Dimensions and weights Fasteners stated are for D and G finishes
For lengths and fittings with S finish use fasteners listed below
Cat. No. XRFC F Fasteners
Minimum number of fasteners per joint (not included) :
245
Widths up to 225 =2
Widths 300 to 600 = 3
Widths 750 and 900 = 4
Weight
Cat. Nos. (kg)
1·5 XRFC F 0·9 pair
For G and D A M6 x 12 roofing bolt
finish For S finish B Roofing washer
A F C M6 square nut
85 D Fitting
Five 35 x 8
E Straight length
slots F M6 x 12 pan head
B C D E G H D E screw
39 G M6 form A washer
Weights H M6 hexagon nut
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish Fastener finish
To obtain the appropriate component weight in other finishes, multiply For lengths and fittings with G and D finishes, fasteners are galvanised
the given weight by the following factors : or zinc plated. For trays and fittings with S finish, fasteners are
Deep galvanised (D) x 1·06 corrosion resistant stainless Grade A470
Stainless steel (S) x 0·94
Pre-galvanised (PG) x 0·96
Key : Replace the letter shown in red with your choice from the
following options :
All dimensions (mm) are nominal
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), S (stainless steel) ➔ Straight lengths : see p. 80
81
Swifts® XRF extra heavy duty fittings
flat bends – 90°, 60°, 45° and 30°
80
90°
Y 45°
Y
Z
Z
Width Width
X X
Weight Weight
Cat. Nos. Width X Y Z (kg) Cat. Nos. Width X Y Z (kg)
XRFB 100 F 100 280 280 55 1·6 XRFB 100 45 F 100 153 198 55 1·0
XRFB 150 F 150 330 330 55 2·0 XRFB 150 45 F 150 203 233 55 1·2
XRFB 225 F 225 405 405 55 2·8 XRFB 225 45 F 225 278 286 55 1·6
XRFB 300 F 300 480 480 55 3·6 XRFB 300 45 F 300 353 339 55 2·1
XRFB 450 F 450 690 690 55 8·7 XRFB 450 45 F 450 520 488 55 5·0
XRFB 600 F 600 840 840 55 12·2 XRFB 600 45 F 600 670 594 55 6·9
Y
60° 30°
Y
Z Width
X
Width
Weight
X Cat. Nos. Width X Y Z (kg)
XRFB 100 30 F 100 124 140 55 0·8
Weight XRFB 150 30 F 150 174 165 55 0·9
Cat. Nos. Width X Y Z (kg)
XRFB 100 60 F 100 190 242 55 1·2 XRFB 225 30 F 225 249 202 55 1·2
XRFB 150 60 F 150 240 286 55 1·6 XRFB 300 30 F 300 324 240 55 1·6
XRFB 225 60 F 225 315 351 55 2·1 XRFB 450 30 F 450 482 345 55 3·5
XRFB 300 60 F 300 390 416 55 2·8 XRFB 600 30 F 600 632 420 55 5·0
XRFB 450 60 F 450 570 598 55 6·5
XRFB 600 60 F 600 720 727 55 9·2
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), S (stainless steel)
All dimensions (mm) are nominal
82
Swifts® XRF extra heavy duty fittings
flat bends – 90°, 60°, 45° and 30° (continued)
80
■ Dimensions and weights – flat bends 90°, 60°, 45° and 30° ■ Assembly – flat bends 90°, 60°, 45° and 30° (continued)
Dimensions Minimum bend radius for cables – flat bends 90°
X = Length of fitting from each end (excluding integral coupler)
Y = Length of fitting from each end (excluding integral coupler)
Z = End extension of integral coupler Width (mm) Radius (mm)
Weights
100 to 300 180
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish 450 and 600 240
To obtain the appropriate component weight in other finishes, multiply
RADIUS
the given weight by the following factors :
Deep galvanised (D) x 1·06
Stainless steel (S) x 0·94
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), S (stainless steel)
All dimensions (mm) are nominal
83
Swifts® XRF extra heavy duty fittings
inside and outside risers – 90°, 60°, 45° and 30°
80
Z
Z R R X
Y R X R
Y Z
Z
X
X
Y
Y
Weight
Cat. Nos. Width X Y Z (kg)
Weight XRFIR 100 45 F 100 234 97 55 1·2
Cat. Nos. Width X Y Z (kg)
XRFOR 100 45 F 100 233 96 55 1·3
XRFIR 100 F 100 241 241 55 2·2
XRFIR 150 45 F 150 234 97 55 1·7
XRFOR 100 F 100 240 240 55 2·6
XRFOR 150 45 F 150 233 96 55 1·7
XRFIR 150 F 150 241 241 55 2·5
XRFIR 225 45 F 225 234 97 55 2·0
XRFOR 150 F 150 240 240 55 2·9
XRFOR 225 45 F 225 233 96 55 2·2
XRFIR 225 F 225 241 241 55 2·9
XRFIR 300 45 F 300 234 97 55 2·3
XRFOR 225 F 225 240 240 55 3·3
XRFOR 300 45 F 300 233 96 55 2·4
XRFIR 300 F 300 241 241 55 3·3
XRFIR 450 45 F 450 266 110 55 4·1
XRFOR 300 F 300 240 240 55 3·8
XRFOR 450 45 F 450 265 110 55 4·3
XRFIR 450 F 450 295 295 55 6·2
XRFIR 600 45 F 600 266 110 55 5·1
XRFOR 450 F 450 293 293 55 6·6
XRFOR 600 45 F 600 265 110 55 5·3
XRFIR 600 F 600 295 295 55 7·6
Z
R R X
Z R Z
R Y
X
Y X
Z
Y
X
Weight
Cat. Nos. Width X Y Z (kg)
Y
XRFIR 100 30 F 100 201 54 55 1·1
Weight XRFOR 100 30 F 100 200 54 55 1·1
Cat. Nos. Width X Y Z (kg)
XRFIR 150 30 F 150 201 54 55 1·3
XRFIR 100 60 F 100 172 99 55 2·0 XRFOR 150 30 F 150 200 54 55 1·5
XRFOR 100 60 F 100 230 133 55 1·4 XRFIR 225 30 F 225 201 54 55 1·9
XRFIR 150 60 F 150 172 99 55 2·1 XRFOR 225 30 F 225 200 54 55 1·7
XRFOR 150 60 F 150 230 133 55 2·5 XRFIR 300 30 F 300 201 54 55 1·9
XRFIR 225 60 F 225 172 99 55 2·4 XRFOR 300 30 F 300 200 54 55 2·0
XRFOR 225 60 F 225 230 133 55 2·8 XRFIR 450 30 F 450 217 58 55 3·4
XRFIR 300 60 F 300 172 99 55 2·8 XRFOR 450 30 F 450 217 58 55 3·5
XRFOR 300 60 F 300 230 133 55 3·1 XRFIR 600 30 F 600 217 58 55 4·1
XRFIR 450 60 F 450 212 122 55 4·9 XRFOR 600 30 F 600 217 58 55 4·2
XRFOR 450 60 F 450 270 161 55 5·3
XRFIR 600 60 F 600 212 122 55 6·0
XRFOR 600 60 F 600 270 161 55 6·4
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), S (stainless steel)
All dimensions (mm) are nominal
84
Swifts® XRF extra heavy duty fittings
inside and outside risers – 90°, 60°, 45° and 30° (continued)
80
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Stainless steel (S) x 0·94
Pre-galvanised (PG) x 0·96
■ Assembly – inside and outside risers 90°, 60°, 45° and 30°
Coupling detail
100 180
150 180
225 180
300 180
450 240
600 240
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), S (stainless steel)
All dimensions (mm) are nominal
85
Swifts® XRF extra heavy duty fittings
equal tees
80
Y Width
Key : Replace the letter shown in red with your choice from the
following options :
All dimensions (mm) are nominal
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), S (stainless steel) ➔ XRF unequal tees : see p. 87
86
Swifts® XRF extra heavy duty fittings
unequal tees
80
Z1
Unequal tee to straight length coupling
Unequal tees have integral couplers which fit into straight lengths
W whether ithey have been cut to length or not, without the need for
X further drilling
Each unequal tee to length joint is secured with M6 x 12 bolts (roofing
or pan head), nuts and washers, see p. 81. Fasteners are not included
Dimensions (mm) Minimum number of fasteners per joint :
Width Width Weight Widths up to 225 = 2
(W) (B) Cat. Nos. X Y Z (kg)
Widths 300 to 600 = 3
150 XRFUT 100 150 F 280 510 55 2·9 Fastener finishes
225 XRFUT 100 225 F 280 585 55 3·2 For unequal tees with G and D finishes, fasteners are galvanised or
100 300 XRFUT 100 300 F 280 660 55 3·6 zinc plated. For unequal tees with S finish, fasteners are stainless steel
450 XRFUT 100 450 F 280 810 55 4·4 Minimum bend radius for cables
600 XRFUT 100 600 F 280 960 55 5·2
100 XRFUT 150 100 F 330 460 55 2·9
225 XRFUT 150 225 F 330 585 55 3·6 Width (mm) Radius (mm)
150 300 XRFUT 150 300 F 330 660 55 4·1
450 XRFUT 150 450 F 330 810 55 6·6 100 to 300 180
600 XRFUT 150 600 F 330 960 55 7·8 450 and 600 240
100 XRFUT 225 100 F 405 460 55 3·9
150 XRFUT 225 150 F 405 510 55 3·8 Radius
225 300 XRFUT 225 300 F 405 660 55 4·7
450 XRFUT 225 450 F 405 810 55 7·8
600 XRFUT 225 600 F 405 960 55 9·1
100 XRFUT 300 100 F 480 460 55 4·1
150 XRFUT 300 150 F 480 510 55 4·5
300 225 XRFUT 300 225 F 480 585 55 5·0
450 XRFUT 300 450 F 480 810 55 8·9
600 XRFUT 300 600 F 480 960 55 10·3
100 XRFUT 450 100 F 690 580 55 8·3
150 XRFUT 450 150 F 690 630 55 9·2
450 225 XRFUT 450 225 F 690 705 55 10·2
300 XRFUT 450 300 F 690 780 55 11·2
600 XRFUT 450 600 F 690 1 080 55 15·3
100 XRFUT 600 100 F 840 580 55 10·2
150 XRFUT 600 150 F 840 630 55 11·0
600 225 XRFUT 600 225 F 840 705 55 12·2
300 XRFUT 600 300 F 840 780 55 13·4
450 XRFUT 600 450 F 840 930 55 15·8
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 1·06
Stainless steel (S) x 0·94
Key : Replace the letter shown in red with your choice from the
following options :
All dimensions (mm) are nominal
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), S (stainless steel) ➔ XRF equal tees : see p. 86
87
Swifts® XRF extra heavy duty fittings
4 way crosspieces
80
Width X
Weights
All weights given are in kilograms (kg) and are for hot dip Width (mm) Radius (mm)
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply 100 to 300 180
the given weight by the following factors : 450 and 600 240
Deep galvanised (D) x 1·06
Stainless steel (S) x 0·94
Radius
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), S (stainless steel)
All dimensions (mm) are nominal
88
Swifts® XRF extra heavy duty fittings
straight reducers
80
Z2
Z1
Weights
All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
To obtain the appropriate component weight in other finishes, multiply
the given weight by the following factors :
Deep galvanised (D) x 1·06
Stainless steel (S) x 0·94
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), S (stainless steel)
All dimensions (mm) are nominal
89
12
Swifts® cable tray supports or
18
25
light duty cantilever arms
50 80
Light duty cantilever arms enable horizontal runs of cable tray to be ■ Assembly (continued)
mounted to vertical steel, concrete or masonry surfaces or to Swiftrack Fasteners (not included) (continued)
channel. They are available in eight sizes to accommodate all tray
widths Fastener finishes
Cantilever arms are of fabricated construction with a bottom flange on For straight lengths with G, D and PG finishes, fasteners are galvanised
arms 600 mm wide and above for extra strength or zinc plated. For straight lengths with S finish, fasteners are stainless
steel
Supplied singly without fasteners For straight lengths with E finish, the choice of material for fasteners will
■ Installation (typical) depend on the installation environment. For further information contact
us on +44 (0) 845 605 4333
Recommended safe (1) Per cantilever arm for load uniformly distributed
Cat. Nos. working load, kgf (1) accross complete arm using two fixing holes
Safety factor: 2
LCA 100 F 120(2) (2) When one fixing hole is used the
LCA 150 F 120(2) recommended safe working load = 100 kgf
43 3
A C
600 to 900 mm
B
tray widths
Note
If covers are fitted the clearance to the vertical support face must be
approximately 40 mm (x), however for access to fit cover clips a larger Two holes
clearance may be required when the vertical support is a solid face Ø11
3
Cantilever arm to vertical support
All light duty cantilever arms have two Ø 11 holes for M10 fasteners
(not included) 43
Cat. Nos. LCA 100 and LCA 150 may be fitted using the top fixing hole Width Weight
only, however the recommended safe working load is reduced - see Cat. Nos. (W) A B C (kg)
table opposite
LCA 100 F 100 140 75 30 0·3
When fixing to Swiftrack channel use grade 8.8 setscrews, form A flat
washers and channel nuts LCA 150 F 150 190 75 30 0·4
LCA 225 F 225 265 90 45 0·6
Fasteners (not included)
LCA 300 F 300 340 90 45 0·8
For G, D and LCA 450 F 450 490 120 75 1·2
PG finish A LCA 600 F 600 640 180 125 2·6
A M6 x 12 roofing bolt LCA 750 F 750 790 230 175 4·2
B Roofing washer
B
C M6 square nut LCA 900 F 900 940 280 225 5·7
C D E
D Cantilever arm Weights
E Straight length All weights given are in kilograms (kg) and are for hot dip
For S finish F M6 x 12 panhead screw galvanised G finish
F G M6 form A washer To obtain the appropriate component weight in other finishes, multiply
H M6 hexagon nut the given weight by the following factors :
Deep galvanised (D) x 1·06
G H D E Stainless steel (S) x 0·94
Pre-galvanised (PG) x 0·96
Powder coated (E) x 0·97
Key : Replace the letter shown in red with your choice from the All dimensions (mm) are nominal
following options :
F = Finish : G (hot dip galvanised after manufacture), ➔ Straight lengths : see p. 36, 46, 62, 80
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ Swiftrack channel support : see p. 102-110
90
12
Swifts® cable tray supports or
18
25
light duty cantilever brackets
50 80
Light duty cantilever brackets are suitable for supporting horizontal ■ Dimensions and weights
runs of lightly loaded trays in widths up to 150 mm. They can be Dimensions
mounted to vertical steel concrete or masonry surfaces or Swiftrack
channel Cat. No. LCB W F
Supplied singly without fasteners 50 and 75 mm 100 and 150 mm
tray widths tray widths
■ Installation (typical) (G and E finishes only)
A
3
A
5
50 C B
C B
Cat. No. LCB 75 F 45
shown with SS tray Cat. No. LCB 150 F
shown with SRF tray Cat. Width Weight
Nos. (W) A B C (kg)
■ Assembly LCB 50 F 50 50 63 37 0·1
Cantilever bracket to vertical support LCB 75 F 75 75 75 37 0·2
Slots are provided for two M6 fasteners - type, length and finish to suit LCB 100 F 100 105 80 45 0·3
application
LCB 150 F 150 150 80 45 0·4
When fixing to Swiftrack channel use grade 8.8 setscrews, form A flat
washers and channel nuts Weights
Tray to cantilever bracket All weights given are in kilograms (kg) and are for hot dip
galvanised G finish
Fasteners (not included)
To obtain the appropriate component weight in other finishes, multiply
SS, MRF and SRF the given weight by the following factors :
For G, D and Deep galvanised (D) x 1·06
PG finish
A M6 x 12 roofing bolt Stainless steel (S) x 0·94
A B Roofing washer Pre-galvanised (PG) x 0·96
C M6 square nut Powder coated (E) x 0·97
D Cantilever bracket
B E Straight length
C D E
F M6 x 12 panhead screw
G M6 form A washer
H M6 hexagon nut
XRF
For S finish
A M6 x 16 roofing bolt
F
B Roofing washer
C M6 square nut
D Cantilever bracket
G H D E E Straight length
F M6 x 16 panhead screw
G M6 form A washer
H M6 hexagon nut
Fastener finishes
For straight lengths with G, D and PG finishes, fasteners are galvanised
or zinc plated. For straight lengths with S finish, fasteners are stainless
steel
For straight lengths with E finish, the choice of material for fasteners will
depend on the installation environment. For further information contact
us on +44 (0) 845 605 4333
Recommended safe
Cat. Nos. working load, kgf (3)
LCB 50(1) F 15
LCB 75(1) F 15
LCB 100(2) F 20
LCB 150(2) F 20
(1) 50-75 mm not available in D finish
(2) 100-150 mm not available in D, PG and S finishes
(3) Per bracket for load uniformly distributed across complete bracket
Key : Replace the letter shown in red with your choice from the All dimensions (mm) are nominal
following options :
F = Finish : G (hot dip galvanised after manufacture), ➔ Straight lengths : see p. 36, 46, 62, 80
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ Swiftrack channel support : see p. 102-110
91
12
Swifts® cable tray supports or
18
25
overhead hangers
50 80
Overhead hangers are suitable for supporting all cable tray ranges up ■ Dimensions and weights
to 150 mm wide. They enable tray to be supported from a single M10 Dimensions
threaded rod giving easy access for laying cables from one side of the
tray only Cat. No. OH W F
28
Supplied singly without fasteners
■ Installation (typical)
Ø11 2
D
A
C
G H D E
Fastener finishes
For straight lengths with G, D and PG finishes, fasteners are galvanised
or zinc plated. For straight lengths with S finish, fasteners are stainless
steel
For straight lengths with E finish, the choice of material for fasteners will
depend on the installation environment. For further information contact
us on +44 (0) 845 605 4333
Recommended safe
Cat. Nos. working load, kgf (1)
OH 50 F 25
OH 75 F 50
OH 100 F 50
OH 150 F 50
(1) Per hanger for load uniformly distributed across tray width
Safety factor : 2
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture), All dimensions (mm) are nominal
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ Straight lengths : see p. 36, 46, 62, 80
92
12
Swifts® cable tray supports or
18
25
light duty trapeze hangers
50 80
Light duty trapeze hangers are suitable for use with all cable tray ■ Assembly (continued)
ranges. They enable all widths of tray to be supported from overhead
threaded rods hung from ceiling brackets, Swiftrack support system or Tray to trapeze hanger
from beam clamps attached to joists or steel beams Fasteners (not included)
Light duty trapeze hangers are supplied singly without fasteners
■ Installation (typical)
For G, D and
PG finish A
A M6 x 12 roofing bolt
B Roofing washer
B C M6 square nut
C D E D Hanger
E Straight length
For S finish F M6 x 12 panhead screw
F G M6 form A washer
H M6 hexagon nut
G H D E
Fastener finishes
For straight lengths with G, D and PG finishes, fasteners are galvanised
or zinc plated. For straight lengths with S finish, fasteners are stainless
steel
For straight lengths with E finish, the choice of material for fasteners will
depend on the installation environment. For further information contact
us on +44 (0) 845 605 4333
■ Dimensions and weights
Dimensions
Cat. No. LTH W F
50-150 mm 600-900 mm
■ Assembly
tray width tray width
Ø11 holes in 50-150 45
centre slots 50
Trapeze hanger to threaded rod for rod A
B
There are three alternative methods of fixing trapeze hangers to
threaded rods as shown below. All three methods are applicable to A
B
trapeze hangers for 600 - 900mm widths, but only type B applies to 225-450 mm
narrower trapeze hangers. The recommended safe working load for tray width
each width and method of fixing is given in the table 45
Four Ø14
holes for
A A A rod C
600-900
B B B A
Two Ø11 B
C C C holes for
225-450
rod
D D D
C
B
C
E E Cat. Width Rod Weight
Nos. (W) A B C size (kg)
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture), All dimensions (mm) are nominal
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ Straight lengths : see p. 36, 46, 62, 80
93
12
Swifts® cable tray supports or
18
25
stand-off brackets
50 80
Stand-off brackets are suitable for supporting horizontal or vertical ■ Assembly (continued)
runs of cable tray when fitted to vertical steel, concrete or masonry
SWL (kgf(1))
surfaces or Swiftrack channel. They are also ideal for floor mounted Cat. Nos. A horizontal vertical
tray installations tray run tray run
Brackets are available in a range of widths to suit all tray types and STB 50 F 82 40 –
sizes; widths 450 mm and above being formed in a ‘Z’ section for extra
strength. Supplied singly without fasteners STB 75 F 120 40 –
■ Installation (typical) STB 100 F 157 40 –
STB 150 F 195 40 –
STB 225 F 273 100 –
STB 300 F 349 100 –
STB 450 F 485 150 150
STB 600 F 635 150 150
STB 750 F 785 150 150 (1) Per stand-off bracket for load uniformly
distributed across the tray width
Cat. No. STB 450 F STB 900 F 935 150 150
■ Dimensions and weights
Fitted to floor
Dimensions 450-900 mm
Cat. No. STB W F tray width
Cat. No. STB 300 F Cat. No. STB 450 F B Ø11 hole
■ Assembly
50-300 mm
Stand-off bracket to support tray width
50-300 mm 450 mm 600-900 mm Two Ø11 holes
tray width tray width tray width in centre slots
Y Y Y
35
A
X
50
X Y
Cat. Nos. Fasteners(1) Centres Stand-off
Cat. Width Weight
STB 50 F M6 or M10(2) 82 40 Nos. (W) A B (kg)
STB 75 F M6 or M10(2) 120 40 STB 50 F 50 45 40 0·1
STB 100 F M6 or M10(2) 157 40 STB 75 F 75 82 40 0·1
STB 150 F M6 or M10(2) 195 40 STB 100 F 100 120 40 0·2
STB 225 F M6 or M10(2) 273 40 STB 150 F 150 157 40 0·2
STB 300 F M6 or M10(2) 349 40 (1) Type, length and finish to suit STB 225 F 225 236 41 0·3
STB 450 F M10 485 60 application STB 300 F 300 311 41 0·4
When fixing to Swiftrack
STB 600 F M10 635 60 channel use grade 8.8 STB 450 F 450 535 60 1·2
setscrews, form A washers
STB 750 F M10 785 60 and channel nuts STB 600 F 600 685 60 1·6
(2) No.12 woodscrews may
STB 900 F M10 935 60 be used STB 750 F 750 835 60 1·9
STB 900 F 900 985 60 2·3
Tray to stand-off bracket
Fasteners (not included) Weights
A M6 x 12 roofing bolt All weights given are in kilograms (kg) and are for hot dip
For G, D and
B Roofing washer galvanised G finish
PG finish
C M6 square nut To obtain the appropriate component weight in other finishes, multiply
A B D Bracket the given weight by the following factors :
E Straight length Deep galvanised (D) x 1·06
C F M6 x 12 panhead screw Stainless steel (S) x 0·94
G M6 form A washer Pre-galvanised (PG) x 0·96
D H M6 hexagon nut Powder coated (E) x 0·97
E
For S finish Fastener finishes
F
For straight lengths with G, D and PG finishes,
G fasteners are galvanised or zinc plated. For All dimensions (mm) are nominal
straight lengths with S finish, fasteners are
H stainless steel. For straight lengths with E finish, ➔ Straight lengths : see p. 36, 46, 62, 80
the choice of material for fasteners will depend
D on the installation environment. For further
E information contact us on +44 (0) 845 605 4333 ➔ Swiftrack channel supports : see p. 102-110
94
12
Swifts® cable tray ancillary items or
18
25
dividers
50 80
Used to separate different types or groups of cable within one cable ■ Dimensions and weights
tray run
Supplied singly without fasteners Without
■ Installation (typical)
With return
return flange
flange
Cat. No. SRFDV F
3 000
3 000
A
A
35
35
Weight (kg)
Cat. Nos. A G PG D S E
SDV F 30 2·3 2·0 2·6 2·6 2·3
MRFDV F 30 2·3 2·1 2·6 2·6 2·3
SRFDV F 55 3·2 2·7 3·6 3·7 3·2
XRFDV F 55 3·2 2·9 3·6 3·7 3·2
■ Assembly
Fasteners (not included)
For quantity required see table below
For G, D and
E finish
A B
A M6 x 12 roofing bolt
B Divider
C Roofing washer
D M6 square nut
C D E
E Straight length
For S finish F M6 x 1 2 panhead screw
G M6 form A washer
F B H M6 hexagon nut
G H E
Tray range
SS MRF SRF XRF
Cat. Nos. SSDV MRFDV SRFDV XRFDV
Quantity of fasteners
per 3 m length 5 5 5 5
Fastener finishes
For straight lengths with G, D and PG finishes, fasteners are galvanised
or zinc plated. For straight lengths with S finish, fasteners are stainless
steel. For straight lengths with E finish, the choice of material for
fasteners will depend on the installation environment. For further
information contact us on +44 (0) 845 605 4333
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture), All dimensions (mm) are nominal
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ Straight lengths : see p. 36, 46, 62, 80
95
12
Swifts® cable tray ancillary items or
18
25
earth continuity connector
50 80
When fixing tray, a supplementary bonding conductor for equipotential ■ Dimensions and weights
earthing may be required in certain cases and conditions
This will depend on the type of cables used, the environment and fault
current on the cables. A flexible earth continuity connector is available
for this purpose and is designed to fit onto all types of tray 93 (hole centres)
Earth continuity connectors are supplied in bagged quantities of 20 1·0
without fasteners
Use M6 x 12 mm roofing nuts and bolts
Copper braid and copper lugs both in electrotinned finish
Length between centres : 93 mm. Conductor area : 4 mm2
Electro tinned copper finish Hole Ø6·4 Copper lug to Conductor area
4·0 mm2 (Copper braid 23
■ Installation (typical)
BS 6017 (1981)
to BS 4109)
SRF
(MRF, SS,
XRF similar)
■ Assembly
Fasteners not included
Butt-jointed lengths Fasteners shown for G and
D finishes (two per connector)
A
B
F
C
C
D G
E H
Joggle-jointed lengths A B
Fasteners for
S finish
C
D
E
A M6 x 12 roofing bolt
B Tray side flange
C Earth continuity connector
D M6 roofing washer
E M6 roofing nut
F M6 x 12 pan head screw
G M6 form A washer
H M6 hex nut
Fastener finish
For E finish tray fasteners, contact us on +44 (0) 845 605 4333
96
12
Swifts® cable tray ancillary items or
18
25
covers for straight lengths
50 80
Tray covers can be installed either close to the tray side flanges ■ Assembly
(closed covers) or, for all tray ranges except XRF, raised above the Before fitting the covers ensure a clearance of 10 mm between the tray
flanges providing an air gap (ventilated covers) and the vertical support face
Covers up to 450 mm wide have a flat top surface and are simply
butt-jointed together. Covers 600 mm wide and above have dimples Closed and ventilated covers
formed in the top surface to increase their rigidity, and are overlapped Fit the correct size cover clips to the tray in the positions shown below
and bolted together. Each wide straight cover has an overlap tongue Covers with slots
formed at one end to make joining simple Place the cover on to the clips with the slots in the cover aligned with
Covers for MRF, SRF, XRF and SS straight lengths are 3 m long with six the tapped holes in the clips and secure with the fasteners supplied
cover clips and associated fasteners Covers without slots
■ Installation (typical) Place the cover on to the clips and mark the positions of the fixing
holes. Remove the cover and drill the holes. Refit the cover and secure
Closed cover installations with the fasteners supplied
Supplied singly with fasteners and brackets. Covers 600 mm and
above are overlap jointed and dimpled for rigidity
SS light duty tray closed covers are only available in widths 300 mm Closed
and above Cover
cover
Cat. No. SSCC W F Cat. No. XRFCC W F Tray
Clip
Ventilated
cover
Cover
Clip
Tray
Fastener finishes
For covers with G, D and PG finishes, fasteners are galvanised or zinc
Cat. No. MRFCV coated, except for retaining nut which is ‘Dacromet’ coated. For covers
(SSCV similar) with S finish, fasteners are stainless steel, except for retaining nut
which is ‘Xylan’ coated. For covers with E finish, the choice of material
for fasteners will depend on the installation environment. For further
information contact us on +44 (0) 845 605 4333
Tray range
SS MRF SRF XRF
Closed covers SSCCWF MRFCCWF SRFCCWF XRFCCWF
Cat. Nos.
Ventilated covers SSCVWF MRFCVWF SRFCVWF –
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) All dimensions (mm) are nominal
97
12
Swifts® cable tray ancillary items or
18
25
covers for straight lengths (continued)
50 80
Two 18 x 8
slots
Raised
dimples
for stiffening 461 Six 33 x 8
slots
Two Ø9·5
holes
B
10 50-225 – 38·5
SS
300-900 38·5 63·5
Two A
'U'-shaped tapped M6 MRF ALL 38·5 63·5
retaining Fitting holes
Straight 3·0 SRF ALL 63·5 93·5
nut cover
cover
XRF ALL 93·5 –
Fasteners for cover overlap joints (included) 10
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated)
All dimensions (mm) are nominal
98
Swifts® cable tray ancillary items
covers for fittings
Covers are supplied to fit the fittings of all cable tray ranges with the ■ Assembly
exception of MRF and SRF adjustable bends and adjustable risers Cover clip positions
They can be installed either close to the fitting side flanges (closed
cover) or, for all tray ranges except XRF, raised above the flanges Fitting covers are supplied with slots for the cover clip fasteners
providing an air gap (ventilated cover) pre-drilled in the appropriate positions
Covers for fittings up to 450 mm wide are simply butt-joined to straight
length covers. To increase the rigidity of fitting covers of 600 mm width
and above, they are joined to straight covers by being overlapped
and bolted together. To make this simple, fitting covers have extended
overlap tongues with long slots at all joints which are 600 mm wide or
greater
■ Installation (typical)
Closed cover installations
Supplied singly with fasteners and brackets. Covers 600 mm and
above are overlap jointed and dimpled for rigidity Flat bend Tee 4 way crosspiece
SS light duty tray closed covers are only available in widths 300 mm cover cover cover
and above
Cat. No. XRFCC W F
Reducer Riser
cover cover
For cover clip dimensions and weights see p. 98
600 wide and above : Closed and ventilated cover assembly
interlock joint for
rigidity.
Cat. No. SCC W F Closed
cover
Cover
Tray
Clip
Up to 450 wide
Ventilated
cover
Cover
'U'-shaped 'U'-shaped
retaining Fitting
Straight Fitting retaining Straight
nut cover
cover cover nut cover
Tray range
SS MRF Joining covers
Closed covers SSUTCC W F MRFUTCC W F Wide fitting covers (600 mm or over) with overlap tongues on the
Cat. Nos. joining faces can be joined to either end of a straight length cover
Ventilated covers SSUTCV W F MRFUTCV W F To join a wide fitting cover to a straight cover with an overlap tongue,
SRF XRF push ‘U’-shaped retaining nuts over the holes in the straight cover
Closed covers SRFUTCC W F XRFUTCC W F tongue. Fit the fitting cover with its tongue overlapping the straight
Cat. Nos. cover tongue. Insert fasteners through the holes in the fitting cover
Ventilated covers SRFUTCV W F XRFUTCV W F tongue and into the retaining nuts. Tighten the fasteners
The Cat. Nos. should be completed with the inclusion of the fitting To join a wide fitting cover to a straight cover which has a straight
reference where indicated (butt) end, push ‘U’-shaped retaining nuts over the holes in the fitting
Example : cover overlap tongue. Fit the fitting cover with its overlap tongue
under the end of the straight cover. Insert fasteners through the slots
A closed cover for an SRF unequal tee, in the end of the straight cover and into the retaining nuts. Tighten the
SRFUTCC width 1 width 2 finish fasteners
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated)
All dimensions (mm) are nominal
99
Swifts® cable tray ancillary items
covers for fittings (continued)
C E
A D A D
B B
C E
A Cover
B Tray
Overlap joint (2 fasteners per joint C M6 x 12 roofing bolt
on widths 600 and above) D Cover clip (closed or
For G, D and
ventilated)
PG finish For S finish E M6 x 12 panhead screw
A B
C D C C D C
Fastener finishes
For covers with G, D and PG finishes, fasteners are galvanised or zinc
coated, except for retaining nut which is ‘Dacromet’ coated. For covers
with S finish, fasteners are stainless steel, except for retaining nut
which is ‘Xylan’ coated. For covers with E finish, the choice of material
for fasteners will depend on the installation environment. For further
information contact us on +44 (0) 845 605 4333
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture),
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated)
All dimensions (mm) are nominal
100
Swifts® cable tray ancillary items
fishplates
Fishplates are designed for use when joining larger widths of MRF ■ Assembly (continued)
and SRF cable tray and all widths of SS cable tray which have been Fixing positions
cut to length
They fit across the underside of the tray joint to provide added strength XRF
and increase the safe working load. They also greatly enhance the Cat. No. F Cat. No. MF Cat. No. WF
lateral rigidity of the joint and prevent unevenness in the bed between on 225 mm on 300 mm on 450 mm
adjacent trays. Supplied singly without fasteners
■ Installation (typical)
Cat. No. WF
Cat. No. F
SS tray
SRF tray
MRF tray
A B
B
Cat. No. MF A
XRF tray
Cat. No. MF
Cat. No. WF
S tray Cat. No. WF
(cut to length)
Weight
Tray range Tray width Cat. No. Cat. Nos. A B (kg)
■ Assembly
Pre-galvanised (PG) x 0·96
Powder coated (E) x 0·97
Fixing positions Fasteners (not included)
MRF and SRF For G, D and A M6 x 12 roofing bolt
PG finish B Roofing washer
A C M6 square nut
D Fishplate
E Straight length
F M6 x 12 panhead screw
B C D E G M6 form A washer
H M6 hexagon nut
SS (cut lengths) For S finish
Fastener finishes
F
For straight lengths with G, D and PG finishes,
fasteners are galvanised or zinc plated. For
straight lengths with S finish, fasteners are
NOTE:
Note
D E
stainless steel
TYPICAL FASTENING
Typical fastener G H
POSITIONS SHOWN.
positions shown. Use
USE SUITABLE
For straight lengths with E finish, the choice
suitable
ALIGNING aligning
HOLES. holes of material for fasteners will depend on the
installation environment. For further information
contact us on +44 (0) 845 605 4333
Key : Replace the letter shown in red with your choice from the
following options :
F = Finish : G (hot dip galvanised after manufacture), All dimensions (mm) are nominal
D (deep galvanised), PG (pre-galvanised steel),
S (stainless steel), E (powder coated) ➔ Universal fishplates : see p. 49, 65
101
Swiftrack® channel lengths
single channels – plain and slotted
SC203
SC403
Light gauge
SC200
SC400
Light gauge
SC213 SC413
SC403 SC413
SC200 SC210
7·5 7·0
7·5 7·0
9·5
9·5
28 x 13
41·3 41·0
Slot pattern may differ on stainless steel channels
Cat. Nos. Weight (kg)
3 m long 6 m long per m Cat. Nos. Weight (kg)
3 m long 6 m long per m
Standard SC200 3M SC200 6M 1·8
Channel SC400 3M SC400 6M 2·6 Standard SC203 3M SC203 6M 1·8
Channel SC403 3M SC403 6M 2·6
Light gauge SC210 3M SC210 6M 1·2
Channel SC410 3M SC410 6M 1·7 Light gauge SC213 3M SC213 6M 1·2
Channel SC413 3M SC413 6M 1·7
Cat. Nos. given are for standard finish single channel
Cat. Nos. given are for standard finish single channel
For alternative finishes, see opposite For alternative finishes see below
Weights
All weights given are in kilograms (kg) based on nominal thickness and
are for pre-galvanised finish
For weights in alternative finishes contact us on +44 (0) 845 605 4333
102
Swiftrack® channel support system
back-to-back channels, section properties and assembly
SC401 5·3 645 339 300 8 215 8 215 23·0 177 566 16·6 PN120 M12 ALL 10·0 4·3
SC403 2·4 322 57 221 2 645 2 909 13·3 88 325 16·5 Weights
All weights given are in kilograms (kg) based on nominal thickness,
Wt = weight of section (kg/m) and are for zinc plated finish. For weights in stainless steel finish
A = cross-sectional area (mm2) contact us on +44 (0) 845 605 4333
Ixx = moment of inertia = second moment of area (mm4) Note
Ztop = section modulus about xx axis (mm3) Cat. Nos. given are for standard finish channel nuts, for alternative
finish, see below
■ Finishes and standards
Zbottom = section modulus about xx axis (mm3)
rxx = radius of gyration (mm)
Standard finish
Iyy = moment of inertia = second moment of area (mm4)
Zinc plated to BS 3382
ryy = radius of gyration (mm) G Hot dip galvanised after manufacture to BS EN ISO 1461
xx = about xx axis Alternative finish
yy = about yy axis S Stainless steel to BS EN 10088 : Grade 1.4404 (equivalent to S316L31)
All dimensions (mm) are nominal
103
Swiftrack® channel support system
cantilever arms
Cantilever arms are supplied singly without fasteners ■ Dimensions and weights (continued)
Cantilever arms conform to BS 6946
■ Dimensions and weights
Cantilever arms, side
Cantilever arms
40
40
130
85
8 mm backplate
8 mm backplate
5 mm for S finish
5 mm for S finish
Unit Arm
Maximum weight length
Unit Arm uniformly Max. point load Cat. Nos. (kg) (mm)
weight length distributed at outer end
Cat. Nos. (kg) (mm) load (kgf)(1) (kgf)(1) SA790 0·64 150
SA750 0·64 150 350(2) (3) 303 SA791 0·85 225
SA751 0·85 225 350(3) 198 SA792 1·03 300
SA752 1·03 300 304 152 SA793 1·42 450
SA753 1·42 450 202 101 SA794 1·81 600
SA754 1·81 600 150 75 SA795 2·20 750
SA755 2·20 750 110 55 SA796 2·60 900
SA757 2·60 900 90 45
Cantilever arms, double channel
Values assume the ladder or other loading medium is rigidly fixed to
cantilever arm
(1) Based upon a load factor of 1·6 for hot dipped galvanised unrestrained condition as
specified in BS EN 1993-1-3 : 2006
(2) Slip limits loading capacity
(3) Load limit is 50% 40
175
8 mm backplate
5 mm for S finish
40
Maximum
Unit Arm uniformly Point load
weight length distributed at outer end
Cat. Nos. (kg) (mm) load (kgf)(1) (kgf)(1)
130
8 mm backplate SA770 1·14 150 700(2)(3) 648
5 mm for S finish SA771 1·68 225 700(2)(3) 420
SA772 2·02 300 650 325
Maximum
Unit Arm uniformly Point load SA773 2·90 450 430 215
weight length distributed at outer end
Cat. Nos. (kg) (mm) load (kgf)(1) (kgf)(1) SA774 3·78 600 320 160
SA760 0·64 150 700(2) 350 SA775 4·66 750 250 125
SA761 0·85 225 456 228 SA776 5·60 900 200 100
SA762 1·03 300 350 175 Values assume the ladder or other loading medium is rigidly fixed to
SA763 1·42 450 230 115 cantilever arm
(1) Based upon a load factor of 1·6 for hot dipped galvanised unrestrained condition as specified
SA764 1·81 600 170 85 in BS EN 1993-1-3 : 2006
SA765 2·20 750 136 68 (2) Slip limits loading capacity
(3) Load limit is 50%
SA766 2·60 900 110 55
Values assume the ladder or other loading medium is rigidly fixed to
cantilever arm
(1) Based upon a load factor of 1·6 for hot dipped galvanised unrestrained condition as
specified in BS EN 1993-1-3 : 2006
(2) Load limit is 50%
104
Swiftrack® channel support system
cantilever arms (continued)
■ Assembly
14·5
200 channel
Fasteners (not included)
Cantilever arms to Swiftrack channel
Setscrew
Cantilever arm
Bracket
back plate
20 Channel
Channel nut
105
Swiftrack® channel support system
framework brackets
All framework brackets are manufactured to BS 6946 from steel which ■ 90° brackets
complies with BS EN 10025 Grade S275JRC and are supplied singly.
Channel nuts and setscrews are not supplied with brackets, therefore SB500 A
must be ordered separately B
■ Dimensions and weights 47
The standard finish for all framework brackets and beam clamps is hot
dip galvanised steel to BS EN ISO 1461 Maximum load on each bracket :
Stainless steel to BS EN 10088 : Grade 1.4404 (equivalent to S316L31) A = 230kgf
is also available as an alternative where applicable. To order stainless Unit weight (kg) : 0·191
steel finish add S to the end of the standard catalogue number
For example : SB500S SB503 A
■ Assembly
Fasteners (not included)
Fixing brackets to Swiftrack channel
86
Setscrew Maximum load on each bracket with both
Bracket 53 ends supported : A = 120kgf
Channel Unit weight (kg) : 0·191
Channel nut
SB504
A
106
Swiftrack® channel support system
framework brackets (continued)
45
Unit weight (kg) : 0·125 Unit weight (kg) : 0·191
45
Maximum load on each bracket :
A = 600kgf
20 Unit weight (kg) : 0·516
SB509 SB510
20
20
SB552 A 40 175
45 40 220
130
90
20
94
20
96
54
54
25
Maximum load on each bracket with 48
both ends supported : A = 260kgf Unit weight (kg) : 0·243 Hole on one side of bracket only
Unit weight (kg) : 0·478 Unit weight (kg) : 0·307
Z bracket
SB511 47·5 SB513 46
47
26
47
Unit weight (kg) : 0·179 Unit weight (kg) : 0·150
107
Swiftrack® channel support system
framework brackets (continued)
Unit
SB518
weight
Cat. Nos. Angle (kg)
90 40
SB520 15 0·197
40
ϑ SB524 45 0·197
SB526 60 0·197 85
95 47
SB528 75 0·197
23
A 45
■ L brackets
T plate
50
50 Unit weight (kg) : 0·163
90
90
Left hand Right hand
Unit weight (kg) : 0·359 Unit weight (kg) : 0.284
L corner bracket L corner bracket
T bracket 90° T bracket SB602 SB601
SB603 SB606 90
90
120
40
40
80
140
51
Unit weight (kg) : 0·27 Unit weight (kg) : 0·27
40 Not available in S finish Not available in S finish
Unit weight (kg) : 0·233 Unit weight (kg) : 0·32
Not available in S finish
140
48
138
108
Swiftrack® channel support system
framework brackets (continued) and beam clamps
*65
Unit weight (kg) : 0·492 Unit weight (kg) : 0·581
*25
48
Angled wing bracket Shelf bracket 6 mm 6 mm 47
SB707 48 SB703 Maximum load : 400kgf/pair Maximum load : 200kgf
Use in pairs Unit weight (kg) : 0·208
Not available in S finish
Unit weight (kg) : 0.117
48 87
Distance between hole centres : Distance between hole centres : Window beam clamp Beam clamp
100 mm 149 mm SC852/82 SC853
Unit weight (kg) : 0·848 *41 *47
Unit weight (kg) : 0·618
80 80
*13
*125
Single channel gusseted Double channel gusseted
bracket bracket
110°
SB702 SB706 *22
20 20
6 mm Maximum load : 900kgf/pair
For 41 mm Use in pairs
55 55 175 Unit weight (kg) : 0·30
175 back-to-back channels.
55
Maximum load : 375kgf/pair
55
Use in pairs
Not available in S finish
Outer Outer Unit weight (kg) : 0·56
holes holes
Ø20 Ø20
43 84
252 293
45 63 45 63
20 20 Beam Clamp
Unit weight (kg) : 1·848 Unit weight (kg) : 2·118 SC854 *25
40
*16
6 mm *37
Maximum load : 350kgf/pair
Use in pairs
Unit weight (kg) : 0·17
109
Swiftrack® channel support system
beam clamps, pipe clamps and channel accessories
Maximum load : 25kg Maximum load : 240kg For SC200, SC201 and SC203 channels
Use M10 Rod Use M10 Rod Supplied in packs of 100
Zinc plated to BS 3382: Part 2 Zinc plated to BS 3382 : Part 2 Weight per 100 (kg) : 0·9
Unit weight (kg) : 0·10 Not available in S finish
Unit weight (kg) : 0·15
■ Pipe clamps
Closure strips
Cat. Nos. Finish
SC952 plastic
Supplied singly
SC953 metal
Nuts and bolts where shown are included
Pipe clamps conform to BS 6946
SP975 - SP976
Pipe Unit
diameter weight
Cat. Nos. (mm) (kg)
SP975 62-71 0·16
SP976 73-83 0·17
110
Ceiling support system
heavy duty
The dedicated ceiling support system allows for a flexible, multi-tiered ■ Ceiling bracket
approach for single or double sided loads with a maximum cantilever 60 47
arm width of 700 mm to accept Swifts cable trays up to 600 mm wide,
either lidded or unlidded 140 23
Ceiling fixings are not included Ceiling bracket
Weight
Cantilever arms will accept the following maximum width items :
110
Cat. No. (kg)
Width 8766550 0·500
Cat. Nos. (mm) Ø 14
80
■ Ceiling supports
End plate profile
135 Weight
Cat. No. (kg)
200
10 8766560 0·970
10
100
25 x 13 25 x 13
14 x 40 14 x 28
20
40
50
■ Profile connector
40
80
L
60
135
35
40 x 11
200 51
Profile connector
18 x 11 Weight
Cat. No. (kg)
200
8766570 0·418
Ceiling supports
Weight
Cat. Nos. (kg)
8766502 1·318
8766503 1·630 ■ Cantilever arms
8766504 1·942 45
8766505 2·254 45
18·5
8766506 2·566 B + 19 18·5 63
90 13 x 20
39 63 117
8766507 2·878 A 13 x 20 A
8766508 3·190
45
8766509 3·502
32 x 7 18·5
8766510 3·814 63
25 90 13 x 20
8766511 4·126 A
50
8766512 4·438
8766513 4·750 100 – 400 back plate = 4 mm
8766514 5·062 500 – 700 back plate = 6 mm
8766515 5·374 Cantilever arms
Weight A B
8766516 5·686 Cat. Nos. (kg) (mm) (mm)
8766518 6·310 557233 0·335 103 200
8766520 6·934 557243 0·464 111 300
■ Extension profiles
557253 0·637 121 400
557263 0·782 128 500
1·110 138 600
20
557273
40
■ Finish
60
Weight
Cat. Nos. (kg)
40 x 11
111
DESIGN NOTES
IN THIS SECTION
Selecting the right finish
Preventing corrosion
- Chemical corrosion 114
- Electrochemical corrosion 114
- Galvanic Series 115
- The merits of Zinc 116-117
- Common corrosion situations 118
Suitability of finishes
- Metallic finishes 118-119
- Organic finishes 118-119
Finishes
British standards 120
Hot dip galvanised (G) 121
Deep galvanised (D) 121
Pre-galvanised (PG) 122
Stainless steel (S) 122
Powder coated (E) 123
Installation of services
Cable tray systems
- Design factors to consider 124-129
- Recommended support locations 127-128
- Loading graphs 130-131
Structural support characteristics
Structural characteristics
- Cable tray 132
- Beams 132-133
- Columns 133
- Deflection 133
Designing support systems
- Ceiling to floor applications 134
- Ceiling mounted applications 135
- Wall mounted applications 135
- Floor mounted applications 135
Swiftrack channel support
- Channels 136
- Channel nuts 136
- Framework brackets 136
- Fasteners 136
- Cantilever arms 137
- Maximum safe recommended loadings 137
- Channels used as beams 138
- Channels used as columns 138
- Fully restrained and unrestrained loads 138
- Beam loads 139
Packaging, handling, storage and safety
Export packaging 140
Handling and storage 141
Safety during installation phase 141
Relevant British, European and
International Standards 142-143
113
IN THIS SECTION...
Preventing corrosion Suitability of finishes
1. Chemical corrosion 1. Metallic finishes
Preventing corrosion
In planning any cabling or support installation the choice of 1 Chemical corrosion
an appropriate corrosion resistant finish is always a key issue
Few metals will suffer corrosion damage in a dry, unpolluted
at the specification stage, ranking alongside installation time
atmosphere at a normal ambient temperature. Unfortunately
and load carrying ability. However, unlike these other factors,
such environments are exceptional and atmospheric pollutants
which are only of importance during the installation phase, the
are likely to be present to some degree in most situations where
correct choice of finish has long term implications and is crucial
support systems will be installed. Thus mild chemical corrosion
for ensuring the longevity (and
is normal in almost all situations and useful information on the
aesthetics) of the complete
types of material or choices of finish which will inhibit and control
installation in order to meet with
this are given within the following pages.
the client’s expectations.
Any support installation which will be situated in an area where
Since future maintenance of
higher concentrations of chemicals exist must receive more
any support system is virtually
detailed consideration in order to select a finish which provides
impossible, it is vital that the
the best combination of initial cost and expected life. To assist
finish specified for the equipment
in this, tables on page 119, give guidance on the suitability of
is capable of providing lifetime
the standard materials and finishes used for support systems in
protection from corrosion within
the presence of those chemicals most commonly found within
the intended environment -
industry. More detailed information is available upon request,
ideally with some margin of
safety. please contact us on +44 (0) 845 605 4333.
The following pages give 2 Electrochemical corrosion
information on how corrosion When two dissimilar metals are in contact and become damp it
occurs and supporting is possible for corrosion to be induced in one of the metals. Such
technical data on the standard corrosion may progress rapidly and cause considerable damage
construction materials and so it is important to consider and, if necessary, take steps to
surface finishes available eliminate this process occurring.
within each range of products Electrochemical (or electrolytic) corrosion takes place because
supplied by Legrand. Contact our the two different metals each behave as electrodes and the
technical team on +44 (0) 845 605 moisture as the electrolyte in a simple battery; as with any battery
4333 for further information. the resulting flow of current will cause corrosion of the anode.
Corrosion occurs on all metals The likely effects of this reaction can be predicted using the
to some extent. With some, such Galvanic Series.
as stainless steel, its effects
are usually only slight but even
then the presence of certain
chemicals or physical contact with other metals may cause rapid
corrosion. It is therefore important to consider every aspect of
the environment surrounding any intended installation in order
to choose a material or finish which will minimise the risk of
damage to the support system through the effects of corrosion.
114
3 Galvanic Series Environment Maximum Potential Difference
Even when two dissimilar metals are in moist contact,
Marine and outdoor 0·3 volts
electrochemical corrosion need not necessarily take place. Its
likelihood depends upon the potential difference between the two Indoor 0·5 volts
metals; this can be obtained by taking their respective values from Indoor, hermetically No restriction(1)
the chart below and subtracting one from the other. sealed (dry)
When the potential difference is less than the values given in the
(1) With no moisture to act as the electrolyte no electrochemical corrosion can take place
table to the right corrosion is unlikely to occur.
If corrosion does take place the metal which is higher in the
Series (to the right) will be corroded in preference to that which is
lower in the Series (to the left).
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POTENTIAL DIFFERENCE (VOLTS)
The Galvanic Series illustrates the potential difference between a section of metal and a Calomel electrode when both are immersed in
sea water at 25°C. This chart contains most commonly used engineering or plating metals.
If corrosion does take place the metal which is higher in the series (to the right) will be corroded in preference to that which is lower in
the series (to the left).
115
4 The merits of Zinc The Galvanizers Association has undertaken significant research
based upon the positioning of reference canisters placed
The Galvanic Series does show why zinc is such a useful corrosion
throughout the UK and the Republic of Ireland to establish
resistant coating for mild steel.
background corrosion rates for 10 km square grids which has
Firstly, it forms an impervious zinc barrier around the steel, resulted in the formation of The Zinc Millennium Map.
coating it with a metal whose own rate of chemical corrosion is
For most sites on this map an average hot dip galvanised coating
both low and predictable in most situations.
will last between 40 to 100 years, highlighting the potential
Secondly, if the coating is damaged at any point (e.g. at a cut edge) for significant financial savings when galvanising is specified.
the zinc surrounding the damaged area becomes the anode of the However, with the correct use of the map specific locations can be
electrolytic cell and is sacrificially corroded away very slowly in analysed for average zinc corrosion rates per year.
preference to the underlying steel. This ensures the strength of
the steel structure remains unaffected.
The Zinc Millennium Map
Because zinc appears near the top of the Galvanic Series it will
The definitive geographical guide to the different corrosion levels
act as a sacrificial anode in relation to most other metals; thus its
of galvanised steel products used in the construction industry.
relatively low cost and the ease with which it can be applied as a
galvanised coating on steel means that it continues to be the most Corrosion rate key 1 2 3 4 5
commonly specified protective finish for support systems.
Average Corrosion rate (μm/year) 0·5 1 1·5 2 2·5
Life expectancy of zinc coatings Average life of 85μm galvanised 187 85 57 43 34
The resistance of galvanising to atmospheric corrosion depends coating (years)
on a protective film which forms on the surface of the zinc. When
the steel is withdrawn from the galvanising bath the zinc has Please note this is an average background corrosion rate for zinc.
a clean, bright, shiny surface. Over time the appearance will For further information please contact the Galvanizers Association.
change to a dull grey patina as the surface reacts with oxygen,
water and carbon dioxide in the atmosphere. A complex but
tough, stable and protective layer is formed which adheres to the
zinc. Contaminants in the atmosphere affect the nature of this
protective film.
The most significant contaminant which will accelerate the
corrosion rate of zinc is sulphur dioxide (S02) and it is the
presence of S02 which largely controls the atmospheric corrosion
of zinc.
BS EN ISO 14713 general corrosion effects and life expectancy for zinc coated products
Corrosivity Corrosion Environment - Environment - Pollution Zinc coating Coating life years
category rate of interior exterior level thickness 10 20 30 40 50 60 70 80 90 100
C1 < 0.1 Warm, dry, no 0 PG (Z275) = 19 > 100
Very low pollution microns
G = 55 microns > 100
D = 110 > 100
microns
C2 0.1 to 0.7 Unheated, low Temperate, rural, <5 PG (Z275) = 19 > 100
Low condensation, low urban with low microns
pollution pollution G = 55 microns > 100
D = 110 > 100
microns
C3 0.7 to 2 Moderate Temperate, urban 5 to 30 PG (Z275) = 19
Medium condensation & with medium microns
pollution pollution, mild G = 55 microns
eg food coastal D = 110 > 100
processing plants microns
C4 2 to 4 High Temperate, urban 30 to 90 PG (Z275) = 19
High condensation, with high microns
high pollution pollution, G = 55 microns
eg chemical or industrial, coastal D = 110
industrial plants, microns
C5 4 to 8 Very high Temperate, very 90 to 250 PG (Z275) = 19
Very high condensation & high pollution, microns
industrial industrial & high G = 55 microns
pollution, salinity coastal D = 110
eg mines microns
CX 8 to 25 Permanent Very high >250 PG (Z275) = 19
Extreme condensation & pollution, extreme microns
high pollution industrial, coastal G = 55 microns
& offshore with D = 110
occasional salt microns
116
The Zinc Millennium Map
is supplied courtesy of
The Galvanizers
Association.
Further information is
available at
www.galvanizing.org.uk
117
5 Common corrosion situations
Finally, the most common occurrences of contact between Suitability of finishes
dissimilar metals within support systems are :
a. Where stainless steel components are being fixed to a carbon 1 Metallic finishes
steel structure
The table on the following page outlines the suitability of metallic
b. Where galvanised or zinc plated components are being fixed finishes under a variety of conditions. The following notes apply to
onto a stainless steel support system the data :
c. Where copper components (e.g. copper tubing or MICC cable) 1. Hard water promotes the formation of a stable protective film
are being installed onto a galvanised steel support system on a hot dip galvanised coating.
In relation to these three sets of conditions the following 2. Salt spray testing should not be used on galvanised coatings;
comments apply : the data provided by such accelerated weathering tests is
(i) Stainless steel – mild steel misleading and inaccurate on this finish since the formation of
This situation has been the subject of much consideration and the protective film (patina) is prevented from forming under the
debate over recent years, particularly in the offshore energy artificial conditions.
industry. 3. No information is available on the resistance of galvanised
Whilst Legrand can supply kits of components (including, coatings to contact with this type of oil. However, in general terms
according to the circumstances, insulating pads, sleeves for galvanised coatings are resistant to oil-based products.
fasteners or insulating coatings) the latest metallurgical advice 4. Resistant provided that the oil is stable, free from acidity and of
from both the manufacturers of stainless steel and other bodies mineral origin.
is that these metals are sufficiently close together in the Galvanic 5. Under immersed conditions contact with this chemical is not
Series for any electrolytic effects to be ignored in normal offshore recommended and over-coating with a paint or powder system is
environments. One exception is when a small mild steel (or necessary. When this chemical is an airborne aerosol the coating
galvanised mild steel) component is in direct contact with a large performance depends on various factors specific to the particular
mass of stainless steel. application. Corrosion rates will be high and if condensation is
It is now accepted that the application of a simple paint coating to likely to be heavy and its pH value is outside the range pH5 -
one of the juxtaposed surfaces will provide sufficient insulation to pH12.5 then overpainting or coating of the galvanising is normally
break the electrical circuit, effectively eliminating any problems. recommended.
(ii) Small galvanised components on stainless steel If the galvanised surface is frequently washed by fresh water and
The zinc coating will provide very limited protection to its allowed to periodically dry out then the level of corrosion will be
underlying steel because of the rapidity with which it will erode less severe.
away. Once exposed the base steel (often a fastener) will be 2 Organic finishes
aggressively corroded causing unsightly staining of the stainless Refer to the table on the following page for information on the
steel and premature failure to the component. In the case of suitability of organic finishes under a variety of conditions.
fasteners such failure could be catastrophic to the installation so
appropriate stainless steel fasteners should always be used with a
stainless steel support system.
(iii) Copper on zinc
If copper is laid directly onto a galvanised surface the zinc will
rapidly erode. Thus MICC cable should always have an insulating
sheath if it is to be installed on galvanised cable tray.
118
Suitability of metallic finishes
Stainless steel Stainless steel Pre-galvanised Hot dip Deep Aluminium
316 304 steel galvanised galvanised
steel steel
✓ ✓ ✕ ✓ see note (1) ✓ see note (1)
ENVIRONMENTS
Fresh water
Salt spray B177 Test ✓ ✓ ✕ ✓ see note (2) ✓ see note (2) ✓
✓ ✕ ✕ ✓ ✓
Polluted marine
environment Ο
Acetone ✓ ✓ ✓ ✓ ✓
Petroleum (gasoline) ✓ ✓ ✓ ✓ ✓
SOLVENTS
Trichloroethylene ✓ ✓ ✓ ✓
Glycerine ✓ ✓ ✓ ✓
Methyl chloride ✓ ✓ ✓ ✓ Ο
Linseed oil ✓ ✓ Ο see note (3) Ο see note (3) Ο see note (3)
✓ ✓
OILS
Penetrating oil Ο see note (3) Ο see note (3) Ο see note (3)
Lubricating oil ✓ ✓ Ο see note (5) Ο see note (4) Ο see note (4)
10% Sulphuric acid ✕ ✕ Ο see note (5) Ο see note (5) Ο see note (5) ✕
Conc. Sulphuric acid ✓ ✕ at high temp. ✓ ✕ at high temp. Ο see note (5) Ο see note (5) Ο see note (5) ✓ ✕ above 40°C.
10% Hydrochloric acid ✕ ✕ Ο see note (5) Ο see note (5) Ο see note (5) ✕
10% Nitric acid ✓ ✓ Ο see note (5) Ο see note (5) Ο see note (5) ✓
✓ ✕ ✕
ACIDS
50% Phosphoric acid Ο see note (5) Ο see note (5) Ο see note (5)
10% Acetic acid ✓ ✓ Ο see note (5) Ο see note (5) Ο see note (5)
5% Tartaric acid ✓ Ο Ο see note (5) Ο see note (5) Ο see note (5) ✕
5% Citric acid ✓ ✓ ✕ at high temp. Ο see note (5) Ο see note (5) Ο see note (5) ✕
10% Lactic acid ✓ ✕ Ο see note (5) Ο see note (5) Ο see note (5)
✓ ✕
10% Caustic soda
ALKALINES
sodium hydroxide Ο see note (5) Ο see note (5) Ο see note (5)
25% Caustic soda ✓ ✕ Ο see note (5) Ο see note (5) Ο see note (5) ✕
10% Ammonia Ο Ο Ο see note (5) Ο see note (5) Ο see note (5)
KEY : ✓ Probably suitable ● ✕ Probably unsuitable ● Ο Investigate if no alternative For notes (1) to (5) see left hand page
Fresh water
Salt spray B177 Test ✓ ✓ 500 hours ✓ 500 hours Ο Ο ✓
✕ ✕ ✕ ✕ ✓ ✕
Polluted marine
environment
Acetone ✕ ✓ ✕ ✕ ✕ ✕
Petroleum (gasoline) ✓ ✓ ✓ ✕ above 75°C. ✓ ✕ above 60°C. ✓ ✓ ✕ above 75°C.
SOLVENTS
Trichloroethylene ✕ ✓ ✕ ✕ ✕ ✕
Glycerine ✓ ✓ ✓ ✕ above 75°C. ✓ ✓ ✓ ✕ above 75°C.
Methyl chloride ✕ ✓ ✕ ✕ ✕ ✕
Linseed oil ✓ ✓ ✓ ✕ above 75°C. ✓ ✓ ✓ ✕ above 75°C.
✓ ✓ ✓ ✕ above 75°C. ✓ ✓ ✓ ✕ above 75°C.
OILS
Penetrating oil
Lubricating oil ✓ ✓ ✓ ✕ above 60°C. ✓
10% Sulphuric acid ✓ ✓ ✓ ✕ above 75°C. ✓ ✓ ✓ ✕ above 75°C.
Conc. Sulphuric acid ✕ ✕ ✕ ✕ ✓ ✕
10% Hydrochloric acid ✓ ✓ ✓ ✕ above 30°C. ✓ ✕ above 60°C. ✓ ✓ ✕ above 30°C.
10% Nitric acid ✕ ✓ ✕ above 20°C. ✓ ✕ above 30°C. ✕ ✓ ✕ above 50°C.
✓ ✓ ✓ ✕ at high temp. ✓ ✓ ✓ ✕ above 75°C.
ACIDS
✓ ✓ ✓ ✕ ✓ ✓ ✕ above 75°C.
10% Caustic soda
ALKALINES
sodium hydroxide
119
IN THIS SECTION...
1. British standards
2. Hot dip galvanised (G)
3. Deep galvanised (D)
4. Pre-galvanised (PG)
G Tray 1·5mm and thicker BS EN 10111 : 1998 Grade 1.0332 / BS EN 10025 : 2004 Grade S275JRC
Finishes :
G = hot dip galvanised after manufacture
D = deep galvanised
PG = pre-galvanised
S = stainless steel
E = powder coated
Heavy duty (SRF) length shown in G Heavy duty (SRF) bend shown in Swiftrack channel support shown in
finish G finish PG finish
See p. 20 See p. 21 See p. 27
120
2 Hot dip galvanised (G) It is important to distinguish between ‘hot dip galvanised after
manufacture to BS EN ISO 1461’ and less precise descriptions
Hot dip galvanising after manufacture is an excellent, economical
such as ‘galvanised’, ‘mill galvanised’ or even the term ‘hot dip
protective finish used on support systems in many industrial and
galvanised’, when used without reference to any standard. Mill
commercial applications.
galvanised steel is frequently used as an alternative finish for
Background many support system components (see ‘pre-galvanised steel’,
The galvanised coating is applied as a final manufacturing process page 122), and is available from Legrand, but this material does
by immersing a steel component (after various pre-treatments) in have a much thinner zinc coating which renders it unsuitable for
a large bath of molten zinc; the zinc forms an alloy with the steel exposed applications.
substrate and protects the steel from corrosion in two ways. Suggested specification text : “All components should be hot dip
Firstly, the zinc coating surrounds the base steel with a total, galvanised after completed manufacture to the requirements of
tough physical barrier preventing corrosion of the steel by the BS EN ISO 1461.”
surrounding atmosphere. Secondly, if steel does become exposed,
e.g. at a cut edge, the zinc coating acts as a sacrificial anode and
will be gradually corroded in preference to the underlying steel. 3 Deep galvanised (D)
Corrosion products from the zinc will also be deposited onto A deep galvanised finish has all of the characteristics of hot dip
the steel, effectively re-sealing the surface and maintaining the galvanising but with a much thicker coating of zinc. This gives 2-3
integrity of the barrier. times the life of the standard hot dip galvanised (BS EN ISO 1461)
The life of a zinc coating is directly proportional to its thickness finish.
but in different environments this life does vary. However Background
because hot dip galvanising has been used for many years its The life of a galvanised coating depends very much upon the
life in diverse environments has been well established. The most degree of pollution of the surrounding atmosphere; in an
comprehensive guide to the design life of protective systems in industrial or marine environment corrosion of the zinc may take
different environments is contained in BS EN ISO 12944-5 : 2007 place at double or treble the rate which would occur in an inland
‘Paints and varnishes’ and BS EN ISO 14713 : 2009 environment. Thus, if heavy atmospheric pollution or aggressive
‘Parts 1 + 2 - zinc coatings’. In the presence of certain conditions exist in the vicinity of an installation, it is well worth
atmospheric pollutants (such as sulphur dioxide in industrial considering the benefits provided by deep galvanising.
areas) or when installed in an aggressive coastal or marine
Since this finish is produced in the same basic process as normal
environment the rate of dissipation of the zinc will be accelerated;
hot dip galvanising the initial cost premium of the material is
however in most situations hot dip galvanising remains an
relatively low; however the site installation costs will remain
extremely effective and economical corrosion resistant finish.
unchanged. Therefore, for a relatively modest premium on the
Specification overall installed cost the life of the installation can be increased
BS EN ISO 1461 provides the specification for a hot dip galvanised dramatically.
coating. Heavier gauges of steel will usually take up a thicker Specification
coating of zinc than lighter gauges so the standard defines the
Although the appropriate British Standard for deep galvanising
coating for different steel gauges in terms of the weight of zinc
is BS EN ISO 1461 (the same as for hot dip galvanising after
per square metre of surface area. Ensuring compliance with
manufacture) the process requires the use of steel containing
this standard is obviously important. Unfortunately it is not
a slightly higher proportion of silicon; often referred to as high
reasonable to use this weight principle for checking the coating
silicon steel. When galvanising normal mild steel the process
weight on components which have already been galvanised
effectively ceases after a short immersion time in the galvanising
as it involves calculating the surface area then weighing a
bath, giving, depending on the gauge of the steel, the coating
component, destructively removing the coating by chemical
thicknesses laid down within BS EN ISO 1461. However with
means and then re-weighing the component. It is therefore usual
silicon bearing steels the chemistry of the galvanising process
to measure instead the coating thickness (which can be done
changes, resulting in the zinc coating continuing to increase in
non-destructively using magnetic or electronic instruments) at
thickness as long as the steel remains immersed in the zinc.
a number of points on the surface of a component. The coating
thicknesses given in the standard and their equivalent coating Coatings up to three times as thick as the minimum requirements
weights are shown in table 1. of BS EN ISO 1461 are both possible and practical to achieve.
However the most cost effective coating thickness is usually twice
Table 1 the thickness required by BS EN ISO 1461.
Galvanising standard BS EN ISO 1461 : 2009
Minimum average zinc thickness
121
4 Pre-galvanised (PG) Pickling and passivation
A zinc coating can be economically applied to steel sheet A stainless steel surface will have excellent corrosion resistance
immediately after its manufacture; the result, pre-galvanised due to the chromium oxide layer on the surface of the product.
steel (to BS EN 10346) can be an attractive, bright material which With some stainless steels however, the surface areas can
is suitable for non-arduous environments. become subject to corrosion due to the depletion of chromium
during welding, or the introduction of iron during a machining
Background
process (not applicable to most cable management products).
Pre-galvanised (or mill galvanised) steel is produced by unwinding
Where a uniform appearance is important after carrying out
steel coil and passing it continuously through a bath of molten
welding processes, it is often specified that all surfaces should
zinc and then past air jets to remove excess zinc from the surface.
be pickled and passivated to remove the smoke stain from the
The process is closely controlled to produce a thin, even and
welding process. Also where extreme corrosion resistance is
ripple-free zinc coating with very few imperfections.
called for, this process may help to remove crevice corrosion
Because this pre-galvanised steel coil must then be cut to shape from around the welding area. Experience has shown that this
during subsequent manufacture of support equipment, the is not normally necessary for the majority of cable management
edges of the finished components will have no zinc coating; this products.
aspect, together with the relatively light zinc coating provided
by the process, make pre-galvanised services supports suitable Pickling
for indoor, non-corrosive environments (particularly where an The pickling process involves the article being immersed in a
aesthetically attractive appearance is important) but unsuitable blend of acids which dissolve iron and iron oxides which adhere to,
for humid indoor or outdoor applications. or are embedded in, the surface of the stainless steel. These acids
cause a removal of the surface layer of between 1 and 3 microns.
Specification The article is finally rinsed with water to complete this stage of
For steel for Swiftrack channel, steel grade is BS EN 10346 : 2009 the process.
Grade S250GD + Z275
Passivation
Passivation of the stainless steel will occur naturally after pickling
5 Stainless steel (S) when the oxygen in the air will react with the surface of the steel
For all practical purposes most stainless steel services supports to form a passive chromium oxide layer. However it is usual for
can be regarded as maintenance free and suffering no corrosion. this passivation process to be speeded up by immersing the article
Inevitably there is a relatively high price to pay for these attractive in a nitric acid or other passivating agent.
properties but, in aggressive environments or where the cost Pickle and passivation is available as a special order finish, for
or inconvenience of gaining subsequent maintenance access is more information please contact us on +44 (0) 845 605 4333.
prohibitive, this initial cost premium may well be justified. Electropolishing
Background In various industries such as food, pharmaceutical and
Stainless steel contains a high proportion of chromium (usually electronics, there is a requirement for easier cleaning and
at least 17%) and the steel’s remarkable immunity to corrosive reduced bacterial growth on the surface of the stainless steel.
attack is conferred by the chromium-rich oxide film which occurs This increased surface smoothness is achieved by a process
naturally on its surface. This invisible film is not only inert and called electropolishing.
tightly bonded to the surface, it also re-forms quickly if the Electropolishing is, in principle, a reversal of the electroplating
surface is damaged in any way. process. The article is submerged in a special acid electrolyte and
The fire resistance of stainless steel is particularly noteworthy; a DC current passed into the article and through the electrolyte.
tests have demonstrated that stainless steel cable supports can This process removes the high spots from the surface micro
be expected to maintain their integrity for considerable periods roughness leaving a surface which is bright and smooth.
even when exposed to direct flame temperatures exceeding
1,000°C. This may be an important consideration where the
electrical circuits being supported provide for emergency power
or control systems.
Stainless steel is also used where hygiene is a major
consideration. Its advantages in such applications are again its
excellent resistance to the various chemicals and washes which
are frequently used for cleaning purposes and the smoothness of
surface (depending on the finish specified) which minimises the
soiling or contamination that can take place.
Specification
Many grades of stainless steel are available but the one generally
used in aggressive marine environments is BS EN 10088 Grade
1-4404 (equivalent to S316L31, BS 1449: Part 2). This grade has
improved corrosion resistance (particularly in the presence of
chlorides) and high temperature strength. It is much used in
the chloride-laden marine conditions which exist on offshore
installations and in coastal regions.
For less aggressive environments BS EN 10088 Grade 1-4301
(equivalent to 304, BS 1449: Part 2) is the normal grade. This
grade offers good corrosion resistance in internal applications and
also has a good aesthetic quality, often used in the dairy and food
industries. Final finishes with mechanical brushing or polishing
are often used to provide a good looking and robust surface finish.
122
6 Powder coated (E) Clear powder coating on pre-galvanised steel
Powder coated finishes give excellent protection against scratches Pre-galvanised steel with a clear polyester resin powder coating
as they are normally between 50 - 100% harder than the has excellent weathering characteristics.
equivalent wet paint finishes. This is due to the hard powder coated finish, which gives good
They are available in a wide range of colours and can have matt or mechanical protection and excellent corrosion resistance, being
various gloss finishes. In addition to the aesthetic qualities powder bonded to a sub surface of zinc. The zinc giving protection against
coating are available in various grades to cope with different site deep surface scatches by cathodic action.
conditions. Grades are produced to cope with exterior applications Pre-galvanised Steel
where there can be high levels of ultra violet light or low smoke This finish is described on page 122.
and fume applications for fire risk areas such as occur in tunnels. Clear Powder Coating
Because powder coated finishes are inherently resilient and This is carboxylated polyester resin finish which is a different
resistant to chemical or corrosive attack, these finishes are compound to the powder coated finish described opposite.
frequently used for protection only where there is no aesthetic
The application is the same as standard powder coating, namely
requirement.
it is applied as an electrostaticaly charged powder to the article
Background which is then melted onto the surface and baked into a hard
The process of powder coating is carried out by applying the surface in a stoving oven.
electrostatically charged powder to the article, and then passing The resultant surface finish gives a corrosion resistance in
the article into an oven where the powder is baked onto the the ASTM B117 Salt Spray test of 500 hours with creepage of
surface of the article. corrosion less than 2mm from the scribe mark.
The application of the powder, and the associated stoving, can
vary with different types of finish so the careful control of the
process is required.
Specification
With such a wide variety of types of powder available it is
necessary to specify in addition to the colour what the finish is
required to do.
The colour can be specified by BS or RAL number, or by exact
colour match if a sample of the colour is provided. The required
gloss level should also be given.
The usual finish is for aesthetic indoor use, but if other qualities
are required they should be clearly indicated at the outset as the
powder cost and application cost can vary considerably between
different types of powder.
Epoxy coated
Epoxy coatings are based on thermo-setting epoxy resins and
give a very hard, durable finish suitable for internal applications.
Epoxy coatings are usually quite thin but they have good chemical
resistance with excellent adhesion and coating flexibility.
Polyester epoxy mix
Some modern coating developments consist of both polyester and
epoxy. These give properties which are very suitable for use with
cable support systems. The finish is thick and fairly soft and gives
good protection to the cables being installed. The coating has
strong adhesive properties and in cases of fire is halogen free with
low smoke and fume characteristics. There are many types and
grades of these materials and when using them advice should be
sought from our technical sales support team, please contact us
on +44 (0) 845 605 4333.
Architectural powder coatings
These powder coatings are formulated to meet the particular
requirements of exterior environments. They are inherently
resilient and resistant to damage and chemical or corrosive
attack, providing maximum protection to the substrate. When
subjected to high levels of ultra violet light present within sunlight
the coatings have excellent gloss retention and resistance to
chalking. These coatings would normally be applied over a
galvanised finish.
123
IN THIS SECTION...
Cable tray systems
1. Design factors to consider
services
Max. cabling capacity (kg/m) = cable laying area (m2) x 2 800
Cable tray systems
h
Cable tray systems are intended for the support of a combination
of cables, electrical equipment and/or communication system w
installations. Where necessary cable tray systems may be used
for the segregation of cables.
Note : these systems are designed for use as supports for cables
and not as enclosures giving full mechanical protection. Cable laying area
These systems are covered by BS EN 61537.
Cable laying area (m2) = w (m) x h (m)
Applicable to cable tray
1 Design factors to consider
Consideration should be given to the following factors when Note : this formula only provides an estimate of the maximum
undertaking the design of a support system although some load which can be physically contained within a tray. The ability of
of these (e.g. snow/wind loads) may not be relevant to every that tray to support such a load depends upon the spacing of its
installation. supports.
(i) Distributed loads (eg. cables, pipes) Cable weights and diameters
(ii) Point loads Tables 1 and 2 below give typical weights and diameters (D) for
(iii) Snow, wind and external forces PVC sheathed, steel wire armoured cables with stranded copper
conductors.
(iv) Safety factor
Tables 3 and 4 give typical weights and diameters for PVC
(v) Deflection
sheathed, unarmoured stranded copper power cables. Cables with
(vi) Spacing of supports XLPE (cross linked polyethylene) insulation are usually slightly
(vii) Location of couplers lighter so the information given may also be used for these cables
(viii) Installation of cables within a support system too.
(ix) Earth protection For all other types of cable (e.g. paper insulated cable or cable
(x) Electromagnetic compatibility (EMC) with aluminium conductors) refer to the cable manufacturer’s
(xi) Thermal expansion and contraction catalogue for details and guidance.
Values show approx. weight and diameter of typical cables.
The following sections provide a wealth of useful information on D = Overall cable diameter.
each of these design aspects. Table 1 : PVC armoured power/control cables to BS 6346
Nom. area 2 core 3 core 4 core
(i) Distributed loads of conductor
(mm2) kg/m D in mm kg/m D in mm kg/m D in mm
Before commencing the design process for a new installation
it is usual to consider whether future changes in the pattern 1·5 0·3 12·3 0·3 12·8 0·4 13·5
of demand for building services will impose increased loading 2·5 0·4 13·6 0·4 14·1 0·5 15·0
requirements on the support system. If so, it is good design 4·0 0·5 15·1 0·5 15·8 0·7 17·8
practice to allow both the physical space and sufficient load 6·0 0·6 16·5 0·7 18·0 0·9 19·2
carrying capacity for the future addition of 25% more cables or 10·0 0·9 20·1 1·0 21·2 1·2 22·8
other loading medium. 16·0 1·0 21·9 1·2 23·1 1·7 26·3
Estimation of cable loads
If full details of the cabling layout are available then the likely Table 2 : PVC insulated and sheathed circular surface wiring
cable load can be calculated using either manufacturer’s
Nom. area 2 core 3 core 4 core
published information or the tables of cable weights and of conductor
diameters which are given opposite. However, it is often necessary (mm2) kg/m D in mm kg/m D in mm kg/m D in mm
to select a tray design in the absence of accurate information 1·5 0·1 7·7 0·1 8·2 0·1 9·1
on the likely cable load. To assist this selection process a useful 2·5 0·1 9·2 0·2 9·7 0·2 10·6
approach can be to choose a likely size of tray and then to 4·0 0·2 10·2 0·3 11·0 0·3 12·6
estimate the maximum cable weight which is capable of being
6·0 0·2 12·0 0·3 12·8 0·4 14·2
contained within it. This estimate may be arrived at using the
following guide : 10·0 0·4 14·6 0·5 15·6 0·7 17·4
16·0 0·6 16·9 0·7 18·0 0·9 20·0
124
Table 3 : PVC unarmoured stranded copper power
cables to BS 6346 W
125
(vii) Location of couplers
In practice it is often impossible to predetermine where the
couplers will be located within a straight run of cable tray. However
it is well worth making some effort to roughly plan their position
during the early stages of installation.
The worst positions for the couplers is at mid-span. At these
locations they will suffer the greatest stress. A mid-span joint
Safe, but visually unacceptable
should be particularly avoided on the end spans of an installation to
minimise deflections.
The best position for joints in a continuous installation is on quarter
of the span distance on either side of each point of support.
Fully loaded
126
Recommended support locations – cable tray
SS
SS, MRF, SRF, XRF 60°, 45°, 30°
90° flat bends flat bends
400
max.
90°, 60°, 45°, 30°
inside and outside risers
400 400
max. max.
400
max.
127
Recommended support locations – cable tray (continued)
128
(viii) Installation of cables within a support system (ix) Earth protection
Detailed guidance concerning the selection and use of appropriate Cable tray is deemed to provide continuous support to any cables
electric cables is available from cable manufacturers, relevant installed upon it but, because it is not completely enclosed, it
standards (both British Standards and European Cenelec does not offer mechanical protection. For this reason unsheathed,
Standards) and the Wiring Regulations. However the following single insulated power cables should not be installed on tray, all
general comments may also be helpful. cables should have some mechanical protection in the form of
Cables are designed for continuous operation within a range of PVC sheathing, steel wire armouring or a copper covering (MICC).
ambient temperatures; attention must be paid to the ventilation Where moisture may be present, copper covered cables must also
arrangements to ensure that the maximum temperature is be PVC sheathed to avoid electrochemical corrosion between the
not consistently exceeded. Where cable routings pass through copper and the cable support system.
enclosed ducts it is important to ensure that the ducts are large Cable tray can be specifically designed to act as a circuit
enough to avoid overheating. protective conductor (CPC), which connects exposed conductive
Cable support spacing parts of equipment to the main earth terminal and will thereby
Cables must either be continuously supported or supported at provide some protection against electric shock. For this to be
intervals which are no more than those given in Table 5 below. acceptable the cross-sectional area of the cable support must
Cables should not themselves be used as a support or as a exceed a value obtained by calculation, the formula for this
restraint for other loads. calculation being given in Regulation 543-01-03 of the Wiring
Regulations BS 7671. This formula takes into account the fault
Table 5 current of the circuit, the nature of the cables themselves and
the operating time of the disconnecting device used to protect
Cable diameter Support spacing (mm) against excessive currents. Other features, such as protection of
(mm) Horizontal(1) Vertical(2)
the support system against mechanical damage and corrosion
Below 100 250 400 (to ensure the CPC remains intact), visual identification that the
10 to 15 300 400 support system is being used as a CPC and the impedance of
16 to 20 350 450 the circuit must also be considered by a competent electrical
21 to 40 400 550 engineer before tray can be used as a CPC.
(1) From horizontal through to 60° inclination If armoured cables (with an integral CPC) are installed on a
(2) From 60° inclination (30° from vertical) through to vertical tray and the support system is not being used as a protective
Fixing of cables to cable tray conductor, then it is generally considered as a metal part which
Moulded plastic cable ties, cable cleats or perforated metal is neither extraneous nor exposed; continuity is not an issue in
strapping are most commonly used for attaching cables to cable this situation. Normal tray assembly methods are adequate and
tray. The slots in the tray are designed to accept M6 fasteners and BS 7671 (the Wiring Regulations) impose no requirement for
the perforation pattern will allow banding up to 18mm wide to be continuity of such metal parts unless they are being used as a
used. protective conductor.
If unarmoured cables are installed on a tray installation which is
Minimum bending radius of cables
not being used as a protective conductor, consideration should be
All cables have a minimum bending radius beyond which they given to the possibility of damage to these cables, causing the tray
should not be bent either during handling or when finally to become live and hence the need to earth the support system.
installed. Details of the minimum bending radius for various types
The continuity of properly fixed tray joints is such that earth
of cable are given in Table 6 below.
continuity connectors (bonding connectors) are not necessary
Table 6 for any general tray application; however in special locations
or hazardous areas (as described in BS 7671: Section 6) earth
Minimum bending radius continuity connectors may be required, subject to consideration by
Type of cable (mm) D = cable diameter a competent electrical engineer.
Unarmoured cable, D < 10 mm 3D (x) Electromagnetic Compatibility (EMC)
Unarmoured cable, 25 mm < D < 10 mm 4D In normal use cable tray is considered as passive in respect of
Unarmoured cable, D < 25 mm 6D electromagnetic influences. The installation of current carrying
Armoured cable to BS 5467, BS 6346 and media may cause emissions and these media may also be
BS 6724 (LSF cables) 8D influenced by electromagnetic signals from elsewhere but the
degree of influence will depend on the nature of the installation
and the apparatus connected to the system.
Radius of fittings A draft technical report IEC1000-S-1 provides details of the
On a cable support system the size and type of cables must cable separation required according to the type of signal being
be considered to ensure that the radius of the support fittings considered and the IEE Guidance Note No.1 provides further
exceeds the minimum bending radius of the cables themselves. information on the subject of EMC. However, as a basic principle,
The table above gives a general guide to these minimum values. if power and signal cables can be run separately on different trays
Cables must not be accidentally bent to a tighter radius during then this will significantly reduce any possibility of one electrical
installation. circuit having any undesirable influence upon another.
(xi) Thermal expansion and contraction
In locations where large variations in temperature are anticipated
the design of the support system should make allowance for
changes in the length of the support system due to the expansion
and the contraction of the metal.
129
2 Use of loading graphs Loading graphs
Provided the relevant graph line lies above the intersection of the The loads shown on all graphs are the safe recommended
load/span lines the proposed arrangement is acceptable. (See maximum loads that can be applied and must include wind,
the illustration opposite). The deflection will often be less than snow and any other external forces in addition to the cable load.
1/200th of the span and in most cases it will be less than 1/360th The graphs show the maximum load for tray installed at a
of the span. However where point loads will be imposed or where support spacing within its recommended range.
there are short runs with three spans or less, the deflection When the graph line is above the intersection of the required
will increase and the safe working loads (SWL) may need to be load and span lines, the support equipment is suitable for use
reduced from the values given. within those load and span conditions.
Further information on this subject is given on pages 124 to 126. The graphs shown are for hot dip galvanised finish.
These graphs should not be extrapolated to longer spans than When installed, inner span deflection will vary depending on
shown, nor should they be used for situations where the bed of joint positions but will typically be about half of test end span
the tray is vertically orientated. In exposed situations the use of deflection shown on following page.
long spans requires particularly careful consideration. Any further
information on loads and deflections for such circumstances
should be sought from Legrand, contact us
on +44 (0) 845 605 4333.
The values given in this document have been obtained from
extensive testing of our cable support equipment. They are given
as a guide, so that their customers may use Legrand’s products
to the best advantage; they are nevertheless average figures
which are given in good faith, but without accepting any liability in
contract, tort or otherwise in the event of different performance by
equipment which is actually supplied.
130
SS light duty MRF medium duty
W(1) W(1)
For 50–225 mm widths – 12 mm depth
25 mm depth
For 300 mm and above – 18 mm depth
250
250
200
Maximum safe working load (kg/m)
200
300 600
100
100
300
50
50
150
150
0
0·5 1·0 1·5 0
Span (m) 1·0 1·5 2·0
Span (m)
250
250 600
200
Maximum safe working load (kg/m)
200 300
Maximum safe working load (kg/m)
150
150 600 (2)
100
300
100
150
150 50
50
✘
(2) SRFL 600 – tested with fishplates
unacceptable
acceptable
✔
131
IN THIS SECTION... Swiftrack channel support
1. Channels
support 3. Columns
4. Deflection
5. Cantilever arms
6. Maximum safe
recommended loadings
Structural characteristics
1 Cable tray Fixed beam
On many occasions cable tray is installed in circumstances where A fixed beam arrangement is a single structural member with
it will only ever carry a light cable load, possibly just one or two both ends fastened rigidly to supports. Compared with a simple
cables, and its main role is to physically secure and protect its beam this degree of restraint does significantly increase the
contents. In these situations it is often the inherent ruggedness ability of the beam to carry loads but it is unlikely that cable tray
or the aesthetics of the tray design which bear most heavily on can, in practice, be secured sufficiently rigidly to be considered as
the specification decision. However, when a support system is a fixed beam.
required to be more heavily loaded it is useful to have a knowledge
of the theoretical aspects of rudimentary structural design in
order to ensure that the completed system does fulfil its purpose
with the greatest safety and economy.
2 Beams
Any installed tray system can be considered structurally as a
loaded beam; four basic beam configurations may be found in a
typical installation :
Simple beam
Fixed beam
Continuous beam However, in the context of a complete tray system the main
Cantilever beam importance of the fixed beam configuration is that some
Simple beam appreciation of its properties, along with those of a simple
beam arrangement, will assist the designer to understand the
A single length of cable tray mounted on, but not fastened to, two
more complex behaviour of a continuous, multi-span cable tray
supports represents a simple beam, which will bend as any load is
installation.
applied to it with the supports offering no restraint to this bending.
Continuous beam
A typical multi-span tray installation behaves largely as a
continuous beam and the greater the number of spans the closer
the similarity. However in practice a run must contain joints and it
can also never be considered of infinite length so it is important to
appreciate how its characteristics do vary from span to span and
how these variations should be taken into account when designing
the installation.
132
Loads
3 Columns
balance Any vertically arranged component, whether tray or channel, acts
structurally as a column; however it is not usual to consider tray
in this way because it is not designed for this purpose.
Swiftrack channel sections, in both single and multiple
Inner Inner configurations, are however frequently arranged as vertical
span span columns and the properties of these sections are both consistent
and well known, making them suitable for an analytical approach
to be used.
This causes the inner spans to behave substantially as fixed
beams imparting to them a considerable load carrying ability. The downward load which can be applied to the end of a column
is proportional to the compressive strength of the material from
However the two end spans of the installation are not so
which it is made, but will reduce as the column gets longer.
counterbalanced thus they perform more akin to simple beams,
However there are few real applications where no loads are
with consequently lower load carrying capabilities.
applied from other directions and since the effects of such loads
No are very significant it is important to consider the totality of the
counter- Counter- intended structure rather than focus simplistically only on the
balance balance loads applied down the column.
Proper structural analysis must take detailed account of any
side forces or eccentric loads caused by cantilever arms or other
brackets fixed to the vertical channel. Such calculations must
be carried out by a qualified engineer. The necessary data on the
structural properties of the various channel sections is given on
End span Inner page 134, ‘Designing support systems’.
span
4 Deflection
However if this is not the case the support spacing on the two As discussed earlier (page 125, Deflection), the deflection of a
end spans should advisably be reduced to 3/4 of the intermediate tray under load is not directly related to its strength. However
spans in order to compensate (see page 126, spacing of supports). deflection is directly proportional to the applied load, so doubling
the load will double the consequent deflection.
W
d
Cantilever beam
This type of arrangement most commonly occurs with the Wx2
brackets which are used to support cable tray, these being fixed to 2d
the structure at one end only.
For cable tray installations it is usual to consider the cable load to
be uniformly distributed along the length of the cantilever arm (i.e.
across the width of the tray); however, if cables will be bunched
then their combined weight effectively acts as a point load on the
arm so the bunch should, ideally, be laid nearest the supported
Any point load will have a magnified effect upon deflection. For a
inner end.
point load placed at mid-span (the worst position) the deflection
will be approximately double that caused by the same load
uniformly distributed along the span, although this value will vary
depending upon the coupler and support positions.
133
Designing support systems
Swiftrack channel support system includes a range of versatile components which link together to provide support for any building
services, including tray, ladder, trunking, piping, sprinkler systems and heat/ventilation ducting. Assembled on site, without welding,
Swiftrack can be broken down into various elements. Each element needs to be checked to ensure the following :
– It can safely support the loads being imposed upon it (see p. 138-139)
– The proposed fixing to adjacent elements can also support the required loads (see p. 138)
Conforms to BS 6946
1 Ceiling to floor applications
SB702 SB706
LCA 225 PG
SA761 SA753
SA761 SA761
SP972 SP975
SP976
SA751
SA774
SA753
SA753 SA773
SC400
SP976
SC401
SB704 SB705
134
2 Ceiling mounted applications
SC400
SB706 SB504 SB504
SC400 SC400
SC401
SP968
CKP25 CKP25
SB500 SB500
SA752 SA752
SC400
SA762 SA762
SB515
SA773
SP972 SB515
SP976
SP975
LCA 900 PG
SB515
LCA 450 PG
SP976
SC401
SA753
SB500 SB500
SC400
SA753
SB515
SC400
SC400 SB515
SB704
SC400 SC400
SC401
SB502 SB502
SP976 SP975
SB500 SB500
SC400
SB702 SB702
135
2 Channel nuts
Swiftrack channel support The safe working loads for zinc plated channel nuts only.
Slip M10 : 3·0kN
1 Channels M12 : 3·5kN
Standard channels are cold rolled to BS 6946 from 2·5 mm Pullout M10 : 6·0kN
pre-galvanised mild steel to BS EN 10346 : 2009 grade S250GD + M12 : 8·0kN
Z275. Safety Factor 3 when tested to BS 6946
Light gauge channels are cold rolled from 1·5 mm pre-galvanised Torque tightened to : M10 : 5·5 kgf.m (40 ftlb)
mild steel to BS EN 10346 : 2009 grade S250GD + Z275.
M12 : 7 kgf.m (50 ftlb)
Back-to-back channels are formed by spot welding together two
finished single channels at 150 mm centres under controlled 3 Framework brackets
conditions to BS EN 1993-1-3 : 2006. All welds and spot welds are Brackets are manufactured to BS 6946.
suitably protected. Unless otherwise stated, brackets are made from 5 or 6 mm
The standard lengths for single or multiple channels are 3 m and thick steel to BS EN 10025 Grade S275JRC.
6 m. Material Properties
Minimum yield strength, Ys : 250N/mm2 Minimum yield strength : 275 N/mm2
Minimum ultimate strength : 350N/mm2
Maximum Loads
Minimum design strength, Py : 250N/mm2
Maximum loads for individual brackets are given with the
illustrations on pages 104 to 107. In most cases the mode
Section properties of failure will be slippage of the bracket along the channel.
However there are few channel/bracket combinations where the
Y Y Y Y Y
maximum load is dependent upon the strength of the bracket
X X X X
X X X X itself. Only M10 or M12 channel nuts and bolts should be used
Y Y for the attachment of load-bearing brackets.
SC200 X X SC203
Y
SC400 X Y
SC403
4 Fasteners
Fixing brackets and supports to Swiftrack channel
Y
SC401 Standard fasteners for Swiftrack are high tensile hexagon head
setscrews to BS 3692-8.8, these being zinc plated to
BS 3382 : Part 2.
Wt A Ixx Ztop Zbtm rxx Iyy ryy
kg/m mm2 mm4 (min) (max) mm mm4 mm
Cat. Nos. mm3 mm3 Channel type Fitting thickness Recommended
fastener(1)
SC200 1·8 219 10 779 862 1 330 7·1 49 776 15·1
SC203 1·6 219 8 960 794 961 6·4 49 318 15·0 Deep channel 6 mm and 8 mm M10 or M12 x 35 mm(2)
SC400 series 5 mm and 6 mm M10 or M12 x 20 mm
SC400 2·6 322 67 157 2 857 3 772 14·5 88 783 16·6
SC401 5·3 645 339 300 8 215 8 215 23·0 177 566 16·6 Shallow channel 7 mm and 8 mm M10 or M12 x 25 mm(2)
SC403 2·4 322 57 221 2 645 2 909 13·3 88 325 16·5
SC200 series 5 mm and 6 mm M10 or M12 x 20 mm
(1) The use of too long a fastener will prevent proper tightening because the bolt end will foul the
Wt = weight of section (kg/m) bottom of the channel before the head tightens down on the fitting
(2) When fastener brackets other than Swiftrack, longer bolts may be required if the bracket
A = cross-sectional area (mm2) thickness is greater than 8 mm
Ixx = moment of inertia = second moment of area (mm4) Fixing tray to supports
Ztop = section modulus about xx axis (mm3) Use M10 high tensile hexagon head setscrews. Screws should
Zbottom = section modulus about xx axis (mm3) be 20 mm long for shallow channel and 35 mm long for deep
rxx = radius of gyration (mm) channel.
Iyy = moment of inertia = second moment of area (mm4)
ryy = radius of gyration (mm)
xx = about xx axis
yy = about yy axis
136
5 Cantilever arms 6 Maximum safe recommended loadings
Maximum uniformly distributed loads for individual cantilever (Based upon a load factor of 1·6 for hot dip galvanised
arms are given on page 104. However, should the loading not be unrestrained condition as specified in BS EN 1993 – 1-3 : 2006)
uniform then the safe limit can be obtained by calculating the
bending moment produced by the intended loads and comparing Cantilever arms
40
this with the maximum permissible bending moment for the Maximum
Unit Arm uniformly Point load
relevant arm. weight length distributed at outer end 85
Cat. Nos. (kg) (mm) load (kgf) (kgf)
45 kgf.m for SA750 - SA755 and SA757
52 kgf.m for SA760 - SA766 SA750 0·64 150 350(1) 303
95 kgf.m for SA770 - SA776 SA751 0·85 225 350(1) 198
To obtain the bending moment resulting from any point load, SA752 1·03 300 304 152
multiply the size of the load by its distance from the inner end of SA753 1·42 450 202 101
the arm (see illustration A). SA754 1·81 600 150 75 Values assume the
If several point loads exist then the total bending moment will tray or other loading
SA755 2·20 750 110 55 medium is rigidly
be the sum of the individual bending moment produced by each SA757 2·60 900 90 45 fixed to cantilever
arm
point load (see illustration B).
If some part of the total load applied to an arm is uniformly Cantilever arms, universal
distributed along a section of the arm only, then this part load 40
Maximum
can be treated as a point load acting at the mid-point of that Unit Arm uniformly Point load
section of arm to which it is applied (see illustration C). Cat. Nos.
weight
(kg)
length
(mm)
distributed
load (kgf)
at outer end
(kgf) 130
W kg
Cantilever arms, double channel
xm
B Maximum
40
Note
Assumes loads are rigidly fixed to cantilever arms in such a way
as to prevent the arms from twisting.
137
7 Channels used as beams 9 Fully restrained and unrestrained loads
The maximum safe load for a channel can be calculated There are two alternative approaches to providing
knowing the strength of the steel (yield stress). Alternatively, information on the structural strength of channel section
if the appearance of the channel under load is considered used as beams.
important, then its deflection can be kept within visually Data is sometimes given on the basis of a fully restrained
acceptable limits. condition, which assumes that the channel section is in
Deflection limitations may render a lower recommended some way completely prevented from twisting under load
loading than that calculated from the strength of the steel. (see illustration A). Alternatively data may be given on the
Thus the two alternative approaches are: basis of an unrestrained condition which assumes that,
1) To apply a maximum mid-span deflection of 1/200th of the because no channel is perfect, placing it under load may
span. result in some twisting taking place even though the ends of
2) To place no limit on deflection and to apply a maximum the channel are firmly secured (see illustration B).
load derived from calculations which include both the Because the channel is constrained to remain in the
minimum yield stress of the steel and a safety factor (1.6). optimum position, data given on a fully restrained basis
Details of the maximum recommended uniformly distributed will, for larger spans, suggest that a far higher load can be
and point loads under both of these conditions are given in applied than with the unrestrained condition.
the table on page 139; these are provided for both restrained Both alternative sets of data are given in the table
and unrestrained conditions (see opposite) and they apply to on page 139; however, unless positive intermediate
the worst situation of a simple single span only. restraint is applied to completely prevent any twisting it is
If in practice loads are neither uniformly distributed across recommended that the data for unrestrained channels, given
the complete beam nor imposed at mid-span only, it is in the table opposite, should normally be used.
still possible to use a safe approximation and assess the
suitability of a channel section. Do this by assuming that all
loads are point loads imposed at mid-span only, and then
consider the point load data in the table. This approximation A
will render a cautious result, which is nevertheless sufficient
in most cases to show that a channel is satisfactory.
However, if it does yield an unsatisfactory result check with
Legrand, as the degree of inherent caution is such that the
design may still be safe. Legrand will be pleased to recheck
your calculations, using your intended loadings – contact us
on +44 (0) 845 605 4333.
The data provided in the table on page 139 is calculated in Load
accordance with BS 5950 Part 5.
8 Channels used as columns
It is rare that any loads will be applied only to the end of a
vertical column; most practical loading conditions involve
the use of brackets and fittings attached to the open side
of the channel. Loads applied in this way will produce a
combined axial force down the column and a bending force B
on the side of the column which will reduce the allowable
maximum load. The effects of such eccentric loadings
should be carefully checked in accordance with standard
design practice as given in BS 5950 Part 5.
Legrand will be pleased to give further advice and
assistance on request – contact us on +44 (0) 845 605 4333.
Load
138
10 Beam loads Column loads Note to tables
(1) Based on a limited
Laterally unrestrained condition Fully laterally restrained condition
Safe maximum loads Maximum deflection Safe maximum loads Maximum deflection deflection of L200, the safe
of span/200 of span/200 maximum load value is given
Distance Uniformly Point Point Uniformly Point Point Maximum axial column load(4) which will give a deflection
between distributed load at UD load at distributed load at UD load at Column of < L200
supports across mid-span load mid-span across mid-span load mid-span height (2) Limited by slip on a single
Cat. Nos. (m) span (kgf) (kgf) (kgf) (kgf) span (kgf) (kgf) (kgf) (kgf) Section (m) (kgf) bolt connection each end
SC400 0·20 700(2) 700(2) 700(2) 700(2) 700(2) 700(2) 700(1) 700(1) SC400 0·20 6325 (3) For columns, the limiting
slenderness ratio of 180
SC200 0·20 687 343 687(1) 343(1) 687 343 687(1) 343(1) SC200 0·20 4279 is exceeded at the length
indicated
SC401 0·20 700(2) 700(2) 700(2) 700(2) 700(2) 700(2) 700(1) 700(1) SC401 0·20 11475 (4) It should be noted that
SC400 0·40 700(2) 561 700(2) 561(1) 700(2) 561 700(1) 561(1) SC400 0·40 6217 maximum axial column
loads are supplied for
SC200 0·40 343 171 343(1) 171(1) 343 171 343(1) 171(1) SC200 0·40 3850 guidance only. It is unlikely
SC401 0·40 700(2) 700(2) 700(2) 700(2) 700(2) 700(2) 700(1) 700(1) SC401 0·40 11375 that columns will be loaded
with axial load only. Most
SC400 0·60 700 374 747(1) 374(1) 747 374 700(1) 374(1) SC400 0·60 5982 practical load conditions will
involve the use of brackets
SC200 0·60 226 113 226(1) 113(1) 228 114 228(1) 114(1) SC200 0·60 2879 and fittings attached to the
SC401 0·60 700(2) 700(2) 700(2) 700(2) 700(2) 700 700(1) 700(1) SC401 0·60 11041 column. Loads applied in
this way will produce both
SC400 0·80 543 271 543(1) 271(1) 560 280 560(1) 280(1) SC400 0·80 5640 axial load and bending on the
columns which will reduce
SC200 0·80 164 82 134 82(1) 170 85 134 84 SC200 0·80 1867 the allowable maximum load
SC401 0·80 700(2) 700 700(2) 700(1) 700(2) 700 700(1) 700(1) SC401 0·80 10621 The above loads have been
treated as imposed loads in
SC400 1·00 419 210 419(1) 210(1) 447 223 447(1) 223(1) SC400 1·00 5102 accordance with
SC200 1·00 126 63 85 53 136 68 85 53 SC200 1·00 1253 BS 5950 Part 5 and
accordingly a load factor of
SC401 1·00 700(2) 548 700(2) 548(1) 700(2) 582 700(1) 582(1) SC401 1·00 10035 f = 1·6 has been assumed.
SC400 1·20 336 168 336(1) 168(1) 371 186 371(1) 186(1) SC400 1·20 4346 Should the loads to be
applied be of a permanent
SC200 1·20 101 50 58 36 113 56 58 36 SC200 1·20 891 nature it may be appropriate
to use a load factor of f =
SC401 1·20 700(2) 440 700(2) 440(1) 700 484 700(1) 484(1) SC401 1·20 9193 1·4. This would lead to an
SC400 1·40 275 138 271 138(1) 317 159 271 159(1) SC400 1·40 3549 increase in the load capacity
provided that capacity is
SC200 1·40 83 41 42 26 96 48 42 26 SC200 1·40 664 not limited by bolt slip or
deflection
SC401 1·40 700 361 700(1) 361(1) 700 414 700(1) 414(1) SC401 1·40 8088
Loads given in the chart are
SC400 1·60 230 115 206 115(1) 277 139 206 129 SC400 1·60 2872 for pre-galvanised channels
SC200 1·60 69 35 31 19 83 42 31 19 SC200 1·60 513 to BS EN 10346 grade
S250GD Z275. The process
SC401 1·60 604 302 604(1) 302(1) 700 362 700(1) 362(1) SC401 1·60 6889 of manufacturing channel
SC400 1·80 194 97 162 97(1) 245 123 162 101 SC400 1·80 2345 increases the strength of
the steel and this increase
SC200 1·80 59 29 23 15 73 37 23 15 SC200 1·80 408 has been allowed for in the
data (as recommended in
SC401 1·80 510 255 510(1) 255(1) 641 321 641(1) 321(1) SC401 1·80 5792 BS 5950 Part 5). However, if
SC400 2·00 165 83 130 81 220 110 130 81 SC400 2·00 1938 channels are subsequently
hot dip galvanised the
SC200 2·00 51 25 18 11 66 33 18 11 SC200 2·00 332(3) stresses created during
SC401 2·00 434 217 434(1) 217(1) 575 288 575(1) 288(1) SC401 2·00 4874 manufacture are relieved
by the heat of the process,
SC400 2·20 142 71 106 66 199 100 106 66 SC400 2·20 1625 thereby negating the
SC200 2·20 44 22 14 9 59 29 14 9 SC200 2·20 276(3) strength enhancement
Therefore for hot dip
SC401 2·20 371 186 371(1) 186(1) 521 261 521(1) 261(1) SC401 2·20 4131 galvanised channels the
SC400 2·40 123 61 87 55 182 91 87 55 SC400 2·40 1381 loads in the chart should be
reduced by between 10%
SC200 2·40 38 19 11 7 53 27 11 7 SC200 2·40 233(3) and 20% depending on the
SC401 2·40 319 160 319(1) 160(1) 476 238 460 238(1) SC401 2·40 3534 section. A 20% reduction
will provide a conservative
SC400 2·60 107 53 73 46 167 83 73 46 SC400 2·60 1186 maximum load value for all
SC200 2·60 33 17 8 5 49 24 8 5 SC200 2·60 199(3) types of hot dip galvanised
channel
SC401 2·60 276 138 276(1) 138(1) 436 219 389 219(1) SC401 2·60 3051
All loads are for brackets
SC400 2·80 94 47 61 38 154 77 61 38 SC400 2·80 1030 fixed with M12 setscrews
SC200 2·80 29 15 6 4 45 22 6 4 and M12 zinc plated channel
SC200 2·80 172(3) nuts
SC401 2·80 240 120 240(1) 120(1) 405 202 333 202(1) SC401 2·80 2658
SC400 3·00 82 41 52 33 143 71 52 33 SC400 3·00 902
SC200 3·00 25 13 4 3 41 21 4 3 SC200 3·00 150(3)
SC401 3·00 209 105 209(1) 105(1) 376 188 286 179 SC401 3·00 2335
139
IN THIS SECTION...
Export packaging
Packaging, Handling and storage
Safety during installation phase
handling, storage
and safety
Export packaging Non-containerised seafreight, road or airfreight
Straight lengths
Safe handling
All Legrand products can be supplied packed appropriately for
any mode of shipment.
The various packing options are illustrated below.
Further details and packing recommendations are available from
Legrand, contact us on +44 (0) 845 605 4333.
Even when appropriately packed it is most important that
equipment is correctly loaded. Equipment is steel
All equipment must be properly secured against movement strapped onto a wooden base.
during transit otherwise damage may occur during the journey. If required the complete assembly is shrink wrapped in heavy
Containerised seafreight duty polythene.
Straight lengths Shipping marks are applied to meet with contract requirements.
Specialised packing
Legrand can also supply equipment packed in wooden crates or
wooden cases for shipment to destinations where transhipment
or rough handling en route is likely or where transport over
rough terrain is anticipated.
Wooden casing
Cable tray and support system accessories Equipment is steel strapped in suitable stacks.
Stacks are then tightly packed within a case constructed from
close wooden boards with no gaps.
Wooden crating
140
Handling and storage
Safe handling Wet storage stain
Site deliveries will only be made provided suitable mechanical Failure to comply with the above storage conditions may result
handling equipment is available on site. in galvanised material being quickly disfigured by Wet storage
The delivered material must be treated with care. Lifting stain. Fortunately this problem is rarely serious and (unless the
must only be carried out from the sides and lifting forks must poor storage conditions have continued unchecked for several
pass below a complete stack. Forks must never be inserted months) it has no significant effect on the long term corrosion
into the end of the stack (unless goods are packed in special resistance of the finish. Where equipment has been affected by
containerisation crates, see Export Packaging on page 140); Wet storage stain the unsightly marking will usually become
this practice is likely to cause the safety limits of most lifting much less prominent and will often disappear completely within
vehicles to be exceeded and will certainly cause damage to the months of installation.
equipment being lifted.
Safety during installation phase
For offloading by crane suitable lifting beams should
be inserted from side to side beneath a stack and these Site safety
must be sufficiently long to avoid undue pressure on the Heavy duty cable trays are designed for rugged conditions and
edges of the bottom components. can withstand some abuse. However they are not designed or
intended for use as walkways or scaffolds and proper working
platforms or temporary access scaffolding must be provided for
the use of installation personnel.
The tensioned banding used for securing bundles of Control of hazardous substances
equipment during transport is not suitable for lifting Legrand cable management support systems will
purposes. When cutting this banding appropriate eye have a surface coating of either zinc, light oil or
protection must be worn to avoid injury. a plastic material, depending upon the specified
finish.
If any welding of equipment is carried out
Sheared steel (particularly pre-galvanised or stainless these substances can give rise to fumes and so
steel) does have relatively sharp edges and protective appropriate ventilation must be provided to ensure
gloves must be worn during handling. the exposure of the operator is kept below the
statutory limits.
The current occupational exposure limits for zinc
Storage oxide fumes published by the U.K. Health & Safety
Most support equipment is supplied with a corrosion resistant Executive are 10mg/m3 for short term exposure and
finish (often hot dip galvanising) which will, once the equipment 5mg/m3 for long term exposure.
is erected and open to the air, have a service life of many years.
However if hot dip galvanised equipment is allowed to become
wet whilst stacked awaiting installation the finish can quickly
suffer from unsightly staining and powdering on the surface.
This is known as Wet storage stain (see below) and the effects
are particularly exaggerated if products are left in back to back
contact.
It is therefore essential that all support system equipment is
stored in a dry, unheated environment and that the following
precautions are observed to prevent deterioration on site :
a. Any outer packaging should be removed from stacks
immediately following delivery, before the goods are placed in
store.
b. Store all support equipment under cover, in dry, unheated
premises. Do not leave any uncovered, part-used stacks lying
outside for long periods.
c. If stacks of equipment have become wet they must be
re-stacked as soon as possible with wooden battens inserted
between components to allow air to circulate.
d. If no undercover storage is available then equipment should
be re-stacked as in (c) immediately following delivery and
a simple shelter, using polythene or a tarpaulin, should be
erected over the stored equipment to protect it from rain. This
covering should not be laid directly onto the stack as air must
be allowed to circulate through and around the stored goods.
e. Inspect stored goods regularly to ensure that moisture has not
penetrated into the stacks.
f. Do not store the delivered material where people will walk
across it.
141
Relevant British,
European and
International
standards
Standard Type BS No Part Title
BS 1140 0 Specification for resistance spot welding of uncoated and coated low carbon steel.
BS EN ISO 1461 0 Hot dip galvanised coatings on fabricated iron and steel articles –
specifications and test methods.
BS EN ISO 2081 0 Metallic and other inorganic coatings. Electroplated coatings of zinc with supplementary
treatments on iron or steel
BS EN ISO 3506 1 Mechanical properties of corrosion resistant stainless steel fasteners. Part 1, Bolts,
Screws and Studs.
BS EN ISO 3506 2 Mechanical properties of corrosion resistant stainless steel fasteners. Part 2 Nuts.
BS 3692 0 ISO metric precision hexagon bolts, screws and nuts. Specification.
BS 4320 0 Specification for metal washers for general engineering purposes. Metric series.
BS 4872 1 Specification for approval testing of welders when welding procedure approval is not
required. Fusion welding of steel.
BS 6946 0 Specification for metal channel cable support systems for electrical installations.
142
Standard Type BS No Part Title
BS 7671 0 Requirements for electrical installations. IEE Wiring Regulations. Seventeenth Edition.
BS EN 10025 2 Hot rolled products of structural steels. Technical delivery conditions for non alloy
structural steels.
BS EN 10025 5 Hot rolled products of structural steels. Technical delivery conditions for structural steels
with improved atmospheric corrosion resistance.
BS EN 10346 0 Continuously hot-dip coated steel flat products. Technical delivery conditions.
BS EN ISO 12944 5 Paints and varnishes - Corrosion protection of steel structures by protective paint systems.
Part Protective paint systems.
BS EN ISO 14713 1 Zinc coatings. Guidelines and recommendations for the protection against corrosion of iron
and steel in structures. General principles of design and corrosion resistance.
BS EN ISO 14713 2 Hot dip galvanising. Guidelines and recommendations for the protection against corrosion
of iron and steel in structures. General principles of design and corrosion resistance.
IEC 61537 0 Cable Tray systems and cable ladder systems for cable management.
BS EN 1993 1.3 Eurocode 3 : Design of steel structures. General rules. Supplementary rules for cold-
formed members and sheeting.
143
Page Page Page Page Page Page
Cat. Nos. Cat. Nos. Cat. Nos. Cat. Nos. Cat. Nos. Cat. Nos.
No. No. No. No. No. No.
144
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Croatia Lebanon Saudi Arabia West Indies
Legrand Legrand Legrand Legrand
Tel. : (385) 1 606 43 50 Tel. : (961) 1 422 166 Tel. : (966) 2 651 28 48 Tel. : (0) 5 90 86 18 53
Fax : (385) 1 606 43 59 Fax : (961) 1 422 167 Fax : (966) 2 651 74 34 Fax : (0) 5 90 86 23 05
Cyprus Lithuania Senegal Other countries :
Legrand Legrand Legrand www.legrand.com
Tel. : (357) 22 318 588 Tel. : (370) 523 56 500 Tel. : (221) 33 865 00 01 International department direct :
Fax : (357) 22 318 588 Fax : (370) 523 56 700 Fax : (221) 33 820 63 69 Tel. : 33 5 55 06 87 87
Czech Republic Malaysia Serbia and Montenegro Fax : 33 5 55 06 74 55
Legrand s.r.o. Legrand Legrand
Tel. : (420) 2 46 00 76 68 Tel. : (603) 62 04 06 88 Tel. : (381) 11 26 05 308
Fax : (420) 2 46 00 76 69 Fax : (603) 62 04 07 88 Fax : (381) 11 26 05 267
Egypt Mauritius Singapore
EMB Electrical Industries SAE Legrand Legrand (S) Pte Ltd
Tel. : (202) 23 78 61 50 Tel. : (230) 249 14 00 Tel. : (65) 6416 1550
Fax : (202) 23 80 70 32 Fax : (230) 249 15 00 Fax : (65) 6416 1580
Estonia Mexico Slovakia
Legrand SNC Bticino Mexico S.A. of C.V. Legrand
Tel. : (372) 67 99 110 Tel. : (52) 442 238 04 00 Tel. : (421) 232 153 601
Fax : (372) 67 99 113 Fax : (52) 442 238 04 82 Fax : (421) 232 153 609
Contact details
United Kingdom
Great King Street North,
Birmingham, B19 2LF
Customer Sevices:
Tel: +44 (0) 845 605 4333 Fax: +44 (0) 845 605 4334
E-mail: legrand.sales@legrand.co.uk
Technical Support:
Tel: +44 (0) 870 608 9020 Fax: +44 (0) 870 608 9021
E-mail: technical.uk@legrand.co.uk
Republic of Ireland:
Tel: 01 295 9673 Fax: 01 295 4671
E-mail: legrand.sales@legrand.co.uk
Distributor:
Cable tray technical guide 04/2012.10K