Hierarchical Mesoporous Mno Superstructures Synthesized by Soft-Interface Method and Their Catalytic Performances
Hierarchical Mesoporous Mno Superstructures Synthesized by Soft-Interface Method and Their Catalytic Performances
Hierarchical Mesoporous Mno Superstructures Synthesized by Soft-Interface Method and Their Catalytic Performances
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© 2014 American Chemical Society 9776 dx.doi.org/10.1021/am502191k | ACS Appl. Mater. Interfaces 2014, 6, 9776−9784
ACS Applied Materials & Interfaces Research Article
pH range for the degradation of organic pollutants.19 So far, been established as an alternative approach to conventional
many heterogeneous Fenton-like catalysts have been reported, homogeneous synthesis.52−54
such as iron oxides,20,21 iron oxide nanoparticles supported on Herein, we report a simple self-assembly synthesis of urchin-
mesoporous silica,19,22 supported on clays,23,24 combined with like ε-MnO2 hollow submicrospheres via a redox reaction
carbon materials,25,26 or iron-containing ZSM-5.27 In addition involving MnO4− and Mn2+ on the CH2Cl2/H2O interface,
to iron oxides, copper oxides,28 manganese oxides,1,15 rare which are composed of mesoporous MnO2 superstructures
earth,29 and noble metal elements30 can be also included in the with hierarchical porosity and large specific surface area.
heterogeneous catalysts for the AOPs. In the case of Further investigations revealed that a possible formation
heterogeneous catalysis, there are also some problems, like mechanism of this unique hierarchical superstructure depends
the lower use efficiency of H2O2, the high expense of noble upon the synthesis conditions. The catalytic performances of
metal, and the dissolution of copper oxides in solution. the hierarchical mesoporous MnO2 superstructures were
Therefore, further study is necessary to find out inexpensive, evaluated in the catalytic degradation of methylene blue in
highly efficient and stable heterogeneous catalyst to remove and the presence of H2O2 at room temperature.
degrade the organic dyes in catalytic wet hydrogen peroxide
oxidation. Obviously, the preparation of highly efficient and 2. EXPERIMENTAL SECTION
stable heterogeneous catalyst has been the key to industrial Sample Synthesis. The method of preparing mesoporous MnO2
applications of wet catalytic oxidation. in this study is from improvement of the previous works.44,52 MnSO4,
Since the Fenton reaction involves an electron transfer KMnO4, and CH2Cl2 were purchased from the Sino pharm Chemical
process, the catalysts with accessible multiple oxidation states Reagent Co. Ltd. (Shanghai, China). All chemicals used in this study
should have an excellent catalytic performance.4 Among were of analytical grade without further purification. All aqueous
transition metal oxides with various oxidation states, manganese solutions were freshly prepared using high-purity water. First, 30 mL of
oxides as technologically important materials have been widely 1 M MnSO4 solution was added into 80 mL of dichloromethane in a
used as effective catalysts, molecular adsorbent, magnetic beaker of 200 mL. After 5 min, the obvious H2O/CH2Cl2 interface was
obtained. Then 80 mL of 0.25 M KMnO4 solution, through the
materials, electrochemical supercapacitors, and electrode
CH2Cl2 layer by 30 drops/min controlled by a faucet of dropping
materials for batteries due to their outstanding structural funnel, reached the CH2Cl2/H2O interface along the tube of the
flexibility and physical and chemical properties.31−35 Among all funnel. During the reaction process, a brown material appeared at the
of manganese oxides, manganese dioxides (MnO2) have interface and the MnSO4 solution layer slowly turns to brown. After 48
different polymorphs, such as α-MnO2, β-MnO2, γ-MnO2, δ- h, the brown products were collected by the vacuum pumping
MnO2, and ε-MnO2, which can be applied in the area of filtration equipment, washed for 3 times with high-purity water and for
catalyst, ion exchange, electrochemical supercapacitor.4,35 In 1 time with absolute ethanol, and finally dried at 80 °C in the air for 12
particular, they can be used as heterogeneous catalyst for h. The collected sample was denoted as S-48. To investigate the
catalytic degradation of organic dyes.33−36 Developing new formation mechanism of MnO2 hollow microspheres, some com-
parative experiments in which the brown samples had collected at 12
materials with excellent performance depend not only on the and 24 h were carried out with keeping the other experimental
composition but also on their morphology and micro/ conditions unchanged. These collected samples were denoted as S-12
nanostructures.35 Various MnO2 micro/nanostructures, such and S-24, respectively. In order to improve the catalytic capacity of S-
as nanoparticles, nanorods/belts/wires/tubes/fibers, nano- 48, the S-48 sample was calcined in a muffle furnace in air from room
sheets, mesoporous/molecular sieves, branched structures, temperature to 300 °C with a ramp rate of 5 °C/min and kept at this
urchins/orchids, and other hierarchical structures, have been temperature for 2 h. This calcined sample was named S-48−300 °C.
synthesized by different methods.33 Mesoporous materials as Materials Characterization. All samples prepared in “Sample
catalysts, catalysts supports, adsorbents, and nanoreactor, have Synthesis” section have not undergone further thermal treatment
aroused enormous attention because of their high surface area, before various materials characterizations. The samples were examined
by powder X-ray diffraction (XRD) (18KW D/MAX2500 V+/PC,
tunable pore size, adjustable framework, and surface proper- Japan) using a CuKα source (λ = 0.1542 nm). Scanning electron
ties.37,38 From the mesoporous manganese oxide structures microscopy (SEM) images were taken with a field-emission scanning
reported by previous literatures,39−42 mesoporous manganese electron microscope (FESEM) at 15 kV (JSM-6700F, Japan). Micro/
oxides have attracted significant interest because of their unique nanostructures of the samples were observed with transmission
catalytic, electrochemical, magnetic, and adsorptive properties. electron microscope (TEM, JEM-2010F, Japan). Surface area and
In recent years, hierarchically structured mesoporous man- porosity of the samples were determined by Brunauer−Emmett−
ganese oxides self-assembled by nanostructures have attracted a Teller (BET) measurements on N2 adsorption/desorption at 77 K
concern of materials scientists because of their widespread with a Quantachrome Surface Area Analyzer (QUDRASORB SI,
USA).
potential applications in catalysis.43−45 Controlled self-assembly
Catalytic Performances. The measurement method of catalytic
of micro/nanostructures with hierarchy is a new challenge for activity in this study was based on the reports by Yang et al.2,55 The
new material synthesis and device fabrication.46,47 Currently, catalytic performances of the obtained mesoporous MnO2 super-
the synthesis of mesoporous MnO2 with larger specific surface structures were evaluated in the catalytic oxidation of methylene blue
area and proper pore size distribution usually needs extension (MB). In order to obtain the exact weight of catalyst, the 110 °C was
of the templating procedure,48−51 such as surfactant as soft selected as the thermal treatment temperature due to the moisture in
template or mesoporous silica as hard template. However, the the long-laid samples. The catalyst to be tested was dried at 110 °C for
use of templates is prone to import impurities in the post- 10 h. First, 50 mL of the MB dye solution (100 mg/L) and 10 mL of
treatment to remove the organic species so that it increases the the H2O2 solution (30 wt %) were combined in a 250 mL glass flask,
then 25 mg of the no-moisture MnO2 catalysts was added into the
production cost and complexity.52 Therefore, an easily flask. The catalytic reaction was carried out in a shaking incubator
controlled method without templates to prepare mesoporous (constant temperature at 30 °C, 100 r/min, and atmospheric
MnO2 structure is more promising than the template methods pressure). For a given time interval, 1 mL of the mixture solution
in industrial manufacturing because of its simplicity and low was pipetted into a centrifuge tube with 0.25 mL of tert-butanol and
cost. Recently, an organic-aqueous soft-interface method has quickly diluted with distilled water to 20 mL. The diluted solution was
immediately centrifuged (rotating speed at 1000 r/min for 10 min) in MnO2 and ε-MnO2. Compared with the S-24 sample, the peaks
order to remove the catalyst particles, which tend to scatter the at 2θ = 22.0, and 55.7° have weakened or disappeared
incident beam. The filtered dye solution was then put into a quartz cell obviously in the XRD pattern of S-48. For the S-48 sample, the
(path length 1.0 cm) and the absorption spectrum was measured with peaks at 2θ = 37.0, 42.0, 55.6, and 66.9° are more aligned with
a double-beam ultraviolet−visible (UV−vis) spectrophotometer (TU-
1901, Beijing Puxi Universal Apparatus Co. Ltd., China). A linear
that of pure ε-MnO2. Above XRD results demonstrate that the
calibration curve for the dye concentrations was obtained by transformation of crystalline structure during the aging process:
monitoring the peak intensity at λmax = 664 nm for a series of γ-MnO2 turns to ε-MnO2. The crystal phase of the as-prepared
standard solutions according to the Beer’s law. Degradation rate of the MnO2 three samples in this study is different to the previous
MB in 60 min as a function of reused times of the catalyst and the reports by Yuan and co-workers,44,52 which is attributed to the
dissolubility of the catalyst in mixed solution were selected as indexes differences of reagent and soft interface. All diffraction peaks of
to assess the catalytic stability of the catalysts. The concentration of the MnO2 three samples are broad and weak because of the
Mn ion in the solution was determined by an inductive coupled plasma poor crystallinity or the small crystal domain in the products,
emission spectrometer (ICP, 2A051657, LEEMAN LABORATORIES which results from the low preparation temperature.32
INC, USA).
The morphologies of the obtained MnO2 three samples were
3. RESULTS AND DISCUSSION examined by SEM, TEM, and Brunauer−Emmett−Teller
(BET) measurements on N2 adsorption/desorption at 77 K.
The S-12, S-24, and S-48 samples were obtained at different Figure 2 shows the field-emission SEM (FESEM) images of the
reaction time of 12, 24, and 48 h, respectively. The crystal
phases of the as-prepared MnO 2 three samples were
characterized by powder XRD. Figure 1 shows the wide-angle
improved in the growing stage because of increasing reaction can be also supported by the higher-magnification TEM images
time, such as 24 and 48 h. of the S-12, S-24, and S-48 three samples as shown in Figure
The morphologies and micro/nanostructures of the MnO2 3b, d, and f, respectively. The higher-magnification TEM
urchin-like spheres were further examined by TEM imaging. images offer an obvious view of the surface microstructure,
Figure 3 shows the TEM images of the S-12 (Figure 3a, b), S- which exhibits that the urchin-like hierarchical MnO2 submicro-
spheres are composed of numerous compactly nanorods
growing in all directions. This further reveals that the as-
prepared MnO2 submicrospheres are assembled from lots of
one-dimension MnO2 nanorods building blocks with rich
mesoporosity. The careful consideration on the higher-
magnification TEM image as shown in Figure 3f would tell
us the mesopores also exist in the gaps between submicro-
spheres.
To further analyze and quantify the specific porous
properties of the urchin-like hierarchical MnO2 superstructures,
we carried out the nitrogen adsorption−desorption measure-
ments at 77 K. Because of the little difference of the nitrogen
adsorption−desorption isotherms in the S-12, S-24, and S-48
three samples, the pore-size distributions would produce
serious mutual interference when their graphs stacked together,
which is not conducive to analyze the distinction in the porous
properties. So only the contrast of the S-12 and S-48 has been
investigated. Figure 4 shows the nitrogen adsorption−
desorption isotherms (Figure 4a) and corresponding pore-
size distributions (Figure 4b) of the S-12 and S-48 samples. As
the N2 adsorption−desorption isotherms as shown in Figure 4a,
they can be classified as type IV according to the international
union of pure and applied chemistry classification. A distinct 2H2O = 5MnO2 + 4H+. The theoretical yield of MnO2 is 4.35 g
type H3 hysteresis loop can be observed in the larger range of but the actual output is 4.18 g. So the productive rate is 96%,
0.4−1.0 P/P0, providing another evidence for the mesoporous which verifies the formation of MnO2 in the acidic reaction.
structure of the S-12 and S-48 samples. The measured The MnO2 particles produced in the reaction processes could
Brunauer−Emmett−Teller (BET) surface areas of the S-12 gradually change into the nanorods, which fell to the H2O/
and S-48 samples were 254.8 and 219.3 m2 g−1, respectively, CH2Cl2 interfaces. Because the solubility of MnO2 in H2O and
which suggests that specific surface area decreases along with CH2Cl2 is both very tiny, MnO2 nanorods distribute along the
the growth of MnO2 submicrospheres. The type H3 hysteresis unique convex interface. In order to minimize the surface
loop demonstrates that the samples consist of particles or split- energy, these nanorods accumulated at the convex interface
shape materials, which implies that the as-prepared MnO2 start to wrap the lower liquid to form hollow spheres with many
superstructures should possess hierarchical porosity. This mesopores. Thus, the hollow spheres with thorns occurred,
deduction can be further supported by the pore-size many nanorods further aggregated to the surface of the spheres
distributions of the S-12 and S-48 samples as shown in Figure and were dispersed by dynamical mixed liquid to form much
4b. The pore sizes of the S-48 sample are distributed in the bigger submicrospheres. However, the submicrospheres would
range 1.3−100 nm, with the majority clustering in the range stop increasing, even happen to burst when submicrosphere
1.3−15 nm. The smaller diameter ones are in the range 1.5−2.5 diameter increased to a certain degree, which may be related to
nm and larger diameter ones are in the range 5−10 nm. The the thickness of the interface. The thickness of interface mainly
hierarchical porosity should be ascribed to mesopores between results from the concentration difference of the two immiscible
submicrospherical superstructures and the mesopores existing fluids. The smaller the difference value is, the thinner the soft
in the one-dimension MnO2 nanorods building blocks. Using interface is larger. So H2O/CH2Cl2 interface is thicker than
Barrett−Joyner−Halenda (BJH) method to calculate the H2O/CCl4 interface. For MnO2 submicrospheres packing the
average pore diameter from the adsorption branch of the mixed liquid need to keep the balance of internal and external
isotherm, the measured average pore diameters of the S-12 and pressure, MnO2 submicrospheres would be restricted in the
S-48 samples were 3.88 and 1.82 nm, respectively. However, interface layer. As a result, the diameter of MnO2 submicro-
the average pore diameter (5.61 nm) of the S-12 sample was spheres is less than the thickness of the interface. For the
smaller than that (5.87 nm) of the S-48 sample. The seemingly average density of MnO2 submicrosphere packing, the mixed
contradictory results support the viewpoint that the nanorods liquid is between the densities of H2O and CH2Cl2, so the
arrange more closely and the gap mesopores become larger MnO2 submicrospheres always kept suspension in the H2O/
owing to the growth of submicrospheres in the aging stage. CH2Cl2 interface environment. The incompact urchin-like
Moreover, the mesoporous volumes of the S-12 and S-48 MnO2 submicrospheres have to form numerous mesoporous
samples are quantitatively determined to be 0.471 and 0.451 gaps among them so that the hierarchical MnO2 submicros-
cm3 g−1 as shown in Table 2, which further verify the above pherical superstructures possessed the gap mesopores between
submicrospheres and mesopores existing in the one-dimension
Table 2. Textural Properties of the MnO2 Three Samples: S- MnO2 nanorods building blocks. Therefore, the formation of
12, S-24, and S-48 this urchin-like hierarchical MnO2 submicrospherical super-
structure is mainly ascribed to the significant contribution of
BET area (m2· pore volume average pore diameter
g−1) (cm−3 g−1) (nm) the H2O/CH2Cl2 interfaces. This will provide a beneficial
S-12 254.8 0.471 5.61
reference for further study about the formation of hierarchical
S-24 228.4 0.459 5.75 superstructures.
S-48 219.3 0.451 5.87 The obtained urchin-like hierarchical MnO2 submicrospher-
ical superstructures (S-48) would be expected to show superior
surface-related properties because of tremendous specific
views. It is interesting that the pores in urchin-like hierarchical surface area, for example, catalytic properties. Herein, the S-
MnO2 submicrospherical superstructures were smaller and 48 will be used as a catalyst for wastewater treatment.
more uniform than those of the hierarchical mesoporous Methylene blue (MB), as a typical industrial pollutant, was
materials in previous reports.34,44,48 chosen as a model to examine the catalytic performance of this
As relevant reports have stated, the interfaces between mesoporous MnO2. The oxidative degradation of the MB dye
immiscible fluids have been shown to be ideal for the assembly was investigated under the neutral condition using H2O2 as
of nanometer-sized colloidal particles,53 the particles are highly oxidant and the S-48 as catalyst. The UV−vis absorption
mobile, and rapidly achieve an equilibrium assembly at a liquid/ spectra of the MB solution and mixed solutions added by
liquid soft-interface.54 Yuan and co-workers have given a hydrogen peroxide and S-48 (such as MB + H2O2, MB + H2O2
general explanation for the formation of mesoporous MnO2 on + S-48) as a function of the reaction time were shown in the
the H2O/CCl4 interface. Obviously, the dynamical soft- bottom of Figure 5 with chemical structure of MB molecular as
interface was formed in the immiscible H2O/CH2Cl2 system. shown in the top of Figure 5. The spectrum of the initial
Owing to the different surface tensions, a unique convex solution of MB (no H2O2) shows four absorption peaks located
occurred on the H2O/CH2Cl2 interface. We would like to at 246, 292, 614, and 664 nm, which originates from the
propose a possible self-assembly mechanism, such as molecular absorption of the MB.2,32,34 The MB bands at 292
equilibrium assembly mechanism, to explain the formation of and 246 nm were covered by the strong absorption of hydrogen
this urchin-like hierarchical MnO2 submicrospherical super- peroxide in the range of 185−300 nm2,43 after the MB solution
structure according to the above experimental results. This and H2O2 solution were mixed. As the S-48 was added, the
mechanism is described as follows: when the KMnO4 solution intensities of the peaks at 614 and 664 nm decreased rapidly
was dropped enter into the MnSO4 solution through the within 10 min. As the reaction proceeded, the characteristic
CH2Cl2 layer, the redox reaction occurred: 3Mn2+ + 2MnO4− + absorption of the MB at 664 nm gradually weakens, which is
9780 dx.doi.org/10.1021/am502191k | ACS Appl. Mater. Interfaces 2014, 6, 9776−9784
ACS Applied Materials & Interfaces Research Article
4. CONCLUSIONS
Figure 7. XRD pattern and SEM image (inset) of S-48−300 °C. In summary, a soft-interface between CH2Cl2 and H2O as a
facile approach has been used to successfully prepare the
pattern and SEM image (inset) of S-48−300 °C. The XRD hierarchical mesoporous MnO2 superstructures without
patterns of the calcined S-48 sample indicate that its crystal templates. The superstructures consist of the hierarchical
phase is also ε-MnO2 with the improvement of crystallinity. urchin-like MnO2 hollow submicrospheres with size ranges
The SEM image (inset) shows the lessened nanorods on the from 200 to 500 nm. The main crystal phase of as-prepared
surface of MnO2 hollow submicrospheres than that of the S-48 mesoporous MnO 2 was proved to be ε-MnO 2 . This
sample. Undoubtedly, the surface area of the calcined sample mesoporous MnO2 has an average pore diameter to be 5.87
has been decreased after calcination. The higher efficiency of nm, mesoporous volume to be 0.451 cm3·g−1, and specific
the calcined sample was achieved, which may be ascribed to surface area to be 219.3 m2 g−1. The formation mechanism of
better crystallinity21 and cleaner surface35 of the catalyst. this hierarchical urchin-like MnO2 superstructure was inves-
Different morphology of the crystals results in different exposed tigated reasonably, which is based on the self-assembly of one-
crystallographic facets that showed different adsorption ability dimension MnO2 nanorods, and replied on the synthesis
to the reacting agent and then different catalytic activity. The conditions such as the type of interface and aging time. This
reacting agent is absorbed easier on the clean surface of unique pathway may be applicable to the preparation of other
catalysts before the catalytic reaction. However, further transition metal oxide superstructures for its simplicity and
investigations on the promotion of the catalytic performance feasible control. Methylene blue, a common dye, was used as
by the calcination are necessary. model substrate to evaluate the catalytic activity of the as-
The stability of catalyst is crucial to its application during the prepared mesoporous MnO2. This catalyst exhibits excellent
catalytic process. Figure 8 shows the degradation of the MB in performance for the degradation of methylene blue in the
presence of H2O2 at neutral pH. This mesoporous MnO2
superstructure as heterogeneous catalyst can be recycled with
tiny decrease of catalytic activity and be stable with its tiny
dissolubility in solution. Further experiments reveal that the
calcined sample (e.g., 300 °C for 2 h) is able to improve the
catalytic performance of as-prepared mesoporous MnO2. This
study demonstrates that the hierarchical mesoporous MnO2
superstructures have highly efficient catalytic degradation for
the organic pollutant methylene blue at room temperature.
■ AUTHOR INFORMATION
Corresponding Authors
*Phone: +86 21 66137503. Fax: +86 21 66137787. E-mail:
zwchen@shu.edu.cn.
*E-mail: apchshek@cityu.edu.hk.
Notes
Figure 8. Degradation of the MB in 60 min as a function of reused The authors declare no competing financial interest.
■
time using the mesoporous MnO2 (S-48) as the catalyst.
ACKNOWLEDGMENTS
60 min as a function of reused times using the mesoporous The work described in this article was financially supported by
MnO2 (S-48) as the catalyst. The experiments indicate the the National Natural Science Foundation of China (Projects
slight decrease of catalytic capacity of the hierarchical 11375111 and 11074161), the Research Fund for the Doctoral
mesoporous MnO2 superstructures along with the increase of Program of Higher Education of China (Projects
the used times, which may result from the loss of catalyst and 20133108110021), the Key Innovation Fund of Shanghai
adsorption of organic reactants on the catalyst. The ∼55.6% of Municipal Education Commission (Projects 14ZZ098 and
the MB was decomposed with the catalyst used in fifth times 10ZZ64), the Science and Technology Commission of
only with the drop of 4% in comparison to the first time, Shanghai Municipality (Project Number: 10JC1405400), the
indicating that the as-prepared mesoporous hierarchical MnO2 Shanghai Pujiang Program (Project Number: 10PJ1404100),
9782 dx.doi.org/10.1021/am502191k | ACS Appl. Mater. Interfaces 2014, 6, 9776−9784
ACS Applied Materials & Interfaces Research Article
and the Program for Innovative Research Team in University particles Immobilized in Alumina Coated Mesoporous Silica. Chem.
(Project Number: IRT13078). This work was also supported Commun. 2006, 463−465.
by a General Research Fund from the Research Grants Council, (20) Hermanek, M.; Zboril, R.; Medrik, N.; Pechousek, J.; Gregor, C.
Hong Kong (Project Number: CityU 119212). Catalytic Efficiency of Iron(iii) Oxides in Decomposition of Hydrogen
■
Peroxide: Competition Between The Surface Area and Crystallinity of
Nanoparticles. J. Am. Chem. Soc. 2007, 129, 10929−10936.
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