Lewmar V1-6 Windlass

65001201 Issue 6

Owners manual
1. Introduction
Dear Customer,
Thank you for choosing Lewmar. Lewmar products are world renowned for their quality, technical innovation
and proven performance. With a Lewmar product you will be provided with many years of outstanding service.

Product support
Lewmar products are supported by a worldwide network of distributors and Authorised Service Representatives.
If you encounter any difficulties with this product, please contact your national distributor, or your local Lewmar
dealer.

CE Approvals
For CE approval certificates contact Lewmar.

Important information about this manual

Throughout this manual, you will see safety and product damage warnings. You must follow these warnings
carefully to avoid possible injury or damage.
The type of warnings, what they look like, and how they are used in this manual are explained as follows:.

⚠⚠ WARNING! SAFETY SYMBOL

This is a warning against anything which may When you see the safety symbol it
cause injury to people if the warning is ignored. means: “Do not...”; “Do not do this”; or
You are informed about what you must or must not “Do not let this happen”.
do in order to reduce the risk of injury to yourself
and others.

2
2. Safety Notice ⚠⚠ WARNING!

IMPORTANT: Read these notes before continuing.

2.1 Windlass general
Classification Societies and Lewmar require that a vessel at anchor must have its chain/rode held by a chain
stopper or equivalent strong point at all times
At all times it is the responsibility of the boat operator to ensure that the anchor and rode are properly stowed
for the prevailing sea conditions. This is particularly important with high-speed powerboats, because an anchor
accidentally deploying while under way can cause considerable damage. An anchor windlass is mounted in the
most exposed position on a vessel and is thus subject to severe atmospheric attack resulting in a possibility of
corrosion in excess of that experienced with most other items of deck equipment. As the windlass may only be
used infrequently, the risk of corrosion is further increased. It is essential that the windlass is regularly exam-
ined, operated and given any necessary maintenance.
Please ensure that you thoroughly understand the operation and safety requirements of the windlass before
commencing the installation. Only persons who are completely familiar with the controls and those who have
been fully made aware of the correct use of the windlass should be allowed to use it. If there is any doubt of how
to install or operate this unit please seek advice from a suitably qualified engineer.
‣‣ Windlasses used incorrectly could cause harm to equipment or crew.
‣‣ Windlasses should be used with care and treated with respect.
‣‣ Boating, like many other activities can be hazardous. Even the correct selection, maintenance and use of
proper equipment cannot eliminate the potential for danger, serious injury or death.
‣ Lewmar windlasses are designed and supplied for anchor control in marine applications and are not to be used
in conjunction with any other use.
‣‣ Keep limbs, fingers, clothing and hair clear of windlass, rode and anchor during operation. Severe bodily harm
could result.
‣‣ Ensure there are no swimmers or divers nearby when dropping anchor.
‣‣ Windlasses must not be used as the sole means of securing the anchor to the bow fitting especially under
storm conditions. Anchors should be independently secured to prevent accidental release.
‣‣ Classification Societies require that a vessel lying at anchor must have its anchor rope/chain secured to a
chain stopper or other suitable independent strong point.
‣‣ A windlass should never be used as a mooring bollard, the anchor rode MUST be secured to a mooring cleat,
chain stopper or other designated strong point. Using the windlass to secure the rode will damage the
windlass.
‣‣ Do not use windlass for ANY purpose other than deployment and recovery of anchor.
‣‣ The circuit breaker in this product must never be deactivated or otherwise bypassed, it is intended to protect
the motor and cables from overheating and damage.
‣‣ Always switch off this windlass at the circuit breaker/isolator when not in use.
‣‣ It is the unavoidable responsibility of the owner, master or other responsible party to assess the risk of any
operation on the vessel.
‣‣ Windlass must not be operated whilst under the influence of alcohol or drugs.
2.2 Fitting
‣‣ This equipment must be installed and operated in accordance with the instructions contained in this manual.
Failure to do so could result in poor product performance, personal injury and/or damage to your boat.
‣‣ Consult the boat manufacturer if you have any doubt about the strength or suitability of the mounting
location.
2.3 Electrical
‣‣ Make sure that the boat’s battery power supply has been switched off before starting the installation.
‣‣ This product requires installation by a suitably qualified electrical engineer.

Lewmar V1-6 Winlass ref 65001201 iss.6 | 3

 3. Specifications

IP68

B
K

I H2 C
F
H1
A
J
E

A B C D H1 E H2 I F J GK
MODEL
MM IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN
V1 42 111/16 - - 161 65/16 348 133/4 157 63/16 70 23/4 237 91/8 92 35/8 - - 114 41/4 310 123/16 173 613/16
V2 42 111/16 75 3 161 65/16 348 133/4 157 63/16 70 23/4 237 91/8 92 35/8 168 65/8 114 41/4 310 123/16 173 63/16
V3 42 111/16 75 3 161 65/16 348 133/4 157 63/16 70 23/4 237 91/8 92 35/8 168 65/8 114 41/4 315 123/8 173 63/16

A B C D E F G1 G2 H I J
MODEL
MM IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN MM IN
V4 51 2 91 2 7/16 188 7 7/16 185 71/4 89 31/2 277 107/8 107 41/4 215 87/16 112 4 7/16 366 147/16 156 75/16
V5 51 2 91 2 7/16 188 7 7/16 185 71/4 89 3 1/2 289 113/8 107 41/4 215 87/16 125 415/16 378 147/8 174 67/8
V6 77 3 1/32 105 4 1/8 212 8 11/32 326 127/8 82 37/32 366 143/8 145 53/4 257 101/8 122 413/16 484 19 193 75/8

4. Installation
4.1 Basic requirements
Each installation requires the following tools:

Windlass Installation
An appropriate marine sealant and the following:

V1-3 V4-5 V6
‣‣ 10 mm (3/8”) Drill ‣‣ 12 mm (7/16”) Drill ‣‣ 5 mm (3/16”) Drill
‣‣ 14 mm (9/16”) Drill ‣‣ 77 & 90 mm (3” & 41/2”) Hole ‣‣ 12 mm (7/16”) Drill
‣‣ 75 mm (3”) Hole Saw Saw ‣‣ 115 mm (41/2”) Hole Saw

Wiring Installation
‣‣ Crimping Pliers / Wire Stripper
‣‣ Suitable electrical cable and crimp terminals

4.2 Accessories
Use only genuine Lewmar parts and accessories to ensure top performance and eliminate the risk of voiding
your warranty.

4
4.3 Gypsy Suitability

Gypsies fitted to the V1-5 range of windlasses are ideally suited to handling our factory made Rope/Chain com-
bination rodes, which consist of rope spliced to a chain tail. The V6 range is chain only. See Specifications section
for details.
Ropes used must be windlass grade, medium lay nylon. Ropes from different manufacturers have wide variations
in stretch and consistency in diameter. Therefore, rope and chain from other manufacturers may require some
experimentation to determine the optimum size.
Should you have difficulty in matching a gypsy to your chain please consult your local agent or our international
network of distributors.
4.4 V1-6 Above deck preparation
IMPORTANT - Plan location carefully and allow for the following:

1. Make an accurate drilling template using the product dimensions from the dimension template and decide
upon a position for it with reference to the vessel’s bow roller and the chain locker below and the rotation of
manual operating handle. If possible, select a flat area of deck.

2. Models V1-3 3. Models V4-5 4. Model V6

If the deck is not flat, a If a pad is required for these models, If the deck is not flat, a suitable
suitable mounting pad care must be taken to ensure that the mounting pad may be required
may be required to take windlass base is parallel to the motor/ to take up camber or sheer.
up camber or sheer. gearbox mounting flange. Shims may
be used, before the motor/gearbox is
installed, to correct minor misalignment.

Notes
‣‣ If in doubt about the suitable construction of the pad consult a qualified marine engineer.
‣‣ Decks that are thin, or of foam or balsa laminate construction, will require reinforcement in order to spread the loads
that will be applied to the deck while the windlass is in use

Lewmar V1-6 Winlass ref 65001201 iss.6 | 5

4.5 V1-6 Deck thickness

4.5-1 The deck is an integral component of the windlass it

has to secure the windlass and be strong enough to
cope with the high torque stresses involved in
25 - 60 mm recovering the anchor.
1” - 21/4”

1. Models V1-3
Lewmar recommends a minimum deck thickness of
25 mm (1”),
M8 Studs suit deck and packing thickness of 25-50
mm (1” - 2”).
NOTE: An optional extended version can be used on
decks up to 127 mm thick.

4.5-2 2. Models V4-5

Lewmar recommends a minimum deck thickness of
40 mm(11/2”).
40 - 66 mm M10 studs suit deck and packing thickness of 40-66
11/2” - 21/2”
mm (11/2”- 21/2”).

4.5-3 3. Model V6
Lewmar recommends a minimum deck thickness of
40 mm (11/2”).
40 - 56 mm
11/2” - 21/4” M10 studs suit deck and packing thickness of 40-56
mm (11/2”- 21/4”).

6
4.6 V1-6 Below deck preparation

IMPORTANT:
The positioning of the windlass must be checked prior to cutting for deck/hull and bulkhead clearance.

4.6-1 1. Models V1-3

V1-3 V4-6
The motor/gearbox is connected by a fast fit clamp
enabling it to be rotated and fixed in any position 360
degrees.
Models V4-5
The motor/gearbox is bolted via the through deck
mounting bolts.
Models V6
The motor/gearbox is bolted directly to the base via a
down tube.
NOTE: In either case do not position motor/gearbox
below rode/chain pipe fall area.

4.6-2 2. Models V1-5

±5° Lead from the roller should be fed horizontally back
to the top of the gypsy and along its centre line within
±5˚. There must be sufficient vertical fall for the chain
or rope when hauling in.
300 mm
(12”)

⚠⚠ WARNING! Failure to provide minimum

vertical fall will cause jamming.

4.6-3 3. Model V6 (Chain Only)

±5° Chain from the roller should be fed horizontally back
to the top of the gypsy and along its centre line within
±5˚. There must be sufficient vertical fall for the chain
when hauling in.
300 mm
(12”)

Lewmar V1-6 Winlass ref 65001201 iss.6 | 7

4.7 V1-6 Above deck fitting

4.7-1 1. Using your template and after you have checked all
the above and below deck requirements cut the fol-
lowing holes.
Model V1-3
Using a 10 mm (3/8”) diameter drill, make the five
holes for the mounting studs and sensor. With a 75
mm (3”) diameter hole saw, make two holes for the
rode and down tube to pass through.
Models V4-6
Using a 12 mm (7/16”) diameter drill, make the five
holes for the mounting studs and sensor. With a 115
mm (41/2”) diameter hole saw, make two holes for the
rode and down tube to pass through.

43.7-2 2. When all the holes have been made, remove the tem-
plate. To help avoid water absorption by the deck,
apply an appropriate marine sealant to the freshly
cut hole edges.

4.7-3 3. Assemble and tighten studs into base until they

bottom out in their holes. Some studs have a flat.
Position the flats of the studs nearest the base of the
windlass.

4. Models V1-5
4.7-4 Place the base mat in position on the deck.
Optionally, apply a suitable sealant to the base of
the windlass, any mounting pad or around the studs.
Model V6
This model is not supplied with a base mat.
Use sealant
NOTE: If using silicone or other rubbery type sealant,
it is advisable to allow curing of the sealant before
final tightening of the mounting nuts.

4.7-5 5. Lightly coat the shaft with grease and ensure the
drive key is in place before assembly to motor/
gearbox.

DO NOT use a permanent

adhesive/sealant eg.5200

8
4.8 V1-3 Under deck fitting
Lightly grease all moving parts.

4.8-1 4.8-2

1. Remove the Nyloc nut from the end of the Fast Fit 2. Open up the Fast Fit clamp and offer the gearbox
clamp bolt and screw the bronze nut up to the end up to the above deck unit, sliding the shaft into the
of the thread. gearbox. Ensure the drive key is in place.

4.8-3 3. Slide the gearbox up the shaft and rotate it into a

suitable position before finally pushing home onto the
location dowels.
Swing the Fast Fit clamp shut and tighten up the
bronze nut by hand. If required you can remove the
plastic location plug holding the Fast Fit clamp in place
and rotate the clamp around the gearbox flange to give
a better location for tightening up the nut.
Tighten up the bronze nut to 15 Nm (11 lb/ft) before
adding the Nyloc nut. Tighten the Nyloc nut up behind
the bronze nut.

4.9 V4-5 Under deck fitting

4.9-1 Lightly grease all moving parts.

1. Ensure drive key is in place then gently slide the motor/
gearbox up the drive shaft until it contacts the deck
NOTE: Position the motor/gearbox away from the rope/
chain pipe fall.
2. Check the motor/gearbox and windlass mounting
surfaces are parallel. Assemble the M8 nut first, secure
with Loctite® threadlock to 43 Nm torque. Lock tight-
ened nut with spanner and then secure with the M8
4.9-2 Nyloc nut.
NOTE: If using silicone or other rubbery type sealant, it
43 Nm is advisable to allow curing of the sealant before final
tightening of the mounting nuts.

Lewmar V1-6 Winlass ref 65001201 iss.6 | 9

4.10 V6 Under deck fitting

4.10-1 4.10-2
GB

43 Nm

Lightly grease all moving parts.

Slide the deck backing plate onto the windlass studs. Assemble the M10 nut first, secure with Loctite®
threadlock to 43 Nm torque. Lock tightened nut with spanner and then secure with the M10 Nyloc nut.
NOTE: If using silicone or other rubbery type sealant, it is advisable to allow curing of the sealant before final
tightening of the mounting nuts.
Ensure drive key is in place then gently slide the motor/gearbox up the drive shaft until motor/gearbox mounting
plate meets the windlass downtube. Assemble the M10 bolts secure with Loctite® threadlock to 43 Nm torque.
NOTE: Position the motor/gearbox away from the rope/chain pipe fall.

4.11 V1-6 Loading rope/chain

Use this method for quicker anchor deployment, in an emergency involving loss of power or to save battery
power. Observe maritime anchor deployment safety rules.
4.11-1 4.11-2 4.11-3

⚠⚠ W
ARNING! Isolate the wind- 4.11-5 4.11-4
lass using circuit breaker/
isolator.

For safety and performance Lewmar recommends the 4. Replace cover. Release control arm and wrap rope/
use of matched Lewmar anchor rodes. chain around gypsy.
1. Remove cover. 5. Power load rest of anchor rope/chain.
2. Pull out control arm. Model V6 chain only
3. Feed anchor rope/chain into entry hole. Tie off to These models have the same loading procedure as
suitable strong point. above but do not have a control arm.

10
5. Electrical wiring DO NOT confuse cable length
with the length of the vessel

5.1 Electric cable selection

Lewmar recommends the installer source and install cable that meets the requirements of the standards and
regulations relevant to the installation and codes of practice. The cable table gives recommended cable sizes
based on total length of cable required, from the battery, following the route of the cables.
Windlass performance is directly related to cable size and length. Voltage drop over the complete wiring run
must not exceed 10%.

5.2 Wiring

Plan the installation to suit the controls and give the operator a full view of the windlass. The wiring system
should be of the fully insulated type, which avoids possible electrolytic corrosion problems. We recommend the
use of type III stranded, tinned copper wire with copper crimp terminals. Most modern installations are negative
return (negative ground) but polarity should be checked.
Overload protection, in the form of the circuit breaker/fuse supplied, must be built into the windlass wiring
circuit.

⚠⚠ WARNING!

NOTE: The circuit breaker should be positioned close to the battery in a dry, readily accessible place.

The breaker must be manually reset should an overload occur that causes it to trip to the off position.
If you are not sure you understand these guidelines, seek professional help. Ensure that the installation
complies with USCG, ABYC, NMMA or other local regulations.

5.3 Electric motor terminal connections

‣‣ When wiring Lewmar electric motor into the ship’s DO NOT overtighten electric motor
electrical system the following caution must be taken.
terminal nuts.
‣‣ When tightening the front nut hold the back nut with
a separate wrench to make sure the back nut does
not turn. If the back nut turns, serious damage will
occur, voiding Lewmar’s warranty on the electric
motor.

Lewmar V1-6 Winlass ref 65001201 iss.6 | 11

5.4 Control switch installation

Follow the mounting instructions supplied with the switch.

NOTE: In a multi station installation all switches must be wired in a parallel circuit.

MODEL VOLTAGE CABLE SIZING FOR LENGTH OF CABLE RUN

V 0-7m 0 - 23 ft 7 - 15 m 23 - 50 ft 15 - 22 m 50 - 73 ft
V1/Sport 12 16 mm2 6 AWG 25 mm2 4 AWG 35 mm2 2 AWG
V2/Sport 12 16 mm2 6 AWG 25 mm2 4 AWG 35 mm2 2 AWG
V2/Sport 24 6 mm2 10 AWG 6 mm2 8 AWG 10 mm2 8 AWG
V3/Sport 12 16 mm2 6 AWG 25 mm2 4 AWG 35 mm2 2 AWG
V3/Sport 24 10 mm2 6 AWG 16 mm2 6 AWG 25 mm2 4 AWG
V4 12 25 mm2 3 AWG 35 mm2 0 AWG 50 mm2 0 AWG
V4 24 10 mm2 8 AWG 16 mm2 4 AWG 25 mm2 2 AWG
V5 12 25 mm2 3 AWG 35 mm2 0 AWG 50 mm2 0 AWG
V5 24 10 mm2 8 AWG 16 mm2 4 AWG 25 mm2 2 AWG
V6 24 25 mm2 2 AWG 35 mm2 0 AWG 50 mm2 0 AWG

MODEL CIRCUIT BREAKER CONTACTOR CONTROL BOX NOTE: Wireless remote also
V1/Sport 90 A (68000349) 68000318 68000129 available.
V2/Sport 90 A (68000349) 68000318 68000129 NOTE: Wireless remote can only
V2/Sport 50 A (68000348) 68000319 68000130 be used if a contactor is fitted.
V3/Sport 110 A (68000350) 68000318 68000129 See wireless remote instructions
V3/Sport 90 A (68000349) 68000319 68000130 for wiring details.
V4 150 A (68000351) 68000320 18000200
V4 110 A (68000350) 68000321 18000237
V5 150 A (68000359) 68000318 68000128
V5 110 A (68000350) 68000318 68000130
V6 150 A (68000351) 68000321 18000237

WIRELESS REMOTE 3 BUTTON WINDLASS ONLY WIRELESS REMOTE 5 BUTTON WINDLASS AND THRUSTER

68000967 68000968

12
 V1-3 & 5

Thermal
Switch
(IF fitted)

Reed Switch Sensor

for Chain Counter
D2 (If fitted)
4 A2
D1 Electric Deck
Switches
UP DOWN
5.5 V1-6 Wiring diagram

5 MOTOR 1 Rocker
F2 Switches
UP

BATT
+VE 2
DOWN
3 Fuse Thermal
MOTOR 3A Switch
F1 1
4 Electric Remote
Control Box Control
Battery
Isolator
2
Installation instructions are supplied separately with any accessories.

5 3
D2
4 A2
D1

Battery Circuit Breaker

12/24 VDC
D2 = F2
D1 = F1

5 1
BATT +VE
MOTOR D2
2
1.5 mm2 (16 AWG)

−V 2
2. Switch wire thickness:

MOTOR D1 3
1
1. NOTE: Motor connections

Contactor

Lewmar V1-6 Winlass ref 65001201 iss.6 | 13

14
V4

Thermal
Switch
(IF fitted)

A1 F1
Reed Switch Sensor
F2 for Chain Counter
(If fitted) Electric Deck
A2 Switches
UP DOWN

4
1
Rocker
5 Switches

BATT +VE
2 UP

MOTOR
F2 3 DOWN
Fuse Thermal
3A Switch
MOTOR 1
F1 A
4 Electric Remote
Control Box Control
Battery
Isolator 2
3
5 A1 F1

F2

Battery Circuit Breaker

12/24 VDC A2

5
1
MOTOR
BATT +VE

F2
2
−V
2
MOTOR
F1 1 3
A Contactor
 V6

Thermal
Switch
(IF fitted)

D2
D1 Reed Switch Sensor
for Chain Counter
4 A2 (If fitted)
A1 Electric Deck
Switches
UP DOWN
1
BATT
5 +VE 2 Rocker
Thermal
Switch Switches
MOTOR UP
3
F2

DOWN
MOTOR A Fuse
F1 3A
1
Control Box Electric Remote
4 Control
2
Battery
Isolator
D2 3
D1
5 4 A2
A1

Battery Circuit Breaker

12/24 VDC
5
1
MOTOR
BATT +VE

D2
2
−V
2
MOTOR
D1 1 3
A

Contactor

Lewmar V1-6 Winlass ref 65001201 iss.6 | 15

6. Hydraulic System

6.1 Installation

NOTE: Hydraulic system installation is NOT covered in

this publication. Fig 6.1
‣‣ Lewmar hydraulic windlasses have been designed for M
ease of installation and follow a straightforward hydraulic A B
and mechanical installation procedure.
‣‣ Windlass unit should be connected to a hydraulic
powerpack with directional control valve installed to
control the windlass movement. A B
‣‣ Fig 6.1 shows a typical hydraulic circuit for a V6 windlass.
‣‣ The purpose of this manual is to provide the reader P T
with sufficient information to install and operate a
hydraulic windlass. It assumes the reader will be familiar
with sailing craft, marine hydraulics and mechanical 10 uM
installation and safety requirements. If in any doubt M
consult a qualified marine engineer.
‣‣ The installation of hydraulic systems requires a high level
of cleanliness. The ingress of dirt will dangerously impair
the safe operation of the system and cause premature
wear of hydraulic components.

6.2 Hydraulic motor/gearbox

‣‣ The hydraulic motor/gearbox consists of a high torque hydraulic motor fitted to a 7:1 90 degree gearbox.
‣‣ The hydraulic motors have a maximum pressure rating of 180 bar and can be used with an oil supply of up to 57 l/
min.
‣‣ The motor gearboxes are not self sustaining. A dual Pilot Operated Check Valve (POCV) must be installed in
the system to temporarily sustain any load. The POCV can be line mounted (as shown in Fig 6.1-1) or modular
type if for example a CETOP 3 directional valve is being used.
NOTE: To permanently sustain a load a Chain Stopper must be used.

6.3 Hose types

1. For reliable operation and safety it is essential to use reinforced braid hose for connecting to the motor A and
B ports which conforms to SAE100R2A or DIN 20 021 Part 2.
2. The recommended hose sizes are:
‣‣ Up to 30 l/min + 1/2” (13 mm) bore diameter.
‣‣ Up to 40 l/min + 5/8” (16 mm) bore diameter.
‣‣ Up to 57 l/min + 3/4” (19 mm) bore diameter.
‣‣ Ref: 3.78 litres = 1 US gallon
4.54 litres = 1 Imperial gallon

16
6.4 Motor ports - standard motor/gearbox

‣‣ The location of the ports for the standard motor/

Standard Motor/gearbox Fig 6.4
gearbox is shown in Fig 6.4 (no drain connection).
‣‣ The Lewmar hydraulic motor ports are:
A & B ports ½” BSP.
NOTE: Refer to your installed hydraulic system manual for
MIN 85 mm

hydraulic drives.

7. Operation
7.1 V1-6 Braked anchor free-fall

Use this method for quicker anchor deployment and to save battery
power.
Models V1-3
Check fall-safe pawl is in vertical disengaged position and held clear by
fall safe lever.
Models V4-5
Check pawl is in disengaged position.
Models V6 & V-Sport
This model has no fall-safe pawl.
7.1-1 ⚠
Gypsy only 7.1-2 7.1-3
1. Release any anchor locks and when safe ro-
tate handle anti-clockwise until anchor pays
out.
2. Adjust rate of fall with handle.
Once paid out fully tighten gypsy drive cap.

Gypsy/drum
3. Place a Lewmar handle into the drum top
nut and operate as gypsy version above.
⚠
7.1-5 7.1-4

⚠⚠ W
ARNING! Always remove
winch handle after use.

⚠⚠ WARNING! Isolate the wind-

lass using circuit breaker/
isolator.

Lewmar V1-6 Winlass ref 65001201 iss.6 | 17

7.2 Power up/down

To release anchor.
1. Models V1-3
Check fall-safe pawl is in vertical disengaged position and held clear by fall safe lever.
2. Models V4-5
Check pawl is in disengaged position.
V6 & V-Sport versions
Operate as below, this model has no fall-safe pawl.
3. Release any anchor locks.
4. When safe, operate DOWN control.

To retrieve anchor.
‣‣ Retrieving the anchor is the reverse to the above.
NOTE: Models V1-3 fall-safe does not need to be disengaged during retrieval as it acts as a rachet.
‣‣ When safe, operate the UP control. When anchor has been retrieved and stowed, the fall-safe pawl should be
left engaged.
NOTE: Remember, on models V1-3 the fall-safe does need to be disengaged before anchor can be let go again.
‣‣ Once anchor is retrieved, ensure it is adequately secured to an independent strong point.

⚠⚠ WARNING!
Check Fall-Safe pawl
is disengaged and
held clear by Fall-Safe
lever - Except Sport
& V6.

7.2-1 ⚠ ⚠ 7.2-2

7.2-4 7.2-3

18
7.3 V1-3 manual recovery

‣‣ Gypsy only (optional manual recovery Kit No.66840054)

‣‣ Gypsy/drum (optional manual recovery Kit No.66840056)
‣‣ Sport versions: These units have no manual recovery.
1. Engage fall safe pawl.
2. Place a Lewmar winch handle into gypsy drive cap/drum top nut and rotate anti-clockwise by half a turn.
3. Remove handle and place into the bi-square in the cap and rotate clockwise.
4. Once anchor is retrieved, ensure it is adequately secured to an independent strong point.

Gypsy/drum versions
These units use emergency manual recovery attachment 66840056. See document 66300003 RevA for fitting and
operating instructions.

⚠⚠ WARNING! Isolate the wind-

lass using circuit breaker/
isolator.

7.3-2

7.3-1 ⚠
7.3-3 7.3-4

Lewmar V1-6 Winlass ref 65001201 iss.6 | 19

7.4 V2-6 Independent warping

NOTE: V6 do not have Fall-Safe.

Gypsy/drum only
1. Lock anchor chain before warping.
2. Models V2-3
Engage fall safe pawl.
Models V4-5
Check pawl is in disengaged position.
3. Place a Lewmar winch handle into top nut. Disengage clutch by turning anti-clockwise by half a turn.
Remove handle.
4. When safe, operate the drum.
If warping speed is too fast, ease tension in rope.
When finished re-engage clutch by tightening the drum top nut.

⚠⚠ WARNING! Always remove DO NOT wrap chain

winch handle after use. around the capstan drum.

7.4-1 7.4-2 7.4-2

⚠ ⚠
7.4-4 7.4-3

20
7.5 Operating tips

Vessels at anchor will snub on the rode and this can cause slippage or apply excessive loads to the windlass.
1. When anchoring, power rode out allowing the vessel to take up stern away preventing the rode tangling with
anchor. Use this method for mooring stern first to a jetty.
2. To aid recovery, under power, move vessel towards anchor but not over and beyond, as this can cause damage
to topside.
‣‣ As anchor approaches the vessel, use careful adjustments of controls to avoid damaging vessel.
‣‣ Scope: As a guide it is recommended that the depth of chain to rope is 7 to 1 at anchor.

To prevent damage the When retrieving

fall-safe pawl MUST NOT be left anchor do not overload or
to take the entire force from the stall in windlass.
anchor rode while at anchor. The
rode should be secured directly to
a bollard, sampson post or cleat
and a chain secured by a chain
stopper.

7.5-1 7.5-2

Lewmar V1-6 Winlass ref 65001201 iss.6 | 21

8. Servicing
⚠⚠ W
ARNING! Ensure rode is ⚠⚠ W
ARNING! Isolate the
adequately secured to an windlass using circuit
independent strong point. breaker/isolator.

8.1 Servicing schedule

Regularly: Annually:
‣‣ Wash down the windlass using fresh water. ‣‣ Check electric cables for damage. Repair/renew as
‣‣ Examine all electrical connections for corrosion, required.
clean and lightly grease. ‣‣ Strip the above deck components, clean and lightly
‣‣ Check anchor locker drain to avoid water damage to grease.
motor/gearbox. ‣‣ Check motor/gearbox for corrosion, clean and
‣‣ If anchor locker fills with water, check motor is dry repaint with a suitable marine grade oil based
and free of rust. enamel paint.
‣‣ Check anchor rode splice for wear. ‣‣ Remove electric motor cover and blow dust away
from brushes using foot pump or similar taking care
‣‣ Check gypsy as it is a high wear item and will last not to breathe any dust.
longer if properly used. When re-assembling the
cone and gypsy, add a small smear of grease to the
contact surfaces.
‣‣ Check mounting studs after first two or three
recoveries and regularly thereafter.

8.2 V1-6 Gypsy replacement/service

Illustrations based on V1-3.

8.2-1 8.2-2

8.2-4 8.2-3

22
1. Remove chain pipe cover screws using 5 mm Allen key.
2. Place winch handle into gypsy drive cap, rotate anti-clockwise and remove.
3. Remove washer and top cone.
4. Pull control arm back to clear gypsy and remove gypsy assembly.
Wash with clean water - DO NOT JET WASH.
NOTE: Model V6 does not have a control arm.
Assemble in reverse order greasing threads of chain pipe and washer and stripper screw.
When re-assembling the cone and gypsy, add a small smear of grease to the contact surfaces.

8.3 Manual recovery gypsy replacement

Proceed as 8.2.

8.4 Gypsy/drum replacement

Proceed as 8.2 except place the winch handle into the drum top nut and remove drum assembly to get to gypsy.

8.5 V1-5 Control arm replacement/service

Remove gypsy, proceed as sec. 8.2.
1. Unscrew control arm shoulder screw using a 4 mm Allen key.
‣‣ Remove control arm and torsion spring from the base plate.
‣‣ Wash with clean water (Not Jetwash). Replace components, (if necessary) and assemble in reverse order

8.5-1 ⚠⚠ W
ARNING! Isolate the wind-
lass using circuit breaker/
isolator.

⚠⚠ W
ARNING! Ensure rode is
adequately secured to an
independent strong point.

8.6 V1-3 Fall-safe pawl and lever replacement/service

NOTE: V-Sport & V4-6 do not have fall-safe.

Remove gypsy, proceed as sec. 8.2. 8.6-1
1. Turn fall-safe lever so it is horizontal and remove
shoulder screw.
‣‣ Lift fall-safe pawl and spring, fall safe lever and
spacer.
‣‣ Replace components and assemble in reverse order.
2. Remove screw from inner edge of fall-safe pawl.
‣‣ Lift off pawl and replace components.

Lewmar V1-6 Winlass ref 65001201 iss.6 | 23

8.7 V1 Exploded view

22

24

25

31

15
34

35 11

28
23
13
12 7 10

29
32

18 17
14

33

36
19

37

21
16

20 30

27 26 9

24
 V1 PARTS LIST
KIT NO. KIT DESCRIPTION ITEMS INCLUDED (QTY.)
66000060 Cap Kit 22(1)
66000624 V1/2/3 Base 3(1), 10(1), 34(1)
66000625 Chain Pipe Cover 11(1), 35(2)
1(1), 2(1), 4(3), 5(1), 8(1),
66000626 Fastener Kit
17(1), 28(1), 33(1), 34(2)
66000627 Drive Kit 1(1), 2(1), 3(1), 4(3), 5(1), 14(1), 15(2), 17(1), 35(1)
66000628 Manual Recovery Pawl Kit (Fall Safe) 11(1), 17(1), 18(1), 27(1), 28(1), 32(1)
66000629 Motor Gearbox 30(1)
9(1), 16(1), 20(1),
66000631 Mounting Kit (Metric)
26(4), 27(4)
66000632 Fast Fit Assembly. 36(1), 37(1)
66000633 Deck Spacer Kit 13(1), 32(4)
66200076 Sensor & Magnet Kit 21(1), Magnet(1)
66810030 Control Arm Kit 7(1), 8(1), 23(1)
66810065 Motor Gearbox Kit 17(1), 30(1), 36(1), 37(1)
66840054 Manual Recovery Kit 4(1), 24(1), 25(1)
68000360 V Range Gypsy & Stripper Kit (000) 31(1), Magnet(1)
68000361 V Range Gypsy & Stripper Kit (001) 31a(1), Magnet(1)
68000362 V Range Gypsy & Stripper Kit (002) 31b(1), Magnet(1)
68000840 V Range Gypsy & Stripper Kit (006) 31c(1), Magnet(1)

Lewmar V1-6 Winlass ref 65001201 iss.6 | 25

 8.8 V2 & V3 Exploded view

15

2
34
35

3
40 28
11

12 8
39 23
7

38 29

29

16
33 19 18 32

20
21
4
1
14
22
9
27
26
17
5

31
13

36
24
37

4
30
25

26
 V2-3 PARTS LIST
KIT NO. DESCRIPTION ITEMS INCLUDED (QTY.)
66000060 Cap Kit 22(1), 5(1)
66000624 V1/V2/V3 Base 3(1), 10(1), 35(1)
66000625 Chain Pipe Cover 11(1), 34(2)
66000626 Fastener Kit 1(1), 2(1), 4(3), 5(1), 6(1), 8(1), 17(1), 28(1), 33(1), 34(2)
66000641 Drive Kit V2/V3 Gypsy Only 1(1), 2(1), 3(1), 4(3), 5(1), 14(1), 15(2), 17(1), 35(1)
66000628 Manual Recovery Pawl Kit (Fall Safe) 12(1), 18(1), 19(1), 28(1), 29(1), 33(1)
66000640 Drum Kit V2/V3 Fast Fit 38(1), 39(1), 40(1)
66000065 Drum Top Nut 39(1), 40(1)
66000642 Drive Kit V2/V3 Gypsy Drum 1(1), 2(1), 3(1), 4(3), 5(1), 14(1), 15(2), 17(1), 35(1)
66000631 Mounting Kit (Metric) 9(1), 16(1), 20(1), 26(4), 27(4)
66000632 Fast Fit Assembly 36(1), 37(1)
66000633 Deck Spacer Kit 13(1), 32(4)
66200076 Sensor & Magnet Kit 21(1), Magnet(1)
66810030 Control Arm Kit 7(1), 8(1), 23(1)
66840054 Manual Recovery Kit (Gypsy Only) 4(1), 24(1), 25(1)
68000360 V Range Gypsy & Stripper Kit (000) 31(1), Magnet(1)
68000361 V Range Gypsy & Stripper Kit (001) 31(1), Magnet(1)
68000362 V Range Gypsy & Stripper Kit (002) 31(1), Magnet(1)
68000363 V Range Gypsy & Stripper Kit (003) 31(1), Magnet(1)
68000813 12V V2 Fast-Fit Motor Gearbox Assembly 30(1), 36(1), 37(1)
68000814 24V V2 Fast-Fit Motor Gearbox Assembly 30(1), 36(1), 37(1)
68000815 12V V3 Fast-Fit Motor Gearbox Assembly 30(1), 36(1), 37(1)
68000816 24V V3 Fast-Fit Motor Gearbox Assembly 30(1), 36(1), 37(1)
68000817 12V V2 M/O Ride Motor Gearbox Assembly 30(1), 36(1), 37(1)
68000818 24V V2 M/O Ride Motor Gearbox Assembly 30(1), 36(1), 37(1)
68000819 12V V3 M/O Ride Motor Gearbox Assembly 30(1), 36(1), 37(1)
68000820 24V V3 M/O Ride Motor Gearbox Assembly 30(1), 36(1), 37(1)
66840056 V2/V3 Gypsy/Drum Manual Recovery Kit Not Shown

Lewmar V1-6 Winlass ref 65001201 iss.6 | 27

8.9 V4 & V5 Parts list

22
18
21 19
25
20
17 24

23

14

13

37
12
4
15
'G' SHAFT 10

5
'GD' SHAFT
29 38
66810031
CONTROL 26 16 13
ARM KIT 36
28

39

9
40
27
7
34 35
8 43
4

3 6
66200076 SENSOR & MAGNET KIT
1 A
1 SENSOR
MAGNET
44
4
SENSOR
HOUSING
45
4
SENSOR

28
 KIT NO. KIT DESCRIPTION ITEMS INCLUDED (QTY.)
66000065 Drum Top Nut 24(1), 25(1)
2(1), 3A(1), 3B(1),6(1), 7(1), 18(1), 19(1), 21(1), 24(1), 28(1), 29(1),
66000070 Fastener/Drive 32(4), 33(8), 37(1), 38(1), 40(5), 43(4), 44(4), 45(4),
Hex Keys 2, 4, 5 & 6 mm
66000071 Mainshaft Assembly, Gypsy/Drum 4A(1), 13(1)
66000072 Mainshaft Assembly, Gypsy Only 4B(1), 13(1)
66000073 Bearing/Seal 5(1), 8(1), 12(1), 12A(1)
15(1), 16(1), 26(1), 28(1), 29(1), 37(1), 38(1), 39(1), Hex Keys 2, 4, 5
66000075 Stripper/Pawl
& 6 mm
66000076 Base 5(1), 9(1)
66000077 Chain Pipe Cover 17(1), 18(1), 19(1), Hex Key 5 mm
66000079 Spacer 3B(1), 30(1), 31(1), 32(4), 33(8)
34(1), 35(1), 36(1),
66810031 Control Arm Kit
Hex Keys 4, 5 & 6 mm
66200076 Optional Sensor & Magnet Sensor(1), Magnet(1) & Housing(1)

Lewmar V1-6 Winlass ref 65001201 iss.6 | 29

 8.10 V6 Parts list

27

28

23

29
19 20 21 22

25
17
11
12
24

26

25

13
7
18 8

14
9 30

3
10 31

2 15

16

17

30
 KIT NO. KIT DESCRIPTION ITEMS INCLUDED (QTY.)
66000692 Blank Cover with Stripper 31(1), 12(2)
66000688 Top Cap (Gypsy Only) 29(1), 25(1)
66000687 Top Nut (Gypsy/Drum) 27(1), 28(1)
66000686 Cone (Gypsy Only) 24(1), 25(2), 26(1)
66000685 Cone (Gypsy Drum) 24(1), 25(1)
66000684 Drum 23(1)
66000683 14 mm Gypsy 22(1)
66000682 1
/2” Gypsy 21(1)
66000681 12 mm Gypsy 20(1)
66000680 10 mm Gypsy 19(1)
66000679 Mainshaft (Gypsy Only) 18(1), 15(1), 16(1), 17(2)
66000678 Mainshaft (Gypsy/Drum) 14(1), 15(1), 16(1), 17(2)
66000677 R/H Chain Cover 13(1), 12(2)
66000676 L/H Chain Cover 11(1), 12(2)
66000675 Mounting 7(6), 8(1), 9(6), 10(6)
66000674 Base 1(1), 2(1), 3(1), 4(6), 5(1), 6(1)

Lewmar V1-6 Winlass ref 65001201 iss.6 | 31

9. Specifications
9.1 V1-3 Dimensions

H2 C
F
H1
A

IP68

B
K

I H2

A
J

A B C D E F
MODEL
MM IN MM IN MM IN MM IN MM IN MM IN
V1 42 111/16 - - 161 65/16 394 1533/64 157 63/16 70 23/4
V2 42 111/16 75 3 161 65/16 394 1533/64 157 63/16 70 23/4
V3 42 111/16 75 3 161 65/16 394 1533/64 157 63/16 70 23/4

G H1 H2 I J K
MODEL
MM IN MM IN MM IN MM IN MM IN MM IN
V1 237 91/8 92 35/8 - - 114 41/4 310 123/16 173 613/16
V2 237 91/8 92 35/8 168 65/8 114 41/4 310 123/16 173 613/16
V3 237 91/8 92 35/8 168 65/8 114 41/4 315 123/8 173 613/16

32
D
9.2 V4-5 Dimensions

G2
C
E

G1
A

B
J
H G2

A
I

A B C D E F
MODEL
MM IN MM IN MM IN MM IN MM IN MM IN
V4 51 2 91 27/16 188 77/16 185 71/4 89 31/2 277 107/8
V5 51 2 91 27/16 188 77/16 185 71/4 89 31/2 289 113/8

G1 G2 H I J
MODEL
MM IN MM IN MM IN MM IN MM IN
V4 107 41/4 215 87/16 112 47/16 366 147/16 156 75/16
V5 107 41/4 215 87/16 125 415/16 378 147/8 174 67/8

Lewmar V1-6 Winlass ref 65001201 iss.6 | 33

9.3 V6 Dimensions

G2
C E
G1
A

B
J
H G2

A
I

A B C D E F
MODEL
MM IN MM IN MM IN MM IN MM IN MM IN
V6 77 31/32 105 41/8 212 811/32 326 127/8 82 37/32 366 143/8

G1 G2 H I J
MM IN MM IN MM IN MM IN MM IN
145 53/4 257 101/8 122 413/16 484 19 193 75/8

34
9.4 Gypsy Sizing

Gypsy
Part No. Number Chain Description Rope size Rope description

V1/2/3
mm in
68000840 006 6mm ISO 4565, 1/4" G40*, 1/4" BBB 12–14 1/2 3-strand and 8-plait
68000360 000 7mm ISO 4565, 1/4" G40*, 1/4" BBB 12–14 1/2 3-strand and 8-plait
68000361 001 8mm DIN 766, 8mm ISO 4565 12–16 1/2 – 5/8 3-strand and 8-plait (5/8 only)
68000362 002 10mm DIN 766, Campbell 3/8" S4, 5/16" G40 12–16 1/2 – 5/8 3-strand and 8-plait (5/8 only)
68000363 003 10mm ISO, Campbell 3/8" S3, Lewmar 9.5mm G40 16 5/8 3-strand and 8-plait

V4/5
mm in
68000356 201 8mm DIN 766, 8mm ISO 4565, 5/16" G40, 5/16" 12–14 1/2 3 strand medium lay up
Campbell S4
68000357 202 10mm DIN 766, 5/16" Campbell S3, 3/8" Campbell S4, 16 5/8 3 strand medium lay up
9.5mm G30
68000358 203 10mm ISO 4565, 3/8" Campbell S3, Lewmar 9.5mm 16 5/8 3 strand medium lay up
G40
68000359 204 12mm ISO 4565, 13mm DIN 766 18–20 3/4 3 strand medium lay up

V6

68000903 10mm DIN 766, 3∕8" ISO G4,

Lewmar 9.5mm G40
68000904 11mm Short Link, Lewmar 12mm G30/G40,
13mm DIN 766
Lewmar 14mm G30/G40, 14mm DIN 766, 7/16" G40
68000905
Recommend remote chain pipe version
68000906 1/2" ISO G4, Lewmar 12mm G30/G40,
Lewmar 1/2" G30/G40

D W

P
7/16" ACCO ISO G43 (G4)
5/16" ACCO ISO G43 (G4)

Lewmar 12mm G30/G40

Lewmar 14mm G30/G40

1/4" ACCO ISO G43 (G4)

3/8" ACCO ISO G43 (G4)

1/2" ACCO ISO G43 (G4)

Lewmar 9.5mm G40
1/4" ACCO BBB (3B)

14 mm Short Link
11mm Short Link

12mm Short Link

3/8" Campbell S3
10mm ISO 4565

14mm Studlink
6 mm ISO 4565

10mm DIN 766

13mm DIN 766

14mm DIN 766

3/8" Cambell S4
8mm ISO 4565

11mm DIN766
6 mm DIN 766

7mm DIN 766

8mm Din 766

mm 6 6 7 7 7.14 8 8 8.4 9.5 10 10 10 10 10 11 11 11.8 12 13 13.2 14 14 14

D inch 0.236 0.236 0.276 0.276 0.281 0.315 0.315 0.329 0.374 0.39 0.394 0.37 0.394 0.394 0.433 0.433 0.464 0.472 0.512 0.520 0.551 0.551 0.551

mm 18.5 18 21.3 22 22.1 24 24 26.2 31.5 29 30 35 28 31 33 31 35.5 36 36 40.4 42 41 56

P inch 0.728 0.709 0.840 0.866 0.870 0.945 0.945 1.030 1.240 1.15 1.181 1.36 1.102 1.220 1.299 1.22 1.4 1.417 1.417 1.591 1.654 1.614 2.205

mm 20.4 21.6 24.4 23.8 25.2 27.2 28.8 29.7 31.6 35 36 34 36 35 39 40 40.1 40.5 47 45.7 49 50 50.4
W inch 0.803 0.85 0.962 0.937 0.992 1.07 1.134 1.168 1.244 1.3 1.417 1.31 1.417 1.378 1.535 1.575 1.578 1.594 1.850 1.799 1.929 1.969 1.984

Lewmar V1-6 Winlass ref 65001201 iss.6 | 35

36
DO NOT use this L/H Chain R/H Chain
Line Line
template as a cutter. It is
supplied as a guide only.
Check before drilling holes.

B B
B
9.5 V1-6 Deck template guide

F E E E
A F E A D* A

H
B G B

H
G D

C
C
F C
D*
*Optional hole for anchor sensor
V1-3 V4-5 V6
A 110 mm (45/16”) E 50 mm (2”) A 131 mm (51/8”) E 60 mm (23/8”) A 150 mm (57/8”) D 68 mm (211/16”)
B Ø75 mm (3”) F 16 mm (5/8”) B Ø90 mm (39/16”) F 33 mm (15/16”) B Ø115 mm (41/2”) E 70 mm (23/4”)
C 5 x Ø10 mm (3/8”) PCD 90 mm G 47.5 mm (17/8”) 4 x Ø10 mm (3/18”) C 6 x Ø11 mm (7/16”) PCD 160 mm F Ø5 mm (3/16”)
(39/16”) C
PCD (45°) 120 mm (43/4”) G Ø77 mm (3”) (65/16”)
D* Ø14 mm (9/16”) H 47.5 mm (17/8”) D* Ø12 mm (1/2”) H 55 mm (23/16”)
9.6 Electric specifications

POWER
MODEL MOTOR TYPICAL MAX. PULL MAXIMUM LINE SPEED TYPICAL WORKING LOAD
OPTION

V W KG LB M/MIN FT/MIN KG LB
V1 12 700 750 1653 28 92 188 414
V1 MO 12 700 750 1653 28 92 188 414
V2 12 700 850 1874 29 95 213 470
V2 24 900 850 1874 29 95 213 470
V3 12 1000 1025 2260 39 128 257 567
V3 24 1000 1025 2260 39 128 257 567
V4 12 1600 1360 2998 25 82 136 300
V4 24 2000 1600 3528 27 90 136 300
V5 12 2000 1860 4100 27 90 136 300
V5 24 2000 2000 4410 29 97 136 300
V6 24 2000 1800 3960 16 52 450 990

NORMAL
TOTAL WEIGHT TOTAL WEIGHT
MODEL CURRENT CIRCUIT BREAKER
GYPSY ONLY GYPSY/DRUM
DRAW

A KG LB KG LB A
V1 112 19 42 - - 90
V1 MO 112 19 42 22 48.5 90
V2 121 19 42 22 48.5 90
V2 60 19 42 24.5 54 50
V3 131 21.5 47 24.5 54 110
V3 74 21.5 47 36 79 90
V4 125 29 64 36 79 150
V4 70 29 64 38 84 110
V5 120 31 68 38 84 150
V5 60 31 68 63 139 110
V6 60 60 132 - - 150

10. Trouble shooting

10.1 Electric windlass

1. Anchor rode pays out independently while windlass is not in use.

This problem is a result of not securing the anchor rode combined with the gypsy drive cap being slack.
Tighten the gypsy drive cap using the winch handle and always secure the anchor rode independently of the
windlass when not in use.
2. Failure to operate or sluggish operation.
‣‣ The majority of these problems are electrical in nature. It is essential that the proper voltage be maintained.
The proper voltage on a 12 Volt system is 13.5 Volts (24 Volt system is 26.5 Volts), constant low voltage will
damage motor.
‣‣ Ensure electrical cable size is large enough to handle the current draw and keep voltage drop within
acceptable limits.
‣‣ Check control switches, connections, battery condition, isolator switch, fuse and motor for operation failure.

Lewmar V1-6 Winlass ref 65001201 iss.6 | 37

10.2 Hydraulic windlass
Hydraulic leak
The following are possible causes for hydraulic oil leakage from hydraulic drive unit:
‣‣ Excessive pressure.
‣‣ Dirt obstructing a seal.
‣‣ Loose or badly fitted connections.
‣‣ Damaged or broken components.
‣‣ When an hydraulic oil leak is detected, identify the true cause of the leakage before remedial action is taken.
‣‣ Do not attempt to remove hydraulic components or repair the hydraulic system whilst pressured.
‣‣ To prevent accidental operation, switch off power before removing any system component.

10.3 Hydraulic question & answer

Windlass will not start Windlass runs very slowly

1. No power to Commander 1. Check sufficient flow is being provided by the hy-
‣‣ Check unit is switched on draulic system as windlass speed is directly related
to hydraulic oil flow.
‣‣ Check electrical connections to Commander
‣‣ Refer to lewmar Commander fault finding.
‣‣ Check fuses & safety cut-outs
2. Hydraulic pipes connected to the wrong motor port.
2. Insufficient hydraulic fluid
‣‣ Swap hydraulic connections on the winch motor.
‣‣ Check Commander fluid level.
3. Deck switch connected to wrong function.
3. Incorrect electrical or hydraulic connections
‣‣ Refer to Lewmar Commander manual.
‣‣ Refer to your Lewmar Commander manual

See the button sheet for correct function identifica- Windlass does not pull sufficient load
tion. 1. Check sufficient flow is being provided by the hy-
draulic system as windlass speed is directly related
Windlass motor is running but the windlass to hydraulic oil flow.
is not workin ‣‣ Refer to lewmar Commander fault finding.
1. Check the drive between the gypsy and capstan 2. Hydraulic pipes connected to wrong Commander
(friction drive or dog drive). function.
2. Check the drive shaft between the hydraulic motor ‣‣ Refer to Commander manual. Examine the Button
and windlass gearbox. Sheet to identify correct function.
3. Sharp bends or kinks in the hydraulic pipes starving
the winch of fluid.
‣‣ Check pipe runs for sharp bends or kinks.
‣‣ Minimum bend radius is 6”
(150 mm).
4. System pressure too low.
‣‣ Refer to fault diagnostic charts in the Commander
manual.

38