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Parts Manual: Cascade

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c

Parts
Manual

Model F-Series Sideshifter

Serial Number 55F-SSS-A051R3

cascade姞
corporation
For Technical Assistance call: 800-227-2233, Fax: 888-329-8207
To Order Parts call: 888-227-2233, Fax: 888-329-0234
OR
Write: Cascade Corporation, P.O. Box 20187, Portland, OR 97220
Internet: www.cascorp.com
I NSPECTION & MAINTENANCE

WARNING: After completing any service


Fork
procedure, always test the sideshifter Stops
through five complete cycles. First test
with no load, then test with a load to make Hydraulic
sure the attachment operates correctly Cylinder,
before returning it to the job. Upper and
Hoses lower hook
engagement
Daily
Check items shown each day. Report problems to your
supervisor. See Service Manual for maintenance and
repair procedures.

100-Hour Forks
Every time the lift truck is serviced or every 100 hours of
truck operation, whichever comes first, complete the
following maintenance procedures:
• Check for loose or missing bolts, worn or
damaged hoses, hydraulic leaks, and
damaged or missing fork stops. SS0186.ill Fasteners
• Inspect clearance between sideshifter lower hooks and
truck lower carriage bar (Refer to Step 4, Installation).
Tighten lower hook capscrews to 120 ft.-lbs (165 Nm).
1000-Hour
After each 1000 hours of truck operation, in addition to the
500-Hour 100 and 500-hour maintenance, perform the following
procedures:
After each 500 hours of truck operation, in addition to the • Inspect upper and lower bearings for wear. If any
100-hour maintenance, perform the following procedures: bearing is worn to less than 3/32 in. (2.5 mm) thickness,
• Tighten backrest capscrews (Cascade) to replace the entire bearing set. See Service Manual for
145 ft.-lbs. (195 Nm). replacement procedure.
• Apply general-purpose lithium-based chassis grease to • Inspect forks for wear (Use Cascade fork bar wear
Sideshifter upper and lower bearings. gauge 209560 and fork wear calipers 686093).

P ARTS

Product Identification – This Section shows replacement WARNING: For the safety of yourself and
parts for F-Series Sideshifters. The product model number others, DO NOT install the parts shown in
and serial number are stamped on the back surface of the this Manual unless you have thoroughly
LH vertical bar (driver's view), and must be provided when reviewed the appropriate Service Manual.
ordering replacement parts. The cylinder/anchor bracket
assembly part number is stamped on the front surface RH
end of the anchor bracket (driver's view).

Stamped model number, Sticker showing patent numbers,


serial number, specifications. phone numbers for service.

Stamped cylinder
assembly part number
(opposite side).

SS0158.ill
Back (Driver's) View
Sideshift Group

1
2
1
!
0

9
8 5 4
SS0567.eps
3

6
7

55F
REF QTY PART NO. DESCRIPTION REF QTY PART NO. DESCRIPTION
1 2 228782 Upper Bearing 7 4 639121 ◆ Capscrew, 5/8NC x 1.50 (or)
2 1 6025684 Cylinder ▲ 7 4 752903 ◆ Capscrew, M16 x 45
3 2 6000719 Lower Bearing 8 1 6026000 Frame ●
4 4 553857 ◆ Nut, 5/8NC (or) 9 2 7890 Roll Pin
4 4 781534 ◆ Nut, M16 10 2 601676 ■ Fitting, 6-6
5 2 204186 ◆ Lower Hook 11 2 221733 Restrictor Washer
6 4 667225 ◆ Washer
● If the Frame needs replacing, your best value is to order the ■ Included in Fitting Group 204179.
complete sideshift assembly. ◆ Included in Lower Hook Group 204182.
▲ See Cylinder page for parts breakdown .
Reference: Common Parts 219614, S-10090,
Restrictor Group 221732.

For Technical Assistance call: 800-227-2233, Fax: 888-329-8207


cascade姞 To Order Parts call: 888-227-2233, Fax: 888-329-0234
Cylinder

1 2 3 4

SS0162.ill

7 6 5

55F
REF QTY PART NO. DESCRIPTION
1 1 6025684 Cylinder Assembly
2 2 562132 ● Rod Seal
3 2 415866 ● O-Ring, 70 Duro
4 2 562131 ● Rod Wiper Seal
5 2 218324 Retainer/Seal Carrier
6 – ■ Rod/Piston Assembly
7 – ■ Cylinder Shell
219868 Rod Seal Service Kit
● Included in Service Kit 219868.
■ Not serviceable, order new Cylinder Assembly.
Reference: S-21006.

䊛 For Technical Assistance call: 800-227-2233, Fax: 888-329-8207


cascade To Order Parts call: 888-227-2233, Fax: 888-329-0234
P ARTS

Recommended Spare Parts


55F UNITS SERVICED
PART NUMBER DESCRIPTION 1-5 6-19 20-50

BASE UNIT AND MOUNTING


228782 Upper Bearing 8 16 32
6000719 Lower Bearing 6 12 24
204186 Lower Hook 0 2 4
■ Capscrew 0 4 8
■ Nut 0 4 8
667225 Washer 0 4 8
CYLINDER
6025684 Cylinder Assembly 0 0 1
219868 Cylinder Service Kit 1 2 4

■ See specific parts page for part number.

Publications
55F
cascade W PART NO. DESCRIPTION
L UA
MAN Service Literature Index
ERVIC
E
and Order Form 219941 User Manual (Operation, Installation, Parts)
OO
LS S Ordering Information Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot.
All dealerships with an open account, please indicate quantity desired and purchase order number. All others
please enclose a check payable to Cascade Corporation.
220526 Service Manual
T FAX:
513-325-9270
Mail:
Cascade Corporation
P.O. Box 360
Springfield, Ohio 45501
Phone:
513-322-1199 679929 Tool Catalog
Master Service Manual Part No. 673969
Includes all Service manuals listed in a 3-ring binder for $140.00.
673964 Literature Index Order Form

U SER MANUAL

cascadeT
Cascade is a Registered Trademark of Cascade Corporation

GA0098.ill
Do you have questions you need
answered right now? Call your
nearest Cascade Parts Department.
Visit us online at www.cascorp.com

Cascade Corporation Cascade Canada Inc. Cascade GmbH Cascade Finland


2501 Sheridan Avenue 5570 Timberlea Blvd. Dahlener Strasse 570 A. Petreliuksenkatu 3
Springfield, OH 45505 Mississauga, Ontario 41239 Mönchengladbach 01370 Vantaa
Tel: 888-CASCADE (227-2233) Canada L4W-4M6 Germany Finland
FAX: 888-329-0234 Tel: 905-629-7777 Tel: 02166-68230 Tel: 09-8361925
FAX: 905-629-7785 FAX: 02166-682323 FAX: 09-8361935

Cascade N.V. Cascade (UK) Ltd. Sales Scotland Cascade (Africa) Pty. Ltd.
Benelux Sales and Service Unit 5, Eden Close Macade Systems Ltd. PO Box 625, Isando 1600
Damsluisweg 56 Hellaby Lane Ind. Estate 18 Melford Road 60A Steel Road
PO Box 3009 Heellaby, Righead Ind. Estate Sparton, Kempton Park
1300 El Almere Rotherham S66 8RW Bellshill ML4 3LR South Africa
The Netherlands England Scotland Tel: 975-9240
Tel: 036-5492950 Tel: 01709-704500 Tel: 01698-845777 FAX: 394-1147
FAX: 036-5492974 FAX: 01709-704501 FAX: 01698-845888

Cascade Scandinavia AB Cascade France Cascade Hispania S.A. Sales Italy


Hammarvägen 10 S.A.R.L. MHP Carrer 5, Sector C Via Ponzano 11
PO Box 124 1D Rue De Charaintru Zona Franca Duanera 50047 Prato
S-56723 Vaggeryd BP 18, Poligono de la Zona Franca Italy
Sweden 91360 Epinay-Sur-Orge 08040 Barcelona Tel: 0574-571726
Tel: 039-336950 France Spain FAX: 0574-571726
FAX: 039-336959 Tel: 01-6454-7500 Tel: 93-264-07-30 Mobile Phone: 0337-673029
FAX: 01-6454-7501 FAX: 93-264-07-31

Sales Portugal FAG Sales Switzerland Sales Poland Sales Russia


Santos Lda Fahrzeugbedarf Targowa 35/61 EMCG Material Handling
Rua do Mercado 8810, Horgen 03-728 Warszawa Equipment
Lte 6, Loja 2-Tires Switzerland Tel: 022-619 00 49 Moscow
2785-630 Tel: 01-7279797 FAX: 022-619 00 49 Tel: 095-795-2400
S. Domingos De Rana FAX: 01-7279798 Mobile Phone: 0501-27 29 55 FAX: 095-795-2475
Portugal Email: emcg@dol.ru
Tel: 214-448-083
FAX: 214-458-098

Cascade Japan Ltd. Cascade Korea Cascade Australia Cascade New Zealand
5-5-41, 108B Namdong Ind. Complex 1445 Ipswich Road 15 Ra Ora Drive
Torikai Kami 658-3 Gojan-Dong Rocklea, QLD 4106 East Tamaki, Auckland
Settsu, Osaka Namdong-Gu Australia New Zealand
Japan, 566 Inchon, 405-310 Korea Tel: 1-800227-223 Tel: 9-273-9136
Tel: 81-726-53-3490 Tel: 82-32-821-2051 FAX: (07) 3373-7333 FAX: 9-273-9137
FAX: 81-726-53-3497 FAX: 82-32-821-2055

Cascade-Xiamen Cascade (Singapore)


No. 668 Yangguang Rd. Trading Co.
Xinyang Industrial Zone Four Seasons Park
Haicang, Xiamen City Autumn Block - Apt. 1802
Fujian Province 12 Cuscaden Walk
P.R. China 361026 Singapore
Tel: 86-592-651-2500 Tel: 65-834-1935
FAX: 86-592-651-2571 FAX: 65-834-1936

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䊚 Cascade Corporation 2004 2-2004

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