User Instructions: MX/QX Profibus DP / PA Field Unit Installation Operation Maintenance
User Instructions: MX/QX Profibus DP / PA Field Unit Installation Operation Maintenance
User Instructions: MX/QX Profibus DP / PA Field Unit Installation Operation Maintenance
Experience In Motion
PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
Contents
1 Introduction 5
1.1 Purpose 5
1.2 How to Use this Manual 5
1.3 User Safety 6
1.4 User Knowledge 6
1.5 MX/QX PB System Capabilities and Features 7
1.5.1 General Network Specification 10
2 System Components and Installation 12
2.1 Introduction 12
2.2 Hardware 13
2.2.1 MX/QX Actuator 14
2.2.2 MX/QX PB Field Unit 14
2.2.3 Network Host Station 15
2.2.4 Network Cabling for PROFIBUS DP 16
2.2.5 Network Cabling for PROFIBUS PA 20
2.3 Other Network Components 23
2.4 Site and Network Cable Preparation 24
2.4.1 Site Preparation 24
2.4.2 Network Cable Preparation 25
2.4.3 MX/QX PB Device Installation 30
2.5 MX/QX PB Device Setup 31
2.5.1 Proportional Band 33
2.5.2 Deadband 33
2.5.3 Valve Data 33
2.6 MX/QX PB Device Description, Capabilities and Device Type Manager File Installation 34
2.6.1 MX/QX PB Device Description 34
2.6.2 MX/QX PB Device Type Manager 34
2.7 Installation Verification 34
2.7.1 Network Cabling Installation Verification 34
2.7.2 MX/QX PB Device Installation Verification 35
2.8 Configuration Confirmation 35
2.8.1 Checking Connections 35
2.8.2 View Settings 35
2.8.3 Checking the Normal Display 36
3 Software 38
3.1 PROFIBUS Protocol 38
3.2 PROFIBUS Function, Transducer, and Physical Blocks 38
3.3 Analog Input (AI) Function Block 41
3.4 Analog Output (AO) Function Block 44
3.5 Discrete Input (DI) Function Block 48
3.6 Discrete Output (DO) Function Block 50
3.7 Transducer Block 52
3.8 GSD and Electronic Device Description, and DTM Files 53
4 Associated Documents 54
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
Tables
Table 2.1 – Maximum Segment Length 17
Table 2.2 – Total Network Length (with up to nine repeaters) 17
Table 2.3 – Recommended PROFIBUS DP Cable Parameters 17
Table 2.4 – Recommended PROFIBUS DP Cable Types 18
Table 2.5 – Recommended PROFIBUS PA Cable Parameters (Type A – shielded twisted-pair) 20
Table 2.6 – Recommended PROFIBUS PA Cable Types 20
Table 2.7 – Recommended Lengths of PROFIBUS PA Spurs (Stubs) 21
Table 2.8 – Details of Terminal Block Cable Assignments 29
Table 3.1 – Description of the Function Blocks 40
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Figures
Figure 1.1 – Typical PROFIBUS DP Network with DCS or PLC as the Host System 8
Figure 1.1a – Typical PROFIBUS DP Network with Redundancy Option (Single Master) 9
Figure 1.1b – Typical PROFIBUS DP Network with Redundancy Option (Dual Master) 9
Figure 1.2 – Typical PROFIBUS PA Network with DCS or PLC as the Host System 10
Figure 2.1 – MX/QX-05 Actuator 13
Figure 2.2 – MX/QX PB DP Field Unit 14
Figure 2.3 – MX/QX PB PA Field Unit 15
Figure 2.4 – Typical Cycle Time (Each Station with 2 Bytes I/O) 16
Figure 2.5 – Copper PROFIBUS Distance vs. Baud Rate Chart 18
Figure 2.6 – Cable Topologies 19
Figure 2.7 – Use of Shielded Cable in PROFIBUS DP 19
Figure 2.8 – PROFIBUS PA Cable Topologies 21
Figure 2.9 – Use of Shielded Cable in PROFIBUS PA 22
Figure 2.10 – PROFIBUS PA Power Supply 23
Figure 2.11 – PROFIBUS Segments 24
Figure 2.12a – P ROFIBUS DP Cable Connections 25
Figure 2.12b – PROFIBUS DP Cable Connections (Redundancy Option with Single Master) 25
Figure 2.12c – PROFIBUS DP Cable Connections (Redundancy Option with Dual Master) 26
Figure 2.13 – PROFIBUS PA Cable Connections to Terminal Blocks 26
Figure 2.14 – Removing Outer Plastic Jacket 27
Figure 2.15 – Separating Cable Parts 27
Figure 2.16 – Stripping Conductors 28
Figure 2.17 – Applying Heat-Shrink Tubing 28
Figure 2.18 – Ring Tongue Connectors 29
Figure 2.19 – Connecting Network Cable to the MX/QX Terminal Block 30
Figure 2.20a – MX/QX PB DP Primary Board Mounted to MX/QX Main Board 30
Figure 2.20b – MX/QX PB DP Primary and Redundant Boards Mounted to MX/QX Main Board 30
Figure 2.21 – MX/QX PB DP Setup Sequence 31
Figure 2.22 – MX/QX PB PA Setup Sequence 32
Figure 2.23 – Normal Display, Field Unit is Communicating with Host 36
Figure 2.24a – No Communications 36
Figure 2.24b – No Communications 37
Figure 2.25 – Hardware Failure, No Communication, Bus Power Lost 37
Figure 3.1 – MX/QX Actuator Block Overview 39
Figure 3.2 – Summary of the Parameters of the Analog Input Function Block 41
Figure 3.3 – Analog Input Block 42
Figure 3.4 – Analog Input Block Scaling and Filtering 43
Figure 3.5 – Summary of the Parameters of the Analog Output Block 44
Figure 3.6 – Analog Output Function Block 45
Figure 3.7 – Analog Output Block Scaling 47
Figure 3.8 – Summary of the Parameters of the Discrete Input Function Blocks 49
Figure 3.9 – Discrete Input Function Block 49
Figure 3.10 – Summary of the Parameters of the Discrete Output Function Block 50
Figure 3.11 – Discrete Output Function Block 51
4
Figure 3.12 – PROFIBUS PA Configuration Requirements 53
PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
1
Introduction
1.1 Purpose
This manual explains how to install and operate the Flowserve Limitorque MX/QX PROFIBUS field
unit, referred to as the MX (Multi-turn)/QX (Quarter-turn) PB (PROFIBUS) field unit. Actuators
containing the PB field unit may be connected by shielded twisted-pair, or shielded two-wire cable to
form a PROFIBUS communication system network. The name PROFIBUS is derived from Process
Fieldbus. The PROFIBUS communication system is a digital, serial, two-way open bus system that
supports a variety of communication rates. The MX/QX PB unit supports a communication rate up to
1.5 Mbit/sec. This system allows a network host station such as a distributed control system (DCS)
or a programmable logic controller (PLC) to control and monitor the actuators, including the acquisi-
tion of status and alarm data from each MX/QX.
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Appendix A – Wiring Diagram This section contains the detailed wiring connection information for
the MX/QX field unit.
Appendix B – Feature Definitions This section contains the Flowserve Limitorque actuator
Transducer Block I/O (Input/Output) channels and parameters.
Appendix C – PROFIBUS Function Block This section contains the PROFIBUS Function Block
parameters and descriptions.
Glossary The glossary contains a terminology list of abbreviations, acronyms and their
descriptions.
c WARNING: Refers to personal safety and alerts the user to potential danger. Failure to follow
warning notices could result in personal injury or death.
a CAUTION: Direct the user’s attention to general precautions that, if not followed, could result
in personal injury and/or equipment damage.
NOTE: Highlights information critical to the user’s understanding of the actuator’s installation and
operation.
The user needs to have a fundamental knowledge of electronics and an understanding of valve
actuators and digital control systems. Refer to the Glossary for information regarding the terms used
throughout this manual.
www.PROFIBUS.com
www.flowserve.com
www.iec.ch
For PROFIBUS technology and cabling information, refer to the following documents:
6
• PROFIBUS DP Specification, IEC 61158 Type 3 and IEC 61784.
• PROFIBUS Profile – PROFIBUS PA – Profile for Process Control Devices, Version 3.02, November
2008, PROFIBUS International Order No. 3.042.
PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
• Installation Guidelines for PROFIBUS – FMS/DP Version 1.0, PROFIBUS International Order No.
2.112.
• Profibus Installation Guideline For Cabling and Assembly, Version 1.0.6, PROFIBUS International
Order No. 8.022.
• Profibus Installation Guideline For Commissioning, Version 1.0.2, PROFIBUS International Order
No. 8.032.
• Technical Guideline: PROFIBUS PA User & Installation Guideline, Version 2.2, February 2003.
• PROFIBUS Specification - Slave Redundancy Version 1.2, PROFIBUS International Order No. 2.212,
November 2004.
The MX/QX PB unit may command its actuator to: open, stop, close, move to a set position, perform
an emergency shutdown operation, read and control relays, monitor analog inputs and position,
and monitor modes and alarms. Commands to the unit come over the network from the master
network host station, which may be a Personal Computer (PC), Distributed Control System (DCS),
Programmable Logic Controller (PLC), or some other microprocessor-based device. The master is
defined as an active network node which means that it has addressing, and read and write privileges
to slave devices that are assigned to it.
• The system reduces the cost of wiring and installation by using existing wiring and multi-drop
connections, if it meets PROFIBUS requirements. It is also possible to have more than one
PROFIBUS communication network on the same cabling.
• Multiple-master operations through the use of the PROFIBUS token being passed between masters
(active nodes). Each master has its own set of slaves and may only write to those slaves.
• Master-slave operations where the master, active node, has the right to address, and send or fetch
messages from the slaves (passive nodes).
• The devices are interoperable, as devices from different suppliers communicate with one another
on the same network.
The PROFIBUS communication system supports up to 32 devices per segment, with up to 126
addressable devices with the use of repeaters.
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The devices used to create a segment are Repeaters for copper networks, Optical Link Modules for
glass or plastic-coated glass fiber-optic networks, and Optical Bus Terminals for plastic fiber-optic
networks. Each of these devices provides either electrical or optical isolation between segments.
The MX/QX PB field unit fits in the actuator in the sealed electrical housing compartment. There
are two different communication board options for the MX/QX PB field unit: MX/QX PB DP, which
supports PROFIBUS DP (Decentralized Periphery) RS-485 physical layer and MX/QX PB PA, which
supports PROFIBUS PA (Process Automation) IEC 1158 physical layer. The MX/QX PB DP field unit is
available with Flying and System Redundancy.
PROFIBUS DP ensures high-speed data transmission of user data, and is designed especially for
communication between a master host station and distributed devices at the field level.
PROFIBUS PA uses the expanded PROFIBUS DP protocol for data transmission and implements the
PA profile that specifies the characteristics of the field device. This transmission technique ensures
intrinsic safety and powers the field devices over the bus. PROFIBUS PA is designed for high-speed
and reliable communications, with the ability to link sensors and actuators to a common fieldbus line,
even in potentially explosive areas.
PROFIBUS PA devices can be integrated into PROFIBUS DP networks using segment couplers.
The adjustments to the MX/QX PB settings may be made locally at the actuator and over the
PROFIBUS network using a DPV1 network configuration tool.
A typical MX/QX PB DP system is shown in Figure 1.1 in a Master/Slave Configuration, Figure 1.1a
shows a typical PROFIBUS DP network with redundancy option in a single master configuration,
Figure 1.1b shows a typical PROFIBUS DP network with redundancy option in a dual master
configuration, and Figure 1.2 shows a typical MX/QX PB PA system.
Figure 1.1 – Typical PROFIBUS DP Network with DCS or PLC as the Host System
Distributed Control
System (Host)
Control Highway
PROFIBUS DP-V1
Interface
Power for the fieldbus devices and cable shield
T Terminator grounding are discussed in Sections 2.4 and 2.5.
Terminator
PROFIBUS DP Network
T
PB PB PB PB
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
Figure 1.1a – Typical PROFIBUS DP Network with Redundancy Option (Single Master)
Distributed Control
System (Host)
Control Highway
PROFIBUS DP-V1
Interface
T Terminator
Terminator
PROFIBUS DP Network
T
PBDP-A PBDP-B PBDP-A PBDP-B PBDP-A PBDP-B PBDP-A PBDP-B
Figure 1.1b – Typical PROFIBUS DP Network with Redundancy Option (Dual Master)
Distributed Control
System (Host)
Control Highway
T Terminator Terminator T
Terminator Terminator
T T
PROFIBUS DP Network
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Figure 1.2 – Typical PROFIBUS PA Network with DCS or PLC as the Host System
Control Highway
Tree
PA PA PA PA PA PA PA PA PA
Network Specification:
Several topologies are available including point-to-point, bus, tree, ring, or a combination of these.
Network features include:
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
2
ystem Components
S
and Installation
2.1 Introduction
This section is an overview of the components used in the PROFIBUS system and their integration
with the MX/QX actuator. The MX/QX PB field unit is installed in the control compartment of the
actuator as shown in Figures 2.1a and 2.1b. The PROFIBUS network cable from the host control
station connects to the fieldbus unit at the actuator terminal block.
The Network Cabling section of this chapter is broken into two sections; PROFIBUS DP and
PROFIBUS PA.
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
2.2 Hardware
Figure 2.1a – MX-05 Actuator Figure 2.1b – QX-05 Actuator
10
1
3
13
3 2
2
12
11
10 5
4
12
5
9 8 6
7 7 1
6
4
11
9
9
OPTIONAL
2 3 15
14 3
8
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• Non-intrusive setup.
• Separately sealed terminal compartment.
• Unique absolute encoder for valve position sensing (no battery required).
• 32-character LCD for indication and calibration.
• Enhanced electronic control, monitoring, and diagnostic capabilities with Built-In Self Test (BIST)
and LimiGard™ technology.
NOTE: Recommended storage procedures are detailed in the MX and QX Maintenance and Spare
Parts Manual LMENIM2314 and LMENIM3314 respectively. Failure to comply with recommended
procedures will void the warranty. For longer-term storage, contact Flowserve for procedure and
recommendations.
a. Flying redundancy provides slave hardware redundancy in the form of an active and standby PB
DP field unit installed in each actuator. This form is commonly utilized in applications where a single
master is present.
b. System redundancy provides for both slave hardware redundancy, in the form of an active and
standby PB field unit installed in each actuator, and cable redundancy in the form of dual masters
connected to the active and standby PB DP field units.
Figure 2.2 – MX/QX PB DP Field Unit
14
Note: Field unit board jumpers, JP1 and JP2, are set to “A” position on Primary board and “B” posi-
tion on Redundant board.
PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
The following commands and feedback information are transmitted through this unit:
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Figure 2.4 – Typical Cycle Time (Each Station with 2 Bytes I/O)
20.0
18.0
1.5 MBaud
16.0
500 kBaud 14.1
14.0
Cycle Time (ms)
12.0
10.0
7.7
8.0
8.8
6.0
4.6 6.1
4.0
2.0
2.0 3.3
2.0
0.0 0.9
1 5 10 20 30
Number of Slaves
• Transmission rate – Within a network, only one transmission rate can be used; the MX/QX PB DP
works at baud rates up to 1.5 Mbps.
• The level of Master and Slave redundancy, if any.
• The required number of nodes.
• The type of network components needed – terminals, connectors, connecting cables, termination.
• The type of cable to be used and its characteristics.
• The number of segments and/or repeaters.
• The overall span of the network – adding repeaters and long cable lengths can increase transmis-
sion time.
• Cable termination – active termination resistors are required at the ends of all segments.
In general, the following rules apply for PROFIBUS networks:
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• The higher the baud rate, the shorter the distance allowed between nodes.
• The higher the baud rate, the shorter the maximum distance of a segment.
• The higher the baud rate, the shorter the maximum distance of an entire network.
PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
These distance rules (or limitations) are based on the physical characteristics of the RS-485 topology
and are not a limitation of the PROFIBUS protocol. If the distance required between two stations or
the total network distance is greater than allowed by the PROFIBUS specifications for copper cable, a
conversion to fiber-optic cable may be required. Figure 2.5 shows the baud rate versus copper cable
distance using PROFIBUS.
Table 2.1 provides the guidelines for maximum segment length versus baud rate.
Table 2.2 provides the guidelines for maximum network length versus baud rate (assuming the use of
up to 9 repeaters).
NOTE: The maximum lengths are estimates and depend on the condition of the actual cable.
Tables 2.3 and 2.4 detail the various types of cable which can be used for network cabling. For
additional guidelines, see the following publications:
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10,000
Network
8,000
Segment
Distance (m)
6,000
4,000
2,000
1,000 1,000 1,000 1,000 1,000 1,000
400
200 100 100 100
0
9.6 19.2 93.75 187.5 500 1,500 3,000 6,000 12,000
There are several topologies available for both redundant and non-redundant PROFIBUS networks:
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
PROFIBUS
Interface Repeater
Daisy Chain
Tree
Daisy Chain
Point-to-point
In Figure 2.7, the grounding point is shown at the junction of the field devices and at each field device.
Field
Device
PROFIBUS
T
Interface
Field Field
Device Device
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The following items should be taken into account when planning the network:
• Transmission rate – Within a network, only one transmission rate can be used; typical restrictions
of PA are 31.25kbits/sec.
• The required number of nodes.
• The type of network components needed – Terminals, connectors, connecting cables, termination.
• The type of cable to be used and its characteristics.
• The number of segments and/or repeaters.
• The overall span of the network – Adding repeaters and long cable lengths can increase transmis-
sion time.
• Cable termination – Active termination resistors are required at the ends of all segments.
Tables 2.5 and 2.6 detail the recommended cable parameters and various types of cable that can be
used for network cabling. For additional guidelines, see the following publications:
Table 2.5 – R
ecommended PROFIBUS PA Cable Parameters (Type A – shielded twisted-pair)
Characteristic impedence 100 ohms ±20%
Maximum capacitance 2 nF/km
Loop resistance 44 ohms/km
Conductor cross-sectional area 0.8 mm2 (AWG 18)
Maximum length of network (including spurs) 1900 m
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
19 to 24 30 30
15 to 18 30 60
13 to 14 30 90
1 to 12 30 120
NOTE: The maximum lengths are estimates and depend on the condition of the actual cable.
• Daisy Chain – A single cable daisy chained in and out of each device. End devices only have one
cable.
• Tree – Cables and electronic devices (such as repeaters or link modules) are used to branch out
from different points.
• Star – Similar to a Tree configuration but the cables all originate from one centralized point that is
comprised of electronic devices (such as repeaters or link modules).
• Combination of the above.
PROFIBUS Junction
Interface
Box
Tree
Daisy Chain
Point-to-point
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
In Figure 2.9, the grounding point is shown at a connection point of power supply return.
Field
Device
Field
PROFIBUS Device
Interface T T
Field
Connect Shield Device
to Ground at one
place only
NOTE: If the actuator does not have three-phase power and the network is active, the MX/QX PB/PA
board will report this condition to the host.
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
Field
Device
+
Fieldbus
Power
Supply -
Field
Device
• Bus Terminal Blocks/Junction Box – Provides multiple connections to the bus (network).
• Active Bus Terminal – Provides active termination so that other stations may be powered down for
service without affecting the network.
• Connectors – Enable connections to junction boxes, terminators or other connectors. Useful in
installations where devices will be periodically disconnected or when a device is only going to be
temporarily disconnected. Some PROFIBUS connectors also include termination resistors for line
termination.
• Couplers – Provide one or several connection points to a network segment.
• Repeaters – The PROFIBUS Physical Layer (RS-485) dictates that no more than 32 nodes can exist
in a shielded twisted-pair (copper) segment. A node is defined as any station, active or passive,
that is connected to the network. Media converters (copper to fiber-optic, fiber-optic to copper) and
repeaters do not have PROFIBUS addresses and, therefore, are not included in the 126 possible
addressable nodes.
RS-485 repeaters may be used to extend the recommended distance of a segment and “reform”
the signal to full voltage levels. Repeaters are included in the total number of allowable nodes per
segment; therefore, a segment that begins with a repeater and ends with a repeater may have 30
nodes between them. The maximum number of repeaters allowed in a PROFIBUS network is nine.
(Refer to Figure 2.11.)
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
• Installation Guidelines for PROFIBUS – FMS/DP Version 1.0, PROFIBUS International Order No.
2.112.
• Technical Guideline: PROFIBUS PA User & Installation Guideline, Version 2.2, February 2003.
3. Prepare the cable and label all wires. See Section 2.4.2.
5. Install and verify earth grounds. The cable shields should be tied together. Ground the bus shield
at the end of each segment. The MX/QX PB unit should not connect either conductor of the cable
to ground at any point in the network. Refer to Sections 2.2.4.1 and 2.2.5.1.
NOTE: An effective local earth ground is defined as a low impedance (less than 5 ohms) path to
either:
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• A ground electrode placed in the close vicinity of the actuator, free of any ground loop currents OR
PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
• A safety ground, free of ground loop currents, running from the actuator back to the system
ground electrode. If the signal wiring is run on aerial cable where it may be exposed to
high-energy electrostatic discharge (such as lightning), a low impedance path to ground which
is capable of high current must be provided a short distance from the actuator as described
above OR
• A power distribution grid identifying the impact of power isolation to a particular actuator or
group of actuators.
• When stripping the insulation, use wire strippers that do not nick the wire.
• Use crimp ferrules to prevent stranded wires from getting loose and shorting to other wires.
• Use vibration-resistant wiring terminals that hold the ferrule securely.
The PROFIBUS DP network cable is connected to the terminal block as shown in Figure 2.12.
NOTE: The MX/QX PB DP device is sensitive to polarity. Cable polarity should be maintained through
all connection points.
The PROFIBUS PA network cable is connected to the terminal block as shown in Figure 2.13.
NOTE: The MX/QX PB PA device is equipped with automatic polarity identification. It is not polarity
sensitive.
Figure 2.12a – P
ROFIBUS DP Cable Connections to Terminal Blocks
Figure 2.12(a) – PROFIBUS DP Cable Connections to Terminal Blocks
Earth ground
3
Network data PBDP-A (-)
14
Network data PBDP-A (+) IN
13
Figure 2.12b – PROFIBUS DP Cable Connections (Redundancy option with single master)
Figure 2.12(b) –toPROFIBUS DP Cable Connections(Redundancy option with single master) to Terminal Blocks
Terminal Blocks
Earth ground
3
Network data PBDP-A (-) 14 Note: External jumper connection required between
15 a) Terminals 14 & 15
Network data PBDP-A (+) IN
16 b) Terminals 13 & 16
13
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
Figure 2.12c – P
ROFIBUS DP Cable Connections (Redundancy option with dual master)
to Terminal Blocks
Figure 2.12(c) – PROFIBUS DP Cable Connections(Redundancy option with dual master) to Terminal Blocks
Earth ground
3
Network data PBDP -A(-) 14
Network data PBDP -A(+) IN
13
3
Network data PBPA1(-)
4
Network data PBPA1(+)
5
Network data PBPA1(-)
14
Network data PBPA1(+)
13
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
a CAUTION: Strip stranded conductors carefully, do not damage the strands. This will weaken
the conductor and can cause the conductor to break. This type of damage may not be
apparent and failure can occur without warning.
1. Remove two to three inches (5 to 8 cm) of the outer jacket of the cable as shown in Figure 2.14.
Do not cut or nick the shield or the insulated conductors.
NOTE: Excess cable should be cut and removed, not coiled or looped, to prevent noise induction into
the network.
2. Separate the cable parts. Unbraid the shield and peel back the shield to the same point where the
outer jacket was removed as shown in Figure 2.15.
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
3. Cut away the foil shield. Strip the insulation from the conductors approximately 0.4 inch (1 cm)
as shown in Figure 2.16.
4. Apply heat-shrink tubing to insulate the braided shield and to provide stress relief to the cable as
shown in Figure 2.17.
a CAUTION: Do not melt the insulation during the application of heat-shrink tubing.
5. Install ring tongue connectors as shown in Figure 2.18.
NOTE: Flowserve recommends the use of Thomas and Betts #RZ22-6 for optimum results.
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
6. Connect the network cables to the MX/QX terminal block as shown in Figure 2.19.
Terminal Block
DP Connection PA Connection
Number
3 Surge/Ground Surge/Ground
NOTE: Terminal 3 must be connected to earth ground in each actuator for field unit surge
suppression.
NOTE: Ground each segment of the cabling at each field device unit. See Section 2.2.4.1 and
2.2.5.1. Verify the actuator is properly grounded.
7. Connect the cable shields to each other inside the unit. Do not connect them to the unit in any
way. The network shield should be grounded at the end of each segment. For surge suppression,
Terminal 3 must be tied to earth ground in both DP and PA applications.
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Note: Field unit board jumpers, JP1 and JP2, are set to “A” position on Primary board
and “B” position on Redundant board.
PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
NOTE: If the PB option has not been purchased, the screens for changing PB will not be available. To
add the option, please consult Flowserve Limitorque service at (434) 528-4400.
NO (0-125)
NO NO NO NO Unit inc rements
NO (0-255) NO
(0-4095)
(CLOS E )
(OP E N)
NO * YES (CLOS E)
(OP E N)
NO
* YES (0-4095) NO
NO
(S TOP ) (S TOP )
MOV E TO
(P OS ITION ) E S D MOV E TO
(X X X% ) - OK ?
(P OS ITION )
(X X X% ) - OK?
YES YES YES YES
NO (1%-100% ) NO (1%-50% ) NO
1% Inc rements 1% Inc rements
Figure 2.21 illustrates the setup sequence for the MX/QX PB DP field unit. For proper operation, either
Position Mode or Open/Close Mode must be selected.
2. Select YES to proceed to the PBDP-A STATUS (ON)-OK? display. PBDP-A Status enables the
user to change from the default condition to turn on and off the digital control capability of the
actuator.
3. Select YES to proceed to the PBDP-B STATUS (ON)-OK? display. PBDP-B Status enables the user
to change from the default condition to turn on and off the redundant digital control capability of
the actuator, if installed.
4. Select YES to proceed to the REDUNDANT MASTER (YES)-OK? display. Selecting REDUNDANT
MASTER will allow for System Redundancy with two independent connections to Profibus
masters. REDUNDANT MASTER must be set to NO for Flying Redundancy (single Profibus
master connection).
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7. The unit will display PB ADDRESS 1–OK? If OK, select YES. If NO, select different address
(1-125).
9. From ANALOG SCALE, if the default value of 0-100 is OK, select YES. If not, select NO.
11. For ignoring ESD ACTION, select YES. For setting ESD ACTION, select NO. If POSITION is chosen
as action, ESD MOVE TO (XXX%)-OK? is displayed. Select NO to set desired position.
13. For no COMM LOSS ACTION, select YES. For setting COMM LOSS ACTION, select NO. If
POSITION is chosen, as action, MOVE TO XXX% OPEN is displayed. Select NO to set desired
position.
14. If YES is selected, COMM LOSS DELAY (60 SEC) – OK? is displayed.
15. For a 60-second delay, select YES. Otherwise, select NO until the required value is displayed.
17. For OPEN/CLOSE MODE, select YES. For POSITION MODE, select NO. In position mode, the host
device can set the valve position to any desired value; in OPEN/CLOSE MODE the host can only
fully open or fully close the valve. The user must locally configure one of these two modes.
18. Proceed to configure the proportional band and deadband as discussed in sections 2.5.1 and
2.5.2, respectively.
NO (OFF) NO NO (1-125) NO
Unit Increments
(CLOSE)
NO * YES
(CLOSE)
NO * YES
(0-4095)
NO
(OPEN) (OPEN)
NO
(STOP) MOVE TO (STOP) MOVE TO
(POSITION) XXX% OPEN (POSITION) XXX% OPEN YES YES YES YES
NO NO
(0-100%) (0-100%) POSITION CHANGE PROP/ PROP BAND DEADBAND
MODE-OK? DEADBAND? (15%)-OK? (2%)-OK?
NO (1%-100%) NO (1%-50%) NO
1% Increments 1% Increments
32 Figure 2.22 illustrates the setup sequence for the MX/QX PB PA. For proper operation, either Position
Mode or Open/Close Mode must be selected.
2. Select YES to proceed to the STATUS (ON)-OK? display. PB Status enables the user to change
from the default condition to turn on and off the digital control capability of the actuator.
3. The unit will display PB ADDRESS 1–OK? If OK, select YES. If NO, select different address
(1-125).
5. From ANALOG SCALE, if the default value of 0-100 is OK, select YES. If not, select NO.
7. For ignoring ESD ACTION, select YES. For setting ESD ACTION, select NO. If POSITION is
chosen as action, ESD MOVE TO XXX% OPEN is displayed. Select NO to set desired position.
9. For no COMM LOSS ACTION, select YES. For setting COMM LOSS ACTION, select NO. If
POSITION is chosen, as action, MOVE TO XXX% OPEN is displayed. Select NO to set desired
position.
10. If YES is selected, COMM LOSS DELAY (60 SEC) – OK? is displayed.
11. For a 60-second delay, select YES. Otherwise, select NO until the required value is displayed.
13. For OPEN/CLOSE MODE, select YES. For POSITION MODE, select NO. In position mode, the host
device can set the valve position to any desired value; in OPEN/CLOSE MODE the host can only
fully open or fully close the valve. The user must locally configure one of these two modes.
14. Proceed to configure the proportional band and deadband as discussed in the next sections.
To change from the default value, select NO until the required value is displayed. The value is adjust-
able between 1% and 100%, in 1% increments.
2.5.2 Deadband
The default deadband value is 2%. For error signals less than this, no motion occurs.
The deadband should be wide enough to prevent “hunting” of the actuator, but as low as possible to
give adequate response to changes in the error signal. To change from the default, select NO to adjust
the value between 1% and 50%, in 1% increments to suit the application.
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The GSD (characteristics) files are downloaded from the PROFIBUS website into the host system.
These files are required by the host system for proper configuration and addressing.
Alternatively, the files can be downloaded from the Flowserve website: www.flowserve.com.
NOTE: Units should be disconnected from power. The network should be disconnected from the host
device.
Nicks in the insulation – this can cause a short to the grounded shield.
Cut strands in a stranded conductor – this can cause a poor connection and eventually an open
circuit.
2. Cable armor shorted to the cable shield/drain wire. This may not be at ground potential and could
be subject to lightning surges.
3. Shield/drain wires grounded only at one point in the segment to avoid ground loop problems.
4. Ground/earth connections should be at true ground potential and effective at all times. See
34 Section 2.4.1 for details.
PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
1. Enter the Setup mode as detailed in the MX or QX Installation and Operation Manual,
LMENIM2306 or LMENIM3306 respectively.
2. In the Setup mode, use the black control knob to select YES to the main menu selection VIEW
DIAGNOSTICS?
3. Select YES to the display VIEW HARDWARE? The VIEW HARDWARE routine will enable some
of the actuator components to be reviewed for integrity. These components are continuously
monitored.
4. Select YES to scroll through the menu selections. For a PB PA field unit the display will eventually
read PBPA (OK) – NEXT? For a PB DP field unit, the display will eventually read PBDP-A (OK) -
Next? If a redundant PB DP field unit is installed, and board jumpers JP1 and JP2 are in the “B”
position, the display will read PBDP-B (OK) - Next?
NOTE: PB PA field unit: If the PB PA (OK) – NEXT? does not appear, verify PB PA bus power is
applied. If PA bus power is applied, contact Flowserve for assistance. PB DP field unit: If the
PBDP-A (OK)-NEXT? or PBDP-B (OK)-NEXT? (for redundant units) does not appear, verify field
unit board jumper JP1 and JP2 settings are in “A” position for primary unit and “B” position for
redundant unit.
5. To return to the normal display, use the red knob to select either LOCAL or REMOTE.
1. From the VIEW SETTINGS display, scan to the VIEW PB/DP or VIEW PB/PA? display depending
on which option is installed.
2. From the VIEW PB/DP or VIEW PB/PA? display, select YES and check that the PB/DP or PB/PA
status is ON. This confirms that PB/DP or PB/PA is enabled.
3. If the MX/QX contacts are to be controlled via the network to control external equipment, from
the VIEW PB/DP or VIEW PB/PA? display, select NO and obtain the VIEW STATUS AND ALARM 35
CONTROL? display. Verify that the digital outputs, S-1 and S-2 are set for “Network” control.
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2.8.3.1 STATUS OK
If STATUS OK is displayed, then the field device is sufficiently powered and communicating with the
host system.
Remote
or 100% OPEN
STATUS OK
Local
If PB COMM LOSS is displayed, bus power is present but no communication to the host exists. If
HARDWARE FAIL is displayed, then the bus power is not present.
Figure 2.24a illustrates the PB PA field unit with a COMM LOSS display.
Remote
or 100% OPEN
PB COMM LOSS
Local
36
PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
Figure 2.24b illustrates the PB DP field unit with a COMM LOSS display.
Remote
or 100% OPEN
PBDP COMM LOSS
Local
Remote
or 100% OPEN
HARDWARE
Local
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3 Software
This standard profile provides the following blocks for the network user. Details of each block are
described in the following paragraphs.
• Manufacturer’s Name
• Device Name (ID)
38
• Device Serial Number
• Identification and Maintenance (I&M) Functions
PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
The Transducer Block is used to convert signals from the actuator hardware to a digital format usable
by Function Blocks and the network host. It also conveys data from network users and Function
Blocks, sending this data to the actual hardware.
Function Blocks contains two types of parameters. The first type, Configuration parameters, are
used during commissioning to configure specifically what data the function block will use and how
it will process the data before sending it to its final destination. These configuration parameters are
sometimes called Acyclic parameters, because they are only read or written when needed.
The second type of parameter in a Function block is the Process parameter type. These parameters
provide the process data to the device or network user when the process is running. When the
process is running these parameters are updated in a periodic cyclic manner and are therefore
sometimes referred to as Cyclic data parameters.
The Function Blocks provide the network user with a standard interface for setting and obtaining
process data in the device. Function blocks can be connected together through the host to perform
the specific control functions of the process. The host device also monitors the function blocks to
supervise the entire control system.
The figure below provides a block diagram view of the various standard “blocks” in the MX/QX
actuator for use by the network user.
The Analog Output and Discrete Output function blocks accept commands from the network user and
force the actuator to perform some kind of action, i.e., open, close, modulate, set network ESD, etc.
The Analog Input and Discrete Input bunction blocks provide the network user with information from
the actuator such as current position alarms, faults, etc. The following sections provide further details
about each function block.
One AI Blocks
PROFIBUS Actuator
Networks One AO Blocks One Hardware
Communication Transducer
Block
Four DI Blocks
Two DO Blocks
Physical Block
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The following table provides generic descriptions of how the various blocks are used in the
PROFIBUS Profile Version 3.0 standard.
Each Function Block contains a “Mode” parameter, defining the operating behavior of the function
block. There are two main parts to the Mode parameter. The Target mode is the mode of operation
desired by the network user. The Actual mode is the block’s actual current mode.
The effect of mode on the operation of the Function Block is summarized as follows:
Out of Service (O/S) The block is not being evaluated. The output will maintain the last value or be
a value defined by the user in the case of a power loss.
Local Override (LO) In the Local Override mode, the block output tracks the value of the input
parameter.
Manual (Man) The block output is not being calculated. It is directly set by the network user.
Automatic (Auto) The block output is calculated using the input from the transducer block in the
case of an input function block and using a setpoint value provided by the host or network user in the
case of an output function block. For physical blocks and transducer blocks, this mode indicates that
40
the block functions are enabled for operation.
Remote Cascade (RCas) The block setpoint is being set by the control application (host) through
the remote cascade parameter RCAS_IN.
PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
Execution of a function block, physical block or transducer block will be controlled by the mode
parameter. Mode sub-index values are defined as follows:
1. Target – This is the mode requested by the operator. Only one mode from those allowed by the
permitted mode parameter may be requested.
2. Actual – This is the current mode of the block, which may differ from the target based on
operating conditions. Its value is calculated as part of block execution.
3. Permitted – Defines the modes which are allowed for an instance of the block. The permitted
mode is configured by the block design group, i.e., is defined for every block in the according
data sheet. Any mode change request will be checked by the device to ensure that the request
target is defined as a permitted mode.
4. Normal – This is the mode to which the clock should be set during normal operating conditions.
This parameter may be configured and read by an interface device but is not used by the block
algorithm.
There is one AI block in the MX/QX actuator device and three possible channels of data to choose
from:
Figure 3.2 – Summary of the Parameters of the Analog Input Function Block
AI OUT
Function Process Parameter
Block (Cyclic Data)
To Network
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Operator
Analog Input Function Block
The AI standard function block supports alarming, signal scaling, signal filtering, signal status
calculation, mode control, and simulation per the PROFIBUS PA Profile, Version 3.0 specifications.
In Automatic Mode, the block’s output reflects the Process Variable (PV) Value and Status. In Manual
Mode, the Output parameter may be set manually by the operator. Manual Mode is reflected by the
output Status. The output Status can also be used to generate alarms.
Output
OUT (cyclic) is the block output value and status. It is a process parameter used during runtime and
therefore is cyclic data.
Scaling
Conversion of the Process Variable into percent using the High and Low scale values. The engi-
neering unit of PV_SCALE (acyclic) high and low scale values is directly related to the PV_UNIT
(acyclic) of the configured transducer block (configured via the Channel parameter). The PV_SCALE
high and low scale values follow the changes of the PV_UNIT of the related transducer block auto-
matically, i.e., a change of the transducer block PV_UNIT causes no bump at OUT from the AI Block.
The function block parameter OUT_SCALE (acyclic) contains the values of the lower limit and upper
limit effective range, the code number of the engineering unit of the Process Variable and the number
of digits on the right-hand side of the decimal point.
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FB-Algorithm
Transducer Block
Value, e.g., Position Field_Val = (Channel_value – EU 0%) / (EU 100% - EU 0%) Field_Val
PV_SCALE
PV_SCALE
OUT_SCALE
OUT
Filter
PV_FTIME
Filter
The function block parameter PV_FTIME (acyclic) contains the time constant in seconds of the rise
time of the FB output up to a value of 63.21% resulting from a jump on the input.
Fail-Safe
The parameter FSAFE_TYPE (acyclic) defines the reaction of the device if a fault is detected. The
calculated ACTUAL MODE remains AUTO.
Fail-Safe
0 Value FSAFE_VALUE is used as OUT.
1 Use of stored last valid OUT value.
2 OUT has the wrong calculated value and status.
FSAFE_VALUE (acyclic) is the default value for the OUT parameter, if a sensor electronic fault is
detected due to transducer block communication problems with actuator hardware. The unit of this
parameter is the same as OUT.
Channel
CHANNEL (acyclic) is the reference to the active transducer block which provides the measurement
value to the function block.
Alarms (Acyclic)
• ALARM_HYS (Hysteresis) – If the process variable fluctuates around the Hi or Low limit values, it
will generate many limit violations. It is therefore possible to trigger alarm only after crossing an
adjustable hysteresis.
43
• HI_ALM, HI_HI_ALM, LO_ALM, and LO_LO_ALM – When the measured variable reaches or
crosses these points, a time of day stamp is specified with these alarm parameters.
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• LO_LIM, LO_LO_LIM, HI_LIM, and HI_HI_LIM – If the measured variable is equal or surpasses
these limits, the limit bits in the Status byte of OUT and the FB parameter ALARM_SUM change to
1. The unit of this parameter is the same as the OUT parameter.
• ALARM_SUM – This parameter summarizes the status of the Function Block alarms.
Simulate (Acyclic)
For commissioning and test purposes, the input value from the transducer block going to the Analog
Input function block can be simulated. That means the Transducer and AI-FB will be disconnected
when simulation is enabled. The network user can provide the AI block with “fake” process data to
test other portions of the system.
This feature requires the installation of a hardware jumper on the MX/QX PB unit, located on header
X5, Pins 3-4.
There is one AO block in the MX/QX actuator device. There is only one transducer block channel
available for this Function Block to send “command” data to.
NOTE: Please note that the quality status bit must be set to “good”, prior to or while sending
command data. This is required in order for the actuator to respond to AO block commands. See
“Status Bit Definitions” section on page 70 for coding of quality status bits.
}
SP
AO
Function Process Parameter
Block READBACK (Cyclic Data)
POS_D
44
PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
Status
MODE- and STATUS-
Handling
Status
To
Network RCAS_OUT
User Value Status
Cyclic
Process
Data
RCas SP/
RCAS_IN
From Value Status RCAS_IN
Network FB
User Auto Algorithm
SP
Value Status
RCas Auto
Command to
Configuration Parameter Actuator Hardware
Man
OUT OUT
Value Status Value Status
LO
OUT Simulate
Cyclic
Process O/S Parameter
Data OUT Configuration Parameter
Enable
READBACK
Value Status On Simulate Configuration Parameter
To FB Valve and
POS_D Algorithm Status Value Status
Network Value Status
User
CHECKBACK Off From Transducer
Value Status
Value Status (In_Channel)
Inputs
SP (cyclic) is the desired output value from an operator.
RCAS_IN (cyclic) is the desired output value from a remote station that is used when actual block
mode is RCas.
IN_CHANNEL (acyclic) represents the transducer block channel number from which readback data
originates and designates the actual position of the final control element. The data from this channel
is read through the block READBACK algorithm.
OUT_CHANNEL (acyclic) represents the channel number to which the AO block will send its output
“command” data.
INCREASE_CLOSE (acyclic) determines the direction of the positioner in mode RCAS and Auto.
INCREASE_CLOSE
Outputs
The output of the function block can be set in three ways. When the block is in Manual Mode, the
output can be set by the user with a configuration tool. The setpoint parameter is ignored during
Manual Mode. In Automatic Mode, the output is set by the Setpoint value in engineering units. In
Remote Cascade Mode, the setpoint comes from a remote computer/station. This variable is sent to
the Transducer Block where some action will be taken.
RCAS_OUT (cyclic) is the function block setpoint in units of PV_SCALE and status, and is provided
to a supervisory host for monitoring/back calculation and to allow action to be taken under limited
conditions or mode change.
45
READBACK (cyclic) is the actual position of the final control element within the travel span (between
OPEN and CLOSE position) in units of PV_SCALE.
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POS_D
0 Not initialized
1 Closed
2 Opened
3 Mid-travel
CHECK_BACK / CHECK_BACK_MASK (cyclic) is the detailed information of the device, bitwise coded
with more than one message possible at once.
CHECK_BACK_MASK
0 Not supported
1 Supported
Scaling
PV_SCALE (acyclic) converts the PV to engineering units of percent as the input value to the function
block. It consists of the high and low scale values, engineering units code, and number of digits to
the right of the decimal point.
OUT_SCALE (acyclic) is the conversion of the OUT of the function block in percent to OUT in engi-
neering units as the output value of the function block. It consists of the high and low scale values,
engineering units code, and number of digits to the right of the decimal point.
Supported Modes
The permitted modes of the AO block are Out of Service (O/S), Local Override (LO), Manual (Man),
Automatic (Auto) and Remote Cascade (RCas).
Simulate (acyclic)
For commissioning and test purposes, the input value from the transducer block going to the Analog
Output function block can be simulated. That means the transducer and AO-FB will be disconnected
when simulation is enabled. The network user can provide the AO block with “fake” process data to
test other portions of the system.
This feature requires the installation of a hardware jumper on the MX/QX PB unit, located on header
X5, Pins 3-4.
Fail-Safe
FSAVE_TIME (acyclic) is the time in seconds from detection of a failure of the actual used setpoint
(SP = bad or RCAS_IN <> Good) to the action of the block if the condition still exists.
NOTE: A communication timeout changes the status of the transmitted setpoint to bad.
46
PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
FB-Algorithms
PV_SCALE
OUT_SCALE
FSAVE_TYPE (acyclic) defines the reaction of the device if failure of actual used setpoint is still
detected after FSAVE_TIME or if the status of actual used setpoint is Initiate Fail Safe. The calculated
ACTUAL MODE is AUTO respectively.
FSAVE_TYPE
Storing last valid setpoint, status of OUT = UNCERTAIN – Last usable Value or BAD – No commu-
1
nication, no LUV.
Actuator goes to fail-safe position defined by ACTUATOR_ACTION (only useful for actuators with
2
spring return), status of OUT = BAD – non-specific.
47
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There are four DI blocks in the MX/QX actuator device, and seven channels. Each of these DI function
blocks can be assigned to any one of the following channels:
Normally the block is used in Automatic Mode so that the Process Variable is copied to the Output.
If necessary, the operator can change the mode to Manual, which disconnects the field signal and
substitutes a manually entered value for the Output.
Inputs
The discrete input data comes from the transducer block, as selected by the CHANNEL (acyclic)
parameter.
Outputs
OUT_D (cyclic) is the block discrete output and represents the process data obtained from the
actuator hardware.
The INVERT (acyclic) option can be used to do a Boolean NOT function between the field value and
the output. It indicates whether the input value of PV_D should be logically inverted before it is stored
in the OUT_D parameter.
INVERT
0 Not inverted
1 Invert
Fail-Safe
The FSAFE_TYPE (acyclic) parameter defines the reaction of the device, if a fault is detected.
FSAFE_TYPE
Value FSAFE_VALUE_D is used as OUT_D.
0
Status – UNCERTAIN_Initial Value.
Use of stored last valid OUT_D value.
1 Status – UNCERTAIN_LastUsableValue; if there is no valid value available, then
UNCERTAIN_Initial_Value.
48
2 OUT_D has the wrong calculation value and status.
PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
The FSAFE_VALUE_D (acyclic) parameter is the default value for the OUT_D parameter if a sensor
electronic fault is detected (e.g., the Transducer Block is unable to communicate with the actuator
hardware).
Supported Modes
Out of Service (O/S), Manual (Man), and Automatic (Auto) modes are supported. If Manual is
allowed, the operator may write a value to OUT_D using a configuration tool.
Simulate (acyclic)
For commissioning and test purposes, the input value from the transducer block going to the
Discrete Input function block can be simulated. That means the transducer and DI-FB will be discon-
nected when simulation is enabled. The network user can provide the DI block with “fake” process
data to test other portions of the system.
This feature requires the installation of a hardware jumper on the MX/QX PB unit, located on header
X5, Pins 3-4.
Figure 3.8 – Summary of the Parameters of the Discrete Input Function Blocks
DI OUT_D
Function Process Parameter
Block (Cyclic Data)
Operator
Discrete Input Function Block
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There are two DO blocks in the MX/QX actuator device. Each DO function block can be assigned to
one of the following channels:
NOTE: Please note that the quality status bit must be set to “good”, prior to or while sending
command data. This is required in order for the actuator to respond to DO block commands. See
“Status Bit Definitions” section on page 70 for coding of quality status bits.
Figure 3.10 – Summary of the Parameters of the Discrete Output Function Block
}
SP_D
DO
Function Process Parameter
Block READBACK_D (Cyclic Data)
OUT_D
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
Status
MODE- and STATUS- Status
Handling
Status
To
Network RCAS_OUT_D
User Value Status
Cyclic
Process
Data
RCas SP_D
RCAS_IN_D
From Value Status
Network
FB
User Auto Algorithm
SP_D
Value Status
RCas Auto
Command to
Actuator Hardware
Man
OUT_D OUT_D To Transducer
Value Status Value Status (Channel)
LO
OUT_D Simulate
Configuration Value Status
Parameter O/S Parameter
OUT_D Configuration Parameter
Enable
To set the DO block output command to the actuator, the operator first sets the mode of the block
to define how the block obtains its output. In Auto mode, the setpoint is written to the block output.
In Manual mode, the operator enters the Output directly using a configuration tool. In the Remote
Cascade mode, the setpoint is determined by a host computer (Remote Station) that writes to the
RCAS_IN_D input.
Inputs
RCAS_IN_D (cyclic) is the target setpoint and status provided by a supervisory host to the discrete
output block used in MODE RCAS.
SP_D (cyclic) is the Setpoint of the function block used in MODE AUTO.
INVERT (acyclic) indicates whether the SP_D should be logically inverted before writing to OUT_D in
mode AUTO or RCAS.
INVERT
0 Not inverted
1 Invert
Outputs
The output of the function block and can be set in three ways. When the block is in Manual Mode,
the output can be set by the user with a configuration tool. The setpoint parameter is ignored during
Manual Mode. In Automatic Mode, the output is set by the Setpoint value in engineering units. In
Remote Cascade Mode, the setpoint comes from a remote computer/station. OUT_D is sent to the
Transducer Block where some action will be taken to control the actuator hardware.
RCAS_OUT_D (cyclic) is the function block setpoint and status provided to a supervisory host for
monitoring/back calculation and to allow action to be taken under limited conditions or mode change.
CHECK_BACK_D (cyclic) contains detailed information of the device, bitwise coded. More than one 51
message is possible at once.
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CHECK_BACK_MASK
0 Not supported
1 Supported
READBACK_D (cyclic) represents the feedback data from the transducer block channel. This object
indicates the position of the discrete valve and the sensor states.
Supported Modes
The permitted modes of the DO are Out of Service (O/S), LO (Local Override), Man (Manual), Auto
(Automatic), and RCas (Remote Cascade).
Fail-Safe
FSAVE_TIME (acyclic) is the time in seconds from detection of a failure of the actual used setpoint
(SP_D = bad or RCAS_IN <> Good) to the action of the block if the condition still exists.
NOTE: A communication timeout changes the status of the transmitted setpoint to bad.
FSAVE_TYPE (acyclic) defines the reaction of the device, if a failure of actual used setpoint is still
detected after FSAVE_TIME or if the status of actual used setpoint is Initiate Fail Safe. The calculated
ACTUAL MODE is AUTO respectively.
FSAVE_TYPE
Storing last valid setpoint status of OUT_D = UNCERTAIN – Last usable Value or BAD – No
1
communication, no LUV.
Actuator goes to fail-safe position defined by ACTUATOR_ACTION, status of OUT_D = BAD – non
2
specific.
Simulate (acyclic)
For commissioning and test purposes, the input value from the transducer block going to the
Discrete Output function block can be simulated. That means the transducer and DO-FB will be
disconnected when simulation is enabled. The network user can provide the DO block with “fake”
process data to test other portions of the system.
This feature requires the installation of a hardware jumper on the MX/QX PB unit, located on header
X5, Pins 3-4.
EDD
PROFIBUS
Engineering Tool
DTM PROFIBUS
Communication
DTM/FDT Frame
Device Type Manager
The configuration tool reads the GSD file and provides the network user with the available process
data or cyclic data parameters. The user can choose to use the default configuration or specify their
own configuration based on process needs. The configuration tool transfers the MX/QX PB configu-
ration and parameter information to the PROFIBUS master. The master transfers the configuration
with parameters to the slave (MX/QX PB) at power up or restart. The slave verifies and confirms the
receipt of the parameters to the master.
Function Block definitions and their associated EDD description are organized into a hierarchy of
common parameter sets depending on application area, device function, and manufacturing specific
capabilities.
The Device Type Manager (DTM) provides an interface between its specific application software and
a host’s Field Device Tool (FDT) frame. The DTM can be integrated into FDT frame applications to
allow users to perform offline and online parameterization, configuration, and status and diagnostic 53
retrieval.
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4 Associated Documents
QX Actuator
• Quick Start-Up Instructions (QX Actuators) – Bulletin LMENIM3310
• QX Installation and Operation Manual – Bulletin LMENIM3306
• Protection, Control and Monitoring Features of MX/QX Electric Actuators – Bulletin LMENBR2300
• QX Maintenance and Spare Parts Manual – Bulletin LMENIM3314
PROFIBUS
• PROFIBUS Profile – PROFIBUS PA – Profile for Process Control Devices, Version 3.02,
November 2008, PROFIBUS International Order No. 3.042.
• Installation Guidelines for PROFIBUS – FMS/DP Version 1.0, PROFIBUS International Order No.
2.112.
• Profibus Installation Guideline For Cabling and Assembly, Version 1.0.6, PROFIBUS International
Order No. 8.022.
• Profibus Installation Guideline For Commissioning, Version 1.0.2, PROFIBUS International Order
No. 8.032.
• Technical Guideline: PROFIBUS PA User & Installation Guideline, Version 2.2, February 2003.
• PROFIBUS Specification - Slave Redundancy Version 1.2, PROFIBUS International Order No. 2.212,
November 2004.
PROFIBUS documentation is available from their website: www.profibus.com.
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
To order parts or obtain further information about your Flowserve Limitorque MX/QX field unit,
contact your local Flowserve distributor sales office, or:
Flowserve Corporation
Limitorque Actuation Systems
5114 Woodall Road
P.O. Box 11318
Lynchburg, VA 24506-1318
All inquiries or orders must be accompanied by the following information supplied on the actuator
nameplate:
1. Unit size
2. Order number
3. Serial number
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S1a
CLOSE LIMIT
S1b
S2a
OPEN LIMIT
S2b
OPEN CONTACT
CLOSED CONTACT
5. CONTACT RATINGS
S1, S2- 0.5 AMP @ 125 VAC, 2 AMPS @ 30 VDC (RESISTIVE)
MONITOR- 0.5 AMP @ 125 VAC, 2 AMPS @ 30 VDC (RESISTIVE)
6. COMMAND PRIORITY
PLEASE SEE INSTALLATION AND OPERATION MANUAL
LMENIM 3306 FOR NETWORK COMMAND PRIORITIES.
PROFIBUS DPV1
PER IEC 61158-2
SURGE 3
PBDP-A (-) OUT 4
PBDP-A (+) OUT 5
PBDP-A (-) IN 14
PBDP-A (+) IN 13
THERMAL TORQUE
SENSOR SENSOR
(SEE NOTE 4) CONTROL 24V DC +Ve 22
SUPPLY 0V DC 21
POSITION
SENSOR
PRIMARY a 44
RELAYS
(SEE NOTES 3 & 5) "CLOSE" 45
S1
POSITION 49
b
48
a 46
0% OPEN
STATUS OK 47
"OPEN" S2
POSITION 51
b
50
OTE OP
REM (YES EN CLOSE 27
)
GROUP 1
STOP 26
)
LOC
A (NO E OPEN 25
L S
CLO DIG COM #1-Ve 28
INPUT 2 35
GROUP 2
INPUT 1 34
56 DIG COM #2-Ve 29 SEE
NOTE
DIG COM #2A 31 2
INPUT 0 30
GROUP 3
PROFIBUS DPV1
PROFIBUS JUMPERS JP1 AND JP2 MUST BE IN POSITION "A".
CUSTOMER IS REQUIRED TO CONNECT WIRE BETWEEN TERMINAL 3
AND PREFERRED NETWORK GROUND, LOCATED ADJACENT TO THE
TERMINAL BLOCK, FOR SURGE PROTECTION. SEE PROFIBUS
DPV1/PA FIELD UNIT INSTALLATION AND OPERATION MANUAL FOR
NETWORK CONNECTION DETAILS.
27 27
35
26 SEE NOTE 2
EXTERNAL 34
SUPPLY 25 25
24 TO 110 30
VOLT 28
28 29 31 32 33
AC/DC
0V 24-110V
AC/DC AC/DC 0V 24-110V 0V 24-110V 0V 24-110V
AC/DC AC/DC AC/DC AC/DC AC/DC AC/DC
27 27 35
34 SEE NOTE 2
26
INTERNAL 25 25 30
SUPPLY
24V DC 22 22 22 22
28
28 29 31 32 33
21
21 21 21
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MOTOR
POWER SUPPLY
1. REMOTE INPUTS
SIGNAL THRESHOLD - MINIMUM "ON" 19.2V AC/DC
MAXIMUM "OFF" 5.0V AC/DC
MAX LOAD - 10 mA / 110V AC
2 mA / 24V DC
REQUIRED CONTROL SIGNAL DURATION = 350ms MIN.
INPUTS 0,1,2 ARE FIELD CONFIGURABLE FOR
CLOSE/OPEN INHIBIT, USER INPUT, OR ESD.
IN ADDITION, INPUT 2 MAY BE CONFIGURED
FOR CSE REMOTE SELECTION INDICATION.
DEFAULT INPUT CONFIGURATION:
INPUT 0 - ESD,
INPUT 1 - OPEN INHIBIT,
INPUT 2 - CLOSE INHIBIT.
S1a
CLOSE LIMIT
S1b
S2a
REDUNDANT PROFIBUS DPV1 (BOARD 2) OPEN LIMIT
S2b
PER IEC 61158-2
DUAL MASTER REDUNDANCY NOTES: OPEN CONTACT
1. FOR DUAL MASTER REDUNDANCY, CLOSED CONTACT
DO NOT INSTALL JUMPERS AS SHOWN. PBDP-B OUT (-) 1
2. FOR INTERFACE 1; DATA IN ON 13 AND 14,
PBDP-B OUT (+)
4. MAXIMUM EXTERNAL LOAD
DATA OUT ON 4 AND 5. 2
TERMINALS 21 AND 22 (24 VDC)
3. FOR INTERFACE 2; DATA IN ON 16 AND 15, PBDP-B IN (-) - 5W MAX. EXT. LOAD
15
DATA OUT ON 1 AND 2. PBDP-B IN (+)
16 5. CONTACT RATINGS
S1, S2- 0.5 AMP @ 125 VAC, 2 AMPS @ 30 VDC (RESISTIVE)
PRIMARY PROFIBUS DPV1 (BOARD 1) MONITOR- 0.5 AMP @ 125 VAC, 2 AMPS @ 30 VDC (RESISTIVE)
PER IEC 61158-2 SEE NOTES 6. COMMAND PRIORITY
SINGLE MASTER REDUNDANCY NOTES:
PLEASE SEE INSTALLATION AND OPERATION MANUAL
1. FOR SINGLE MASTER REDUNDANCY, JUMPER SURGE 3
LMENIM 3306 FOR NETWORK COMMAND PRIORITIES.
13/14 FROM BOARD 1 TO 16/15 ON BOARD 2, PBDP-A OUT (-) 4
AS SHOWN.
PBDP-A OUT (+) 5
2. DATA IN ON 13 AND 14.
3. DATA OUT ON 4 AND 5. PBDP-A IN (-)
14
PBDP-A IN (+)
13
THERMAL TORQUE
SENSOR SENSOR
(SEE NOTE 4) CONTROL 24V DC +Ve 22
SUPPLY 0V DC 21
POSITION
SENSOR
PRIMARY a 44
RELAYS
(SEE NOTES 3 & 5) "CLOSE" 45
S1
POSITION 49
b
48
a 46
0% OPEN
STATUS OK 47
"OPEN" S2
POSITION 51
b
50
OTE OP
REM (YES EN CLOSE 27
)
GROUP 1
STOP 26
)
LOC
A (NO E OPEN 25
L S
CLO DIG COM #1-Ve 28
INPUT 2 35
GROUP 2
INPUT 1 34
58 DIG COM #2-Ve 29 SEE
NOTE
DIG COM #2A 31 2
INPUT 0 30
GROUP 3
PROFIBUS DPV1
JUMPERS JP1 AND JP2 MUST BE IN POSITION "A" ON BOARD 1.
JUMPERS JP1 AND JP2 MUST BE IN POSITION "B" ON BOARD 2.
CUSTOMER IS REQUIRED TO CONNECT WIRE BETWEEN TERMINAL 3
AND PREFERRED NETWORK GROUND, LOCATED ADJACENT TO THE
TERMINAL BLOCK, FOR SURGE PROTECTION. SEE PROFIBUS
DPV1/PA FIELD UNIT INSTALLATION AND OPERATION MANUAL FOR
NETWORK CONNECTION DETAILS.
27 27
35
26 SEE NOTE 2
EXTERNAL 34
SUPPLY 25 25
24 TO 110 30
VOLT 28
28 29 31 32 33
AC/DC
0V 24-110V
AC/DC AC/DC 0V 24-110V 0V 24-110V 0V 24-110V
AC/DC AC/DC AC/DC AC/DC AC/DC AC/DC
27 27 35
34 SEE NOTE 2
26
INTERNAL 25 25 30
SUPPLY
24V DC 22 22 22 22
28
28 29 31 32 33
21
21 21 21
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MOTOR
POWER SUPPLY
1. REMOTE INPUTS
SIGNAL THRESHOLD - MINIMUM "ON" 19.2V AC/DC
MAXIMUM "OFF" 5.0V AC/DC
MAX LOAD - 10 mA / 110V AC
2 mA / 24V DC
REQUIRED CONTROL SIGNAL DURATION = 350ms MIN.
INPUTS 0,1,2 ARE FIELD CONFIGURABLE FOR
CLOSE/OPEN INHIBIT, USER INPUT, OR ESD.
IN ADDITION, INPUT 2 MAY BE CONFIGURED
FOR CSE REMOTE SELECTION INDICATION.
DEFAULT INPUT CONFIGURATION:
INPUT 0 - ESD,
INPUT 1 - OPEN INHIBIT,
INPUT 2 - CLOSE INHIBIT.
S1a
CLOSE LIMIT
S1b
S2a
OPEN LIMIT
S2b
OPEN CONTACT
CLOSED CONTACT
5. CONTACT RATINGS
S1, S2- 0.5 AMP @ 125 VAC, 2 AMPS @ 30 VDC (RESISTIVE)
PROFIBUS PA MONITOR- 0.5 AMP @ 125 VAC, 2 AMPS @ 30 VDC (RESISTIVE)
IEC 61158-2
6. COMMAND PRIORITY
SURGE 3 PLEASE SEE INSTALLATION AND OPERATION MANUAL
PBPA1 (-) 4 LMENIM 3306 FOR NETWORK COMMAND PRIORITIES.
PBPA1 (+) 5
PBPA1 (-) 14
PBPA1 (+) 13
THERMAL TORQUE
SENSOR SENSOR
(SEE NOTE 4) CONTROL 24V DC +Ve 22
SUPPLY 0V DC 21
POSITION
SENSOR
PRIMARY a 44
RELAYS
(SEE NOTES 3 & 5) "CLOSE" 45
S1
POSITION 49
b
48
a 46
0% OPEN
STATUS OK 47
"OPEN" S2
POSITION 51
b
50
OTE OP
REM (YES EN CLOSE 27
)
GROUP 1
STOP 26
)
LOC
A (NO E OPEN 25
L S
CLO DIG COM #1-Ve 28
INPUT 2 35
GROUP 2
INPUT 1 34
60 DIG COM #2-Ve 29 SEE
NOTE
DIG COM #2A 31 2
INPUT 0 30
GROUP 3
PROFIBUS PA
PROFIBUS JUMPERS JP1 AND JP2 MUST BE IN POSITION "A".
CUSTOMER IS REQUIRED TO CONNECT WIRE BETWEEN TERMINAL 3
AND PREFERRED NETWORK GROUND, LOCATED ADJACENT TO THE
TERMINAL BLOCK, FOR SURGE PROTECTION. SEE PROFIBUS
DPV1/PA FIELD UNIT INSTALLATION AND OPERATION MANUAL FOR
NETWORK CONNECTION DETAILS.
27 27
35
26 SEE NOTE 2
EXTERNAL 34
SUPPLY 25 25
24 TO 110 30
VOLT 28
28 29 31 32 33
AC/DC
0V 24-110V
AC/DC AC/DC 0V 24-110V 0V 24-110V 0V 24-110V
AC/DC AC/DC AC/DC AC/DC AC/DC AC/DC
27 27 35
34 SEE NOTE 2
26
INTERNAL 25 25 30
SUPPLY
24V DC 22 22 22 22
28
28 29 31 32 33
21
21 21 21
DWG NO
61
1 1
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
The transducer block for the MX/QX PB is located in Slot 9 of the device. Standard parameters start
at Index 16 of the slot. Manufacturer-specific parameters begin with an offset index of 80; therefore,
these parameters begin at index 96.
Transducer blocks are referenced by channel numbers. The references are parameters of the function
block and are used to logically associate transducer and function block information. During block
configuration, the value of the transducer block channel number may be configured for input and
output function blocks.
The actuator PROFIBUS control contains four discrete input (DI) bocks. However, as described below,
there are seven DI channels to choose from, so three channels are inactive.
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
AO_CTRL_VALVE_FLOW_CHAN will only function when the actuator is in Position mode. Position
mode is selected using the setup menus; refer to Bulletin LMENIM2306.
Channel 347
DI_POSITION_AND_BUS_MODE_CHAN Value
Opened + Remote 0x21
Closed + Remote 0x22
Opening + Remote 0x24
Closing + Remote 0x28
Stop + Remote 0x30
Opened + Local 0x41
Closed + Local 0x42
Opening + Local 0x44
Closing + Local 0x48
Stop + Local 0x50
Opened + Stop 0x81
Closed + Stop 0x82
Opening + Stop 0x84
Closing + Stop 0x88
Stop + Stop 0x90
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Channel 348
DI_POSITION_CHAN Value
Opened 0x01
Closed 0x02
Opening 0x04
Closing 0x08
Stop 0x10
Channel 350
DI_ACTUATOR_FAULTS_2_CHAN Value
Thermal Overload 0x01
Phase Error 0x02
Valve Jammed 0x04
Manual Moved 0x08
Open Torque Switch Fault 0x10
Close Torque Switch Fault 0x20
Thermal Overload + Manual Moved 0x09
Thermal Overload + Phase Error 0x03
Thermal Overload + Valve Jammed 0x05
Open Torque Switch Fault + Manual Moved 0x18
Close Torque Switch Fault + Manual Moved 0x28
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• Local emergency shutdown has occurred; the field unit will command the actuator to go to a pre-
configured position, or stop, or ignore the ESD.
• Remote emergency shutdown has been received from the network host; the field unit will
command the actuator to go to a pre-configured position, or stop, or ignore the ESD.
• Open inhibit is active.
• Close inhibit is active.
Channel 351
DI_ACTUATOR_ALARMS_CHAN Value
Local ESD Active 0x01
Remote ESD Active 0x02
Open Inhibit Active 0x04
Close Inhibit Active 0x08
Local ESD Active + Open Inhibit Active 0x05
Local ESD Active + Close Inhibit Active 0x09
Remote ESD Active + Open Inhibit Active 0x06
Remote ESD Active + Close Inhibit Active 0x0A
Open Inhibit Active + Close Inhibit Active 0x0C
Channel 352
Alt
DI_DISC_USER_INPUT_CHAN Terminal # Value
Function
User Input Number 0 30 ESD Open Bit 0
The configuration may be changed to Network Controlled, in which case the network user can change
the state of the contacts over the network using Channel 356.
Channel 353
DI_READ_USER_OUTPUT_CHAN Terminal # Function Value
Channel 354
DO_POSITION_CHAN Value
Valid values to write to this block
Stop 0x00
Open 0x01
Close 0x02
Readback on the DO_POSITION_CHAN
Stop 0x00
Opening / Opened 0x01
Closing / Closed 0x02
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Channel 356
DO_RELAY_CHAN Value
Valid values to write to this block
User Output S1a, S2a, S1b, S2b (standard)
Bits 0-3
R1 – R4 (optional)
NOTE: Relays must be configured for network control or data will be invalid.
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
Channel 357 – A
ctuator Position Channel (Index 117)
The valve position is in units of 0-100% of open.
The module type for each slot is fixed, i.e., Slot 1 can only contain an Analog Output.
NOTE: Any slot may be replaced with a “place holder” (EMPTY_MODULE) if no cyclic data from this
block is desired.
Data Types
Structure Type Definition
Floating Point (DS-33) Consists of four bytes of value data and one byte of status data.
Discrete (DS-34) Consists of one byte of value data and one byte of status data.
NOTE: The CHECKBACK parameters contain three bytes that are bitwise coded.
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Coding of status
The definition of status attribute is the same for all parameters (input, output, and contained). There
are four states of quality of the data, an enumerated set of sixteen sub-status values for each quality,
and four states of limits placed on the data. Limit information is generated for all status attributes of
all parameters having status. Quality bit #7 and #6 (for cascade mode) must be set to “good” in the
second word of the data message while writing to AO and DO function blocks. See coding structure
below for details.
Meaning at = bad
0 0 0 0 0 0 = non-specific
0 0 0 0 0 1 = configuration error
0 0 0 0 1 0 = not connected
0 0 0 0 1 1 = device failure
0 0 0 1 0 0 = sensor failure
0 0 0 1 0 1 = no communication (last usable value)
0 0 0 1 1 0 = no communication (no usable value)
0 0 0 1 1 1 = out of service
Meaning at = uncertain
0 1 0 0 0 0 = non-specific
0 1 0 0 0 1 = last usable value
70 0 1 0 0 1 0 = substitute-set
0 1 0 0 1 1 = initial value
0 1 0 1 0 0 = sensor conversion not accurate
PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
71
Continued
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Meaning at = bad
0 0 1 0 0 0 * * reserved
…
0 0 1 1 1 1 * * reserved
Meaning at = uncertain
0 1 1 0 1 0 * * reserved
…
0 1 1 1 1 1 * * reserved
1 0 1 1 1 1 * * reserved
Bad – sensor failure, low limited – lower physical range of the sensor reached
0 0 0 1 0 0 1 0
Bad – sensor failure, high limited – upper physical range of the sensor reached
1 0 0 0 1 0 0 1
72 Good (Non-Cascade), active advisory alarm, low limited –(e.g. LO_LIM of OUT is crossed)
PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
1 0 0 0 1 0 1 0
Good (Non-Cascade), active advisory alarm, high limited (e.g. HI_LIM of OUT is crossed)
1 0 0 0 1 1 0 1
Good (Non-Cascade), active critical alarm, low limited (e.g. LO_LO_LIM of OUT is crossed)
1 0 0 0 1 1 1 0
Good (Non-Cascade), active critical alarm, high limited (e.g. HI_HI_LIM of OUT is crossed)
1 0 0 0 0 1 * *
Module Key
Parameter Data Structure
SP(short) Output parameter from the host that consists of 5 bytes (DS-33 Float + Status).
SP(long) Output parameter from the host that consists of 5 bytes (DS-33 Float + Status).
RCAS_IN Output parameter from the host that consists of 5 bytes (DS-33 Float + Status).
RCAS_OUT Input parameter to the host that consists of 5 bytes (DS-33 Float + Status).
READBACK Input parameter to the host that consists of 5 bytes (DS-33 Float + Status).
POS_D Input parameter to the host that consists of 2 bytes (DS-34 + Status).
OUT(short) Input parameter to the host that consists of 5 bytes (DS-33 Float + Status).
OUT(long) Input parameter to the host that consists of 5 bytes (DS-33 Float + Status).
OUT_D Input parameter to the host that consists of 2 bytes (DS-34 + Status).
SP_D Output parameter from the host that consists of 2 bytes (DS-34 + Status).
READBACK_D Input parameter to the host that consists of 2 bytes (DS-34 + Status).
RCAS_IN_D Output parameter from the host that consists of 2 bytes (DS-34 + Status).
RCAS_OUT_D Input parameter to the host that consists of 2 bytes (DS-34 + Status).
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Parameter Key:
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
Block Object This object applies to every block and is placed before the first
parameter. It contains the characteristics of the block, e.g., block
(Index 16) type and profile number.
Tag Description
Parameter (TAG_DESC) The tag description is a user-supplied description of the block.
(Index 18)
Strategy Parameter The strategy parameter has a user-supplied value. This assigned
(STRATEGY) value may be used in configuration or diagnostics as a key in sorting
(Index 19) block information.
Alert_Key Parameter
The Alert_Key parameter has a user-assigned value which may be
(ALERT_KEY)
used in sorting alarms or events generated by a block.
(Index 20)
Target Mode Parameter The target mode attribute indicates what mode of operation is
(TARGET_MODE) desired for the block. It is normally set by a control application or by
(Index 21) an operator.
Execution of a function block, physical block or transducer block will be controlled by the mode
parameter. Mode sub-index values are defined as follows:
1. Target – This is the mode requested by the operator. Only one mode from those allowed by the
permitted mode parameter may be requested.
2. Actual – This is the current mode of the block, which may differ from the target based on
operating conditions. Its value is calculated as part of block execution.
3. Permitted – Defines the modes which are allowed for an instance of the block. The permitted
mode is configured by the block design group, i.e., is defined for every block in the according
data sheet. Any mode change request will be checked by the device to ensure that the request
target is defined as a permitted mode.
4. Normal – This is the mode to which the clock should be set during normal operating conditions. This
parameter may be configured and read by an interface device but is not used by the block algorithm.
Parameter Description
75
Alarm Summary The parameter alarm summary summarizes the status of up to 16
Parameter (ALARM_SUM) block alarms. For each alarm, the current states, unacknowledged
(Index 23) states, unreported states and disabled states are maintained.
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
SETP_CUTOFF_INC When the servo setpoint goes above the defined percent of span, the position
(Index 55) goes to the limit position OPEN.
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1) I&M0
I&M0 data can be accessed at DP-V1 absolute index 255 of slot 0 (Physical block).
I&M0 data record structure is described in the following table.
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ALERT_KEY The Alert_Key parameter has a user-assigned value which may be used in sorting
(Index 20) alarms or events generated by a block.
TARGET_MODE The target mode attribute indicates what mode of operation is desired for the
(Index 21) block. It is normally set by a control application or by an operator through a
human interface application. The input parameters are used by the algorithm in
conjunction with the state of the function block application containing the block
in order to determine if the algorithm can achieve the target mode of operation
established for it.
MODE_BLK The mode parameter is a structured parameter composed of the actual mode,
(Index 22) the normal mode and the permitted mode. The actual mode is set by the block
during its execution to reflect the mode used during execution. The normal mode
is the desired operating mode of the block. The permitted mode shows which
changes of the target mode are valid for the specific block to the remote user of
the MODE_BLK parameter.
ALARM_SUM The parameter alarm summary summarizes the status of up to 16 block alarms.
(Index 23) For each alarm, the current states, unacknowledged states, unreported states and
disabled states are maintained.
BATCH The Batch parameter is a structured parameter composed of four elements
(Index 24) – BATCH_ID, RUP (Recipe Unit Procedure), OPERATION, and PHASE. Only func-
tion blocks carry this parameter. The Batch parameter is necessary in a distributed
fieldbus system to identify used and available channels, in addition to identify the
current batch in case of alerts.
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PV_SCALE Conversion of the Process Variable into percent using the high and low scale
(Index 27) values. The engineering unit of PV_SCALE high and low scale values are related
to the PV_UNIT of the configured transducer block. The PV_SCALE high and low
scale values follow the changes of the PV_UNIT of the related transducer block
automatically.
READBACK The actual position of the final control element within the travel span (between
(Index 28) OPEN and CLOSE position) in units of PV_SCALE.
RCAS_IN Target setpoint in units of PV_SCALE and status provided by a supervisory host to
(Index 30) the analog control or output block in mode RCas.
IN_CHANNEL Reference to the active transducer block and its parameter which provides the
(Index 37) actual position of the final control element.
OUT_CHANNEL Reference to the active transducer block and its parameter which provides the
(Index 38) position value for the final control element.
FSAVE_TIME Time in seconds from detection of failure of the actual used setpoint (SP_D = bad
(Index 39) or RCAS_IN <> Good) to the action of the block if the condition still exists.
FSAVE_TYPE Defines reaction of the device if failure of actual used setpoint is still detected after
(Index 40) FSAFE_TIME or if the status of actual used setpoint is Initiate Fail-Safe.
FSAVE_VALUE Default value for the OUT parameter, if sensor or sensor electronic fault is
(Index 41) detected. The unit of this parameter is the same as the OUT parameter.
RCAS_OUT Function block setpoint in units of PV_SCALE and status. Provided to a supervi-
(Index 43) sory host for monitoring/back calculation and to allow action to be taken under
limited conditions or mode change.
POS_D The current position of the valve (discrete). The coding of the POS_D is as
(Index 47) follows:
0 = not initialized
1 = closed
2 = opened
3 = intermediate
SETP_DEVIATION Difference between the setpoint signal and feedback position in percent of travel
(Index 48 – Not Used) span (between OPEN and CLOSE position).
CHECK_BACK Detailed information of the device, bitwise coded. More than one message
(Index 49) possible at once.
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CHANNEL Reference to the active transducer block which provides the measurement value
(Index 30) to the function block.
INVERT Indicates whether the SP_D should be logically inverted before writing to OUT_D
(Index 31) in mode Auto or RCas.
0 = not inverted
1 = invert
FSAFE_TYPE Defines reaction of the device, if failure of actual used setpoint is still detected
(Index 36) after FSAFE_TIME or if the status of actual used setpoint is Initiate Fail-Safe.
FSAFE_VAL_D The preset discrete OUT_D used if FSAFE_TYPE = 0 and FSAFE is activated.
(Index 37)
SIMULATE For commissioning and maintenance reasons, it is possible to simulate the input
(Index 40) or output values by modifying the value and the status. That means that the
transducer block and the function block will be disconnected
READBACK_D In the case of valve control, this object indicates the position of discrete valve and
(Index 28) the sensor states.
RCAS_IN_D Target setpoint and status provided by a supervisory host to the discrete output
(Index 30) block used in mode RCas.
CHANNEL Reference to the active transducer block which provides the measurement value
(Index 33) to the function block.
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Parameter Description
INVERT Indicates whether the SP_D should be logically inverted before writing to OUT_D
(Index 34) in mode Auto or RCas.
0 = not inverted
1 = invert
FSAVE_TIME Time in seconds from detection of failure of the actual used setpoint (SP_D = bad
(Index 35) or RCAS_IN <> Good) to the action of the block if the condition still exists.
FSAVE_TYPE Defines reaction of the device if failure of actual used setpoint is still detected after
(Index 36) FSAFE_TIME or if the status of actual used setpoint is Initiate Fail-Safe.
FSAVE_VAL_D The preset discrete OUT_D used if FSAFE_TYPE = 0 and FSAFE is activated.
(Index 37)
RCAS_OUT_D Function block setpoint and status provided to a supervisory host for monitoring/back
(Index 38) calculation and to allow action to be taken under limited conditions or mode change.
SIMULATE For commissioning and maintenance reasons, it is possible to simulate the input
(Index 40) or output values by modifying the value and the status. That means that the
transducer block and the function block will be disconnected.
CHECKBACK_D Detailed information of the device, bitwise coded. More than one message
(Index 49) possible at once.
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Parameter Description
PV_SCALE Conversion of the process variable into percent using the high and low scale values.
(Index 27) The engineering unit of PV_SCALE high and low scale values are related to the PV_
UNIT of the configured transducer block. The PV_SCALE high and low scale values
follow the changes of the PV_UNIT of the related transducer block automatically.
OUT_SCALE Conversion of the OUT of the function block in percent to OUT in engineering units
(Index 28) as the output value of the function block. The parameter specifies the high and
low scale values, engineering units code, and number of digits to the right of the
decimal point.
LIN_TYPE Determines if the values passed by the transducer block to the AI block may be
(Index 29) used directly or if the value is in different units and must be converted linearly,
with square root, or other conversion types.
CHANNEL Reference to the active transducer block which provides the measurement value
(Index 30) to the function block.
PV_FTIME The function block parameter PV_FTIME contains the time constant for the rise
(Index 32) time of the FB output up to a value of 63.21% resulted from a jump on the input.
The engineering unit of the parameters is seconds.
FSAFE_TYPE Defines reaction of the device, if failure of actual used setpoint is still detected
(Index 33) after FSAFE_TIME or if the status of actual used setpoint is Initiate Fail-Safe.
FSAFE_VALUE Default value for the OUT parameter, if sensor or sensor electronic fault is
(Index 34) detected. The unit of this parameter is the same as the OUT parameter.
HI_ALM This parameter contains the state of the upper limit of a warning and the related
(Index 47) time stamp.
LO_ALM This parameter contains the state of the lower limit of a warning and the related
(Index 48) time stamp. The time stamp expresses the time at which the measured variable
has been equal to or higher than the lower limit of the warning.
LO_LO_ALM This parameter contains the state of the lower limit of an alarm and the related
(Index 49) time stamp. The time stamp expresses the time at which the measured variable
has been equal to or higher than the lower limit of the alarm.
SIMULATE For commissioning and maintenance reasons, it is possible to simulate the input
(Index 50) or output values by modifying the value and the status. This means that the
transducer block and the function block will be disconnected.
OUT_UNIT_TEXT If a specific unit of OUT parameter is not in the code list, the user has the
(Index 51 – Not Used) possibility to write the specific text in this parameter.
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PB DPV1 / PA Field Unit Installation and Maintenance FCD LMENIM2336-03 – 12/12
Glossary
Term Description
Communications Protocol A standard for transferring data between intelligent devices, such as a
Master Station, Distributed Control System, Programmable Logic Controller, or a computer.
DCS Distributed Control System: geographically distributed intelligent control devices communi-
cating over a digital network (bus).
DP Decentralized Periphery: a PROFIBUS protocol used for high-speed transmission of user data;
commonly used between a host station and distributed input/output devices at the field level.
Electronic Device Descriptions (EDD) A device-specific configuration file that provides a descrip-
tion of the configuration parameters in the MX/QX to the host engineering tool.
EIA Electronic Industries Association: an organized body of manufacturers that sets interface
standards for the electrical and electronic industry. See RS-232C and RS-485.
Function Blocks A standard graphical representation of the control and measurement tasks that
take place in the field devices, used for easy system configuration.
GSD File A device-specific configuration file that is used by the PROFIBUS Master to configure and
communicate with the PROFIBUS device.
Host A computer, DCS, PLC or other microprocessor-based system that is in command of opera-
tions of the devices on its network.
Master An active host device that controls all communication to/from the MX/QX PB device.
MX/QX PB The intelligent PROFIBUS board residing in the Flowserve Limitorque actuator that
communicates with the master host station and controls the actuator. There is a separate board for
PROFIBUS DP and PROFIBUS PA
PA Process Automation: a PROFIBUS protocol based on PROFIBUS DP used for high-speed
transmission of user data, but with transmission techniques that ensures intrinsic safety and powers
the field devices over the bus.
Parallel Data Transmission The transmission of digital data bits in parallel over serial wire.
Compare to serial data transmission.
Physical Block A software block that describes the necessary parameters and functions of the
device hardware itself.
Polling When a PROFIBUS master possesses the token, it then services its set of slaves. The slaves
are given permission to respond (access the network) when polled by the master.
Process Device Configuration Tool A software configuration tool used to parameterize the
extended parameter set of Process Devices.
85
PROFIBUS (PROcess FIeldBUS) An open standard for process and fieldbus systems. PROFIBUS
defines the functional, electrical and mechanical characteristics of a bit-serial fieldbus system.
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Repeater An electronic device that allows the RS-485 (PROFIBUS) copper wire transmission media
to be extended over larger distances.
RS-485 An EIA standard for half duplex, serial data transmission use in multipoint, or parallel,
communication systems.
Serial Data Transmission The transmission of digital data bits sequentially over a transmission
medium. Compare to parallel data transmission.
Segment A section of the PROFIBUS network that has stations attached. There are limitations to
the length of the segments based on baud rate and station loading.
Slave The MX/QX PB is a passive slave device. It receives commands from the master and sends
process data and diagnostic information to the master when requested by the master.
Termination The ends of each copper segment of PROFIBUS must be terminated, that is, placing a
termination resistor between the two conductors that match the characteristic impedance of the wire
to dissipate the signal and prevent reflections.
Token A bit pattern that is passed between active stations that gives that station (such as a
PROFIBUS master) the explicit right to access the network. In the case of a PROFIBUS master, the
station will service its set of slaves.
Topology The physical description of the arrangement of stations on a network. Topologies include
point-to-point, bus, tree, and ring.
Transducer Block A software block that controls access to the I/O devices through a device-inde-
pendent interface defined for use by function blocks.
Twisted Pair A serial, digital data communications medium incorporating two wires twisted
together to minimize interference from nearby noise sources.
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87
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Flowserve Corporation
Flow Control
United States
Flowserve Limitorque
5114 Woodall Road
P.O. Box 11318
Lynchburg, VA 24506-1318
Phone: 434-528-4400
Facsimile: 434-845-9736
England
Flowserve Limitorque
Euro House
Abex Road
Newbury
Berkshire, RG14 5EY
United Kingdom
Phone: 44-1-635-46999
Facsimile: 44-1-635-36034
Japan
Limitorque – Nippon Gear Co., Ltd.
NOF Bldg. 9th Floor
1-11-11, Kita-Saiwai, Nishi-Ku
Yokohama (220-0004)
Japan
Phone: 81-45-326-2065
Facsimile: 81-45-320-5962
Singapore
To find your local Flowserve representative, Flowserve Limitorque
visit www.flowserve.com/limitorque 12, Tuas Avenue 20
Singapore 638824
or call USA 1 800 225 6989 Phone: 65-6868-4628
Facsimile: 65-6862-4940
China
Limitorque Beijing, Pte., Ltd.
RM A1/A2
22/F, East Area, Hanwei Plaza
No. 7 Guanghua Road, Chaoyang District
Beijing 100004, Peoples Republic of China
FCD LMENIM2336-03 Printed in USA. Phone: 86-10-5921-0606
Facsimile: 86-10-6561-2702
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended
function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide
variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible applications. The
purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/user
India
should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe use of Flowserve Flowserve Limitorque, Ltd.
products in connection with the specific application.
Plot No 4
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or as
a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this
Export Promotional Industrial Park
product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice. Whitefield, Bangalore 560066
Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations or offices.
India
© 2012 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation. Phone: 91-80-40146200
Facsimile: 91-80-28410286
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