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Inspection Unit PC 200Lc - 8mo

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The document outlines a detailed inspection checklist for heavy equipment used at a quarry site, covering electrical, engine, hydraulic and other systems. Regular maintenance of all components is emphasized.

The inspection checklist covers electrical systems, engines, hydraulic systems, undercarriage, attachments, cylinders, chassis and other components of the equipment.

The maintenance schedule outlines activities to be done at intervals of 250, 500, 1000, 2000, 4000 hours such as changing oils, filters and other parts for different systems.

PT.

Aneka Sumberbumi Jaya


SITE QUARRY
INSPECTION UNIT PC 200LC - 8MO
Date : Time :
Unit number : Shift :
HM : Main Job :

NO. INSPECTION OK NEED REPAIR BACKLOG REMARKS

Electric system / Cabin


1 Check fault code pada monitor panel
2 Check all panel lamp and function
3 Check all gauge and function
4 Check all front lamp and function
5 Check all rear lamp function
6 Check AC function
7 Check Wiper/washer & dust illumination light
8 Check operator seat & Safety Belt
9 Chek horn function
Engine
1 Check coolant level
2 Check coolant for leak
3 Check engine oil level
4 Check oil leak on engine and related part
5 Check oil level engine damper
6 Check kondisi fin radiator
7 Check fuel leaks in fuel piping, return line & connection
8 Check starting system function
9 Check fan belt,alternator belt & compressor belt
10 Check wiring connection and sensor
Hydraulic system
1 Check Control Valve
2 Check Connection Hose pada all control valve
3 Check Main Pump area
4 Check Swing Machinery Front & Rear

Track Group
1 Check LH & RH Track Frame
2 Check Track tension LH & RH
3 Check Under Carriage : Track shoe,Idler,Carrier Roller,Track Roller,Sprocket

Working Attachment
1 Check Boom Attachment & all Lock Pin
2 Check Arm Attachment & Lock Pin
Central Frame
1 Check Bolt Swing Circle
2 Check Hose lubrication swing circle
3 Check Step Ladder & Hand Rail

Cylinder Attachment
1 Check Boom Cylinder LH & RH dan Connectionnya
2 Check Arm Cylinder & Connectionnya
3 Check Bucket Cylinder & Connectionnya
Chasis
1 Check frame
2 Check chasis for crack

Note :

Mengetahui : Inspected By :

Foreman : Mekanik

( ) ( )
PT. Aneka Sumberbumi Jaya
SITE QUARRY

PS CHECK LIST UNIT PC200 - 8 MO


UNIT NUMBER : E/Model : SAA6D170E-1 S/N Engine : 26103531 Made Maker : KOMATSU
INTERVAL PS I PS II PS III PS IV
Date :
HM : Remarks
Interval 250
No. Engine System
1 Change Oil Engine
2 Replace Oil Filter Engine
3 Replace Fuel Filter Engine
4 Cleaning Air Cleaner
5 Check Fan Belt
6 Greasing Tension Pulley & Fan
7 Check V-Belt Alternator
8 Check Level Coolant
9 Cleaning Pressure Valve Radiator
10 Check Dust Indicator max 7
11 Check Core Radiator
12 Check Pre Cleaner
13 Check Water Sparator
14 Cleaning Strainer Fuel
15 Check Oil Damper
Hydraulic System
1 Check Level Oil Hydraulic
2 Cleaning Breather Tank Oil Hyd
3 Check Leaking Oil Hyd
4 Check Leaking Cyl Hyd
5 Check Leaking C/Valve
Electrical & Cabin
1 Check Electrolit Battray
2 Cleaning Breather Cap Battray
3 Check Work Lamp
4 Check Monitor Panel
5 Check AC
6 Check Motor Wipper
7 Check Safety Belt
8 Check Operator Seat
9 Check Lock Door
10 Check Level Water Wipper
11 Check Blade Wipper
12 Cleaning Filter AC
Undercarriage
1 Check Tension Track
2 Check Carrier Roller
3 Check Idler
4 Check Segment
5 Check Level Oil F/Drive
6 Check T/Roller
Attachment
1 Check Bucket
2 Check Teeth Bucket
3 Check Frame Bucket
4 Check Arm
5 Check Frame Boom
Cylinder Attachment
1 Check Boom Cylinder LH & RH dan Connectionnya
2 Check Arm Cylinder & Connectionnya
3 Check Bucket Cylinder & Connectionnya
Chassis
1 Check frame
2 Check chasis for crack
Interval 500
1 Check & Tighten Bolt Track Shoe
2 Lubricating Swing Crycle
3 Replace Breather Element In Hyd Tank
4 Check Oil Level Swing Machinery
Interval 1000
1 Replace Hydraulic Oil Filter Element
2 Change Oil Swing Machinery
3 Replace Fan Belt
Interval 2000
1 Change Oil F/Drive
2 Change Oil Damper
3 Change Oil Swing Machinery
Interval 4000
1 Replace Accumulator
2 Change Oil Hydraulic
Schedule Backlog
No. Name Parts Part Number Description

No. Job Activity

Pengertian Symbol PM
X = Bad Condition
V = Good Condition
X = Replace,Repair,Change
NA = Not Aplicable

Mengetahui : Inspected By :

Foreman : Mekanik

( ) ( )
PT. Aneka Sumberbumi Jaya
SITE QUARRY
P2H UNIT PC 200LC- 8MO
Tanggal : Waktu :______________
No.Unit : Shift : ______________
HM :

NO. INSPECTION Condition REMARKS


Electric system / Cabin
1 Pemeriksaan monitor panel
2 Pemeriksaan Lampu
3 Pemeriksaan semua gauge di monitor
4 Pemeriksaan fungsi Lampu
5 Pemeriksaan Wiper and Washer
6 Pemeriksaan AC
7 Pemeriksaan operator seat & Safety Belt
8 Pemeriksaan Klakson
9 Pemeriksaan Kaca dan Pintu
Engine
1 Periksa Air Radiator
2 Periksa Kebocoran Radiator
3 Periksa Level Oli Mesin
4 Periksa Kebocoran Oli Mesin
5 Periksa Radiator
6 Periksa kondisi Kipas
7 Periksa kebocoran Solar
8 Periksa starting
9 Periksa belt kipas dan dinamo
Hydraulic system
1 Periksa Level Oli Hydraulic
2 Periksa kebocoran oli Hydraulic
3 Periksa Kebocoran Cylinder
4 PeriksaSwing Machinery
5 Periksa level Oli Swing Machinery
Track Group
1 Periksa Track Frame
2 Periksa kekencangan Track
3 Periksa kebersihan Undercarriage
Working Attachment
1 Periksa lock pin boom
2 Periksa lock pin arm
Chasiss
1 Check frame
2 Check chasis for crack
Greasing
1 Greasing semua Pin Attachment
2 Greasing Swing Machinery

Note :

Mengetahui : Inspected By :
Team Operational Operator
( ) ( )
PT. Aneka Sumberbumi Jaya
SITE QUARRY
P2H Wheel Loader XGMA
Tanggal : Waktu : _______________
No.Unit : Shift : _______________
HM :

NO. INSPECTION Condition REMARKS


Electric system / Cabin
1 Pemeriksaan monitor panel
2 Pemeriksaan Lampu
3 Pemeriksaan semua gauge di monitor
4 Pemeriksaan fungsi Lampu
5 Pemeriksaan Wiper and Washer
6 Pemeriksaan AC
7 Pemeriksaan operator seat & Safety Belt
8 Pemeriksaan Klakson
9 Pemeriksaan Kaca dan Pintu
Engine
1 Periksa Air Radiator
2 Periksa Kebocoran Radiator
3 Periksa Level Oli Mesin
4 Periksa Kebocoran Oli Mesin
5 Periksa Radiator
6 Periksa kondisi Kipas
7 Periksa kebocoran Solar
8 Periksa starting
9 Periksa belt kipas dan dinamo
Hydraulic system
1 Periksa Level Oli Hydraulic
2 Periksa kebocoran oli Hydraulic
3 Periksa Kebocoran Cylinder
4 Periksa Cyl Artic
Transmission System
1 Periksa Level Oli Transmission
2 Periksa Fungsi Steering
Whell & Brake System
1 Periksa Kondisi Ban
2 Periksa System Rem
3 Periksa Level Oli Rem
Working Attachment
1 Periksa attachment
2 Periksa Lock Pin Attachment
Chasiss
1 Periksa frame
2 Periksa Body
Greasing
1 Greasing semua Pin Attachment
2 Greasing Pin Artic

Note :

Mengetahui : Inspected By :
Team Operational Operator
( ) ( )
PT. Aneka Sumberbumi Jaya
SITE QUARRY
INSPECTION UNIT WL XGMA
Date : Time : _______________
Unit number : Shift : _______________
HM :

NO. INSPECTION Condition REMARKS


Electric system / Cabin
1 Check Function monitor panel
2 Check all panel lamp and function
3 Check all gauge and function
4 Check Function Work Lamp
5 Check Function Wiper and Washer
6 Check AC function
7 Check operator seat & Safety Belt
8 Check Horn
9 Check Glasses And Door Function
Engine
1 Check coolant level
2 Check coolant for leak
3 Check engine oil level
4 Check oil leak on engine
5 Check Core Radiator
6 Check kondisi fan
7 Check fuel leaking
8 Check starting system function
9 Check fan belt & Alternator
Hydraulic system
1 Check Level Oil Hydraulic
2 Check Leaking Oil Hydraulic
3 Check Attachment Function For All Cylinder
4 Check Articulated Function
Transmission System
1 Check Oil Level Transmission
2 Check Sterring Function
Whell & Brake System
1 Check All Tyre Condition
2 Check Brake System
3 Check Level Oil Brake
Working Attachment
1 Check Boom Attachment & all Laock Pin
2 Check Arm Attachment & Lock Pin
Chasiss
1 Check frame
2 Check chasis for crack
Greasing
1 Greasing All Pin Attachment
2 Greasing Pin Articulated

Note :

Mengetahui : Inspected By :

Team Operational Operator

( ) ( )
______________
______________

REMARKS
Operator

)
PT. Aneka Sumberbumi Jaya
SITE QUARRY

PS CHECK LIST UNIT WL XGMA 350


UNIT NUMBER : WL 01 E/Model : S/N Engine : Made Maker : XGMA
INTERVAL PS I PS II PS III PS IV
Date :
HM : Remarks
Interval 250
No. Engine System
1 Change Oil Engine
2 Replace Oil Filter Engine
3 Replace Fuel Filter Engine
4 Cleaning Air Cleaner
5 Check Fan Belt
6 Greasing Tension Pulley & Fan
7 Check V-Belt Alternator
8 Check Level Coolant
9 Cleaning Pressure Valve Radiator
10 Check Dust Indicator max 7
11 Check Core Radiator
12 Check Pre Cleaner
13 Check Water Sparator
14 Cleaning Strainer Fuel
15 Check Oil TORQUECONVERTER
Hydraulic System
1 Check Level Oil Hydraulic
2 Cleaning Breather Tank Oil Hyd
3 Check Leaking Oil Hyd
4 Check Leaking Cyl Hyd
5 Check Leaking C/Valve
Electrical & Cabin
1 Check Electrolit Battray
2 Cleaning Breather Cap Battray
3 Check Work Lamp
4 Check Monitor Panel
5 Check AC
6 Check Motor Wipper
7 Check Safety Belt
8 Check Operator Seat
9 Check Lock Door
10 Check Level Water Wipper
11 Check Blade Wipper
12 Cleaning Filter AC
Transsmission
1 Check Oil Transsmission
2 Check Oil Steering
3 Check Level Oil Differential
4 Check Leaking Oil Transmission
5 Check Level Oil F/Drive
6 Check Brake System
Attachment
1 Check Bucket
2 Check Teeth Bucket
3 Check Frame Bucket
4 Check Arm
5 Check Frame Attachment
Cylinder Attachment
1 Check Boom Cylinder LH & RH dan Connectionnya
2 Check Arm Cylinder & Connectionnya
3 Check Bucket Cylinder & Connectionnya
Chassis
1 Check frame
2 Check chasis for crack
Interval 500
1 Check & Tighten Bolt Tyre
2 Lubricating Articulated
3 Replace Breather Element In Hyd Tank
4 Check Oil Level Brake System
Interval 1000
1 Replace Hydraulic Oil Filter Element
2 Change Oil Brake & Steering System
3 Replace Fan Belt
Interval 2000
1 Change Oil F/Drive
2 Change Oil Damper
3 Change Oil Differential
Interval 4000
1 Replace Accumulator
2 Change Oil Hydraulic
PT. ANEKA SUMBERBUMI JAYA
LIMESTONE QUARRY PROJECT
BRANTI, SOUTH LAMPUNG

P2H CRUSHER
Date :
Time : __________________
Shift : __________________

NO. INSPECTION Condition REMARKS


FIDER
1 CHECK V-BELT
2 CHECK OIL GEARBOX
3 CHECK PLATE SAMPING FIDER
JOE CRUSHER
1 CHECK BAUT"
2 CHECK BLADE JOE CRUSHER
3 CHECK PLATE SAMPING BLADE JOE CRUSHER
4 CHECK GREASE BEARING
5 CHECK V-BELT JOE CRUSHER
6 CHECK CHASISS JOE CRUSHER
VIBRATING
1 CHECK V-BELT
2 CHECK OIL GREASE BEARING
3 CHECK KERUSAKAN SCREEN
4 CHECK BAUT" SCREEN
5 CHECK KERUSAKAN PLATE SCREEN
ROTARY CURRY/GENTONG CUCI BATU
1 CHECK OIL GEARBOX
2 CHECK RODA BAN
3 CHECK KAUSAN PLATE
JOE CRUSHER NO.1
1 CHECK BAUT"
2 CHECK BLADE JOE CRUSHER
3 CHECK PLATE SAMPING BLADE JOE CRUSHER
4 CHECK GREASE BEARING
5 CHECK V-BELT JOE CRUSHER
6 CHECK PLATE TALANG BAWAH
JOE CRUSHER NO.2
1 CHECK BAUT"
2 CHECK BLADE JOE CRUSHER
3 CHECK PLATE SAMPING BLADE JOE CRUSHER
4 CHECK GREASE BEARING
5 CHECK V-BELT JOE CRUSHER
6 CHECK PLATE TALANG BAWAH
CONVEYOR NO.1
1 CHECK BEARING ATAS & BAWAH (PELUMASAN)
2 CHECK JAHITAN / TAMBALAN CONVEYOR
3 CHECK ROLLER CONVEYOR
4 CHECK OIL GEARBOX
5 CHECK RANTAI ELECTRO MOTOR
6 CHECK PENGAMAN SAMPING CONVEYOR
CONVEYOR NO.2
1 CHECK BEARING ATAS & BAWAH (PELUMASAN)
2 CHECK JAHITAN / TAMBALAN CONVEYOR
3 CHECK ROLLER CONVEYOR
4 CHECK OIL GEARBOX
5 CHECK RANTAI ELECTRO MOTOR
6 CHECK PENGAMAN SAMPING CONVEYOR
CONVEYOR NO.3
1 CHECK BEARING ATAS & BAWAH (PELUMASAN)
2 CHECK JAHITAN / TAMBALAN CONVEYOR
3 CHECK ROLLER CONVEYOR
4 CHECK OIL GEARBOX
5 CHECK RANTAI ELECTRO MOTOR
6 CHECK PENGAMAN SAMPING CONVEYOR
CONVEYOR NO.4
1 CHECK BEARING ATAS & BAWAH (PELUMASAN)
2 CHECK JAHITAN / TAMBALAN CONVEYOR
3 CHECK ROLLER CONVEYOR
4 CHECK OIL GEARBOX
5 CHECK RANTAI ELECTRO MOTOR
6 CHECK PENGAMAN SAMPING CONVEYOR
CONVEYOR NO.5
1 CHECK BEARING ATAS & BAWAH (PELUMASAN)
2 CHECK JAHITAN / TAMBALAN CONVEYOR
3 CHECK ROLLER CONVEYOR
4 CHECK OIL GEARBOX
5 CHECK RANTAI ELECTRO MOTOR
6 CHECK PENGAMAN SAMPING CONVEYOR
CONVEYOR NO.6
1 CHECK BEARING ATAS,BAWAH & OIL MAIN ( GREASE)
2 CHECK JAHITAN / TAMBALAN CONVEYOR
3 CHECK ROLLER CONVEYOR
4 CHECK OIL GEARBOX
5 CHECK RANTAI ELECTRO MOTOR
6 CHECK PENGAMAN SAMPING CONVEYOR
CONVEYOR NO.7
1 CHECK BEARING ATAS,BAWAH & OIL MAIN ( GREASE)
2 CHECK JAHITAN / TAMBALAN CONVEYOR
3 CHECK ROLLER CONVEYOR
4 CHECK OIL GEARBOX
5 CHECK RANTAI ELECTRO MOTOR
6 CHECK PENGAMAN SAMPING CONVEYOR

Note :

Mengetahui : Inspected By :

SUPERVISOR OPERATOR
( ) ( )
PT. ANEKA SUMBERBUMI JAYA
LIMESTONE QUARRY PROJECT
BRANTI, SOUTH LAMPUNG

CHECKLIST MESIN PRODUKSI HARIAN

UNIT : MESIN XZM


BULANAN MARET
PERIODE MINGGUAN 1
HARIAN 1 2 3 4 5 6 7
ITEM CHECK
VIBRATING FEEDER MECHANISM PENGECHECKAN
CHECK HUMMER
HUMMER MILL GREASE BEARING
CHECK V-BELT
PELUMASAN GEARBOX
GREASE BEARING AS ROLLER
ELEVATOR BUCKET
CHECK BAUT BUCKET
CHECK V-BELT
CHECK MAGNET
CONVEYOR CHECK BELT
CHECK BEARING DRUM ROLL
PELUMASAN
GREASE
GRINDING MILL CRUSHER CHECK OIL GEARBOX REDUCER
PELUMASAN CLASIFIRE
GANTI OIL GEARBOX REDUCER
CHECK SOLENOID
SOLENOID VALVE
CHECK VALVE
CHECK KAIN DC
FILTER DUST COLLECTOR (DC) PEMBERSIHAN
PENGGANTIAN
PELUMASAN
SCREW PENDEK GREASE BEARING SCREW
CHECK OIL REDUCER
PELUMASAN
ROTARY 1 & 2 GREASE
CHECK OIL REDUCER
PEMBERSIHAN FILTER
GREASE
COMPRESSOR BLOWER KECIL
PELUMASAN
PENGECHECKAN OIL
PEMBERSIHAN FILTER
COMPRESSOR BESAR PELUMASAN
PENGGANTIAN OIL
BLOWER PENGECHECKAN GREASE
SHIFT I
PARAF SHIFT II
NAMA

Note :

Mengetahui : Inspected By :
FACTORY MANAGER SUPERVISOR

( )

( )
( )
PT. Aneka Sumberbumi Jaya
SITE QUARRY

PS CHECK LIST UNIT CRD LGCY 12/10


UNIT NUMBER : CRD 01 E/Model : ZS1125GM S/N Engine : KG910B:2108 Made Maker : KAISHAN
INTERVAL PS I PS II PS III PS IV
Date :
HM : Rema
Interval 250
No. Engine System
1 Change Oil Engine
2 Replace Oil Filter Engine
3 Replace Fuel Filter Engine
4 Cleaning Air Cleaner
5 Check Fan Belt
6 Greasing Tension Pulley & Fan
7 Check V-Belt Alternator
8 Check Level Coolant
9 Cleaning Pressure Valve Radiator
10 Check Dust Indicator max 7
11 Check Core Radiator
12 Check Pre Cleaner
13 Check Water Sparator
14 Check Oil Damper
Electrical
1 Check Electrolit Battray
2 Cleaning Breather Cap Battray
3 Check Lamp Panel
4 Check Monitor Panel
5 Check Alternator
6 Check Starting motor
7 Check Switch Contact
8 Check Starting Switch
AIR SYSTEM
1 Check Oil Air Separator
2 Check Coupling
3 Check Air Cleaner
4 Check Oil Filter Oil Separator
5 Check Hose input & Output
6 Check Air Tank
7 Check Valve Drain Water
Interval 500
1 Replace Oil Fiter Separator
2 Change Oil Separator
3 Replace Breather
Interval 1000
1 Change Oil & Air Separator Core
2 Replace Belt Of Engine
3 Replace Air Cleaner Engine & Compressor
/10
Made Maker : KAISHAN

Remarks
PT. Aneka Sumberbumi Jaya
SITE QUARRY
P2H Compressor
Date : Time : __________________
Unit number : Shift : __________________
HM :

NO. INSPECTION Condition REMARKS


Electric system
1 Check Function monitor panel
2 Check all panel lamp and function
3 Check all gauge and function
4 Check Level Electrolit Battray
5 Check Starting Function
6 Check Belt Alternator
7 Check Wirring Conection
8 Check Plug Battray

Engine
1 Check coolant level
2 Check coolant for leak
3 Check engine oil level
4 Check oil leak on engine
5 Check Core Radiator
6 Check kondisi fan
7 Check fuel leaking
8 Check Air Cleaner Condition
Air System
1 Check Hose In & Out Condition
2 Check Coupling
3 Check Air Tank
4 Check Level Oil Separator

Note :

Mengetahui : Inspected By :

Team Operational Operator

( ) ( )
PT. Aneka Sumberbumi Jaya
SITE QUARRY
P2H Motor Pump
Date : Time : _______________
Unit number : Shift : _______________
HM :

NO. INSPECTION Condition REMARKS


Electric system
1 Check Function panel
2 Check all panel lamp and function
3 Check Wirring Power
4 Check Level Electrolit Battray
5 Check Starting Function
6 Check Wirring Conection
Motor
1 Check Shaft Motor
2 Check Lubrication
3 Check oil level
4 Check Housing Motor
5 Check Mounting Motor
6 Check Piping IN & OUT
7 Check Impeller Function

Note :

Mengetahui : Inspected By :

Team Operational Operator

( ) ( )

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