CERTUS™

PE BALL VALVES
FOR GAS AND WATER

Body and spigots manufactured from high The spigots are butt welded to the body.
performance PE100. This material can be Visual beads reassuring joint quality for each weld.
welded to all PE100 and PE80 pipes.

Modular design of topcap allowing for customer

The valves are equipped with a weather seal
specific versions and a variety of accessories.
avoiding ingress of ground water and dirt
into the operating mechanism.
A The spigot ends are machined
B on the inside as well as on the
outside, guaranteeing a uniform
wall thickness, allowing for optimal
welding of electrofusion couplers
C
and the smooth inner surface
D
prevents deposits and will minimise
flow resistance.

All spigot ends can be delivered with

double spigot length allowing for a
second electrofusion weld if the first
one fails.

All Certus Series 85/30 valves are designed

with a clearway bore (sizes d20, 32, 63, 90,
110 and 160mm only) ensuring no additional
pressure drop and greater flow through the The floating ball principle and special shaped
valve for the same pressure. The clearway bore ball seats are designed to ensure sealing at all
allows for pigging of pipes. times and be less affected by dirt or debris.

A B C D
If the valve is over torqued, the Triple O-ring construction around The intentionally over-designed stem The seat retainer design ensures the
topcap is designed to fail before the the stem guaranteeing sealing safety is extremely strong and of the anti ball seat is kept in place at all times.
valve seals, thus preventing a leak at all times, even during ground blow-out type. This optimal design prevents the ball
to atmosphere. The safety topcap movement. seat from being dislodged, which
can be replaced easily under live guarantees a good functionality
conditions. throughout the years.

Note: Every effort has been made to ensure the information in this brochure is correct at the date of issue. Fusion operates a policy of continuous product improvement and range extension and,
6 | GLOBAL PE PRODUCT OVERVIEW therefore, reserves the right to modify product specifications in line with market requirements. All dimensions in this catalogue are nominal. For more information visit our website www.fusiongroup.com
The Certus Series 85/30 is an The Certus PE100 ball valves are manufactured These robust PE ball valves have been
at AVK Syntec, a modern purpose built and well extensively and independently type tested
extensive range of PE ball equipped manufacturing facility complying with against worldwide leading standards such as
valves up to d180 used for the international standard ISO/TS 29001:2010 GIS/V7: Part 2, EN 1555-4. Full documented
isolation of water and gas quality management system, uses state of the records of type testing are maintained by AVK
art machinery and methods to produce high and are available on request.
service to both domestic quality products.
and commercial premises.
Every valve is individually tested and given
a unique serial number which can be traced
as far back as the raw polyethylene material.
All of the manufacturing processes are managed
to the exacting standards of the ISO 9001
certification and ISO/TS 29001:2010.

CERTUS™ CERTUS™ CERTUS™

PE BALL VALVES INSTALLATION KIT 50MM SQUARE DRIVE
SERIES 85/30 SERIES 85 TEE KEY
PE100 Fits the d20, 32, 40 and SERIES 85/00
GIS/V7 Part 2 63 Certus Valves To suit CERTUS™
EN 1555-4 Available with or without PE Ball Valves
d20-180 lid d750-1500

Note: Every effort has been made to ensure the information in this brochure is correct at the date of issue. Fusion operates a policy of continuous product improvement and range extension and,
therefore, reserves the right to modify product specifications in line with market requirements. All dimensions in this catalogue are nominal. For more information visit our website www.fusiongroup.com GLOBAL PE PRODUCT OVERVIEW | 7
MAGNUS™
PE BALL VALVES
FOR GAS AND WATER

The Magnus Series 85/50 MAGNUSTM FULL BORE MAGNUSTM FULL BORE
PE BALL VALVES PE BALL VALVE
is an extensive range of SERIES 85/50-002 WITH LEVER
PE ball valves up to d180 PE100-RC
EN 12201-4
SERIES 85/50-010
PE100-RC
used for isolation of water EN 1555-4 EN 12201-4
d25-180 EN 1555-4
and gas service to both d25-180
domestic and commercial
premises. MAGNUSTM FULL BORE MAGNUSTM FULL BORE
PE BALL VALVE PE BALL VALVE
The range have been extensively and WITH STEM EXTENSION WITH STEM EXTENSION
independently type tested against worldwide SERIES 85/50-004 AND 1 PURGE POINT
PE100-RC SERIES 85/50-006
leading standards such as EN1555-4, EN 12201-4 PE100-RC
ISO4437-4 and EN12201-4 for water EN 1555-4 EN 12201-4
applications. d63-180 EN 1555-4
d63-180
Magnus ball valves have undergone additional
testing over and above that required in the MAGNUSTM FULL BORE
specification. This ensures that the valve PE BALL VALVE
is suitable for distribution systems and WITH STEM EXTENSION
AND 2 PURGE POINTS
environments anywhere in the world. SERIES 85/50-008
The extensive Magnus ball valve range consists PE100-RC
of multiple sizes starting at d25 up to d180. EN 12201-4
Depending on the requested pressure rating EN 1555-4
d63-180
the valves are available with SDR11 or SDR 17
spigot ends. The selected materials are tested
and approved for GAS and WATER applications.

When used in GAS applications the valves are

rated as MOP10 and PN16 for WATER.

Note: Every effort has been made to ensure the information in this brochure is correct at the date of issue. Fusion operates a policy of continuous product improvement and range extension and,
8 | GLOBAL PE PRODUCT OVERVIEW therefore, reserves the right to modify product specifications in line with market requirements. All dimensions in this catalogue are nominal. For more information visit our website www.fusiongroup.com
 Body and spigots manufactured from high
performance PE100-RC. This material is The spigots are butt welded to the body.
A
extremely resistant to slow crack propagation Visual beads reassuring joint quality for
and can be welded to all PE100 and PE80 pipes. each weld in complete pipe line.

The valves are equipped with a weather The stem is of the anti blow-out type and has a
seal avoiding ingress of ground water and double O-ring seal to guarantee safety at all times.
dirt into the operating mechanism.

The spigot ends are machined

B
on the inside as well as on the
outside, guaranteeing a uniform
wall thickness, allowing for optimal
welding of electrofusion couplers
C
and the smooth inner surface
prevents deposits and will minimise
flow resistance.
D

All spigot ends can be delivered with

the double spigot length option
allowing for a second electrofusion
weld if the first one fails.

All Magnus valves are designed with a full bore

ensuring a reduced pressure drop and greater
flow through the valve for the same pressure.
The floating ball principle and special shaped ball
The large bore allows for pigging of pipes.
seat with large sealing surface are designed to ensure
sealing at all times and be less affected by dirt or
debris that might be in the pipeline.

A B C D
Due to the internal and external If the valve is over torqued during The flexible spindle shaft ensures The seat retainer and support ring
drive the valves can be operated by opening or closing, the connector equal compression around the design ensure the ball seat is kept in
all standardised spindles. is designed to fail before the O-rings when loaded by internal place at all times. This optimal design
valve seals, thus preventing a pressure. At the same time the prevents the ball seat from being
leak to atmosphere. The safety groove will adapt to any deformation dislodged, which guarantees a good
connector can be replaced under as a result of upstream pressure functionality throughout the years.
live conditions. on the ball when the valve is in the
closed position.

Note: Every effort has been made to ensure the information in this brochure is correct at the date of issue. Fusion operates a policy of continuous product improvement and range extension and,
therefore, reserves the right to modify product specifications in line with market requirements. All dimensions in this catalogue are nominal. For more information visit our website www.fusiongroup.com GLOBAL PE PRODUCT OVERVIEW | 9