Process Safety Event PSE Reporting Gui-334210
Process Safety Event PSE Reporting Gui-334210
Process Safety Event PSE Reporting Gui-334210
March 2019
2019-0010
The Canadian Association of Petroleum Producers (CAPP) represents companies, large
and small, that explore for, develop and produce natural gas and oil throughout Canada. CAPP’s
member companies produce about 80 per cent of Canada’s natural gas and oil. CAPP's associate
members provide a wide range of services that support the upstream oil and natural gas industry.
Together CAPP's members and associate members are an important part of a national industry with
revenues from oil and natural gas production of about $101 billion a year. CAPP’s mission, on behalf of
the Canadian upstream oil and natural gas industry, is to advocate for and enable economic
competitiveness and safe, environmentally and socially responsible performance.
DISCLAIMER
This publication was prepared for the Canadian Association of Petroleum Producers (CAPP). While it is believed that the information contained
herein is reliable under the conditions and subject to the limitations set out, CAPP does not guarantee its accuracy. The use of this report or any
information contained will be at the user’s sole risk, regardless of any fault or negligence of CAPP or its co-funders.
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Overview
CAPP is actively working on improving Process Safety Management (PSM) performance
in the oil and gas industry. Learning from events using consistent metrics is an important
element of PSM supporting prevention and improvement activities.
This Guide provides a framework for standardized measuring, recording and reporting of
process safety performance metrics for petroleum industry operations managed by
members to CAPP. The purpose of this guide is to provide CAPP members with the
information and instructions needed to classify and report Process Safety Events (PSEs)
using the CAPP Data Hub, and for internal use.
This framework is largely leveraged from ANSI/API RP 754 – 2016 and IOGP Report 456.
This guide covers PSE events occurring in a joint venture or in areas under a Member
Company’s operating control. PSEs occurring in downstream oil and natural gas,
chemicals, subsidiaries or to partnerships are not included.
The CAPP Data Hub provides members access to key components of CAPP's industry-
leading data store, which includes cross-jurisdictional health, safety and other data from
multiple sources including government, regulators and members. The Hub also includes
powerful analysis tools, enabling independent and collaborative reporting and strategic
decision-making.
A.1. Defining Tier 1 & Tier 2 Process Safety Events .................................................... A-2
YES
NO
NO
Event is not recordable as a Tier 1 or 2 Process Safety Event, but the company may
report the incident internally*
*CAPP members are encouraged to track all events internally even when they are not reportable.
• If you are reporting a Tier 1 event (see Figure 4-2), provide yes or no response to the
following questions:
o Was a community evacuation or shelter-in-place required?
o Did the event cause a fire or explosion resulting in $100,000 or more
direct cost? (Choose yes/no)
o Was the pressure relief device (PRD) discharge greater than Tier 1
thresholds?
o Was the material released above Tier 1 Thresholds?
o Was there an Employee or Contractor Fatality or LWC (provide numbers in
the associated boxes)?
o Was there any Third Party Hospitalization or Fatality? (provide numbers in
the associated boxes)?
• If you are reporting a Tier 2 event (See Figure 4.3), provide yes or no response to the
following questions:
o Was a community evacuation or shelter-in-place required?
o Did the event cause a fire or explosion resulting in $2,500 to $99,999
direct cost?
o Were pressure relief device (PRD) discharge greater than Tier 2
thresholds?
o Was the material Released Above Tier 2 Thresholds?
o Was there an injury or illness to an employee or contractor (provide
numbers in the associated boxes)?
• For both Tier 1 and Tier 2 events provide the following information:
o Choose from the drop down list the type of material released (toxic,
flammable and combustible, Acid and Base, or a Release Associated with
Injury or Fatality). Also select the appropriate Material Subcategory from
the dropdown list.
o The type of activity (start-up, normal operations, shutdown or other).
o The Failure Category (Equipment Failure, Human Error, Procedural, or
External). Also select the appropriate Failure Reason from the dropdown
list.
Tier 1 Definition
A Tier 1 Process Safety Event (PSE) is a loss of primary containment (LOPC) with the
greatest consequence. A Tier 1 PSE is an unplanned or uncontrolled release of any
material, including non-toxic and non-flammable materials (e.g. steam, hot
condensate, nitrogen, compressed CO2 or compressed air), from a process that
results in one or more of the consequences listed below:
• An employee, contractor or subcontractor ‘days away from work’ injury and/or
fatality
• A hospital admission and/or fatality of a third-party
• An officially declared community evacuation or community shelter-in-place
• A fire or explosion resulting in greater than or equal to $100,000 of direct cost to
the company
• A pressure relief device (PRD) discharge to atmosphere whether directly or via a
downstream destructive device that results in one or more of the following four
consequences:
o
liquid carryover
o
discharge to a potentially unsafe location
o
an onsite shelter-in-place
o public protective measures (e.g., road closure)
AND a PRD discharge quantity greater than the threshold quantities in
Appendix B and Appendix C in any one-hour period
• A release of material greater than the threshold quantities described in
Appendix B and Appendix C in any one-hour period
Tier 2 Definition
A Tier 2 Process Safety Event (PSE) is an LOPC with lesser consequence. A
Tier 2 PSE is an unplanned or uncontrolled release of any material, including
non-toxic and non-flammable materials (e.g. steam, hot condensate,
nitrogen, compressed CO2 or compressed air), from a process that results in
one or more of the consequences listed below and is not reported in Tier 1:
• An employee, contractor or subcontractor recordable injury
• A fire or explosion resulting in greater than or equal to $2,500 of direct cost to
the company
• A pressure relief device (PRD) discharge to atmosphere whether directly or via a
downstream destructive device that results in one or more of the following four
consequences:
o
liquid carryover
o
discharge to a potentially unsafe location
o
an onsite shelter-in-place
o public protective measures (e.g., road closure)
AND a PRD discharge quantity greater than the threshold quantities in
Appendix B and Appendix C in any one-hour period
• A release of material greater than the threshold quantities described in
Appendix B and Appendix C in any one-hour period