TRUMPF 2D Laser Cutting Machines Brochure en
TRUMPF 2D Laser Cutting Machines Brochure en
TRUMPF 2D Laser Cutting Machines Brochure en
Cost-effective
cutting through
thick and thin
2 Application TruLaser
Laser cutting is not only about cutting times. The entire process is important. Intelligent functions, for instance, help to design
single processing steps in a smarter way. A large service network supports you if necessary. With TRUMPF, you receive s uitable
solutions: perfectly balanced, highly productive and passionately crafted.
TruLaser Contents 3
CO2 or solid-state? Design your processes efficiently and use the full
4 – 7 potential of your machine.
Technical data
28 – 31
Automation and
TruLaser Center 7030
32 – 37
CO2 lasers:
Consistently perfect edges
CO2 lasers are an established type of industrial laser, featuring high durability and
robustness. The cut edges they produce are of such high quality that reworking
is usually unnecessary. The reason for this is that TruFlow lasers operate at a wave-
length of 10.6 µm, ensuring edges with no burrs and extremely low roughness
depths which are therefore immediately ready for further processing.
Areas of application
CO2 lasers are particularly effective for any applications that require especially smooth
and high-quality cut edges. They are the right choice for cutting edges that will
be visible and where smooth edges matter for the further processing of your part.
TruLaser Processes 5
pe of laser
The TRUMPF
advantage
Lasers are complex high-tech
products. In order to ensure that
your beam source works in perfect
harmony with your optics, machine
and software, we develop and
Solid-state lasers: produce all components ourselves.
This ensures that you can always
Highly productive all-rounders rely on an exceptional complete
package and all-round expert
Solid-state lasers are fast, especially when used on thin sheet. This is made advice.
possible by the wavelength of the light it emits – the material absorbs this
wavelength to a greater extent than the wavelength of a CO2 laser. The laser
injects more energy into the sheet metal so it can be cut faster.
Areas of application
Unlike CO2 lasers, solid-state lasers are also suitable for cutting copper or brass.
Select the right laser power for your productivity requirements – and you are
perfectly equipped for all cutting applications.
6 Applications TruLaser
15 mm 15 mm
8 mm 8 mm
3 mm 3 mm
2.5 mm
Fusion cutting
The result:
CO2 laser: Exceptional part quality with extremely smooth and partly reflective edges – with
BrightLine for thick sheet metal, and without BrightLine for thin sheet metal. Virtually
no burr formation.
Solid-state laser: Excellent part quality with thin sheet metal, assisted by BrightLine fiber with thicker
sheet metal to ensure a consistent sectional view.
TruLaser Applications 7
Structural steel
25 mm 25 mm
12 mm 12 mm
3 mm 3 mm
6 mm 6 mm
3 mm 3 mm
The result:
CO2 laser: When carrying out flame cutting (with oxygen), both laser beam sources achieve the
same level of quality. When carrying out fusion cutting (with nitrogen), the CO2 laser
outperforms the solid-state laser.
Solid-state laser: A slight burr forms when carrying out fusion cutting.
Please note: In these part images, the underside is shown facing upwards. This provides you with a better view of the slight burr formations.
8 Products – Intelligent functions TruLaser
What good is having the quickest machine if your parts keep tipping over? With 2D laser cutting
machines, downtimes can quickly take up half of your working time. These downtimes are spent
setting up your machine, sorting or rectifying faults. This is why it makes sense to shorten your
entire process and permanently ensure that power is converted into output – with intelligent
functions from TRUMPF.
Can I also cut thick structural steel? Changing cutting heads takes up too much time!
Yes – with CoolLine, even tight contours are Simply get rid of the process entirely: with the one-cutting-head
possible. This function keeps your workpiece strategy you can machine any sheet thicknesses with a single
consistently cool during cutting. This enables cutting head.
you to cut even delicate parts and to nest
w orkpieces even more tightly.
To find out which intelligent functions are available with which machine series, have a look at page 30.
10 Products TruLaser
Your business,
your choice
TruLaser Products 11
Choose the right laser machine, and use it to its full potential: In a solution
that gives you the boost you need to achieve the best possible performance.
Because the entire process is what matters, not just the cutting operation.
12 Products – TruLaser Series 1000 TruLaser
TruLaser
Series 1000
01
02
A cut above the rest: You can perform laser cutting at the push of a button
with the new TruLaser Series 1000. It provides many technological functions
and is already worthwhile, even at low utilization levels thanks to the low
investment and operating costs combined with maximum throughput and
TRUMPF’s high quality standard.
04
Easy to operate
and network
due to the touch display
and Central Link
03
01
You will set speed records with the Highspeed Eco cutting process: Depending on the sheet thickness, the feed rate increases by
up to 70%. In addition, you achieve cutting gas savings of around 60%. Drop&Cut helps you make optimal use of remainder
sheets. This saves material and time. A camera projects the image of the machine interior onto your user interface, and you can
arrange part geometries on the remainder sheet as needed.
Reduced cutting gas consumption despite increased productivity: with the Highspeed Eco cutting process, you increase the feed rate by up to 70% while maintaining
cutting quality.
02 03
With CoolLine your workpiece remains cool – that opens up With flexible adjustment of the laser beam and special cut-
possibilities for geometries, facilitates closer placement of ting data, BrightLine fiber converts your solid-state laser into
components, and also ensures reliable cutting of thick mild an universal tool. The function enables high-quality cutting
steel. The collision protection protects your cutting head like results in any sheet thickness. At the same time, you have
an airbag, giving you the ability to manufacture particularly access to all advantages of thin sheet processing with the
reliably and productively thanks to minimal non-productive solid-state laser, primarily the high speeds.
time.
04
The menu navigation on the large touch display works intuitively. Due to the reliable, integrated cutting parameters from
TRUMPF, the machine is very easy to operate. With Central Link and automation options, you can create a digital and physical
network.
Generously
dimensioned and
easy to operate – Everything at a
the touch display glance with the
of the TruLaser mobile display of
Series 1000. the control panel.
TruLaser
Series 2000
01
Compact and
flexible set-up
thanks to low space r equirements
02
Productive cutting
with reduced nonproductive time
03
Intuitive operation
with touch control
TruLaser TruLaser Series 2000 – Products 17
The compact TruLaser Series 2000 laser cutting machines combine minimum
space requirements and ease of operation with high performance.
05
Productive and
high-quality
04 thanks to intelligent functions
01 03
If you are looking for a high-power product in a compact Thanks to the intuitive design of the control panel, you
format, with its flexible layout and compact design, this have easy access to all of the functions of your machine:
laser cutting machine is tailor-made for you: simply select The 19” touch display offers ideal working conditions
the setup variant that suits your requirements. for the operator. It also provides an excellent overview
of the entire working area and all processes – with
complete safety.
The compact
esign of the
d
TruLaser 2030
fiber machine
saves space. Its
layout makes The touch display
it extremely flexi- makes work
ble and easily pleasant for the
adaptable. operator.
02
Productive cutting
with reduced nonproductive time
The TruLaser Series 2000 combines the advantages of a compact machine with the power of higher machine classes: With the
TruDisk disk laser, you can cut highly productively and reliably in the long term. It is also possible to cut nonferrous metals due
to its insensitivity to back reflections. Depending on the power you need, choose the TruDisk Laser 2001, 3001 or 4001, with
2, 3 or 4 kW respectively.
Well protected, even in the event of collisions, due to tilted parts, as a result Replacing cutting nozzles by hand is a thing of the past: with the a utomatic
of collision protection. nozzle changer, your machine can perform this task in a fraction of the time.
TruLaser TruLaser Series 2000 – Products 19
04
You can even create high-quality cutting edges in thick sheet “With our robust TruDisk laser, we
with the BrightLine fiber function. The optimized kerf makes can even cut reflecting materials such
part removal easier and saves time. as copper reliably.“
05
TRUMPF laser cutting machines boast many other intelligent functions that make your work easier and enable you to produce
at faster speeds and in premium quality. The TruLaser 2030 fiber, for example, has the PierceLine function. This ensures that
your laser pierces quickly, there are hardly any sparks and the material does not warp.
Save time when producing each pierced hole with the PierceLine function. An additional benefit: premium quality at the piercing spot.
20 Products – TruLaser Series 3000 TruLaser
TruLaser
Series 3000
01
Limitless flexibility
in terms of format, power and options
02
High-quality results
in all sheet thicknesses
TruLaser TruLaser Series 3000 – Products 21
The machines of the TruLaser Series 3000 are true all-rounders in laser cutting,
and are extremely flexible and reliable.
04
Versatile
automation
for an uninterrupted
03 process chain
Go full throttle
while saving cutting gas
22 Products – TruLaser Series 3000 TruLaser
01 03
You can completely customize the layout of your machine Using the Highspeed method, you can carry out nitrogen
to suit your needs: You can choose between large format cutting with the solid-state laser in record time: This method
(3 × 1.5 m), max-format (4 × 2 m) or even oversize format enables you to nearly double your feed rate and sheet
(6 × 2.5 m). A transverse setup is also possible. You can throughput when processing medium and thick structural
likewise choose the laser power: 4, 6, 8, 10 or 12 kW. With steel and stainless steel sheets. The new nozzle design
the RotoLas option, you can even process pipes directly on reduces your cutting gas consumption by up to 40% and
your 2D laser machine. When equipped with the multisheet even prevents burr formation on contours with sharp edges.
processing function, your 2D laser machine can automati And if that’s not enough, with Highspeed Eco you reduce
cally cut multiple sheets one after the other on a single pallet. cutting gas consumption by up to 70%.
Go full throttle
and save gas:
With H ighspeed,
your cutting gas
requirements are
RotoLas enables reduced by up to
you to add pipes 40%, while your
and profiles to sheet throughput
the range of parts is increased by
you can produce. up to 100%.
02
High-quality results
in all sheet thicknesses
04
Versatile automation
for an uninterrupted process chain
With the right automation solution, you can optimize your process chain for specific requirements: Select the required
components from a large modular system. From simple loading through to fully automated loading and unloading including
part separation and storage connection, everything is now possible with the TruLaser Series 3000.
A strong team: LiftMaster Compact automatically loads and unloads your machine. With the PartMaster, you can manually remove finished parts and
grid residue from the transport belt with ease while production is in progress. More information on the topic of automation is available on pages 32 and 33.
24 Products – TruLaser Series 5000 TruLaser
TruLaser
Series 5000
01
Maximum dynamics
even with complex contours
03
02
Extremely fast
with Highspeed Eco
Producing with
process reliability
even in fully automated operation
TruLaser TruLaser Series 5000 – Products 25
The high-power products in the TruLaser Series 5000 set new standards for
productivity and cost-effectiveness.
05
04
01 02
The productive machines in the TruLaser Series 5000 can Ensuring that the nozzle and lens are in the best possible
effortlessly handle both thin and thick sheets. With the condition is an important prerequisite for achieving reliable
TruDisk 12001 and highly dynamic drives, they enable highly processes and high part quality. Smart Nozzle Automation
productive and reliable manufacturing across the entire combines intelligent functions that ensure just that – even
range of sheet thicknesses. The machines in this range are in fully automatic operation. With the CoolLine function,
designed for maximum capacity and are able to convert you can perform delicate cutting operations, even in thick
these high feed rates into sheet throughput. structural steel. This function cools the workpiece during
cutting and enables new geometries, more efficient sheet
configuration, and reliable processing of thick structural steel.
With the 12 kW
TruDisk 12001 laser, Smart Nozzle
you can process Automation
a wide range of ensures that
materials in the best the n ozzle and
possible quality lens are kept in
with even higher the best possible
productivity. condition.
The LiftMaster Compact loads and unloads the TruLaser 5030 fiber particularly quickly.
You can find out more about automation on pages 32 and 33.
TruLaser TruLaser Series 5000 – Products 27
Condition Guide
“How is your machine doing? You can find out at a glance: the light in
the Condition Guide shows the status of important elements that could
affect the cutting ability of the machine.”
03
Extremely fast
with Highspeed Eco
05
The Highspeed Eco cutting process enables you to get even
better performance from your laser machine. When carrying Semi-autonomous laser cutting
out nitrogen cutting, this method enables you to nearly with Active Speed Control
double your feed rate and sheet throughput when processing
medium and thick structural steel and stainless steel sheets, Another milestone on the way to the autonomous machine:
without any reduction in quality: Highspeed Eco even prevents Active Speed Control. The system sees through the nozzle
burr formation on contours with sharp edges. Due to the into the kerf, monitors the cutting process, and regulates the
patented nozzle design, you save up to 70% of cutting gas. feed rate on its own. Even in the event of thickness varia-
tions in a sheet, or if the sheet has been affected by quality
fluctuations such as rust or coating remnants, the system
ensures the right feed rate for flame and fusion cutting.
Cutting disruptions are prevented which reduces the amount
of reject parts significantly.
Highspeed Eco: Up
to 100% higher
productivity and up
to 70% lower cutting
gas consumption.
04
Simple parts
removal included: Active Speed Control, the adaptive feed rate regulation, increases process
BrightLine fiber. reliability and relieves operators.
28 Technical data TruLaser
Technical data
We have summarized the technical data for the TruLaser machines for you on these pages.
Technical data
Workpiece
Max. weight (up to 6 kW) kg 900 1600 3000 900 900 1700
Max. speed
Accuracy [1]
Average positioning scatter band P s max mm 0.03 0.03 0.03 0.03 0.03 0.03
Laser data
Aluminum mm 15 20 25 12 16 / 20 [6]
Copper mm 6 8 10 6 8
Brass mm 6 8 10 6 8
Power consumption
Data relates to a single pallet. When loading several pallets, different values apply. [2] The positioning accuracy data relates to the entire working length. The
[1]
positioning accuracy is recorded in a production plant in accordance with VDI/DGQ 3441. [3] With fully adaptive cutting unit. [4] With cutting package for thick
sheets. [5] With fully adaptive cutting unit and cutting package for thick sheets. [6] With BrightLine fiber.
TruLaser Technical data 29
8 10 12.7 16 20 25 25 30 30 / 40 [5]
– – – – 8 10 12 12 / 16 [3] 12 / 16 [3]
– – – – 8 10 10 12.7 12.7
29 31 35 38 13 15 17 22 25
Subject to alteration. Only specifications in our offer and order confirmation are binding.
30 Products – Intelligent functions TruLaser
Intelligent functions
Which intelligent functions are available to you with which machine series?
This table provides you with a simple overview.
Solid-state Solid-state
AdjustLine
BrightLine
BrightLine fiber
Cutting Guide
Condition Guide
CoolLine
DetectLine
Drop&Cut
EdgeLine Bevel
One-cutting-head strategy
Highspeed
Highspeed Eco
Collision protection
LensLine
PierceLine
Automation
is worth it
Automated, your TruLaser cutting machine works even
more productively. Select from a large assembly kit
of modular automation components. This provides you
with a solution tailored precisely to your needs, ranging
from semiautomatic loading through to a fully automated
machine with a storage connection.
Combinable machines
Regardless of the extent to which you wish to automate your processes: you can find the right solution for
your production processes on our website and in the automation catalog: www.trumpf.info/zqi2wh
TruLaser
Center 7030
The first full-service laser machine. Takes care of
everything – from drawings to sorted parts.
All laser cutting processes come together in the TruLaser Reliable automation
Center which greatly reduces your throughput time and part The machine ensures reliable parts handling thanks to inte-
costs. Reworking is no longer needed and you have excellent grated automation. Tipping and tilting of workpieces and
quality straightaway, without microjoints, without risk of colli- using microjoints are now things of the past.
sions. One major added benefit is the automatic sorting func-
tion: Idle state due to manual sorting is now a thing of the Production around the clock
past. The machine produces finished parts – so you can in- When connected to a storage system, the fully automatic
crease your number of orders without additional personnel. machine supplies itself with material and stores finished parts,
which maximizes utilization. Around the clock, the machine
Get a dynamic start relieves you of tiresome and monotonous work steps and thus
With the TruLaser Center 7030, the cutting head and sheet relieves the strain on employees.
metal move. Thanks to an additional axis at the cutting head
and overlapping axis motion, it is extremely powerful and cuts
very dynamically with up to 12 kW of perfectly utilized laser
power.
TruLaser TruLaser Center 7030 – Products 35
Fast
Reliable
Independent
Short film:
Simply explained
www.trumpf.info/
gabuym
Conventional 2D
laser cutting Cutting Maintenance Unloading / sorting Reworking
The result: the TruLaser Center 7030 takes care of all processes involving laser cutting safely and reliably –
reducing your processing costs considerably.
Depending on the country, the available product range and data may differ from the details listed here. The technology, equipment, price and available accessories
are subject to change. Please contact your local contact person to find out whether this product is available in your country.
36 Products – TruLaser Center 7030 TruLaser
07
02
08 01
Unloading parts
Loading raw sheets
Anyone who wants to manufacture using laser cutting in an economical way, needs a machine
in which all steps are interlinked. This is where the TruLaser Center 7030 scores with the close
interaction between integrated intelligence and new automation solutions.
03
04
05
09
06
Removing parts and scrap Unloading parts onto stacks Unloading finished parts and scrap
The intelligent SmartGate (04) removes The SmartLift uses its pins to push the skeletons
slugs, scrap, and small parts reliably. parts out of the scrap skeleton. The The parts (08) are removed from the
The sorting flap separates finished cut finely structured suction plates of the machine, sorted, and stacked parallel to
parts from scrap. Finished parts are SortMaster Speed (07) remove the cut production. The clamping unit unloads
sorted into eight containers (05). Scrap parts, and sort and stack them on the the scrap skeleton onto the sheet skele-
and slugs fall into a slag cart (06). parts deposit. The suction plates and ton cart (09). A forklift truck can empty
pins prevent any tilting of the parts. this unrushed while the machine is
operating.
38 Smart Factory TruLaser
TruConnect.
Your Smart Factory
80%
Indirect processes make
up 80% of your production
time – this represents the
greatest potential for savings.
Lines marked with Dot Matrix Code simplify You can monitor and control your machine in the
your processes. machine environment with the MobileControl app.
TruServices.
Your Partner in Performance
For a successful future, choose services that will help you progress in the long term: Whether you
want to create the best conditions for successful manufacturing, make the most of your TRUMPF
laser systems, or have the flexibility to adapt them to changing requirements – together we will
find opportunities to maximize your value creation long-term. We will provide you with all-round
support as a reliable partner with solutions and service packages for your needs – enabling you
to manufacture economically and at a constantly high level.
If you are well trained, you can fully utilize the potential of your lasers, laser systems,
machines and software, and secure key competitive advantages. In the laser cutting
technology course, for example, you learn how to obtain the best possible cutting
quality and determine piercing parameters for special materials.
Obtain the best cutting and welding results with original protective glass from
TRUMPF. The special coating and especially pure raw materials allow for a lower
degree of reflection, and prevent thermal changes to the glass. So you can provide
optimal protection for the beam path of your machine.
Where system maintenance and servicing are concerned, you will benefit from
expert support of the highest quality. Ensure constant maximum machine availability,
consistently high production quality, and low operating costs with service agree-
ments from TRUMPF.
TruLaser Services 41
Design and
Process optimization Monitoring & analysis
programming software
You can learn more about our complete and comprehensive package of useful services here:
www.trumpf.com/s/services
42 Advantages for you TruLaser
TruServices
With comprehensive services and a global service network,
we are always there for you.
Software
You optimize your production processes with software
solutions from TRUMPF. The TruTops Boost programming
system is perfectly adapted to your TruLaser machine.
Automation
There is a large range of modular automation
components available for your TruLaser machine.
Process expertise
Every machine includes up-to-date technology data for
laser cutting checked by TRUMPF – this enables you to get
started easily.
Optical system
We develop lasers, fiber optic laser cables, and cutting heads
for each specific set of requirements and for every series.
The benefit to you: you can make the best possible use of
the power of your tool.
Machine
All TruLaser machines are developed and produced at
TRUMPF – they provide you with a robust solution for your
day-to-day industrial operations.
TruLaser Your partner 43
that drives us
channel:
www.youtube.com/
TRUMPFtube
Industry 4.0
The TruConnect range of solutions connects man and machine through information.
It covers all steps of the production process – from offer to shipping your parts.
TRUMPF is certified to ISO 9001
(Find out more: www.trumpf.com/s/quality)