Emd 567d 645 Parts Book Abby
Emd 567d 645 Parts Book Abby
Emd 567d 645 Parts Book Abby
D IE S E L E N G IN E S
M O D E L S 567D and 645
S E E P. L . 100 F O R E N G I N E
M ODEL DESIGNATIONS
Electro-Motive Division
La G r a n g e , I l l i n o i s , U. S. A.
M A R K OF E X C E L L E N C E
4th E D I T I O N
JANUARY, 1974
R E P LA C E M E N T
PARTS
CATALOG
NO. 3 0 0
JANUARY, 1974
PARTS DEPARTMENT
Electro-Motive Division
M A R K OF EXCELLENCE
La Gra n g e , Illinois, U.S.A. 6 0 5 2 5
from the library of Barrington Diesel Club
E L E C T R O - M O T I V E D I V I S I O N ' G E N E R A L M O T O R S C ' O R P O R A T I O N
FOREWORD
This Replacement Parts Catalog covers parts ordering inform ation for General Motors series 567D
and 645 diesel engines.
The m ethod o f listing items in this catalog is term ed, “indented system” . Indented items are
components o f the assembly or subassembly under which they are directly listed. This does not indicate
that these items make up the full complement o f parts o f the assembled unit. Items not recommended
for replacement are not listed.
The m ethod o f listing parts is by single-word part name wherever possible, followed by a detailed
identity as to description or application. For example, “Engine water discharge elbow” is listed as
“ ELBOW .. Engine water discharge” .
Additional inform ation, in note form and sub-headings is given within the parts list text to explain
usage, application and items such as newly developed replacement parts and available oversize and
undersize parts.
The num ber o f com ponents used in the assembly or subassembly is indicated in the column desig
nated, “No. Req.” (num ber required). A dash (-) in the column indicates the indented item is not a com
ponent of that assembly.
1 - Model Application
01 2 - Sub-assembly Application
Items not covered by a part num ber in a parts list may be ordered by specifying on your purchase
order: the parts list num ber, reference number and complete description of the part required.
Throughout the catalog, cross-reference between the parts listing and illustration is shown by use
o f reference numbers. Reference numbers not shown in an illustration are identified by an asterisk (*)
symbol preceding the reference num ber in the listing. The plus (+) symbol preceding the reference
number indicates the listing is a repetition o f that part from its prime location. The <j>symbol preceding
the reference num ber indicates that one or more items o f different types have been used in this applica
tion. Only one o f these items will be applicable. The note (/) symbol preceding the reference number
indicates that additional inform ation is found in note form within the parts list.
Illustrations contained in this catalog are only intended to be used as a general guide for ordering
replacement parts. In instances where it is difficult to illustrate all the detailed parts o f a group of parts
or a sub-assembly, the reference numbers o f the parts are bracketed to indicate their location.
TABLE OF CONTENTS
Model Designation
->n
GP20 16-567D2 SDL39 12-645E3 DDA40X 16-645E3A
SD24 16-567D3, (''tjP3& 16-645E SD45 20-645E3
GP30 16-567D3 x3P3?P2 16-645E SDP45 20-645E3
GP35 16-567D3A SD38 16-645E F45 20-645E3
DD35 16-567D3A SD38M 16-645E FP45 20-645E3
DDA35 16-567D3A SDP38 16-645E SD45 20-645E3
SD35 16-567D3A SD38-2 16-645E SD45-2 20-645E3
SDP35 16-567D3A GP40 16-645E3 SD45T-2 20-645E3
SW1000 8-645E GP40-2 16-645E3 SD45X 20-645E3A
Parts
List Page
Number Subject Number Application
TABLE OF CONTENTS
Parts
List Page
Number Subject Number Application
TABLE OF CONTENTS
Parts
List Page
Number Subject Number Application
JANUARY, 1974 3 T. o f C.
from the library of Barrington Diesel Club
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
TABLE OF CONTENTS
Parts
List Page
Number Subject Number Application
D146 Water Pump 1-2 I 16-567D 1,D2 ,D3 ,D3 A,8,12,16-645E, 12,16,
J 20-645E3,16,20-645E3A
D148 Fuel Oil Piping 1-2
T. o f C. 4 JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
TABLE OF CONTENTS
Parts
List Page
Number Subject Number Application
D160 Camshaft Drive Housing and Cover 1-2 16-567D1 ,D2,D3,D3A,8,12,16-645E, 12,16,
20-645E3,16,20-645E3A
JANUARY, 1974 5 T. o f C.
from the library of Barrington Diesel Club
t L fc C 1 K O - M O T I V E d i v i s i o n g e n e r a l m o t o r s c o r p o r a t i o n
TABLE OF CONTENTS
Parts
List Page
Number Subject Number Application
TABLE OF CONTENTS
E xport Rail Engines
Model Designations
JANUARY, 1974 1 T. of C.
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
TABLE OF CONTENTS
Parts
List Page
Number Subject Number Application
T. o f C. 2 JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
TABLE OF CONTENTS
Parts
1 List Page
Number Subject Number Application
JANUARY, 1974 3 T. o f C.
from the library of Barrington Diesel Club
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
TABLE OF CONTENTS
Parts \
List Page
Number Subject Number Application /
/
B165 Governor Assembly - Electro-Hydraulic PG
Barometric Rebalancing 1-16 8,12-645E - G18,GA18,G22 Locomotives
T. o f C. 4 JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
PLATE D 110-1
Ref. Part
No. Number Number Required Description
A _ . . - - - 8-645E engine
- B - - - - - 12-645E and 12-645E3 engines
- - C - - - - 16-645E and 16-645E3 engines
. . . D - - - 16-645E3A engine
. . . . E - - 16-567D1 ,D2JD3 and D3A engines
. . . . . F - 20-645E3 engine
- - - - - - G 20-645E3A engine
Quantities listed are fo r one Engl ne As.iembl)
1 D 110
JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P.L. N o. D110
HEAD AND LINER CRABS, GASKETS, SEALS AND ELBOWS
22 22
16
15
12 12
14 -1 4
19 ! ----- 19
n * n
■13 ■13
PLATE D110-1
Parts List N o. D l l 2
INJECTOR CONTROL LINKAGE
Adjusting Link and Control Lever
\_ J
PLATE A112-1
8 1 9 4 8 8 1 F 8194970F 8360852F
8 1 9 4 8 8 2 F 8289131E
P.L. N o. D 112
INJECTOR CONTROL LINKAGE
I1
10
PLATE B 112-2
A 8-645E engine
- B - - 12-645E and E3 engine
- - C - 16-567D1 ,D2,D3,D3A and 16-645E.E3 and E3A engines
- - - D 20-645E3.E3A engines
P.L. N o. D112
INJECTOR CONTROL LINKAGE
Quantities listed are fo r one engine and are applicable to both 567D and 645 engines unless otherwise specified in
the description column.
1 8451739 1 LEVER
] A S Y ... Manual control - Injector control shaft - Left bank - 16-567D1,8,12,
16-645E, 12,16,20-645E3 and 16,20-645E3A - Formerly 8194651
* 1A 8452059 1 !LEVER A S Y ... Manual control - Injector control shaft - Left bank - 16-567D2,D3,
D3A and 16-567D1 when pressure switch 8297986 is applied. Formerly 8237277
2 954285 1 BEARING .. Ball
3 181377 1 BOLT .. Injector control shaft - 3/8-24 x 1-3/4 hex. head - Formerly 181378
4 6101225 1 WASHER .. Plain - 3/8 - Formerly 103321 lockwasher
5 8451749 i LEVER
: ASY. .. Manual control - Injector control shaft - Right bank - Formerly 8194652
6 954285 l BEARING .. Ball
7 181377 l BOLT .. Injector control shaft - 3/8-24 x 1-3/4 hex. head - Formerly 181378
8 6101225 l WASHER .. Plain - 3/8 - Formerly 103321 lockwasher
9 103608 2 :PIN .. Taper - No. 4 x 2 in. long
+ 10 8451755 2 BRACKET ASY. .. Support - O uter end bearing - See Page 2
11 181428 8 BOLT .. Bracket to crankcase - 1/2-20 x 1-1/8 hex. head
12 6101229 8 WASHER .. Plain
/ 13 8451757 1 LINK A S Y ... Control - Left bank - Replaces / 8194653 and 8329598
14 954285 1 BEARING .. Ball
/* 15 103028 1 NUT .. Control link - 1/2-20 hex. - Applied to 8194653 link only
/*16 8196848 1 CLEVIS .. Adjustable - Control rod - Applied to 8194653 link only
17 8451756 1 LINK A S Y ... Control - Right bank - Formerly 8194649
18 954285 1 BEARING .. Ball
19 8080078 2 BOLT .. Control lever to link - 5/16-24 x 1-17/32 hex. head
20 8032716 3 NUT .. Lock - Control lever to link - 5/16-24 hex.
21 8215509 1 LEVER .. Governor to control rod - 16-567D1,8,12,16-645E and 12,16,20-645E3
and 16,20-645E3A
*21A 8275674 1 LEVER .. Governor to control rod - 16,567D2,D3 and D3A
22 181377 1 BOLT .. Lever clamping - 3/8-24 x 1-3/4 hex. head - Formerly 181378
23 6101225 1 WASHER .. Plain - 3/8 - Formerly 103321 lockwasher
24 8194650 1 BOLT .. Control link to lever - 5/16-24 x 2 hex. head
25 8054047 2 SPACER .. Control lever
*26 124548 1 KEY .. W oodruff - No. 8 - Applied to control rod lever with keyed shaft
27 8487996 2 SHIM .. Support brkt. - Refer to Pointers Article, July 16, 1973
(Not Illustrated)
/ 16-567D1 Engine were form erly equipped with 20:1 pistons which are no longer available nor can thev be
interm ixed with 16:1 pistons because o f the difference in cylinder firing pressure. When replacement fo r
20 :1 is required apply a com plete engine set o f 16:1 piston assemblies. R ing sets are still available fo r 20:1
pistons and are listed on Page 2 fo r cast iron liner bores and Page 8 fo r chrome plated liner bores.
10 8416848 1 . _
PISTON ASSEMBLY .. Engine 3 17
11 8356591 . 1 . PISTON ASSEMBLY .. Engine 4 17
12 8481498 . . 1 - PISTON ASSEMBLY .. Engine 5 17
13 8467255 - - - 1 - PISTON ASSEMBLY .. Engine 6 17
1 D114
JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
The 16-567D1 engines were form erly equipped with 20:1 pistons which are no longer available and cannot
be interm ixed with current 16:1 pistons, When replacement o f the 20:1 piston is required it is recommend
ed that a com plete engine set o f pistons be ordered. R efer to Page 3 fo r ordering reference to 16:1
piston assemblies and ring sets. The follow ing ring sets are applicable to the 20:1 piston assembly only.
STANDARD DIAMETER
1 8355869 1 RING SET .. Piston
2 8311623 1 RING .. Compression - Chrome faced - Ductile iron - S.S.C. - .190 thick -
No. 1 groove
3 8351048 2 RING .. Compression - Chrome faced - Ductile iron - I.S.C. - .187 thick -
No. 2 and 3 grooves
4 8269839 1 RING .. Compression - Tapered faced - Ferrox filled - I.S.C. - .186 thick -
No. 4 groove
5 8028545 1 RING .. Oil control - Double hook scraper - No. 5 groove
6 8257949 1 RING .. Oil control - Spring loaded - No. 6 groove
OVERSIZE WIDTH RINGS (Standard Ring is 8 311623) Applied To Top Ring Groove Only
19 8311754 1 RING .. Compression - Chrome faced - Ductile iron - Standard diameter -
x 1/64 O.S. width
20 8311755 1 RING .. Compression - Chrome faced - Ductile iron - .030 O.S. diameter
x 1/64 O.S. width
21 8311756 1 RING .. Compression - Chrome faced - Ductile iron - .060 O.S. diameter
x 1/64 O.S. width
22 8311757 1 RING .. Compression - Chrome faced - Ductile iron - Standard diameter
x 1/32 O.S. width
23 8311758 1 RING .. Compression - Chrome faced - Ductile iron - .030 O.S. diameter
x 1/32 O.S. width
24 8311759 1 RING .. Compression - Chrome faced - Ductile iron - .060 O.S. diameter
x 1/32 O.S. width
P.L. N o. D114
PISTON ASSEMBLY, PISTONS, RING SETS AND RINGS
The 16-567D1 engines were form erly equipped with 20:1 pistons which are no longer available and cannot
be interm ixed w ith current 16:1 pistons. R efer to Page 2 fo r ring sets applicable to 20:1 pistons.
STANDARD DIAMETER
1 8416846 1 PISTON ASSEMBLY .. Engine - Includes rings - Replaces 8356592
2 8409499 I PISTON .. Bare - Standard - Replaces 8338200
3 8318770 1 RING SET .. Piston
4 8317533 1 RING .. Comp. -Chrome faced - Ductile iron - S.S.C. - .247 thick - No.1 groove
5 8235299 1 RING .. Comp. - Chrome faced - Cast iron - I.S.C. - .243 thick - No. 2 groove
6 8257707 1 RING .. Comp. - Tapered faced - Ferrox filled - Cast iron - I.S.C. - .243 thick -
No. 3 groove
7 8028545 1 RING .. Oil control - Double hook scraper - No. 4 groove
8 8257949 1 RING .. Oil control - Spring loaded - No. 5 groove
3 D114
JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
STANDARD DIAMETER
OVERSIZE WIDTH RINGS (Standard Ring is 8 3 1 1 6 2 3 )-Applied to Top Ring Groove Only
8,12,16-645E Engines
16-645E3A Engines
STANDARD DIAMETER
1 8486617 1 PISTON ASSEMBLY .. Engine - Includes rings - Replaces 8427226 and 8456533
2 8419089 1 PISTON .. Bare - Standard
3 8467250 1 RING SET .. Piston - Form erly 8427227 - Replaces 8434523
4 8433002 1 RING .. Comp. - Chrome faced - Flash chrome sides - Stainless steel - S.S.C. -
.190 thick - No. 1 groove
5 8418589 2 RING .. Comp. - Chrome faced - Ductile iron - I.S.C. - .186 thick -
No. 2 and 3 grooves
6 8347100 1 RING .. Comp. - Tapered faced - Ferrox filled - Ductile iron - I.S.C. -
.186 thick - No. 4 groove
7 8347103 1 RING .. Oil control - Double hook scraper - No. 5 groove
8 8464953 1 RING .. Oil control - Spring loaded - No. 6 groove - Replaces 8347106
16-567D1 Engines
7 8455530 1 RING .. Comp. - Barrel face - Ductile iron - Std. dia. x 1/64 O.S. width
8 8455531 1 RING .. Comp. - Barrel face - Ductile iron - Std. dia. x 1/32 O.S. width
PISTON ASSEMBLY
9 8455551 1 PISTON ASSEMBLY .. Engine - Includes rings - Replaces 8340464
10 8409499 1 PISTON .. Bare - Standard - Replaces 8338200
11 8455540 1 RING SET .. Piston - Replaces 8318772
12 8455532 1 RING .. Comp. - Barrel face - Ductile iron - S.S.C. - .247 thick ■No. 1 groove
13 8235401 1 RING .. Comp. - Ferrox filled - Cast iron - I.S.C. - .243 thick - No. 2 groove
14 8257707 1 RING .. Comp. - Tapered faced - Ferrox filled - Cast iron - I.S.C. -
.243 thick - No. 3 groove
15 8028545 1 RING .. Oil control - Double hook scraper - No. 4 groove
16 8257949 1 RING .. Oil control - Spring loaded - No. 5 groove
23 8455533 1 RING .. Comp. - Barrel face - Ductile iron - Std. dia. x 1/64 O.S. width
24 8455534 1 RING .. Comp. - Barrel face - Ductile iron - Std. dia. x 1/32 O.S. width
D114 8
JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
STANDARD DIAMETER
1 8455554 1 PISTON ASSEMBLY .. Engine - Includes rings - Replaces 8319473,8320396
and 8340537
2 8340447 1 PISTON .. Bare - Standard - Replaces 8320170
3 8455543 1 RING SET .. Piston - Replaces 8318386
4 8455529 1 RING .. Comp. - Barrel face - Ductile iron - S.S.C. - .190 thick - No. 1 groove
5 8318658 2 RING .. Comp. - Ferrox filled - Cast iron - I.S.C. - .186 thick -
No. 2 and 3 grooves
6 8269839 1 RING .. Comp. - Tapered faced - Ferrox filled - Cast iron - I.S.C. -
.186 thick - No. 4 groove
7 8028545 1 RING .. Oil control - Double hook scraper - No. 5 groove
8 8257949 1 RING .. Oil control - Spring loaded ■No. 6 groove
9 8455530 1 RING .. Comp. - Barrel face - Ductile iron - Std. dia. x 1/64 O.S. width
10 8455531 1 RING .. Comp. - Barrel face - Ductile iron - Std. dia. x 1/32 O.S. width
8,12,16-645E Engines
STANDARD DIAMETER
1 8481488 1 PISTON ASSEMBLY .. Engine - Includes rings - Replaces 8464072 and 8466794
2 8472778 1 PISTON .. Bare - Standard - Replaces 8459705
3 8466793 1 RING SET .. Piston
4 8455536 1 RING .. Comp. - Barrel face - Ductile iron - S.S.C. - .190 thick - No. 1 groove
5 8388418 2 RING .. Comp. - Ferrox filled - Ductile iron - I.S.C. - .186 thick -
No. 2 and 3 groove
6 8347100 1 RING .. Comp. - Tapered faced - Ferrox filled - Ductile iron - I.S.C. -
.186 thick - No. 4 groove
7 8347103 1 RING .. Oil control - Double hook scraper - No. 5 groove
8 8464953 1 RING .. Oil control - Spring loaded - Slotted lower land - No. 6 groove
PLATE B116-1
RETAINER .. Bearing
19 8430093 _
2 RETAINER .. Bearing
20 8430094 . 2 CLIP .. Bolt locking
21 454812 - 2 BOLT .. Retainer to carrier -1 /4-20 x 1/2 hex. head
/ Insert bearing shell 8361565 has been approved fo r 56 7D engines. R efer to Pointer’s article dated February 17,1969
fo r details.
P.L. No. E l 16
CONNECTING ROD, BEARINGS, CARRIER AND PISTON PIN
-A-
I. A k A
VIEW A
SECTION B-B
PLATE B116-1
Parts List N o. D 1 18
CRANKSHAFT AND MAIN BEARING SHELLS
16-567D 1 ,D2,D3,D3A,8,12,16-645E, 12,16,20-645E3 and 16,20-645E3A Engines
PLATE C l 18-1
Ref. Part Number
No. Number Required Description
A . . . 8-645E engine
- B - - 12-645E and 12-645E3 engines
- - C - 16-645E,E3,E3A and 16-567D1,D2,D3,D3A engines
- - - D 20-645E3 and 20-645E3A engines
CRANKSHAFT ASSEMBLY
1 8235793 1 _ . _ CRANKSHAFT ASSEMBLY .. Engine
/ 2 8034709 . 1 . - CRANKSHAFT ASSEMBLY .. Engine
/ 3 8034708 - - 1 - CRANKSHAFT ASSEMBLY .. Engine
/ 4 8360783 . - . 1 CRANKSHAFT ASSEMBLY .. Engine
* 5 426318 4 6 8 10 PLUG .. Pipe - 3/8 M P.T . hex. socket - Formerly 8348619
* 6 8348618 1 1 1 1 PLUG .. Pipe - 1/4 M P.T . square socket - Formerly 143997
* 7 8365851 - - 6 6 PLATE .. Lock
* 8 223784 . - 6 6 BOLT .. 1-14 hex. head
* Q 8028399 - - 3 3 NUT .. Crankshaft connecting stud - 1-1/2-12 hex. jam
*10 8028398 - - 3 3 STUD .. Crankshaft connecting - Tapered
A _ _ _ 8-645E
- B - - 12-645E and 12-645E3 engines
- - C - 16-645E,E3,E3Aand 16-567D1 ,D2,D3,
- - - D 20-645E3 £ 3A engines
*42 8455084 1 - .
KIT . . Main bearing shell - Lower
*43 8452211 - 1 . KIT . . Main bearing shell - Lower
*44 8455684 5 7 SHELL .. Bearing - Front and inter. -
*45 8455680 1 1 . SHELL .. Bearing - Rear - Lower
*46 8455688 1 - . SHELL . . Bearing - Center - Lower
*47 8455692 - 2 - SHELL . . Bearing - Center - Lower
P.L. N o. D 1 18
CRANKSHAFT AND MAIN BEARING SHELLS
8 C y lin d e r
8455850 UPPER
8455667 LOWER
8455862 UPPER
8455666 LOWER
12 C y lin d e r
8455856 UPPER
8455668 LOWER
8455862 UPPER
8455666 LOWER
16 C y lin d er
20 C y lin d er
PLATE C l 18-1
3 D118
JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
PLATE A118-2
A . 12-645E engine
- B - 16-645E.E3 engine
- - C 20-645E3 engine
28279 29435
28424 28181
16-567D1,D2,D3,D3A,8,12,16-645E Engines
PLATE C l 20-1
A - ENGINE CRANKSHAFTS with four (4) 7/8-14 tapped holes - Previous design
- B ENGINE CRANKSHAFTS with eight ( 8) 7/8-14 tapped holes - Current design
12 8028317 4 _ BOLT .. Engine damper mounting - 7/8-14 x 2-1/2 hex. head drilled
13 8438865 - 8 BOLT .. Engine damper m ounting - 7/8-14 x 2-1/2 hex. head
14 8174659 4 8 WASHER .. Spring steel - 15/16 I.D. x 1-5/8 O.D. x 1/8 in. thick
*15 8028241 1 - RETAINER .. Dowel
*16 8028307 4 - DOWEL .. 1 x 2-1/4 in. long
8082449 .. .005 O.S. 8082447 .. .015 O.S. 8158468 .. .030 O.S.
8082450 .. .010 O.S. 8158467 .. .020 O.S.
*17 8028318 4 BOLT .. Retainer - 1/2-20 x 7/8 hex. head
*18 8116738 A.R. WIRE .. Lock - 3/64 dia. - 500 ft. length
PLATE B 122-1
SPRING .. Coil
6 8141910 8 SEGMENT .. Spring
7 8158783 4 SPRING .. Coil
8 8031883 2 DOWEL .. 7/8 x 2-7/16 in. long
8082445 .. .005 O.S.
8082446 .. .010 O.S.
8052996 .. .015 O.S.
9 223759 4 BOLT .. 3/4-16 x 3-3/4 hex. head - Form erly 8031884 drilled head
10 8140912 4 WASHER .. Hardened - 13/16 I.D. x 1-3/8 O.D. x .125 in. thick
SLINGER .. Oil
12 8084763 1 SLINGER .. Oil
PLATE B 122-2
Ref. Part No.
No. Number Req. Description
SPRING .. Coil
SLINGER .. Oil
P.L. N o. D122
ACCESSORY DRIVE GEAR ASSEMBLY
SECTION A -A
PLATE A 122-3
A _ 12,16-645E engine
- B 16,20-645E3 engine
* 1 8485723 1 .
GEAR ASSEMBLY .. Accessory drive
1 8485722 - 1 GEAR ASSEMBLY .. Accessory drive
* 2 8141909 1 - GEAR .. Drive - Spur
2 8360839 - 1 GEAR .. Drive - Spur
3 8472990 1 1 HUB .. Accessory drive gear
* 4 8481995 1 - DISC .. Accessory drive gear - Outer
4 8481449 - 1 DISC .. Accessory drive gear - Outer
* 5 8481994 1 - DISC .. Accessory drive gear - Inner
5 8481450 - 1 DISC .. Accessory drive gear - Inner
* 6 8141910 8 - SEGMENT .. Spring
6 8360836 - 16 SEGMENT .. Spring
* 7 8158783 4 - SPRING ..C oil
7 8360837 - 8 SPRING .. Coil
8 8459971 2 2 DOWEL .. 7/8 x 2 in. long 8459972 .. .005 O.S.
8459973 .. .010 O.S. 8459974 .. .015 O.S.
9 9434217 6 6 BOLT .. 7/8-9 x 4 in. long - Type C spline head
10 8489072 6 6 WASHER .. Hardened - 57/64 I.D. x 1-5/8 O.D.
*11 220082 6 6 NUT .. 7/8-9 - Hex. - Used in shipping only
28279 29435
28424 28181
/ I t is recom m ended to replace all 8032727 nuts and use 8334366 n u t Ref. No. 4 and 8336210 washer R ef. No. 4A
when replacement is required.
3 8245294 6 BOLT .. Coupling disc to crankshaft - 1-1/2-12 x 4-9/16 in. long - 1.735 in. shoulder -
Square head - 4 5 ° chamfer on one side
/ 4 8334366 6 NUT .. Lock - 1-1/2-12 hex.
/ 4A 8336210 6 WASHER ..P la in -2-7/16 O.D. x 1-17/32 I.D.
5 271644 12 BOLT .. Disc to disc - 3/4-16 x 4-1/2 hex. head
6 8060089 12 NUT .. Disc to disc bolt - 3/4-16 hex.
/ / Previous design D14 alternator rotor assembly having a 7-3/8 inch outside diameter hub can only use 8032727 nut
R ef. No. 7. N ew m ounting arrangement R ef. Nos. 8B and 8C can be applied only i f the outside diameter o f the
rotor hub is machined fro m 7-3/8 to 7 inches. For additional information refer to M.I. 3302.
/ / / The vertical height o f key 8029538 was reduced fro m 1/2 inch to .390 when the key way depth in m ounting flange
8115196 was reduced from .252 to . 187. The length was reduced from 3 inches to 2-1/2 inches long. Current low
key is furnished fo r both key way depths. Caution should be taken n o t to a ttem p t to force form er high key into
shallow key ways.
P.L. N o. D 124
ENGINE TO MAIN GENERATOR COUPLING, RING GEAR,
AUXILIARY DRIVE FLANGE AND ENGINE TURNING JACK
^ C o u p lin g
F ly w h e e l D riv e D isc S e rr a t io n
2
G e n e ra to r
i / D r iv e D isc
C r a n k s h a ft
C r a n k s h a ft
Gear “
PLATE B 124-1
Quantities listed are fo r one engine and are applicable to all 645 engines unless otherwise specified in the Description
Column.
3 D124
JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P.L. N o. D124
ENGINE TO MAIN GENERATOR COUPLING, RING GEAR,
AUXILIARY DRIVE FLANGE AND ENGINE TURNING JACK
35 6?}
COUPLING
FLYWHEEL SERRATION FLYWHEEL
DRIVE DISC DRIVE DISC
GENERATOR
S DRIVE DISC
CRANKSHAFT-
CLEARANCE
BOLTS
CRANKSHAFT \ CRANKSHAFT
GEAR GEAR
P.L. N o. D124
ENGINE TO MAIN GENERATOR COUPLING, RING GEAR,
AUXILIARY DRIVE FLANGE AND ENGINE TURNING JACK
16-567D1,D2,D3,D3A,8,12,16-645E,12,16,20-645E3,16,20-645E3A Engines
Ref. Part No
No. Number Req Description
A - - 16-567D1,D2,D3,D3A,12-645E3,16-645E,E3,E3A & 20-645E3,E3A engines
- B - 8,12-645E engines
- - C 8,12,16-645E engines - E xport only
10985 19697
16013 21119
17365 22549
PLATE B 125-1
Ref. Part No.
No. Number Req. Description
P.L. N o. D125
ELECTRIC STARTER MOTOR AND MOUNTING
/ B u s h in g is to be p re ss f i t t e d a n d lin e re a m e d .
w ^ id ^ in
cd or co oo oo
PLATE B125-2
PLATE B 125-3
P.L. N o. D125
ELECTRIC STARTER MOTOR AND MOUNTING
/ Solenoid 1115539 has been developed fo r use in either the 32 Volt or the 64 Volt dual starting m otor
assemblies. The new solenoid is com pletely interchangeable w ith previously used 1115536, and the two
solenoids may be interm ixed in the same dual starting m otor assembly.
Earlier solenoid 1115515, which was replaced by 1115536, may n o t be m ixed with 1115536 or 1115539.
I f replacement o f one fa u lty 1115515 in a dual starting m otor assembly is required and a qualified 1115515
is n o t available, remove both 1115515 solenoids. Replace with two (or with one each) o f 1115539 or 1115536.
Test and retain good solenoid 1115515 fo r use as a replacement part.
JANUARY, 1974
D125 from the library of6Barrington Diesel Club
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P.L. N o. D 126
CAMSHAFT DRIVE GEAR TRAIN
A . _ _ 8-645E engine
- B - - 12-645E engine
- - C - 16-645E engine
- - - D 16-567D1 engine
CAMSHAFT
STUBSHAFT
BRACKET
THRUST
BEARINGS
CAMSHAFT 10 10
STUBSHAFT LEFT BANK RIGHT BANK
CAMSHAFT BLOWER BLOWER
DRIVE
GEAR
AUX. GENERATOR
DRIVE ASSEMBLY
No. 2 IDLER
IDLER GEAR
STUBSHAFT
BRACKET ASSEMBLY
FLOATING
BUSHING
-O IL SLINGER
PLATE C 126-1
1 8069014 1 1 1 1 1 .
GEAR .. Crankshaft - 79T
1 8360843 1 GEAR .. Crankshaft - 79T
2 8031949 1 1 1 1 1 1 SLINGER .. Oil
3 8028288 8 8 8 8 8 8 BOLT .. Slinger to gear - 5/16-24 x 3/4 hex. head
4 . . . . As Required SHIM .. Slinger
8035526 .. .010 8035528 .. .0299
8035527 .. .0209
5 8069030 1 1 1 1 1 1 GEAR .. Lower idler - 58T
STUBSHAFT .. Idler
/ Application o f 8442661 stubshaft (see M.I. 9587) eliminates requirement o f 8069155 floating bushing.
P.L. N o. D 126
CAMSHAFT DRIVE GEAR TRAIN
CAMSHAFT
DRIVE GEAR
CAMSHAFT STUBSHAFT
BRACKET THRUST
BEARINGS
CRANKSHAFT
CURRENT DESIGN
Ref. No. 30
PLATE B 126-2
JANUARY, 1974
D126 from the library 6of Barrington Diesel Club
E L E C T R O - M O T 1 G E N E R A L M O T O R S C O R P O R A T I O N
P.L. N o. D126
CAMSHAFT DRIVE GEAR TRAIN
20-645E3A Engine
Ref. Part No
No. Number Req Descripiton
PLATE A 126-3
Camshaft Assembly
16-567D1 ,D2,D3,D3A,8 ,1 2 ,16-645E, 12,16,20-645E3 and 16,20-645E3A Engines
>Ref. No. 1
RIGHT BANK
Tl / HI 1 n
1 I I 1 ^Ref. No.
A B A B A B
>Ref. No.
16-645E,E3 Engines
PLATE D 128-1
D 128 2 JA N U A R Y , 1974
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P.L. N o. D128
CAMSHAFT AND CAMSHAFT COUNTERWEIGHTS
LEFT BANK
>Ref. No. 5
LEFT BANK
’Ref. No. 10
• Ref. No. 10
PLATE D 128-2
Camshaft Counterweights
16-567D 1 ,D2,D3,D3A,8,12,16-645E,12 ,16,20-645E3 and 16.20-645E3A Engines
A . _ _ _ 8-645E engine
- B - - - - 12-645E and 12-645E3 engines
- - c - - - 16-567D1,D2,D3A engine
- - - D - - 16-645E,E3,E3A engines
- - - - E - 20-645E3 engine
- - - - - F 20-645E3A engine
PLATE A 128-3
// For Oversize Crankcase Keyw ay, use Stepdow n K ey 8136773 - 33/64 x .5625 x 2-1/4 in. long
/// For Oversize Crankcase Keyway, use Stepdow n K ey 8166324 - 33/64 x .5625 x 1-1/4 in. long. To facilitate
installation, the length o f this Stepdow n K ey has been shortened from 1-3/4 in. to 1-1/4 in.
P re v io u s D e sig n (R e fe r to n o te on P ag e 1)
C a m sh a ft B e a rin g B lock
C u r r e n t D esig n
C a m sh a ft B e a rin g B lo ck
PLATE B 130-1
P. L. N o. D 130
CAMSHAFT BEARING BRACKET
LEFT BANK
J t
CAMSHAFT ACCESSORY
DRIVE DRIVE
END END
m
RI GHT B A N K II
C a m sh a ft B r a c k e t A s s e m b lie s
PLATE B 130-2
LEVER .. Toggle
SPRING .. Actuating
8 1 18977K 8084672G
8098969G 8360924A
P.L. N o. D132
CAMSHAFT OVERSPEED TRIP LINKAGE
PLATE A132-1
P. L. N o. D132
CAMSHAFT OVERSPEED TRIP LINKAGE
PLATE A 132-2
1 8054297 1 CAMSHAFT ASY. .. Pawl - Left bank - Replaced by 8320751 - See Page 4
2 8054296 1 CAMSHAFT ASY. .. Pawl - Right bank - Replaced by 8320750 - See Page 4
3 8028790 2 LEVER .. Trip shaft - F ro n t end
4 103605 2 PIN .. Taper - Lever to shaft - No. 4 x 1-1/4 in. long
5 8048717 2 COLLAR .. Pawl shaft
6 8236281 16 CAM .. Pawl camshaft
7 113501 18 PIN .. Spring
PLATE B 132-3
1 8320746 1 .
CAMSHAFT ASSEMBLY Pawl - Right bank
1 8320748 - 1 . . CAMSHAFT ASSEMBLY Pawl - Right bank
1 8320750 - - 1 . CAMSHAFT ASSEMBLY Pawl - Right bank
1 8360923 . . _ 1 CAMSHAFT ASSEMBLY Pawl - Right bank
2 8320747 1 _ _ . CAMSHAFT ASSEMBLY Pawl - Left bank
2 8320749 - 1 _ . CAMSHAFT ASSEMBLY Pawl - Left bank
2 8320751 . _ 1 _ CAMSHAFT ASSEMBLY Pawl - Left bank
2 8360922 - . . 1 CAMSHAFT ASSEMBLY Pawl - Left bank
3 8028790 2 2 2 2 LEVER .. Trip shaft - F ront end
4 103605 2 2 2 2 PIN .. Taper - Lever to shaft - No. 4 x 1-1/4 in. long
5 8320743 2 2 2 2 COLLAR .. Pawl shaft
6 8320742 8 12 16 20 CAM .. Pawl shaft
7 456652 10 14 18 22 PIN .. Spring - 3/16 x 7/8 in. long
P. L. N o. D132
CAMSHAFT OVERSPEED TRIP LINKAGE
PLATE B 132-4
TRIP ASSEMBLY
1 8028487 8 12 16 20 TRIP ASSEMBLY .. Cylinder head mechanical overspeed
2 8402557 8 12 16 20 BRACKET .. Trip - Replaces 8028230
3 8028498 8 12 16 20 PAWL .. Trip
4 8028200 8 12 16 20 REST .. Spring
5 8028234 8 12 16 20 SHAFT .. Trip
6 8028787 8 12 16 20 SPRING .. Rest to lever
7 8028788 8 12 16 20 SPRING .. Lever to bracket
8 179848 16 24 32 40 BOLT .. 3/8-16 x 2-1/4 hex. head - Drilled
9 103321 16 24 32 40 WASHER .. Lock - 3/8
9A 9414322 16 24 32 40 WASHER .. Plain - 3/8
PLATE A133-E-1
Ref. Part No.
No. Number Req. Description
PLATE A133-E-2
Ref. Part No.
No. Number Req. Description
1 8286931 1 PUMP ASSEMBLY .. Booster
2 106692 4 SCREW .. Machine - Housing to stator - 1/4-20 x 1-3/8 fil. head
3 132273 4 SCREW .. Machine - Housing to stator - 1/4-20 x 1 fil. head
4 120380 8 WASHER .. Lock - 1/4
5 9414289 2 PIN .. Dowel - Housing to stator
6 172530 3 PLUG ..E xpansion - 11/16
7 8286941 1 SEAL .. Oil - 1.003 O.D. x 3/8 in. thick
8 8286943 1 NUT .. 1/2-20 acorn
9 8286946 1 GASKET .. Copper - .505 I.D. x 39/64 O.D. x 1/16 in. thick
10 8286944 1 SCREW .. Adjusting - 1/2-20 x 9/16 in. long
11 8270320 1 BALL ASSEMBLY .. Includes 1/2 in. free length spring
*12 8286940 1 CAP ..9 /1 6 -1 8 hex.
*13 8286945 1 GASKET .. Copper - .630 I.D. x .740 O.D. x .062 in. thick
*14 8156967 1 RING .. “ O” - 1/4 I.D. x 3/8 O.D. x 1/16 in. thick
<^*15 . . . . 1 BALL ASSEMBLY .. Pressure - Includes spring
8 4 0 1 4 1 5 .. .390 dia. ball - 25/32 in. free length spring
8286980 .. .390 dia. ball - 1-1/16 in. free length spring
16 8286938 1 SHAFT .. Drive
17 8286937 1 GEAR .. Drive
18 8286942 1 PIN .. Shear - Drive gear
*19 9415584 2 RING .. Snap - Drive gear
20 8286939 1 SHAFT ASSEMBLY .. Idler
21 8286937 1 GEAR .. Idler
22 8286942 1 PIN .. Shear - Idler gear
*23 9415584 2 RING .. Snap - Idler gear
24 457176 4 BEARING .. Needle
*25 8113871 2 PLUG .. Shipping
A _
16-567D1 engine
- B 16-567D2J33 and D3A engines
A _ 16-567D1 engine
- B 16-567D2,D3,D3A engines
P .L . N o . D 1 3 4
LUBE OIL SYSTEM
Ref. Part
No. Number _________________Number Required Description
A - - - - - - - 8-645E engine
- B - - - - - - 12-645E engine
- - C - - - - - 16-645E engine
- - - D - - - - 12-645E3 engine
- - - - E - - - 16-645E3 engine
- - - - - F - - 16-645E3A engine
- - - - - - G - 20-645E3 engine
- - - - - - - H 20-645E3A engine
S T R A IN E R A S S E M B L Y .. L u b e O il
Ref. Part
No. Number Num ber Required Description
A . . . . . . . 8-645E engine
- B - - - - - - 12-645E engine
- - C - - - - - 16-645 E engine
- - - D - - - - 12-645E3 engine
- - - - E - - ■ 16-645E3 engine
- - - - - F - - 16-645E3A engine
- - - - - - G - 20-645E3 engine
- - - - - - - H 20-645E3A engine
P.L. N o. D 134
LUBE OIL SYSTEM
R ef. No. 19
PLATE C l 34-3
P.L. N o. D 134
LUBE OIL SYSTEM
9A HO J 23
S E C T IO N A -A
r3l j -33 r3 0 /^ ;;
20 -645E3A ONLY
PLATE D 134-5
P .L . N o . D 1 3 4
LUBE OIL SYSTEM
PLATE D 134-8
D134 16
from the library of Barrington Diesel Club
JANUARY, 1974
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
PLATE D 134-8
P.L. N o. D 134
LUBE OIL SYSTEM
PLATE D 134-9
P. L. N o. D134
LUBE OIL SYSTEM
Turbocharger Lube Oil Piping
Please specify Engine Serial N um ber when ordering fro m this list.
This parts list applies to turbocharged engines w ith external lubricating oil lines. For current design
turbocharged engines w ith internal lube oil manifolds refer to Page 13 To convert y o u r present lube oil
filter to a 2 0 inch lube oil filte r refer to Maintenance Instruction 9536.
+ 1 8288259 1 FILTER ASSEMBLY .. Lube oil - Turbocharger - No longer furnished - See Pg. 13
2 8289856 1 BRACKET .. Filter mounting
3 8366331 1 GASKET .. Filter m ounting - Replaces 8288140
4 181374 3 BOLT .. Bracket to crankcase - 3/8-24 x 1-1/2 hex. head
5 181377 4 BOLT .. Filter to bracket - 3/8-24 x 1-3/4 hex. head
6 8032717 4 NUT .. Lock - 3/8-24 hex.
JANUARY, 1974 21
from the library of Barrington Diesel Club D134
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P. L. N o .D 1 3 4
LUBE OIL SYSTEM
12
13
14
15
PLATE B 134-13
P. L .N O .D 134
LUBE OIL SYSTEM
5 8284333 1 _
BOWL .. Oil filter
6 8317532 - 1 BOWL .. Oil filter
7 8284338 1 1 RING .. “O” - Bowl to head
8 131421 1 . NUT .. Low crown - 5/16-18
9 8284337 1 - GASKET .. Crown n u t to bowl
JANUARY, 1974 29
from the library of Barrington Diesel Club D134
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
Ref. No. 4
PLATE C134-17
Ref. Part No.
No. Number Req. Description
* 1 8152343 1 PUMP ASSEMBLY .. Soak back - Includes m otor
* 2 5540387 1 MOTOR ASY. .. Soak back pump - Model C-974A3 - Repl. 5360289 and 5358462
See Page 35
* 3 106751 1 KEY .. W oodruff - No. 9 - 3/16 x 3/4
Ref. No. 4
PLATE B134-18
Ref. Part No.
No. Number Req Description
* 1 8411403 1 PUMP ASSEMBLY .. Soak back - Includes m otor
* 2 5540387 1 MOTOR ASSEMBLY .. Soak back pump - Model C-974A3 - See Page 35
* 3 106751 1 KEY ..W o o d ru ff-N o . 9 - 3 / 1 6 x 3 / 4
4 8411540 1 PUMP ASSEMBLY .. Soak back - IL-6821 - Counterclockwise rotation
5 8017801 1 COVER .. Pum p - Includes idler pin
6 179795 8 BOLT .. Cover to housing - 1/4-20 x 3/4 hex. head - Replaces 100109
7 " ‘ " “ A.R GASKET .. Copper - Pump cover - Requirements governed by wear adjustment
8027570 .. .004 8027573 .. .007
8027571 .. .005 8027574 .. .008
8027572 .. .006 8017802 .. .009
8 8017806 1 BUSHING .. Housing
9 8062016 1 SEAL ASSEMBLY .. Oil
10 8033798 1 SEAL .. Oil - Rotating
11 8062018 1 SEAT ..O il - Stationary
12 8017817 1 PIN .. Oil seal
13 8017809 1 GASKET .. Seal to pump body
14 8017822 1 CAPNUT .. Stationary seat
15 8017823 1 GASKET .. Cap nut to seat
16 8017804 1 GEAR .. Idler
17 8017805 1 ROTOR .. Pump - Includes shaft
18 8017818 1 WASHER .. Felt - Oil seal
ARMATURE ASSEMBLY
*4 5546080 1 . .
ARMATURE ASSEMBLY .. Soak back pump m otor - Repl. by 5546081
5 5546081 . 1 .
ARMATURE ASSEMBLY .. Soak back pump m otor - Replaces 5546080
6 5533215 1 1 . SHAFT ASSEMBLY .. Includes 5533204 shaft
/ 7 4971220 - . 1 ARMATURE ASSEMBLY .. Soak back pump m otor - Repl. 5311657
8 1058717 1 1 .
COMMUTATOR ASSEMBLY .. Armature - Repl. 1058716
9 038972 - . 1 COMMUTATOR ASSEMBLY .. Armature
10 043635 . _
1 FAN .. Armature
11 5319079 - . 1 DISC .. Balancing
*12 038194 . - A.R. WEIGHT .. Balancing - Rivet type - .170 dia. x 3/8 long
*13 038195 . .
A.R. WEIGHT .. Balancing - Rivet type - .170 dia. x 1/4 long
14 954826 2 2 .
BEARING .. Ball
/ 15 - - - - - - 2 BEARING .. Ball
954147 Bearing used w ith 5311657 Armature
907597 Bearing used w ith 4971220 Armature
16 127708 2 2 NUT .. Lock - Bearing retaining
17 127685 2 2 _
WASHER .. Lock - Bearing
18 5310015 . . 2 WASHER .. Spring
19 106751 1 1 1 KEY .. Shaft extension - No. 9 W oodruff - 3/16 x 3/4
/ When replacing 5311657 Arm ature, it is recom m ended that custom er order 4971237 Arm ature K it which is
com posed o f one (1) 4971220 Arm ature and tw o (2) 907597 Bearings.
5360289 A . . MOTOR ASY. .. Soak back pump - Model A-9385 - Repl. by 5540387
5358462 - B - MOTOR ASY. .. Soak back pump - Model A-9385A1 - Repl. by 5540387
5540387 - - C MOTOR ASY. .. Soak back pump - Model C-974A3 - Repl. 5360289
and 5348462
END FRAME ASSEMBLY AND BRUSH BRACKET (Continued)
5348549 1 1 _ BRACKET ASSEMBLY .. Brush
5320539 - - 1 FRAME ASSEMBLY .. Com m utator end - Includes brush bracket
44 5224564 2 2 2 SCREW .. Brush lead
45 106496 2 2 2 WASHER .. Lock - No. 8
46 5387289 2 2 2 WASHER .. Brush lead terminal
47 126339 2 2 - BOLT .. Carriage ■Bracket m ounting - 1/4-20 x 1-3/4 rd. hd. square neck
48 103319 2 2 - WASHER .. Lock - 1/4
49 120375 2 2 - NUT .. 1/4-20 hex.
50 5360288 1 1 - FRAME ASSEMBLY .. End - Com m utator end
*51 1079131 1 - - SEAL .. Felt
52 049306 1 1 - PLUG .. Expansion
53 5315778 1 1 - FRAME ASSEMBLY .. End - Pump end
54 1079131 1 1 - SEAL .. Felt
55 1070516 1 1 - PLUG .. Expansion - Seal retainer
56 4953130 - - 1 FRAME .. Pump end
*57 5353882 - - 1 SEAL .. Oil
58 1069250 - - 2 BOLT .. Thru - End frame to end frame
59 042455 - - 4 NUT .. Thru bolt '
60 5311232 - --2 2 - BOLT .. Thru - End frame mounting
61 1071817 2 2 - NUT . . Thru bolt
62 103321 2 2 WASHER . . Lock - 3/8
COVER .. BearingJ
BOX .. Conduit
80 1078061 1 1 1 BOX . . Conduit
81 1078060 1 1 1 COVER ..C o n d u itb o x
82 142424 2 2 2 SCREW .. Conduit box m ounting - 1/4-20 x 5/16 fil. head
83 103319 2 2 2 WASHER .. Lock - 1/4
84 436746 2 2 2 SCREW .. Cover m ounting - 10-32 x 1/4 pan head
P.L. N o. D134
LUBE OIL SYSTEM
Ref. No. 2
Ref. No. 3
PLATE B 134-20
PLATE A 134-21
Ref. Part No.
No. Number Req. Description
19075 8395219
12132 8320017
PLATE C 136-1
A 8,12-645E engines
B 16-567D1,D2,D3 engines
C 16-567D3A,16-645E,12,16,20-645E3 and 16.645E3A engines
D 20-645E3A engine
P.L. N o. D136
LUBE OIL STRAINER
A B C D
8186776 1 STRAINER ASSEMBLY .. Lube oil
8269263 . 1 . . STRAINER ASSEMBLY .. Lube oil - Original design
8269263 . . 1 - STRAINER ASSEMBLY .. Lube oil - Improved design
8435910 - - - - 1 STRAINER ASSEMBLY .. Lube oil
D136 2
from the library of Barrington Diesel Club JANUARY, 1974
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
Ref. No. 3
PLATE C 136-1
PLATE D 138-1
P.L. N o. D138
LUBE OIL PRESSURE PUMP
P.L. N o. D138
LUBE OIL PRESSURE PUMP
A . 8-645E engine
- B - - 12-645E engine
- - c - 16-567D1.16-645E and 12-645E3 engines
- - - D 16-567D2,D3,D3A,16,20-645E3 and 16-645E3A engines
* 1 8042376 1 . . _ PUMP ASSEMBLY .. Lube oil scavenging - U tex part no. 8122883
* 2 8041928 - 1 - - PUMP ASSEMBLY .. Lube oil scavenging - Utex part no. 8122885
* 3 8042375 - - 1 - PUMP ASSEMBLY .. Lube oil scavenging - U tex part no. 8122886
4 8262903 - - - 1 PUMP ASSEMBLY .. Lube oil scavenging - Utex part no. 8296459
5 8029460 1 - 1 1 BODY ASSEMBLY .. Pump - Rear
* 6 8029458 - 1 - - BODY ASSEMBLY .. Pump - Rear
7 8039667 1 1 1 1 BUSHING .. Oil pump housing
8 8028366 2 2 2 2 PIN .. Dowel - 3/8 x 7/8 in. long - Column “ D” - Quantity o f 4 required -
A fter August, 1968
* 9 8029556 1 - - - SHAFT .. Pum p drive
*10 8029553 - 1 . - SHAFT .. Pump drive
*11 8029566 - - 1 - SHAFT .. Pum p drive
12 8251762 - - - 1 SHAFT .. Pump drive
*13 8029503 1 - - - SHAFT .. Pump idler
*14 8029496 - 1 - - SHAFT .. Pump idler
*15 8029511 - - 1 - SHAFT .. Pum p idler
16 8251763 - - - 1 SHAFT .. Pum p idler
*17 8029462 1 - 1 - GEAR ASSEMBLY .. Driven - Rear
*18 8028868 - 1 . - GEAR ASSEMBLY .. Driven - Rear
19 8341918 - . - 1 GEAR ASSEMBLY .. Driven - Rear
*20 8029461 1 . 1 - BUSHING .. Driven gear
*21 8028883 - 1 - - BUSHING .. Driven gear
22 8340485 - - - 1 BUSHING .. Driven gear
23 8029529 1 - 1 1 GEAR .. Drive - Rear
*24 8029522 - 1 - - GEAR .. Drive - Rear
25 117982 1 2 2 3 KEY .. W oodruff - 3/8 x 1-1/4
26 8341917 - - . 1 GEAR ASSEMBLY .. Driven - Center
27 8340484 - - - 1 BUSHING .. Driven gear
28 8106721 - - - 1 GEAR .. Drive - Center
*29 8028972 - 1 - - GEAR ASSEMBLY .. Driven - Front
*30 8029513 - . 1 - GEAR ASSEMBLY .. Driven - Front
31 8341916 - . . 1 GEAR ASSEMBLY .. Driven - Front
*32 8028883 - 1 - - BUSHING .. Driven gear
*33 8029461 - - 1 - BUSHING .. Driven gear
34 8340485 - . . 1 BUSHING .. Driven gear
*35 8029523 - 1 . - GEAR .. Drive - Front
36 8029547 - - 1 GEAR .. Drive - Front
37 8251625 - - - 1 BODY ASSEMBLY .. Pum p - Center
*38 8029527 1 - . - BODY ASSEMBLY .. Pum p - Front
*39 8029459 - 1 - - BODY ASSEMBLY .. Pum p - F ront
40 8029512 - - 1 1 BODY ASSEMBLY .. Pum p - Front
41 8039669 1 1 1 1 BUSHING .. Pump - F ront body
42 8029144 - - - 2 PIN .. Dowel - 3/8 x 1-1/4 in. long - N ot applied after August, 1968
*43 8029034 1 1 - GASKET .. Front body m ounting
44 8262754 - - - 2 GASKET .. Front and rear body mounting
45 8029562 1 1 1 1 COVER .. Oil pump - F ront
46 8029498 1 1 1 1 GASKET .. Cover
47 8028880 1 1 1 1 SLEEVE .. Drive shaft
48 8384839 1 1 1 1 WASHER .. Plain - 1-1/32 I.D. x 2-3/8 O.D. x 3/8 thick - Formerly 802914
49 8134735 1 1 1 1 NUT .. Lock - 1-14 hex. - Formerly 8029139
*50 103388 1 1 1 1 PIN .. C otter - 1/8 x 1-3/4 in. long - Formerly used when 8029139 nut
was applied - No longer required with lock nut 8134735 Ref. No. 49.
51 8035625 1 1 1 1 GEAR .. Pump drive - Spur - 80 tooth
P.L. N o. D 140
LUBE OIL SCAVENGING PUMP
A _ 8-645E engine
- B - - 12-645E engine
- - C - 16-567D1,16-645E and 12-645E3 engines
- - - D 16-567D2 J)3,D 3A,16,20-645E3 and 16-645E3A engines
8042376 1 . _ _
PUMP ASSEMBLY .. Lube oil scavenging
8041928 - 1 - - PUMP ASSEMBLY .. Lube oil scavenging
8042375 - - 1 - PUMP ASSEMBLY .. Lube oil scavenging
8262903 - - - 1 PUMP ASSEMBLY .. Lube oil scavenging
P.L. N o. D 140
LUBE OIL SCAVENGING PUMP
46-\ 54-i 3h 44
Ref. No. 4
PLATE B 140-1
P.L. N o. D 140
LUBE OIL SCAVENGING PUMP
20-645E3A
PLATE A 140-2
Ref. No. 1
PLATE A 140-2
L32 v 34^33
21 8434917 PUMP ASSEMBLY .. Fuel - 5.5 G.P.M. @ 1200 R.P.M. - Previous design
22 COVER .. Fuel pump
23 BOLT .. Cover to body
24 8072140 L GASKET .. Plastic - Fuel pump cover
25 HOUSING .. Fuel pump
26 8072139 PIN .. Idler
27 8072179 IDLER .. Fuel pump
28 8072134 ROTOR .. Fuel pump - Includes shaft
29 8017817 PIN .. Drive - .165 in. long x .092 in. dia.
30 8062018 SEAL .. Oil - Stationary parts
31 8033798 SEAL ..O il - R otating parts
32 8017809 GASKET .. Seal to pump body
33 8017822 CAP .. Housing plug
34 8017823 GASKET .. Cap to seal
35 8017818 WASHER .. Felt - Oil seal
PLATE D142-1
The follow ing is the current im proved oil separator system that incorporates the removable air cooled inner
eductor tube. The previous system that included the form er oil separator 8332584 can be reworked to
the present system by applying conversion k it 8453258.
8448541A
P. L. No. D142
LUBE OIL SEPARATOR
20-645E3A Engine
PLATE D142-2
8483277
P. L. No. D142
LUBE OIL SEPARATOR
PLATE B 142-3
Ref. Part No.
No. Number Req. Description
The follow ing oil separator application was applied to previous production engines with the ejector tube as an
integral part o f the exhaust du ct assembly. This system can be upgraded to the latest improved oil separator and air
cooled eductor tube by applying conversion k it 8453258. R efe r to M.I. 95 76 fo r specific details.
1 8332584 1 1 SEPARATOR ASY. .. Oil - Repl. by 8448163 - Refer Page 1 for breakdown
2 8335768 1 1 HOUSING .. Oil separator
3 8335767 1 1 ELEMENT .. Oil separator
4 8335766 1 1 SPRING .. Element
5 8335770 1 1 GASKET .. Cover
6 8335765 1 1 COVER .. Oil separator
7 9415838 8 8 BOLT .. Cover m ounting - 3/8-16 x 1 hex. head
8 120382 8 8 WASHER .. Lock - 3/8
9 8028760 1 1 GASKET .. Separator m ounting
10 6101229 6 6 WASHER .. Plain - 1/2
11 179885 6 6 BOLT .. Separator m ounting - 1/2-13 x 1-1/2 hex. head
Reference numbers 12 thru 15 are n o t applicable after September, 1967.
12 8271726 1 1 PLATE .. Cover
13 8262488 1 1 GASKET .. Cover plate m ounting
14 179839 3 3 BOLT .. Cover plate m ounting - 3/8-16 x 1 hex. head
15 103321 3 3 WASHER .. Lock - 3/8
16 8295836 1 1 ELBOW A S Y ... Oil separator outlet to ejector tube
17 8306958 1 1 GASKET .. Oil separator to elbow
18 179843 4 4 BOLT .. Elbow to separator - 3/8-16 x 1-1/2 hex. head
19 103321 4 4 WASHER .. Lock - 3/8
19 6101225 - 4 WASHER .. Plain - 3/8 - Used in place o f 103321 after February, 1968
20 102635 4 4 NUT ..3 /8 -1 6 hex.
21 8271729 1 2 GASKET .. Elbow to ejector tube - 2 req’d. w ith 8409003 orifice plate
22 8409003 . 1 PLATE .. Orifice - Applied after February, 1968
23 181374 4 4 BOLT .. Elbow to ejector tube - 3/8-24 x 1-1/2 hex. head
24 8289127 4 4 NUT .. Lock - 3/8-24 hex.
*25 103868 1 1 PLUG .. Pipe - 1/2 M P.T . - N ot applied to 20 cyl. eng. after February, 1968
P. L. No. D142
LUBE OIL SEPARATOR
PLATE B 142-4
Ref. Part No.
No. Number Req. Description
Since May, 1963 the follow ing oil separator application was no longer applied to current m odel turbocharged
engines. Please check engine before ordering replacement parts.
Current design oil separators are furnished with heavier 3 /8 inch thick covers and a new design gasket.
I t is recom m ended to convert all 8287892 oil separators with 1/4 inch thick covers to the new design.
Use new cover assembly 8306812 and new gasket 8306146.
8289503C
P. L. N o. D142
LUBE OIL SEPARATOR
Since February, 1960 the follow ing oil separator application was no longer applied to current m odel
turbocharged engines. Please check engine before ordering replacement parts.
SEPARATOR ASSEMBLY
Current design oil separators are equipped w ith heavier 3 /8 inch thick covers and a new design gasket. I t
is recom m ended to convert all 8269563 oil separators w ith 1/4 inch thick covers to the new design. Use
new cover assembly 8306813 and gasket 8306146.
ELBOW ASSEMBLY
5 8272325 ELBOW ASSEMBLY Oil separator inlet
6 8272326 ELBOW ASSEMBLY Oil separator outlet to ejector tube
GASKET
10 8261277 3 3 GASKET
11 8271729 1 1 GASKET
12 8028760 1 1 GASKET
13 8262488 1 1 GASKET
14 8261276 1 1 GASKET
P. L. N o. D142
LUBE OIL SEPARATOR
Ejector tube redesigned on GP20 and SD 24 locomotives built after October, 1959. Consequently the
follow ing item s are eliminated providing R e f No. 2 ejector tube has been replaced with 8288803,
P. L. N o. D142
LUBE OIL SEPARATOR
PLATE B 142-5
P. L. N o. D142
LUBE OIL SEPARATOR
16-567D3 Engine
PLATE A142-6
NOTE: Som e early m odel SD 24 locom otives were equipped w ith the follow ing oil separator application.
Check engine before ordering replacement parts.
SEPARATOR ASSEMBLY
1 8262079 1 SEPARATOR ASSEMBLY .. Oil
2 8261277 1 GASKET .. Oil separator flange
3 8263628 1 GASKET .. Oil separator flange
4 179838 4 BOLT .. Flange - 3/8-16 x 7/8 hex. head
5 103321 4 WASHER .. Lock - 3/8
BRACKET ASSEMBLY
6 8262159 1 BRACKET ASSEMBLY .. Oil separator
7 179883 3 BOLT .. Bracket - 1/2-13 x 1-1/4 hex. head
8 103323 3 WASHER .. Lock - 1/2
9 179841 4 BOLT .. Separator to bracket - 3/8-16 x 1-1/4 hex. head
10 442813 4 NUT .. 3/8-16 hex.
TUBE ASSEMBLY
24 8263634 1 TUBE ASSEMBLY Oil separator
25 8027437 1 ELBOW .. 1/2 tube x 1/2 P.T.
26 8131053 1 CLAMP .. Tube
27 8040341 1 ELBOW . . 1 / 2 tube x 1/4 P.T.
28 8261276 1 GASKET .. Flange
29 8263631 1 TUBE .. Drain
30 8262879 2 ELBOW .. Drain tube to turbocharger
31 8262485 1 FLANGE .. Drain elbow
32 8262488 1 GASKET .. Flange
33 103869 1 PLUG .. Pipe - 3/4
34 179841 3 BOLT .. Flange - 3/8-16 x 1-1/4 hex. head
35 103321 3 WASHER .. Lock - 3/8
8272318
P. L. No. D142
LUBE OIL SEPARATOR
PLATE A 142-6
P. L. N o. D142
LUBE OIL SEPARATOR
PLATE A142-7
SEPARATOR .. Oil
6 8173850 1 FILTER .. OU
7 181429 4 BOLT .. 1/2-20 x 1-1/4 hex. head
8 115551 4 WASHER .. Plain - 1/2
P. L. No. D142
LUBE OIL SEPARATOR
PLATE A 142-8
8432264B
1 8249002 .
1 .
1 1 PUMP ASSEMBLY .. Water >
2 8058625 1 1 - - 1 - - PUMP ASSEMBLY .. Water VRight Hand
See P.L.
3 8269664 - - - 1 - - - PUMP ASSEMBLY .. Water '
146
4 8347607 - . - - - 1 1 PUMP ASSEMBLY ..W aterv
* 5 8058624 - 1 - - 1 - - PUMP ASSEMBLY .. Water VLeft Hand
* 6 8269638 - . - 1 - - - PUMP ASSEMBLY .. W ater'
7 8028760 2 2 2 2 2 2 2 GASKET .. Water pump m ounting
8 181432 6 12 6 12 12 12 12 BOLT .. Pump m ounting - 1/2-20 x 1-5/8 hex. head
9 6101229 6 12 6 12 12 12 12 WASHER ..Plain - 1/2
10 8028338 1 - 1 - - - - COVER .. Blind
11 181433 6 - 6 - - - - BOLT .. Cover m ounting - 1/2-20 x 1-3/4 hex. head
12 6101229 6 - 6 - - - - WASHER .. Plain - 1/2
13 8347417 - - 1 - - 2 2 GASKET .. Water pump to outlet elbow
14 8029149 1 2 - 2 2 - - GASKET .. Water pump to outlet elbow
15 179887 4 8 2 8 8 4 4 BOLT .. Pump to outlet elbow - 1/2-13 x 1-3/4 hex. hd
16 181440 - - 2 - - 4 4 BOLT .. Pump to outlet elbow - 1/2-20 x 2-1/2 hex. hd
17 6101229 4 8 4 8 8 8 8 WASHER .. Plain - 1/2
18 8032719 - - 2 - - 4 4 NUT ..L ock - 1/2-20hex.
19 8360379 1 - - - ■ - - - ELBOW .. Water outlet \
*20 8349063 - 1 - 1 1 - - ELBOW .. Water outlet
21 8453995 - 1 - - - - ELBOW .. Water outlet / Right Hand
22 8346547 - - - - 1 1 ELBOW .. Water outlet
23 8360474 1 - - - - - ELBOW .. Water outlet
*24 8349064 - 1 - 1 1 - - ELBOW .. Water outlet I Left Hand
25 8453936 - 1 - - - - ELBOW .. Water outlet
26 8346691 - - - - 1 1 ELBOW ..W ater outlet
27 143997 - - - - 1 1 PLUG .. Pipe - 1/4 M P.T . - Square head
28 8347416 4 4 4 4 4 4 4 GASKET .. Flange - Elbow and manifold
29 181436 8 8 8 8 8 8 8 BOLT .. Elbow to crankcase - 1/2-20 x 2-1/4 hex. head
30 6101229 8 8 8 8 8 8 8 WASHER ..Plain - 1/2
31 8118419 1 - - - - - PIPE ASSEMBLY .. Intermediate
32 8029163 2 - - - - - GASKET .. Interm ediate pipe to elbow
33 103868 1 - - - - - - PLUG .. Pipe - 1/2 M P.T . square head
34 181436 8 . 8 - - - - BOLT .. Interm , pipe to elbow - 1/2-20 x 2-1/4 hex. hd.
35 6101229 8 - 8 - - - - WASHER .. Plain - 1/2
36 8032719 8 - 8 - - - - NUT .. Lock - 1/2-20 hex.
MANIFOLD .. Water - Previous Design With 3.557 Inch Diameter Insert
*37 8360131 MANIFOLD .. Water
*38 8360124 MANIFOLD .. Water
*39 8368308 MANIFOLD ..W ater ( Right Bank
*40 8360512 MANIFOLD .. Water
41 8347146 MANIFOLD .. Water
*42 8360562 MANIFOLD .. Water
*43 8360130 MANIFOLD .. Water
*44 8360123 MANIFOLD .. Water
*45 8368309 MANIFOLD .. Water Left Bank
*46 8360511 MANIFOLD .. Water
*47 8347147 MANIFOLD .. Water
*48 8360563 MANIFOLD .. Water
*48 A 8173319 2 PLUG .. Pipe - 1 in. headless - Countersunk
49 8347415 4 SEAL .. Water - Applied only to water manifolds
with 3.557 inch diameter inserts
MANIFOLD .. Water - Current Design With 3.70 Inch Reduced Diameter Insert
*50 8461265 1 - . . . _ . MANIFOLD .. Water \
*51 8461267 - 1 1 - - - - MANIFOLD .. Water I
*52 8461120 - - - 1 . . . M A N IFO LD .. Water (
*53 8461269 - - - - 1 . MANIFOLD .. Water / Rlght Bank
*54 8441950 - - - . . 1 . MANIFOLD .. Water \
*55 8433304 - - - - . . 1 MANIFOLD .. Water )
*56 8461266 1 - - - . _ MANIFOLD .. Water 1
*57 8461268 - 1 1 - - . . MANIFOLD .. Water /
*58 8461121 - - - 1 . . _ MANIFOLD .. Water ( T , n ,
*59 8461270 - - - - 1 . MANIFOLD .. Water ) Left Bank
*60 8441949 - - - - - 1 MANIFOLD .. Water \
*61 8433303 - - - - - - 1 MANIFOLD .. Water |
*61A 8173319 2 2 2 - 2 - - PLUG .. Pipe -1 in. headless - Countersunk
62 8433272 4 4 4 4 4 4 4 SEAL .. Water - Applied only to water manifolds
with 3.370 inch diam eter inserts
+63 8347396 - - - 2 - 2 2 GASKET .. Manifold to aftercooler inlet pipe - See Pg. 5
+64 181374 - - - 8 - 8 8 BOLT .. 3/8-24 x 1-1/2 hex. head
65 6101225 - - - 8 - 8 8 WASHER .. Plain - 3/8
66 8347340 8 12 12 12 16 16 20 TUBE ASSEMBLY .. Water inlet
67 8347343 16 24 24 24 32 32 40 STRAP .. Saddle - Water inlet tube
68 8032717 32 48 48 48 64 64 80 NUT .. Lock - 3/8-24 hex.
69 8226964 16 24 24 24 32 32 40 BOLT A S Y ... Jumper line to liner - 3/8-16 x 1-1/8
hex. head - Includes lockwasher
70 8142354 8 12 12 12 16 16 20 GASKET .. Jum per line to water manifold
71 8305815 8 12 12 12 16 16 20 SEAL .. Jum per line to liner
72 8141612 8 12 12 12 16 16 20 ELBOW .. Water outlet - Single seal groove - Applied
prior to January, 1969 - All engines except 16
and 20-645E3A
*73 8414444 8 12 12 12 16 16 20 ELBOW .. Water outlet - Double seal groove - Applied
after January, 1969
74 8305815 8 12 12 12 16 16 20 SEAL .. Elbow to cylinder head
75 8413892 SEAL .. Water outlet elbow to crankcase
1 - Required per cyl. hd. w/single groove elbow
2 - Required per cyl. hd. w/double groove elbow
76 217911 16 24 24 24 32 32 40 SCREW .. Elbow to cyl. head - 3/8-16 x 7/8 socket hd.
77 8268162 1 1 1 1 1 1 1 WELL .. Thermometer
+78 8366785 - - 1 - - 2 2 GASKET .. Water pum p inlet
■*79 8366787 1 2 - 2 2 - - GASKET .. Water pump inlet
80 8374053 1 . _ . . . . PIPE ASSEMBLY .. Water drain
81 8366039 " 1 ■ 1 1 1 1 PIPE ASSEMBLY .. Water drain - 12,16-645E,
12,16,20-645E3 and 20-645E3A
82 8454328 - - 1 - - - - PIPE ASSEMBLY .. Water drain
*83 8347986 - - - - - 1 - PIPE ASSEMBLY .. Water drain - 16-645E3A
84 8029469 1 2 - 2 2 2 2 GASKET .. Water drain pipe m ounting
85 8454337 - - 2 - - - - GASKET .. Water drain pipe m ounting
86 179841 4 8 _ 8 8 8 8 BOLT .. Pipe mounting - 3/8-16 x 1-1/4 hex. head -
8,12,16-645E,12,16,20-645E3 and 20-645E3A
87 179843 8 ■ BOLT .. Pipe m ounting - 3/8-16 x 1-1/2 hex. head -
' 16-645E3A
88 8349424 - 1 1 - - - - FLANGE .. Blind - Applied to engines w ithout
engine protectors
89 8025988 - 1 1 - - - - GASKET .. Blind flange
90 186542 2 2 “ ■ - - SCREW .. Flange m ounting - 10-24 x 1/2 hex.
socket head
91 106260 - 2 2 - - - - WASHER ..P la in -N o . 10
8-645E Engine
VIEW A-A
PLATE C 144-1
SECTION C-C
SECTION B -B FLANGED MANIFOLD
WATER INLET TUBE RIGHT BANK
ACCESSORY END
— 41
A ftercooler Piping
12,16,20-645E3 and 16,20-645E3A Engines
PLATE B 144-3
JANUARY, 1974 5
from the library of Barrington Diesel Club D144
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P U M P A S S E M B L Y . •Water
+ 1 8269664 1 PUM P ASY. . . W ater-R . H. - 16-567D3 and D3A engine only - See P. L. 146
*+ 1A 8058625 1 PUM P ASY. . . W ater-R . H. - 16-567D1 and D2 engine only - See P. L. 146
+ 2 8269638 1 PUM P ASY. . . W a te r-L . H. - 16-567D3 and D3A engine only - See P. L. 146
*+ 2A 8058624 1 PUM P ASY. . . W a te r-L . H. - 16-567D1 and D2 engine only - See P. L. 146
+ 3 8028760 2 GASKET . . W ater pump and blind co v er m ounting
*+ 4 181432 12 BOLT . . W ater - 1 /2 -2 0 x 1 -5 /8 hex. head
5 8029149 2 GASKET . . W ater pump to o utlet elbow
6 103323 8 WASHER . . Lock - 1/2
7 179887 8 BOLT . . Pum p to outlet elbow - 1 /2 -1 3 x 1 -3 /4 hex. head
E L B O W . . W a te r O u tle t
8 8231842 1 ELBOW . . W ater outlet - Right bank
9 8231843 1 ELBOW . . W ater outlet - Left bank
10 181436 8 BOLT . . Elbow to c ran k ca se - 1 /2 -2 0 x 2 -1 /4 hex. head
11 6101229 8 WASHER . . P lain - 1/2
12 8231838 4 GASKET . . F lange - W ater elbow
M A N IF O L D . . W a te r
13 8231819 1 MANIFOLD . . W ater - Right bank
*14 8231820 1 MANIFOLD . . W ater - Left bank
15 8231839 2 SUPPORT . . R ear
TUBE ASSEMBLY . . W ater Inlet
16 8206804 16 TUBE ASSEMBLY . . W ater inlet - Ju m p er line
STRAP 1 . . S a d dle
17 8054536 32 STRAP . . Saddle - W ater jum per line
18 8032717 64 NUT . . Lock - 3 /8 -2 4 hex.
19 8142354 16 GASKET . . Ju m p er line to w ater m anifold
20 8226964 32 BOLT . . Ju m p er line to lin e r - 3 /8 -1 6 x 1 -1 /8 hex. hd. - Includes lockw asher
21 8305815 16 SEAL . . Ju m p er line to lin e r
E L B O W . . W a te r O u tle t
22 8141612 14 ELBOW . . W ater outlet - C ylinder head
23 8190364 2 ELBOW . . W ater outlet - Siphon
24 217911 32 SCREW . . Elbow to head - 3 /8 -1 6 x 7 /8 socket head
25 8305815 16 SEAL . . C ylinder head w a te r outlet elbows - P r io r to S eptem ber, 1968
25 8413892 16 SEAL . . W ater outlet elbow to c ra n k c a se - A fter S eptem ber, 1968
26 112578 1 PLUG . . P ipe - 1 /4 M. P. T. - Left bank w a te r outlet elbow
+27 8366787 2 GASKET . . W ater pump outlet - R eplaces 8126649
+28 8029469 2 GASKET . . D rain line to pump
29 8268162 1 W ELL . . T h erm o m e te r
8165735P 8289493B
GOV.
END
ELBOW . OUTLET
FLA N G E D MANIFOLD
28 , 28
GASKET .ASKET
12
GASKET
RIGHT BANK LEFT BANK
Section C - C
D144
JANUARY, 1974 7
PIPE A S S E M B L Y . . Crossover
19 8289721 1 - P IP E ASY . . . C ro sso v e r
19A 8325959 - 1 P IP E ASY . . . C ro sso v e r
20 8116938 As Req. P IP E . . 1 -1 /4 in. wrought s te e l 20 ft. - Approx. 7 ft. 1 in. re q u ired
20A 8116747 - A. R. P IP E . . 1 -1 /2 in. wrought s te e l 20 ft. - Approx. 2 -1 /8 in. re q u ired
21 8289337 1 - T E E . . P ipe - 1 -1 /4 weld x 1 -1 /2 F . P. T. x 1 -1 /4 weld
21A 8326552 - 1 TEE . . P ipe - 1 -1 /4 weld x 1 -1 /2 weld x 1 -1 /4 weld
22 8289172 1 - FLANGE . . P ipe
22A 8326113 - 1 FLANGE . . P ipe - 1 -1 /2 weld
22B 8326033 - 2 FLANGE . . P ipe - 1 -1 /4 weld
23 8210686 1 1 ELBOW . . P ipe - 1 -1 /4 butt weld - 90°
8325683B
PIPE A S S E M B L Y . . Crossover
24 8289720 1 - P IP E ASY . . . C ro sso v e r
25 8116938 A .R . - P IP E . . 1 -1 /4 in. wrought ste e l 20 ft. - A pproxim ately 2
34 8289172 2 _
FLANGE . . P ipe
34A 8326033 - 2 FLANGE . . P ip e - 1 -1 /4 weld
37 8289172 2 _
FLANGE . . P ipe
37A 8326033 - 2 FLANGE . . P ipe - 1 -1 /4 weld
E L B O W . . W a te r D ischarge
44 8334783 1 1 ELBOW . . W ater d isch arg e
45 8289285 1 1 P IP E ASSEMBLY . . W ater d isch arg e
46 8289492 - 2 CLAMP ASSEMBLY . . P ipe
47 6101229 - 2 WASHER . . P lain - 1/2
48 103028 - 2 NUT . . 1/2-20 hex.
+49 8204326 1 1 GASKET . . Pipe to flanged tee
P L A T E A 144-5
PIPE A S S E M B L Y . . Engine D ra in
1 8283781 1 P IP E ASSEMBLY . . Engine d ra in
2 8116938 A .R . PIPE . . 1 -1 /4 in. wrought s te e l 20 ft. - A pproxim ately 7 ft. re q u ired
3 8132699 1 TEE . . P ipe - 1 -1 /4 weld x 1 -1 /4 weld x 1 -1 /4 F . P. T.
4 8189314 2 FLANGE . . P ip e - 1 -1 /4 weld
5 8271452 1 TEE . . P ipe - 1 -1 /4 weld x 2 F. P. T. x 1 -1 /4 weld
6 8060937 1 N IPPLE . . C lose pipe - 2 M. P. T.
7 218641 1 TEE . . P ipe - 2 F. P. T. x 1 -1 /4 F . P . T. x 1 -1 /2 F. P. T.
8 8029469 2 GASKET . . F lange to w a te r pum p elbow
9 179838 8 BOLT . . F lange - 3 /8 -1 6 x 7 /8 hex. hd.
10 103321 8 WASHER . . Lock - 1/2
11 106642 1 PLUG . . P ipe - 1 -1 /4 M. P. T. - Square head
PIPE A S S E M B L Y . . Crossover
19 8289693 1 P IP E ASSEMBLY . . C ro sso v e r
20 8116938 A .R . P IP E . . 1 -1 /4 in. wrought s te e l 20 ft. - Approx. 5 ft. 2 in.
21 8289173 1 FLANGE . . Pipe
22 8210686 1 ELBOW . . Pipe - 1 -1 /4 butt weld - 90°
23 8289337 1 TEE . . P ipe - 1 -1 /4 weld x 1 -1 /4 weld x 1 -1 /2 F. P. T.
PIPE A S S E M B L Y . . Crossover
24 8289692 1 P IP E ASSEMBLY . . C ro sso v e r
25 8116938 A .R . PIPE . . 1 -1 /4 in. wrought s te e l 20 ft. - Approx. 1 ft. 4 in. jre q u ire d
26 8289277 1 FLANGE . . P ipe
27 8054610 1 ELBOW . . P ipe - 1 -1 /4 butt weld - 90°
W. S. 10620 8289506
P.L. N o . D 144
COOLING SYSTEM
Ref. P a rt No,
No. N um ber Req. D escrip tio n
E L B O W . . W a te r Discharge
52 8289286 1 ELBOW . . W ater d isch arg e
53 8289285 1 P IP E ASSEMBLY . . W ater d isch arg e
*54 103323 2 WASHER . . Lock - 1/2
P L A T E A 144-6
PIPE A S S E M B L Y . .
1 8270006 1 P IP E ASSEMBLY . . Engine d ra in
2 8116938 A.R. P IP E . . 1 -1 /4 in. wrought ste e l 20 ft. - Approx. 3 ft. 6 -1 /4 in. re q u ired
3 8271452 1 TEE . . P ip e - 1 -1 /4 weld x 1 -1 /4 weld x 2 F . P. T.
4 8060937 1 N IPPLE . . C lose pipe - 2 M. P. T.
5 8050393 1 TEE . . P ip e - 2 F. P . T. x 2 F . P. T. x 2 F. P. T. union
6 8189314 2 FLANGE . . P ipe - 1 -1 /4 weld
PIPE A S S E M B L Y . .
7 8272122 1 P IP E ASSEMBLY . . Engine d ra in to r e a r of engine
8 8116747 A.R. P IP E . . 1 -1 /2 in. wrought ste e l 20 ft. - Approx. 14 ft. 2 -5 /8 in. re q u ired
9 219508 1 N IPPL E . . P ip e - 2 M. P. T. x 3 in. long
10 218638 1 T EE . . P ip e - 1 -1 /2 F . P . T. x 2 F . P . T. x 1 -1 /2 F. P . T.
PIPE A S S E M B L Y . .
11 8271255 1 P IP E ASSEMBLY . . A fterco o ler inlet
12 8116747 A.R. P IP E . . 1 -1 /2 in. wrought s te e l 20 ft. - Approx. 3 ft. 6 in. re q u ire d
13 8132958 1 ELBOW . . P ipe - 1 -1 /4 butt weld - 90°
14 8062563 1 ELBOW . . Union pipe - 1 -1 /2 F. P. T. - 90°
*15 8217708 1 OUTLET . . P ipe - 1/2 F. P. T.
16 8263635 1 FLANGE . . P ipe
PIPE A S S E M B L Y . .
29 8273305 1 P IP E ASSEMBLY . .A fte r cooler to engine
30 8116747 A.R. P IP E . . 1 -1 /2 in. wrought s te e l 20 ft. - Approx. 5 ft. 11 in. re q u ire d
31 8263636 1 FLANGE . . P ipe
32 8273304 1 FLANGE . . P ip e
8273441 8272436
COOLING SYSTEM
Ref. P a rt No.
No. N um ber Req. D esc rip tio n
G A S K E T . . Engine
33 8070513 1 GASKET . . W ater pipe to engine cran k ca se
34 271583 4 BOLT . . P ipe flange to engine - 5 /8 -1 8 x 1 -1 /2 hex. hd.
U fA O U D D T /x /i1 » E /O
35 8133334 4
G A S K E T . . D ra in Line
43 8029469 2 GASKET . . D rain line to engine
44 179841 8 BOLT . . F lange to engine - 3 /8 -1 6 x 1 -1 /4 hex. hd.
45 103321 8 WASHER . . Lock - 3/8
46 181374 1 BOLT . . Clam p m ounting - 3 /8 -2 4 x 1 -1 /2 hex. hd.
47 103868 1 PLUG . . P ipe - 1/2 M. P. T. - Square head
P .L . N o . D 1 4 4
COOLING SYSTEM
P L A T E A 144-7
* 1 8058624 1 PUMP A S Y ... Wat. - Left hand - 12,16-645E & 16-567D1JD2 engines
* 2 8269638 - 1 - . . - PUMP ASY. .. Wat. - Left hand - 12-645E3 & 16-567D3,D3A engines
* 3 8347607 - - 1 - - - PUMP ASY. .. Wat. - Left hand - 16,20-645E3 & 16.20-645E3A engines
* 4 8058625 - - - 1 - - PUMP ASY. .. Wat. - Right hand - 8,12,16-645E & 16-567D1,D2 engines
* 5' 8269664 - - - - 1 - PUMP ASY. .. Wat. - Right hand - 12-645E3 & 16-567D3,D3A engines
6 8249002 1 PUMP ASY. .. Wat. - Right hand - 12-645E (SW1500 w/one water pump)
16,20-645E3 and 16,20-645E3A engines
/ 7 8329900 1 1 1 1 1 1 SUPPORT .. Housing - Replaces 8042963
* 7A 273703 1 1 1 1 1 1 PIN .. Roll - 1/8 x 1-3/8 in. long
1*8 8004889 1 1 - 1 1 - CUP .. Oil
9 8354382 1 - - 1 - - HOUSING ASSEMBLY .. Impeller
*10 8276222 - 1 - - 1 - HOUSING ASSEMBLY .. Impeller
11 8250143 - - 1 - - 1 HOUSING ASSEMBLY .. Impeller
12 8035102 8 8 8 8 8 8 STUD .. Housing - 1/2-13 x 2-1/8 in. long
8115301 .. .002 O.S. 8115304 .. .017 O.S.
8115302 .. .004 O.S. 8115305 .. .019 O.S.
8115303 .. .015 O.S.
13 8032719 8 8 8 8 8 8 NUT .. Lock - 1/2-20 hex.
14 8048482 1 - - 1 - - RING .. Wear - Impeller housing
15 114358 4 - - - - SCREW .. Ring m ounting - 1/4-20 x 1-1/8 fil. head
*16 8060008 1 - - 1 - - IMPELLER .. Water pump
*17 8269566 1 1 IMPELLER .. Water pump
18 8248248 1 1 IMPELLER .. Water pump
19 103909 1 1 1 1 1 1 KEY .. Impeller
20 8028730 1 1 1 1 1 1 WASHER .. Plain - 5/8
21 8028724 1 1 1 1 1 1 NUT ..L o c k -5/8-18 hex.
*22 8404507 1 1 1 1 1 1 SEAL KIT .. Water pump - Replaces 8346330 and 8215484
23 8209776 1 1 1 1 1 1 GASKET .. Housing to support
24 8052224 1 1 1 1 1 1 BUSHING .. Stationary
25 8370885 1 1 1 1 1 1 GASKET .. Housing to bushing - Replaces 8256921
26 9417962 BOLT .. Seal m ounting - 5/16-18 x 7/8 hex. head - Includes nylon
insert - Formerly 9417961
27 8398612 1 1 1 1 1 1 SEAL .. Carbon - Inner - Replaces 8342486
28 8094063 1 1 1 1 1 1 SEAL .. Outer
29 8342485 1 1 1 1 1 1 RETAINER .. Outer seal - Brass
30 8055346 1 1 1 1 1 1 SPRING .. Seal retainer
31 8042969 1 1 1 1 1 1 SLINGER .. Water
32 908168 1 1 1 1 1 1 BEARING .. Ball - Outer - Replaces 954240
33 908169 1 1 1 1 1 1 BEARING .. Ball - Inner - Replaces 954241
34 8042970 1 1 1 1 1 1 SPACER .. Bearing
/* 35 8042971 1 1 1 1 FELT .. Lubricator
36 8042973 1 1 1 1 1 1 RING .. Retainer
37 8370886 1 1 1 1 1 1 RING .. Snap - Replaces 8042974
38 8052246 1 1 1 1 1 1 SHAFT .. Water pump
39 8042976 1 1 1 1 1 1 GEAR .. Pump drive - Spur - 37T
40 108627 1 1 1 1 1 1 KEY ..G e a r - 5/16 x 1-1/2 - Woodruff
41 8042977 1 1 1 1 1 1 WASHER .. Plain - 1 inch
42 8449544 1 1 1 1 1 1 NUT .. Lock - 1-14 hex. - Formerly 8032724
*43 8348618 - - 1 - - 1 PLUG .. Pipe - 1/4 M P.T . - Square socket
*44 8288613 1 PLATE .. Name
*45 8288611 - 1 - - - - PLATE .. Name
*46 8347719 - - 1 - - - PLATE .. Name
*47 8288612 . - - 1 - - PLATE .. Name
*48 8288610 . . - . 1 . PLATE .. Name
*49 8347718 1 PLATE .. Name
*50 142862 2 2 2 2 2 2 SCREW .. Drive - Name plate m ounting - No. 4 x 1/4 in. long
+51 8028760 1 1 1 1 1 1 GASKET .. Pump mounting - See Parts List 144
+52 181432 6 6 6 6 6 6 BOLT .. Pump mounting - See Parts List 144
+53 6101229 6 6 6 6 6 6 WASHER .. Plain - 1/2
/ The non-self oil support 8042963 is replaces by 8329900 Ref. No. 7 self oiling support. When applying the 8329900
support, the follow ing parts are no longer required: 1-8004889 oil cup and 1-8042971 fe lt lubricator.
Ref. No. 6
PLATE C 146-1
P .L . N o . D 1 4 8
FUEL OIL PIPING
EXPORT ONLY
PLATE C 148-1
/ Fuel Filter B ody 8299059 is no longer available. When replacement is required recom m end ordering 1-8427285
Fuel Filter and 1-8427318 R e lie f Valve.
f f Housing 8214346 R ef. No. 26 and support 8 2 1 4 3 4 7 Ref. No. 27 are no longer available. For replacement use
current design housing 8311121 R ef. No. 23, Page 5 and 8 inch elements 8299457 R ef. No. 30 Page 5. Housing
to body stud 8214344 m u st be replaced with shorter stud 8311120 Ref. No. 28, Page 5.
fj-f Filters can be converted to use 8299457 - 8 inch long viscose filte r elem ent with use o f adapters 8310474. Refer
to Plate 150-3 fo r application.
R ef. No. 1
P L A T E B 150-1
P.L. N o. D150
FU EL OIL FIL T E R
R ef. No. 2
P L A T E A 150-2
PLATE A150-3
/ Fuel Filter B ody 8299059 is no longer available. When replacement is required recom m end ordering 1-8427285
Fuel Filter B ody and 1-8427318 R e lie f Valve.
Ref. No. 1
PLATE B 150-4
low-sac design.
12 5228761 1 1 BODY ASSEMBLY .. Injector
*13 5228887 - 1 - - - - BODY ASSEMBLY .. Injector
*14 5228755 - - - 1 - - BODY ASSEMBLY .. Injector
*15 5229037 - - - - 1 1 BODY ASSEMBLY .. Injector
16 5226912 2 - 2 - - - PLUG .. Injector body
*17 5228462 - 2 - 2 2 2 PLUG .. Injector body
18 5226482 1 1 1 1 1 1 DOWEL .. Injector
19 5226727 1 1 1 1 1 1 PIN .. Injector - Rack guide
20 5226484 1 1 1 1 1 1 STUD ..F u el connection
21 5228745 1 1 1 1 1 1 ADAPTER .. Injector body
22 5228758 1 1 1 1 1 1 SCREW .. Set - No. 8-32 x .220 hex. socket
23 9421614 1 1 1 1 1 1 SCREW .. Cap - No. 8-32 x 3/8 hex. socket
24 5228236 1 - 1 - - - PLUNGER ASY. .. Injector - Includes bushing
*25 5228894 - 1 - - - - PLUNGER A S Y ... Injector - Includes bushing
*26 5228574 - - - 1 . - PLUNGER ASY. .. Injector - Includes bushing
*27 5229054 - - - 1 - PLUNGER ASY. .. Injector - Includes bushing
*28 5229011 1 PLUNGER ASY. .. Injector - Includes bushing
29 5228343 1 - 1 - . - PIN .. Bushing guide
*30 5227923 - 1 - - 1 1 PIN .. Bushing guide
*31 5226450 - - - 1 . - PIN .. Bushing guide
32 5228139 1 1 1 1 1 1 FOLLOWER .. Injector
33 5227914 1 1 1 1 1 1 PIN .. Stop - Follower
34 5227904 1 1 1 1 1 1 SPRING .. Stop pin - Follower
35 5228184 1 1 1 1 1 1 RETAINER .. Stop pin
36 5226491 1 1 1 1 1 1 SPRING .. Injector plunger
37 5228545 1 1 1 1 1 1 NUT .. Injector valve
38 5226571 1 1 1 1 1 1 SEAL .. Injector
39 5226574 1 1 1 1 1 1 DEFLECTOR .. Injector spill
40 5226496 1 - 1 1 - - RACK ASSEMBLY .. Injector
*41 5228890 - 1 - - - - RACK ASSEMBLY .. Injector
*42 5229045 - - - - 1 1 RACK ASSEMBLY .. Injector
43 5227401 1 1 1 1 1 1 PIN .. Injector rack control
P.L. N o. D152
FUEL INJECTOR
Ref. No. 1
PLATE D 152-1
1 5228605 INJECTOR ASSEMBLY .. Fuel - W ithout calibration slide - Needle valve - 16-567D2,
D3 and D3A engines - U nit Exchange part number 8478051 - Replaced by 5229310
* 2 5228540 INJECTOR ASSEMBLY .. Fuel - W ithout calibration slide - Needle valve - 16-567D1
engine - U nit Exchange part number 8477971 - Replaced by 5229290
*49 5229247 1 . . KIT ASSEMBLY .. Injector repair - Low fuel flow range - Replaces 5228707
*50 5229248 - 1 - KIT ASSEMBLY .. Injector repair - Medium fuel flow range - Replaces 5228708
*51 5229249 - - 1 KIT ASSEMBLY .. Injector repair - High fuel flow range - Replaces 5228709
*52 5229242 1 - - TIP ASSEMBLY .. Spray - Ref. No. 31 - Replaces 5228712
*53 5229243 - 1 - TIP ASSEMBLY .. Spray - Ref. No. 31 - Replaces 5228713
*54 5229244 - - 1 TIP ASSEMBLY .. Spray - Ref. No. 31 - Replaces 5228714
*55 5228572 1 1 1 SPACER .. Injector cage - Ref. No. 26
*56 5226950 1 1 1 VALVE .. Injector - Ref. No. 27
*58 5228571 1 1 1 CAGE .. Injector - Ref. No. 25
*58 5228538 1 1 1 CAGE .. Spring - Ref. No. 29
*59 5228539 1 1 1 SPRING .. Injector valve - Ref. No. 28
*60 5228541 1 1 1 SEAT .. Injector valve spring - Ref. No. 30
Ref. No. 1
PLATE B 152-2
PLATE D154-1
Ref. Part
No. Number Number Required Description
A - . - - 8-645E Engine
- B . - 12-645 E Engine
c . - 16-567D2JD3 Engines
. - D - 16-645E and 16-567D1 Engines
- - E 16-645 E3 and 16-567D3A Engines
Previous design fram es w ith square top inside com ers are no longer available. When replacement frames are
required the current design fram es w ith round top inside com ers and covers are recom mended as a replace
ment. Covers applied to either design fram es are n o t interchangeable. R efer to Page 4 fo r ordering reference.
P. L. No. D154
CYLINDER HEAD COVER AND SUPPORT FRAME
Ref. Part
No. Number_________ Number Required Description
A 8-645E Engine
B 12-645E Engine
C 16-567D2,D3 Engines
D 16-645E and 16-567D1 Engines
E 16-645E3 and 16-567D3A Engines
34 8098593 As Requ ired TUBING .. 1/4 O.D. steel - Copper brazed - Sold by the
ft. - Low oil press, line - Applied to right bank frame only
35 118537 2 2 2 2 - NUT .. Tube - 1/4
*36 116452 - - - - 2 NUT .. Tube - 1/4
37 8173802 4 5 7 7 8 CLAMP .. Tube - Oil pressure line
38 8160443 2 2 2 2 1 ELBOW .. Oil pressure line
39 272131 2 2 2 2 1 NUT .. Oil pressure line - 7/16-20 hex.
*40 8332127 - - - - 1 CLAMP .. Tube - Oil pressure line
50 8177564 . 2 . . .
CHANNEL ASSEMBLY .. Support
51 8177567 - 4 - - - GASKET .. Frame to channel assembly
52 8130176 - 8 - - - NUT ..Spline - 1/4-28
53 138213 • 8 ■ - - SCREW .. Channel to frame - 1/4-28 x 1-1/4 hex.
socket head
54 8470793 2 - - - - GASKET .. Frame to crankcase - Outside - Repl. 8275291
54 8470795 - 2 - - - GASKET .. Frame to crankcase - Outside - Repl. 8275296
54 8470797 - - 2 2 2 GASKET .. Frame to crankcase - Outside - Repl. 8275294
55 8470794 2 - - - - GASKET .. Frame to crankcase - Inside - Repl. 8275295
55 8470796 - 2 - - - GASKET .. Frame to crankcase - Inside - Repl. 8275290
55 8470798 - - 2 2 2 GASKET .. Frame to crankcase - Inside - Repl. 8275292
56 181370 14 14 14 14 14 BOLT .. 3/8-24 x 1-1/4 hex. head
57 181365 22 22 22 22 22 BOLT .. 3/8-24 x 1-1/8 hex. head
58 454911 78 110 150 150 150 BOLT .. 3/8-24 x 3/4 hex. head - Formerly
8218332
59 8373316 114 146 186 186 186 WASHER .. Hardened - Formerly 103341 and 103321
*60 6532324 6 6 6 6 6 NUT .. Spline - 1/4-28
*61 As Requ red GREASE .. Silicone - Top deck cover seal
8425724 .. 8 oz. tube
8425725 .. 101b. can
8425726 .. 50 lb. can
*62 8271650 1 - - GASKET KIT .. Cylinder head cover and support frame -
See Parts List 199
*63 8271651 • 1 ' - - GASKET KIT .. Cylinder head cover and support frame -
See Parts List 199
*64 8271649 “ " 1 i 1 GASKET KIT .. Cylinder head cover and support frame -
See Parts List 199
i
o
CYLINDER
HEAD
COVER
PLATE
AND
D 154-1
SUPPORT
CAMSHAFT DRIVE END ACCESSORY DRIVE END
FRAME
o
o
y
r
z
o
O
z
4^
P. L. No. D154
CYLINDER HEAD COVER AND SUPPORT FRAME
Current Design Round Top Inside Frame Corners
16-567D1 ,D2,D3,D3A,8,12,16-645E,12,16,20-645E3 and 16,20-645E3A Engines
PLATE B 154-2
Ref. Part
No. Number Number Required Description
A . . . _ . . 8-645E Engine
- B . . . . . .
12-645E Engine
- - C . - . _
16-645E and 16-567D1 Engines
- - - D . . .
16-567D2,D3 Engines
- - - - E - - . 12-645E3 Engine
- - - - - F . .
16-645E3,E3A and 16-567D3A Engines
- - - - - - G - 20-645E3 Engine
- - - - - - - H 20-645E3A Engine
Quantities listed are fo r le ft and right bank frames unless otherwise specified in the description column.
P. L. No. D154
CYLINDER HEAD COVER AND SUPPORT FRAME
Ref. Part
No. Number Number Required________________________ Description
A . _ . . . . 8-645E Engine
. B - . . - - - 12-645 E Engine
. . C . - - . - 16-645E and 16-567D1 Engines
- - - D - - - - 16-567D2,D3 Engines ,
. - - - E . - - 12-645E3 Engine
. . . - - F - - 16-645E3,E3A and 16-567D3A Engines
. - . - - - G - 20-645E3 Engine
- - - - - - - H 20-645E3A Engine
CYLINDER
HEAD
COVER
OS
AND
SUPPORT
CAMSHAFT DRIVE END ACCESSORY DRIVE END
FRAME
ROUND n
TOP O
INSIDE
CORNERS
>
2 O
C X
> >
-4
►<
o
SO
SECTION F-F SECTION G SECTION H-H z
^1
-t*.
A 8-645 E Engine
B 12,16-645E,12,16,20-645E3,16,20-645E3A and 16-567D1,D2,D3,D3A Engines
6 8235617 2 .
GASKET .. Housing to crankcase
6 8044742 - 2 GASKET .. Housing to crankcase
7 8044725 2 2 BRACKET .. Support
19 8235618 1 .
GASKET .. Cover
19 8049496 - 1 GASKET .. Cover
P. L. No. D156
OVERSPEED TRIP HOUSING AND COVER
6 GASKET
PLATE A 156-1
PLATE B 158-1
Current Design Low Water and Crankcase Pressure 16-5 67D 1,D3 A ,8,12,16-645E,
• 2-3
Detector With Low Water C utoff 12,16,20-645E3 Engines
Hot Oil Shutdown Kit for Units With Engine Detectors 16 - 567D3,D3A, 12,16,20-645E3 Engines 6
Low Water Safety Shutdown Valve Assembly 8-645 E, 16-645E (E xport) Engines 22
Ref. Kit
No. Number Description
■JAbove K its include all necessary Diaphragms, Gaskets, “O ”Rings, Balls and Springs.
/ Material required to convert previous test valve system to low water cutoff.
D159 2
JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
VIEW A -A
PLATE D 159-2
A B C
PLATE D 159-2
PLATE C l 59-4
— — S E E PARTS L I S T 134
2 0 —' 2-
PLATE C 159-5
D159 8
JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P .L . N o . D 1 5 9
ENGINE CRANKCASE PRESSURE SWITCH, DETECTOR AND
LOW WATER SAFETY SHUTDOWN VALVE
PLATE C l 59-6
26201 8365337E
P .L . N o . D 1 5 9
ENGINE CRANKCASE PRESSURE SWITCH, DETECTOR AND
LOW WATER SAFETY SHUTDOWN VALVE
PLATE C l 59-7
1 8447342 1 VALVE ASSEMBLY .. Low water safety shutdown - Repl. 8344252 & 8358537
Pcigc 21
2 8344750 1 COVER .. Valve m ounting
3 8084685 1 GASKET .. Cover to accessory drive housing
4 8032716 8 NUT .. Lock - 5/16-24 hex.
5 179841 2 BOLT .. Valve mounting - 3/8-16 x 1-1/4 hex. head
6 103341 2 WASHER .. Plain - 3/8
7 8032743 2 NUT .. Lock - 3/8-16 hex.
8344755C
10
from the library of Barrington Diesel Club JANUARY, 1974
D 159
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
PLATE C l 59-7
PLATE C 159-8
8339782
PLATE D 159-8
PLATE C l 59-9
Ref. Part No.
No. Number Req. Description
SWITCH ASSEMBLY . Crankcase Pressure
1 8287986 SWITCH ASSEMBLY .. Crankcase pressure
* 2 8324706 DIAPHRAGM .. Switch
* 3 8305804 CONNECTOR ASY. .. 6 pole female - Incl. elbow, ferrule and nut
3A 8222023 LAMP .. Double contact - Bayonet base - 6 Watt - 80 Volts
4 8288843 COVER ASSEMBLY .. Switch m ounting plate
+ 5 8084685 GASKET .. Cover to accessory drive housing
+ 6 8032716 NUT .. Lock - 5/16-24 hex.
7 8320535 TUBE ASSEMBLY .. Switch to accessory end o f crankcase
8 8060976 NIPPLE .. Short - 1-1/4 M.P.T.
9 8112766 COCK .. 3 way - 1-1/4 F.P.T.
10 144062 BUSHING .. Pipe reducing - 1-1/4 M.P.T. x 3/8 F.P.T.
11 8039169 ELBOW .. 3/8 tube x 3/8 M.P.T. x 90°
12 8040386 TEE .. 3/8 tube x 3/8 M.P.T. x 3/8 tube
*13 8289111 TUBE ASSEMBLY .. Tee to governor
*14 8040406 REDUCER .. Tube - 3/8 tube x 1/4 tube
*15 8040342 GASKET .. Flared tube
*16 8118841 CLIP .. Tube mounting
8288844B
PLATE C159-10
+11 8446593 1 VALVE ASSEMBLY .. Low water safety shutdown - Replaces 8349491
and 8358536 - See Page 21
12 179839 2 BOLT .. Valve m ounting - 3/8-16 x 1 hex. head
13 103341 2 WASHER .. Plain - 3/8
14 102635 2 NUT .. 3/8-16 hex.
+15 8319665 1 VALVE ASSEMBLY .. Shut-off - See Page 23
16 105413 1 ELBOW .. Pipe - 1/4 F.P.T. x 90°
17 119920 1 NIPPLE .. Pipe - 1/4 M.P.T. x 2 in. long
18 8044172 1 ELBOW .. Union - 1/4 F.P.T. x 1/4 M.P.T.
19 8060971 1 NIPPLE .. Short pipe - 1/4 M.P.T.
20 118576 1 ELBOW .. 1/4 F.P.T. x 3/8 tube x 9 0 °
21 118755 ELBOW .. 1/4 M.P.T. x 3/8 tube x 9 0 °
22 8040386 1 TEE .. 3/8 tube x 3/8 M.P.T. x 3/8 tube
/ 23 8040335 1 ELBOW .. 3/8 M.P.T. x 1/4 tube x 9 0 °
24 118750 1 CONNECTOR .. 1/4 M.P.T. x 3/8 tube
25 8040370 1 TEE .. 1/4 tube x 3/8 tube x 3/8 tube
26 8319910 1 TUBE ASSEMBLY .. Valve to crankcase
27 8319911 1 TUBE ASSEMBLY .. Pressure switch to crankcase
28 8319912 1 TUBE ASSEMBLY .. Cover to valve
/ 29 8319899 1 TUBE ASSEMBLY .. Crankcase to governor
30 8319913 1 TUBE ASSEMBLY .. Oil pressure line to valve
31 8320154 1 TUBE ASSEMBLY .. Oil pressure line to governor and valve
32 8320153 1 TUBE ASSEMBLY .. Governor to oil pressure line
33 3204128 1 CLIP .. Tube m ounting
JANUARY, 1974
15
from the library of Barrington Diesel Club D159
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
PLATE C159-10
D159
from the library of16
Barrington Diesel Club JANUARY, 1974
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
PLATE B 159-11
8347372 14560
8344755 14727
14581
P .L . N o . D 1 5 9
ENGINE CRANKCASE PRESSURE SWITCH, DETECTOR AND
LOW WATER SAFETY SHUTDOWN VALVE
PLATE B 159-11
P .L . N o . D 1 5 9
ENGINE CRANKCASE PRESSURE SWITCH, DETECTOR AND
LOW WATER SAFETY SHUTDOWN VALVE
/ The 8358538 detector is no longer available. I t has been replaced by 8464678 detector (3:1 Ratio) fo r
normally aspirated engines and 8428395 detector ( l.I R a tio ) fo r turbocharged engines. See Page 1 fo r
detector repair, rebuild and conversion kits.
PLATE A159-12
PLATE A159-13
P L No D159
' ‘ ' ENGINE CRANKCASE PRESSURE SWITCH, DETECTOR AND
LOW WATER SAFETY SHUTDOWN VALVE
PLATE A 159-14
7 1 SPACER .. Diaphragm
* 8 189132 2 SCREW .. Guide m ounting -10-20 x 1 flat head slotted
* 9 138202 8 SCREW .. 1/4-20 x 1 hex. socket head
*10 8370605 1 SCREW .. Cap - 10-32 x 1/2 hex. socket head
Ref. No. 1
PLATE A159-15
Ref. No. 1
PLATE A 159-16
The following com ponent parts are applicable to R ef. Nos. 1 and 1A.
2 8341539 “O ” RING
3 8341538 “ O” RING
4 9422422 RING .. Retaining
16 8433577 _ _ _ .
1 SUPPORT .. Camshaft drive housing
17 272564 - - - - 4 BOLT .. 1-14 x 2-1/2 hex. head
18 223433 - - - . 10 BOLT .. 5/8-11 x 1-1/2 hex. head
19 8396615 - - - . 4 WASHER .. Plain - 1 in. dia.
20 6101233 - - - - 10 WASHER .. Plain - 5/8 in. dia.
21 8292850 1 1 1 1 _
INDICATOR .. Flywheel - Engines w ithout starter motors
+*21A 8354872 1 - - 1 1 INDICATOR .. Flywheel - Engines with starter motors -
See Parts List 125
22 454828 2 2 2 2 - BOLT .. Indicator m ounting - 1/4-28 x 5/8 hex. head
*23 179793 2 - - 2 2 BOLT .. Indicator m ounting - 1/4-20 x 5/8 hex. head
*24 103319 2 2 2 2 2 WASHER .. Lock - 1/4
/ 8048965 Retainer Dowels previously furnished in 8175 730 Retainer A ssem bly no longer required. Use
8175 731 Retainer only.
P. L. N o . D 1 6 0
CAMSHAFT DRIVE HOUSING AND COVER
SUPPORT
HOUSING
DRIVE
CAMSHAFT
HOUSING .. Support
2 8261201 1 1 HOUSING .. Support
/3 8379914 2 2 BUSHING .. Support - Drive shaft - 2-31/64 I.D. x 3.001 O.D.
x 3 in. long - Stamped to read “T urbo” - Replaces 8081361
4 8028304 2 2 PIN .. Dowel - 1/4 x 5/8 in. long
5 444687 2 2 PLUG .. Pipe - 1/8 M P.T. hex. socket head
6 8273101 8 8 STUD .. Cover - 3/8-16-24 x 1-5/8 in. long
SHAFT .. Drive
7 8260651 1 SHAFT .. Drive - Includes gear
7 8460533 1 SHAFT .. Drive - Includes gear
SLINGER .. Oil
SHIELD .. Dust
10 8081366 | 1 I 1 I SHIELD .. Dust
FLANGE .. Coupling
11 8081367 1 . FLANGE .. Coupling
11 8460316 - 1 FLANGE .. Coupling
P. L. No. D162
AUXILIARY GENERATOR DRIVE ASSEMBLY
PLATE B 162-1
P. L. No. D162
AUXILIARY GENERATOR DRIVE ASSEMBLY
HOUSING ASSEMBLY
2 8081399 1 HOUSING ASSEMBLY .. Auxiliary generator drive
3 8028304 2 DOWEL .. Bushing and collar - 1/4 x 5/8 in. long
4 8029137 4 STUD .. Oil line - 3/8-16 x 1-3/4 in. long
5 8084871 4 STUD .. Oil separator - 1/2-13-20 x 2-7/16 in. long - Replaces 8029138
8123046 .. .002O.S.
8123047 . .004 O.S.
8126979 .015 O.S.
8126980 .017 O.S.
8126981 .019 O.S.
8035440 STUD .. Drive cover - 3/8-16-24 x 1-7/8 in. long
8123048 .. .002 O.S.
8123049 .004 O.S.
8126932 .015 O.S.
8126933 .017 O.S.
8126934 .019 O.S.
8348618 PLUG .. Pipe - 1/4 M.P.T. - Square socket - Formerly 143997
8392348 BUSHING .. Aux.gen.drive - Stamped to read “ ROOTS” - Replaces 8081361
8392166 PIN .. Dowel - .1245 x 5/8 in. long
/ Auxiliary generator drive bushing 8081361 has been replaced by bushing 8392348t Ref. No. 8 and dowel
pin 8392166, R ef. No. 9. Auxiliary generator drive housing 8081399, R ef. No. 2 requires rework, when
8392348 bushing and 8392166 dow el pin is applied in place o f form er bushing 8081361, by removing
the 1/4 inch dowel at the 12:00 o ’clock position and reaming a .1235 + .0000/- .0005 hole in the
9:00 o ’clock position fo r the fr o n t bearing and the 3:00 o ’clock position fo r the rear bearing.
Bushing 8392348 m u st be line reamed after installing in housing.
SHAFT .. Drive
10 8081362 1 SHAFT .. Drive - Includes 26T gear
11 8081363 1 SLINGER .. Oil
12 8308292 1 SEAL .. Oil slinger
13 8081027 1 COVER .. Rear
14 8081365 1 GASKET .. Cover
15 6101225 8 WASHER ..P la in -3 /8
16 8032717 8 NUT .. 3/8-24 hex.
17 8081366 1 SHIELD .. Dust
FLANGE .. Coupling
18 8081367 1 FLANGE .. Coupling
19 8081368 1 WASHER .. Coupling flange - 1-1/32 I.D. x 2-3/16 O.D.
20 8081369 1 NUT .. Coupling flange - 1-14 hex. - Slotted
21 119209 1 PIN .. Cotter - 1/8 x 1-5/8 in. long
P. L. No. D 162
AUXILIARY GENERATOR DRIVE ASSEMBLY
PLATE B 162-2
The follow ing com ponents are applicable to R ef. Nos. 1 and 1A unless otherwise specified in the D escription column.
32 8113998 1 .
GAUGE ASSEMBLY .. Oil level - Replaces 8442288
*32A 8442288 - 1 GAUGE ASSEMBLY .. Oil level - Replaced by 8113998
33 8319674 2 2 “O ” RING .. .359 I.D. x .500 O.D. x .067 in. thick
k 34 8350082 2 2 GASKET .. .312 I.D. x .535 O.D. x .078 in. thick
(5*34A 8174780 3 3 GASKET .. .312 I.D. x .500 O.D. x .062 in. thick
35 8131381 1 - GLASS .. Sight
*35A 8451831 - 1 GLASS .. Sight
36 8319675 1 1 CAP .. Gauge
37 8113999 1 1 ELBOW .. Oil gauge
Ref. Part N
No. Number Re Description
!'. ( : 4 J A N U A R Y , 1974
from the library of Barrington Diesel Club
E l E C T R O - M O T 1 V E D I V 1 S I O N G E N E R A L M O T O R S C O R P O R A T I
P .L . N o .
GOVERNOR ASSEMBLY
315 8362298 1 _
LEVER ASSEMBLY .. Adjusting floating
*315A 8433775 - 1 LEVER ASSEMBLY .. Adjusting floating
*316 8306003 1 1 SPRING .. Adjusting link
*317 8113767 1 1 KNOB .. Adjusting screw
*318 8113768 1 1 PIN .. Adjusting screw
319 8113770 1 ECCENTRIC
*319A 8433218 - 1 ECCENTRIC
320 8113771 1 BLOCK .. Adjusting
*320A 8433219 - 1 BLOCK .. Adjusting
321 138211 1 SCREW .. Cap - 1/4-28 x 3/4 hex. socket head
*321A 442039 - 1 SCREW .. Cap - 8-32 x 7/8 in. long
322 119981 2 PIN .. C otter - 1/16 x 3/8 in. long
323 8214389 - 1 PIN .. Power lever - .880 in. long x .2493 in. diameter
324 8433225 - 1 PIN .. .812 in. long x .1865 in. diameter
*325 8433217 - 1 PIN .. Moveable fulcrum
*326 8433215 - LINK .. Pilot valve
327 8433216 - 1 STRAP .. Pilot valve
328 8446359 . 1 LINK .. Pilot valve
329 3304054 - 2 WASHER .. Plain - 17/64 I.D. x 1/2 O.D. x 1/16 in. thick
330 8214389 1 - PIN .. Power lever - .880 in. long x .2493 in. diameter
331 8113833 1 - PIN .. Cam arm
332 3304054 2 WASHER ..Plain - 1 7 /6 4 I.D. x 1/2 O.D. x 1/16 in. thick
333 8284085 1 . LINK .. Pilot valve
334 8413349 2 STRAP .. Pilot valve
P .L . N o . B 1 6 5
GOVERNOR ASSEMBLY
iA S l 8429419 - 1 ACCUMULATOR ASSEMBLY .. Low lube oil - Square body - See Ref. No
for optional accumulator assembly
458 8113811 - 1 PISTON .. Oil failure
459 120614 - 4 NUT ..N o. 10-32 hex.
460 120217 - 4 WASHER .. L o ck -N o . 10
461 8327416 . 4 WASHER .. .255 I.D. x .400 O.D. x .031 in. thick
462 8393771 - 2 ELBOW .. 1/4 tube x 1/8 M P.T.
463 117608 - 4 SCREW .. 10-32 x 3 fil. head slotted
464 225585 - 4 SCREW .. 1/4-28 x 2-1/4 fil. head slotted
465 8429426 - 1 SPRING .. Accumulator
466 8429427 - 2 GASKET .. Accumulator cover
*467 8429428 - 1 GASKET .. Accumulator body to case
468 8429429 - 1 COVER .. Accumulator
469 8429430 - 1 COVER .. Accumulator
470 8429431 - 1 TUBE .. Accumulator
471 8429432 - 1 BODY .. Accumulator
0472 8482432 - 1 ACCUMULATOR ASSEMBLY .. Low lube oil - Round body
473 8113811 - 1 PISTON .. Oil failure
474 8327416 - 4 WASHER .. .255 I.D. x .400 O.D. x .031 in. thick
475 190741 - 4 SCREW .. 1/4-28 x 1 fil. head slotted
476 8393771 - 2 ELBOW .. 1/4 tube x 1/8 M P.T.
477 8429426 - 1 SPRING .. Accumulator
478 8482434 - 1 GASKET .. Accumulator body to case
479 8482435 . 1 BODY .. Accumulator
480 8482436 - 1 TUBE .. Accumulator
P.L. N o. B165
GOVERNOR ASSEMBLY
*492 8356333 1 1 INSERT .. Name plate - Blank - Includes setting - .625 x 2.188 in. long
493 8356332 1 1 PLATE . Name - Column
494 81 13869 1 1 GASKET .. Column to case - Transfer hole
495 8113870 1 1 GASKET .. Case to column
496 8152078 1 1 GASKET .. Power cylinder case
497 220342 6 6 SCREW .. Drive - Bleed hole name plate - No. 0
*498 8132974 2 2 CAP ..Plastic - 7/16-20 \
*499 8132975 1 1 CAP .. Plastic - 5/8-18 > Shipping purpose only
*500 8132976 4 4 CAP ..P la s tic -3/4-16 ’
*501 8419697 1 1 DECAL .. Caution
*502 8482447 . 1 CAM ..F u el limit
*503 8240528 1 1 RECEPTACLE .. Female - 12 point
2 4 1 — < f ~ K >
!j!j©
.j- 256
-2 4 4
PLATE B 165-1
375
— 373
PLATE B 165-2
P .L . N o . B 1 6 5
GOVERNOR ASSEMBLY
j— 484 -2 9 8
— 286
-2 9 5
283_ ^ f 303 -
75
- 74
72
PLATE B165-3
E l 65 1 2 JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P.L. N o. B165
GOVERNOR ASSEMBLY
0 T- '— 441
PLATE B165-4
PLATE B 165-5
PLATE B165-6
P .L . N o . B 1 6 5
GOVERNOR ASSEMBLY
PLATE B 165-7
The j sym bol preceding the reference num ber indicates 16 pole governors. A ll other part numbers listed are 12 pole
governors. The * sym bol restricts governor application to engines having Fire R ing Pistons.
J A N U A R Y . 1974 1 C l 66
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
Governors listed are 12 pole unless otherwise specified by a (j) in the R ef. No. Column.
Part No.
Number Req. Description
I f modification to locom otive circuitry is n o t desired, and it is required that a governor having a 16 pole connector
be used with a 12 pole locom otive governor plug assembly, use adapter k it 8469433.
Adapter k it 8469432 is available fo r application o f a governor with a 12 pole connector to a locomotive having a
16 pole governor plug assembly. This adapter can be used on all switchers, and on those road locomotives with 16
pole plug assemblies which were delivered prior to 1972. R efer to Pointers article dated May 15, 1972 fo r details.
Components o f the above adapter kits are as follows:
Part No.
Number Req. Description
3 D166
JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P .L . N o . D 1 6 6
GOVERNOR ASSEMBLY
74 8269699 1 _
COLUMN ASSEMBLY .. Governor - 8356932,8364689,8367420,8376477,
8378131,8378132,8378133,8378134 and 8384254 governors only
*74A 8429433 1 COLUMN ASSEMBLY .. Governor - 8424078,8424079,8424080,8437963,
8438887 and 8450911 governors only
*74B 8201607 1 COLUMN ASSEMBLY .. Governor - 8337897,8337898,8377253,8378135,
8378136,8378137,8384063,8384064,8384223,8393219,8436281,
8436283 and 8445798 governors only
*74C 8447875 1 COLUMN ASSEMBLY .. Governor - 8424218,8424220,8424221,
8424222,8424298,8424299 and 8424325 governors only
75 8327394 2 2 INSERT .. Thread
76 8113823 1 1 STUD .. Bearing - Pilot valve drive gear
77 444687 6 6 PLUG .. Pipe - 1/8 M P.T. hex. socket
78 8113848 1 1 GEAR .. Drive - Pilot valve bushing
79 8113839 1 1 SPRING .. Pilot valve bushing
80 8275539 1 1 BUSHING .. Speed adjusting pilot valve - 8356392,8364689,8367420,
8376477,8378131,8378132,8378133,8378134,8384254,8393219,
8424078,8424079,8424080,8424218,8437963,8438887 and
8450911 governors only
*80A 8167317 1 BUSHING .. Speed adjusting pilot valve - 8337897,8337898,8377253,
8378135,8378136,8378137,8423298,8424299,8424325,8436281,
8436283 and 8445798 governors only
*80B 8377907 1 BUSHING .. Speed adjusting pilot valve - 8384063,8384064,8384223,
8424220,8424221 and 8424222 governors only
81 8113815 1 1 BUSHING .. Regulating
82 8113835 2 1 SPRING ..P ilot valve plunger
83 8284087 1 - PLUNGER .. Pilot valve
*83A 8113825 . 1 PLUNGER ..P ilo t valve - 8337897,8337898,8377253,8378135,
8378136,8378137,8424298,8424299,8424325,8436281, 8436283
and 8445798 governors only
*83B 8390349 i PLUNGER ..P ilot valve - 8384063,8384064,8384223,8393219,8424218,
8424220,8424221 and 8424222 governors only
84 8113830 1 1 BEARING .. Thrust - Rotating bushing
85 8113833 3 1 PIN .. Straight - 1/8 x 3/4 in. long - Drilled head
86 8113831 1 1 PIN .. Pilot valve - 1/8 x 9/16 in. long
P .L . N o . D 1 6 6
GOVERNOR ASSEMBLY
P.L. N o. D 166
GOVERNOR ASSEMBLY
P.L. N o. D166
GOVERNOR ASSEMBLY
For governors requiring replacement o f earlier design 8285454 Rocker A rm Assem bly, 82840 70 Guide, or
8284069 Lever, use 8458518 K it which contains current design 8458519 R ocker A rm Assem bly, 8458520 Support
Guide and 8 4 5 6 9 7 0 Pin.
P .L . N o . D 1 6 6
GOVERNOR ASSEMBLY
P .L . N o . D 1 6 6
GOVERNOR ASSEMBLY
/ Gasket 8436325 is n o t required when Plug 8429434 is applied in place o f valve body 8201616 ref. No. 333.
*381 8284080 1 .
POWER PACK .. Electrical equipm ent - All governors, includes governors
8393219 and 8424218 listed in Column B
*381A 8201606 1 POWER PACK .. Electrical equipm ent - All gov. except 8393219 and 8424218
382 8113683 5 5 PLUNGER ASSEMBLY .. Solenoid
383 8163953 5 5 GUIDE ASSEMBLY .. Solenoid
384 8113743 5 5 PIN .. Locating
385 8133719 10 10 BUSHING .. Plunger guide
*386 8191878 - 1 SHAFT .. Switch
*387 8191879 - 1 LEVER
P.L. N 0 . D I 66
GOVERNOR ASSEMBLY
P.L. N 0 . D I 66
GOVERNOR ASSEMBLY
£457 8429419 1 1 ACCUMULATOR ASSEMBLY .. Low lube oil - Square body - See Ref. No. 472
for optional accumulator asy. - 8424078,8424079,8424080,8424218,
8424220,8424221,8424222,8424298,8424299,8424325,8437963,8438887
and 8450911 governors only
458 8113811 1 1 PISTON .. Oil failure
459 120614 4 4 NUT ..N o . 10-32 hex.
460 120217 4 4 WASHER ..L o c k -N o . 10
461 8327416 4 4 WASHER .. .255 I.D. x .400 O.D. x .031 in. thick
462 8393771 2 2 ELBOW .. 1/4 tube x 1/8 M P.T.
463 117608 4 4 SCREW .. 10-32 x 3 fil. head slotted
464 225585 4 4 SCREW .. 1/4-28 x 2-1/4 fil. head slotted
465 8429426 1 1 SPRING .. Accumulator
466 8429427 2 2 GASKET .. Accumulator cover
*467 8429428 1 1 GASKET .. Accumulator body to case
468 8429429 1 1 COVER .. Accumulator
469 8429430 1 1 COVER .. Accumulator
470 8429431 1 1 TUBE .. Accum ulator
471 8429432 1 1 BODY .. Accumulator
£472 8482432 1 1 ACCUMULATOR ASSEMBLY .. Low lube oil - Round body -
8424078,8424079,8424080,8424218,8424220,8424221,8424222,8424298,
8424299,8424325,8437963,8438887 and 8450911 governors only
473 8113811 1 1 PISTON .. Oil failure
474 8327416 4 4 WASHER .. .255 I.D. x .400 O.D. x .031 in. thick
475 190741 4 4 SCREW .. 1/4-28 x 1 fil. head slotted
476 8393771 2 2 ELBOW .. 1/4 tube x 1/8 M P.T.
477 8429426 1 1 SPRING .. Accumulator
478 8482434 1 1 GASKET .. Accumulator body to case
479 8482435 1 1 BODY .. Accumulator
480 8482436 1 1 TUBE .. Accum ulator
481 138242 4 4 SCREW .. Cap - Power cylinder to power case - 3/8-16 x 1 hex. socket head
482 8152079 4 4 WASHER .. Lock - 3/8
483 159572 4 4 SCREW .. Column name plate - 8-32 x 1/4 pan head - Cross recess
*484 432267 2 2 SCREW .. Name plate insert - No. 5-40 x 1/4 round head - Cross recess
*485 8132974 2 2 CAP .. Plastic - 7/16-20 1
*486 8132975 1 1 CAP .. Plastic - 5/8-18 r Shipping purpose only
*487 8132976 4 4 CAP ..P la s tic -3/4-16 ’
488 8152077 2 2 PLATE .. Name - Bleed hole
489 8356332 1 1 PLATE .. Name - Column
*490 8356333 1 1 INSERT .. Name plate - Blank - Includes setting - .625 x 2.188 in. long
491 220342 6 SCREW .. Drive - Bleed hole name plate - No. 0
492 8152078 1 1 GASKET .. Power cylinder case
*493 8113865 1 1 LABEL .. Piping - Set o f 10 decals
494 119981 1 1 PIN .. C otter - Tail rod - 1/16 x 3/8 in. long
495 8113832 1 1 PIN .. Headed - Tail rod - 3/16 x 25/32 in. long
496 8201587 4 BOLT .. Column to case - 5/16-24 x 4-3/4 hex. head
497 8284081 1 - WASHER .. Connecting beam - .203 I.D. x .380 O.D.
498 8284039 1 - PIN .. Headed - Tail rod
499 8284040 1 - BEAM .. Connecting
500 8113869 1 1 GASKET .. Column to case - Transfer hole
501 8113870 1 1 GASKET .. Case to column
*502 8075907 - 1 NUT .. Knurled screw - No. 10-32 \
*503 8191863 - 1 ARM .. Tail rod 1
*504 273641 - 1 SCREW .. Tail rod arm - No. 10-32 x 7/8 in. long - f
Formerly 455644 > All governors except
*505 115545 1 WASHER ..L o c k -N o . 1 0 -Tail rod arm I 8393219 & 8424218
*506 8191864 - 1 SCREW .. Special - No. 10-32 - Knurled head )
*507 8419697 1 1 DECAL .. Caution
*508 8240528 1 1 RECEPTACLE .. Female - 12 point
P.L. N o. D166
GOVERNOR ASSEMBLY
238
257
263
252
•H -2 4 1
e ~ - 232 ^ r - ^ / 63s
259 243
PLATE C 166-1
3 3 0 -'
352—/
PLATE B 166-2
301
300
97
86
88
83
85
82
107
103
PLATE B 166-3
P.L. N o. D166
GOVERNOR ASSEMBLY
0 T------ 452
PLATE B 166-4
PLATE B 166-5
PLATE B 166-6
P.L. N o. D166
GOVERNOR ASSEMBLY
O lO
m <3-
co^ to
—
PLATE B 166-7
8,12,16-645E Engines
PLATES A 166-8 thru A 166-10
21 D166
JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
102 8468489 1 .
BUSHING .. Pilot valve - Load control - All governors except 8469802
and 8453389
102 8383170 1 - BUSHING .. Pilot valve - Load control - Governors 8469802 and 8453389
102 8227009 1 BUSHING .. Pilot valve - Load control
103 8113805 1 . PLUNGER .. Pilot valve - Load control
103 8188851 1 PLUNGER .. Pilot valve - Load control
104 8113849 1 1 GASKET .. Oil seal - Load control
105 8047553 1 1 SEAL .. Oil - Load control plunger
106 9413362 1 1 RING .. Retaining - Load control pilot valve bushing
107 8113807 1 1 PISTON .. Overriding
108 8113806 1 1 COLLAR .. Spring
109 8129778 NUT .. 5/16-24 hex.
110 8113843 1 1 SPRING .. Valve - Outer
111 8126520 1 1 SPRING .. Valve - Inner
112 8188850 1 1 RETAINER .. Spring
113 8113827 1 1 RETAINER .. Snap ring
114 8132087 1 1 WASHER .. Indicator
115 8113800 19 19 WASHER .. Lock - 1/4
116 8223696 “O ” RING .. Seal - 3/8 O.D.
117 8113836 1 1 SPRING .. Plunger
118 8231570 1 1 PLUNGER ..P ilo t valve
P.L. N 0 .D I 66
GOVERNOR ASSEMBLY
P.L. N o. D166
GOVERNOR ASSEMBLY
0317 8429419 1 1 ACCUMULATOR ASSEMBLY .. Low lube oil - Square body - See Ref. No. 332
for optional accumulator assembly
318 8113811 1 1 PISTON .. Oil failure
319 120614 4 4 NUT .. 10-32 hex.
320 120217 4 4 WASHER .. Lock - No. 10
321 8327416 4 4 WASHER .. .255 I.D. x .400 O.D. x .031 in. thick
322 8393771 2 2 ELBOW .. 1/4 tube x 1/8 M P.T.
P.L. N o. D166
GOVERNOR ASSEMBLY
341 138242 4 4 SCREW .. Cap - Power cylinder to power case - 3/8-16 x 1 hex. socket head
342 8152079 4 4 WASHER .. Lock - 3/8
343 8152077 2 2 PLATE .. Name - Bleed hole
344 220342 6 6 SCREW .. Drive - Bleed hole name plate
345 8152078 1 1 GASKET .. Power cylinder case
*346 8356332 1 1 PLATE .. Name - Column
*347 8353333 1 1 INSERT .. Name plate - Blank
348 8284087 1 1 PLUNGER .. Speed setting - Pilot valve - Except governors 8469802
and 8453389
348 8390349 1 - PLUNGER .. Speed setting - Pilot valve - Governors 8469802 and 8453389
349 8419697 1 1 DECAL .. Caution
350 432267 2 2 SCREW .. Name plate insert - No. 5-40 x 1/4
351 159572 4 4 SCREW .. Column name plate - 8-32 x 1/4 - Pan head
*352 8132974 2 2 CAP .. Plastic - 7/16-20 r
*353 8132975 1 1 CAP .. Plastic - 5/8-18 / Shipping purposes only
*354 8132976 4 4 CAP ..P la s tic -3/4-16 '
355 8201587 4 4 BOLT .. Column to case - 5/16-24 x 4-3/4 hex. head
-66
\^ 3 2 8
318
SECTION G -G
Ref. No. 332 Ref. No. 317
PLATE A 166-8
P.L. N 0 .D I 66
GOVERNOR ASSEMBLY
SECTION C -C SECTION E - E
PLATE A 166-9
29 D166
JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
SECTION L -L
SECTION H -H
K-K
SECTION M-M
PLATE A 166-10
12,16,20-645E3,16-645E3A Engines
PLATES A 166-11 thru A 166-14
1 8453921 8466096 8466179 GOV. ASY. .. Eng. GP39 ,SD39 ,SDL39 ,GP40,GP40-2,
SD40,SD40-2,SDP40,SDP40F,
GT22C,GT26,GT26CW
2 8453922 8474937 8474938 GOV. ASY. .. Eng. FP45 ,SD45
3 8453923 8466097 8466181 GOV. ASY. .. Eng. FP45,SD45 GP39,SD39,SDL39,
GP40,GP40-2,SD40,
SD40-2,SDP40,SDP40F
4 8453924 8466098 8466182 GOV. ASY. .. Eng. F45 ,FP45 ,SD45 ,SDP45,
DDM45
SD45-2,SD45T-2
5 8466096 8466179 GOV. ASY. ..Eng. GP39 ,SD39 ,SDL39 ,GP40,GP40-2,
SD40,SD40-2,SDP40,SDP40F,
GT 22C,GT26,GT26CW
6 8474937 8474938 GOV. ASY. .. Eng. FP45.SD45
7 8466097 8466181 GOV. ASY. .. Eng. FP45,SD45 GP39 ,SD39 ,SDL39,
GP40,GP40-2,SD40,
SD40-2,SDP40,SDP40F
8 8466098 8466182 GOV. ASY. .. Eng. F45 ,FP45 ,SD45 ,SDP45,
DDM45
SD45-2,SD45T-2
9 8466099 8466180 GOV. ASY. .. Eng. SD45T-2
10 8469954 GOV. ASY. .. Eng. GT22CU
11 8453648 GOV. ASY. .. Eng. GT26CU
The follow ing com ponents are applicable to all the above Governors unless otherwise specified.
P.L. N o. D166
GOVERNOR ASSEMBLY
r .L
GOVERNOR ASSEMBLY
P.L. N o. D166
GOVERNOR ASSEMBLY
P.L. N o. D166
GOVERNOR ASSEMBLY
_ _ . .
1 GOVERNOR ASSEMBLY .. Engine
8460060 1 RECEIVER ASSEMBLY .. Electric
35 D166
JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P.L. N o. D166
GOVERNOR ASSEMBLY
. _ _ .
1 GOVERNOR ASSEMBLY .. Engine
8460052 1 CYLINDER ASSEMBLY .. Power
305 8134427 4 BOLT .. Spring guard - 1/4-28 x 1/2 hex. socket head
306 8113800 10 WASHER .. Lock - 1/4
*306A 8149705 1 WASHER .. Lock - 1/4 - Split
307 8201593 1 NUT ..L o c k -7 /1 6 -2 0 hex.
308 8113664 1 SPRING .. Guard seal
309 8149111 1 SPRING .. Servo
310 8460056 1 SCALE .. Terminal shaft
311 8152339 1 GASKET .. Guard to power cylinder
312 8201595 1 GASKET .. Cover to power cylinder
313 8459853 1 LEVER .. Rack dial
314 8460055 1 P O IN T E R .. Rack scale
315 8149113 1 VALVE .. Needle
316 8326406 1 GUARD ASSEMBLY .. Spring
*317 452652 1 INSERT .. Helicoil
318 8201598 1 COVER .. Power cylinder
319 8201599 1 LEVER .. Power -Serrated
320 8201600 LINK .. Power piston
321 8201601 1 PIN .. Power lever
322 8460057 1 SHAFT .. Terminal - Serrated
323 111840 1 PIN .. Taper - 3/4 in. long
*324 8326407 1 SCREW .. Stop
*325 120613 1 NUT .. Lock - 1/4-28 hex.
326 427729 SCREW .. Cap - 1/4-28 x 5/8 hex. socket head
327 8460054 1 SCREW ..N ylock
328 8460059 1 BRACKET .. Rack pointer scale
r.L . mo. u io o
GOVERNOR ASSEMBLY
/ For Governors requiring replacement o f earlier design 8285454 R ocker A rm Assem bly, 8284070 Guide, or
8284069 Lever, use 8458518 K it which contains current design 8458519 A rm Assem bly, 8458520 Support
Guide, and 8456970 Pin.
0392 8429419 1 ACCUMULATOR ASSEMBLY .. Low lube oil - Square body - See Ref. No. 431
for optional accumulator assembly
393 8113811 1 PISTON .. Oil failure
394 120614 4 NUT .. 10-32 hex.
395 120217 4 WASHER ..L o c k -N o . 10
396 8327416 4 WASHER .. .255 I.D. x .400 O.D. x .031 in. thick
397 8393771 2 ELBOW .. 1/4 tube x 1/8 M P.T.
398 117608 4 SCREW .. 10-32 x 3 fil. head slotted
399 225585 4 SCREW .. 1/4-28 x 2-1/4 fil. head slotted
400 8429426 1 SPRING .. Accumulator
401 8429427 2 GASKET .. Accumulator cover
402 8429428 1 GASKET .. Accum ulator body to case
403 8429429 1 COVER .. Accumulator
404 8429430 1 COVER .. A ccum ulator
405 8429431 1 TUBE .. Accum ulator
406 8429432 1 BODY .. Accumulator
408 138242 4 SCREW .. Cap - Power cylinder to power case - 3/8-16 x 1 hex. socket head
409 8152079 4 WASHER .. Lock - 3/8
410 159572 4 SCREW .. Column name plate - 8-32 x 1/4 - Pan head cross recess
411 432267 2 SCREW .. Name plate insert - 5-40 x 1/4 round head cross recess
*412 8132974 2 CAP ..Plastic - 7/16-20 1
*413 8132975 1 CAP .. Plastic - 5/8-18 f Shipping purpose only
*414 8132976 4 CAP ..P la s tic -3/4-16 '
415 8152077 2 PLATE .. Name - Bleed hole
*416 8356332 1 PLATE .. Name - Column
*417 8356333 1 INSERT .. Name plate - Includes setting
418 220342 6 SCREW .. Drive - Bleed hole name plate - No. 0
419 8152078 1 GASKET .. Power cylinder case
*420 8113865 1 LABEL .. Piping - Set o f 10 decals
421 119981 1 PIN .. C otter - 1/16 x 3/8 in. long
422 8113832 1 PIN .. Headed - 3/16 x 25/32 in. long
423 8201587 4 BOLT .. Column to case - 5/16-24 x 4-3/4 hex. head
424 446152 1 WASHER .. .203 I.D. x .500 O.D. x .062 in. thick
*425 8284081 1 WASHER .. .203 I.D. x .380 O.D.
426 8284039 1 PIN .. Headed
427 8284040 1 BEAM .. Connecting
428 8284087 1 PLUNGER .. Speed setting - Pilot valve
429 8419697 1 DECAL .. Caution
P.L. N o. D166
GOVERNOR ASSEMBLY
70— \ i— 67
5 5 r |0 4 A
M05 A
Ref. No. I
SECTION A -A
3 9 4 ^ ^
404
4 0 0------- // \^ 4 0 3
401 *^—406
SECTION K -K
Ref. No. 4 3 1 Ref. No. 392
PLATE A 166-11
139
SECTION C -C SECTION E - E
PLATE A 166-12
PLATE A 166-13
339
142
SECTION
SECTION
226
SECTION
323 227 Ref. No. 240
292 222 268
290 221
320
-319
283
321 223
288
289 224
291 264
-322 228
229
SECTION R -R SECTION S - S
PLATE A 166-14
P. L. No. C167
GOVERNOR ASSEMBLY
Electro-Hydraulic PG Governors
PLATES C l 67-1 and B 167-2 th ru 7
3 8195017 . . - _
F .
GOVERNOR ASY. .. Eng.
3 8425924 - - . . . _
G GOVERNOR ASY. .. Eng.
P. L. N o. C167
GOVERNOR ASSEMBLY
Ref. Part
No. Number Number Required Description
A B C D E F G GOVERNOR ASSEMBLY .. Engine
JANUARY, 1974 3
from the library of Barrington Diesel Club
C167
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P. L. No. C167
GOVERNOR ASSEMBLY
Ref. Part
No. Number Number Required Description
A C D E F GOVERNOR ASSEMBLY .. Engine
8269694 1 1 1 SLEEVE ASSEMBLY .. Rotating
8238927 . 1 SLEEVE ASSEMBLY .. Rotating
62 8350084 1 ROD ASSEMBLY .. Shutdown
*62A 8350083 .
ROD ASSEMBLY .. Shutdown
63 8017599 .
NUT .. Plunger - Pilot valve
64 107761 1 1 PIN .. Cotter - 1/16 x 5/8 in. long
65 8160641 1 1 BEARING .. Ball
*65A 8284037 2 2 2 NUT .. Shutdown rod - 8-32 hex. - Formerly 120622
66 8269699 1 1 1 COLUMN ASSEMBLY ..G overnor
*66A 8201607 . COLUMN ASSEMBLY .. Governor
67 8327394 2 2 2 INSERT .. Thread
68 8113823 1 1 1 STUD .. Bearing - Pilot valve drive gear
69 444687 6 6 6 PLUG .. Pipe-1/8 M.P.T. hex. socket
70 8113848 1 1 1 GEAR .. Drive - Pilot valve bushing
71 8113839 1 1 1 SPRING .. Pilot valve bushing
72 8275539 1 1 1 BUSHING .. Rotating
*72A 8167317 .
BUSHING .. Rotating
73 8113815 1 1 1 BUSHING .. Regulating
74 8113835 2 2 2 SPRING .. Plunger - Pilot valve
75 8284087 1 1 1 PLUNGER .. Pilot valve
*75A 8113825 - PLUNGER ..P ilot valve
76 8113830 1 1 1 BEARING .. Thrust - R otating bushing
77 8113833 7 7 3 PIN .. Straight - 1/8 x 3/4 drilled head
78 8113831 1 1 1 PIN .. Pilot valve - 1 /8 x 9 /1 6 in. long
79 119981 3 3 3 PIN .. Cotter - 1/16 x 3/8 in. long
80 8113802 1 1 LEVER .. Lower floating
81 8360030 1 1 PIN .. Contact - Replaces 8210081
82 8210082 1 1 SPRING .. Retaining
*82A 8383169 .
LEVER .. Lower floating
83 8113816 1 1 RETAINER .. Regulating bushing
84 6101223 1 1 WASHER .. Plain - Retainer spring - 5/8
85 8113845 1 1 SPRING .. Bushing retainer
86 8113817 1 1 COLLAR .. Spring retainer
87 181566 1 1 BOLT .. Retainer - 1/4-28 x 3/4 hex. head
88 8113991 3 3 WASHER ..Plain - 1/4
89 8113822 1 1 SCREW .. Retainer - Special - 1/4-28
*89A 8433220 -
PIN .. Straight - 1.156 in. long x .1242 in. dia.
*89B 8433222 -
PIN .. Straight - .656 in. lo n g x .1865 in. dia.
*89C 8433771 1 WASHER .. Lube oil diaphragm
*89D 8433224 .
BRACKET ..C lam p
*90 8235782 1 VALVE ASSEMBLY .. By-pass
91 8235784 1 PLUNGER ASSEMBLY .. By-pass valve
92 8223697 1 “ O” RING .. Valve body
93 456342 1 PIN .. Straight - 1/16 x 3/8 in. long -
Formerly 3291742
94 8235785 1 NUT .. Seal retainer
95 8235786 1 RETAINER .. Sleeve
96 8235787 1 SEAT .. By-pass valve spring
97 8235788 1 SPRING .. Seal retainer
98 8235789 1 SPRING .. By-pass valve
99 8235790 1 WASHER .. Seal
100 8235783 1 BODY .. By-pass valve
101 8113840 1 SPRING .. Solenoid counter balance
102 8131473 1 SPRING .. Pilot valve bushing
103 8146495 1 BUSHING .. Pilot valve - Load control - All
governors except 8195017,8425923&833789S
*103 A 8227009 - BUSHING .. Pilot valve - Load control -
8195017.842592368337898 governors only
104 9413362 1 RING .. Retaining
105 8113805 1 PLUNGER .. Pilot valve - Load control - All
governors except 8195017,8425923&8337891
*105 A 8188851 - PLUNGER .. Pilot valve - Load control -
8195017.842592368337898 governors only
106 8113849 1 GASKET .. Oil seal - Load control
P. L. No. € 1 6 7
GOVERNOR ASSEMBLY
Ref. Part
No. Number Number Required Description
A B C D E F G GOVERNOR ASSEMBLY .. Engine
JANUARY, 1974 Cl 67
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P. L. N o. C167
GOVERNOR ASSEMBLY
Ref. Part
No. Number Number Require Description
A B C D E GOVERNOR ASSEMBLY .. Engine
/ For governors requiring replacemen o f earlier design 8285454 R ocker A rm Assem bly, 8284070 Guide, or
8284069 Lever, use 8458518 K it wh 'ch contains current design 8458519 R o cker A rm Assem bly, 8458520
Support Guide and 8 4 5 6 9 7 0 Pin.
C167 6
JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P. L. No. C167
GOVERNOR ASSEMBLY
Ref. Part
No. Number______________Number Required_______________________ Description
A B C D E F G GOVERNOR ASSEMBLY .. Engine
JANUARY, 1974 7 Cl 67
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P. L. N o. C167
GOVERNOR ASSEMBLY
Ref. Part
No. Number Number Required Description
A B C D E F G GOVERNOR ASSEMBLY .. Engine
314 8149959 _ _
1 1 LEVER ASSEMBLY .. Adjusting floating
315 8433775 1 1 1 1 1 - - LEVER ASSEMBLY .. Adjusting floating -
Formerly 8362298 and 8303849
*316 8306003 1 1 1 1 1 SPRING .. Adjusting link
*316A 8113772 - - - - 1 1 SPRING .. Adjusting link
*317 8113767 1 1 1 1 1 1 1 KNOB .. Adjusting screw
*318 8113768 1 1 1 1 1 1 1 PIN .. Adjusting screw
319 8113770 . . - - 1 1 ECCENTRIC
*319A 8433218 1 1 1 1 1 - - ECCENTRIC
320 8113771 - - - - 1 1 BLOCK .. Adjusting
*320A 8433219 1 1 1 1 1 - - BLOCK .. Adjusting
P. L. No. C167
GOVERNOR ASSEMBLY
Ref. Part
No. Number Number Required Description
A B C D E F GOVERNOR ASSEMBLY .. Engine
8149959 . . _ . _
1 LEVER ASSEMBLY .. Adjusting floating
8433775 1 1 1 1 1 . LEVER ASSEMBLY .. Adjusting floating
321 138211 - - - - - 1 SCREW .. Cap - 1/4-28 x 3/4 hex. hd.
*321A 442039 1 1 1 1 1 - SCREW .. Cap - 8-32 x 7/8 in. long
322 119981 4 4 4 4 4 2 PIN .. C otter - 1/16 x 3/8 in. long
*322A 8433217 1 1 1 1 1 - PIN .. Moveable fulcrum
322B 8433215 2 2 2 2 2 . LINK .. Pilot valve
322C 8446359 1 1 1 1 1 . LINK .. Pilot valve - Formerly 8284085
322D 8433216 1 1 1 1 1 . STRAP .. Pilot valve - Formerly 8284086
322E 8214389 1 1 1 1 1 . PIN .. Power lever
322F 8433225 1 1 1 1 1 - PIN .. .812 in. long x .1865 in. diameter -
Formerly 8113833
*322G 3304054 2 2 2 2 2 - WASHER .. Plain - 17/64 I.D. x 1/2 O.D. x
1/16 in. thick
P. L. No. C167
GOVERNOR ASSEMBLY
Ref. Part
No. Number______________ Num ber Required Description
A B C D E F G GOVERNOR ASSEMBLY .. Engine
P. L. No. C167
GOVERNOR ASSEMBLY
Ref. Part
No. Number Number Required Description
A B C D E F G GOVERNOR ASSEMBLY .. Engine
P. L. No. C167
GOVERNOR ASSEMBLY
Ref. Part
No. Number Number Required
A B c D E F G GOVERNOR ASSEMBLY .. Engine
P. L. No. C167
GOVERNOR ASSEMBLY
PLATE C 167-1
P. L. No. C167
GOVERNOR ASSEMBLY
319
3 2 1 ------------------------ 320
C ~ > ~ -I1 6 314
® - — III
W - — 115 364—
114—
& I I 7C 79
112 r -107
-106
113-
II I
no 105
1 09 Q Q
a ^ -3 4 3 l
-3 0 7
I 1 ^ -1 7 3
-2 5 0
X * — 313
< ^ 3 5 9
PLATE B 167-2
P. L. No. C167
GOVERNOR ASSEMBLY
451 ® r -* -2 9 5
/ — ICO
284
283
281
— 292
17
I* - — 297 303
280
291
285-
281
77
286- 289
369
-LA x
294 —
-7 0
JiHTSVi
68
PLATE B 167-3
P. L. No. C167
GOVERNOR ASSEMBLY
fir*— 441
PLATE B 167-4
P. L. No. C167
GOVERNOR ASSEMBLY
PLATE B 167-5
P. L. N o. C167
GOVERNOR ASSEMBLY
PLATE B 167-6
P. L. N o. C167
GOVERNOR ASSEMBLY
136 I I7 E
PLATE B 167-7
P L A T E A 168-1
R ef. P art No.
No. N u m b er Req. D e s c rip tio n
G E A R A S S E M B L Y . . G o v e rn o r D rive
1 8041930 1 GEAR ASSEM BLY G o v e rn o r d riv e
2 8039671 2 BUSHING . . G e a r
P LATE . . G e a r R etaining
3 8028188 1 PLA TE . . R e ta in in g - G e a r
4 8028314 4 B O LT . . R e ta in e r p la te - 3 /8 -2 4 x 7 /8 hex. hd. d r ille d
5 8028480 1 FLA N G E . . D riv e
6 8028312 6 B O LT . . D riv e fla n g e - 3 /8 -2 4 x l hex. hd. d r ille d
7 8116738 A .R . W I R E .. L ock - 3 /6 4 dia. - A vail. 500 ft. len g th
S T U B S H A F T . . G o v e rn o r D rive
8084468 STUBSHAFT . . G o v e rn o r d riv e
8070243 DOWEL . . S tu b sh aft to c r a n k c a s e - 1 /2 x 1 in. lg. - 1 /4 -2 8 tap p ed one end
8115096 . . .0 0 5 O. S.
8115097 . . .0 1 0 O. S.
8115098 . . .0 1 5 O. S.
10 8060180 BO LT . . D ow el - 1 /4 -2 8 x 3 /8 hex. hd. d r ille d
11 8028291 B O LT . . S tu b sh aft to c ra n k c a s e - 1 /2 -2 0 x 1 - 1 /8 hex. hd. d rille d
1 D168
JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
PLATE A 170-1
GEAR .. Drive
GEAR .. Driven
GOVERNOR
G ASKET 22
GASKET
15
19 GASKET
GASKET
PLATE A 170-1
1 8351179 1 _ _ . _
CHAMBER ASSEMBLY .. Exhaust - Rear
1 8466603 - 1 . . CHAMBER ASSEMBLY .. Exhaust - Rear - Formerly 8358830
1 8454285 - - 1 - . CHAMBER ASSEMBLY .. Exhaust - Rear - Replaces 8418919
1 8358830 - . - 1 - CHAMBER ASSEMBLY .. Exhaust - Rear
1 8445957 - . . - i CHAMBER ASSEMBLY .. Exhaust - Rear
2 8410461 1 - - . CHAMBER ASSEMBLY .. Center
2 8351180 - 1 . . CHAMBER ASSEMBLY .. Interm ediate - Rear
2 8454284 - - 1 . CHAMBER ASSEMBLY .. Interm ediate - Rear - Replaces 8418966
2 8360480 - . - 1 . CHAMBER ASSEMBLY .. Center
2 8445958 - . . - i CHAMBER ASSEMBLY .. Center
3 8351181 - 1 . . CHAMBER ASSEMBLY .. Interm ediate - Front
3 8454283 - . 1 - . CHAMBER ASSEMBLY .. Interm ediate - Front - Replaces 8418918
3 8360484 - - . 2 - CHAMBER ASSEMBLY .. Interm ediate - Front and rear
3 8445956 - - . . 2 CHAMBER ASSEMBLY .. Interm ediate - Front and rear
4 8351182 1 . . 1 . CHAMBER ASSEMBLY .. F ront
4 8466602 - 1 - - - CHAMBER ASSEMBLY .. Front - Formerly 8351182
4 8445955 - - 1 - 1 CHAMBER ASSEMBLY .. F ront - Replaces 8418917
5 8408985 2 3 3 4 - JOINT ASSEMBLY .. Expansion - Between chambers -
Replaces 8321099
6 8408987 1 1 1 1 - JOINT ASSEMBLY .. Expansion - Adapter to turbocharger -
Replaces 8321126
7 8434114 - - - - 5* JOINT ASSEMBLY .. Expansion
8 8328188 1 - - - - SCREEN ASSEMBLY .. Adapter - Exhaust chamber - Utex
Part Number 8393922
(6 8 8358828 - 1 1 1 - SCREEN ASSEMBLY .. Adapter - Exhaust chamber - Utex
Part Number 8393921
8 8482700 - - - 1 - SCREEN ASSEMBLY .. Adapter - Exhaust chamber - Trap - Type
8 8424580 - - . - 1 SCREEN ASSEMBLY .. Adapter - Exhaust chamber
9 8424579 - - - - 1 SPACER .. Expansion jo in t to turbocharger
10 8424578 - - - - 1 GASKET .. Chamber to adapter
11 8459714 6 8 8 10 10 GASKET .. Chamber to crankcase - Replaces 8281295
12 8309214 5 6 6 8 11 GASKET .. Expansion jo in t
13 8358834 - 1 1 1 - GASKET .. Chamber to adapter
14 8309213 1 1 1 1 - GASKET .. Adapter to expansion joint
15 8309212 1 1 1 1 - GASKET .. Expansion jo in t to turbocharger
16 8287827 70 92 92 112 102 BOLT .. Expansion jo in t and adapter mtg. - 1/2-20 x 2 hex. head
17 8323287 - - - - 10 BOLT .. Expansion jo in t to turbocharger - 1/2-20 x 3-1/8 hex. hd.
18 8284621 70 92 92 112 112 NUT ..L ock - 1 /2-20hex.
19 8453449 36 48 48 60 60 BOLT AND WASHER ASSEMBLY .. Chamber to crankcase - For
2-1/8 in. hold down flange - Formerly 9431966 bolt and
8431631 washer
19 8460207 36 48 48 60 - BOLT AND SPACER ASSEMBLY .. Chamber to crankcase - For
1-3/8 in. hold down flange - Formerly 271749 bolt and
8133334 washer
*20 8278929 As Required COMPOUND .. Thread - 1 Quart (4 oz. tube - 8315394)
*21 8351248 2 . - - - SHIELD ASSEMBLY .. Heat - Rear chamber
*22 8358826 - 1 1 1 - SHIELD ASSEMBLY .. Heat - Rear chamber - Right hand -
Formerly 8420130
*23 8445988 - - - - 1 SHIELD ASSEMBLY .. Heat - Rear chamber - Right hand - Upper
*24 8445990 - - - - 1 SHIELD ASSEMBLY .. H eat - Rear chamber - Right hand - Lower
*25 8358827 - 1 1 1 - SHIELD ASSEMBLY .. Heat - Rear chamber - Left hand
*26 8445987 - - 1 SHIELD ASSEMBLY .. Heat - Rear chamber - Left hand - Upper
*27 8445991 - - - - 1 SHIELD ASSEMBLY .. Heat - Rear chamber - Left hand - Lower
8410531E 8351183H 8454286A 8360479C 8446056
8410284A 8351255C 8360483G 8446055
JANUARY, 1974 1 D172
from the library of Barrington Diesel Club
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P.L. N o. D 172
EXHAUST CHAMBER ASSEMBLY
A _ . . 12-645E3 engine
- B - - - 16-645E3 engine
- - C - - 16-645E3A engine
- - - D - 20-645E3 engine
- - - - E 20-645E3A engine
P.L. N o. D172
EXHAUST CHAMBER ASSEMBLY
5 8289083 _ 1 1 _
SHIELD ASY. .. Heat - Rear chamber - Right hand
6 8289084 - 1 1 - SHIELD ASY. .. H eat - Rear chamber - Left hand
* 6A 8351248 - . - 2 SHIELD ASY. .. H eat - Rear chamber - Right and left hand
* 7 8288145 1 - - - SHIELD ASY. .. Heat - Rear chamber - Right hand
* 8 8288148 1 . . . SHIELD ASY. .. Heat - Rear chamber - Left hand
9 8287855 1 1 1 - SHIELD ASY. .. Heat - Rear inter, chamber - Right hand
10 8287843 1 1 1 - SHIELD ASY. .. Heat - Rear inter, chamber - Left hand
11 8287845 1 1 1 - SHIELD ASY. .. Heat - F ront inter, chamber - Right hand
12 8287849 1 1 1 . SHIELD ASY. .. Heat - Front inter, chamber - Left hand
*12A 8351251 - _ . 2 SHIELD ASY. .. Heat - Right front inter, and left rear inter, chamber
*12B 8439800 - . . 2 SHIELD ASY. .. H eat - Right rear inter, and left front inter, chamber -
Formerly 8351251
13 8318360 1 1 1 - SHIELD ASY. .. Heat - F ront chamber - Right hand
*13A 8365872 . . . 1 SHIELD ASY. .. Heat - F ront chamber - Right hand
14 8318357 1 1 1 . SHIELD ASY. .. Heat - Front chamber - Left hand
*14A 8365875 - . . 1 SHIELD ASY. .. Heat - Front chamber - Left hand
15 181364 12 12 12 - BOLT .. Heat shield mounting - 3/8-24 x 1 hex. head
*15A 181370 - - - 12 BOLT .. Heat shield mounting - 3/8-24 x 1-1/4 hex. head
16 8261074 12 12 12 12 NUT .. Special 3/8-24 hex.
8287831 A dapter and 8287830 Baffle are no longer available. When replacement is necessary, use the follow ing items:
1 - 8328188 Screen Asy. (Ref. No. 19), 1 - 8309213 Gasket (Ref. No. 23), 1 - 8309214 Gasket (Ref. No. 22) and
10 - 8 3 8 7 8 2 7 B o lt (Ref. N o. 25).
15
16
14
PLATE C 172-2
NOTE: For M ounting Hardware, Gaskets and Water Discharge Piping, refer to the applicable Page fo r Standard
E xhaust Chambers contained in this parts list.
/ Spark Arrestor M anifolds are no longer available. See Spark Retainer M anifold column fo r replacement.
22155
22406
23690
25613
2369 i
P L A T E A 172-3
P.L. N o. D172
EXHAUST CHAMBER ASSEMBLY
-JOT
PLATE B 172-4
PLATE B 172-5
J
ii m |
PLATE C 172-6
26306
PLATE B 172-7
8396832C 8417820D
8414137 8399082F 8388221
P.L. N o. D 172
EXHAUST CHAMBER ASSEMBLY
12-645E Engine
G22 and G22C Locomotives
to o
PLATE A 172-8
8384426H
8391925B
8463330
12-645E Engine
MP15 Locomotive
-fcoi
PLATE A 172-9
8492972 8492594
(Not Illustrated)
Replacem ent com ponent parts o f engine turbocharger are n o t listed as these items will be handled on a
Unit Exchange basis.
Part Number
Turbocharger
Aftercooler
Engine Turbocharger New Replaced / Unit Exch. Turbocharger Duct Modification
Model Gear Ratio Turbocharger By Turbocharger Gasket Kit Kit - See M.I. 9588
JANUARY, 1974 1
from the library of Barrington Diesel Club
D174
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S - C O R P O R A T I O N
Please specify Engine Serial N um ber when ordering parts from this list.
A . _ 16-567D2 engine
- B - 16-567D3 engine
“ - c 16-567D3A engine
/ R eplacem ent com ponent parts o f engine turbocharger are n o t listed as this item will be handled on a unit
exchange basis.
bT2 8284598 - 2 2 CORE ASSEMBLY .. A ftercooler (Young) - See Ref. No. 22C for
optional core assembly
22 A 8296701 _
8 8 ROD .. Air baffle
22B 9428566 . 16 16 SCREW .. Cap - 5/16-24 x 7/8 hex. socket - Incl. nylon insert
i>22C 8529762 - 2 2 CORE ASSEMBLY .. Aftercooler (Harrison) - See Ref. No. 22 for
optional core assembly
22D 8449038 _
8 8 ROD .. Air baffle
22E 9428566 - 16 16 SCREW .. Cap - 5/16-24 x 7/8 hex. socket - Incl. nylon insert
A 16-567D2 engine
B 16-567D3 engine
C 16-567D3A engine
23 8357299 .
2 2 GASKET .. Header to core
24 8261245 - 2 2 GASKET .. A ftercooler cover to core
25 454914 - 104 104 BOLT .. Core mounting - 3/8-24 x 1-1/2 hex. head - Replaces 9422262
*25A 181374 - 88 - BOLT .. 3/8-24 x 1-1/2 hex. head - Applied to 8282738 only
26 193930 - 12 12 BOLT .. Header to core - 3/8-24 x 3-1/2 hex. head - Replaces 9422263
*26A 186310 - 16 - BOLT .. 3/8-24 x 3-1/2 hex. head - Applied to 8282738 only
27 103341 - 116 116 WASHER .. Plain - 3/8
*71 A. 181385 - 12 - BOLT .. 3/8-24 x 3 hex. head - Applied to 8282738 only
28 8357298 _
2 2 GASKET .. Aftercooler mounting
29 181364 - 32 32 BOLT .. Aftercooler m ounting - 3/8-24 x 1 hex. head
29A 6101225 - 32 32 WASHER .. Plain - 3/8
30 8282175 - 2 2 PAD .. Tapping
31 8282176 - 2 2 GASKET .. Pad to air duct
32 8282177 - 4 4 BOLT .. Pad m ounting - 5/8-18 x 1-3/8 hex. head drilled
33 8282178 - 4 4 WASHER .. Plain - .656 I.D. x 1.3125 O.D. x 3/16 in. thick - Hardened
34 8269985 . 1 1 DUCT ASSEMBLY .. Air - Heat exchanger - Right side - Unit Exchange
No. 8296305
*35 8273798 1 DUCT ASSEMBLY .. Air - Heat exchanger - Right side
36 8269986 - 1 1 DUCT ASSEMBLY .. Air - H eat exchanger - Left side - Unit Exchange
N o .8296304
*37 8273797 1 DUCT ASSEMBLY .. Air - H eat exchanger - Left side
38 8416803 2 2 2 GASKET .. Air duct to air box - Replaces 8261266
39 8460205 2 2 2 GASKET .. Compressor scroll discharge - Replaces 8261264
40 181429 22 22 22 BOLT .. Air duct to air box - 1/2-20 x 1-1/4 hex. head
41 6101229 22 22 22 WASHER .. Plain - 1/2
42 181436 4 4 4 BOLT .. Air duct to air box - 1/2-20 x 2-1/4 hex. head
Original air duct inspection covers were circular in shape, reference numbers 46A and 46B. A design change eliminated
the circular shape cover to a trapezoidal shape cover, reference numbers 43 thru 44B. Current air ducts are w ithout
inspection covers.
*43 8312987 - 1 - COVER .. Inspection - Air duct - Right side - Trapezoidal shape
*44 8312986 - 1 - GASKET .. Cover
*44A 8312983 - 1 - COVER .. Inspection - Air duct - Left side - Trapezoidal shape
*44B 8312985 - 1 - GASKET .. Cover
*45 181364 - 16 - BOLT .. Cover mounting - 3/8-24 x 1 hex. head
*46 103321 - 16 - WASHER .. Lock - 3/8
*46A 8261456 - 2 - COVER .. Inspection - Air duct - Circular shape
*46B 8261265 - 2 - GASKET .. Cover
47 8261198 1 1 1 COVER .. Stubshaft
48 8261282 1 1 1 GASKET .. Cover m ounting
49 8294874 1 1 1 SEAL .. Stubshaft
50 179841 6 6 6 BOLT .. Cover mounting - 3/8-16 x 1-1/4 hex. head
51 103321 6 6 6 WASHER .. Lock - 3/8
52 8289350 1 1 1 TUBE ASSEMBLY .. Drain
52A 8098595 As Requ ired TUBING .. 1/2 O.D. x .035 wall copper brazed steel 20 ft. -
Approximately 26 in. required
52B 120141 1 1 1 NUT .. 1/2 tube - Replaces 118541
53 8289576 1 1 1 CLIP .. Pipe
54 8027428 1 1 1 CONNECTOR .. 1/2 tube x 1/2 M.P.T.
55 427560 - 4 4 BOLT .. Air duct to scroll - 7/16-14 x 1-1/2 hex. head - Form erly 179841
56 8460239 32 28 28 WASHER .. Plain - .479 I.D. x 3/4 O.D. x 1/8 in. thick - Hardened -
Formerly 6101225
A . _ 16-567D2 engine
- B - 16-567D3 engine
- - C 16-567D3A engine
57 446681 .
4 4 BOLT ., Air duct to scroll - 7/16-14 x 2-1/4 hex. head - Lormerly 179847
57A 9418045 16 8 8 BOLT .. Air duct to scroll - 7/16-14 x 1-7/8 hex. head - Lormerly 179845
58 9416515 16 12 12 NUT .. Lock - 7/16-14 hex. - Lormerly 442813
59 8282323 - 2 2 BOLT .. 1/2-20 stud head
*60 8306238 .
1 1 GASKET KIT .. Aftercooler changeout - Lor aftercoolers with 2 flange
headers - See Parts List 199
*61 8306239 - 1 - GASKET KIT .. Aftercooler changeout - Lor aftercoolers with 4 flange
headers - See Parts List 199
*62 8328309 1 - - GASKET KIT .. Turbocharger changeout - See Parts List 199
*63 8328308 - 1 1 GASKET KIT .. Turbocharger changeout - See Parts List 199
PLATE C 174-1
Please specify Engine Serial N um ber when ordering parts fro m this list.
A . _ _
12r645E3 engine
. '/ B - - 16,20-645E3 engine
- - C 16.-645E3A engine
- - - D 20-645E3A engine
A ll current production 16,20-645E3 and 16-645E3A aftercoolers have 1 inch support dowels and mating tapping
pads 8399695. Previously aftercoolers had 5 /8 inch support dowels and tapping pads 8282175. I t is recommended
that aftercoolers i f removed fo r reasons o f cleaning that have 5 /8 inch dowels should be replaced with stepdown
support dowels 8399694 5 /8 to 1 inch and tapping pad 8282175 be replaced w ith 8399695.Inner cover 8357354
has been redesigned fo r 1 inch dowels 8399786.
When ordering N ew or Unit Exchange aftercoolers tapping pad 8399695 is included.
7 D174
JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
A 12-645E3 engine
- B - - 16.20-645E3 engine
- - C - 16-645E3A engine
- - - D 20-645E3A engine
50 8289350 1 1 1 _
TUBE ASSEMBLY .. Drain
50 8434771 . . . 1 TUBE ASSEMBLY .. Drain
51 8027428 1 1 1 1 CONNECTOR .. 1/2 tube x 1/2 M P.T .
52 8289576 1 1 1 1 CLIP .. Pipe
*53 179884 - - - 2 BOLT .. 1/2-13 x 1-3/8 hex. head
*54 181443 - - - 2 BOLT .. 1/2-20 x 3-1/4 hex. head
*55 8453069 - - - 1 RING .. Adjusting
*56 8306238 2 - - - GASKET KIT .. Aftercooler changeout - See Parts List 199
*57 8365646 - 2 2 2 GASKET KIT .. Aftercooler changeout - See Parts List 199
*58 8414907 1 - - - GASKET KIT .. Turbocharger changeout - See Parts List 199
*59 8380244 - 1 1 - GASKET KIT .. Turbocharger changeout - See Parts List 199
*60 8437420 - - - 1 GASKET KIT .. Turbocharger changeout - See Parts List 199
D174 8
JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
PLATE C 174-2
Parts List N o. Cl 78
ENGINE AIR INTAKE FILTERS
Oil Bath Panel Type
PLATE A 178-1
1 8357717 2 .
FILTER ASSEMBLY .. Oil bath - 29-1/2 x 15-1/2 in. - Farr
1 8369433 - 2 FILTER ASSEMBLY .. Oil bath - 29-1/2 x 15-1/2 in. - Air Maz
2 8392643 1 1 FRAME ASSEMBLY .. Filter - Formerly 8364795
/ 3 8303844 8 - FASTENER .. Filter - Applied to 8357717 filter only
/ 3 8310300 - 8 FASTENER .. Filter - Applied to 8369433 filter only
/ *3A 8380069 4 4 GASKET .. Filter m ounting - 1/8 x 1/2 x 28-7/8 in. long
/ * 3B 8380070 4 4 GASKET .. Filter m ounting - 1/8 x 5/8 x 14-7/8 in. long
4 8024287 1 1 GASKET .. Frame to blower
5 179885 10 10 BOLT .. Frame to blower - 1/2-13 x 1-1/2 hex. head
6 103323 10 10 WASHER .. Lock - 1/2
7 8291949 1 1 HOSE .. Oil separator to filter
8 8048698 2 2 CLAMP .. Hose
9 8371935 1 1 PIPE ASSEMBLY .. Flanged - Oil separator to hose
10 8048967 1 1 FLANGE .. Blind
11 8084407 2 2 GASKET .. Mounting - Blind flange and pipe assembly
12 181433 4 4 BOLT .. Blind flange and pipe m ounting - 1/2-20 x 1-3/4 hex. h<
13 6101229 4 4 WASHER .. Plain - 1/2
/ Com ponents listed are also applicable to 8364795 fram e which was previously applied.
8375117M
8 3 972 0 4 H 17624
P.L. N o. C178
ENGINE AIR INTAKE FILTERS
PLATE A 178-2
Ref. Part No.
No. Number Req. Description
A 12-645E - SW 1500,MP15 and G22 (Export) locomotives
- B 12-645E - SW1500 locomotive
1 8356190 4 _
FILTER ASSEMBLY .. Oil bath - 24-1/2 x 15-1/2 in. - Farr
1 8277202 - 4 FILTER ASSEMBLY .. Oil bath - 24-1/2 x 15-1/2 in. - Air Maze
2 8392645 1 1 FRAME ASSEMBLY .. Filter - Right bank - Formerly 8381333,8345169
3 8392646 1 1 FRAME ASSEMBLY .. Filter - Left bank - Formerly 8381334,8345168
/* 3A 8303844 16 - FASTENER .. Filter
* 3B 8310300 - 16 FASTENER .. Filter
/* 3C 8380070 8 8 GASKET .. Filter mounting -1 /8 x 5/8 x 14-7/8 in. long
/* 3D 8351427 8 8 GASKET .. Filter m ounting - 1/8 x 5/8 x 27-3/8 in. long
4 . 8024287 2 2 GASKET .. Frame to blower
5 179885 20 20 BOLT .. Adapter to blower -1/2-13 x 1-1/2 hex. head
6 103323 20 20 WASHER .. Lock - 1/2
7 8291949 2 2 HOSE .. Oil separator to filter
8 8048698 4 4 CLAMP .. Hose
9 8371935 1 1 PIPE ASSEMBLY .. Flanged - Oil separator to hose - Right bank
10 8371936 1 1 PIPE ASSEMBLY .. Flanged - Oil separator to hose - Left bank
11 8084407 2 2 GASKET .. M ounting - Flanged pipe
12 181433 4 4 BOLT .. Flanged pipe m ounting -1/2-20 x 1-3/4 hex. head
13 6101229 4 4 WASHER .. Plain -1 /2
/ Components listed are also applicable to 8381333,8381334,8345168 and 8345169 fram e which were previously
applied.
8367383H 8454331B
8383612G 8461852B 16796
8493254
Cl 78 2 JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P.L. N o. C178
ENGINE AIR INTAKE FILTERS
Air Intake Silencer Assembly
16-567D3 - SD24 Locomotive
PLATE A 178-3
12 8356193 .
FILTER .. Oil bath - Panel type - 6 required per engine - Replaces 8306904
12A 8274582 - FILTER .. Oil b ath - Panel type - 6 required per engine - Air Maze
8264363G 9829
ml
-12
11
-J jC i
P7 i *3
,,
a -
0
rj
£
fs A s '
s'
w / O w /O ^
PLATE A 178-3
Cl 78 4 JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P .L . N o. Cl 78
ENGINE AIR INTAKE FILTERS
Oil Bath Filter Kit Assembly
16-567D1 - GP18 Locomotive
PLATE A 178-4
2 8232224 1 FILTER ASSEMBLY .. Oil bath air - Consists o f tw o oil bath filters and
one air duct assembly - L.H. blower
3 8232225 1 FILTER ASSEMBLY .. Oil bath air - Consists o f tw o oil bath filters and
one air duct assembly - R.H. blower
P. L. N o. C l 78
ENGINE AIR INTAKE FILTERS
Air Intake Silencer Assembly
16-567D2 - GP20 Locomotive
PLATE A 178-5
8279105 9770
C178 6
from the library of Barrington Diesel Club JANUARY, 1974
E L E C T R O - M O T t V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P.L. N o. Cl 78
ENGINE AIR INTAKE FILTERS
PLATE A178-6
8278119F
8283199G 9965
7 C178
JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
8340852A
8345173
Cl 78 8 JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
P.L. No. Cl 78
ENGINE AIR INTAKE FILTERS
1 8366065 1 FILTER ASSEMBLY .. Air intake - Oil bath - See Parts List 181
2 179837 20 BOLT .. Filter m ounting - 3/8-16 x 3/4 hex. head
2A 103321 20 WASHER .. Lock - 3/8
JANUARY, 1974 9 C1 7 8
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
PLATE B 178-8
Cl 78 10
JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
PLATE B 178-9
2 8420269 1 _
FRAME ASSEMBLY .. Filter - Right bank
3 8420270 - 1 FRAME ASSEMBLY .. Filter - Left bank
4 8303844 8 8 FASTENER .. Filter
5 8380069 4 4 GASKET .. Filter m ounting - Approx. 28-7/8 in.. long
6 8380070 4 4 GASKET .. Filter m ounting - Approx. 14-7/8 in. long
7 8186807 A.R. CEMENT .. Gasket mounting - 1 quart can
8 1 1 BOOT .. Rubber
9 2 2 CLAMP .. Rubber boot
10 1 1 PLATE .. Pressure
11 179885 20 BOLT .. Pressure plate and boot to blower - 1/2-13 x 1-1/2 hex. head
12 103323 20 WASHER .. Lock - 1/2
13 179883 16 BOLT .. Frame to hood - 1/2-13 x 1-1/4 hex. head
14 8260114 16 WASHER .. Plain - 17/32 I.D. x 1-1/6 O.D. - Hardened
15 8420094 4 PLATE .. A djustm ent - 3/16 x 2 x 28 in. long
8420315
PLATE B 178-10
8485123
8290336 10351
8279105
P L A T E A 180-2
P L A T E A 180-3
6 JANUARY, 1974
A180
from the library of Barrington Diesel Club
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
COLUMN A
ocviro
o jo jo j
romio
lor^co
cvjcxjo
ro
ro
ro
in
cvj
<r>
PLATE B181-1
PLATE C l 81-2
(N ot Illustrated)
R efer to M odernization R ecom m endation 9541. Quantities listed in Column A and B apply to one engine.
For DD35 and DDA35, double the quantity.
A GP30 Locomotive
- B GP35.DD35,DDA35,SD35 and SDP35 Locomotives
2 8403006 1 _
KIT ASSEMBLY .. Cycoil conversion
3 8383411 - 1 KIT ASSEMBLY .. Cycoil conversion
2 8392669 4 4 4 .
PAD .. Upper
2 8392674 - - - 4 - - - - - PAD .. Upper
2 - - - - 3 - - - - PAD .. Upper
2 8392687 2 2 2 - PAD .. Upper - Right side
2 8392688 2 2 2 - PAD .. Upper - Left side
2 8392678 2 PAD .. Upper - Right side
2 8392679 2 PAD .. Upper - Left side
3 4 4 PAD .. Lower
3 8392670 - - 4 - - - - - - PAD .. Lower
3 8392675 - - - 4 - - - - - PAD .. Lower
3 - - - - 3 - - - - PAD .. Lower
3 8392689 2 2 2 - PAD .. Lower - Right side
3 8392690 2 2 2 - PAD .. Lower - Left side
3 8392680 2 PAD .. Lower - Right side
3 8392681 2 PAD .. Lower - Left side
4 8392671 2 2 4 RETAINER .. Pad
4 8392676 - - - 4 - - - - - RETAINER .. Pad
4 . - - - 2 - - - - RETAINER .. Pad - Center
4 . . - . 2 . . - . RETAINER ..P ad - End
4 8392691 2 2 2 - RETAINER .. Pad - Right side
4 8392692 2 2 2 - RETAINER ..P ad - Left side
4 8392682 . 2 RETAINER ..P ad - Right side
4 8392683 2 RETAINER ..P ad - Left side
5 8392672 4 4 4 PAD .. Spacer
5 8392677 - - - 4 - - - - - PAD .. Spacer
5 - - - - 3 - - - - PAD .. Spacer
5 8392693 2 2 2 - PAD .. Spacer - Right side
5 8392694 2 2 2 - PAD .. Spacer - Left side
5 8392684 2 PAD .. Spacer - Right side
5 8392685 2 PAD .. Spacer - Left side
PLATE C181-3
PLATE B181-4
15 8273655 - SEAL .. Rubber - 1/8 in. thick x 1/2 in. wide - Sold by the foot -
Approxim ately 40 ft. required
16 8255268 1 ADHESIVE .. Rubber seal - 1 quart
8304840J
7 C181
JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
PLATE B 181 -5
Ref. Part No.
No. Number Req. Description
/ Reference numbers 1, 1A, 2 and 2A are no longer available as serviceable parts. For replacement use
P.L. No C181
CYCOIL, ROTONAMIC, INERTIAL, PAPER AND FIBERGLASS ENGINE AIR FILTERS
PLATE A181-6
C181 10 JANUARY, 1974
from the library of Barrington Diesel Club
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
16-645E Engine
GP38-2 and SD38-2 Locomotives
PLATE A 181-7
27575 8479370A
25676 8465303B
JANUARY, 1974 11 Cl 81
from the library of Barrington Diesel Club
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
PLATE A 181-7
16,20-645E3 Engines
GP40-2 ,SD40-2 ,SDP40F ,SD45 -2 and SD45T-2 Locomotives
P.L. No C181
CYCOIL, ROTONAMIC, INERTIAL, PAPER AND FIBERGLASS ENGINE AIR FILTERS
Ref. Part
No. Number Number Required Description
A B C D E F G H K
P.L. No. Cl 81
CYCOIL, ROTONAMIC, INERTIAL, PAPER AND FIBERGLASS ENGINE AIR FILTERS
Ref. Part
No. Number Number Required D escription
_
A B C D E F G H J K
*65 8221975 _ _ . . . . _ 1 . .
GASKET .. Neoprene - 1 in. wide x
3/16 thick
66 8303837 1 1 1 _ . . _ .
DUCT ..A ir
66 8347632 - - - 1 1 1 1 - - DUCT .. Air
66 8365038 - - - . - 1 . . 1 1 DUCT .. Air
67 8375876 2 2 2 . . - - - - CLAMP ..H ose
67 8373018 - - - 2 2 2 2 2 2 2 CLAMP .. Hose
*68 8384186 2 2 2 - - - - - - - RETAINER .. Hose
*68 8374278 - - - 2 2 2 2 2 2 2 RETAINER ..H ose
PLATE A 181-9
PLATE A181-12
/ It is recom m ended that those units which convert fro m the fo u r panel oil bath engine air filters to the above
fiberglass filters also incorporate carbody door filters (See Catalog 310, Parts L ist B2502-SW, Pages 1 thru 3).
24671 17362
to com
Ref. Part No.
No. Number Req. Description
27128
27604
28521
PLATE A 1 8 1 -1 4
INDEX
ROTONAMIC, INERTIAL, CYCOIL AND PAPER CONV. TO FIBERGLASS ENGINE AIR FILTER
/ R efer to M I 9597 fo r com plete details regarding conversion to fiberglass bag-type engine air filters and installation
o f an air filter pressure indicating system.
KIT ASSEMBLY .. Air Intake Filter - Paper - See Index, Page 25 for Application
I A | B | C | D I
For Appropriate Filter E lem ent Identification, See Plate A181-15, Page 27.
1 8412863 1 - - - KIT ASSEMBLY .. Air intake filter - Paper
2 8412500 - 1 - See Ref. N o’s.
I
KIT ASSEMBLY .. Air intake filter - Paper
3 8413448 - - 1 - KIT ASSEMBLY .. Air intake filter - Paper 26 thru 29 for
4 8413449 - - - 1 Optional Filter Kits
KIT ASSEMBLY .. Air intake filter - Paper
5 8410667 1 1 - - HOUSING ASSEMBLY .. Engine air filter
6 8410745 - - 1 - HOUSING ASSEMBLY .. Engine air filter
7 8410726 - - - 1 HOUSING ASSEMBLY .. Engine air filter
8 8375073 12 12 12 - ELEMENT .. Filter
9 8377042 - - - 12 ELEMENT .. Filter
10 8411372 1 1 - - BRACKET ASSEMBLY .. Filter m ounting
11 8377613 - - 1 1 BRACKET ASSEMBLY .. Filter m ounting
12 8250038 3 - - - PLATE .. Cover
13 179880 8 8 4 4 BOLT .. 1/2-13 x 7/8 hex. head
14 103323 12 12 12 12 WASHER .. Lock - 1/2
15 103343 8 8 - - WASHER .. Plain -1 /2
16 8275731 - - 4 4 WASHER .. Plain - 1/2
17 179885 4 4 4 4 BOLT .. 1/2-13 x 1-1/2 hex. head
18 179881 - - 4 4 BOLT .. 1/2-13 x 1 hex. head
19 102637 4 4 4 4 NUT .. 1/2-13 hex.
20 8337906 3 3 3 3 SHIM .. Mounting
21 8303837 1 1 - - DUCT .. Air
22 8375876 2 2 - - CLAMP .. Hose
23 103877 1 1 - - PLUG .. Pipe - 1/8 M P.T . square head
24 103869 - 1 - - PLUG .. Pipe - 3/4 M P.T . square head
For Appropriate Filter E lem ent Indentification, See Plate A 181-16, Page 27.
26 8469477 1 .
KIT ASSEMBLY .. Air intake filter - Paper
27 8469478 1 See Ref. Nos.
!
.
.
KIT ASSEMBLY .. Air intake filter - Paper
28 8469479 . . 1 .
KIT ASSEMBLY .. Air intake filter - Paper 1 thru 4 for
29 8469480 - . 1 KIT ASSEMBLY .. Air intake filter - Paper O ptional Filter Kits
30 8469476 1 1 .
HOUSING ASSEMBLY .. Engine air filter
31 8469005 . .
1 _
HOUSING ASSEMBLY .. Engine air filter
32 8469004 . .
1 HOUSING ASSEMBLY .. Engine air filter
33 8469002 12 12 12 .
ELEMENT .. Filter I For optional elements
34 8468999 . . -
12 ELEMENT .. Filter » Refer to Page 27
35 8411372 1 1 . .
BRACKET ASSEMBLY .. Filter
36 8377613 . . 1 1 BRACKET ASSEMBLY .. Filter
37 8250038 3 . . .
PLATE .. Cover
38 179880 8 8 4 4 BOLT .. 1/2-13 x 7/8 hex. head
39 103323 12 12 12 12 WASHER .. Lock - 1/2
40 103343 8 8 .
WASHER .. Plain - 1/2
41 8275731 - . 4 4 WASHER ..Plain - 1/2
42 179885 4 4 4 4 BOLT .. 1/2-13 x 1-1/2 hex. head
43 179881 . -
4 4 BOLT .. 1/2-13 x 1 hex. head
44 102637 4 4 4 4 NUT .. 1/2-13 hex.
45 8337906 3 3 3 3 SHIM .. Mounting
46 8303837 1 1 - .
DUCT .. Air
47 8375876 2 2 .
CLAMP .. Hose
48 103877 1 1 . .
PLUG .. Pipe - 1/8 M P .T . square head
49 103869 - 1 - - PLUG .. Pipe - 3/4 M P.T . square head
P.L. N 0 .C I 8 I
CYCOIL, ROTONAMIC, INERTIAL, PAPER AND FIBERGLASS ENGINE AIR FILTERS
PLATE A181-17
KIT ASSEMBLY .. Air Intake Filter - Fiberglass - See Index, Page 25 for Application
A B C
P.L. N 0 .C I 8 I
CYCOIL, ROTONAMIC, INERTIAL, PAPER AND FIBERGLASS ENGINE AIR FILTERS
P.L. N o. D185
ENGINE BLOWER AND SUPPORT
ROTOR ASSEMBLY
COLLAR .. Thrust
46 8028466 2 COLLAR .. Thrust
BEARING ASSEMBLY
47 8028146 2 . BEARING ASSEMBLY .. Blower - 16-567D1 engine
47 8369675 - 2 BEARING ASSEMBLY .. Blower - 8,12,16-645E engines
48 8039673 4 - BUSHING .. Bearing - Precision bored after assembly -
16-567D1 engine
48 8369674 - 4 BUSHING .. Bearing - Precision bored after assembly -
8,12,16-645E engines
49 102647 8 NUT .. 1/2-20 hex.
50 8116738 A.R. WIRE .. Lock - 3/64 dia. - Available 500 ft. length
SHA^T .. Quill
51 8028594 1 SHAFT .. Quill
52 8065752 1 COVER .. Timing gear
53 8204450 1 GASKET .. Cover
54 8032719 24 NUT .. 1/2-20 hex.
*56 8178639 A.R. CEMENT .. Blower and support gasket - 1 pint can
C185
from the library4of Barrington Diesel Club JANUARY, 1974
E L E C T R O M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
PLATE B 182-1
Ref. Part Number
No. Number Description
A GP20 - 16-567D2 and SD34 - 16-567D3
. B G P30- 16-567D3
- - C G P30- 16-567D3
- - - D - . - - GP35 - 16-567D3A
- - - . E . . . GP35,DD35,DDA35,SD35 and SDP35 - 16-567D3A
- - - - - F - - GP39,SD39 - 12-645E3,GP40,GP40-2,SD40,SD40-2 -
16-645E3,SD45,SD45-2,SD45T-2,SDP45,F45,FP45,DDM45 -
20-645E3
G DDA40X - 16-645E3A
H SD45X - 20-645E3A
8289178 1 STACK ASSEMBLY .. Exhaust
8315277 - 1 STACK ASSEMBLY .. Exhaust
8304551 . . 1 . 1 . . . STACK ASSEMBLY .. Exhaust
8352285 - . . 1 . _ . . STACK ASSEMBLY .. Exhaust
8353595 - - - . - 1 . . STACK ASSEMBLY .. Exhaust
8421977 1 . STACK ASSEMBLY .. Exhaust
8432157 - 1 STACK ASSEMBLY .. Exhaust
2 8289204 1 DAM ASSEMBLY .. Exhaust stack
3 8315357 - 1 COLLAR ASSEMBLY .. Exhaust stack
3 8304556 . 1 - . . . . COLLAR ASSEMBLY .. Exhaust stack
3 8352284 . - - 1 - . . - COLLAR ASSEMBLY .. Exhaust stack
3 8332459 . . - - 1 . . - COLLAR ASSEMBLY .. Exhaust stack
3 8353598 - . - . . 1 . . COLLAR ASSEMBLY .. Exhaust stack
3 8421986 1 - COLLAR ASSEMBLY .. Exhaust stack
3 8432161 - - - - 1 - . . COLLAR ASSEMBLY .. Exhaust stack
4 9416368 28 28 28 28 28 18 18 20 BOLT .. Stack to turbocharger - 1/2-20 x 2 hex. head
5 8284621 28 28 28 28 28 18 18 20 NUT .. Lock - 1/2-20 hex.
6 8278929 As Required COMPOUND .. Thread sealing - Avail. 1 quart container - Exhaust
stack to turbocharger bolts are to be coated with thread com
pound before being applied.
E xport Locomotives
12-645E3 and 16-645E3 Engines
PLATE A 182-1
8471404
8447079
8458621
P. L. No. D182
EXHAUST STACK ASSEMBLY
PLATE A 182-3
28669
PLATE C l 85-1
D185
JANUARY, 1974 1
from the library of Barrington Diesel Club
E L E C T R O - M O T I V E D I V I S I O N G E N E R A L M O T O R S C O R P O R A T I O N
PLATE C l 85-2
Ref. Part No.
No. Number Req. Description
A _
16-567D1 Engine
- B - 12-645E Engine
- - C 16-645E Engine
1 8069433 1 _
BLOWER ASSEMBLY .. Left hand - See Page 3
1 8369677 i 1 BLOWER ASSEMBLY .. Left hand - See Page 3
1 8069492 1 - - BLOWER ASSEMBLY .. Right hand - See Page 3
1 8369676 i 1 BLOWER ASSEMBLY .. Right hand - See Page 3
* 2 8084574 1 - 1 SUPPORT .. Blower - Left hand
* 2 8098038 i - SUPPORT .. Blower - Left hand
3 8084575 1 . 1 SUPPORT .. Blower - Right hand
3 8098037 i - SUPPORT .. Blower - Right hand
The follow ing com ponents are applicable to both le ft and right hand blowers and supports.
P. L. N o. D 185
ENGINE BLOWER AND SUPPORT
BLOWER ASSEMBLY
The follow ing com ponents are applicable to le ft and right hand blower assemblies, R ef. Nos. 1 and 2.
HOUSING .. Blower
3 8189438 1 HOUSING .. Blower
4 8028715 12 STUD .. Rear end plate - 1/2 x 3-5/8 in. long
8123072 ...002 O.S. 8126927 .. .017 O.S.
8123073 ...005 O.S. 8126928 .. .019 O.S.
8126926 ...015 O.S.
5 8028741 4 DOWEL .. End plate - 1/2 x 1-1/4 in. long - Inner and outer
7 8028710 12 STUD .. Front end plate - 1/2 x 4-1/4 in.long
8123070 ...002 O.S. 8126921 .. .017 O.S.
8123071 .. .005 O.S. 8126922 .. .019 O.S.
812692Q .. .015 O.S.
PLATE .. Rear End
8 8189439 1 PLATE .. End - Rear
9 8028709 8 STUD .. Bearing - 1/2-13-20 x 2 in. long
. 8115277 .. .002 O.S. 8115280 .. .017 O.S.
8115278 ...004 O.S. 8115281 .. .019 O.S.
8115279 ...015 O.S.
10 8029137 2 STUD .. Oil line to end plate - 3/8-16-24 x 1-3/4 in. long
8115306 ...002 O.S. 8115309 .. .017 O.S.
8115307 ...004 O.S. 8115310 .. .019 O.S.
8115308 ...015 O.S.
11 8327049 2 SEAL .. Oil - Blower shaft
12 8054404 2 GASKET .. Oil seal
13 110487 12 SCREW .. 10-24 x 1/2 fil. head
14 106497 12 WASHER .. Lock - No. 10
P. L. N o. D185
ENGINE BLOWER AND SUPPORT
— i
Engine Blower
PLATE C l85-3
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119981
166 13 494 120423 167 7 244 126339 134 36 47 1 38 242 166 39 408
119981
80 120613 165 5 279 127685 134 35 17 138242 167 1 1 455
119981 166 2 2
135 120613 166 275 127688 170 138291 142 4 19
119981 166 23 8 1 1 2
166 34 152 120614 166 9 293 127887 181 30 54 139009 166 35 235
119981
348 120614 166 447 128197 139009 167 9 335
119981 166 37 1 2 1 2 2 2 1 1
119981 167 9 322 120614 167 8 293 131181 165 4 176 140880 166 24 177
119981 167 1 1 450 120614 167 1 1 432 131181 166 4 64 140880 166 3 4 186
120141 159 4 30 120622 165 2 65 131181 166 6 188 140880 167 1 0 410
120141 159 8 14 120622 166 4 73 131181 166 2 2 61 141067 136 1 1 1
120217 167 5 134 121758 159 8 1 2 138211 165 5 255 144034 134 16 2 0
120382 142 1 8
121839 167 3 56 138214 167 9 363 144461 18 1 9 2 1
120382 142S1 1 8 122159 181 2 0 59 138216 166 25 232 145154 165 7 421
124548 3 26 138216 166 35 2 3 2 145154 166 1 1 423
120382 181 30 8 8 1 1 2
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1
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8113800 165 7 370 8113822 166 33 90 8113840 166 2 2 89 3113967 166 23 124
8113800 166 7 227 8113822 167 4 89 8113840 166 33 91 8113967 167 8 280
3113800 166 8 247 8113823 165 2 6 8 8113840 167 4 1 0 1 8113971 165 5 285
8113800 166 1 0 364 8113823 166 4 76 8113841 166 343
1 0 8113971 166 8 282
8113800 166 23 115 8113823 166 25 242 8113841 166 23 142 8113971 166 23 125
8113800 166 26 293 8113823 166 36 255 8113841 167 9 340 8113971 166 33 127
8113800 166 33 117 8113823 167 4 6 8 3113843 165 3 112 8113971 167 8 282
8113800 166 35 2 4 9 8113825 166 4 83 8113843 166 5 125 8113972 165 5 287
8113800 166 37 3 0 6 8113825 167 4 75 8113843 166 23 1 1 0 8113972 166 8 2 84
8113800 167 7 220 8113827 165 3 115 8113843 166 33 1 1 2 8113972 166 23 136
8113800 167 7 250 ( ill 3827 166 5 128 8113843 167 5 112 8113972 166 34 138
8113800 167 9 356 8113827 166 23 113 8113844 165 7 382 3113972 167 8284
8113802 167 4 80 8113827 166 33 115 8113844 166 1 0 3 75 3113973 165 5 288
8113805 166 5 119 8113827 167 5 115 8113844 166 23 143 8113973 166 8 285
8113805 166 23 103 8113830 165 2 76 8113844 166 34 145 8113973 166 23 132
8112805 166 33 106 8113830 166 4 84 8113844 167 9 369 8113973 166 33 1 3 4
8113805 167 4 105 8113830 166 2 2 77 8113845 165 2 85 8113973 167 8 285
8113806 165 3 1 1 0 8113830 166 32 77 8113845 166 5 95 8113974 165 5 292
8113806 166 5 123 8113830 167 4 76 8113845 166 2 2 84 8113974 166 8 289
8113806 166 23 108 8113831 165 2 78 8113845 166 33 85 3113974 166 23 133
8113808 166 37 331 3113832 166 23 137 8113848 166 4 78 3113977 165 5 298
8113808 167 5 116 8113832 166 25 235 3113848 166 2 2 73 8113977 166 9 295
8113808 167 5 117 8113832 166 26 26 6 8113848 166 32 72 8113977 166 23 130
8113810 166 5 130 8113832 166 34 139 3113848 167 4 70 8113977 166 33 132
8113810 166 25 250 8113832 166 35 234 8113849 165 3 106 8113977 167 8 295
8113810 167 5 116 8113832 166 39 422 3113849 166 5 120 8113989 165 7 412
3113811 165 6 350 8113832 167 8 288 3113849 166 23 104 3113989 166 11 410
8113811 165 8 458 3113832 167 9 364 8113849 166 33 107 8113989 166 24 172
8113811 165 8 473 8113832 167 1 1 451 8113849 167 4 106 8113989 166 3 4 181
8113811 166 1 0 344 3113833 165 2 77 3113850 165 7 384 8113989 167 1 0 403
8113811 166 1 2 458 3113833 165 6 331 8113850 166 1 0 377 3113991 165 2 8 8
8113811 166 1 2 473 8113833 166 4 85 8113850 166 25 2 1 6 8113991 166 5 98
8113811 166 25 2 1 2 8113833 166 9 32 5 8113850 166 35 217 8113991 166 2 2 87
8113811 166 26 318 8113833 166 2 2 78 8113850 167 1 0 371 8113991 166 33 89
8113811 166 27 333 8113833 166 32 78 8113865 165 8 482 8113991 167 4 8 8
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8152339 165 5 263 8160165 165 4 181 8164682 124 3 23 8173848 142 1 0 5
3152339 166 8 259 8160209 148 1 1 0 8164682 124 3 24 8173849 142 1 0 3
8152339 166 26 299 8160289 134 8 1 8164682 124 3 25 8173850 142 1 0 6
3152339 166 3 7 311 8160339 165 5 302 8164682 124 3 26 8173851 142 1 0 4
8152339 167 7 263 8160339 166 9 300 8164682 124 3 27 8173851 199 1 0 47
8152343 134 16 1 8160339 166 25 238 8164745 172 9 4 8174207 136 2 61
8152343 134 23 1 8160339 166 35 237 8165083 181 9 31 8174208 136 2 62
8158716 167 9 349 8163953 166 24 154 8168836 158 1 1 0 8176028 138 2 55
8158783 1 2 2 1 7 8163953 166 34 163 8168837 158 1 1 0 8176031 138 1 34
8158783 1 2 2 3 7 8163953 167 1 0 380 8168864 154 1 16 8176032 138 1 44
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8192353 103 1 5 8201045 166 31 18 8201608 167 9 324
5 8192852 8201045 167 8201610 165 7 385
172 7 26 3 2 0
1
8192855 172 7 23 3201585 165 8440 8201610 166 1 0 378
1
8193260 172 7 25 9201585 167 1 1 440 8201610 166 25 2 2 6
7 8201610 166 35 2 2 7
8193296 166 1 1 404 8201587 165 8 490
7 8193296 8201587 8201610 167 372
167 1 0 396 166 13 4 9 6 1 0
40 8201611 166 380
8193297 166 1 1 404 8201587 166 27 355 1 0
1
8193297 167 1 0 396 8201587 166 39 423 8201611 166 25 2 2 5
2 8193508 165 7 386 3201587 167 1 1 463 8201611 167 1 0 374
3 8193508 166 8201589 8201612 165 359
1 0 379 167 8 278 6
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8430475 181 23 5 8432866 18 I S 1 1 0
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8430611 134 1 26 8432867 181 15 44
85 8429101 166 165
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8430611 134 5 29 8432867 181 19 34
77 8429101 166 37 357 8430611 159 4 34 8432867 181 2 2 1 1
67 8429101 167 5 144 8430611 159 6 3 3432867 18 1 28 15
93 8429300 140 4 23 8430611 159 7 3 8432867 181S 1 1 1
95 8429301 140 4 1 1
8430611 159 8 2 8432868 18 1 15 44
28 8429304 134 6 6 6 8 4 3 0 6 *1 1 159S 1 7 8432868 18 1 19 34
13 8429419 165 8 457 8430611 159S2 1 2 8432868 18 1 2 2 1 2
5 8429419 166 1 2 457 8430611 159S3 1 7 8432868 181 28 16
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31 9418045 174 4 57
148 9418045 174 8 41
33 9418045 174S1 1 44
34 9419643 181 9 36
33 9419643 181 14 18
31 9419643 181 19 18
138 9419643 181 30 60
160 9419650 18 1 29 33
353 9420156 181 1 41
138 9420156 181 15 64
21 9420156 181 29 2
19 9420382 134 36 77
20 9421423 125 2 27
19 9421423 125 3 78
21 9421427 125 2 6
175 9421427 125 2 51
187 9421427 125 6 13
379 9421614 152 1 23
167 9421614 152S2 1 9
199 9421614 165 4 179
15 9422263 174 7 25
5 9422422 159 23 4
9 9422422 159S1 3 17
5 9423205 174 7 25
52 9423205 174S1 1 28
14 9424029 159 19 16
14 9424352 142 2 29
18 9424959 140 2 64
172 94 27882 125 2 22
85 9428566 174 2 22
93 9428566 174 6 21
19 9428566 174 7 21
23 9428566 174S1 1 24
425 9431966 172 1 19
414 9433265 166 24 201
7 9433265 166 35 202
7 9433508 166 24 201
7 9433508 166 35 202
7 9434217 118 4 8
172 9434217 122 3 9
9434218 122 3 13
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