SWT Fit-Trim Book
SWT Fit-Trim Book
SWT Fit-Trim Book
April 2011
_____________________________________
China National Logging Corporation – Pakistan Branch
House 143, Street 37, F-10/1, Islamabad
Tel: 0092-51-2105901 / 902, Fax: 0092-51-2105903
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
FIT – TRIM RECORD
INDEX
1 Flow Head
Flow Head – FIT Record 2
Flow Head – TRIM Record 2
2 Surface Safety Valve (SSV)
SSV – FIT Record 2
SSV – TRIM Record 2
3 Sand Filter
Sand Filter – FIT Record 1
Sand Filter – TRIM Record 2
4 Choke Manifold
Choke Manifold – FIT Record 3
Choke Manifold – TRIM Record 2
5 ESD
ESD – FIT Record 1
ESD – TRIM Record 1
6 Steam Exchanger
Steam Exchanger – FIT Record 2
Steam Exchanger – TRIM Record 2
7 Heater
Heater – FIT Record 1
Heater – TRIM Record 4
8 Separator
Separator – FIT Record 4
Separator – TRIM Record 7
9 Oil Manifold
Oil Manifold – FIT Record 2
Oil Manifold – TRIM Record 2
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
FIT – TRIM RECORD
10 Gas Manifold
Gas Manifold – FIT Record 2
Gas Manifold – TRIM Record 2
11 Gauge Tank
Gauge Tank – FIT Record 1
Gauge Tank – TRIM Record 2
12 Surge Tank
Surge Tank – FIT Record 2
Surge Tank – TRIM Record 4
13 Coflexip
Coflexip – TRIM Record 1
14 Miscellaneous
Texsteam Pump – FIT Record 2
Lab Cabin – TRIM Record 2
Ranarex – TRIM Record 2
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
FLOW HEAD BOOK
SECTION # 01
FLOW HEAD
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
FLOW HEAD
Flow Head :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
FLOW HEAD
FIT 2 - PRESSURE CHECKS DATE
SPECIALIST
TICK ACCEPTANCE
CRITERIA
• Connect pump to main block PTA.
• Open master valve, swab valve and wing valves.
• Fill with water.
• Increase pressure gradually to 1,000 PSI Hold pressure for 5 minutes. No drop on chart.
• Increase pressure gradually to 10,000 PSI. Hold pressure for 15 No drop on chart.
minutes.
• Bleed off pressure.
• Close valve, swab, kill and wing valve.
• Increase pressure gradually to 1,000 PSI. Hold pressure for 5 minutes. No drop on chart.
• Increase pressure gradually to 10,000. Hold pressure for 5 minutes. No drop on chart.
• Bleed off pressure.
• Close master valve.
• Increase pressure gradually to 1,000 PSI. Hold pressure for 5 minutes. No drop on chart.
• Increase pressure gradually to 10,000 PSI. Hold pressure for 5 No drop on chart.
minutes.
• Bleed off pressure.
• Connect pump to kill valve test plug and close kill valve. Open
master valve.
• Increase pressure gradually to 1,000 PSI. Hold pressure for 5 minutes. No drop on chart.
• Increase pressure gradually to 10,000 PSI. Hold pressure for 5 No drop on chart.
minutes.
• Bleed off pressure.
• Open kill valve. Close master valve.
• Increase pressure gradually to 1,000 PSI. Hold pressure for 5 minutes. No drop on chart.
• Increase pressure gradually to 10,000 PSI. Hold pressure for 5 No drop on chart.
minutes.
• Bleed off pressure.
• Check actuator opening pressure and note pressure. PSI
• Drain water.
• Close valves.
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
FLOW HEAD
Flow Head
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
FLOW HEAD
TOTAL
Reasons for replacing parts other than those normally replaced in a TRIM etc :
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
SSV BOOK
SECTION # 02
SSV
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SSV
SSV :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SSV
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SSV
SSV :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SSV
TOTAL
Reasons for replacing parts other than those normally replaced in a TRIM etc :
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
SAND FILTER BOOK
SECTION # 03
SAND FILTER
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SAND FILTER
Sand Filter :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SAND FILTER
Sand Filter :
Serial # : Size :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SAND FILTER
TOTAL
Reasons for replacing parts other than those normally replaced in a TRIM etc :
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
CHOKE MANIFOLD BOOK
SECTION # 04
CHOKE MANIFOLD
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
CHOKE MANIFOLD
Choke Manifold :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
CHOKE MANIFOLD
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
CHOKE MANIFOLD
• Check all spare parts are available in the tool box. Check especially Ready box list
the range and sizes of the fixed chokes and handles.
• Check the tool box is locked
• Check Inspect test cert date. With in 1 year.
• Check load test date With in 5 years.
• Check visual inspection date. With in 1 year.
• Check sling color, date and rating. Inspect test certification.
• Touch up paint.
• Green tag equipment
3
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
CHOKE MANIFOLD
Choke Manifold :
SPECIALIST
TICK ACCEPTANCE
CRITERIA
• Dismantle completely the floor choke manifold. Inspect all parts, Report non-conforming
joints, bolts and chokes for wear, corrosion and other damage. items
Change all O rings and seals.
• Inspect adjustable stem tip and seat. Replace if worn or eroded
• Open and check bleeder valve.
• Re-fit bleeder valves into bonnet.
• Re-mount the manifold and perform FIT 1 checks.
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
CHOKE MANIFOLD
TOTAL
Reasons for replacing parts other than those normally replaced in a TRIM etc :
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
ESD BOOK
SECTION # 05
ESD
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
ESD
ESD :
Serial # : Options :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
ESD
ESD :
Serial # : Options :
TOTAL
Reasons for replacing parts other than those normally replaced in a TRIM etc :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
STEAM EXCHANGER BOOK
SECTION # 06
STEAM EXCHANGER
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
STEAM EXCHANGER
Steam Exchanger :
Serial # : Options :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
STEAM EXCHANGER
• Start HP pump.
Increase pressure to 10,000 psi.
Hold for 15 minutes. No drop on chart
• Release test pressure.
• Close inlet valve. No drop on chart
Re-pressurize to 2,000 psi.
Hold pressure for 5 minutes.
• Start HP pump. No drop on chart
Increase pressure to 10,000 psi.
Hold for 5 minutes.
• Release test pressure.
• Remove fixed choke pressure cap.
Install adjustable choke.
Open adjustable choke.
Flush coil with water.
Open all valves.
• Start HP pump. No drop on chart.
Increase pressure to 2,000 psi against test adapters.
Hold for 5 minutes.
• Start HP pump. No drop on chart.
Increase pressure to 10,000 psi.
Hold for 15 minutes.
• Close inlet and outlet valve.
• Re-pressurize to 2,000 psi No drop on chart.
Hold for 5 minutes.
Start HP pump. No drop on chart
Increase pressure to 10,000 psi.
Hold 5 minutes.
Release test pressure.
Rig down equipment
Check Dnv cert. Date. With in 1 year.
Check Load test date. With in 5 years.
Check visual inspection date.(mpi) With in 1 year.
Check sling color, date and rating.(16 Tons) Mærsk OSP
Green tag equipment.
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
STEAM EXCHANGER
Steam Exchanger :
Serial # : Options :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
STEAM EXCHANGER
TOTAL
Reasons for replacing parts other than those normally replaced in a TRIM etc :
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
HEATER BOOK
SECTION # 07
HEATER
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
HEATER
Heater :
Serial # : Options :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
HEATER
Heater :
Serial # : Options :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
HEATER
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
HEATER
TOTAL
Reasons for replacing parts other than those normally replaced in a TRIM etc :
3
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
HEATER
4
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
SEPARATOR BOOK
SECTION # 08
SEPARATOR
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SEPARATOR
Separator :
Serial # : Options :
FIT 1 DATE
SPECIALIST
TICK ACCEPTANCE
CRITERIA
• Connect water pump to separator inlet.
• Connect air line to separator air scrubber and ensure ACV's are in Visual check v/v are open.
open position (air output to v/v's 30 PSI to oil & water, 0 PSI to as
v/v).
• Close all oil meter valves and gas outlet v/v and oil and gas by-pass
valves and water meter valve.
• Open needle v/v at highest point on separator.
• Start water pump and fill separator with water. Ensure air follow through
bleed off.
• Once filled with water cycle each manual valve 3 times or until water
is clear.
• Cycle water and oil sight glass inlet and outlet valves. Ensure sight Sight glasses should fill
glass fills freely with water. from bottom.
• Drain vessel.
• Remove back door, water Trol, flange and float.
• Remove flange on water sight glass inlet.
• Inspect inside of vessel for solids and clean out as required.
• Check mesh inside vessel is intact and not corroded.
• Inspect lifting pins on separator frame. Replace if worn.
• Inspect relevant certification of vessel, PSV's and any flange or X- Re-certify if past expiry
over and make thickness checks as required. date. Note thickness
measurements.
• Remove fisher level trol and float.
• Replace back door gasket and refit back door.
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SEPARATOR
FIT 2 DATE
SPECIALIST
TICK ACCEPTANCE
CRITERIA
• Remove sight glass valve stems.
• Ensure valves operate freely.
• Inspect balls and seats for corrosion .
• Ensure circlip ball retainer or stop is installed in sight glass v/v bodies.
Replace gaskets and refit sight glass valves.
• Ensure Daniel orifice plate carriers are removed from Daniel box.
• Remove top section of box. Inspect gears, orifice surfaces for wear or
corrosion.
• Remove fixed and sliding plate and inspect for wear, corrosion. Zero scratches on plate
Replace as required. sealing surface.
• Install new gasket.
• Install fixed plate and inject sealing compound with grease injector. Sealing compound should
be continuous around
sealing groove compare
with new spring.
• Inspect springs and spring holder for wear corrosion and free length.
• Inspect gasket surfaces on Daniel for wear. Particular attention should
be paid to holes for equalizing v/v and sealing compound injection.
• Rebuild Daniel leaving sliding plate closed.
• Refit water level trol, Fischer Controller and Wizard after calibration
with calibrated units.
• Remove Thermal probes and check for corrosion.
• Check open and closed indicator fitted to Daniel.
• Clean sight glasses and ensure free flow of liquid to glasses.
• Cycle all valves and repair any that are stiff.
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SEPARATOR
FIT 3 DATE
SPECIALIST
TICK ACCEPTANCE
CRITERIA
• Install test caps to separator inlet, gas, oil and water outlet
connections. Ensure test cap bleed off v/vs are closed. Connect
airline to air scrubber and ensure ACV's are in open position. (As in
FIT 1).
• Ensure Daniel gate v/v is closed and top gasket and bar removed.
Open needle v/v at highest point on separator.
Connect water line to separator inlet test cap and open v/v and fill
separator with water.
• As separator fills observe a change in output to oil ACV to prove float
attached to torque arm.
• Once separator filled with water close separator test cap inlet v/v and
remove waterhose. No drop on chart recorder.
Install test pump line to separator gas outlet test cap and open v/v.
Close gas outlet v/v and gas by-pass v/v and pressure test to 1250 PSI.
Bleed off pressure after good test.
• Install test pump line to separator inlet. Ensure separator inlet, oil and .As above.
gas by-pass valves are closed, pressure test to 1250 PSI, bleed off
pressure after good test.
Open inlet to separator, close oil meter by-pass, water line meter inlet As above.
v/v, oil meter inlet v/v's and separator high point bleed off v/v. Daniel
sliding plate in (Daniel top is open). Pressure test to 1250 PSI.
• Bleed off pressure after good test.
• Close oil outlet v/vs. Install gasket to top of Daniel and insert bar and
compression plate. Slowly open equalizing valve and equalise across
gate v/v. Once equalized open gate, pressure test to 1250 PSI. Bleed
off pressure. Thus testing bleed off valve and equalising valve
packing.
• Test backup oilline with oil outlet and oil bypass valves closed. No drop on chart recorder
• Close oil outlet v/vs , open oil metering v/vs. Pressure test to 1250 .As above.
PSI, bleed off pressure. Install test line on water outlet test cap. Close
water meter inlet v/v, open water outlet v/v. Pressure test to 1250
PSI. Bleed off pressure. Close water outlet v/v, open water meter
inlet v/v. Pressure test to 1250 PSI. Bleed off pressure. Remove test
caps.
• Close oil ACV (0 PSI output from controllers). Slowly open the 2" oil
outlet v/v, check that the ACV stops the flow of water to a good
degree by operating Wizard, Water Trol and Level Trol. Slowly
increase output to ACV and observe an increase in water flow rate.
Repeat above for all ACV's (gas ACV 30 PSI output to close). Ensure
water drains from sight glasses.
• Fit blank orifice plate into Daniel orifice meter. As above.
• Daniel metering line and open gas outlet v/v. Check water stops Time =
draining after 5-10 mins and pressure bleeds down from 100 PSI to
zero.
• Ensure full set of Daniel plates and their condition are supplied.
Check scrubber pot pipes are supplied. Ensure 2" and 3" valve
handles supplied . Ensure Daniel box has two plate seals that fit
carrier.
3
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SEPARATOR
• Drain vessel thru meters and check counter operates smoothly.
•
Check Inspect test cert. date. With in 1 year.
•
Check load test date. With in 5 years.
•
Check visual inspection date. With in 1 year.
• Green Tag.
4
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SEPARATOR
Separator :
Serial # : Options :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SEPARATOR
Inspect all parts of the Liquid Level controller, tubings and normally
•
Closed Automatic control Valve.
- Look especially for corrosion or dirt at the Nozzle
System.
- Check the Valve Stem.
• Check tubings with fresh water. No leaks
• Fill the separator with fresh water.
Check that Outlet Pressure (Gauge "B") is 6 psi or less, as long as
•
water level has not reached the float
Check that automatic valve is fully closed.
•
- Loosen Stem Connector Screws slightly.
- Check that Valve Plug rests on its seat by turning
Lock Nut clockwise.
- Retighten Stem Connector.
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SEPARATOR
3
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SEPARATOR
4
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SEPARATOR
5
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SEPARATOR
6
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SEPARATOR
TOTAL
Reasons for replacing parts other than those normally replaced in a TRIM etc :
7
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
OIL MANIFOLD BOOK
SECTION # 09
OIL MANIFOLD
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
OIL MANIFOLD
Oil Manifold :
Serial # : Options :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
OIL MANIFOLD
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
OIL MANIFOLD
Oil Manifold :
Serial # : Options :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
OIL MANIFOLD
TOTAL
Reasons for replacing parts other than those normally replaced in a TRIM etc :
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
GAS MANIFOLD BOOK
SECTION # 10
GAS MANIFOLD
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
GAS MANIFOLD
Gas Manifold :
Serial # : Options :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
GAS MANIFOLD
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
GAS MANIFOLD
Gas Manifold :
Serial # : Options :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
GAS MANIFOLD
TOTAL
Reasons for replacing parts other than those normally replaced in a TRIM etc :
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
GAUGE TANK BOOK
SECTION # 11
GAUGE TANK
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
GAUGE TANK
Gauge Tank :
Serial # : Options :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
GAUGE TANK
Gauge Tank :
Serial # : Options :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
GAUGE TANK
TOTAL
Reasons for replacing parts other than those normally replaced in a TRIM etc :
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
SURGE TANK BOOK
SECTION # 12
SURGE TANK
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SURGE TANK
Surge Tank :
Serial # : Options :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SURGE TANK
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SURGE TANK
Surge Tank :
Serial # : Options :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SURGE TANK
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SURGE TANK
TOTAL
Reasons for replacing parts other than those normally replaced in a TRIM etc :
3
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
SURGE TANK
4
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
COFLEXIP BOOK
SECTION # 13
COFLEXIP
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
COFLEXIP
Coflexip Hose :
Serial # : Size :
TOTAL
Reasons for replacing parts other than those normally replaced in a TRIM etc :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
MISCELLANEOUS BOOK
SECTION # 14
MISCELLANEOUS
EQUIPMNET
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
TEXSTEAM PUMP BOOK
Texsteam Pump :
Serial # : Options :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
TEXSTEAM PUMP BOOK
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
LAB CABIN
Lab Cabin :
Serial # : Options :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
LAB CABIN
TOTAL
Reasons for replacing parts other than those normally replaced in a TRIM etc :
2
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
RANAREX
Ranarex :
Serial # : Options :
1
China National Logging Corporation
SWT
(Pakistan Branch)
FIT – TRIM
BOOK
RANAREX
TOTAL
Reasons for replacing parts other than those normally replaced in a TRIM etc :