Workshop Manual: 4WD Tractors - Cab - Plataform
Workshop Manual: 4WD Tractors - Cab - Plataform
Workshop Manual: 4WD Tractors - Cab - Plataform
MF7100
4WD Tractors | Cab | Plataform
Models: 7140-7150-7170-7180
Fig. 1
Fig. 2
Fig. 3
Introduction 01
Splitting the tractor 02
Engines 03
Clutches 04
Gearboxes 05
Rear axle
06
Power Take-Off
07
Front Axle
08
Hydraulic systems (auxiliary and lift systems)
09
Electrical System
10
Reserved for electronic systems
11
Cab and air conditioning
12
01A01 Introduction
01B01 Tractor general specifications
01C01 Transmission layouts
01
01
Content
A. Presentation ......................................................................................................................... 2 01
B. How to use this manual ....................................................................................................... 3
C. Safety ................................................................................................................................... 4
D. Proper workshop techniques ............................................................................................... 7
E. General table of recommended torques for bolts .............................................................. 15
F. Technical units ..................................................................................................................... 18
1. Conversion table ........................................................................................................... 18
2. Equivalence between units - Imperial and SI systems ................................................... 21
3. Prefixes of technical units .............................................................................................. 21
G. Products for locking and sealing ....................................................................................... 23
H. Paint specific for tractor paintwork .................................................................................... 25
I. AGCO Environmental Policy ................................................................................................ 26
J. Compulsory recycling of batteries ..................................................................................... 29
A. Presentation
01 The purpose of this Workshop Manual is to help
Dealers in the efficient maintenance of Massey
Ferguson Series Advanced Tractors.
Good after sale support is becoming increasingly
important. Besides selling a good product, it is
essential to provide good service, because that is
the only way that to reach the greater goal: customer
satisfaction.
With this in mind, the structure of the maintenance
offered by the Dealer is of fundamental importance,
and it should be performed only by trained personnel
who are perfectly familiar with the different
components of the tractor.
Fig. 1
For this reason, in addition to undertaking regular
refresher courses at one of AGCO’s Training Units,
you should always consult this Manual before
performing the service, whenever there is any doubt.
Beside keeping it in usable condition, the Service
Department should be aware of the updates that are
introduced from time to time in the tractors and thus
in the Manual.
.
C. Safety
01 Your safety and the safety of others should be your
first concern when doing maintenance work. For this
to work, you need to do three things: be aware of
what you are doing, use the tools correctly, and use
the right protective equipment, both personal and
collective.
Awareness depends on each person, which means
that every person needs to be aware of what they are
doing and what risks they are taking in their work.
When you learn about a safety rule, don’t think of it
as “don’t do this, don’t do that”. First you should
think about what might happen if you break that rule.
Don’t believe that old idea the “you have to learn by
making mistakes”, because the results of a mistake
might be impossible to fix. Remember: After an
accident, the first thing you think is that you would
do anything to go back and not make that mistake.
Walking 20 meters to get the “right tool” might be
tiresome, but it’s never going to be as much trouble
as an accident that causes injury or damage.
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 10
Deflection
Fig. 13
Interference fitting of bushings, retainers and
bearings:
Always use a special tool for this job. When necessary,
use a press to apply force. Whenever necessary, apply
the recommended force by means of a suitable press.
Improvisation in this case leads to wasted time and
damaged parts, which will cause operating problems.
With bushings, check the internal diameter (or external
diameter, if that is the case) and make an adjustment
if you need to, based on the specifications in this Mounting a bushing Mounting a retainer
manual for each situation.
Fig. 14
Use correct punches to remove pulleys, hubs
and gears.
Using hammers and levers may damage the parts,
and will probably take longer than using the right
tools!
NOTE: use a protector for the end of the axle.
Fig. 16
NOTE:
When you are putting a bolt in a dead
end hole, make sure there is no oil or
other impurity in the hole. Oil forms a
Fig. 17
hydraulic block which may damage the
housing.
2
3
4
6
Fig. 18
1 - Using a chisel 4 - Penetrating oil
2 - With a spliter 5 - Cut with saw
3 - Heating; 6 - Impact wrench
2
1
3
4
Fig. 20
1 - Lock sealant
2 - Lock washer
3 - Counter-nut
4 - Locking plates
Fig. 22B
Fig. 25
7
4
Fig. 26
When you are mounting retainers, always use
the right tool for the job.
This will make sure the part is mounted in the correct
position and undamaged. Otherwise, it may start to
leak after just a few hours of operation. In addition,
make sure that the seat of the retainer is clean.
Lubricate the lip of the retainer. Take special care when
the retainer passes over a splined axle, a keyway,
etc. The slightest cut on the lip will cause leaks.
When assembling:
- Never hit a bearing directly with a hammer. Use
Fig. 28
a suitable tool with a cup shape, or similar.
Fig. 29
Fig. 31
Adjustment shims
When removing bearing adjustment shims, keep them
together, and identify their location. Store them clean
and flat.
Adjustment
s h i m s
Fig. 32
Electrical cables
Whenever you remove or disconnect a group of wires
or cables, identify the correct position of each one
with a tape label, to avoid incorrect reassembly.
Fig. 33
7
Removal of lock rings
4
It will be hard to handle a ring when it is up side down,
since the tips of the pliers tend to be forced out of
the ring. See picture.
Fig. 34
Besides making the operation more difficult, with
potential damage to the ring, there is serious risk of
the ring being abruptly thrown out, causing serious
injuries.
Always wear goggles.
NOTE:
Otherwise, precision measurements like
crankshaft wear will be unreliable, and
can lead to serious mistakes!
Troubleshooting
This usually takes some experience. Even so, you
should follow a logical procedure, which will prove
Fig. 35
its value on many occasions.
This basically consists of following a defined order of
problem solving with a “beginning, middle and end”. NOTE:
Basically, we can define the steps as follows: It is very important to talk with the
a) Determine what the problem is, by analyzing the operator of the tractor to get the most
symptoms. detailed description you can of the
symptoms.
b) List the possible causes.
c) Keep a record of what you have checked.
e) Work out the time and the parts needed for the
d) Do the tests in a logical order to find the true
job.
cause of the problem.
f) Do the required repairs.
g) After repairs and before delivery, perform a final
check and if required a practical test by simulating
operating conditions.
h) If necessary, instruct the operator so as the
problem presented be avoided in the future.
Fig. 1
Fig. 2
Grade ISO 4.6 = SAE 1 Grade ISO 8.8 = SAE 5 Grade ISO 10.9 = SAE 8
Gauge Nom. Max. Min. Nom. Max. Min. Nom. Max. Min.
M3 0,5 0,6 0,44 1,2 1,4 1,0 1,7 1,9 1,5
M4 1,15 1,3 1,0 2,9 3,3 2,5 4,0 4,6 3,4
M5 2,1 2,4 1,8 5,6 6,4 4,8 8,0 9,2 6,8
M6 3,6 4,0 3,2 9,5 11,0 8,0 14,0 16,0 12,0
M8 8,8 10,0 7,6 24,0 28,0 20,0 33,0 37,0 29,0
M10 17,5 20,0 15,0 48,0 56,0 40,0 67,0 77,0 57,0
M12 30,0 34,0 26,0 84,0 96,0 72,0 115,0 130,0 100,0
M16 78,0 88,0 68,0 185,0 210,0 160,0 280,0 320,0 240,0
M20 150,0 170,0 130,0 395,0 450,0 340,0 560,0 640,0 480,0
M24 260,0 290,0 230,0 670,0 770,0 570,0 920,0 1040,0 800,0
M30 500,0 570,0 430,0 1300,0 1400,0 1100,0 1950,0 2200,0 1700,0
M36 800,0 1000,0 760,0 2300,0 2600,0 2000,0 3350,0 38,00 2900,0
E1B - General table of recommended torques for bolts and nuts, in N.m
Grade ISO 4.6 = SAE 1 Grade ISO 8.8 = SAE 5 Grade ISO 10.9 = SAE 8
Gauge Nom. Max. Min. Nom. Max. Min. Nom. Max. Min.
M3 0,6 0,7 0,5 1,5 1,7 1,3 2,1 2,4 1,8
M4 1,4 1,6 1,2 3,6 4,1 3,1 5,0 5,7 4,3
M5 2,6 3,0 2,2 7,0 8,0 6,0 10,0 11,5 8,5
M6 4,5 5,0 4,0 12,0 14,0 10,0 17,0 20,0 14,0
M8 11,0 12,5 9,5 30,0 35,0 25,0 41,0 46,0 36,0
M10 22,0 25,0 19,0 60,0 70,0 50,0 84,0 96,0 72,0
M12 38,0 43,0 33,0 105,0 120,0 90,0 140,0 160,0 120,0
M16 97,0 110,0 84,0 230,0 260,0 200,0 350,0 400,0 300,0
M20 185,0 210,0 160,0 490,0 560,0 420,0 700,0 800,0 600,0
M24 320,0 360,0 280,0 840,0 960,0 720,0 1150,0 1300,0 1000,0
M30 630,0 720,0 540,0 1600,0 1800,0 1400,0 2450,0 2800,0 2100,0
M36 1100,0 1250,0 950,0 2900,0 3300,0 2500,0 4200,0 4800,0 3600,0
E2B - General table of recommended torques for bolts and nuts, in N.m
Grade ISO 4.6 = SAE 1 Grade ISO 8.8 = SAE 5 Grade ISO 10.9 = SAE 8
Gauge Nom. Max. Min. Nom. Max. Min. Nom. Max. Min.
1/4" 7 8 6 13 15 11 19 22 16
5/16" 14 16 12 26 30 22 37 43 31
3/8" 26 30 22 46 53 39 65 75 55
7/16" 41 47 35 75 86 64 105 120 90
1/2" 63 72 54 115 130 100 160 180 140
5/8" 125 140 110 230 260 200 325 370 280
3/4" 220 250 190 405 460 350 575 660 490
7/8" 360 410 310 660 760 560 930 1060 800
1" 540 620 460 980 1120 840 1400 1600 1200
1 1/8" 560 640 480 1220 1390 1050 1950 2200 1700
1 1/4" 790 900 680 1750 2000 1500 2800 3200 2400
1 1/2" 1400 1600 1200 3000 3400 2600 4750 5400 4100
F. Technical units
01 1. Conversion table
1 - Distance
You have: You should To get:
- 1 meter Multiply by 39.37 inches (in. or “)
- 1 meter. Multiply by 1.094 yards (y)
- 1 centimeter. Multiply by 0.3937 inches (in. or “)
- 1 millimeter. Multiply by 0.03937 inches (in. or “)
- 1 kilometer. Multiply by 0.622 miles
- 1 foot. Multiply by 30.48 centimeters (cm)
- 1 foot. Multiply by 0.3048 meters (m)
- 1 foot. Multiply by 12.0 inches (in. or “)
- 1 inch. Multiply by 25.4 millimeters (mm)
- 1 inch. Multiply by 0.0833 feet (‘)
- 1yard. Multiply by 0.914 meters (m)
- 1 mile (statute) Multiply by 1,609.0 meters (m)
- 1 mile (nautical) Multiply by 1,853.0 meters (m)
- 1 knot. Multiply by 21.938 meters (m)
- 1 fathom. Multiply by 1.828 meters (m)
- 1 league (braz.) Multiply by 6,600.0 meters (m)
2 - Mass
You have: You should To get:
- 1 kilogram Multiply by 35.27 ounces (oz)
- 1 kilogram. Multiply by 1000 grams (g)
- 1 kilogram. Multiply by 2.205 pounds (lb)
- 1 ton. Multiply by 1000 kilograms (kg)
- 1 pound force Multiply by 0.453 kilograms (kg)
- 1 ounce. Multiply by 28.35 grams (g)
- 1 arroba (braz. = 15 kg.) Multiply by 14.7 kilograms (kg)
3 - Force
You have: You should To get:
- 1 kgf Multiply by 9.81 newtons (N)
- 1 kgf Multiply by 2.205 pounds force (lbf)
- 1 pound force Multiply by 0.453 kilograms force (kgf)
- 1 newton. Multiply by 0.102 kilograms force (kgf)
- 1 pound force Multiply by 4.448 newtons (N)
4 - Speed
You have: You should To get:
- 1 km/h Multiply by 0.6214 miles per hour (mph)
- 1 km/h Multiply by 0.2778 meters per second (m/s)
- 1 mph Multiply by 1.6093 kilometers per hour (km/h)
6 - Area
You have: You should To get:
- 1 square inch Multiply by 6.452 square centimeters (cm²)
- 1 square meter. Multiply by 10000 square centimeters (cm²)
- 1 square meter. Multiply by 10.76 square feet (foot²)
- 1 square foot. Multiply by 144.0 square inches (inch²)
- 1 square foot. Multiply by 929.03 square centimeters (cm²)
- square yards (jd²). Multiply by 0.836 square meters (m²)
- 1 square meter. Multiply by 1.196 square yards (y.²)
- 0.40 ha Multiply by 4,047.0 square meters (m²)
- 1 hectare Multiply by 4,046.86 square meters (m²)
- 1 alqueire Multiply by 2.4 hectares (ha)
7 - Pressure
You have: You should To get:
- 1 kgf/cm² Multiply by 0.981 bar
- 1 bar Multiply by 1.019 kilograms per square centimeter
(kgf/cm²) = 1 atmosphere (atm)
- 1 atm Multiply by 1.0132 bar
- 1 kgf/cm² Multiply by 101,325.0 pascal (Pa)
- 1 kgf/cm² Multiply by 14.22 pounds per square inch (lbf/pol²=PSI)
- 1 bar Multiply by 14.50 pounds per square inch (lbf/pol²=PSI)
- 1 MPa Multiply by 145.038 pounds per square inch (lbf/pol²=PSI)
- 1 PSI Multiply by 0.00689 megapascal (Mpa) =106
- 1 bar Multiply by 394.13 inch H2O
- 1 inch Hg Multiply by 344.678 mm H2O
01 You have:
- 1 l/min
You should
Multiply by 0.264
To get:
gallons per minute (gpm)
- 1 gpm Multiply by 3.788 liters per minute (l/min)
9 - Torque
You have: You should To get:
- 1 N.m Multiply by 8.851 pounds-force x inch (lbf.pol)
- 1 N.m Multiply by 0.738 pounds-force x foot (lbf.foot)
- 1 N.m Multiply by 10.0 kilograms-force x centimeter (kgf.cm)
- 1 lb.in Multiply by 0.113 newtons x meter (N.m)
- 1 lb.foot Multiply by 1.356 newtons x meter (N.m)
- 1 kgf.m Multiply by 7.239 pounds-force x foot (lbf.foot)
- 1 kgf.m Multiply by 86.8 pounds-force x inch (lbf.pol)
- 1 kgf.m Multiply by 9.81 newtons x meter (N.m)
- 1 N.m Multiply by 10.0 kilo. force x centimeter (kgf.cm)
- 1 kgf.cm Multiply by 0.10 newtons x meter (N.m)
- 1 N.m Multiply by 0.102 kilogram-meter (kgf.m)
- 1 N.m Multiply by 8.851 pound force (lbf.in)
- 1 lbf.in Multiply by 0.113 newtons x meter (N.m)
10 - Power
You have: You should To get:
- 1 hp Multiply by 735.7 watts (W)
- 1 hp Multiply by 0.9863 horse power (hp)
- 1 hp Multiply by 1.014 cv (or PS)
- 1 hp Multiply by 746 watts (W)
- 1 kW Multiply by 1.36 cv (or PS)
- 1 kW Multiply by 1.341 horse power (hp)
- 1 kW Multiply by 1000 watts (W)
11 - Temperature
You have: Use the formula: To get:
- ºC (ºC x 1,8)+32 ºF (Fahrenheit)
Examples: 50 ºC = 122 ºF -10 ºC = 14 ºF
01 Name
yotta
Symbol
Y
Multiplication factor
1024 = 1 000 000 000 000 000 000 000 000
zetta Z 1021 = 1 000 000 000 000 000 000 000
exa E 1018 = 1 000 000 000 000 000 000 upper case
peta P 1015 = 1 000 000 000 000 000 symbols
tera T 1012 = 1 000 000 000 000
giga G 109 = 1 000 000 000
mega M 106 = 1 000 000
Liquid gaskets
If there is no risk of oil contamination, you can use
Loctite 515, 598, 599 or Three Bond.
However, when bonding housings containing oil, we
recommend you apply degreaser Loctite 7070 in the
NOTES:
After applying the product, assemble
as soon as possible.
Do not use product in excess. To
avoid:
- Locking adjacent components.
- Difficulty in curing, which usually only
occurs with lack of oxygen.
- Oil contamination inside mechanical
assemblies and/or obstruction of
hydraulic or lubrication circuits.
The bolts should be tightened and
the parts should be joined as soon
as possible. After curing (drying) the
adhesive, do not tighten again or the
sealing lock or film may be broken.
Main Guidelines
1 - Comply with applicable regulations and
standards, seeking to stay up-to-date with the
latest regulatory trends.
2 - Continually improve environmental performance.
Adopt pollution prevention practices aimed at
making rational use of natural resources and
reducing noise levels and solid, liquid and
gaseous wastes.
3 - Be proactive in the internal and external
community by keeping a channel of
communication open for information related to
Fig. 1
environmental concerns and actions.
4 - Promote a sense of environmental responsibility
by providing further training to employees and
raising the awareness of suppliers and service
providers.
Working together with the environment will ensure that Greenhouse effect
the company survives in the future. With this It is the rise in temperature that the Earth experiences
philosophy in mind, AGCO planned and implemented caused by the build-up of gases such as carbon
its environmental policy by putting into practice an dioxide (CO2) and methane (CH4) in the atmosphere.
Environmental Management system and a program Carbon dioxide is produced in industrial processes,
for Cleaner Production. in the burning of fossil fuels and in fires.
“Global warming can melt the polar ice caps and cause
What is ISO 14000? flooding”.
Fig. 2
ATTENTION: 01
Return your used battery to the
Dealership when replacing it. In
compliance with CONAMA resolution
257/99 from 30/06/99.
CONAMA resolution
CONAMA - The Brazilian Council for Environment -
through resolution 257 from June 30th 1999,
establishes standards and responsibilities regarding
used battery management and disposal. This
resolution determines that all establishments that
distribute or resell these products must be aware of
such resolution and must receive enough information
and advertisements capable of guiding end users on
their responsibility of returning used batteries to the
manufacturer through the establishments that sell them
and/or render technical service assistance.
DEAR CUSTOMER
All customers/end users are obliged to
return their used battery to a point of sale.
Do not throw batteries away.
Points of sale are obliged to accept your
used battery. Store it in a proper place
and return it to the manufacturer for
recycling.
01
Content
A. Engine .................................................................................................................................. 2 01
1. General features ............................................................................................................... 2
2. Lubrication system .......................................................................................................... 2
3. Cooling system ............................................................................................................... 2
4. Air filter system ................................................................................................................ 2
5. Fuel system ..................................................................................................................... 3
B. Electrical system - powers and ratings ................................................................................ 3
C. Clutch ................................................................................................................................... 3
D. Speed gearbox .................................................................................................................... 4
1. 12x5-speed gearbox ........................................................................................................ 4
2. Maximum Theoretical Speeds on Roads ........................................................................ 4
E. Rear axle .............................................................................................................................. 4
F. 4WD front axle ...................................................................................................................... 5
G. Brakes .................................................................................................................................. 5
H. Lift hydraulics ....................................................................................................................... 5
I. Hydrostatic steering wheel ................................................................................................... 5
J. Independent auxiliary hydraulic system ............................................................................... 6
K. Independent power take-off ................................................................................................. 6
L. Tractor weight (in gear order, with ballasting, weights + water) .......................................... 6
M. General tractor dimensions ................................................................................................. 7
N. Refilling capacities - in liters ................................................................................................ 7
O. Approved lubricants and additives ...................................................................................... 7
P. Drawbar ................................................................................................................................. 7
Q. Cab and air conditioning ..................................................................................................... 8
A. Engine
01 1. General features
MF 7140 MF 7150 MF 7170 MF 7180
Make ..................................................................................................... SISU
Model .................................................................................................. 620 DS
Maximum power - NBR5484
hp (kW)@2200 rpm ....................................... 140 (103) 150 (110,3) 170 (125) 180 (132,4)
Maximum torque - NBR5484
mkgf (Nm) @ 1400 rpm ................................ 55 (540) 61,2 (600) 69,3 (680) 73,4 (720)
Aspiration ........................................................................ Turbo, Intercooler, air-air system
Cylinder diameter ............................................................................... 108 mm
Piston stroke ...................................................................................... 120 mm
Number of cylinders / displacement .............................................. 6 / 6600 cm³
Firing order ...................................................................................... 1-5-3-6-2-4
Compression ratio ................................................................................ 16,5:1
Engine dry weight ............................................................................... 500 kg
2. Lubrication system
Type .............................................................. Forced, with geared pump Oil filter with integral flow
Heat exchanger ............................................. Incorporated with filter head on the left-hand side
Relief valve .................................................... Incorporated to the engine block on the left-hand side
Number of filters ............................................ 1
Minimum oil pressure .................................... In low idle = 1 bar (14.5 psi) / At maximum speed = 4 bar (58
psi)
3. Cooling system
Radiator ........................................................ Vertical tubes and horizontal fins The system has an expansion
reservoir for the coolant.
Coolant .......................................................... Running water + ethylene glycol
Water pump .................................................. Centrifugal, driven by a poli-V belt, self-tensioned.
Expansion vessel cap ................................................................ 0.75 bar (10.5 psi).
Thermostatic valve - qty .......................................................................... 02
Temperature range: ......................................................................... 79 to 83 °C.
Neutral start switch ........................................ There are 2 switches: one on the clutch pedal and one in the
gearbox. This combined system allows the engine to start only
when the clutch pedal is fully depressed or with the gearshift
lever in neutral.
Battery ................................................................................................. 170 A/h
Alternator ....................................................................................... 14 V / 120 A/h
Starter motor ....................................................................................... 5.0 kw
Brake lights and direction indicators ................................................. 21 watts
Front lamps (in the cab) ...................................................................... 4 watts
Taillights (in the cab) ........................................................................... 5 watts
Front work lights (high beam) ............................................................ 48 watts
Front work lights (Low) ...................................................................... 48 watts
Rear work lights ................................................................................. 55 watts
Front auxiliary lights ........................................................................... 55 watts
C. Clutch
Type:
MF 7140 ........................................................ Membrane spring
Features ........................................................ It incorporates one cerametallic disc with springs for transmission,
with 345 mm diameter and 7 pads each.
MF 7150 - 7170 - 7180 .................................. Dry / Double disc
Features ........................................................ It incorporates 2 cerametallic discs with springs for transmission,
with 345 mm diameter and 4 pads each.
IPTO inner shaft ............................................. is connected directly to the flywheel flange.
General:
Actuation ....................................................... Mechanical by cable
Clutch collar - type ........................................ With play (3.0 to 3.5 mm)measured between the actuator arm
and the stop on the gearbox left-hand side.