Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Drilling Tools - 1

Download as pdf or txt
Download as pdf or txt
You are on page 1of 269

Training & Development

© 2010 Schlumberger. All rights reserved.


Drilling Tools

Slide 2

© 2010 Schlumberger. All rights reserved.


Agenda

Whipstocks

Reamers

TurboDrills

Impact Tools

© 2010 Schlumberger. All rights reserved.


Whipstocks
Overview

Slide 4

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Topics 3. TurboDrills
4. Drilling Jars

Basic Whipstock System Components

Trackmaster Plus Whipstock Systems

Exercise

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Introduction 3. TurboDrills
4. Drilling Jars

What is a sidetrack?
 Exit window from an existing wellbore

Reason for a sidetrack?


 Failure in wellbore
– Around a fish
 Increase production
 Multilateral
 Directional Control
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Whipstock System Components 3. TurboDrills
4. Drilling Jars

Retrieval Tool
Orientation System
Bypass Valve
Running Tool
Mills
Whipstock
Anchor

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
3. TurboDrills
4. Drilling Jars
Whipstocks System Components
Retrieval Tool

Slide 8

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Die Collar 3. TurboDrills
4. Drilling Jars

Superior Design

Cut Lip Guide Design

Tapers deep for strong engagement

Deep bore avoids premature engagement

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Hook Assembly 3. TurboDrills
4. Drilling Jars

Alternate Retrievable Method

Orient with Gyro or MWD

Torque Not Required

High overpull strength

Nozzle

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
3. TurboDrills
4. Drilling Jars
Whipstocks System Components
Orientation Systems

Slide 11

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Orientation System 3. TurboDrills
4. Drilling Jars

Wireline Surveying

Measurement-While-Drilling

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
3. TurboDrills
4. Drilling Jars
Whipstocks System Components
By-Pass Valve

Slide 13

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
By-Pass Valves-NAMCBV 3. TurboDrills
4. Drilling Jars

Non-Advancing Multi Cycle By-Pass


Valve

Allows Drilling fluid to be pumped

Orientate with MWD

6 Cycles to close valve

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
By-Pass Valves-High Flow By-Pass Valve 3. TurboDrills
4. Drilling Jars

Allows low-flow circulation to annulus

Orientation by Gyro

Increase flow rate sets anchor

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
3. TurboDrills
4. Drilling Jars
Whipstocks System Components
Running Tools

Slide 16

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Running Tools 3. TurboDrills
4. Drilling Jars

Piston keeps mud & hydraulic fluid


separate

Piston Volume sized for fluid expansion

Circulations port open after slips set

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
3. TurboDrills
4. Drilling Jars
Whipstocks System Components
Mills

Slide 18

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Mills 3. TurboDrills
4. Drilling Jars

Trackmaster Mills utilize 3 different materials for cutters

 Crushed Sintered Carbide

 Tungsten Carbide Inserts (TCI)

 Polycrystalline Diamond Compacts

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Mills 3. TurboDrills
4. Drilling Jars

Milling Assembly
 Dress Mill
 Follow
 Lead

Mill Selection
 Bi-Mill
 Tri-Mill

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
FasTrack Mill 3. TurboDrills
4. Drilling Jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
FasTrack Mill 3. TurboDrills
4. Drilling Jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Breaker Bolt Shear Values 3. TurboDrills
4. Drilling Jars

Whipstock Assembly Break Bolt Shear Values (lb)


Size (in)
16 100,000
13-3/8 75,000
11-3/4 75,000
10-3/4 75,000
9-5/8 55,000
8-5/8 40,000
7-5/8 40,000
7 35,000
5-1/2 20,000
5 15,000
4-1/2© 2010 Schlumberger. All rights reserved. 15,000
1. Whipstocks
2. Underreamers
3. TurboDrills
4. Drilling Jars
Whipstocks System Components
Whipstocks

Slide 24

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Whipstocks 3. TurboDrills
4. Drilling Jars

Fast
Full Gauge Section Cutout
Mid-Ramp
Ramp

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Mid-Ramp Technology 3. TurboDrills
4. Drilling Jars

15° Actual
Trackmaster Slide
Profile

15°

Equivalent
Trackmaster Slide
Profile

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
3. TurboDrills
4. Drilling Jars
Whipstocks System Components
Hinge Pin

Slide 27

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Hinge Pin 3. TurboDrills
4. Drilling Jars

All Anchor attached via Hinge Pin

Allows for different connections

Assembly can swivel & move


 Flexibility through dog legs

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
3. TurboDrills
4. Drilling Jars
Whipstocks System Components
Anchors

Slide 29

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Anchors 3. TurboDrills
4. Drilling Jars

Mechanically Set

Hydraulically Set

Expandable

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Mechanically Set 3. TurboDrills
4. Drilling Jars

Cased Hole Only

3,000 to 3,500 lbf triggers slips


 Second weight sets Slips

Requires solid base

Built in Shearing Mechanism

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Hydraulically Set 3. TurboDrills
4. Drilling Jars

Used only for cased hole

Set with 3,000 psi to 3,500psi


 Pressure applied by By-Pass Valve

Absorbs load variations

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Expandable 3. TurboDrills
4. Drilling Jars

Multiple casing sizes & open hole

Hydraulically actuated

Ample bypass area

Anti-rotations, high axial load slip design

© 2010 Schlumberger. All rights reserved.


Trackmaster Whipstock

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
3. TurboDrills
4. Drilling Jars

Trackmaster Plus Whipstock Systems

Slide 35

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Trackmaster Plus Standard 3. TurboDrills
4. Drilling Jars

Definitions & Applications


 Recommended for exiting standard steel casing
 Low to Medium strength formations
 3 to 15 ft ratholes

Features & Benefits


 Full Gauge, usable window & rathole
 Ability to run conventional drilling assemblies
 One Trip system
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Trackmaster Plus Standard 3. TurboDrills
4. Drilling Jars

Components
 Consist of combination of following components

Trackmaster Plus Whipstock

FasTrack Tri-Mill

Carbide Tri-Mill

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Trackmaster Plus Standard 3. TurboDrills
4. Drilling Jars

Components cont.
 Consist of combination of following components

Mechanical Anchor Expandable Anchor

Hydraulic Anchor
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Trackmaster Plus Whipstock 3. TurboDrills
4. Drilling Jars

Multi ramp design

Delivers quality full gauge window

Provides low dogleg severity across exit

Hook retrieval slot for reliable recovery

Trackmaster Plus Whipstock


© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
FasTrack Mill 3. TurboDrills
4. Drilling Jars

Ideal for conventional & extended ratholes

Includes Lead, Follow & Dress Mill

Consistant, fast, reliable milling performance

FasTrack Tri-Mill

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Carbide Mill 3. TurboDrills
4. Drilling Jars

Ideal for both ratholes of 3 to 15 feet

Millmaster carbide technology


 COST Effective performance

Carbide Tri-Mill

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Trackmaster Plus Hard Formation Whipstock System 3. TurboDrills
4. Drilling Jars

Definitions & Applications


 Recommended for exiting standard steel casing
 Designed for hard formations
 3 to 15 ft ratholes

Features & Benefits


 Mill up to 15 feet in hard formations

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Trackmaster Plus Hard Formation Whipstock System 3. TurboDrills
4. Drilling Jars

Components
 Consist of combination of following components

Trackmaster Plus Hard Formation Whipstock

Hard Formation Bi-Mill

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Trackmaster Plus Hard Formation Whipstock System 3. TurboDrills
4. Drilling Jars

Components cont.
 Consist of combination of following components

Mechanical Anchor Expandable Anchor

Hydraulic Anchor
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Trackmaster Plus Hard Formation Whipstock 3. TurboDrills
4. Drilling Jars

Shortened full gauge section for quick departure

Hook retrieval slot for reliable recovery

Trackmaster Plus Hard Formation Whipstock

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Hard Formation Bi-Mill 3. TurboDrills
4. Drilling Jars

High density PDC cutting structure


 Provides wear and impact resistance

Lead & Follow Mill

Hard Formation Bi-Mill


© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Trackmaster Plus Flow-By Whipstock System 3. TurboDrills
4. Drilling Jars

Definitions & Applications


 Recommended for exiting standard steel casing
 Designed for application for multiple production zones

Features & Benefits


 Whipstock allows fluid to flow by it
 Maintain production when sidetrack is occurring

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Trackmaster Plus Flow By Whipstock System 3. TurboDrills
4. Drilling Jars

Components
 Consist of combination of following components

Trackmaster Plus Flow By Whipstock

FasTrack Tri-Mill

Carbide Tri-Mill
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Trackmaster Plus Flow By Whipstock System 3. TurboDrills
4. Drilling Jars

Components cont.
 Consist of combination of following components

Expandable Anchor

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Trackmaster Plus Flow By Whipstock System 3. TurboDrills
4. Drilling Jars

Machined slots facilitates fluid flow past


Delivers a quality full gauge hole
Provides low dogleg across window
Hook Retrieval slot for reliable recovery

Trackmaster Plus Flow By Whipstock


© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Trackmaster Plus GeoTrack Whipstock System 3. TurboDrills
4. Drilling Jars

Definitions & Applications


 Designed to
– Orientate
– Anchor whipstock
– Mill window
– Drill directional extended rathole

Features & Benefits


 PDM with patented Lock-Up system
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Trackmaster Plus GeoTrack Whipstock System 3. TurboDrills
4. Drilling Jars

Components
 Consist of combination of following components

Trackmaster Plus GeoTrack Whipstock

Expandable Anchor
GeoTrack Mill

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Trackmaster Plus Open-Hole Whipstock System 3. TurboDrills
4. Drilling Jars

Definitions & Applications


 Go around fish or other obstruction
 Configured with traditional tie-in or inflatable packer
 May require multiple trips
– One to engage anchor
– One or more to sidetrack & continue drilling

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Trackmaster Plus Open-Hole Whipstock System 3. TurboDrills
4. Drilling Jars

Components
 Consist of combination of following components:
 Hydraulic Swivel
 Cement Deflector
 Open Hole Deflector (Non-cemented)
 Inflatable Anchor
 Tie-In Anchor (Non-cemented)

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Trackmaster Plus Thru Tubing Whipstock System 3. TurboDrills
4. Drilling Jars

Definitions & Applications


 Recommended for exiting standard steel casing below
production tubing or other restriction
 Drill 3 to 15 feet of rathole
 Non-Retrievable
Features & Benefits
 Geometry compensates for size difference between casing &
tool
 Hydraulically activated kick-over hinge positions & stabilizes
whipstock © 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Trackmaster Plus Thru Tubing Whipstock System 3. TurboDrills
4. Drilling Jars

Components

FasTrack Bi-Mill

Expandable Anchor
Trackmaster Plus Thru Tubing
© 2010 Schlumberger. All rights reserved.
Whipstock
1. Whipstocks
2. Underreamers
3. TurboDrills
4. Drilling Jars

Whipstocks System Selection

Slide 57

© 2010 Schlumberger. All rights reserved.


Whipstock Selection
Well Type? Restriction? Casing Grade? Formation? Bottom? Rathole?

Openhole?
N Thru-Tubing?
N CRA?
N Hard or
Abrasive N Flow-By N Need to
Steer
N Trackmaster
Plus Whip
Formation? Required? Rathole?

Y GeoTrack Whip
Y Y Y Y Y
Flow-By Whip

Flow-By N Hard Formation Whip


Required?

Y Special

Hard or
Abrasive N Flow-By N CRA Whip
Formation? Required? (under development)
Y Y Special

N Hard or
Abrasive
N
CRA? Formation? Thru-Tubing Whip

Y Y Special

To be
N
Openhole Deflector
Cemented?

Y © 2010 Schlumberger. All rights reserved. Cementing Whip


Mill Selector
Mill
Well Type? Casing Grade? Bottom?
Restriction? Formation? Rathole?
To be N Shear Sub with Mill or
Cemented? Bit on 2nd Run

Y
Y Cementing
Running Tool
N
N N Hard or
Abrasive Need Long
N Trackmaster Plus
Openhole? CRA? Carbide Tri-Mill
Formation? Rathole?

Y Y Y
Need to
Steer N Trackmaster Plus
FasTrack Tri-Mill
Rathole?

Y GeoTrack Mill

Need Long
Rathole?
N Hard Formation Mill

Y
May Require
Two Trips

Hard or
Abrasive
N Need Long N CRA Mill
Rathole? (under development)
Formation?

Y
Y May Require
© 2010 Schlumberger. All rights reserved. Two Trips
Anchor Selection
Well Type? Bottom?
Cementing Tailpipe

Inflatable Anchor *

Y Y Y Tie-In Anchor

N N N
To be Cemented? Flow Barrier
Attach to Fish?
Needed?

Y
N N N Flow Barrier
N Bridge
plug, low
N Hydraulic
N Trackmaster Plus *
Openhole? Thru-Tubing? Multilateral? angle & low Limitation to
Needed? Expandable Anchor
alloy casing? Set Anchor?

Y Mechanical or
Y Y Y Y Expandable Anchor

Y Trackmaster Plus *
Expandable Anchor
Contact Engineering w/Pack-off Sub
(under development)

Thru-Tubing
Expandable Anchor
* need running tool & bypass valve

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Whipstock System Selection 3. TurboDrills
4. Drilling Jars

Need to select the most logical whipstock components for each


application
 Orientation Method
 By-Pass Valve
 Mill
 Whipstock
 Anchor
Take all factors into consideration

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Application # 1 3. TurboDrills
4. Drilling Jars

Cased Hole

Standard Steel Casing

Medium Strength Formation behind casing

Customer request 10 ft rathole

Cost Effective

Pumps can provide adequate press to set anchor

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Application # 2 3. TurboDrills
4. Drilling Jars

Cased Hole

Sonic Log values show readings of 55 sec through interval


depth

15 foot rathole

Whipstock assembly rest on bridge plug

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
3. TurboDrills
4. Drilling Jars

Underreamers

Slide 64

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Topics 3. TurboDrills
4. Drilling Jars

Eccentric vs Concentric Reamer


Conventional Underreamers
 Rock Type (RTU)
 Drilling Type (DTU)
Reamaster (XTU)
Eccentric Reamers
Stage Hole Openers (SHO)
RHINO
Exercise
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Types of Underreamers 3. TurboDrills
4. Drilling Jars

Conventional Underreamers
 Rock Type (RTU)
 Drilling Type (DTU)
Reamaster (XTU)
Eccentric Reamers
Stage Hole Openers (SHO)
RHINO

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
3. TurboDrills
4. Drilling Jars

Fixed Fixed Concentric


Diameter
Hole
Openers Staged
Under-Reamers Hole
(RC / PDC) Openers
(SHO)
Expandable
Concentric

Bi-Centre Bits
Rhino Reamers (Eccentric)
Quad Reamers
(Eccentric)
Eccentric
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Eccentric Vs Concentric 3. TurboDrills
4. Drilling Jars

Eccentric
 Rotation axis not geometric center
 Quad-D Tools are Eccentric Drilling
Devices

Concentric
 Having a common center

 SHO Tools, Rhino Reamers are Concentric


Drilling Devices

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Eccentric Tools 3. TurboDrills
4. Drilling Jars

Advantages Disadvantages
 Used on Motor  Lower portion of tool must be
stabilized to drill “drill diameter”

 Does not Require “Pull Test”  Limitation of max tool diameter


 Mass Imbalanced

 No surface mechanism to set  Cannot Open an existing hole


tool  No Backreaming

© 2010 Schlumberger. All rights reserved.


Bi-Center Bits

© 2010 Schlumberger. All rights reserved.


Bi-Center Bits

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Concentric Tools 3. TurboDrills
4. Drilling Jars

Advantages Disadvantages
 No interference fit limitation for  Must be activated from surface
casing  Cannot be used below restricts
 No Mass Imbalance issues that are smaller then balls
 Open pre-existing hole  Cannot be ran with steerable
 Activation of tool can be motor in sliding mode
checked
 Backreaming

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Rock Type Underreamers (RTU) 3. TurboDrills
4. Drilling Jars

Features & Benefits


 Wide Selection of Cone & Cutter Types

 Different Size Nozzles for Hydraulics


Optimization

 Cutter Arms can be quickly changed

 3 Cone Design; accommodates large cones


© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Rock Type Underreamers (RTU) 3. TurboDrills
4. Drilling Jars

Applications
 Medium to hard formation
 Medium length intervals
 Vertical & low angle holes
 Cost effective underreaming a pilot hole
 Open hole gravel pack completions
 Accommodating special casing programs
 Opening a section in preparation for sidetracking

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Rock Type Underreamers (RTU) 3. TurboDrills
4. Drilling Jars

Limitations
 Non-Radial jetting of the drilling fluids may effect
performance of Cutters

 Not advised for long intervals, soft formation,


directional applications or where possible
sidetracking may occur
– Due to not having connection below tool

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Rock Type Underreamers (RTU) 3. TurboDrills
4. Drilling Jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Drilling Type Underreamers (DTU) 3. TurboDrills
4. Drilling Jars

Features & Benefits


 Milled Tooth & PDC Cutters available
 API REG, bottom-box connection
 Ability to flow mud through underreamer to tool
below
 Cutter arms can be changes quickly for specific
applications

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Drilling Type Underreamers (DTU) 3. TurboDrills
4. Drilling Jars

Applications
 Wiping out Bridges & Key Seats
 Faulted zones and swelling formations
 Run with a bullnose or bit underneath
 UWD in certain applications
– Soft formations & Vertical Wellbores

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Drilling Type Underreamers (DTU) 3. TurboDrills
4. Drilling Jars

Limitations
 Smaller cone sizes may limit downhole life
 Smaller hinge pin size
 Maximum BHA below is 90 ft
 Soft formation and Vertical Wellbores

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Drilling Type Underreamers (DTU) 3. TurboDrills
4. Drilling Jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Reamaster (XTU) 3. TurboDrills
4. Drilling Jars

Features & Benefits


 One-Piece forged Arms
– Forged arms withstand high shock & torque loads
– Single Large Diameter Hinge pin
– Ability to run more drilling weight on tool
 Customized Cutters
– Sealed bearings provide longer on-bottom life
– Milled Tooth, TCI & PDC Cutting Structures

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Reamaster (XTU) 3. TurboDrills
4. Drilling Jars

Applications
 Reduced Clearance Casing Programs
 Reduces overall casing and cementing costs
 High formation strength requires higher WOB
 Well Economics dictates the need for higher
strength & more robust tool
 UWD in a Vertical Wellbore

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Reamaster (XTU) 3. TurboDrills
4. Drilling Jars

Limitations

 Non-Reusable Arms

 Temperature Rating
– Buna Nitrite 250° – 300°F (121° – 149° C)
– Viton 350° – 400°F (177° – 204° C)

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Reamaster (XTU) 3. TurboDrills
4. Drilling Jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Quad-D Reamer 3. TurboDrills
4. Drilling Jars

Dual Diameter Drift & Drill Reamer


 Ability to Drill Out & Drill Ahead
Flexibility in BHA Configuration
 Rotary Steerable & MWD Logging Tools Below
Flexility in Drill Bit Configuration
 PDC or Roller Cone Bits

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Quad-D Reamers 3. TurboDrills
4. Drilling Jars

QDG (Quad-D GeoReam)


 Near Bit placement
 Use with Roller Cone Bits
QDR (Quad-D Reamer)
 Drill String placement
 Best Suited for RSS Applications
Manipulate connections for multiple BHA
Configurations
QDG
QDR
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Quad-D Reamers 3. TurboDrills
4. Drilling Jars

Drill Diameter

Drift Diameter
Pilot Conditioning
Section Diameter*
Pilot Bit Diameter

* Pilot Conditioning Section


Diameter is equal to the
Separate Pilot Bit Maximum Tool Diameter
Diameter
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Quad-D Reamers 3. TurboDrills
4. Drilling Jars

Maximum Tool Diameter limitations

Cannot enlarge existing hole

Lowermost portion of tool must be


stabilized

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Staged Hole Openers (SHO) 3. TurboDrills
4. Drilling Jars

Engineered Cutting Structure


All Steel Body
Typically used with Rotary & Rotary Steerable
BHA’s
Have been used below motors
 Potential vibration issues due to Higher RPM
Rotation from surface

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Staged Hole Openers (SHO) 3. TurboDrills
4. Drilling Jars

Stage 2
Stage 1
(Pilot Bit) Stage 3

Stage 4
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Staged Hole Openers (SHO) 3. TurboDrills
4. Drilling Jars

Stage 1: Pilot Bit Size


SHO’s typically run with

 Roller Cone
 PDC Bits

 Bull Nose

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Staged Hole Openers (SHO) 3. TurboDrills
4. Drilling Jars

Stage 2: SHO Pilot Bit Size Section


 One or Two Rows of cutter to recondition pilot hole
 Gauge pads provide initial tool stabilization

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Staged Hole Openers (SHO) 3. TurboDrills
4. Drilling Jars

Stage 3: SHO Pilot Reaming/Conditioning Section


 Efficient cutting structure layout open initial diameter
 Re-Centralizes SHO to pilot trajectory
 Gauge Pads provide main SHO stabilization

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Staged Hole Openers (SHO) 3. TurboDrills
4. Drilling Jars

Completes the opening to final hole diameter


Gauge trimmers and spiral pads ensure hole quality
Gauge pad length and protection variable
Backreaming option available

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Staged Hole Openers (SHO) 3. TurboDrills
4. Drilling Jars

Hydraulics
 Hydraulically Optimized Stage 4
 Nozzles clean each stage
4 blade
 Nozzles oriented up the
wellbore to minimize hole
washout

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Staged Hole Openers (SHO) 3. TurboDrills
4. Drilling Jars

SHO Plan View


 Large Junk Slots for effective
cutting removal
 ID Bore drilling string
compatible
– Allows common tools to pass

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Staged Hole Openers (SHO) 3. TurboDrills
4. Drilling Jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
RHINO Reamers 3. TurboDrills
4. Drilling Jars

Expandable, concentric reaming tool


Enlarges pilot hole by 25%
 Improves running casing, cementing clearance & ECD
 Can enlarge pilot holes ranging from 4-1/2” – 24”
Concentric hole enlargement provides smooth wellbore
For use in simultaneous drilling and hole enlargement where
reliability is critical

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
RHINO Reamers 3. TurboDrills
4. Drilling Jars

Features & Benefits


 Reliable ball drop activation method
 Dependable cutter block retraction
 Aggressive PDC cutter blocks for high ROP in a wide range
of formations
 Backreaming capability to ensure full gauge hole
 Integrated jet nozzles and flow paths to improve clean-out
while drilling

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
RHINO Reamers 3. TurboDrills
4. Drilling Jars

Applications
 Rotary Steerable Systems
 Extended Reach Drilling (ERD)
 Backreaming
 Highly abrasive formations
 3500 series RHINOS are compatible with Thru-Tubing
Rotary Steerable Systems

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Tool Function 3. TurboDrills
4. Drilling Jars

Cost Savings to Customer


 Drill shoe track, Drill Ahead & Enlarge
 Saves Customer 1-2 additional Trips
Trip Drilling Underreaming Days Estimated
Time Hours only Hours Cost
Hole enlargement only 86 100 80 11.1 8.3 million

Hole enlargement while drilling 47 108.5 0 6.48 4.9 million

Actual directional application at 10,220 ft. in GOM with an estimated daily rate of $750,000/day

Estimated customer savings of 3.4 million with simultaneous drilling & hole
enlargement
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
RHINO Reamers 3. TurboDrills
4. Drilling Jars

Lower Mandrel Cap

Lower Cap

Lower Mandrel

Drive Ring
Cutter Block

Spring Cover

Spring Retainer Shear


Screw
Piston
Upper Cap

Jet Nozzles

Drive Ring
Retainer

Spring Inner
Mandrel

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Activation 3. TurboDrills
4. Drilling Jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Activation 3. TurboDrills
4. Drilling Jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Cutter Block Generations 3. TurboDrills
4. Drilling Jars

Generation 1 Generation 2 Generation 3 Generation 4


ISB
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Generation 1 3. TurboDrills
4. Drilling Jars

Introduced 2003

Capable of both underreaming and back-


reaming

Well stabilized design

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Generation2 3. TurboDrills
4. Drilling Jars

Introduced 2007
Added pre-flat cutters to gauge for quicker
cut-out
More passive back rake angle on trailing
row
Opened up flow path across cutting
structure

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Generation 3 3. TurboDrills
4. Drilling Jars

IDEAS System Blocks (ISB)


Introduced 2008
Designed in IDEAS for improved dynamic
stability
Early generation ONYX cutters available
for custom application designs (ICB)
Pre-flat cutters on gauge removed

ISB
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Generation 4 3. TurboDrills
4. Drilling Jars

Introduced 2010
IDEAS designed
Single Set design
(3 different blocks)
Added diamond volume on
wear exposed areas
10000 11625
Enhanced gauge stabilization
ONYX Cutter Available
8000 16000

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Cutting Structure Terminology 3. TurboDrills
4. Drilling Jars

Gauge Cutters

Shoulder
Cutters
Backreaming
Cutters

Gauge Pad
Trailing Row
Leading Row

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Design Philosophy 3. TurboDrills
4. Drilling Jars

ISB (Generation 2) Predator (8000, 5625 & New 11625)


 Plural Set Cutter Layout
 Single Set Design
 Medium Profile
 15° Backrake  Tight Radius Profile
 2 Rows per Block  Either 2 or 3 rows of cutters
 Symmetric Design  Introduction of 3rd row on 14250 & 11625
 Asymmetric Design
Predator (16000, 14250, 11625 & 10000)
 Single Set Design
 Tapered Profile
 15° Backrake
 Introduction of 3rd row on 14250 & 11625
 Symmetric Design

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
ISB Vs. Predator Cutter Blocks 3. TurboDrills
4. Drilling Jars

14250 ISB Cutter Blocks

Reduced back Reduced gage cutters &


reaming cutting longer stabilizer pad
structure
14250 Predator
Cutter Blocks

Longer, more gradual profile

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
ISB Vs. Predator Cutter Blocks 3. TurboDrills
4. Drilling Jars

14250 ISB Cutter Blocks

Introduction of 3rd
Row on some
14250 Predator designs
Cutter Blocks

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Common Dulls of ISBs 3. TurboDrills
4. Drilling Jars

Symptom Cause Remedy

Cutter work rate Distribute load over


cutting structure more
evenly

Worn and
broken PDC
Impact damage Reduced load on
cutters
cutters

Thermal Thermally stable PDC


degradation inserts

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
IDEAS Analysis 3. TurboDrills
4. Drilling Jars

Load and work rate carried predominantly by


relatively few shoulder cutters, leading to
abrasive wear and undercutting of shoulder
cutters causing block failure
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Predator Features 3. TurboDrills
4. Drilling Jars
Backreaming Cutting Structure Ensures
borehole quality in all formation types

Stabilizer/Gauge Pad
Helps reduce vibration

Stabilizer Pad /
Single
Passive Gage
Set design

Z-Drive Tongue
& Groove Actuation
For reliable block deployment
and retraction

Cutting Structure
Optimized in IDEAS to
reduce vibration
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
3. TurboDrills
4. Drilling Jars
Smoother

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Exercises 3. TurboDrills
4. Drilling Jars

Select the most logical underreamer for the application

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Application # 1 3. TurboDrills
4. Drilling Jars

Cost Effective
 One Run
Rig Rate: $1,000,000 per day

Interval Length of 3,000 ft

Formation: UCS Range - 10,000 psi to 20,000 psi

Need to open hole to 10.625” to accommodate addition clearance


for more cement

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Application # 1 3. TurboDrills
4. Drilling Jars

Cumm.
Diameter Lengt
Type/ Description Weight
(in) h (ft)
(klbm)
Roller Cone Bit 8.5 1 0.1
PD675-X5 AB 9.5 SlickCC 6.75 13.47 1.4
8.375 NM IB RT Stab 6.75 8 8
ARC-8 6.75 18 4.1
Telescope 875W/Filter 6.75 24.69 6.1
Reamer 7.25 12.5 7.4
6-3/4 NMDC 6.75 31 10.5
6-3/8 NM Spiral Stab 6.75 5 11.0
6-3/4 NMDC 6.75 31 14.1
9x5 HWDP 5 279 28.7
Hydraulic Jar 6.5 31.16 30.3
11x5 HWDP 5 341 48.2
5" 19.5 DPS 4.92 7004 212.1
5"25.6 DPS 4.92 9200
© 2010 Schlumberger. All rights reserved.
461.6
1. Whipstocks
2. Underreamers
Application # 2 3. TurboDrills
4. Drilling Jars

Cost Effective
Rig Rate: $25,000 per day
Interval Length of 1,500 ft existing hole
Formation: Medium UCS with High UCS stringers
– Needs the ability to use High WOB through stringers
Vertical Hole

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Application # 3 3. TurboDrills
4. Drilling Jars

Cost Sensitive

Needs to clean out swelling shale section of wellbore


 Pilot Hole already exists

Vertical Wellbore

Hydraulics at bit is essential due to balling issues

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
3. TurboDrills
4. Drilling Jars

TurboDrills

Slide 123

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Smith Neyrfor Areas of Activity 3. TurboDrills
4. Drilling Jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Agenda 3. TurboDrills
4. Drilling Jars

• History & Introduction


• Basic Turbine Design
• Turbo-
Turbo-Drilling Advantages
• Steerable Systems
• Turbine Applications

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
Introduction To TurboDrilling
2. Underreamers
Agenda 3. TurboDrills
4. Drilling Jars

• History & Introduction


• Basic Turbine Design
• Turbo-
Turbo-Drilling Advantages
• Steerable Systems
• Turbine Applications

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
History Of Turbines 3. TurboDrills
4. Drilling Jars

1873 - First US Patent issued for a ‘Turbo-bit’

1924 - US Patent for a multi-stage Turbodrill

1956 - First Neyrfor turbine run

1960(approx.) – first turbo diamond bit run

1982 - First Steerable Turbodrill

1986 - First Weir Turbodrill

1992 - Steerable Turbodrill (c/with bent housing)

2002 - Sii NEYRFOR formed after acquisition of


Neyrfor & Tiebo

2010 - SLB Neyrfor formed after acquisition of Sii

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Introduction To Turbines 3. TurboDrills
4. Drilling Jars

What is a turbine?

WWII era steam turbine used for ship propulsion A turbine is a rotary engine
that extracts (converts)
mechanical energy from fluid
flow (hydraulic energy).

Gas turbine © 2010 Schlumberger. All rights reserved.


1. Whipstocks
Introduction To Turbines
Drilling Turbine Power Stage
2.
3.
Underreamers
TurboDrills
4. Drilling Jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Inside A Turbine 3. TurboDrills
4. Drilling Jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
TurboDrill Operating Characteristics 3. TurboDrills
4. Drilling Jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
TurboTach™ 3. TurboDrills
4. Drilling Jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Turbo-Drill Operating Characteristics 3. TurboDrills
4. Drilling Jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
The Turbodrilling Mantra 3. TurboDrills
4. Drilling Jars

Pressure = Power =
ROP

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
Introduction To TurboDrilling
2. Underreamers
Agenda 3. TurboDrills
4. Drilling Jars

• History & Introduction


• Basic Turbine Design
• Turbo-
Turbo-Drilling Advantages
• Steerable Systems
• Turbine Applications

© 2010 Schlumberger. All rights reserved.


Turbo-Drill Power Section Components & Assembly

Mk#1 Blades
Constant Press. Drop
with variable RPM

Mk#2 Blades
Pressure Profile –
drops with lower RPM

Mk#3 Blades
Hi-PressureProfile -
drops with lower RPM

Direct Drive Turbine Staging


•Stages are arranged radially about drive
Turbine Blade Arrangement shaft
Turbine Blade Geometry Turbine Blade Flow
•Stator – compression fit, no rotation •Each stage power is cumulative with the
•Airfoil / Wing shapes •Wake turbulence & efficiency
relative to turbine housing subsequent stage (inlet-discharge flow
•Angle of attack (fluid to blade) •Bernoulli’s 2nd Law
•Rotor – fixed to shaft and free to regime).
•Wake length & magnitude •Forces & pressure differentials
rotate and thus drive shaft
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Turbo-Drill Tool Configuration 3. TurboDrills
4. Drilling Jars

Rig Replaceable Stabilizer Rig Replaceable Stabilizer Rig Replaceable Stabilizer

Lower Bearing Section Turbine Power Section #1 Turbine Power Section #2 Turbine Power Section #3

3 x Turbine Power Sections = T3


Each Power Section contains 82 stages = 246 stages
Each Stage, in this case, uses Mk1 Blades
Therefore this turbine is a . . .
T3-BSA Mk1 Blades, with 246 stages
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Turbo-Drill Tool Configuration 3. TurboDrills
4. Drilling Jars

Rig Replaceable Stabilizer Rig Replaceable Stabilizer Rig Replaceable Stabilizer

Lower Bearing Section Turbine Power Section #1 Turbine Power Section #2 Turbine Power Section #3

Radial
Bearings
Labyrinths
Drive Shaft

Thrust
Bearings

T3-BSA Mk1 Blades, with 246 stages


Why BSA?
Each turbine requires a lower bearing section in order to counter
the axial and radial thrust loading
There are two lower bearing sections currently available:
1. BSA - Bearing Section Assembly
© 2. FBS – AllFlexible
2010 Schlumberger. rights reserved.Bend Shaft
1. Whipstocks
2. Underreamers
Low-friction PDC Thrust Bearing 3. TurboDrills
4. Drilling Jars

A critical component for Neyrfor Turbodrills


© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Steerable Turbodrill Design 3. TurboDrills
4. Drilling Jars

Titanium Single power


Section
Flex Shaft

Lower Radial Bearing Interchangeable Intermediate


(High Temperature) Stabiliser
Adjustable Bent
Housing
Interchangeable Lower
Bearing Stabiliser Turbine Stages
(Pressure-profile type)

PDC Thrust Bearings


(High Temperature)

Pin-Ended Shaft

Box Connection Bit With


Integral Turbine Sleeve
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Turbodrill Tool Diameters 3. TurboDrills
4. Drilling Jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Turbodrill Nomenclature 3. TurboDrills
4. Drilling Jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
‘Steering’ or Straight-Hole TurboDrilling 3. TurboDrills
4. Drilling Jars

T3-BSA Mk1

BSA Mk1
Hole T3

T2 Mk1
Straight-Hole T2-BSA
Straight-Hole

Steerable FBS-T2

Steerable FBS-T1 Mk2

© 2010 Schlumberger. All rights reserved.


(Sketches Not to scale)
1. Whipstocks
2. Underreamers
Turbodrill Power Output Characteristics 3. TurboDrills
4. Drilling Jars
Rig Capabilities
Power at Bit

Power
T1 T2 T3
Section (1xPowerSection (2xPowerSection (3xPowerSection
with 75stages) with 172stages) with 247 stages)
Blade Config.
Constant Pressure
RPM=1172 RPM=1172 RPM=1172
Mk1
Torq=937ftlbs Torq=2595ftlbs Torq=3615ftlbs
Torque at Bit
Mud Wieght

Hp = 142 Hp = 290 Hp = 403

Pressure Profile
RPM=1000 RPM=1000 RPM=1000
Mk2
Torq=1463ftlbs Torq=2965ftlbs Torq=2276ftlbs
Hp = 153 Hp = 310 Hp = 433
Hi-Pressure Profile
USED IN UNDERBALANCED OPERATIONS
Mk3 RPM=1452 RPM=1452 RPM=1452
Torq=2070ftlbs Torq=4446ftlbs Torq=6303ftlbs
Hp = 315
© 2010 Schlumberger. All rights reserved. Hp = 676 Hp = 958
1. Whipstocks
2. Underreamers
Impreg Application Window(s) 3. TurboDrills
4. Drilling Jars

KGR50 Application Window KGR55 Application Window KGR70 Application Window KGR48 Application Window
35000 35000 35000 35000
30787 30804 33046
30000 30000 30000 30000

25000 25000 25000 25000


25438
20000 20000 20000 20000
16854
15000
15135 15000 15000 15000
12624
10508 12237
10000 10000 10000 10000

5000 5000 6406 5000 5000

3879 3149
0 0 © 2010 Schlumberger. All rights reserved.
0 0
1. Whipstocks
2. Underreamers
Turbodrill PDC Application Window 3. TurboDrills
4. Drilling Jars

30000 Hard Rock PDC Turbodrilling


604ft@3.2ft/hr – M1209 – 2/4/WT/NS
4.75” FBS-T2 199st Mk2Blades
25000
23636Psi

20000
Average UCCS / Run

Average PDC Turbodrill Run


15000 1280ft@29ft/hr – M616 – 1/3/WT
6.625” FBS-T2 172st Mk1Blades

10000 9936

5000

Soft Rock PDC Turbodrilling


0
476Psi 800ft@122ft/hr – M419 – 0/0/WT
N=413 6.625” FBS-T2 172st Mk1Blades

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Turbodrill PDC Application Windows 3. TurboDrills
4. Drilling Jars
30000

N=413
25000
23636

Average UCCS / Run


20000

30000 15000

10000 9936
25000
23636
Average UCCS / Run

5000

20000 20529 476


0

17261

15000 14925

11392
10000 9748 9728
8894

5000
2512
N=107 N=103 N=128 N=75
476 476 691
0
Carbonate Sandstone Shale Evaporite

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
Introduction To TurboDrilling
2. Underreamers
Agenda 3. TurboDrills
4. Drilling Jars

• History & Introduction


• Basic Turbine Design
• Turbo-
Turbo-Drilling Advantages
• Steerable Systems
• Turbine Applications

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Turbodrill Advantages 3. TurboDrills
4. Drilling Jars

 Power, Efficiency & PERFORMANCE


 RELIABILITY
 HEAT RESISTANT
 STEERABILITY
 HOLE QUALITY
 STRING/BHA PROTECTION
 SIDE TRACKING
. . . …. etc
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Turbodrill Advantages 3. TurboDrills
4. Drilling Jars

 Power, Efficiency & PERFORMANCE


 RELIABILITY
 HEAT RESISTANT
 STEERABILITY
 HOLE QUALITY
 STRING/BHA PROTECTION
 SIDE TRACKING
. . . …. etc
© 2010 Schlumberger. All rights reserved.
Power, Efficiency & Performance Comparison

© 2010 Schlumberger. All rights reserved.


Power, Efficiency & Performance Comparison
Power Sperry Sun B.H.I. Anadrill
Section T1 T2 T3
6.75”, 6.75”, 6.75”,
(1xPowerSecti
(2xPowerSecti (3xPowerSecti 1:2lobe, 1:2lobe, 1:2lobe,
ons ons
on
Blade with with 247 4.0 stage, M4XLP, A675HS,
with 75stages)
172stages) stages) Std. Hi-Spd Perf. Hi-Spd Std. Hi-Spd
Config.
Constant
Pressure
RPM=1172 RPM=1172 RPM=1172
Mk1 Torq=937ftlbs Torq=2595ftlbs Torq=3615ftlbs
RPM=450
Torq=1362ftlbs
RPM=764
Torq=960ftlbs
RPM=450
Torq=1167ftlbs
Hp = 142 Hp = 290 Hp = 403 Hp = 107 Hp = 164 Hp = 118

Pressure Sperry Sun B.H.I. Anadrill


Profile 6.75”, 6.75”, 6.75”,
RPM=1000 RPM=1000 RPM=1000
4:5lobe, 2:3lobe, 2:3lobe,
Mk2 Torq=1463ftlbs Torq=2965ftlbs Torq=2276ftlbs
7.0 stage, M2PXL, A675XP,
Hp = 153 Hp = 310 Hp = 433
Perf.Med- Perf.Med- Perf.Med-
Spd Spd Spd
Hi-Pressure
Profile
UNDERBALANCED
RPM=1452 RPM=1452 RPM=1452 RPM=225 RPM=399 RPM=392
Mk3 Torq=2070ftlbs Torq=4446ftlbs Torq=6303ftlbs Torq=2333ftlbs Torq=1433ftlbs Torq=983ftlbs

Hp = 315 Hp = 676 Hp = 958 Hp = 116 Hp = 80 Hp = 88

© 2010 Schlumberger. All rights reserved.


Drive System ROP Comparison (K503CTPXX-ER#1971)

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Turbine Performance Expectations 3. TurboDrills
4. Drilling Jars
(Slim-Hole Drive Systems)
Drive Power Relationship with %ROP Gain/Loss Versus Offset.
(Data from Sii-BRDB FRR's; PDM n=37, T1 Turbine n=22)
300

275

250

225
Drive Power (Hp)

200

175
y = 161.58x
150 2
R = 0.2872
125
y = 42.136x
100 2 PDM
R = 0.2374
T1 Turbine
75
Linear (PDM)

50 Linear (T1 Turbine)

25
60%

70%

80%

90%

100%

110%

120%

130%

140%

150%

160%

170%

180%

190%

200%

210%

220%

230%

240%

250%
R.O.P.% Gain / Loss Against Offset

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
Turbine Performance Expectations
2. Underreamers
(Slim-Hole Drive Systems)
Turbine Performance Expectations 3. TurboDrills
4. Drilling Jars
(Slim-Hole Drive Systems)
Drive Power Relationship with %ROP Gain/Loss Versus Offset.
(Data from Sii-BRDB FRR's; PDM n=37, T1 Turbine n=22, T2 Turbine n=15)
300

275
y = 69.963x + 119.35
250 2
R = 0.523
225
Drive Power (Hp)

200

175
y = 161.58x
150 2 Sst-Sh Sst-Sh
R = 0.2872
Av.15kPSiUCCS Av.14kPSiUCCS
125
Wy, USA.
y = 42.136x Ok,
PDM
USA.
100 2 T1 Turbine
R = 0.2374
T2 Turbine
75
Linear (PDM)
Linear (T1 Turbine)
50
Linear (T2 Turbine)
25
60%

70%

80%

90%

100%

110%

120%

130%

140%

150%

160%

170%

180%

190%

200%

210%

220%

230%

240%

250%
R.O.P.% Gain / Loss Against Offset

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Case Study - K503CTPX + Hi-Power Turbine Performance 3. TurboDrills
Expectations 4. Drilling Jars
(Bellelo-1, False River Bp-America
Field, Louisiana, USA)
Benchmarks & Concerns

•PDM(S/S)+PDC(MA32) •Rotary+R/B(517X)
•242ft @ 2.3ft/hr ($1753/ft) •178ft @ 2.9ft/hr ($1509/ft)
•1-2-WT dull POOH for DMF •4-6-BT dull POOH for HRS
•380-400degF bottom hole temperature •Major torque problems & casing wear

Bp-America requirements:-
•Increase tool reliability below 19000ftMD in heavy OBM
•Minimize tripping (42hrs round trip from 22000ftMD in hot hole)
•Reduce casing wear
•Minimize risk of drill string failure
•Improve ROP without limiting on-bottom drilling time

•Hi-powered turbine (no temp limitations, extreme reliability)


•074 T3-BSA Mk1 blades 246 stages = 220hp
(@ 350gpm, 17ppg OBM @ 22000ftMD)
•084 KGR50BCTPX (ER#20153)
- ported hydraulics for shale drilling
- 25/30 diamonds (rel.large) for softer formations

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Turbine Performance Expectations 3.
4.
TurboDrills
Drilling Jars
(Slim-Hole Drive Systems)
Drive Power Relationship with %ROP Gain/Loss Versus Offset.
(Data from Sii-BRDB FRR's; PDM n=37, T1 Turbine n=22, T2 Turbine n=15)
300

275
y = 69.963x + 119.35
250
145% improvement against offset (lo-risk) 2
R = 0.523
225
~47% chance (hi-risk) of
Drive Power (Hp)

200
165-210% improvement
175
y = 161.58x Turbine 165hp=100%
150 2
R = 0.2872
125
y = 42.136x PDM
100 2 T1 Turbine
R = 0.2374
T2 Turbine
75 PDM 65hp=100% Linear (PDM)
Linear (T1 Turbine)
50
Linear (T2 Turbine)
25
60%

70%

80%

90%

100%

110%

120%

130%

140%

150%

160%

170%

180%

190%

200%

210%

220%

230%

240%

250%
© 2010 Schlumberger.
R.O.P.% All rights
Gain reserved.
/ Loss Against Offset
1. Whipstocks
2. Underreamers
Case Study - K503CTPX + Hi-Power Turbine Performance 3. TurboDrills
Expectations 4. Drilling Jars
(Bellelo-1, False River Bp-America
Field, Louisiana, USA)
Benchmarks & Concerns
•PDM(S/S)+PDC(MA32)
•242ft @ 2.3ft/hr ($1753/ft)
•1-2-WT dull POOH for DMF
•380-400degF bottom hole temperature
Bp-America requirements:-
•Increase tool reliability below 19000ftMD in heavy OBM
•Minimize tripping (42hrs round trip from 22000ftMD in hot hole)
•Reduce casing wear
•Minimize risk of drill string failure
•Improve ROP without limiting on-bottom drilling time
•Hi-powered turbine (no temp limitations, extreme reliability)
•074 T3-BSA Mk1 blades 246 stages = 220hp
(@ 350gpm, 17ppg OBM @ 22000ftMD)
•084 KGR50BCTPX (ER#20153)
- ported hydraulics for shale drilling
- 25/30 diamonds (rel.large) for softer formations

•980ft @ 4.0ft/hr ($988/ft)


•1-1-WT dull POOH for TD-logging
•No torque problems, no casing wear issues
•No tool reliability problems
•Improved ROP
•Customer Value = 16days rig time
•16 days rig time = $1.3million saved
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Turbine Performance Expectations 3.
4.
TurboDrills
Drilling Jars
(Slim-Hole
Drive Power Relationship Drive
with %ROPSystems)
Gain/Loss Versus Offset.
(Data from Sii-BRDB FRR's; PDM n=37, T1 Turbine n=22, T2 Turbine n=15)
300 Haley#30-1
@ 260hp
275 (680RPM+1988ftlbs)
y = 69.963x + 119.35
250 2
R = 0.523
225
T2@206hp
University#4-1
Drive Power (Hp)

200
7.9ft/hr@206hp
175 (780RPM+1519ftlbs)
y = 161.58x
150 2
R = 0.2872
125
y = 42.136x PDM
100 2 T1 Turbine
R = 0.2374
Haley#30-1
75 Benchmark T2 Turbine
Strawn@6.6ft/hr Linear (PDM)
Linear (T1 Turbine)
50 ≡ T3@183Hp
Linear (T2 Turbine)
25
60%

70%

80%

90%

100%

110%

120%

130%

140%

150%

160%

170%

180%

190%

200%

210%

220%

230%

240%

250%
© 2010 Schlumberger. All rights reserved.
R.O.P.% Gain / Loss Against Offset
1. Whipstocks
2. Underreamers
Turbodrill Advantages 3. TurboDrills
4. Drilling Jars

 Power, Efficiency & PERFORMANCE


 RELIABILITY
 HEAT RESISTANT
 STEERABILITY
 HOLE QUALITY
 STRING/BHA PROTECTION
 SIDE TRACKING
. . . …. etc
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Case History: 7 ¼” Turbodrill – Wyoming, USA 3. TurboDrills
4. Drilling Jars
Reliability – Durability . . . Can other tools do this?

A 7-1/4” Sii Neyrfor Turbodrill with a Smith


Bits 9-1/2” XTG46 drill bit sets world record
for Burlington Resources, achieving 655hrs
on bottom drilling and 705hrs Turbodrill
circulating time. ROP=2.6 ft/hr.

PDM capacity in this application: 100 hours Max @ 1.4 ft/hr

•Completed the 9-1/2” hole section by drilling 1,737 Ft to a depth exceeding


24,000 ft.
•Demanding operating conditions included 16ppg Oil Based drilling fluid and
• Bottom Hole Circulating Temperatures in excess of 380 ° F. (>193 °C)
•After section TD the Turbodrill and the bit (2/3/WT/S/X/In/DU/TD) were found
to be in good condition.

Value Added >$283,000.


© 2010 Schlumberger. All rights reserved.
Health & Safety Aspect of Staying In Hole
 Turbine assemblies have previously run for >27 days on-bottom and replaced up to 17
round-trips (rock bits)
 Safety Statistics when Tripping pipe (IADC, Global stat’s):
a) Handling Pipes/Collars/Tubulars – category responsible for most LTA’s
b) Tripping: activity with greatest risk of recordable injury (15.2%)
c) Floor man: accounts for 37% of all injuries
d) Accidents with ‘Fingers’: 14.7%, ‘Struck by’: 28.4%, ‘Caught in’: 18.7%

 Downside?:
Toolpusher (NAm) after turbine was 16 days on-bottom:
“The only problem with running these turbines is that the rig hands are getting fat and lazy!” ☺

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
LCM with Turbodrills 3.
4.
TurboDrills
Drilling Jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Turbodrill Advantages 3. TurboDrills
4. Drilling Jars

 Power, Efficiency & PERFORMANCE


 RELIABILITY
 HEAT RESISTANT
 STEERABILITY
 HOLE QUALITY
 STRING/BHA PROTECTION
 SIDE TRACKING
. . . …. etc
© 2010 Schlumberger. All rights reserved.
‘Critical’ High Temperature Components
Titanium Single power Section
Flex Shaft
Interchangeable Intermediate
Stabiliser
Adjustable Bent Housing

Interchangeable Lower Bearing Stator


Stabiliser

Assembly

Rotor

Turbine Stages: metallic (High-


temperature)
Rotor Stator
WallCarb™ lining
(Bush)

LaserCarb™
coating
(Sleeve) PDC Thrust Bearings (High
Temperature)

Lower Radial Bearing


(High Temperature) © 2010 Schlumberger. All rights reserved.
1. Whipstocks
Introduction To TurboDrilling
2. Underreamers
Agenda 3. TurboDrills
4. Drilling Jars

• History & Introduction


• Basic Turbine Design
• Turbo-
Turbo-Drilling Advantages
• Steerable Systems
• Turbine Applications

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Turbodrill Advantages 3. TurboDrills
4. Drilling Jars

 Power, Efficiency & PERFORMANCE


 RELIABILITY
 HEAT RESISTANT
 STEERABILITY
 HOLE QUALITY
 STRING/BHA PROTECTION
 SIDE TRACKING
. . . …. etc
© 2010 Schlumberger. All rights reserved.
STEERABILITY – Superior Toolface Control
Turbodrill PDM
Reactive
360°
Torque 360°

N N

270° 90°
270° 90°

AZIMUTH AZIMUTH

180°
Fluctuating 180°

Torque ON BOTTOM

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Turbo Bit & Lower Stabiliser Evolution 3.
4.
TurboDrills
Drilling Jars

4.6 Ft *
LONG GAUGE NEAR BIT BOX-END LOWER BEARING
PIN CONNECTION. STABILISER. SHAFT STABILISER

PROBLEMATIC AREA:
ROTATING & UN-STABILISED LOWER BEARING
STABILISER

LONG GAUGE BOX-END


PIN CONNECTION. SHAFT
2.6Ft *

2.2Ft*
SHORT GAUGE BIT BOX LOWER BEARING
PIN CONNECTION STABILISER STABILISER

1.4Ft*
BOX-UP LOWER BEARING
LONG GAUGE BIT. STABILISER

(* typical- may vary. Dimensions & arrangement is


© 2010
typical of a 4-3/4” Steerable Turbodrill arrangement)
Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Steerability & Directional Capability 3.
4.
TurboDrills
Drilling Jars

(For Well Bore Angles Above 15 Degrees)

Steerable Turbodrill Dogleg Capability


Bent Housing Angle
Size ( °/ 100 Ft *)
0.75 4 (> 5)
9-1/2"
1.00° 5 (> 6)
1.00° 6 (>10)
6-5/8" 1.25° 8 (>10)
1.50° 10 (>13)
1.00° 8 (>11)
4-3/4" 1.25° 10 (>15)
1.50° 12 (>10)
3-3/8" 1.25° 12 (>17)

DLS rates can vary dependent on hole size, stabilization, inclination, formation & bit.
( * : Figures quoted have been comfortably sustained – figures “X” are max recorded)

© 2010 Schlumberger. All rights reserved.


Steerability – Stabilisation for rotary control

Varying Interchangeable “Mid-Point” Stabiliser size


allows accurate control of inclination (Build / Hold /
Drop) in Rotary Mode.

String Stabiliser directly on top


of Turbine can also be sized to
help “fine tune” the assembly

Lower Bearing Stabiliser


(Generally 1/16” – 1/8” UG)

© 2010 Schlumberger. All rights reserved.


Steerability Rotary Response with Mid-body control

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Turbodrill Directional Tendencies 3.
4.
TurboDrills
Drilling Jars
(Non-vertical well) The Turbodrill does have a
The Left Hand Walk rates with Straight Hole Tools can be
controlled to some degree by: natural tendency to walk to
 Decrease LHW? - by use of an offset LB-Stabiliser the left. This is thought to
 Increased LHW? - by varying the effective length of have several influencing
Near-Bit Stabiliser. factors, although no study
8000
has determined any
Qatar Example, 1980’s
NFA-1
NORTH
definitive reasons for this
NFA-12
NFA-15

NFA-2
WEST
6000
‘phenomenon’

NFA-11
NFA-3
4000 Generally, the LHW will be
on average less than
NFA-10 NFA-6 2000 1°/30m. Formation trends
will have an effect on this
NFA-9
0.00 figure.
NFA-13
-2000 •Probable cause of LHW tendency? –
NFA-16
NFA-8
•Reaction to drilling momentum
-4000 (speed/power/clockwise motion)
NFA-17
NFA-18
NFA-7 •Lower Bearing Clearance
NFA-4
-6000
•Possible factors affecting LHW tendency? –
-6000 -4000 -2000 0.00 2000 4000 6000
•Aggressive Gauge protection
NORTH FIELD
LONG GAUGE SURFACEBOX
NEAR BIT
PIN CONNECTION. STABILISER.
PLAN VIEW BEARING
ENDBOTTOM
SHAFT STABILISER
•Formation
•String Rotation
© 2010 Schlumberger. All rights reserved.
Steerability – Performance Sliding V’s Rotating
S liding V 's R otating R .O.P .'s

250
200

R . O . P . (F t/ h r)
150
100
50
0

10 35
10 40
10 45
10 50
10 55
10 60
10 65
10 70
10 75
10 80
10 5
10 90
11 95
11 00
11 05
11 10
11 15
0
98

02
9
9
9
9
9
9
9
9
9
9

9
9
0
0
0
0
10
De pth (Ft)

ROP S liding m ode

Sample Job:
IN98003 – Mobil Oil Indonesia
4-3/4” FBS-T2-Mk2 (1.25°)
Sample orientation showing ROPsliding vs ROProtary
5-5/8” Hole, PDC bit (long gauge)
performance for both sides of the slide
UBD Well - up to 85% gas through Turbodrill
“Superb steering & performance”

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Turbodrill Advantages 3. TurboDrills
4. Drilling Jars

 Power, Efficiency & PERFORMANCE


 RELIABILITY
 HEAT RESISTANT
 STEERABILITY
 HOLE QUALITY
 STRING/BHA PROTECTION
 SIDE TRACKING
. . . …. etc
© 2010 Schlumberger. All rights reserved.
Hole Quality – Comparison Of Drive Systems

. . . .What’s the difference?

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Turbodrill Hole Quality (BP-Colombia Niscota) 3.
4.
TurboDrills
Drilling Jars

TurboDrilled Hole Quality PDM Drilled Hole Quality


17430-17490ftMD 15150-15220ftMD

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Turbodrill Advantages 3. TurboDrills
4. Drilling Jars

 Power, Efficiency & PERFORMANCE


 RELIABILITY
 HEAT RESISTANT
 STEERABILITY
 HOLE QUALITY
 STRING/BHA PROTECTION
 SIDE TRACKING
. . . …. etc
© 2010 Schlumberger. All rights reserved.
Turbodrill Surface Test With Drilling Flow

© 2010 Schlumberger. All rights reserved.


Turbodrilling Surface Test - Aberdeen Granite

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Downhole Turbodrilling Verification 3.
4.
TurboDrills
Drilling Jars

Comparison between the


recorded shock loadings of
PDM’s and Turbodrills whilst
drilling:
 in the same well & with
the same PDC bit type
(30/07a-P05, J-Block, UK-
NSEA)

Results with
Turbine?:-
• No reported cutter
damage in Turbine-run
bit grading.
• WOB increased with no
increase in shocks. TURBINE
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Turbodrill Advantages 3. TurboDrills
4. Drilling Jars

 Power, Efficiency & PERFORMANCE


 RELIABILITY
 HEAT RESISTANT
 STEERABILITY
 HOLE QUALITY
 STRING/BHA PROTECTION
 SIDE TRACKING
. . . …. etc
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
Introduction To TurboDrilling
2. Underreamers
Agenda 3. TurboDrills
4. Drilling Jars

• History & Introduction


• Basic Turbine Design
• Turbo-
Turbo-Drilling Advantages
• Steerable Systems
• Turbine Applications

© 2010 Schlumberger. All rights reserved.


OVERCOMING BARRIERS TO MARKET The LOCKING
CLUTCH

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
The LOCKING CLUTCH - PRINCIPLE 3. TurboDrills
4. Drilling Jars

The Locking Clutch is different from other shaft-locking mechanisms :


• under normal use the locks are disengaged naturally
• there is no wear to the mechanism when not engaged
High speed mode Locked mode

Fast rotation forces the lock to a The lock engages between shaft
‘neutral’ position and body when the shaft stops and
the body rotates

© 2010 Schlumberger. All rights reserved.


Underbalanced and/or Coiled Tubing Drilling/Milling
Well Test Unit #5: Well location, Barik Field

© 2010 Schlumberger. All rights reserved.


Thru-tubing / Remedial C&P Clean-Out Work

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Turbodrilling Summary 3. TurboDrills
4. Drilling Jars

Features Benefits
High Power Output Capability Maximise ROP
All Metallic Construction Reliability with no Heat Constraints
Different Blade Types Adaptability to suit the Application
Modular Units (Bearings/Motors/Stabs) Rig-Site Interchangeable
Interchangeable “mid-point” Stabiliser Predictable Rotary Trends
Pin-Ended Shafts - Box-Up Bits Proven Hole Quality / Steerability
Bit Choice to suit Formation Not the Motor Minimal trade off in sliding ROP
Exceptionally Low Vibration Levels Protects Bit, BHA, MWD etc.

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
3. TurboDrills
4. Drilling Jars

Drilling Jars

Slide 189

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Agenda 3. TurboDrills
4. Drilling Jars

 Theory
 Sup-R-Jar
 Hydra Jar
 Accelerator
 Running Procedures
 Placement

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Theory 3. TurboDrills
4. Drilling Jars

“Jarring provides a method for dynamically transferring


strain energy from the drill string above the Jar to the
stuck point below the Jar.”

A jar is used to free “stuck pipe” by generating an


amplified force at the stuck point using the energy from the
force applied at surface.

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Jarring Essentials 3. TurboDrills
4. Drilling Jars

Provide Jar Impact, must have:


 Energy Source
 Delay Mechanism
 Accelerate the mass
 Impact
 Shock Wave Prorogation

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Impact System – Storing Energy 3. TurboDrills
4. Drilling Jars

=
Slide 193

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Creating Energy 3. TurboDrills
4. Drilling Jars

 Energy = ½ MV2

 Energy = Impact / Impulse

 M = Mass (Hammer)

 V = Velocity (Stretch / Accelerator® Tool)

Slide 194

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Impact System – Storing Energy 3. TurboDrills
4. Drilling Jars

 Up Jarring Energy = Overpull from surface

 Down Jarring Energy = Weight Above Jar

Slide 195

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Impact / Impulse 3. TurboDrills
4. Drilling Jars

 What is Impact?
– Energy created when hammer hits anvil

 What is Impulse?
– Duration of the shock waves traveling through the pipe

Slide 196

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Impact Blow at Stuck Point 3. TurboDrills
4. Drilling Jars

700
IMPAC
 Impact 600
T

Impact Jar Blow (X1000)


– Maximum peak tensile 500
force experienced at stuck F 400
point 300
O
R 200
 Impulse C 100
– Tensile force experienced E 0
IMPULSE
over a period of time at -100 0 .02 .04 .06 .08 .10 .12 .14
stuck point -200 mSec
-300 TIME
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Impact / Impulse 3. TurboDrills
4. Drilling Jars

Impulse Decreases Impulse Increases


Impact Increases Impact Decreases

Hevi-Wate

Drill Collars

Hydra-Jar

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
3. TurboDrills
4. Drilling Jars

Sup-R-Jar

Slide 199

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Sup-R-Jar 3. TurboDrills
4. Drilling Jars

Acquired from WH Energy on August 2008


Uses oil reservoir with metering orifice and by-pass
areas
Ability to run in tension or compression
Works under the Kinetic Energy Equation

Energy = 1/2 MV2

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Sup-R Jar Components 3. TurboDrills
4. Drilling Jars

Drive Lower Piston


Kelly Mandrel Upper Piston Upper Flex Joint
Cylinder
Knocker

Detent Mandrel Pressure


Lower Flex Joint Kelly Stabilizer
Cylinder
Connector Sub

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
How It Works 3. TurboDrills
4. Drilling Jars

Firing Downward

Impact
30-60 sec. Delay time

Lower Piston working Slack Off

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
How It Works 3. TurboDrills
4. Drilling Jars

Upper Flex
Oil through Connector Sub Knocker Joint
restriction

Detent
Mandrel

Chrome OD Lower Oil without Piston is free and


Piston restriction generates
IMPACT
Delay time 30-60 sec
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Piston Restriction 3. TurboDrills
4. Drilling Jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
How It Works 3. TurboDrills
4. Drilling Jars

Firing Upward

Upper Piston working

30-60 sec. Delay


time
Impact Overpull
Impact between Detent Mandrel and
Drive Cylinder
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
3. TurboDrills
4. Drilling Jars

Hydra-Jar

Slide 206

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Hydra-Jar 3. TurboDrills
4. Drilling Jars

 Fully Hydraulic
 Double Acting
 Different Wellbore Application
 Vertical, Directional & Horizontal Drilling
 Coring
 Fishing & Remedial

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Hydra-Jar Features & Benefits 3. TurboDrills
4. Drilling Jars

 Fires in both up & down directions


 Controlled by Driller
 Balance to hydrostatic pressure through ports open to wellbore
 Temperature compensation through unique detent system
 Full bore design minimizes pressure losses
 Temperature rating of 500 Degrees F
 Seals rated at 20,000 psi
 Metering process compensates for decrease in detent cylinder oil
viscosity

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Hydra-Jar Features & Benefits 3. TurboDrills
4. Drilling Jars

 Drive System ensures efficient load distribution


 Withstands torque & axial loading

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Delay Time vs. Load 3. TurboDrills
4. Drilling Jars

Slide 210

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Hydra-Jar Components 3. TurboDrills
4. Drilling Jars

Neutralizer Mandrel
Drive pin retainer sub
Connector Sub Lower Detent Mandrel
Fluid Cylinder Neutralizer
Cylinder Lower Sub
Kelly Mandrel Upper Detent Mandrel

Drive Cylinder Balance Piston Neutralizer Piston Lower Detent


Cylinder
Knocker Upper Detent Cylinder Connector Sub

Slide 211

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Detent Systems 3. TurboDrills
4. Drilling Jars

Detent System

Slide 212

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Temperature Compensation Mechanism 3. TurboDrills
4. Drilling Jars

100°F 500°F
Hole in Ring

Steel Pin
Slide 213

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Drive System 3. TurboDrills
4. Drilling Jars

Slide 214

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Firing Hydra-Jar 3. TurboDrills
4. Drilling Jars

Upper Detent System

Lower Detent System


Slide 215

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Pressure Balance System 3. TurboDrills
4. Drilling Jars

Balance Piston
Mud Slot

Neutralizer Pistons Mud Slot

Slide 216

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
3. TurboDrills
4. Drilling Jars

Accelerators

Slide 217

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Components 3. TurboDrills
4. Drilling Jars

Kelley Fluid Cylinder


Mandrel Connection Sub Lower Sub

Drive Section Upper Compression Lower Compression


Cylinder Cylinder

Slide 218

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Features & Benefits 3. TurboDrills
4. Drilling Jars

 Enhances performance of Drilling Jar


– Stores & Release of Strain or Compressive Energy
 Amplifies Impact & Impulse forces
 Temperature Rating = 260°C (500°F)
 Large full bore for Minimal Pressure Drop
 Ability for Wireline Tools to pass
 Protects Rig from Vibrations

Slide 219

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
How it Works 3. TurboDrills
4. Drilling Jars

Slide 220

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Amplification 3. TurboDrills
4. Drilling Jars

Slide 221

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Amplification 3. TurboDrills
4. Drilling Jars

Slide 222

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Accelerator Tool Closes Loop 3. TurboDrills
4. Drilling Jars

Accelerator AP Tools

Drill Collar / HWDP

Hydra-Jar

Drill Collar / HWDP

Stuck Point
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Accelerator Tool Closes Loop 3. TurboDrills
4. Drilling Jars

Accelerator AP Tools

Initial Wave

Stuck Point
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Accelerator Tool Closes Loop 3. TurboDrills
4. Drilling Jars

Accelerator AP Tools

Initial Wave

Stuck Point
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Accelerator Tool Closes Loop 3. TurboDrills
4. Drilling Jars

Reflection Point Accelerator AP Tools

Initial Wave

Stuck Point
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Accelerator Tool Closes Loop 3. TurboDrills
4. Drilling Jars

Reflection Point Accelerator AP Tools

Initial Wave Reflected Wave

Stuck Point
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Accelerator Tool Closes Loop 3. TurboDrills
4. Drilling Jars

Reflection Point Accelerator AP Tools

Initial Wave Reflected Wave

Stuck Point
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
3. TurboDrills
4. Drilling Jars

Placement

Slide 229

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Jar Placement Rules 3. TurboDrills
4. Drilling Jars

 Never place jar in the Neutral Point


– Minimum of 20% of WOB
 Never place jar as a crossover or transition between tubulars
– Minimum of 90 feet buffer Above & Below
 Do not use more BHA weight than is required
– Sometimes this cannot be consisted
 Close to the stuck point as possible
– Not to close that jar become stuck

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Jar Placement Rules Continued 3. TurboDrills
4. Drilling Jars

 Never place below stabilizer, reamer or any other component


that has continuous contact
 Place Accelerator at top of BHA
– 90 feet of transition pipe between HWDP/DC & DP
 High angle wells, use HWDP
 Minimum 1,000 feet of pipe between dual jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Determining Optimal Jar Placement 3. TurboDrills
4. Drilling Jars

 Buoyancy Factor
 Enough DC/HWDP below Jar for WOB
 Neutral Point
 Number of Joints from Neutral Point
 Safety Factor
 Number of Joints for Safety Factor
 Number of Joints left for Optimization
 Optimize for Impact or Impulse

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Buoyancy Factor 3. TurboDrills
4. Drilling Jars

 1
BF = 1 -  MW ⋅ 
 ρ
Where:
BF = Buoyancy Factor
MW = Drilling Fluid Weight (Weight/Volume)
ρ = Density of HWDP/DC Material
(Weight/ Volume)

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Enough DC/HWDP below Jar for WOB 3. TurboDrills
4. Drilling Jars

 wt  
wt BelowJars = ∑   ⋅ l  ⋅ BF
 ft  
Jar is present:
 If wtBelowJars > WOBDesired
– Jar will be in Tension, determine # Joints of DC/HWDP to Neutral
Point
 If If wtBelowJars < WOBDesired
– Jar will be in Compression, need to factor wt/ft of jar for WOBDesired
Jar is not present:
 Determine if enough weight of tool is present for Desired WOB

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Neutral Point or Length of DC/ HWDP for WOB 3. TurboDrills
4. Drilling Jars

 wt  
WOBDesired −  ∑ ⋅ l  ⋅ BF ⋅ cosθ 
 ft  MiscTool 
NP/lDC/HWDP =
 wt  
 ft  ⋅ BF ⋅ cosθ 
  DC / HWDP 
Where:
NP = Neutral Point
WOBDesired = Weight on Bit Desired to Drill
θ = Inclination

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Number of Joints for Desired WOB 3. TurboDrills
4. Drilling Jars

lDC/HWDP
# Jnts WOB =
l AvgDC / HWDP

DC use lAve = 30 ft
HWDP use lAve = 31 ft

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Determine Safety Factor 3. TurboDrills
4. Drilling Jars

wt SF = WOBDesired ⋅ 20%

Where:
wtSF = Weight of pipe for Safety Factor

 Minimum of 20% of WOB


© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Length of DC/HWDP for Safety Factor 3. TurboDrills
4. Drilling Jars

wt SF
lSF =
 wt  
 ft  ⋅ BF ⋅ cosθ 
  DC / HWDP 

Where:
lSF = Length of DC/HWDP needed for Safety
Factor

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Number of Joints Needed for Safety Factor 3. TurboDrills
4. Drilling Jars

lDC/HWDP
# JntsSF =
l AvgDC / HWDP

DC lAve = 30 ft
HWDP use lAve = 31 ft

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Joint Remaining for Optimization 3. TurboDrills
4. Drilling Jars

 lDC/HWDPTotal 
# Jnts Opt = −# Jnts WOB −# JntsSF
l 
 AvgDC / HWDP 

 Number calculated here is number of joints that can be used


to optimize for Impact or Impulse

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Optimizing for Impact or Impulse 3. TurboDrills
4. Drilling Jars

 Determine Maximum Overpull of Rig & Maximum Working


Detent Load for the Drilling Jar
 Select smaller of the two numbers
 For Impact Optimization

wt AboveJar = Max Overpull/ Max Detent Load ⋅10%


 For Impulse Optimization
wt AboveJar = Max Overpull/ Max Detent Load ⋅ 20%
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Hydra-Jar Drilling Jar Specifications 3. TurboDrills
4. Drilling Jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Length of HWDP/ DC above Jar 3. TurboDrills
4. Drilling Jars

wt Above Jar
lAbove Jar =
 wt  
 ft  ⋅ BF ⋅ cosθ 
  DC / HWDP 

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Determine Number of Joints above Jar 3. TurboDrills
4. Drilling Jars

lAbove Jar
# Jnts Above Jar =
l AvgDC / HWDP

DC lAve = 30 ft
HWDP use lAve = 31 ft

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Exercise 3. TurboDrills
4. Drilling Jars
WOBDesired 20,000 lb
Inclination 0
Drilling Fluid Density 12.7 lb/gal
Depth 6,793 ft
Max. Overpull 80,000lb
Jar Size 6-1/2”

BHA
OD (in) ID (in) Wt/ft Length (ft)
Components
Bit 7-7/8
Motor 6-3/4 101 30
MWD 6-1/2 2-1/2 88 30
LWD 6-1/2 2-1/2 88 30
HWDP 4-1/2 2-3/4 42 806
Slide 245 DP 4-1/2 16.6
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Determining Optimal Jar Placement 3. TurboDrills
4. Drilling Jars

 Buoyancy Factor
 Enough DC/HWDP below Jar for WOB
 Neutral Point
 Number of Joints from Neutral Point
 Safety Factor
 Number of Joints for Safety Factor
 Number of Joints left for Optimization

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Buoyancy Factor 3. TurboDrills
4. Drilling Jars

 1
BF = 1 -  MW ⋅ 
 ρ
 1 
BF = 1 - 12.7 ⋅ 
 65.44 
BF = 0.8059
Slide 247

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Enough DC/HWDP for WOB 3. TurboDrills
4. Drilling Jars

 wt  
wtTotal = ∑   ⋅ l  ⋅ BF
 ft  
wtTotal = [(30 ⋅101) + (30 ⋅ 88) + (30 ⋅ 88) + (806 ⋅ 42)]⋅ 0.8059

wtTotal = 33,978lb
wtTotal > WOBDesired

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Neutral Point or Length of DC/ HWDP for WOB 3. TurboDrills
4. Drilling Jars
 wt  
WOBDesired −  ∑ ⋅ l  ⋅ BF ⋅ cosθ 
 ft  MiscTool 
NP/lHWDP =
 wt  
 ft  ⋅ BF ⋅ cosθ 
  DC / HWDP 
20,000 − [[(30 ⋅101) + (30 ⋅ 88) + (30 ⋅ 88)]⋅ 0.8059 ⋅ cos0]
NP/lHWDP =
[42 ⋅ 0.8059 ⋅ cos0]

NP/lHWDP = 393.11 ft
Slide 249

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Number of Joints for Desired WOB 3. TurboDrills
4. Drilling Jars

lHWDP
# Jnts WOB =
l AvgHWDP
393.11
# Jnts WOB =
31
# Jnts WOB = 13 Rounded
Slide 250

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Determine Safety Factor 3. TurboDrills
4. Drilling Jars

wt SF = WOBDesired ⋅ 20%

wt SF = 20,000 ⋅ 20%

wt SF = 4,000lb
Slide 251

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Length of DC/HWDP for Safety Factor 3. TurboDrills
4. Drilling Jars

wt SF
lSF =
 wt  
 ft  ⋅ BF ⋅ cosθ 
  DC / HWDP 

4,000
lSF =
[42 ⋅ 0.8059 ⋅ cos0]
lSF = 118.18 ft

Slide 252

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Number of Joints Needed for Safety Factor 3. TurboDrills
4. Drilling Jars

lDC/HWDP
# JntsSF =
l AvgDC / HWDP
118.18
# Jnts SF =
31
# Jnts SF = 4 Rounded
Slide 253

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Joint Remaining for Optimization 3. TurboDrills
4. Drilling Jars

 lDC/HWDPTotal 
# Jnts Opt = −# Jnts WOB −# Jnts SF − 3
l 
 AvgDC / HWDP 
 806 
# Jnts Opt =  − 14 − 4 − 3
 31 

# Jnts Opt = 5
Slide 254

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Optimizing for Impact or Impulse 3. TurboDrills
4. Drilling Jars

 Determine Maximum Overpull of Rig & Maximum Working


Detent Load for the Drilling Jar
 Select smaller of the two numbers
 For Impact Optimization

wt AboveJar = Max Overpull/ Max Detent Load ⋅10%


 For Impulse Optimization
wt AboveJar = Max Overpull/ Max Detent Load ⋅ 20%
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Hydra-Jar Drilling Jar Specifications 3. TurboDrills
4. Drilling Jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Length of HWDP/ DC above Jar 3. TurboDrills
4. Drilling Jars
wt Above Jar
lAbove Jar =
 wt  
 ft  ⋅ BF ⋅ cosθ 
  DC / HWDP 
8,000
lAbove Jar =
[42 ⋅ 0.8059]
lAbove Jar = 236.4 ft
© 2010 Schlumberger. All rights reserved.
1. Whipstocks
2. Underreamers
Determine Number of Joints above Jar 3. TurboDrills
4. Drilling Jars

lAbove Jar
# Jnts Above Jar =
l AvgDC / HWDP
236.4
# Jnts Above Jar =
31
# Jnts Above Jar = 8 Rounded

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
3. TurboDrills
4. Drilling Jars
Jar Placement in Horizontal/ Deviated
Wells

Slide 259

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Placement in Horizontal/ Deviated Wells 3. TurboDrills
4. Drilling Jars

6 Options
 Single Jar placed in Horizontal
 Single Jar Placed in Vertical
 Single Jar placed in Vertical with Accelerator
 Dual Jars
– One in Vertical, one in Horizontal
 Dual Jars with Accelerator in vertical
 Dual Jars each with Accelerators

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Single Jar placed in Horizontal 3. TurboDrills
4. Drilling Jars

 Work effectively in most


straight & deviated wells
 Placement in Horizontal
– All Drilling Weight from
components in top curve
section
– Not able to overcome
frictional force to fire/ cock
– Useless if stuck above jar

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Single Jar Placed in Vertical 3. TurboDrills
4. Drilling Jars

 Advantage
– Reduces problems of
getting weight/ overpull to
jar
 Disadvantage
– Majority to time stuck near
bit in horizontal section
– Jar too far from stuck point

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Single Jar placed in Vertical with Accelerator 3. TurboDrills
4. Drilling Jars

 Same advantages and


disadvantages as previous
 Accelerator enhances
efficiency of Jar
 Provides equivalent impact
at reduced overpull/ set
down weight
 Up to 250% more impact at
stuck point

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Dual Jars 3. TurboDrills
4. Drilling Jars

 Top Jar
– Good impact in curve
section
– Assist in cocking lower jar
 Bottom Jar
– Transmit high impact
through horizontal
 At least 1,000 ft between
jars

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Dual Jars with Accelerator in vertical 3. TurboDrills
4. Drilling Jars

 100% of overpull/ set down


weight applied to top jar
– Results in larger loads
transfer to lower jar

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Dual Jars each with Accelerators 3. TurboDrills
4. Drilling Jars

 Provides maximum system


power
 Same advantages as
previous two scenarios
 If stuck above bottom hole
assembly chances of
freeing drastically increase

© 2010 Schlumberger. All rights reserved.


1. Whipstocks
2. Underreamers
Procedure for Dual Drilling Jars 3. TurboDrills
4. Drilling Jars

 Situation 1
– String becomes stuck with bit at bottom

 Situation 2
– String becomes stuck while pulling out

© 2010 Schlumberger. All rights reserved.


Sitiation1-String Becomes Stuck With Bit at Bottom

 Jar Situation
– Lower drilling jar is closed and in compression
– Upper drilling jar is open and in tension
 Apply Overpull to lower drilling jar
 If jar fires:
– Slack off weight, pick up and continue jarring
 If jar fails to fire:
– Slack off more weight, enough to cock top jar
– Ably overpull to fire top jar until lower jar activates
© 2010 Schlumberger. All rights reserved.
Situation 2-String Becomes Stuck While Pulling Out

 Jar Situation
– Lower Drilling Jar is on tension
 Upper Drilling Jar fully opened
– Jar down by slacking off allow time for bottom jar to fire
 If jar does not fire:
– Slack off more weight to activate top drilling jar
– Allow 30-40 seconds to pass and pick up to activate bottom
drilling jar
– If bottom jar still does not fire repeat until it does

© 2010 Schlumberger. All rights reserved.

You might also like