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Mid 039 - Cid - FMI 05: Troubleshooting

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319D Excavators BZH00001-UP (MACHINE) POWERED BY C4.2 Engine(SEBP48...

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Welcome: nait1

Product: EXCAVATOR
Model: 319D EXCAVATOR BZH
Configuration: 319D Excavators BZH00001-UP (MACHINE) POWERED BY C4.2 Engine

Troubleshooting
311D, 312D, 312D2, 313D, 313D2, 314D, 315D, 318D, 318D2 and 319D Excavators
Machine Electronic Control System
Media Number -KENR5924-14 Publication Date -01/03/2015 Date Updated -16/01/2019

i05429126

MID 039 - CID 1609 - FMI 05


SMCS - 1439-038-VL

MID 039 CID 1609 FMI 04

Conditions Which Generate This Code:

Illustration 1 g02027340
Schematic of the Squeeze Pressure Sensor

This diagnostic code is recorded when the ECM reads the signal voltage of the pressure sensor as
being too low.

The possible causes of this diagnostic code are listed:

• Wire M906-BU(Blue) is shorted to ground.

• The sensor has failed.

• The Machine ECM has failed. A failure of the ECM is unlikely.

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319D Excavators BZH00001-UP (MACHINE) POWERED BY C4.2 Engine(SEBP48... Page 2 of 3

Test Step 1. CHECK THE SENSOR.

A. Turn the disconnect switch and the key start switch to the ON position.

B. Ensure that the diagnostic code is active.

C. Observe the status of the diagnostic code. Disconnect the machine harness from the sensor.

Expected Result:

The diagnostic code will remain active if the sensor is not the cause of the problem. The sensor is
the cause of the problem if the diagnostic code is NO longer active.

Results:

• OK - The diagnostic code remains active. The sensor has not failed. The machine harness
may have failed or the ECM may have failed. Proceed to test step 2.

• NOT OK - The diagnostic code is NO longer active.

Repair: The machine harness and the ECM are operating properly. The sensor has failed.
Replace the sensor.

STOP

Test Step 2. CHECK THE SIGNAL CIRCUIT FOR A SHORT TO GROUND.

A. The sensor remains disconnected from the machine harness.

B. Turn the key start switch and the disconnect switch to the OFF position.

C. Disconnect the machine harness connector J1 and J2 from the ECM.

D. At the J1 machine harness connector, measure the resistance from contact J1-16 (M906-BU
(Blue)) to all source of ground.

Expected Result:

The resistance should be greater than 5 ohms.

Results:

• OK - The resistance is greater than 5 ohms. The machine harness is correct. Proceed to test
step 3.

• NOT OK - The resistance is less than 5 ohms.

Repair: There is a short in the machine harness. The short is between the signal circuit
(wire M906-BU(Blue)) and the circuit with the low resistance measurement. Repair the
machine harness or replace the machine harness.

STOP

Test Step 3. CHECK IF THE DIAGNOSTIC CODE REMAINS.

A. Clean the contacts of the harness connectors.

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319D Excavators BZH00001-UP (MACHINE) POWERED BY C4.2 Engine(SEBP48... Page 3 of 3

B. Reconnect all harness connectors.

C. Observe the status of the diagnostic code.

D. Operate the machine.

E. Observe the status of the diagnostic code.

Expected Result:

The diagnostic code is NO longer active.

Results:

• YES - The diagnostic code is NO longer active. The diagnostic code does not exist at this
time. The initial diagnostic code was probably caused by a poor electrical connection and/or
a short at one of the disconnected and reconnected harness connectors . Resume normal
machine operation.

STOP

• NO - The diagnostic code has not been corrected. The ECM has failed.

Repair: A failure of the ECM is unlikely. Exit this procedure and perform this diagnostic
code procedure again. Replace the ECM if the cause of the diagnostic code is not found. See
Testing and Adjusting, "Electronic Control Module (ECM) - Replace".

STOP

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