En SR90 Manual I
En SR90 Manual I
En SR90 Manual I
Please check that the delivered product is the correct item or specification you ordered.
Please do not begin operating this product before you read this instruction manual
thoroughly and understand its contents.
Notice
Please ensure that this instruction manual is given to the final user of the instrument.
Preface
This instruction manual is meant for those who will be involved in the wiring, installation, operation and routine
maintenance of the SR90 series (SR91, SR92, SR93 and SR94) and describes matters to be attended to in handling
the SR90 series, how to install it, its wiring, its functions and operating procedures.
Keep this manual at the work site while handling the instrument and follow the guidance provided herein.
SR90F-1ME
Aug. 2019
Contents
Notice.......................................................................... 1 7. Table of Measuring Range Codes ......................23
Preface ....................................................................... 1 8. Explanation of Functions....................................24
1. Safety Rules ........................................................... 3 8-1. Events ......................................................................24
(1) Deviation alarm .................................................................. 24
2. Introduction ........................................................... 4 (2) Absolute value alarm.......................................................... 24
(3) Standby action ................................................................... 24
2-1. Check before Use ...................................................... 4
(4) No-standby action .............................................................. 24
(1) Confirmation of Model Codes .............................................. 4 (5) Control mode ..................................................................... 24
(2) Confirmation of Accessories ................................................ 5
8-2. Selection of Event Standby Action Code ..................24
2-2. Handling Instruction ................................................... 5
8-3. Alarm Action Diagrams .............................................25
3. Installation and Wiring .......................................... 5 8-4. P.I.D. ........................................................................25
3-1. Installation Site (environmental conditions) ................ 5 (1) P (Proportional band) ......................................................... 25
(2) I (Integral time) ................................................................... 25
3-2. Mounting .................................................................... 5 (3) D (Derivative time) ............................................................. 25
3-3. External Dimensions and Panel Cutout ..................... 6 (4) MR (Manual Reset) ............................................................ 25
3-4. Wiring ......................................................................... 7 8-5. Lower Limit and Higher Limit Setting Limiters ..........25
3-5. Terminal Layout .......................................................... 8 8-6. Proportional Cycle Time ...........................................26
3-6. Terminal Arrangement Table ...................................... 9 8-7. Control Output Characteristics .................................26
3-7. Insulation Block .......................................................... 9 (1) One-output ......................................................................... 26
(2) Two-output ......................................................................... 26
3-8. Before Starting Operation ........................................ 10
8-8. External input (DI) ....................................................26
4. Names and Functions of Parts on Front Panel 11 (1) Set value bias (SB) ............................................................ 26
(2) Standby (STBY) ................................................................. 27
5. Explanation of Screens and Setting .................. 12 (3) Control action characteristics (ACT) .................................. 27
5-1. Parameter Flow........................................................ 12 8-9. Soft Start ..................................................................27
5-2. Display upon Power-ON .......................................... 13 (1) Conditions of soft start function is put in action .................. 27
(2) Conditions of soft start is released ..................................... 27
5-3. How to Change Screens .......................................... 13
(1) How to change screens in screen group 0 ...................... 13 9. Maintenance and Troubleshooting ....................28
(2) How to change screen group 0 to/from screen group 1 . 13
(3) How to change screen in screen group 1 .......................... 13 9-1. Cause of Trouble and Troubleshooting ....................28
(4) How to change set values (data) ....................................... 14 9-2. Error Codes, Causes and Remedies........................28
5-4. Auto Return Function ............................................... 14 (1) Input measured value problems......................................... 28
5-5. Procedure of Setting in Screen Group 0 .................. 14 (2) Heater break/loop alarm problems..................................... 28
(1) Setting of target set value (SV) .......................................... 14 10. Record of Parameter Setting ............................29
(2) Manual setting of control output ......................................... 14
(3) AT (auto tuning) .................................................................. 15 11. Specifications ....................................................30
(4) Standby mode (STBY) ....................................................... 16
(5) Setting of event set value ................................................... 17
(6) Set value bias .................................................................... 17
2
1. Safety Rules
For matters regarding safety, potential damage to equipment and/or facilities, additional instructions and notes are
indicated by the following headings.
WARNING: This heading indicates hazardous conditions that could cause injury or death of personnel unless
extreme caution is exercised.
CAUTION: This heading indicates hazardous conditions that could cause damage to equipment and/or facilities
unless extreme caution is exercised.
NOTE: This heading indicates additional instructions and/or notes.
The mark represents a protective conductor terminal. Make sure to ground it properly.
WARNING
The SR90 Series digital controllers are control instruments designed for industrial use to control temperature, humidity
and other physical values. Avoid using it for control of devices upon which human life is dependent. When used,
adequate and effective safety measures must be taken. No warranty is valid in the case of an accident arising from the
use of this product without having taken such safety measures.
z For using this instrument, house it in a control box or the like to prevent terminals from coming into contact with
personnel.
z Do not draw out the instrument out from its case. Do not let your hand or any conductive body into the case. It
may lead to serious injury or death due to an electric shock.
z Make sure to ground protective conductor terminals.
CAUTION
To avoid damage to connected equipment, facilities or the SR90 itself due to a fault of the product, safety measures
must be taken before usage, such as the installation of a fuse, an overheating protection device and the like. No
warranty is valid in the case of an accident arising from the use of this product without such safety measures.
z Be sure to follow the instruction manual when operating this device. If the SR90 series is used in a manner not
specified in this manual, the protection provided by the SR90 series may be impaired.
z The alert mark on the plate affixed to the instrument:
On the terminal nameplate affixed to the case of this instrument, the alert mark is printed. This is to warn you
of the risk of electric shock which may result if the charger is touched while being energized.
z As a means to turn the power off, a switch or a breaker should be installed in the external power circuit to be
connected to the power terminal of the instrument. Fix the switch or the breaker adjacently to the instrument in a
position which allows it to be operated with ease, with an indication that it is a means of turning the power off.
Use a switch or a breaker which meets IEC60947 requirements.
z Fuse:
Since the instrument does not have a built-in fuse, do not forget to install a fuse in the power circuit to be
connected to the power terminal. A fuse should be positioned between a switch or a breaker and the
instrumentand mounted on the L side of the power terminal.
Fuse rating/characteristics: 250 V AC 0.5 A/medium lagged or lagged type.
Use a fuse which meets IEC60127 requirements.
z Voltage/current of a load to be connected to the output terminal and the event terminal should be within a rated
range. Otherwise, the temperature will rise to reduce the life of the product and/or to result in problems with the
product. For rated voltage/current, please refer to "11. Specifications".
The output terminal should be connected with a device which meets the requirements of IEC61010.
z A voltage/current different from that of the input specification should not be applied to the input terminal. It may
reduce the life of the product and/or result in problems with the product. For rated voltage/current, please refer to
"11. Specifications".
In the case of voltage or current input, the input terminal should be connected to a device which meets IEC61010
requirements.
The instrument is provided with a draft hole for heat discharge. Take care to prevent metal and other foreign
matter from entering into it. Failure to do so may result in trouble with the instrument or may even cause a fire.
z Do not block the draft hole or allow dust or the like to stick to it. A rise in temperature or insulation failure may
result in a reduction of the life of the product and/or problems with it or may cause a fire. For spaces between
installed instruments, refer to "3-3.External Dimensions and Panel Cutout".
z It should be noted that repeated tolerance tests against voltage, noise, surge, etc., may lead to deterioration of the
instrument.
z Users are prohibited from remodeling the product or using it in a prohibited way.
ە It takes 30 minutes to display the correct temperature after applying power to the digital controller. (Therefore, turn
the power on more than 30 minutes prior to the operation.)
3
2. Introduction
2-1. Check before Use
This product has been fully inspected for quality assurance prior to shipment. Nevertheless, you are requested to
make sure that there is no error, damage or shortage of delivered items by checking the model codes, the external
view of the product, and the number of accessories.
Check the model codes affixed to the case of the product to ascertain if the respective codes designate what was
specified when you ordered it, referring to the following code table.
SR90 series is based on 3 types of selectable codes SR91, SR92, and SR93/SR94.
S R 9 1- 8Y- 9 0 - 0N0
1. Series SR91
2. Input 8: Universal input Thermocouple, R.T.D., Voltage (mV)
4: Current (mA), 6: Voltage (V)
3. Control output (1) Y: Contact, I: Current, P: SSR drive voltage, V: Voltage
4. Power supply 90: 100 to 240V AC, 08: 24V AC/DC
5. Event 0: None, 1: Event output
6. Option N: None
• Control output (2) Y: Contact, I: Current, P: SSR drive voltage, V: Voltage
• Heater break alarm 1: Heater break alarm (30A) 2: Heater break alarm (50A)
["1" or "2" is selectable only when control output 1 is Y or P and event
output is added]
• Analog output 3: 0 to 10mV DC, 4: 4 to 20mA DC, 6: 0 to 10V DC
• Communication 5: RS-485
• DI 8: DI (set value bias, STBY, or ACT) 1 point
7. Remarks 0: Standard, 1 to 9 / A to Z : Custom
S R 9 2- 8Y- N- 9 0 - 0000
1. Series SR92
2. Input 8: Universal input Thermocouple, R.T.D., Voltage (mV)
4: Current (mA), 6: Voltage (V)
3. Control output (1) Y: Contact, I: Current, P: SSR drive voltage, V: Voltage
4. Control output (2) N: None, Y: Contact, I: Current, P: SSR drive voltage, V: Voltage
5. Power supply 90: 100 to 240V AC, 08: 24V AC/DC
6. Event 0: None, 1: Event output
Event output + 2: Event output + heater break alarm 30A
heater break alarm 3: Event output + heater break alarm 50A
["2" or "3" is selectable only when control output 1 is Y or P.]
7. Analog output 0: None, 3: 0 to 10mV DC, 4: 4 to 20mA DC, 6: 0 to 10V DC
8. Communication or 0: None, 5: RS-485, 7: RS-232C
DI 8: DI (set value bias, STBY, or ACT) 1 point
9. Remarks 0: Standard, 1 to 9 / A to Z : Custom
S R 9 3- 8Y- N- 9 0 - 00 00
1. Series SR93 or SR94
2. Input 8: Universal input Thermocouple, R.T.D., Voltage (mV)
4: Current (mA), 6: Voltage (V)
3. Control output (1) Y: Contact, I: Current, P: SSR drive voltage, V: Voltage
4. Control output (2) N: None, Y: Contact, I: Current, P: SSR drive voltage, V: Voltage
5. Power supply 90: 100 to 240V AC, 08: 24V AC/DC
6. Event 0: None, 1: Event output
Event output + 2: Event output + heater break alarm 30A
heater break alarm 3: Event output + heater break alarm 50A
["2" or "3" is selectable only when control output 1 is Y or P.]
7. Option 00: None
• Analog output 30: 0 to 10mV DC, 40: 4 to 20mA DC, 60: 0 to 10V DC
• DI 08: DI (set value bias, STBY, or ACT) 1 point
• Analog output + 38: 0 to 10mV DC + DI (set value bias, STBY, or ACT) 1 point
DI 48: 4 to 20mA DC + DI (set value bias, STBY, or ACT) 1 point
68: 0 to 10V DC + DI (set value bias, STBY, or ACT) 1 point
• Communication 05: RS-485, 07: RS-232C
8. Remarks 0: Standard, 1 to 9 / A to Z : Custom
4
(2) Confirmation of Accessories
This instruction manual 1copy
The Communication interface instruction manual (in case optional communication function is added) 1copy
Unit seals 1 sheet
Current detector for heater break alarm (CT) (in case optional heater break alarm function is added)
For 30A: Model CTL-6-S 1 pc.
For 50A: Model CTL-12-S36-8 1 pc.
NOTE: For any problem with the product, shortage of accessories or request for information, please
contact our agent or our sales office in your neighborhood.
CAUTION
This instrument should not be used in any of the places mentioned below.
Selection of these places may result in trouble with the instrument, damage to it or even a fire.
ۑ1 Where flammable gas, corrosive gas, oil mist and particles that can deteriorate electrical insulation are
generated or abundant.
ۑ2 Where the temperature is below í10°C or above 50°C.
ۑ3 Where the relative humidity is above 90%RH or below the dew point.
ۑ5 Near high voltage power lines or where inductive interference can affect the operation of the instrument.
ۑ8 Outdoors.
NOTE: The environmental conditions belong to the tansient over voltage category II of IEC60664 and the degree of
pollution is 2.
3-2. Mounting
CAUTION
For safety's sake and to protect the functionality of the product, do not draw out its body from the case.
If it needs to be drawn out for replacement or repair, call our agent or our sales office in your neighborhood.
ۑ
1 Cut a hole for mounting the controller in the panel by referring to the cutout drawing in Section 3-3.
ۑ
2 The panel thickness should be 1.0 to 4.0 mm.
ۑ
3 As the instrument is provided with pawls for fixing, just press it firmly from the front of the panel.
ۑ
4 The SR90 series instrument is designed in a panel-mounting mode. Never use it without mounting on the panel.
5
3-3. External Dimensions and Panel Cutout
SR91
111
11 100 Panel cutout drawing
48
PV 45 +0.6
0 (48 u N3) +10
+0.6
45 +00.6
0
45
60 or more
SV
44.6
C
48
In the case of installation
without leaving space
OUT1 OUT2 EV1 EV2 AT MAN SB/COM
between instruments
N=The number of instruments
SR91 Unit: mm
SR92
111
72 11 100 Panel cutout drawing
100 or more
+0.7
OUT1 PV 68 0
68 +00.7
OUT2
EV1
10 0 or more
EV2
AT
SV C
72
MAN
67.6
SB/COM
Unit: mm
SR92
SR93
111
96 11 100 Panel cutout drawing
130 or more
PV 92 +0.8
0
92 +00.8
C 1 30 or more
SV
91.6
96
Unit: mm
SR93
SR94
111
48 11 100 Panel cutout drawing
+0.6
45 0 (48 u N3) +10
PV
+0.8
+0.8
0
0
92
92
SV C
130 or more
91.6 u 44.6
Unit: mm
SR94
6
External dimensions of current detectors (CT) of heater break alarm
For 0 to 30 A (CTL-6-S) For 0 to 50 A (CTL-12-S36-8)
21 ø 2.36
15 2.8
9
7.5
ø 5.8
25
ø 12
40
10 .5
3
40
30
5 30 5
5
40
10
5
15
2- ø 3.5
Unit: mm
2-M3
3-4. Wiring
WARNING
z Make sure to disconnect this product from any power source during the wiring operation to prevent an electric
shock.
z Be certain that the protective conductor terminal ( ) is properly grounded. Otherwise, an electric shock may
result.
z Do not touch wired terminals and other charged elements while they are being energized in order to prevent an
electric shock.
Protective Protective
grounding grounding
Recommended noise filter: TDK's RSEL-2003W
ۑ
12 Connection of current detector (CT)
Insert a heater (load) wiring through the hole of the noise To the CT input terminal of controller
(No polarity)
filter meant for the CT.
For the heater (load) wiring, be sure to use wire whose
size matches the heater (load) current.
With this wire, connect the secondary side terminal of CT
to the CT input terminal of the SR90 series controller.
For wiring to the CT input terminal of the controller, use
AWG24-AWG18. Heater (load) wiring
7
3-5. Terminal Layout
Follow the terminal layout and terminal arrangement table shown below in your wiring operation.
SR91
287387
㸯 㸴 / 9'&: P$ '&
9$&㹼 㸭9$&㹼 9 '&
$RXWSXW
+]9$ P$9 '&
$ +]9$
㸰 㸵 1 $9 $&
'& 㸱 㸶 56
&20
㸯 6*
(9 287387 &7',
%
㸲 $9$& 㸷 P$ '&
9 '&
(9 P$9 '&
㸳 $9$& $9 $&
%
SR92
㸯
㸯 㸶 / 9'&:
9$&㹼
', $RXWSXW +]9$
㸭9$&㹼
㸰 㸷 1
+]9$
㸰
㸱 㸱
&7 287387
$
㸲 P$ '& 7(50,1$/
9 '& 63(&,),&$7,21
P$9 '&
56& 6* 6' 5'
'& 㸳 &20 $9$&
56 6*
(9 287387
%
㸴 $9$& P$ '&
9 '&
(9 P$9 '&
%
㸵 $9$& $9$&
SR93/SR94
㸯 / 㸯
9$&㹼 9'&:
$RXWSXW +]9$
㸭9$&㹼
+]9$
㸰
㸰 1
㸱 㸱
', 287387
㸲
㸲 P$ '&
9 '&
P$9 '&
㸳 $9$&
7(50,1$/
&7 63(&,),&$7,21
287387 56& 6* 6' 5'
㸴 P$ '&
9 '& 56 6*
P$9 '&
$
㸵 $9$&
'& 㸶 &20
(9
% 㸷 $9$&
(9
$9$&
%
8
3-6. Terminal Arrangement Table
Terminal No. NOTE:
Name of terminal Description/Code With
SR91 SR92 SR93 • 94
thermocouple/voltage/current
Power supply 100-240V AC/24V AC: L, 24V DC: + 6 8 11 input, shorting across B and B
100-240V AC/24V AC: N, 24V DC: 7 9 12 terminal will cause an error.
Protective conductor 8 10 13
NOTE:
Input R.T.D.: A, thermocouple/voltage/current: + 2 4 7 The optional functions of the
R.T.D.: B, thermocouple/voltage/current: 4 6 9 SR90 are subject to the
R.T.D.: B 5 7 10
following conditions:
Control output 1 Contact: NO, SSR drive voltage/Voltage/Current: + 9 11 14
Contact: NO, SSR drive voltage/Voltage/Current: 10 12 15 SR91:
Control output 2 Contact: NO, SSR drive voltage/Voltage/Current: + 11 13 16 Only one of control output 2,
(option) Contact: NO, SSR drive voltage/Voltage/Current: 12 14 17 heater break alarm, analog
output, communication and DI
Event output COM 13 19 18 is selectable.
(option) EV1 14 20 19
EV2 15 21 20 SR92:
CT input 11-12 17-18 5-6 Communication and DI are not
selectable simultaneously.
Analog output + 11 15 1
(option) 12 16 2 SR93/SR94:
Communication RS-232C: SD, RS-485: + 2 2 Communication and analog
(option) RS-232C: RD, RS-485: 3 3 output, or communication and
SG 1 1 1 DI are not selectable
RS-485: + 11 simultaneously.
RS-485: 12 Simultaneous selection of
11-12 1-2 3-4 analog output and DI is
possible, though.
Input/heater break
Power DI
supply Communication
Analog output
Control output 1
Control output 2
Event output
Reinforced insulation
Functional insulation
9
3-8. Before Starting Operation
To begin with, check the wiring and set the items listed below by the setting methods of the screen groups.
Factory-set items and items already set by equipment manufacturers need not be set here.
1. Checking of wiring:
Check that the wiring to connected terminals is carried out properly. Erroneous wiring will result in burnout.
2. Application of operating power:
Apply operating power. The controller is energized and the data display and other lamps light.
3. Setting of measuring range:
Call the screen 1-51 (measuring range code screen) of the screen group 1 and select and register a code from the
measuring range codes. Call the screen 1-52 (temperature unit setting screen) of the screen group 1 and select
and register a temperature unit. For current, voltage or mV input, lower/higher limit values and the position of
decimal point should be set on the screen 1-53, 1-54 or 1-55 respectively.
4. Setting of control mode (PID):
In the case of ON-OFF (two-position) control, call the screen 1-2 (output 1 proportional band setting screen) of the
screen group 1, select OFF and register it. Call the screen 1-3 (output 1 hysteresis setting screen) of the screen
group 1, set and register it.
Follow the same procedure for output 2 if the option is added.
Omit this setting in the case of AT (Auto Tuning).
5. Setting of control output characteristics:
Call the screen 1-45 (control output characteristic setting screen) of the screen group 1 and select either RA
(Reverse Action) or DA (Direct Action) correspondingly to output characteristic specification (Heating/Cooling).
6. Setting of event type:
If the optional event function is added, call the screen 1-21 and/or 1-24 (event alarm type code setting screen) of
the screen group 1 and select and register a code.
10
4. Names and Functions of Parts on Front Panel
PV
1 Measured value (PV) display
4 Operating keys
SR91
Name Function
ۑ
1 Measured value (PV) (1) Present measured value (PV) is displayed on the screen group 0, basic screen and output
display: display screens (OUT1 and OUT2). (red)
(2) Type of parameter is shown on each parameter screen.
(3) The decimal point at the lowest digit flashes when the controller is in standby (STBY) mode.
ۑ
2 Target set value (SV) (1) Target set value (SV) is displayed on the basic screen of the screen group 0. (green)
display: (2) Present output value is displayed by % on control output monitor screens (OUT1, OUT2) of
the screen group 0.
(3) Selected item and set value are displayed on each parameter screen.
ۑ
3 Action display lamps: (1) Control output indicators: OUT1 and OUT2 (option) (green)
- OUT1 lights up when output turns ON and goes out when it turns OFF during contact or
SSR drive voltage output.
- The brightness changes in proportion to output increase/decrease during current or
voltage output.
- OUT2 functions only if the option is added.
(2) Event output indicators: EV1/EV2 (option) (orange)
- Light up when assigned events (including heater break/heater loop alarm) turn ON if event
option is added.
(3) Auto tuning action indicator: AT (green)
- Flashes when ON is selected by key on the AT action selection screen and AT is
executed by key, and goes out when AT terminates automatically or is released.
(4) Manual control output action indicator: MAN (green)
- Flashes when manual control output is selected on control output display screens (OUT1,
OUT2). Goes out when automatic (PID) control output is executed.
(5) Set value bias/communication indicator: SB/COM (option) (green)
- Lights up when optional DI function is added, SB (set value bias) is assigned to it, and at
the time of shorting across the DI terminal (set value bias in action).
- Lights up when optional communication function is added and COM mode is selected.
Goes out when Local is selected for communication mode.
ۑ
4 Operating keys: (1) (parameter) key
- Pressing this key on any screen of the screen group 0 and the screen group 1 calls the
next screen onto display.
- When pressed continuously for 3 seconds, this key functions to move between the basic
screen of screen group 0 and the initial screen of screen group 1.
- Pressing this key simultaneously with key in the screen group 1 calls the preceding
screen onto display.
(2) (down) key
- When pressed on a parameter screen, the decimal point at the lowest digit flashes and the
set data decreases or moves backward.
(3) (up) key
- When pressed on a parameter screen, the decimal point at the lowest digit flashes and the
set data increases or moves forward.
(4) (entry/registration) key
- Used to register a set data changed by means of or key on a parameter
screen.
- Pressing this key simultaneously with key on a screen of the screen group 1 calls
the preceding screen onto display.
- When pressed continuously for 3 seconds on the control output screens (OUT1, OUT2), or
pressing + key functions to switch between automatic output and manual
output.
11
5. Explanation of Screens and Setting
5-1. Parameter Flow
Outline of Parameter Flow displayed below. Set parameter according to the explanation of each setting screen.
About 3 seconds
1-2 Output 1 proportional band setting 1-30 Heater break alarm value setting
0-1
1-3 Output 1 hysteresis setting 1-31 Heater loop alarm value setting
0-2 1-4 Output 1 integral time setting 1-32 Analog output type setting
1-5 Output 1 derivative time setting 1-33 Analog output scaling lower limit
0-3 STBY action 1-6 Output 1 manual reset 1-34 Analog output scaling higher limit
1-13 Output 2 integral time setting 1-41 BCC operation type setting
1-15 Output dead band setting 1-43 Communication delay time setting
1-16 1-44
1-26 1-54
Input type ( : Thermocouple, : R.T.D., : Voltage (mV), : Voltage (V), : Current (mA))
1-0 Initial screen 1-1 Keylock setting screen 1-57 PV display at standby setting scree
+ + +
13
(4) How to change set values (data)
To change data on a screen, use the or key, and register the changed data by pressing the key.
Decimal point flashing Decimal point flashing Decimal point stops flashing㻌
㻌
㻌
(2) Manual setting of control output
1) Switching between automatic output and manual output on output monitor screen (OUT1 and OUT2)
and setting:
To switch auto to manual and vice versa, press the key for 3 seconds continuously, or press the key while
holding the key on the screen 0-1 output 1 monitoring screen or the screen 0-2 output 2 monitoring screen.
Upon turning to manual, the MAN lamp flashes and it remains unlighted during automatic output.
To set a target value at manual output, press the or key on the output monitor screen to keep the numerical
value increasing or decreasing until a target value is reached.
To release manual output, press the key for 3 seconds continuously, or press the key while holding the
key, and automatic output returns.
ۑ1 If the output mode of either output 1 or output 2 is changed to manual, the output mode of the other is also
changed to manual. Also, if changed to auto, the output of the other will be changed to auto as well.
ۑ2 In case the output of output 1 is at 100.0%, is displayed on the output 1 screen and the decimal point of
flashes.
ۑ3 In case the output of output 2 is at 100.0%, is displayed on the output 2 screen and the decimal point of
flashes.
ۑ4 In case output is of contact or SSR drive voltage and OFF is set for proportional band (P), the value of output will
be 0.0% or 100.0%.
ۑ5 In case output is of voltage or current and OFF is set for proportional band (P), the value of output will be the
lower limit value or the higher limit value of a set output limiter.
While auto tuning (AT) is in execution, switching to manual output is not possible. It should be done after releasing
AT.
MAN display lamp MAN display lamp MAN display lamp MAN display lamp
stops flashing flashes flashes stops flashing
14
2) Supplemtary explanation of using the manual control output
Monitor screens (OUT1 and OUT2) and automatic/manual output:
ۑ
1 When automatic output is changed to manual, balanceless/bumpless transfer is provided, and the value of output
right before the change is displayed. Changing from manual to auto also provides balanceless/bumpless transfer,
but not if the PV value is outside the proportional band.
ۑ
2 If power supply is shut off and power is applied again, control output continues to be in auto or manual at the time
when power supply is shut off.
NOTE:Although a change to another screen in the manual mode is possible, it should be noted that control output is
manual in this case. Flashing of the MAN monitor LED indicates that the manual mode is ON.
ۑ
3 Manual output is released when one of the following parameters is changed:
Range, unit, or higher/lower limit of scaling
1) Execution of AT
Pressing the key on the 0-4 AT action control screen, change displayed on the bottom to and the
decimal point of the lowermost digit flashes. Then press the key. The decimal point stops flashing, the AT lamp
flashes and AT starts.
When AT is executed, ON-OFF action of output in response to rising and falling of the measured value from the target
set value is repeated several times to store PID values internally and AT ends. At the same time control using stored
PID values begins and the AT lamp goes out.
2) Stop of AT
To stop AT in the middle of execution, select by using the key on the 0-4 AT action control screen and by
pressing the key, releases the AT and the decimal point and the AT lamp stops flashing.
Key Key
NOTE: In case AT is released in the middle, PID values are not changed.
3) Unexecutable conditions of AT
In the following conditions, AT is unable to be executed:
ۑ
1 Control output is in manual. (The AT screen is not displayed.)
ۑ
2 Under STBY mode. (The AT screen is not displayed.)
ۑ
3 Scaleover of PV (measured value). (The AT screen is not displayed.)
ۑ
4 OFF is selected for proportional band (P) of output 1. (The AT screen is not displayed.)
ۑ
5 Lock No. 2 or 3 is selected on the keylock screen.
15
4) Automatic stop conditions of AT
If any of the following occur while AT is in execution, AT will be released:
ۑ
1 The output value has been at 0% or 100% continuously for 200 minutes.
ۑ
2 Scaleover of PV value
ۑ
3 The control execution is changed to standby.
ۑ
1 During STBY, the decimal point of the lowermost digit on the PV display flashes.
ۑ
2 The output value is 0% during STBY.
ۑ
3 When STBY is selected, AT (auto tuning) is stopped.
ۑ
4 When STBY is selected in manual control, manual control is released.
ۑ
5 If the power supply is shut off in STBY and power is applied again, STBY is still selected.
ۑ
6 During STBY, event output can be set at enable or disable.
ۑ
7 If set, event standby action can be executed when the instrument is switched from standby (STBY ON) to
execution (STBY OFF).
2) Event at standby
Event can be set enable or disable on the 1-20 event at STBY setting screen.
3) PV display at standby
PV display at standby can be set on the 1-57 PV display at standby setting screen.
During STBY, PV value is displayed on the basic screen and the output monitoring
screen.
During STBY, the characters " " are displayed instead of the PV value on the basic
screen and the output monitoring screen.
16
(5) Setting of event set value
Before a value is set, an event type should be set as described in the following paragraph, "1) Event type setting".
When an event type code is changed, however, all the set values (data) concerning the event are initialized.
: None, : Scaleover, and : Heater break/loop alarm are screen display only.
㻌
2) Setting of event value
The 0-5 event 1 set value setting screen or the 0-6 event 2 set value setting screen will set. The screen will be
displayed when either of the previous 6 types of event is selected.
Set the aimed value by pressing the or key on screen (setting range is described below). When the
key is pressed to register the set event value, the decimal point stops flashing.
Setting ranges: Higher limit deviation value or lower limit deviation value: í1999 to 2000 digit
Outside or within higher/lower limit deviation values: 0 to 2000 digit
Higher limit absolute value or lower limit absolute value: Within measuring range
No event value can be set while AT (auto tuning) is in execution. Set after releasing AT.
0-5 Event 1 set value screen
Key Key
continuously
17
6. Explanation of Screen Group and Setting
0-0 Basic screen 1-0 Initial screen To the
3 seconds 1-57 1-2 screen
+ To the PV display at standby
Initial value: Lower limit value of measuring range
setting screen
Setting range: Within measuring range (within SV limiter)
A measured value (PV) is displayed on the top and the bottom is
Pressing the key for 3 seconds continuously on the basic
for display and setting of a target set value (SV).
screen calls this screen. There is no item to be set on this screen.
For details, see Section 5-5 (1).
When the key is pressed, the keylock setting screen, which
is the first setting screen, appears. Pressing the key while
holding down the key calls the last screen, i.e., the PV
0-1 Output 1 (OUT1) monitor screen display at standby setting screen.
A measured value (PV) is displayed. The bottom is for
monitoring of the control output value of output 1 in the automatic
mode and for changing a set value in the manual mode.
Manual output setting range: 0.0 – 100.0% (1) Setting of keylock
(within output 1 limiter)
Output monitor screens (OUT1 and OUT2) and auto/manual 1-1 Key lock setting screen
output
Initial value: OFF
• For switching auto to manual and vice versa, the key
Setting range: OFF, 1, 2, 3
is pressed continuously for 3 seconds or + key
on the output 1 or output 2 screen. Lock items which you don't want to be changed. Data are unable
• When the output mode (auto or manual) of either output 1
to be changed on locked screens.
or output 2 is changed, the output mode of the other is also
Select OFF to release the lock.
changed.
• When the output is manual the Man lamp flashes. The following table shows lock numbers
For details, see Section 5-5 (2). and ranges to be locked:
Higher limit deviation value 2000 digit 0-7 Set value bias (SB) setting screen
Lower limit deviation value 1999 digit
Outside higher/lower deviations or within deviations: Initial value: 0 digit
2000 digit Setting range: 1999 – 5000 digit
Higher limit absolute value:
Higher limit value of measuring range This screen is displayed when the optional DI, set value bias
Lower limit absolute value: function is selected. A set value is effective while the SB,DI
Lower limit value of measuring range terminals are shorted and it is added to or reduced
Setting range: from the set value.
Higher limit deviation value or lower limit deviation value: When an SB is effective, the monitor LED lamp SB/COM lights.
1999 – 2000 digit
Outside higher/lower limit deviations or within deviations:
0 – 2000 digit
Higher limit absolute value or lower limit absolute value:
Within measuring range
This screen is displayed when the optional event function
is added and alarm code is assigned to Hd – LA and the action
point of the assigned alarm type is set on it.
For details, see Section 5-5 (5).
To the 0-6 screen
To the 0-0 basic screen
18
(2) Setting of output
1-2 Output 1 propotional band (P) setting screen 1-10 Output 1 proportional cycle time setting screen
Initial value: 3.0% Initial value: Contact output: 30 seconds
Setting range: OFF, 0.1 – 999.9% SSR drive voltage output: 3 seconds
Setting range: 1 – 120 seconds.
Basically setting of this item is not necessary for the execution of Proportional cycle time of control output 1 is set.
auto tuning. For proportional band, refer to Section 8-4 (1). The screen is not displayed for voltage or current output.
To change to ON-OFF (two-position) action, select OFF. For proportional cycle time, refer to Section 8-6.
1-3 Output 1 hysteresis setting screen 1-11 Output 2 (OUT2) proportional band (P) setting screen
Initial value: 20 digit Initial value: 3.0%
Setting range: 1 – 999 digit Setting range: OFF, 0.1 – 999.9%
Set the "Hysteresis" of ON-OFF action. This screen is displayed The same as the output 1 (OUT1) proportional band (P) setting
only when OFF is selected for "P=OFF" on the preceding 1-2 screen.
screen. This screen is displayed when the optional output 2 function is
added.
1-4 Output 1 integral time setting screen 1-12 Output 2 hysteresis setting screen
Initial value: 120 seconds Initial value: 20 digit
Setting range: OFF, 1 – 6000 seconds Setting range: 1 – 999 digit
Basically, setting of this item is not necessary when auto tuning is "Hysteresis" for ON-OFF action is set.
executed. This screen is displayed only when P2=OFF is selected on the
For integral time, refer to Section 8-4 (2). preceding 1-11 screen.
This screen is not displayed when P=OFF is selected.
1-7 Output 1 target value function setting screen 1-16 Output 2 target value function setting screen
Initial value: 0.40 Initial value: 0.40
Setting range: OFF, 0.01 – 1.00 Setting range: OFF, 0.01 – 1.00
A value to be used to suppress overshooting or undershooting in The same as the output 1 target value function setting screen.
expert PID is set.
Setting 1.00 for SF makes overshoot minimum.
When SF=OFF is selected, expert PID does not function and
ordinary PID action is carried out.
This screen is not displayed when P=OFF is selected. 1-17 Output 2 lower limit output limiter setting screen
Initial value: 0.0
Setting range: 0.0 – 99.9%
1-8 Output 1 lower limit output limiter setting screen A lower limit value of control output 2 is set.
Initial value: 0.0
Setting range: 0.0 – 99.9%
A lower limit value of control output 1 is set.
For output limiter, refer to Section 8-5. 1-18 Output 2 higher limit output limiter setting screen
Initial value: 100.0
Setting range: + 0.1 – 100.0%
A higher limit value of control output 2 is set.
19
(3) Setting of events (4) Setting of Heater break/loop alarm
1-20 Event at STBY setting screen This screen is displayed when the optional heater break/loop
Initial value: OFF alarm function is added and used to monitor heater current.
Setting range: OFF, ON (There is no item to be set on this screen.)
Set whether specified event is enabled or disabled during is displayed when stable current value has not been
standby. For details, refer to Section 5-5 (4). gained.
NOTE:
Heater break/loop alarm works on output 1.
1-21 Event 1 type code setting screen
Heater break/loop alarm is selectable as event 1 or event 2.
Initial value: Hd Heater break/loop alarm is assignable in case output 1 is of
Setting range: OFF, Hd, Ld, od, id, HA, LA, So, Hb contact or SSR drive voltage.
The type of event to be selected as event 1 is selected
from the following code table.
Table of Event Type (Alarm Type) Codes
Code Type of event Remarks 1-28 Heater break/loop alarm action setting screen
No selection
Initial value:
Higher limit deviation Initial value of event 1 Setting range: ,
Lower limit deviation Initial value of event 2
In this mode, once a break or loop alarm is
(Lock mode) output, the alarm output is maintained until
OFF is selected on the heater break or loop
alarm value setting screen or the power
Higher limit absolute value supply is cut.
Lower limit absolute value An alarm is turned ON or OFF according to a
(Real mode) rise or fall of the value of current from a set
Scaleover Standby action is invalid. value. The hysteresis for the release of alarm
Heater break/loop alarm
Displayed only when output is fixed to 0.2A.
the option is added.
1-22 Event 1 hysteresis setting screen 1-29 Heater break/loop standby action setting screen
Initial value: 5 digit Initial value: OFF
Setting range: 1 – 999 digit Setting range: OFF, ON
ON-OFF hysteresis is set for event 1. When ON is set, alarm output is withheld or kept to be on
This screen is displayed when an alarm type code standby until the current value enters its normal range once
is selected from , , , , , . even if the current at the time of applying power is such that
an alarm should be output.
1-23 Event 1 standby action code setting screen 1-30 Heater break alarm value setting screen
Initial value: 1 Initial value: OFF
Setting range: 1, 2, 3, 4 Setting range:OFF, 0.1 – 50.0A
An event 1 standby action type code is selected from the Heater current is detected by CT while control output is ON.
following table. Lower current than a set value of current is taken as
This screen is displayed when an alarm type code abnormal and an alarm is output.
is selected from , , , , , .
Table of Standby Action Codes (1-23, 1-26)
Code Description 1-31 Heater loop alarm value setting screen
1 Without standby function Initial value: OFF
2 Standby action when power is applied or when Setting range: OFF, 0.1 – 50.0A
STBY is switched ON to OFF. Heater current is detected by CT while control output is OFF.
Higher current than a set value of current is taken as
3 Standby action when power is applied, when abnormal and an alarm is output.
STBY is switched ON to OFF, or when SV in
execution is changed.
4 Control mode (without standby)
(5) Setting of analog output type
When analog output option is not selected, 1-35 is displayed.
20
not selected, 1-35 is displayed.
When analog output option is 1-34 Analog output scaling higher limit setting screen 1-40 Start character setting screen
Initial value: 800.0 (The higher limit value of setting range Initial value:
for PV/SV and 100.0 for OUT1 and OUT2.) Setting range: ,
Setting range: Within measuring range when PV or SV is
Which of (STX) and (@) is used as the start
selected. 0.0 to 100.0% when OUT1 or
character of communication format is set.
OUT2 is selected.)
This is used for Shimaden protocol only.
A maximum level (10mV, 20mA or 10V) of analog
output signal is set as the higher limit value
of scaling for an intended output value.
Reverse scaling (Ao_L>Ao_H) is also possible. 1-41 BCC operation type setting screen
(H-L = ±1 count or above)
Initial value: 1
The following diagrams show analog output characteristics by scaling: Setting range: 1, 2, 3, 4
In the case of Ao_L<Ao_H In the case of Ao_L>Ao_H
An operation type for error detection BCC check is set from 1 to 4
shown in the following table:
Analog Analog This is used for Shimaden protocol only.
output output
100% 100% Table of BCC Operation Types
Type of
Description
Operation
Add operation from start character to text end character
0% 0%
transmission is set.
1-36 Communication mode setting screen Delay time = Set value × 0.512 msec
Initial value: (local)
Setting range: , (com)
Only a change from Com to Loc is possible by operating 1-44 Communication memory mode setting screen
keys.
Communication is enabled in the mode displayed on Initial value:
the bottom. Setting range: , ,
1-37 Communication protocol setting screen A mode of writing data in EEPROM and RAM in communication
is set.
Initial value: Shim
Setting range: Shim (Shimaden protocol), Type Writing Process
asc (MODBUS ASCII protocol), Writing entirely in EEPROM
rtu (MODBUS RTU protocol)
A communication protocol is set. Writing entirely in RAM
21
(8) Setting of control output characteristic (13) Setting of measuring range code
1-45 Control output characteristic setting screen 1-51 Measuring range code setting screen
Initial value: Initial value: Universal 05, voltage 86, current 92
Setting range: , Setting range: Select from the Table of Measuring Range Codes
Characteristic of control output is set. in Section 7.
In case the set value of the 1-35 DI mode setting screen is Each code represents a combination of an input type and a
ACT, this screen is only for display. measuring range.
The following table shows output characteristics of
the one-output specification and the two-output specification.
Output (14) Setting of temperature unit
specification OUT 1 OUT 2
1-52 Temperature unit setting screen
RA Heating None
1-output Initial value:
DA Cooling None
Setting range: ,
RA Heating Cooling
2-output Select C) or ( F) as the unit of temperature for sensor
DA Heating Heating input.
For control output characteristic, refer to Section 8-7. This screen is not displayed when linear input (mV, V or mA) is
selected.
(10) Setting of SV limiter Input scaling higher limit value setting screen
1-54
1-47 SV limiter lower limit value setting screen Initial value: 100.0
Initial value: Lower limit value of measuring range Setting range: + 10 – + 5000
Setting range: Measuring range lower limit value – higher A higher limit value of scaling of linear input (mV, V or mA) is set
.
limit value - 1 count For sensor input, the screen is for monitoring only and setting is
In case a narrower setting range of target value than not possible.
a measuring range is used, a lower limit value is set.
(It can prevent erroneous setting in a risky range and has NOTE:
some other advantageous effect.) If input scaling higher/lower limits is set to make difference
between the higher and lower limit values less than +10
SV limiter higher limit value setting screen counts or more than +5000 counts, the higher limit value is
1-48
automatically changed to make the difference +10 counts or
Initial value: Higher limit value of measuring range +5000 counts.
Setting range: Measuring range lower limit value – higher A higher limit value which is smaller than a lower limit value
limit value + 1 count +10 counts or larger than a lower limit value +5000 counts
In case a narrower setting range of target value than is unable to be set.
a measuring range is used, a higher limit value is set.
(It can prevent erroneous setting in a risky range and has
other advantageous effect.)
NOTE: 1-55 Input scaling decimal point position setting screen
An SV limiter is set so as to be SV limiter lower limit
value < SV limiter higher limit and priority is given to Initial value: One decimal place (0.0)
the lower limit value. Therefore, a higher limit cannot be Setting range: No decimal place (0) – 3 decimal places
set at a smaller value than a lower limit value + 1 count. (0.000)
The position of decimal point for input scaling is set.
The setting value of Sc_L and Sc_H overwrite SV_L and For sensor input, this screen is for monitoring only and setting is
SV_H value respectively as they are given priority over not possible.
SV_L and SV_H.
(16) Setting of CJ (Cold Junction)
specified, 1-57 is displayed.
When TC input is not
To the 1-51 screen To the 1-0 initial screen of the screen group 1
22
7. Table of Measuring Range Codes
Select a measuring range from the following table.
A change of the code will initialize all date related to the measuring range.
Input type Code Measuring range (°C) Measuring range (°F)
B *1 0 to 1800 0 to 3300
R 0 to 1700 0 to 3100
S 0 to 1700 0 to 3100
*2 í199.9 to 400.0 í300 to 750
K 0.0 to 800.0 0 to 1500
0 to 1200 0 to 2200
E 0 to 700 0 to 1300
Thermocouple
J 0 to 600 0 to 1100
T *2 í199.9 to 200.0 í300 to 400
N 0 to 1300 0 to 2300
PL II *3 0 to 1300 0 to 2300
C(WRe5-26) *4 0 to 2300 0 to 4200
U *5 *2 í199.9 to 200.0 í300 to 400
L *5 0 to 600 0 to 1100
Universal Input
0 to 20mA
m
A
t
4 to 20mA
Thermocouple: B, R, S, K, E, J, T, N: JIS/IEC
R.T.D.: Pt100: JIS/IEC, JPt100: Former JIS
*1 Thermocouple B: Accuracy guarantee not applicable to 400°C (752°F) and below.
*2 Thermocouple K, T, U: Accuracy of those whose readings are below í100°C is ±(0.7% FS+ 1digit)
*3 Thermocouple PLII: Platinel
*4 Thermocouple C(WRe5-26): ASTM E988-96 (Reapproved 2002)
*5 Thermocouple U, L: DIN 43710
*6 Thermocouple K: Accuracy is as follows; *7 Thermocouple AuFe-Cr: Accuracy is as follows;
Temperature range External CJ Internal CJ Temperature range External CJ Internal CJ
10.0 to 30.0 K ±(2.0%FS + 40Υ +1digit) 0.0 to 30.0 K ±(0.7%FS + 6Υ +1digit)
30.0 to 70.0 K ±(1.0%FS + 14Υ +1digit) 30.0 to 70.0 K ±(0.5%FS + 3Υ +1digit)
70.0 to 170.0 K ±(0.7%FS + 6Υ +1digit) 70.0 to 170.0 K ±(0.3%FS + 3.5Υ +1digit)
170.0 to 270.0 K ±(0.5%FS + 3Υ +1digit) 170.0 to 280.0 K ±(0.3%FS + 2Υ +1digit)
270.0 to 350.0 K ±(0.3%FS + 2Υ +1digit) 280.0 to 350.0 K ±(0.5%FS + 2Υ +1digit)
NOTE: Do not use the above sensors (current/voltage, thermocouple, R.T.D.) for the measurement of power supply line.
NOTE: Unless otherwise specified, the measuring range listed below will be set as the factory default.
Input Specification/Rating Measuring Range
Universal input K thermocouple 0.0 to 800.0°C
Voltage (V) 0 to 10V DC 0.0 to 100.0
Current (mA) 4 to 20mA DC 0.0 to 100.0
23
8. Explanation of Functions
All the details are mentioned here except the explanation of 5-5. Procedure of Setting in Screen Group 0.
8-1. Events
(1) Deviation alarm
An alarm action point is set by a deviation from target set value (SV).
For example, when the target set value is 20°C, +10°C should be set for higher limit deviation alarm in order to put an
alarm in action at 30°C and higher.
To put an alarm in action at 30°C and lower when the target set value is 100°C, í70°C should be set for higher limit
deviation alarm.
Higher limit deviation alarm must be higher than the target set value and lower limit deviation alarm must be lower
than the target set value.
This is conveniently used to make the alarm action point follow deviation from the target set value. The setting range
will be í1999 to 2000 digit.
ۑ
1 Select a code from 1, 2 or 3 of the standby action code table when event output is used as an alarm.
ۑ
2 Select 4 when event output is used for control. Note, however, that setting 4 will not let event output ON even
when the input error has occurred.
ۑ
3 When 2 is set, the standby function is in action when power is applied or when standby is released.
ۑ
4 When 3 is set, the standby function is in action when power is applied, when standby is released, or when SV in
execution is changed.
ۑ
5 A change to 1 or 4 while standby action is in execution, the standby action will be released immediately.
When power is supplied and if a PV value is out of a range in which an event action is ON, standby action
becomes invalid even when 2 or 3 has been set for standby action.
24
8-3. Alarm Action Diagrams
The followings are diagrams showing alarm actions that can be selected as event 1 and event 2.
: Higher limit deviation alarm : Lower limit deviation alarm : SV value : Alarm action point
Action ON Action ON
Hysteresis Hysteresis
: Outside higher/lower limit deviations alarm : Within higher/lower limit deviations alarm
Action ON Action ON
Action ON
: Higher limit absolute value alarm : Lower limit absolute value alarm : Scaleover
Action ON Action ON Action ON Action ON
8-4. P.I.D.
(1) P (Proportional band)
A percentage at which control output varies with respect to a measuring range is set. Control output increases or
decreases in proportion to a difference between PV and SV values.
The narrower the proportional band, the more conspicuously output changes to strengthen proportional action. If it is
too narrow, however, the result of control will be close to ON-OFF action.
25
8-6. Proportional Cycle Time
It should be within a range from 1 to 120 seconds in the case of contact output or SSR drive voltage output.
Proportional cycle time is ON time + OFF time.
The following diagram shows the correlation between proportional cycle time and control output.
ۑ
1 In case the output is 20 %.
Output ON
Output is ON during 20 % time of the proportional cycle
Output OFF time, and OFF during 80 % time of proportional cycle
Proportional Cycle Time time.
ۑ
2 In case the output is 60 %.
Output ON
Output is ON during 60 % time of the proportional cycle
Output OFF time, and OFF during 40 % time of proportional cycle
Proportional Cycle Time time.
(2) Two-output
ۑ
1 In case heating action is OUT1 and cooling action OUT2, set it at RA (reverse action).
ۑ
2 In case heating action is OUT1 and heating action OUT2, set it at DA (direct action).
Control output characteristics with two outputs are shown in the following diagrams. ۑ
1 shows heating and cooling
50% 50%
0% 0%
Note that in case the execution SV lies outside the range of SV limiters, the actual executed SV is restricted by the SV
limiter lower/higher limit values (which can be set on the 1-47 SV limiter lower limit value setting screen or 1-48 SV
limiter higher limit value setting screen).
When auto tuning is executed, the SB signal level is maintained at the level just before the auto tuning was started,
and SB signal detection is not performed.
26
(2) Standby (STBY)
This can be set by specifying STBY (standby) at DI mode.
If STBY is selected, the 0-3 STBY action setting screen is for monitoring only, and the setting cannot be performed.
When DI input signal is OFF: The controller is under control. PID control is executed.
When DI input signal is ON: The controller is on standby.
27
9. Maintenance and Troubleshooting
9-1. Cause of Trouble and Troubleshooting
Problem Cause Remedy
1. Error code is displayed. 1. Refer to "9-2. Error Codes, Causes and Remedies." 1. Refer to "9-2. Error Codes, Causes and Remedies."
2. Displayed PV value seems to 1. Set measuring range code is different from that of 1. Check if set measuring range code is correct for input signal.
be incorrect. input sensor/input signal. 2. Correct wiring to input terminals of sensor.
2. Erroneous wiring to input terminals of sensor.
3. Display on the front panel 1. Problem with power supply and wiring connection. 1. Inspect portions related to power source and wire
goes out and the instrument 2. Deterioration of the product. connection. Check wiring.
does not operate. 2. Examine the product and repair or replace.
4. Key unable to be operated. 1. Keylock is in effect. 1. Release keylock.
2. Deterioration of the product. 2. Examine and repair or replace the product.
3. In case communication function is added, 3. Change the communication setting to the local mode (Loc).
the communication mode (Com) has been set.
5. ON-OFF action of control 1. Too small a value set for hysteresis of ON-OFF 1. Increase the hysteresis value of ON-OFF action.
output is too fast. action.
(HBLL)
28
10. Record of Parameter Setting
For convenience sake, recording set values and selected items is recommended.
The initial values are of Code 05 (K)
Screen No. Parameter (Item)/screen display Initial value Setting/Selection Record
0-0 Basic screen 0 ( )
0-1 Output 1 monitor
0-2 Output 2 monitor
0-3 STBY action STBY. ( )
0-4 AT action At. ( )
0-5 Event 1 set value setting E1Hd. ( ) 2000 digit
0-6 Event 2 set value setting E2Hd. ( ) 1999digit
0-7 Set value bias setting Sb. ( ) 0 digit
1-0 Initial screen PArA. ( )
1-1 Keylock setting Lock ( )
1-2 Output 1 proportional band setting P. ( )
1-3 Output 1 hysteresis dF. ( ) 20 digit
1-4 Output 1 integral time I. ( )
1-5 Output 1 derivative time d. ( )
1-6 Output 1 manual reset mr. ( )
1-7 Output 1 target value function SF. ( )
1-8 Output 1 lower limit output limiter o-L. ( )
1-9 Output 1 higher limit output limiter o-H. ( )
1-10 Output 1 proportional cycle time o-C. ( ) Y: 30, P: 3
1-11 Output 2 proportional band setting P2. ( )
1-12 Output 2 hysteresis dF2. ( ) 20 digit
1-13 Output 2 integral time 12. ( )
1-14 Output 2 derivative time d2. ( )
1-15 Output dead band db2. ( ) 0 digit
1-16 Output 2 target value function SF2. ( )
1-17 Output 2 lower limit output limiter o-L2. ( )
1-18 Output 2 higher limit output limiter o-H2. ( )
1-19 Output 2 proportional cycle time o-C2. ( ) Y: 30, P: 3
1-20 Event at STBY StEV. ( )
1-21 Event 1 type E1-m. ( )
1-22 Event 1 hysteresis E1-d. ( ) 5 digit
1-23 Event 1 standby action E1-i. ( )
1-24 Event 2 type E2-m. ( )
1-25 Event 2 hysteresis E2-d. ( ) 5 digit
1-26 Event 2 standby action E2-i. ( )
1-27 Heater current monitor Hb-A. ( )
1-28 Heater break/loop alarm Hb-m. ( )
1-29 Heater break/loop alarm standby Hb-i. ( )
1-30 Heater break alarm value Hb-S. ( )
1-31 Heater loop alarm value HL-S. ( )
1-32 Analog output type Ao-m. ( )
1-33 Analog output scaling lower limit Ao-L. ( )
1-34 Analog output scaling higher limit Ao-H. ( )
1-35 DI mode Di. ( )
1-36 Communication mode setting comm. ( )
1-37 Communication protocol Prot. ( )
1-38 Communication address Addr. ( )
1-39 Communication data format dAtA. ( )
1-40 Start character SchA. ( )
1-41 BCC operation type bcc. ( )
1-42 Communication speed bPS. ( )
1-43 Communication delay time dely. ( )
1-44 Communication memory mode mem. ( )
1-45 Control output characteristic Act. ( )
1-46 Soft start time Soft. ( )
1-47 SV limiter lower limit value SV-L. ( )
1-48 SV limiter higher limit value SV-H. ( )
1-49 PV bias value PV-b. ( ) 0 digit
1-50 PV filter time PV-F. ( )
1-51 Measuring range codes Universal: rAnG. ( )
V: rAnG. ( )
A: rAnG. ( )
1-52 Temperature unit Unit. ( )
1-53 Input scaling lower limit Sc-L. ( )
1-54 Input scaling higher limit Sc-H. ( )
1-55 Input scaling decimal point position Scdp. ( )
1-56 CJ external/internal switching Cj. ( )
1-57 PV display at standby setting Disp. ( )
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11. Specifications
Display
Digital display: Measured value (PV)/7 segments red LED Output action mode: MAN (manual), AUTO (automation)
4 digits / STBY (standby)
Target set value (SV)/7 segments green Event at STBY: ON/OFF
LED 4 digits Type of control/rating: Contact/1 a 240V AC 2A (resistive load)
Display accuracy: ±(0.3%FS + 1 digit) 1.2A (inductive load)
Excluding reference contact temperature SSR drive voltage/12V±1.5V DC
compensation accuracy of thermocouple input. (Maximum load current 30mA)
Refer to "Table of Measuring Range Current/4 to 20mA DC (Maximum load
Codes" for individual details. resistance 600 )
Display accuracy maintaining range:
Voltage/0 to 10V DC (Maximum load
23 C ± 5 C (18 to 28 C) current 2mA)
Display resolution: Differs by measuring range (0.001, 0.01, Control output resolution: Control output 1: approx. 0.0125% (1/8000)
0.1 and 1)
Control output 2: approx. 0.5% (1/200)
10% to 110% of measuring range
Control output 1
Display updating cycle: 0.25 seconds
Proportional band (P): OFF, 0.1 to 999.9% (ON-OFF action by OFF)
Action display/color: 7 type, LED lamp display
Integral time (I): OFF, 1 to 6000 seconds
Control output (OUT1, OUT2)/Green (P or PD action by OFF)
Event (EV1, EV2)/Orange
Derivative time (D): OFF, 1 to 3600 seconds
Auto tuning (AT)/Green (P or PI action by OFF)
Manual control output (MAN)/Green
Target value function: OFF, 0.01 to 1.00
Set value bias, communication
(SB/COM)/Green ON-OFF hysteresis: 1 to 999 digit (Effective when P=OFF)
Manual reset: 50.0 to 50.0% (Effective when I=OFF)
Setting Lower limit 0.0 to 99.9%, higher limit
Setting method: By operating 4 keys ( , , 0.1 to 100.0% (Lower limit value < Higher
and ) on the front panel limit value)
Target value setting range: Same as measuring range (within setting Proportional cycle: 1 to 120 seconds (for contact and SSR drive
limiter) voltage output)
Setting limiter: Individual setting for higher and lower Control output 2 (option)
limits, any value is selectable within Proportional band (P): OFF, 0.1 to 999.9% (ON-OFF action by OFF)
measuring range (Lower limit Integral time (I): OFF, 1 to 6000 seconds
value < Higher limit value) (P or PD action by OFF)
Derivative time (D): OFF, 1 to 3600 seconds
Input (P or PI action by OFF)
Type of input: Selectable from Universal (TC, Pt, mV), Target value function: OFF, 0.01 to 1.00
voltage (V) and current (mA) ON-OFF hysteresis: 1 to 999 digit (Effective when P=OFF)
Thermocouple: B, R, S, K, E, J, T, N, PL II, C(WRe5-26) Dead band: 1999 to 5000 digit (Overlap with a negative
U, L (DIN 43710), AuFe-Cr (Kelvin scale) value)
Input impedance: 500k minimum Lower limit 0.0 to 99.9%, higher limit
below 100 0.1 to 100.0% (Lower limit value < Higher
Burnout function: Standard feature (up scale) limit value)
Reference contact compensation accuracyc Proportional cycle: 1 to 120 seconds (for contact and SSR drive
± 1 C (within the accuracy maintaining voltage output)
range (23 ± 5 C)) Manual control
± 2 C (between 5 and 45 C of ambient Output setting range: 0.0 to 100.0%
temperature) Setting resolution: 0.1%
R.T.D.: Pt100/JPt100, 3-wire type Manual auto switching: Balanceless bumpless transfer
Normal current: 0.25 mA (within proportional range, however.)
Lead wire tolerance: 5 maximum/wire (3 lead wires should Soft start: OFF, 1 to 100 seconds
have the same resistance.) AT point: SV value in execution
Voltage mV: 10 to 10, 0 to 10, 0 to 20, 0 to 50, 10 to 50, RA (reverse characteristic)/DA (direct
0 to 100mv DC characteristic) switching
V: 1 to 1, 0 to 1, 0 to 2, 0 to 5, 1 to 5, 0 to 10V Isolation: Contact output isolated from all.
Input impedance: 500k minimum Analog output not insulated from SSR drive
Current mA: to 20, 4 to 20mA 0 DC voltage, current and voltage but insulated
Receiving impedance: 250 from others. (In case another output is also
Input scaling function: Scaling possible for voltage (mV, V) or of SSR drive voltage, current or voltage,
current (mA) input however, two outputs are not insulated from
Scaling range: 1999 to 9999 digit each other.)
Span: 10 to 5000 digit Event output (option)
Position of decimal point: None, 1, 2 and 3 decimal places Number of event points: 2 points of EV1 and EV2
Maximum rated voltage: 10V DC Types: Selectable from the following 9 types for
Maximum rated current: 24mA DC EV1 and EV2:
Maximum rated transient overvoltage: 1500V AC rms. : No selection
Sampling cycle: 0.25 seconds : Higher limit deviation
PV bias: 1999 to 2000 digit : Lower limit deviation
PV filter: 0 to 100 seconds : Outside higher/lower limit deviations
Selectable between internal and external : Within higher/lower limit deviations
Isolation Control input not insulated from system, set : Higher limit absolute value
: value bias, and CT input but insulated from : Lower limit absolute value
others : Scaleover
Control : Heater break/loop alarm
Control mode Event setting range: Absolute values (both higher limit and
With 1-output: Expert PID control with auto tuning function lower limit): Within measuring range
RA (reverse characteristic): Heating action Deviations (both higher limit and lower
DA (direct characteristic): Cooling action limit): 1999 to 2000 digit
With 2-output: Expert PID control with auto tuning function + PID control Higher/lower limit deviations
(within/outside): 0 to 2000 digit
RA (reverse characteristic): Heating action (OUT1)
Event action: ON-OFF action
and cooling action (OUT2) Hysteresis: 1 to 999 digit
DA (direct characteristic): 2-stage heating action
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Standby action: Selectable from the following 4 types; Communication distance: RS-232C: The longest: 15 m
EV1 and EV2: 1 Without standby action. RS-485 : The longest: 500 m(depending on conditions)
2 Standby when power is applied or Number of connectable instruments:RS-232: 1, RS-485: up to 31
when standby is released. synchronization system: Start-stop Synchronization system
3 Standby when power is applied, Communication speed: 1200, 2400, 4800, 9600, 19200 bps.
when standby is released or Communication address: 1 to 255
when SV value in execution is changed. Communication delay time: 1 to 100 (× 0.512 msec )
4 Control mode without standby action (No Communication memory mode: EEP/RAM/r_E
alarm is output at the time of abnormal input). Communication protocol (1): Shimaden protocol
Output type/rating: Contact (1a × 2 points common)/240V AC Data format: 7E1, 7E2, 7N1, 7N2, 8E1, 8E2, 8N1, 8N2
1A (resistive load) Control code: STX_ETX_CR, STX_ETX_CRLF, @_:_CR
Output updating cycle: 0.25 seconds Communication BCC: Add, Add two's cmp, XOR, None
Communication code: ASCII code
Heater break/heater loop alarm (option) Communication protocol (2): MODBUS ASCII mode
Heater break/loop detection only for OUT1 (Selectable when output Data format: 7E1, 7E2, 7N1, 7N2
type is contact or SSR drive voltage) Control code: CRLF
Current capacity: 30A or 50A CT to be designate when ordering. Error check: LRC check
Alarm action: Heater current is detected by external CT Function code: 03H, 06H (Hex)
provided as an accessory. 1) 03H, read data
When heater break is detected while control 2) 06H, write data
output is ON=Alarm output ON Communication protocol (3): MODBUS RTU mode
When heater loop alarm is detected while Data format: 8E1, 8E2, 8N1, 8N2
control output is OFF=Alarm output ON Control code: None
Current setting range: OFF, 0.1 to 50.0A (Alarm action is stopped Error check: CRC-16
by setting OFF) Function code: 03H, 06H (Hex)
Setting resolution: 0.1A 1) 03H, read data
Current display range: 0.0 to 55.0A 2) 06H, write data
Display accuracy: ±2.0A (Sine wave at 50Hz) Isolation: Communication signals insulated from
Minimum time to identify action: 0.25 seconds common to ON and OFF system, each input and each output.
(every 0.5 seconds)
Alarm retention mode: Selectable from lock (to retain) and real Analog output (option)
(not to retain). Number of output points: 1 point
Standby action: Selectable from without (OFF) and with (ON). Type of analog output: Selectable from measured value, target value
Sampling cycle: 0.5 seconds (SV in execution), control output 1 and
Isolation: CT input not insulated from system and control output 2.
other inputs but insulated from the rest. Output signal/rating: 4 to 20mA DC/Maximum load resistance 300
0 to 10V DC/Maximum load current 2mA
CT (option) 30A 0 to 10mV DC/Output impedance 10
Type: 30A CTL-6-S (QCC01) Output scaling: Measured value, target value: Within
Applicable current: 0.1 to 80Arms (50/60Hz) measuring range (reverse scaling possible)
Maximum allowable current: 80Arms continuous Control output 1 and 20.0 – 100.0%
Output terminal: Faston terminal #110 (reverse scaling possible)
Weight: Approx. 13 g Output accuracy: ±0.3% FS (with respect to displayed value)
Output resolution: About 0.01% (1/10000)
CT (option) 50A Output updating cycle: 0.25 seconds
Type: 50A CTL-12-S36-8 (QCC02)
Isolation: Analog output insulated from system and inputs
Applicable current: 0.1 to 280Arms (50/60Hz)
but not insulated from control output except
Output terminal: Japan Solderless Terminal, LVF type receptacle
contact output.
(S1P-LV/LVF-01T -2.36)
Weight: Approx. 55 g General specifications
Data storage: Non-volatile memory (EEPROM)
CT (option) common Environmental conditions for instrument operation:
Maximum rated voltage: 600V AC max
Temperature: –10 to 50 °C
Secondary windings (n): 800±2 turns
Humidity: 90% RH or less (no dew condensation)
Dielectric strength: AC2000V, 1 minut
Height: 2000m from the sea level or lower
(between through hole and output terminal)
Over voltage Category: II
Insulation resistance: DC500V, 100M and more
Degree of pollution: 2 (IEC 60664)
(between through hole and output terminal)
Storage temperature: –20 to 65°C
Operating temperature: –20°C to +75°C
Supply voltage: Either 100 - 240V AC±10% 50/60Hz or
Storage temperature: –30°C to +90°C
24V AC/DC±10% to be designated.
Structure: PBT resin case, epoxy one-side filling sealing
Power consumption: SR91: 100 - 240V AC 11VA maximum for
Fire retardancy: V-0
AC; 6W for DC 24V; 7VA for AC 24V
Measurement Category: II
SR92, SR93 and SR94: 15VA maximum
DI (option) for 100 - 240V AC; 8W for DC
Number of input points 1 point 24V; 9VA for AC 24V
Setting range: 1999 to 5000 digit Input/noise removal ratio: 50 dB or higher in normal mode (50/60 Hz)
Action input: No-voltage contact or open collector (level 130 dB or higher in common mode (50/60 Hz)
action) about 5V DC, 1mA maximum Conformity with standards: Safety: IEC61010-1 and EN61010-1
Mninmum level retention time: 0.15 seconds IEC61010-2-030 and EN61010-2-030
DI types: 1) None. EMC: EN61326-1
. 2) SB; set value bias Insulation resistance: Between input/output terminals and power
3) STBY; standby terminal 500V DC 20M or above;
4) ACT; control action characteristics Between input/output terminals and
Isolation: Action input not insulated from system and ground terminal 500V DC 20M
other inputs but insulated from others or above
Dielectric strength: Between input/output terminals and power
Communication function (option) terminal 3000V AC/minute;
T ype of communication: RS-232C, RS 485 Between power terminal and
Communication system: RS-232C: 3 -line type half duplex system ground terminal 1500V AC/minute.
RS-485: 2- line type half duplex system Protective structure: Only front panel has dust-proof and drip-
(RS-485 is of half-duplex multi- drop (bus) proof structure equivalent to IP66.
system) (Panel thickness :1.2-3.2mm)
Material of case: PPE resin molding
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External dimensions: SR91: H48×W48×D111 (Panel depth: 100) mm
SR92: H72×W72×D111 (Panel depth: 100) mm
SR93: H96×W96×D111 (Panel depth: 100) mm
SR94: H96×W48×D111 (Panel depth: 100) mm
Mounting: Push-in panel (one-touch mount)
Panel thickness: 1.0 to 4.0 mm
Panel cutout: SR91: H45×W45 mm
SR92: H68×W68 mm
SR93: H92×W92 mm
SR94: H92×W45 mm
Weight: SR91: Approximately 170 g
SR92: Approximately 280 g
SR93: Approximately 330 g
SR94: Approximately 240 g
T1908***ۑ
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