Motor Management System: Grid Solutions

GE
Grid Solutions
MM200
Motor Management System
Low voltage motor protection and control
Instruction Manual
MM200 Revision: 1.2x
Manual P/N: 1601-9034-A8
Manual Order Code: GEK-113400G
E83849
LISTED
*1601-9034-A8* IND.CONT. EQ.
52TL
© 2017 GE Multilin Incorporated. All rights reserved.
GE Multilin MM200 Motor Management System instruction manual for revision 1.2x.
MM200 Motor Management System, EnerVista, EnerVista Launchpad, and EnerVista
MM300/MM200 Setup are registered trademarks of GE Multilin Inc.
The contents of this manual are the property of GE Multilin Inc. This documentation is
furnished on license and may not be reproduced in whole or in part without the permission
of GE Multilin. The content of this manual is for informational use only and is subject to
change without notice.
Part number: 1601-9034-A8 (June 2017)
Storage
Store the unit indoors in a cool, dry place. If possible, store in the original packaging. Follow
the storage temperature range outlined in the Specifications.
To avoid deterioration of electrolytic capacitors, power up units that are stored in a de-
energized state once per year, for one hour continuously.
This product cannot be disposed of as unsorted municipal waste in the European

Union. For proper recycling return this product to your supplier or a designated
collection point. For more information go to www.recyclethis.info.
Table of Contents
1.INTRODUCTION Overview .............................................................................................................................................. 1 - 1
Cautions and Warnings..........................................................................................................................1 - 2
Safety words and definitions ...............................................................................................................1 - 2
General Safety Precautions - MM200 ..............................................................................................1 - 2
For Further Assistance ............................................................................................................................1 - 3
Description of the MM200 Motor Management system.........................................................1 - 4
MM200 order codes .................................................................................................................................1 - 6
Example of an MM200 order code ....................................................................................................1 - 6
Specifications..................................................................................................................................... 1 - 7
Protection specifications .......................................................................................................................1 - 7
User interface specifications ...............................................................................................................1 - 8
Control specifications..............................................................................................................................1 - 8
Inputs specifications ................................................................................................................................1 - 9
Outputs specifications ............................................................................................................................1 - 9
Power supply specifications ............................................................................................................. 1 - 10
Communications specifications ...................................................................................................... 1 - 10
Testing and certification ..................................................................................................................... 1 - 10
Physical specifications......................................................................................................................... 1 - 12
Environmental specifications ........................................................................................................... 1 - 12
2.INSTALLATION Mechanical installation ................................................................................................................. 2 - 1

Dimensions...................................................................................................................................................2 - 2
Product identification ..............................................................................................................................2 - 2
Mounting .......................................................................................................................................................2 - 3
Electrical installation ...................................................................................................................... 2 - 6
Thermistor connections ...................................................................................................................... 2 - 11
RS485 connections ................................................................................................................................ 2 - 12
Protection................................................................................................................................................... 2 - 13
Phase current inputs .............................................................................................................................2 - 13
Input/output.............................................................................................................................................. 2 - 16
Type IO_C connections ........................................................................................................................2 - 16
Dielectric strength testing.................................................................................................................. 2 - 17
Starter types.....................................................................................................................................2 - 19
Full-voltage non-reversing starter ................................................................................................. 2 - 19
Full-voltage reversing starter ........................................................................................................... 2 - 20
Two-speed starter.................................................................................................................................. 2 - 22
General Maintenance...................................................................................................................2 - 24
In-service maintenance ...................................................................................................................... 2 - 24
Out-of-service maintenance............................................................................................................. 2 - 24
Unscheduled maintenance (system interruption) .................................................................. 2 - 24
3.CONTROL PANEL Basic control panel.......................................................................................................................... 3 - 2

Graphical control panel ................................................................................................................ 3 - 3
Introduction to the graphical control panel .................................................................................3 - 3
Graphical display.......................................................................................................................................3 - 3
Keypad............................................................................................................................................................3 - 5
Control keys .................................................................................................................................................3 - 7
Out-of-service maintenance ................................................................................................................3 - 7
MM200 graphical display pages........................................................................................................3 - 8
Home display page...................................................................................................................................3 - 9
Default display ............................................................................................................................................3 - 9
MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL TOC–I

Actual values pages...............................................................................................................................3 - 10
Status pages .............................................................................................................................................3 - 10
Setpoints pages .......................................................................................................................................3 - 11
Diagnostics pages ..................................................................................................................................3 - 12
Control page..............................................................................................................................................3 - 12
Popup windows .......................................................................................................................................3 - 13
MM200 programming techniques ..................................................................................................3 - 14
Enumeration setpoints .........................................................................................................................3 - 14
Numeric setpoints ..................................................................................................................................3 - 14
Alphanumeric setpoints.......................................................................................................................3 - 15
Date and time...........................................................................................................................................3 - 16
Security access........................................................................................................................................3 - 16
EnerVista MM200 Setup Software ......................................................................................... 3 - 17
Software requirements ........................................................................................................................3 - 17
Troubleshooting the USB driver .......................................................................................................3 - 17
Installing the EnerVista MM300/MM200 Setup software.....................................................3 - 20
Backing up settings................................................................................................................................3 - 24
Restoring settings ...................................................................................................................................3 - 24
Upgrading firmware ..............................................................................................................................3 - 25
Loading new relay firmware .............................................................................................................3 - 25
Upgrading the software.......................................................................................................................3 - 28
Uninstalling files and clearing data................................................................................................3 - 28
4.SETPOINTS Understanding setpoints...............................................................................................................4 - 1

Setting text abbreviations..................................................................................................................... 4 - 1
Configuration setpoints .................................................................................................................4 - 2
Motor setpoints.......................................................................................................................................... 4 - 2
Common motor setpoints..................................................................................................................... 4 - 2
Full-voltage non-reversing starter.................................................................................................... 4 - 4
Full-voltage reversing starter.............................................................................................................. 4 - 4
Two-speed starter .................................................................................................................................... 4 - 5
Current transformers .............................................................................................................................. 4 - 7
Inputs.............................................................................................................................................................. 4 - 8
Outputs .......................................................................................................................................................... 4 - 9
Communications setpoints .................................................................................................................. 4 - 9
System .........................................................................................................................................................4 - 11
System security.......................................................................................................................................4 - 11
System trouble.........................................................................................................................................4 - 11
LED indicators...........................................................................................................................................4 - 12
Counters Settings....................................................................................................................................4 - 13
Protection elements ..................................................................................................................... 4 - 14
Thermal protection.................................................................................................................................4 - 14
Hot/cold biasing ......................................................................................................................................4 - 14
Overload curve.........................................................................................................................................4 - 15
Cooling rate ...............................................................................................................................................4 - 18
Thermal protection reset.....................................................................................................................4 - 18
Thermal protection setpoints............................................................................................................4 - 19
Mechanical protection..........................................................................................................................4 - 20
Mechanical jam .......................................................................................................................................4 - 20
Undercurrent protection .....................................................................................................................4 - 20
Acceleration protection .......................................................................................................................4 - 21
Electrical protection...............................................................................................................................4 - 22
Current unbalance protection ..........................................................................................................4 - 22
Ground fault protection .......................................................................................................................4 - 22
Load increase alarm..............................................................................................................................4 - 23
Control elements............................................................................................................................ 4 - 24
TOC–II MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL

Auto/manual control ............................................................................................................................ 4 - 24
Stop/start control element................................................................................................................. 4 - 26
Power failure restart ............................................................................................................................. 4 - 27
5.DIAGNOSTICS Digital counters................................................................................................................................. 5 - 1

Learned data...................................................................................................................................... 5 - 2
Commands.......................................................................................................................................... 5 - 3
6.COMMUNICATION Communications interfaces........................................................................................................ 6 - 1

S
A.APPENDIX A Change notes..................................................................................................................................... A - 1

Revision history ..........................................................................................................................................A - 1
Warranty.............................................................................................................................................. A - 3
Repairs .................................................................................................................................................. A - 3
MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL TOC–III

TOC–IV MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL
GE
Grid Solutions
MM200 Motor Management System
Chapter 1: Introduction
Introduction
Overview
The MM200 is a motor protection and control system designed specifically for low-voltage
motor applications. The MM200 provides the following key benefits.
• Protection, control, and communication options to suit low-voltage motor
applications.
• Small footprint designed specifically for IEC and NEMA MCC applications.
• DIN rail Mounting.
• Multiple communication protocols allows simple integration into monitoring and
control systems.
• Optional basic or graphical control panel interfaces provides local control and access
to system information.
MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL 1–1

OVERVIEW CHAPTER 1: INTRODUCTION
Cautions and Warnings

Before attempting to install or use the device, review all safety indicators in this document
to help prevent injury, equipment damage, or downtime.
Safety words and The following symbols used in this document indicate the following conditions
definitions
Indicates a hazardous situation which, if not avoided, will result in death or serious
DANGER:
injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious
IMPORTANT:
injury.
Indicates a hazardous situation which, if not avoided, could result in minor or

CAUTION:
moderate injury.
Indicates practices not related to personal injury.

NOTE:
NOTE
General Safety
Precautions - MM200
Failure to observe and follow the instructions provided in the equipment manual(s)
CAUTION:
could cause irreversible damage to the equipment and could lead to property damage,
personal injury and/or death.
Before attempting to use the equipment, it is important that all danger and caution
indicators are reviewed.
If the equipment is used in a manner not specified by the manufacturer or functions

abnormally, proceed with caution. Otherwise, the protection provided by the
equipment may be impaired and can result in Impaired operation and injury.
Caution: Hazardous voltages can cause shock, burns or death.
Installation/service personnel must be familiar with general device test practices,

electrical awareness and safety precautions must be followed.
Before performing visual inspections, tests, or periodic maintenance on this device or

associated circuits, isolate or disconnect all hazardous live circuits and sources of
electric power.
Failure to shut equipment off prior to removing the power connections could expose
you to dangerous voltages causing injury or death.
All recommended equipment that should be grounded and must have a reliable and
un-compromised grounding path for safety purposes, protection against
electromagnetic interference and proper device operation.
Equipment grounds should be bonded together and connected to the facility’s main
ground system for primary power.
Keep all ground leads as short as possible.
1–2 MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL

CHAPTER 1: INTRODUCTION OVERVIEW
At all times, equipment ground terminal must be grounded during device operation
and service.
In addition to the safety precautions mentioned all electrical connections made must
respect the applicable local jurisdiction electrical code.
Before working on CTs, they must be short-circuited.
For Further Assistance

For product support, contact the information and call center as follows:
GE Grid Solutions
650 Markland Street
Markham, Ontario
Canada L6C 0M1
Worldwide telephone: +1 905 927 7070
Europe/Middle East/Africa telephone: +34 94 485 88 54
North America toll-free: 1 800 547 8629
Fax: +1 905 927 5098
Worldwide e-mail: multilin.tech@ge.com
Europe e-mail: multilin.tech.euro@ge.com
Website: http://www.gegridsolutions.com/multilin

Description of the MM200 Motor Management system

The MM200 can be equipped with either of two control panels, or with no control panel.
• Basic control panel: includes pushbuttons for Stop, Start A, Start B, Auto, Manual, and
Reset, and 12 LED status indicators.
• Graphical control panel: includes a 3.5-inch 320 by 240 pixel backlit color LCD screen,
14 pushbuttons and 10 LED indicators, which provide access to actual values, trip and
alarm lists, event records, and setting configuration. A USB port is provided for laptop
computer connection.
The MM200 includes the following input/output capabilities:
• 2 Form A relays, 1 Form C relay
• 7 contact inputs LO power supply; 6 contact inputs HI power supply.
The thermal model uses a standard overload curve with multiplier, and incorporates hot/
cold compensation and exponential cooling.
A single-line diagram for the MM200 is shown below.
Figure 1-1: Single line diagram
52
BUS
Power Fuse
LO: 7 inputs and 3 outputs

HI: 6 inputs and 3 outputs
LO: 24 V DC
HI: 120 to 240 V AC
METERING
Contactor
A
51R 49 37 46
Phase CT 3
50G
Ground CT 1
RS485 - Modbus RTU
Profibus/DeviceNet
Temperature
Thermistor
LOAD MM200
MOTOR MOTOR MANAGEMENT SYSTEM
888739A3.CDR

CHAPTER 1: INTRODUCTION OVERVIEW
Table 1-1: MM200 protection functions

ANSI device Description
37 Undercurrent
46 Current unbalance
49 Thermal overload
50G Ground instantaneous overcurrent
51R Locked/stalled rotor, mechanical jam
Figure 1-2: MM200 feature overview
Graphical display LED indication

• Large metering values • Motor status
Ease of use
• Wide viewing angle • Alarm indication
• Graphical interface
• System status
• Self-description
• Communication status
• Additional user LEDs
Mounting options Entry Level Control Panel

• DIN Rail • Control keys
• Through door • LED Indication
Integrated functionality
• Protection, metering, control
Front port access Front panel control

Soft key navigation
• USB for laptop connection • Integrated device control
• Graphical module control
• Dedicated control keys
888755A1.CDR

MM200 order codes

The information to specify an MM200 relay is provided in the following order code figure.
Figure 1-3: MM200 order codes
Base
MM200 * X * * * Description (7 inputs, 2 Form A, 1 Form C, 3 CT, CBCT,
Thermistor)
MM200 | | | | MM200 Motor Management System
Control panel X | | | No Control Panel
B | | | Basic Control Panel, no USB
G | | | Graphical control panel with USB
Power supply H | | 6 AC Digital inputs 65 to 300 V AC, 3 Outputs (2 form A, 1
| | form C), 3CT, CBCT, thermistor
L | | 7 DC digital inputs 24 V DC, 3 Outputs (2 form A, 1 form C),
| | 3CT, CBCT, thermistor
Communications 1 | RS485 Modbus RTU plus DeviceNet Slave
2 | RS485 plus Profibus DP slave
S | Standard Communications: RS485 Modbus RTU
Protection S Standard Protection and Control
888702A3.PDF
Harsh Environment Coating is a standard feature on all MM200 units.

NOTE:
NOTE
Example of an MM200 order code

MM200-BXL1S: MM200 with basic control panel, 24 V DC power supply, RS485 Modbus
RTU communications, three-phase current, thermal overload, undercurrent, Devicenet
communications, protection option.

CHAPTER 1: INTRODUCTION SPECIFICATIONS
Specifications
Specifications are subject to change without notice.
NOTE:
NOTE
Protection specifications
ACCELERATION TIMER
Pickup:......................................................................Iav > Icutoff
Dropout: ..................................................................Iav < Ipu or timer expired
Time delay: ............................................................ 0.5 to 250.0 seconds in steps of 0.1
Timing accuracy: ................................................ ±500 ms or 1.5% of total time
Elements: ................................................................ trip and alarm
CURRENT UNBALANCE
Range: ...................................................................... 4 to 40% in steps of 1%
Accuracy:................................................................ ±2%
Time delay: ............................................................ 1 to 60 seconds in steps of 1 s
Timing accuracy: ................................................ ±500 ms
CALCULATION METHOD
If IAV ≥ IFLA: ( [IM - IAV] /IAV ) x 100%
If IAV ≤ IFLA: ( [IM - IAV] /IFLA ) x 100%
Where:
IAV = average phase current
IM = current in a phase with maximum deviation from IAV
IFLA = MOTOR FULL LOAD AMPS setpoint
GROUND FAULT (CBCT)

Pickup level: ........................................................... 0.5 to 15.0 A in steps of 0.1 A
Trip time delay on start:................................... 0 to 10 s in steps of 0.1 s
Trip time delay on run: ..................................... 0 to 5 s in steps of 0.1 s
Alarm time delay on start/run:..................... 0 to 60 s in steps of 1 s
Timing accuracy: ................................................ ±100 ms or ±0.5% of total time
LOAD INCREASE
Pickup level: ........................................................... 50 to 150% of FLA in steps of 1%
Elements: ................................................................ Alarm
MECHANICAL JAM
Pickup level: ........................................................... 1.01 to 4.50 × FLA in steps of 0.01
Time delay: ............................................................ 0.1 to 30.0 seconds in steps of 0.1
Elements: ................................................................ trip

SPECIFICATIONS CHAPTER 1: INTRODUCTION
THERMAL MODEL
Standard curve time multiplier: ................... 1 to 15 in steps of 1
Thermal overload pickup: ............................... 1.01 to 1.25 in steps of 0.01 x FLA
Motor full load current (FLA): ......................... 0.5 to 1000 A in steps of 0.1
Motor rated voltage: ......................................... 100 to 690 V AC
Curve biasing:....................................................... hot/cold ratio exponential running and stopped cooling
rates
Update rate:.......................................................... 3 cycles
Hot/cold safe stall ratio: .................................. 1 to 100% in steps of 1%
Timing accuracy:................................................ ±200 ms or ±2% of total time (based on measured value)
Elements: ................................................................ trip
THERMISTOR
Sensor types:........................................................ PTC (RHOT = 100 to 30 kohms); NTC (RHOT = 100 to 30 kohms)
Timing accuracy:................................................ ±500 ms
Elements: ................................................................ Trip and alarm
UNDERCURRENT
Pickup level:........................................................... 1 to 100% of FLA in steps of 1
Time delay:............................................................ 1 to 60 seconds in steps of 1
Timing accuracy:................................................ ±500 ms
Elements: ................................................................ Trip and alarm
POWER FAILURE RESTART
Type: ......................................................................... Digital input
Power failure time: ............................................. 0 to 30 seconds in steps of 1
Restart time delay:............................................. 0 to 300 seconds in steps of 1
UV detection time accuracy: ........................ ±100 ms or ±5%
User interface specifications

GRAPHICAL DISPLAY PANEL AND HAND HELD DISPLAY
Size: ........................................................................... width 153mm, height 102mm, depth 35mm
LCD: ........................................................................... 3.5-inch color, 320 by 240 pixels
LED Indicators:..................................................... 10 LEDs
Pushbuttons:......................................................... Start A, Start B, Stop, plus 11 LCD screen display control keys
Ports:......................................................................... USB 2.0 port for laptop computer connection
Cable - GCP to Base Unit:................................ Shielded RJ45; Maximum length 3' (1m) @ minimum AWG: 26
BASIC CONTROL PANEL
Size: ........................................................................... BCP: width 75mm, height 75mm, depth 31mm
LED Indicators:..................................................... 12 LEDs
Pushbuttons:......................................................... Start A, Start B, Stop, Reset, Auto, Manual
Cable - BCP to Base Unit:................................ Shielded RJ45; Maximum length 6.6' (2m) @ minimum
AWG: 26
Control specifications
POWER FAILURE RESTART
Type: ......................................................................... Digital input
Power failure time: ............................................. 0 to 30 seconds in steps of 1
Restart time delay:............................................. 0 to 300 seconds in steps of 1
UV detection time accuracy: ........................ ±100 ms or ±5%

Inputs specifications
DIGITAL INPUTS (LO)
Fixed pickup: ......................................................... 24 V DC
Continuous current draw:............................... 4 mA
Type: ......................................................................... opto-isolated inputs
External switch: ................................................... wet contact
Maximum input voltage:.................................. 36 V DC
DIGITAL INPUTS (HI)
Nominal voltage: ................................................. 120 V AC to 240 V AC
Recognition time: ................................................ 2 cycles
Continuous current draw:............................... 4 mA @120 V AC; 8 mA @ 240 V AC
Type: ......................................................................... opto-isolated inputs
External switch: ................................................... wet contact
Voltage range: ...................................................... 65 V AC to 300 V AC
GROUND CURRENT INPUT (50:0.025)
CT primary: ............................................................ 0.5 to 15.0 A
Nominal frequency: ........................................... 50 or 60 Hz
Accuracy (CBCT): ................................................. ±0.1 A (0.5 to 3.99 A)
±0.2 A (4.0 A to 15 A)
PHASE CURRENT INPUTS
Range: ...................................................................... 0.07 to 40 A (8 × CT), direct connection up to 5 A FLA
Input type:.............................................................. combined 1 A / 5 A
Frequency: ............................................................. 50 or 60 Hz
Accuracy:................................................................ ExtCT: ±2% of reading or ±1% of 8× CTPrimary, whichever is
greater
Direct: 2% of reading or ±0.1 A, whichever is greater
Withstand (at 5A nominal): ............................. 0.2 s at 100 × rated current
1.0 s at 50 × rated current
2.0 s at 40 × rated current
continuous at 3 × rated current
maximum 100 A peak
Short Circuit:.......................................................... 5000 A @ 240 V AC direct connect
100000 A @ 600 VAC with accessory external CT
THERMISTOR INPUTS
Sensor type: .......................................................... Positive temperature coefficient PTC (RHOT = 100 to
30000 ohms), negative temperature coefficient NTC (RHOT =
100 to 30000 ohms)
Accuracy:................................................................ ±6% of reading or ±100 ohms, whichever is greater
Outputs specifications
OUTPUT RELAYS
Configuration:....................................................... electromechanical 2 x Form-A and 1 x Form-C
Contact material: ................................................ silver-alloy
Operate time:........................................................ 10 ms
Minimum contact load: .................................... 10 mA at 5 V DC
Maximum switching rate: ............................... 300 operations per minute (no load), 30 operations per
minute (load)
Mechanical life:.................................................... 10 000 000 operations
Continuous current:........................................... 5 A at 60°C
Make and carry for 0.2s:.................................. 30 A per ANSI C37.90 (not UL rated)

OUTPUT RELAY BREAK CAPACITY (FORM-A RELAY)

AC resistive, 120 V AC: ...................................... 5A
AC resistive, 250 V AC: ...................................... 5A
AC inductive, PF = 0.4:....................................... 240 VA pilot duty
DC resistive, 30 V DC: ........................................ 5A
OUTPUT RELAY BREAK CAPACITY (FORM-C RELAY)
AC resistive, 120 V AC: ...................................... 5 A normally-open, 5 A normally-closed
AC resistive, 240 V AC: ...................................... 5 A normally-open, 5 A normally-closed
AC inductive, PF = 0.4:....................................... 240 VA pilot duty
DC resistive, 30 V DC: ........................................ 5A
Power supply specifications

POWER SUPPLY (LO RANGE)
Nominal:.................................................................. 24 V DC
Range:...................................................................... 18 to 36 V DC
Power Consumption:......................................... 10 W typical
POWER SUPPLY (HI RANGE)
Nominal:.................................................................. 120 to 240 V AC
Range:...................................................................... 60 to 300 V AC (50 and 60 Hz)
Power consumption: ......................................... 10 W typical
Voltage withstand: ............................................. 2 × highest nominal voltage for 10 ms
Communications specifications
DEVICENET (COPPER)
Modes: ..................................................................... slave (125, 250, and 500 kbps)
Connector: ............................................................. 5-pin terminal
Current Draw:....................................................... 80 mA at 24 VDC
PROFIBUS (COPPER)
Modes: ..................................................................... DP V0 slave, up to 1.5 Mbps
Connector: ............................................................. 5-pin terminal
RS485 PORT
Port:........................................................................... opto-isolated
Baud rates: ............................................................ up to 115 kbps
Protocol:.................................................................. Modbus RTU, half-duplex
Maximum distance: ........................................... 1200 m
Isolation: ................................................................. 2 kV
Testing and certification
TYPE TESTS
Test Reference Standard Test Level

Dielectric voltage withstand 2.3KV
Impulse voltage withstand EN60255-5 5KV
Damped Oscillatory IEC61000-4-18IEC60255-22-1 2.5KV CM, 1KV DM
Electrostatic Discharge EN61000-4-2/IEC60255-22-2 Level 4
RF immunity EN61000-4-3/IEC60255-22-3 Level 3
Fast Transient Disturbance EN61000-4-4/IEC60255-22-4 Class A
Surge Immunity EN61000-4-5/IEC60255-22-5 Level 3
Conducted RF Immunity EN61000-4-6/IEC60255-22-6 Level 3

TYPE TESTS
Test Reference Standard Test Level

Power Frequency Immunity EN61000-4-7/IEC60255-22-7 Class A
Voltage interruptionand Ripple DC IEC60255-11 15% ripple, 200ms interupts
Radiated & Conducted Emissions CISPR11 /CISPR22/ IEC60255-25 Class A
Sinusoidal Vibration IEC60255-21-1 Class 1
Shock & Bump IEC60255-21-2 Class 1
Siesmic IEC60255-21-3 Class 2
Power magnetic Immunity IEC61000-4-8 Level 5
Pulse Magnetic Immunity IEC61000-4-9 Level 4
Damped Magnetic Immunity IEC61000-4-10 Level 4
Voltage Dip & interruption IEC61000-4-11 0,40,70% dips,250/300cycle
interrupts
Damped Oscillatory IEC61000-4-12 2.5KV CM, 1KV DM
Voltage Ripple IEC61000-4-17 15% ripple
Ingress Protection IEC60529 IP20 (base unit) , IP54
(Control Panel)
Environmental (Cold) IEC60068-2-1 -25C 16 hrs
Environmental (Dry heat) IEC60068-2-2 70C 16hrs
Relative Humidity Cyclic IEC60068-2-30 6day variant 2
UL508 e83849 NKCR
Safety UL C22.2-14 e83849 NKCR7
UL1053 e83849 NKCR
CERTIFICATION
APPROVAL
Applicable Council Directive According to
Low voltage directive EN60255-5, EN60255-27
CE compliance EMC Directive EN60255-26 / EN50263
UL508
North America cULus UL1053
C22.2.No 14
EAC Machines and Equipment TR CU 010/2011
ISO: Manufactured under a registered ISO9001
quality program
EAC
The EAC Technical Regulations (TR) for Machines and Equipment apply to the Customs
Union (CU) of the Russian Federation, Belarus, and Kazakhstan
Item Description
Country of origin Spain or Canada; see label on the unit
Date of manufacture See label on the side of the MM200 unit
Declaration of Conformity and/or Certificate of Available on request
Conformity

Physical specifications
DIMENSIONS
Size: ........................................................................... Base: 78 mm (W) × 90 mm (H) × 113 mm (D) [+ terminals
10mm]
BCP: 75 mm (W) × 75 mm (H) × 31 mm (D)
GCP: 153 mm (W) × 102 mm (H) × 35 mm (D)
Weight (Base):....................................................... 0.5 kg
Environmental specifications
OPERATING ENVIRONMENT
Ambient temperatures:
Storage/shiipping: - 40C to 90C *
Operating: -20C to 60C *
Humidity Operating up to 95% (non condensing) @ 55C (As per

IEC60068-2-30 Variant 2, 6days)
Altitude: 2000m (max)
Pollution Degree: II
Overvoltage Category: II
Ingress protection: IP20 (base unit) , IP54 (Control Panel)
Environmental rating; 60C surrounding Air ,pollution degree II,Type 1 (panel
mount versions only)
Noise: 0 dB
* 1" around base unit

GE
Grid Solutions
Chapter 2: Installation
Installation
Mechanical installation
This section describes the mechanical installation of the MM200 system, including
dimensions for mounting.

MECHANICAL INSTALLATION CHAPTER 2: INSTALLATION
Dimensions
The MM200 is packaged in a fixed format divided into three specific sections.
The dimensions of the MM200 are shown below. Additional dimensions for mounting are
shown in the following sections.
Figure 2-1: MM200 dimensions
Product identification
The product identification label is located on the side panel of the MM200. This label
indicates the product model, serial number, firmware revision, and date of manufacture.
Figure 2-2: MM200 Identification label
Model:
Serial Number:
Firmware: Mfg.Date:
888748A1.CDR

CHAPTER 2: INSTALLATION MECHANICAL INSTALLATION
Mounting
To avoid the potential for personal injury due to fire hazards, ensure the unit is
CAUTION:
mounted in a safe location and/or within an appropriate enclosure.
Figure 2-3: Base Unit standard panel mounting and cutout dimensions
#4-40X3/8" SELF TAP PAN HD PHILIPS

GE PART# 1402-0017
QTY: 6 (SUPPLIED)
TIGHTENING TORQUE: 8 lb-in
REAR OF PANEL
INSTALL RELAY FROM
FRONT OF THE PANEL
CUTOUT AND
MOUNTING HOLES
5.580
[142] .130 TYP
[3]
1.750
[44]
3.775
[96]
1.750
[44]
5.790
[147] 888710A1.CDR

MECHANICAL INSTALLATION CHAPTER 2: INSTALLATION
Figure 2-4: Basic Control Panel mounting and cutout dimensions
#4-40X3/8in SELF TAP PAN HD PHILIPS

QTY: 8; (SUPPLIED); GE PART# 1402-0017
TIGHTENING TORQUE: 7 lb-in
2.635"
[66,93mm]
2.515"
[63,88mm]
1.500"
[38,10mm]
.
2.635" 2.515" 1.500"

[66,93mm] [63,88mm] [38,10mm]
Ø.130"
[3,30mm]
TypX8
853825A1.cdr

CHAPTER 2: INSTALLATION MECHANICAL INSTALLATION
Standard DIN rail mounting is illustrated below. The DIN rail conforms to EN 50022.
Figure 2-5: DIN rail mounting

ELECTRICAL INSTALLATION CHAPTER 2: INSTALLATION
Electrical installation
This section describes the electrical installation of the MM200 system. An overview of the
MM200 terminal connections is shown below.
MM200 is not to be used in any way other than described in this manual.
CAUTION:
Figure 2-6: MM200 terminal connection overview

Profibus or DeviceNet
Optional fieldbus protocols
PSU RS485
Thermistor
CBCT
Inputs
2 x Form A
1 x Form C
Control Panel
CTs 888740A2.CDR
A Modbus RTU RS485 port, a thermistor input, and a 50:0.025 CBCT input are provided.
Profibus and Devicenet are provided as options.
Table 2-1: Slot position
Slot Type
A PSU/Inputs/Control Panel
B CPU/CTs
C Outputs/CBCT/Thermistor/RS485
Figure 2-7: MM200 terminal connection torque rating
connector screw torque
CT 4.5 lb-in
IPS, output 5.0 lb-in
Fieldbus, 3.0 lb-in

Thermistor & RS485

CHAPTER 2: INSTALLATION ELECTRICAL INSTALLATION
Use gauge size appropriate for the voltage and current draw of the device.
CAUTION:
Table 2-2: Wire Gauge Sizes

Slot A PSU and Inputs 12 AWG (2.5 mm2) (5.00mm pitch terminals)1
Slot B Fieldbus, 16 AWG (1.5 mm2) (3.50mm pitch terminals)12 AWG
(2.5 mm2) (7.62mm pitch terminals)1
CT Connections
Slot C RS485 & ThermistorOutput Relays, 16 AWG (1.5 mm2) (3.50mm pitch terminals12 AWG
CBCT (2.5 mm2) (5.00mm pitch terminals)1
1.Wire gauge size remains constant; increased pitch distance reflects higher voltage rating.
It is recommended that you install a circuit disconnection system for control power, near
NOTE:
the device, which should be easily accessible after installation of the unit. This is in case an
NOTE emergency power shut-down of the unit is required.
Figure 2-8: Top and Rear panel arrangement
The MM200 I/O terminals are labeled with a two-character identifier. The first character
identifies slot position and the second identifies the terminal.

888351A3-P2
LO HI
Check the voltage rating of the unit before applying control power! Control power
CAUTION:
outside of the operating range of the power supply will damage the MM200.
Figure 2-9: CBCT ground CT connection
V- L H V+
MM200
PROFIBUS OR DEVICENET Motor Management System
RS485 -
C
+
THERMISTOR
-
SG C10
CBCT I C9
R C8
LO and HI inputs One form-C

C7
CONTACT OUTPUT 3 C6
- see below - contact output
C5
C4
CONTACT OUTPUT 2
Two form-A C3
contact outputs
CONTACT OUTPUT 1
C2 M
C1 Contactor
CT MODULE
TO
CT1 CT2 CT3
CONTROL RJ45
PANEL I R I R I R
B3 B4 B5 B6 B7 B8
Contactor
A
B
MOTOR
C
M
888741A3.CDR

Figure 2-10: CBCT ground CT connection - LO and HI inputs
POWER (VDC)
POWER (VAC)
CONTROL
CONTROL
A10 A10
CONTROL - A9 - CONTROL N A9 N
POWER POWER
24 VDC + A8 + VAC L A8 L
RESET
A7 NR RETURN
24 VDC CONTACT INPUTS

RESET
A6 A6
VAC CONTACT INPUTS

A5 A5
FIELD START FIELD START
A4 A4
FIELD STOP FIELD STOP
A3 A3
A2 A2
A1 A1
M M
LO HI
NOTE: AC power and AC input wiring shown.
888742A3.cdr
The exact placement of a zero-sequence CT to detect only ground fault current is shown
below. If the core balance CT is placed over shielded cable, capacitive coupling of phase
current into the cable shield during motor starts may be detected as ground current unless
the shield wire is also passed through the CT window. Twisted-pair cabling on the zero-
sequence CT is recommended.
Figure 2-11: Core balance ground CT installation, shielded cable
CABLE LUGS
TO SOURCE
TERMINATION
STRESS CONE
SHIELD GROUND
CONNECTION
SPLIT-BOLT CONNECTOR
IMPORTANT: FOR SHIELDED

CABLE, THE GROUND WIRE
MUST PASS THROUGH THE
CT WINDOW.
50:0.025 CORE BALANCE CT

CORE BALANCE CT FOR GROUND SENSING
SECONDARY CONNECTION
TO MM200 IED
(TWISTED PAIR) TO STARTER
GROUND BUS
POWER CABLE
TO MOTOR
BOTTOM OF
MOTOR STARTER
COMPARTMENT 888712A1.CDR

Figure 2-12: Core balance ground CT installation, unshielded cable

CABLE LUGS TO SOURCE
TERMINATION
50:0.025 CORE BALANCE CT

FOR GROUND CT SENSING
CORE BALANCE CT
SECONDARY CONNECTION
TO MM200 IED GROUND CONDUCTOR DOES
(TWISTED-PAIR) NOT PASS THROUGH CT, AS THE
CT IS NOT MOUNTED OVER
GROUND WITHIN THE CABLE
JACKET.
TO STARTER
GROUND BUS
POWER CABLE
TO MOTOR
BOTTOM OF
MOTOR STARTER 888713A1.CDR
COMPARTMENT

Thermistor connections
Either a positive temperature coefficient (PTC) or negative temperature coefficient (NTC)
thermistor may be directly connected to the thermistor + and - terminals in slot C. By
specifying the hot and cold thermistor resistance, the MM200 automatically determines
the thermistor type as NTC or PTC. Use thermistors with hot and cold resistance values in
the range 100 to 30000 ohms. If no thermistor is connected, the Thermistor Alarm and
Thermistor Trip settings must be set to “Disabled”.
Figure 2-13: Typical thermistor connection
MOTOR
Stator thermistor
To switchgear
ground bus
N L
HI
Control power
LO
- + + – C + – R I SG
Control power RS485 Thermistor CBCT
CPU module
SG = Surge Ground = Functional Ground
MM200
888743A2.CDR

RS485 connections
Figure 2-14: Typical RS485 connection
TWISTED PAIR
MM200 IED
ZT (*) SHIELD + RS485 +
OPTOCOUPLER OPTOCOUPLER
- RS485 -
DATA
DATA COM
SCADA, PLC, OR C
COMMON
PERSONAL COMPUTER
GROUND THE SHIELD AT THE

SCADA/PLC/COMPUTER ONLY
OR THE MM200 ONLY IED
RS485 +
(*) TERMINATING IMPEDANCE AT EACH END RS485 -
(typically 120 ohms and 1 nF)
COMMON
UP TO 32 MM200
OR OTHER IEDs, IED
MAXIMUM CABLE
LENGTH OF
1200 m (4000 ft.) ZT (*)
RS485 +
RS485 -
LAST
COMMON DEVICE
888745A1.CDR
One two-wire RS485 port is provided. Up to 32 MM200 IEDs can be daisy-chained together
on a communication channel without exceeding the driver capability. For larger systems,
additional serial channels must be added. Commercially available repeaters can also be
used to add more than 32 relays on a single channel. Suitable cable should have a
characteristic impedance of 120 ohms and total wire length should not exceed 1200
meters (4000 ft.). Commercially available repeaters will allow for transmission distances
greater than 1200 meters.
Voltage differences between remote ends of the communication link are not uncommon.
For this reason, surge protection devices are internally installed across all RS485 terminals.
Internally, an isolated power supply with an optocoupled data interface is used to prevent
noise coupling.
To ensure that all devices in a daisy-chain are at the same potential, it is imperative
CAUTION:
that the common terminals of each RS485 port are tied together and grounded only
once, at the master or at the MM200. Failure to do so may result in intermittent or
failed communications.
The source computer/PLC/SCADA system should have similar transient protection devices
installed, either internally or externally. Ground the shield at one point only, as shown in
the figure above, to avoid ground loops.
Correct polarity is also essential. The MM200 IEDs must be wired with all the positive (+)
terminals connected together and all the negative (–) terminals connected together. Each
relay must be daisy-chained to the next one. Avoid star or stub connected configurations.
The last device at each end of the daisy-chain should be terminated with a 120 ohm
¼ watt resistor in series with a 1 nF capacitor across the positive and negative terminals.
Observing these guidelines will ensure a reliable communication system immune to
system transients.
The uncovered communications cable shield connected to the common terminal should
not exceed 1” (2.5 cm) for proper EMC shielding of the communications cable.

Protection
Phase current inputs Figure 2-15: Typical phase current input connections
Contactor
A
B
C
To switchgear
ground bus
A10 A9 A8
HI N L
Control power
A10 A9 A8 B3 B4 B5 B6 B7 B8
LO - + CT1 CT2 CT3

Control power Phase current inputs
MM200
888714A2.CDR
The MM200 has three channels for phase current inputs, each with an isolating
transformer. The phase CTs should be chosen so the FLA is not less than 50% of the rated
phase CT primary. Ideally, the phase CT primary should be chosen such that the FLA is
100% of the phase CT primary or slightly less, never more. This will ensure maximum
accuracy for the current measurements. The maximum phase CT primary current is
1000 A.
The MM200 measures up to 8 times the phase current nominal rating. CTs with 1 A or 5 A
secondaries must be used if the FLA is greater than 5 A. The chosen CTs must be capable
of driving the MM200 phase CT burden.
Polarity of the phase CTs is critical for unbalance calculation.
CAUTION:

Two CT configuration
Figure 2-16: Two CT connection
Contactor
A
B
C
To switchgear
ground bus
A10 A9 A8
HI N L
Control power
A10 A9 A8 B3 B4 B5 B6 B7 B8
LO - + CT1 CT2 CT3

Control power Phase current inputs
MM200
888714A2.CDR
The proper configuration for the use of two CTs rather than three to detect phase current is
shown. Each of the two CTs acts as a current source. The current that comes out of the CT
on phase A flows into the interposing CT on the relay marked CT1. From there, the current
sums with the current that is flowing from the CT on phase C which has just passed
through the interposing CT on the relay marked CT3. This summed current flows through
the interposing CT marked CT2 and from there, the current splits up to return to its
respective source (CT).
Polarity is very important since the value of phase B must be the negative equivalent of
A + C in order for the sum of all the vectors to equate to zero.
Only one ground connection should be made as shown. If two ground connections are
made, a parallel path for current has been created.
In the two CT configuration, the currents will sum vectorially at the common point of the
two CTs. The diagram illustrates the two possible configurations. If one phase is reading
high by a factor of 1.73 on a system that is known to be balanced, simply reverse the
polarity of the leads at one of the two phase CTs (taking care that the CTs are still tied to
ground at some point). Polarity is important.
Change CT wiring only if the system is de-energized!
NOTE:
NOTE

Figure 2-17: Two CT connection vector diagram
1.73 60°
1 1
60° 60°
1 1
888715A1.CDR
To illustrate the point further, the following diagram shows how the current in phases A
and C sum up to create phase "B".
Figure 2-18: Two CT connection currents
1.73
1 C 1 B
A A
B C
Two-phase CT currents,
Two-phase CT currents
180° out-of-phase
888716A1.CDR
Once again, if the polarity of one of the phases is out by 180°, the magnitude of the
resulting vector on a balanced system will be out by a factor of 1.73.
On a three-wire supply, this configuration will always work and unbalance will be detected
properly. In the event of a single phase, there will always be a large unbalance present at
the interposing CTs of the relay. If for example phase A was lost, phase A would read zero
while phase B and C would both read the magnitude of phase C. If on the other hand,
phase B was lost, at the supply, phase A would be 180° out-of-phase with phase C and the
vector addition would equal zero at phase B.

Input/output
Type IO_C Figure 2-19: Typical wiring for IO connectors

connections
V- L H V+
MM200
RS485 -
C
+
THERMISTOR
-
SG C10
CBCT I C9
R C8

C7
CONTACT OUTPUT 3 C6
C5
C4
CONTACT OUTPUT 2
Two form-A C3
contact outputs
CONTACT OUTPUT 1
C2 M
C1 Contactor
CT MODULE
TO
CT1 CT2 CT3
CONTROL RJ45
PANEL I R I R I R
B3 B4 B5 B6 B7 B8
Contactor
A
B
MOTOR
C
M
888741A3.CDR
Figure 2-20: LO and HI input connections

POWER (VDC)
POWER (VAC)
CONTROL
CONTROL
A10 A10
POWER POWER
RESET
A7 NR RETURN
RESET
A6 A6
VAC CONTACT INPUTS
A5 A5
A4 A4
A3 A3
A2 A2
A1 A1
M M
LO HI
888742A3.cdr
The MM200 contains two Form-A contact output relays, one Form-C contact output relay,
and seven digital inputs.

Contact inputs can be programmed to any of the input functions, such as field stop. The
exception is that contactor A status is fixed as the first contact input, and contactor B
status (where used) is fixed as the second contact input.
The three contact outputs can be programmed to follow any one of the digital signals
developed by the MM200, such as alarms and status signals. The exception is that the
contactor A relay is fixed as the first contact output, and contactor B relay is fixed as the
second contact output (where used).
Dielectric strength testing

Figure 2-21: Testing for dielectric strength
VOLTAGE ADJUST HV ON
kV
V- L H V+
MM200
DIELECTRIC STRENGTH TESTER
LINE FAULT
POWER FAULT RESET

BLACK RED
ON PROFIBUS OR DEVICENET
RS485 -
C
+
THERMISTOR
-
A10 C10
CBCT I C9
R C8
C7
LO and HI One form-C
inputs contact output CONTACT OUTPUT 3 C6
- see below - C5
C4
CONTACT OUTPUT 2
Two form-A C3
Do not HI-POT test contact outputs
C2
HI-POT test at 1.9 kV AC for 1 second, or
CONTACT OUTPUT 1
1.6 kV AC for 1 minute (per UL 508) C1
CT MODULE
CT1 CT2 CT3
RJ45
I R I R I R
B3 B4 B5 B6 B7 B8
888738A2.CDR
Figure 2-22: LO and HI inputs

POWER (VDC)
POWER (VAC)
CONTROL
CONTROL
A10 A10
A9 - A9 N
A8 + A8 L
A7 NR RETURN
A6 A6
VAC CONTACT INPUTS
A5 A5
A4 A4
A3 A3
A2 A2
A1 A1
LO HI
888742B1.cdr

It may be required to test a complete motor starter for dielectric strength (“flash” or “HI-
POT”) with the MM200 installed. The MM200 is rated for 1.9 kV AC for 1 second, or 1.6 kV AC
for 1 minute (per UL 508) isolation between relay contacts, CT inputs, VT inputs and the
surge ground terminal SG. Some precautions are required to prevent damage to the
MM200 during these tests.
The CT inputs, control power, and output relays do not require any special precautions.
Low voltage inputs (less than 30 volts), RTDs, and RS485 communication ports are not to be
tested for dielectric strength under any circumstance (see above).

CHAPTER 2: INSTALLATION STARTER TYPES
Starter types
Full-voltage non-reversing starter
Figure 2-23: Full-voltage non-reversing starter wiring
V- L H V+
MM200
RS485 -
C
+
THERMISTOR
-
SG C10
CBCT I C9
R C8

C7
CONTACT OUTPUT 3 C6
C5
C4
CONTACT OUTPUT 2
Two form-A C3
contact outputs
CONTACT OUTPUT 1
C2 M
C1 Contactor
CT MODULE
TO
CT1 CT2 CT3
CONTROL RJ45
PANEL I R I R I R
B3 B4 B5 B6 B7 B8
Contactor
A
B
MOTOR
C
M
888741A3.CDR

POWER (VDC)
POWER (VAC)
CONTROL
CONTROL
A10 A10
POWER POWER
RESET
A7 NR RETURN
RESET
A6 A6
VAC CONTACT INPUTS
A5 A5
A4 A4
A3 A3
A2 A2
A1 A1
M M
LO HI
888742A3.cdr
The full-voltage non-reversing starter type is a full voltage or across-the-line non-reversing

starter.

STARTER TYPES CHAPTER 2: INSTALLATION
When a start control is received, the pre-contactor relay (if any) is picked up for the set pre-
contactor time. When the pre-contactor timer times out, relay contact output 1 closes and
seals-in, picking up contactor M, which starts the motor. When a stop control is received,
relay contact output 1 drops out, contactor M drops out, and the motor stops. The pre-
contactor is omitted on forced starts (for example, External Start).
Full-voltage reversing starter

Figure 2-25: Full-voltage reversing starter wiring
V- L H V+
MM200
RS485 -
C
+
THERMISTOR
-
C10
CBCT I C9
R C8
LO and HI inputs C7
- see below - One form-C

contact output CONTACT OUTPUT 3 C6
C5
CONTACT OUTPUT 2
C4 R
Two form-A C3
contact outputs
CONTACT OUTPUT 1
C2 F
C1 Contactor
CT MODULE
TO
CT1 CT2 CT3
CONTROL RJ45
PANEL I R I R I R
B3 B4 B5 B6 B7 B8
Contactor
A
B
MOTOR
C
F
888705A4.CDR
R

POWER (VDC)
POWER (VAC)
CONTROL
CONTROL
A10 A10
POWER POWER
RESET
A7 NR RETURN

RESET
A6 A6
VAC CONTACT INPUTS

FIELD START REV FIELD START REV
A5 A5
FIELD START FOR FIELD START FOR
A4 A4
A3 A3
A2 A2
R R
A1 A1
F F
LO HI
888742B2.cdr
The full-voltage reversing starter type is a full voltage or across-the-line reversing starter.
When a start A (forward) control is received, the pre-contactor relay (if any) is picked up for
the set pre-contactor time. When the pre-contactor timer times out, relay1 picks up and
seals-in, picking up contactor F, which starts the motor in the forward direction. When a
start B (reverse) control is received, relay1 drops out, and contactor F drops out. When the
contactor F Off status is received, the starter waits for the set transfer time to allow the
motor to slow or stop. When the transfer time timer times out, relay2 picks up and seals-in,
picking up contactor R, which starts the motor in the reverse direction. When a stop control
is received, relays 1 and 2 drop out, contactor F and R drop out, and the motor stops. The
starter logic is fully symmetrical between forward and reverse.
When a contact input has its function set to forward limit, and that contact closes, relay1
will drop out, stopping any forward rotation. When a contact input has its function set to
reverse limit, and that contact closes, relay2 will drop out, stopping any reverse rotation.
The pre-contactor is omitted on forced starts (for example, External Start). Forced starts are
not supervised by this starter transfer timer – any external starting circuit must itself
respect fast direction change restrictions.

STARTER TYPES CHAPTER 2: INSTALLATION
Two-speed starter
Figure 2-27: Two-speed starter typical wiring
V- L H V+
MM200
RS485 -
C
+
THERMISTOR
-
C10
CBCT I C9
LO and HI inputs R C8
C7
- see below - One form-C
CONTACT OUTPUT 3 C6
contact output
C5
CONTACT OUTPUT 2
C4 H
Two form-A C3
contact outputs
CONTACT OUTPUT 1
C2 L
C1 Contactor
CT MODULE
TO
CT1 CT2 CT3
CONTROL RJ45
PANEL I R I R I R
B3 B4 B5 B6 B7 B8
C
L H
MOTOR
888706A4.CDR
H

POWER (VDC)
POWER (VAC)
CONTROL
CONTROL
A10 A10
POWER POWER
RESET
A7 NR RETURN
RESET
A6 A6
VAC CONTACT INPUTS
FIELD START HI FIELD START HI A5

A5
FIELD START LOW FIELD START LOW
A4 A4
A3 A3
A2 A2
H H
A1 A1
L L
LO HI
888746A2.cdr
This starter type is a full voltage or across-the-line two speed starter.

When a start A (low speed) control is received, the pre-contactor relay (if any) is picked up
for the set pre-contactor time. When the pre-contactor timer times out, relay1 picks up
and seals-in, picking up contactor L, which starts the motor in low speed. When a start B
(high speed) control is received, the relay1 drops out, and contactor L drops out. When
contactor L Off status is received, the relay2 picks up and seals-in, picking up contactor H,
which starts the motor in high speed. Should a start A (low speed) control be received when
relay2 is picked up, relay2 is drops out, and contactor H drops out. When contactor H Off
status is received, the starter waits for the set transfer time to allow the motor to slow.
When the transfer time timer times out, the relay1 picks up and seals-in, picking up
contactor L, which starts the motor in low speed. When a stop control is received, the
relays 1 and 2 drop out, contactors L and H drop out, and the motor stops. If the HIGH
SPEED START BLOCK setting is “Enabled”, this starter will not allow a start B (high speed)
control unless already running at low speed.
The pre-contactor is omitted on forced starts (for example, External Start). Forced starts are
not supervised by this starter transfer timer – any external starting circuit must itself
respect high to low speed transition restrictions and starting in high speed restrictions.

GENERAL MAINTENANCE CHAPTER 2: INSTALLATION
General Maintenance
The MM200 requires minimal maintenance. As a microprocessor-based relay, its
characteristics do not change over time. The expected service life of an MM200 is 20 years
when the environment and electrical conditions are within stated specifications.
While the MM200 performs continual self-tests, it is recommended that maintenance be
scheduled with other system maintenance. This maintenance can involve in-service, out-
of-service, or unscheduled maintenance.
In-service maintenance
1. Visual verification of the analog values integrity, such as voltage and current (in
comparison to other devices on the corresponding system).
2. Visual verification of active alarms, relay display messages, and LED indications.
3. Visual inspection for any damage, corrosion, dust, or loose wires.
Out-of-service maintenance
1. Check wiring connections for firmness.
2. Analog values (currents, voltages, RTDs, analog inputs) injection test and metering
accuracy verification. Calibrated test equipment is required.
3. Protection elements setting verification (analog values injection or visual verification
of setting file entries against relay settings schedule).
4. Contact inputs and outputs verification. This test can be conducted by direct change
of state forcing or as part of the system functional testing.
5. Visual inspection for any damage, corrosion, or dust.
FASTPATH:
Unscheduled maintenance (system interruption)

• View the last trip data for correct operation of inputs, outputs, and elements.

GE
Grid Solutions
Chapter 3: Control panel
Control panel
This section provides an overview of the interfacing methods available with the MM200.
For additional details on interface parameters (for example, settings, actual values, etc.),
refer to the individual chapters.
There are two methods of interfacing with the MM200 Motor Management System.
• Via the basic control panel.
• Via the graphical control panel.
• Via the EnerVista MM200 Setup software.
For full details on handling the EnerVista MM200 Setup software, please use the EnerVista
NOTE:
MM200 Setup Software Guide which accompanies this manual.

NOTE

BASIC CONTROL PANEL CHAPTER 3: CONTROL PANEL
Basic control panel

The MM200 basic control panel provides the basic start and stop panel functionality, as
well as a series of LED indications. The basic control panel is illustrated below.
Figure 3-1: Basic control panel
888750A1.CDR
The following LEDs are provided:

• Two USER LEDs (USER 1 and USER 2). the user can select parameters from a list
• 50%/80%/100% - showing motor load
• RUNNING, STOPPED, TRIPPED, and ALARM
• COMMS OK
• AUTO and MANUAL

CHAPTER 3: CONTROL PANEL GRAPHICAL CONTROL PANEL
Graphical control panel

The MM200 graphical control panel provides the operator with rapid access to relevant
information and controls using intuitive sequences. It also provides all available
information and setting control, again with intuitive sequences.
Introduction to the graphical control panel

The central feature of the graphical control panel is a 3.5-inch 320 by 240 pixel backlit
color LCD screen. The panel also contains keys (pushbuttons) that control the display and
perform commands. In addition, the interface contains START A, START B, and STOP direct
acting control pushbuttons.
The display also contains several LED indicators that provide a summary of the machine
status. Details are displayed on the screen when the user navigates to the appropriate
page.
Figure 3-2: MM200 front panel with example default display
Graphical display Each display page consists of the three components shown below.

GRAPHICAL CONTROL PANEL CHAPTER 3: CONTROL PANEL
Figure 3-3: Graphical display overview
The header bar (white text on a blue background) displays the hierarchical path name, the
date and time in 24-hour format, and the current password access level. The hierarchical
path is always displayed on the left top side of the graphical display. The present time is
displayed on the right top side. If the test switch is on, the time is replaced with the text
TEST MODE in red.
The soft-key labels are indicated on the bottom line. The soft-keys are used for navigation,
performing functions, and for acknowledgement.
• Navigation: soft-keys can be used to traverse across and down the hierarchy of
pages.
• Functional: soft-keys can be used to perform page-specific functions.
• Acknowledgement: soft keys can be used to acknowledge popup windows.
Soft-keys labels change to show relevant selections for the displayed screen. The color of
each soft-key label indicates its functionality. Soft-keys are highlighted for the displayed
page, unauthorized keys are “greyed-out”, and unused keys are not displayed.
The remainder of the screen shows the selected page. Pages are organized in a
hierarchical or tree-based menu structure. To improve readability, some pages are labeled
with rectangular outlines or colored backgrounds. Some pages contain too many fields to
display at once. These pages display arrows bars at the right edge to indicate that the
page continues below the screen. When recalled, scrolled pages are re-positioned at the
top of the page.
Fields display actual value or setting information, and have behaviours that allow help
display, editing, and control.
Each Actual Value analog field displayed on the home page has an associated alarm limit
and changes color to orange when that limit is exceeded. Fields with an associated trip
limit change their color to red when that limit has tripped. Fields that are disabled or
unavailable are greyed-out.

Keypad The function keys perform the labeled functionality. The summary of function key
operation is shown below.
Table 3-1: Summary of function key operations
Key Operation
HOME Single press recalls the home page; double press recalls the default display
UP Scroll up page, select field, tab to next field, increment value
DOWN Scroll down page, select field, tab to previous field, decrement value
ESC Single press closes pop-up, cancels editing, deselects field, moves to previous page;
sustained press logs out (cancels security passcode entry)
ENTER Single press freezes scrolling and selects field, edits selected field, saves edited value;
double press sets the selected field/page as default; sustained press logs in (enter
security passcode)
HELP Displays context sensitive help and Modbus address
The HOME key always recalls the root or home page. The home page allows access to all
sub-pages and also contains a status and process values summary. Double pressing the
HOME key recalls the default display. Like a screen-saver, the default display appears after
a period of inactivity and displays user-selected information. A typical default display is
shown below, indicating a running motor in the forward direction.
Figure 3-4: Typical default display (actual size)
The UP and DOWN keys function in different ways depending on their context.
• Where a scroll bar is displayed, the UP and DOWN keys scroll the page up and down.
• Where there is no scroll bar or it is greyed-out, the first press of the UP and DOWN
keys selects the first field. Subsequent presses tab up and down through the fields,
scrolling as required.
• When a field is open for editing, the UP and DOWN keys increment/decrement the
value of that field.
The ENTER key functions in different ways depending on its context.
• If there are no selected fields, the ENTER key will freeze any scroll bars and select the
first field on the display.
• If a field is selected, pressing ENTER will attempt to open it for editing.
• If a field is opened for editing, pressing enter will exit the edit sequence.
• Double pressing the ENTER key at any time selects the displayed page as the default
display.
• A sustained press on ENTER prompts the security passcode and displays a dialog box
that allows passcode entry.
For example, pressing and holding the ENTER key, or attempting a control where a
password is required, displays the following page.

Figure 3-5: Password entry dialog box
The ESC key functions in different ways depending on its context.

• If a pop-up dialog box is displayed, the ESC key closes it.
• If an edit sequence is in progress, the ESC key cancels the edit.
• If a field is selected, the ESC key de-selects it.
• In all other instances, the ESC key moves back one page in the menu structure.
• A sustained press on the ESC key clears the security passcode and prompts for
confirmation.
The HELP key functions in different ways depending on its context.
• If a field is selected, the HELP key displays a help window for the field.
• If a help window is displayed, the HELP key closes it.
Help windows are also closed when any other key is pressed. A typical help window is
shown below.
Figure 3-6: Typical MM200 help window
Pressing an invalid key displays a message explaining the problem and recommending a
solution. Where the keypress is invalid because a security passcode is required, the dialog
window will be a passcode entry window.
When a lockout occurs that clears when a count-down timer expires or when the thermal
capacity recovers for a restart, the Status > Message page is displayed indicating timer
value or thermal capacity.

Control keys The MM200 has three large direct control keys: START A, START B, and STOP.
• STOP: The STOP key allows the user to stop the motor directly from the MM200
faceplate interface. Pressing this key causes the contactor A and contactor B output
relays to de-energize, therefore dropping out the motor contactor.
• START A and START B: Pressing these keys initiates the programmed start sequence.
The START A and START B keys are used to start the motor from the MM200 faceplate
(if MCC control is enabled). The start A and start B sequences can also be initiated via
communications, field control, or hardwired input.
Out-of-service 1. Check wiring connections for firmness.

maintenance 2. Analog values (currents, voltages, RTDs, analog inputs) injection test and metering
accuracy verification. Calibrated test equipment is required.
3. Protection elements setting verification (analog values injection or visual verification
of setting file entries against relay settings schedule).
4. Contact inputs and outputs verification. This test can be conducted by direct change
of state forcing or as part of the system functional testing.
5. Visual inspection for any damage, corrosion, or dust.
FASTPATH:

MM200 graphical display pages

A summary of the MM200 page hierarchy is shown below:
Figure 3-7: MM200 display page hierarchy
Values Summary
Amps
Sensor
Motor
Status Message Reset
CT
Inputs
Inputs Trips
Outputs
Outputs Alarms
System
Comms Control
System
Setpoints Config Counters
Protection
Thermal
Control
Mech
Security
Elec
Sensor
Diag Counters Clear

Starter
Info
Inhibits
Learned
Control Auto
Manual
Main menu Level 1 Level 2 Level 3

8883701A2.CDR

Home display page The home page represents the root of the entire menu structure. An overview of the
system status is displayed which includes the following items.
• Locked out, tripped, blocked, stopped, pre-contactor, starting, running status, and
inhibit.
• Motor load, thermal capacity used, and power.
• Estimated time to trip (if motor is loaded above its service factor).
• The longest current timeout from any of the pre-contactor time, time to overload, time
to reset, starts/hour block, time between starts, transfer time, undervoltage restart
time, and restart block timers.
• Temperature of the hottest stator RTD (if there is an RTD and the two previous items
are not applicable).
Figure 3-8: Typical MM200 home display
The Values, Status, Setpoints, Diag, and Control soft-keys are displayed on the home
page. The Status soft-key will be highlighted red if any trip conditions are active, orange if
relay is not tripped and any alarm conditions are present. Otherwise it will be grey. If the
’tripped LED flasher’ setpoint is set to ’ON’, the softkey will flash red if there is a trip or
lockout.
Pressing any of the soft-keys displays the first sub-page in the hierarchy. Pressing the ESC
key within any of these sub-pages returns directly to the home page.
Default display The default display is automatically shown when no control key has been pressed for five
minutes. It can also be recalled at any time by double-clicking the HOME key.
The default display can be set to the home page, any actual values page, or any status
page. A page can be set to be the default display by navigating to that page and double-
pressing the ENTER key. The default display setting is saved in non-volatile memory.
If a page is set as the default display, the soft-keys will be those of the selected page.

Actual values pages The actual values pages are divided into three sections for the MM200.
• Summary (overview of primary actual values)
• Amps (metered current values)
• Sensor (metered temperature and thermistor values)
The actual values summary page displays a summary of the analog actual values. The
current and sensor actual values pages are accessible from the summary page through
the corresponding soft-keys at the bottom of the screen.
Some typical actual values screens are shown below.
Figure 3-9: Typical actual values current page
Status pages The status pages shown provide the user with up-to-date information on the current status
of the MM200.
Status pages are divided into four sections.
• Message (displays all locked out conditions plus conditions such as alarms, internal
faults, control status, etc.).
• Inputs (displays the present state of assigned contact inputs).
• Outputs (displays the present state of assigned contact outputs).
• System (displays the present state of the communications interface).
A typical display is shown below:
Figure 3-10: Typical status message page
Message types are classified by color and associated icon type, as follows::
• Red Triangle = Trip
• Orange Square = Alarm
• Blue Circle = Inhibit

• Black Text = Information Message

Message can have an associated countdown timer.
When the relay is first powered up, the status page lists why the relay is not available for
service. This is not an exhaustive list of setpoints to be configured, but is a list of key items
such as FLA, CT Type, starter type and control Source, that must be configured before the
unit will be available for use. Protection values must still be configured for the motor to be
protected correctly.
Inhibits
These include Process Interlock Stop, and Field Stop.
Trips / Alarms
These trigger depending on the protection setpoints. A typical example would be;
“Overload Trip”.
Information Messages
Information pages are split into two groups
– With navigation (shown above, as an Enter symbol on the right side of the
display)
– Without navigation
When a line showing a message (with navigation) is highlighted, pressing Enter will take
you directly to the page in question, so that the situation can be quickly resolved. A typical
example would be “FLA not set”. Selecting this entry on the page will take you to the
\setpoints\config\motor page.
Setpoints pages The setpoints pages are divided into five sections.
• Config (contains basic configuration setpoints)
• Protection (contains the protection setpoints)
• Control (contains the control setpoints)
• Security (contains the password security setpoints)
• Factory (contains settings used by GE Multilin personnel for testing and calibration
purposes.)
The Home > Setpoints page displays a warning message concerning unexpected
performance if setpoints are improperly changed. It is recommended that all relay outputs
capable of causing damage or harm be blocked before a setpoints change is made and it
is clear the relay is performing as intended with the new setpoints.
Figure 3-11: Setpoints home page
To streamline the setpoint entry process, the MM200 will not display setpoints that are not
relevant at the specific instance. For instance, if a process interlock function is disabled, the
six setpoints associated with that interlock function will not be displayed. If all ten process

interlock functions are disabled, the MM200 will display only 10 successive “Disabled” list
items. If one of the interlock functions were then enabled, then room is made on the
display for the six setpoints which are now functional.
The setpoint pages are in a common format of twelve rows and two columns displaying
setpoint name, value, and units.
The Home > Setpoints > Config > Motor page is shown below.
Figure 3-12: Typical setpoints page, motor setpoints
Diagnostics pages The diagnostic pages are divided into three sections.
• Counters (accumulated system counter data)
• Info (product information)
• Learned (learned values based upon metered data)
Control page This page is used to view the active control mode and switch between Auto/Manual if the
softkeys are enabled.
Figure 3-13: Typical control page display
Refer to the Control Elements section for details on control page functionality.

Popup windows There are three types of popup windows:

• Setpoint editor popup windows.
• Help popup windows.
• Invalid operation popup windows.
Refer to the Setpoints chapter for details on setpoint editor popup windows.
Help popup windows are initiated by pressing the HELP key. This will display help text for
the active setpoint field.
Figure 3-14: Typical help popup window
Invalid operation popups explain the problem and provide direction on how to rectify it.
This may also include invalid features or uninstalled options (for example, accessing the
undervoltage restart page when undervoltage restart option is not ordered). Where a
keypress is illegal because a security passcode is required, the popup is a passcode entry
dialog box.
Figure 3-15: Typical invalid operation popup window
Help and illegal action popup windows remain open until they are acknowledged by
clicking any soft or hard key, or until a pre-determined period of inactivity has passed.

MM200 programming techniques

To streamline the setting entry process, the graphical control panel omits non-functional
settings from the display.
Settings may be changed while the motor is running. However, appropriate measures
CAUTION:
must be taken to limit the consequences of entering unintended or misunderstood

setting values. Consequences of inappropriate settings to the specific application at
hand include loss of protection, loss of control, and undesired starting or stopping.
Enumeration Enumeration settings select from a limited set of values (for example, enabled or disabled).
setpoints The following procedure describes how to edit an enumeration setting.
1. Use the soft-keys to select the relevant setting page.
2. Use the UP and DOWN keys to select the relevant setting field.
3. Press the ENTER key. A popup window will appear with a list of available values.
4. Use the UP and DOWN keys to select from the available values. If there are more than
seven available values, then an arrow indicator will appear on the lower right of the
popup to indicate additional selections.
5. Press the ENTER key when complete to exit the edit sequence. The selection will be
automatically saved.
6. Press Esc to cancel the edit and leave the setpoint unchanged.
Figure 3-16: Enumeration setpoint editing
Label of
setpoint being
edited
Indication of additional
setpoint values
Numeric setpoints Numeric setpoints accept a numerical value within a specific range. The numeric setpoint
editor is a numeric input panel, with the current value shown on the number display. The
minimum, maximum, step, and default values are shown on the left of the keypad, and the
label of the setpoint being edited is displayed on the menu bar of the setpoint editor.
Figure 3-17: Numeric setpoint editor window
The navigational soft keys change the numeric key in focus, which is highlighted in orange.
There are also five functional soft-buttons in the popup window.

• BkSpc: This key performs the backspace function, clearing the last digit or decimal
from the display.
• CLR: This key clears the field’s value from the display
• Default: This key returns the setpoint value to its default value.
• OFF: This key disables the setpoint and is visible only for setpoints that can be
disabled.
In order to activate the functions offered by these buttons, the user has to highlight the
appropriate button and press Select.
The UP and DOWN front panel keys can also be used to increment and decrement the
setpoint by its step value. Clicking the ENTER key verifies the displayed value. If the
setpoint value is valid, it is stored as the new setpoint value and the editor is closed.
Otherwise, an error statement is displayed and the Default soft-button is brought to focus.
Clicking HOME before the value is stored cancels the edit sequence and recalls the home
page.
The following procedure describes how to edit a numeric setting.
1. Use the navigation keys to select the relevant setting page.
2. Use the navigation keys to select the relevant setting field.
3. Press the ENTER key to open the numeric setpoint editor.
4. Use the navigational soft-keys to highlight the first digit of the new setpoint value.
5. Press the Select soft-key to select the highlighted digit.
6. Use the navigational soft-keys to highlight the next digit, then press Select.
7. When the new value has been fully entered, press the ENTER key to store the value
and close the window.
Alphanumeric Alphanumeric setpoints accept any alphanumeric value of a specified size and are
setpoints generally used for labeling and identification purposes. When an alphanumeric setpoint is
selected, the graphical display panel opens an alphanumeric setpoint editor window.
Figure 3-18: Alphanumeric setpoint editor
A flashing underline marks the current character. The “<” and “>” soft-keys shift the cursor
left and right. When the cursor is at the extreme right hand side of the field and the field
has not reached its maximum length of string input, the “>” key shifts the cursor to the
right and sets the selected character to the space character. Up to 20 characters can be
stored for alphanumeric setpoints. A long click of the “<” and “>” soft keys move the cursor
to the first or last character in the string.
The up and down soft-keys increment and decrement the selected character through the
character set. A long click of the up or down soft-keys sets the selected character to “a”
and “Z”, respectively. The shift soft-key toggles the case of the character set. Pressing
ENTER stores the selected value, while pressing ESC cancels the editing sequence and
closes the popup editor.
The following procedure describes how to edit an alphanumeric setting.
1. Use the soft-keys to select the relevant setting page.
2. Use the arrow soft-keys to select the relevant alphanumeric setpoint field.
3. Press the ENTER key to open the alphanumeric setpoint editor.

4. The first character of the alphanumeric setting value will be marked with a flashing
cursor (underline).
5. Use the up, down, left, right, shift, and space soft-keys to change the indicated
character.
6. Use the left and right arrow soft-keys to select and change more characters.
7. Press the ENTER key when complete to exit the edit sequence. The changes are
automatically saved.
Date and time The entry process for date and time follows the same convention as numeric setpoints,
where the day, month, year, hour, minute and second are entered as separate fields. Input
verification is performed for all fields of the setpoint when the ENTER key is pressed. As
these are standard formats, the minimum, maximum and step value displays are removed.
A format string of DD/MM/YYYY or HH:MM:SS is included as a part of the setpoint label for
reference when entering a new value.
Security access There are three levels of security access allowing write access to setpoints, lockout reset,
and firmware download. When there are no pop-ups present, a sustained press on the ESC
key clears the security passcode. When operations are performed that require a higher
level of security, a passcode entry dialog box automatically opens (for example, in
entering factory page at read only security access).
Figure 3-19: Password entry dialog box
The encrypted key information appears only when the current security access level is 0.

CHAPTER 3: CONTROL PANEL ENERVISTA MM200 SETUP SOFTWARE
EnerVista MM200 Setup Software

The EnerVista MM200 Setup software is available from GE Multilin to make setup as
convenient as possible. With EnerVista MM200 Setup running, it is possible to:
• Program and modify settings
• Load and save settings files to and from a disk
• Read actual values
• Monitor status
• Read pre-trip data
• Get help on any topic
• Upgrade the MM200 firmware
Before performing a firmware upgrade, ensure that you create a back-up of your existing
NOTE:
settings files.
NOTE
Once the firmware upgrade has been completed on the PC, the firmware on the MM200
must be immediately upgraded from the PC.
Check the firmware level on the MM200 once the above operations have been completed.
The EnerVista MM200 Setup software allows immediate access to all MM200 features with
easy to use pull down menus in the familiar Windows environment. This section provides
the necessary information to install EnerVista MM200 Setup, upgrade the relay firmware,
and write and edit setting files.
The EnerVista MM200 Setup software can run without a MM200 connected to the
computer. In this case, settings may be saved to a file for future use. If an MM200 is
connected to a PC and communications are enabled, the MM200 can be programmed
from the setting screens. In addition, measured values, status and trip messages can be
displayed with the actual value screens.
Software requirements
The following requirements must be met for the EnerVista MM200 Setup software.
• Windows 7, Windows 8.1, or Windows 10 is installed and running properly.
• At least 20 MB of hard disk space is available.
• At least 128 MB of RAM is installed.
The EnerVista MM200 Setup software can be installed from either the GE EnerVista CD or
the GE Multilin website at http://www.gegridsolutions.com/multilin/.
Troubleshooting the USB driver

When the Setup Software is installed on the Windows operating system, and the device is
power recycled while the native USB port is still connected to the PC, the USB driver in the
PC Program may get lost and the setup software may fail to recognize the USB device. If
this happens, the ‘MM300/MM200 USB Serial Emulation (COM #)’ will be missing in the
Setup Software’s Device Setup window. To overcome the problem:
1. Remove the USB cable from the native port of the device.
2. Wait for 20 Seconds and connect the cable back to the native port of the device.

ENERVISTA MM200 SETUP SOFTWARE CHAPTER 3: CONTROL PANEL
3. Check the Setup Software for the availability of the USB Device on the Device setup
Window. It will automatically reappear on the ‘USB Device’ list as ‘MM300/MM200 USB
Serial Emulation (COM #)’ as shown in the image below.
4. If the USB Device is not recognized automatically in the Setup Software, repeat the
same procedure 2 or 3 times until the PC Program recognizes the USB device (and
‘MM300/MM200 USB Serial Emulation (COM #)’ reappears in dropdown of ‘USB Device’
list).
5. If problem still persists, uninstall the USB driver from Computer’s ‘Device Manager’
under tree-branch modems from the Installation folder. To uninstall it, right click on
MM300/MM200 USB Serial Emulation and select Uninstall.
6. After the uninstall, remove the USB cable from the Device’s native USB port, wait for at
least 10 Seconds and reconnect it.

7. Now the ‘Found New Hardware Wizard’ will open, select No, not this time and press
the Next button.
8. Select Install the software automatically (Recommended) and press the Next
button.

9. Press Continue Anyway.
10. At the end press Finish.

11. Check in the Setup Software for the availability of the USB Device on the Device setup
Window. Now the device will reappear on the ‘USB Device’ list.
For the current version, the USB driver can not be installed on Windows Vista Operating
System and communication to the Device via the Native USB port is not supported.
Installing the EnerVista MM300/MM200 Setup software

After ensuring the minimum requirements indicated earlier, use the following procedure to
install the EnerVista MM200 Setup software from the enclosed GE EnerVista CD.
1. Insert the GE EnerVista CD into your CD-ROM drive.
2. Click the Install Now button and follow the installation instructions to install the no-
charge EnerVista software on the local PC.
3. When installation is complete, start the EnerVista Launchpad application.
4. Click the IED Setup section of the Launch Pad toolbar.
5. In the EnerVista Launchpad window, click the Add Product button and select the
MM200 Motor Management System as shown below. Select the Web option to ensure
the most recent software release, or select CD if you do not have a web connection,
then click the Add Now button to list software items for the MM200.

6. EnerVista Launchpad will obtain the latest installation software from the Web or CD
and automatically start the installation process. A status window with a progress bar
will be shown during the downloading process.
7. Select the complete path, including the new directory name, where the EnerVista
MM200 Setup software will be installed.
8. Click on Next to begin the installation. The files will be installed in the directory
indicated and the installation program will automatically create icons and add
EnerVista MM200 Setup software to the Windows start menu. The following screen will
appear:
9. The MM200 device will be added to the list of installed IEDs in the EnerVista Launchpad
window, as shown below.

If you are going to communicate from your computer to the MM200 Relay using the
USB port:
10. Plug the USB cable into the USB port on the MM200 Relay then into the USB port on
your computer. The following screen will appear:
11. Select Install... Automatically

12. Select No, not this time. The Hardware Installation warning screen reappears. Press
the Continue Anyway button.
13. In EnerVista > Device Setup:
Select USB as the Interface type.

14. Select the appropriate USB device.

Backing up settings
Setpoints must be saved to a file on the local PC before performing any firmware
upgrades. Saving Setpoints is also highly recommended before making any Setpoint
changes or creating new Setpoint files.
The Setpoint files in the EnerVista MM300/MM200 Setup window are accessed in the Files
Window. Use the following procedure to download and save Setpoint files to a local PC.
1. Ensure that the site and corresponding device(s) have been properly defined and
configured as shown in Connecting EnerVista MM300/MM200 Setup to the Relay,
above.
2. Select the desired device from the site list.
3. Select the Online > Read Device Settings from Device menu item (at the top of the
page), or right-click on the device and select Read Device Settings to obtain settings
information from the device.
4. After a few seconds of data retrieval, the software will request the name and
destination path of the setpoint file. The corresponding file extension will be
automatically assigned. Press Receive to complete the process. A new entry will be
added to the tree, in the File pane, showing path and file name for the setpoint file.
Restoring settings
An error message will occur when attempting to download a setpoint file with a
CAUTION:
revision number that does not match the relay firmware. If the firmware has been
upgraded since saving the setpoint file, see Upgrading Setpoint Files to a New Revision,
above, for instructions on changing the revision number of a setpoint file.
The following procedure illustrates how to load setpoints from a file. Before loading a
setpoints file, it must first be added to the EnerVista MM300/MM200 Setup environment as
described in the section, Adding Setpoints Files to the Environment.
1. Select the previously saved setpoints file from the File pane of the software main
window.
2. Select the Offline > Edit Settings File Properties menu item and verify that the
corresponding file is fully compatible with the hardware and firmware version of the
target relay. If the versions are not identical, see Upgrading Setpoint Files to a New
Revision, above, for details on changing the setpoints file version.
3. Right-click on the selected file and select the Write Settings File to Device item.
4. Select the target relay from the list of devices shown and click Send. If there is an
incompatibility, an "Incompatible Device" error message will occur:
If there are no incompatibilities between the target device and the settings file, the data
will be transferred to the relay. An indication of the percentage completed will be shown at
the bottom of the main window.

Upgrading firmware
To upgrade the MM200 firmware, follow the procedures listed in this section. Upon
successful completion of this procedure, the MM200 will have new firmware installed with
the factory default setpoints.The latest firmware files are available from the GE Multilin
website at http://www.gegridsolutions.com.
EnerVista MM300/MM200 Setup software prevents incompatible firmware from being
NOTE:
loaded into a MM200 relay.

NOTE
Before upgrading firmware, it is very important to save the current settings to a file on
NOTE:
your PC. After the firmware has been upgraded, it will be necessary to load this file back
NOTE into the MM200 relay. Refer to Backing up Settings for details on saving relay setpoints to a
file.
Loading new relay Loading new firmware into the MM200 flash memory is accomplished as follows:
firmware 1. Connect the RJ45 port on the relay (labelled "RS485 to Control Panel") to the RS232
port (COM1) on the local PC, using an RS232 (female)-to-RJ45 (male) custom cable (p/n
0804-0180).
If there is no RS232 port on your PC:
1.1. If you are using the MM200 Graphical Control Panel (GCP) or Hand Held
Device (HHD), connect the USB port on the front of the MM200 relay, to the USB
port on the local PC, using a USB 2.0 type A to mini B cable. This configuration
(1) is shown below.
1.2. If you are using the Basic Control Panel (BCP), and your PC has an RS232 port,
disconnect the existing RJ45 cable from the side of the base unit (labelled
"RS485 to Control Panel"), and connect an RS232-to-RJ45 cable from the PC to
that same RJ45 port on the side of the base unit. This configuration (2) is shown
below.
1.3. If you are using no control panel, and your PC has an RS232 port, connect an
RS232-to-RJ45 cable from the PC to the RJ45 port on the side of the base unit
(labelled "RS485 to Control Panel"). This configuration (2) is shown below.
Note 1: If your PC does not have an RS232 port, you will have to use a USB-to-serial
converter cable (p/n 0100-0001), available at the GE Online Store (http://
www.gegridsolutions.com). This configuration (3) is shown below.
Note 2: If the unit does not have Graphical Control Panel (GCP), you will have to use a
RS232 to RJ45 custom cable (p/n 0804-0180), available at the GE Online Store (http://
www.gegridsolutions.com).

Note 3: If you use a USB-to-serial converter cable (see Note 1 above), the effective
COM port for this configuration, will be COM10 as shown below.
PC
(1)
USB Port
USB (Mini-B)-to-USB (Type-A) cable
USB PSU
Port PC
(2)
RS 485 TO
CONTROL
PANEL RS232 Port (COM1)
RS232-to-RJ45 cable
USB PSU
Port PC
(3)
RS 485 TO
CONTROL
PANEL
USB Port
RS232-to-RJ45 cable (COM10) USB-to-Serial converter cable
2. Click Windows Start Button > Control Panel > System > Hardware tab. Then click
Device Manager. Once your physical connections are complete and you have
determined which COM PORT you will be using, start your MM300/MM200 EnerVista
Setup Program.
3. Save the setpoints to a file as shown in Downloading and Saving Setpoints Files.

4. Select the Maintenance > Update Firmware menu item.

5. The EnerVista MM300/MM200 Setup software will request the location of the folder
containing the new firmware file. Locate the folder that contains the firmware files to
load into the MM200 . The firmware filename has the following format:
6. EnerVista MM300/MM200 Setup software now prepares the MM200 to receive the
new firmware file.
7. While the file is being loaded into the MM200 a status box appears showing how
much of the new firmware file has been transferred and the upgrade status. The
entire transfer process takes approximately 10 minutes.
8. The EnerVista MM300/MM200 Setup software will notify the user when the
MM200 has finished loading the file. Carefully read any displayed messages and click
OK to return the main screen. Cycling power to the relay is recommended after a
firmware upgrade.
After successfully updating the MM200 firmware, the relay will not be operational and will
require setpoint programming. To communicate with the relay, the communication
settings may have to be manually reprogrammed.
When communications are established, the saved setpoints must be reloaded back into
the relay. See Loading Setpoints from a File for details.
Modbus addresses assigned to firmware modules, features, settings, and corresponding
data items (i.e. default values, min/max values, data type, and item size) may change
slightly from version to version of the firmware. Addresses are rearranged when new
features are added or existing features are enhanced or modified.

Upgrading the software

The latest EnerVista software and firmware can be downloaded from:
https://www.gegridsolutions.com/app/ViewFiles.aspx?prod=mm200&type=7
After upgrading, check the version number under Help > About. If the new version does
not display, try uninstalling the software and reinstalling the new versions.
Uninstalling files and clearing data

The unit can be decommissioned by turning off the power to the unit and disconnecting
the wires to it. Files can be cleared after uninstalling the EnerVista software or MM200
device, for example to comply with data security regulations.On the computer, settings
files can be identified by the .m30 extension.
To clear the current settings file do the following:
1. Create a default settings file.
2. Write the default settings file to the relay.
3. Delete all other files with the .m30 extension.
4. Delete any other data files, which can be in standard formats, such as COMTRADE or
.csv.
You cannot directly erase the flash memory, but all records and settings in that memory
can be deleted. Do this using these commands:
DIAGNOSTICS > COMMANDS
• CLEAR LAST TRIP DATA PROMPT
• CLEAR TRIP COUNTERS
• CLEAR MAINTENANCE TIMER
• RESET MOTOR INFORMATION

GE
Grid Solutions
Chapter 4: Setpoints
Setpoints
Understanding setpoints
Setpoints can be modified via RS485, using the EnerVista MM200 Setup program.
Setpoints may be changed while the motor is running; however it is not recommended
CAUTION:
to change important protection parameters without first stopping the motor.
Setpoints will remain stored indefinitely in the internal non-volatile memory even when
control power to the unit is removed. Protection parameters are based on the entered
data. This data must be complete and accurate for the given system for reliable protection
and operation of the motor.
Setting text abbreviations

The following abbreviations are used in the setpoints pages.
• A, Amps: amperes
• AUX: auxiliary
• CBCT: core balance current transformer
• COM, Comms: communications
• CT: current transformer
• FLA: full load amps
• FV: full voltage
• G/F: ground fault
• GND: ground
• Hz: Hertz
• kohms: kilo-ohms
• MAX: maximum
• MIN: minimum
• SEC, s: seconds
• VT: voltage transformer

CONFIGURATION SETPOINTS CHAPTER 4: SETPOINTS
• %UB: percent unbalance

• Ctrl: control
• Hr & hr: hour
• O/L: overload
• ops: operations
• mcc: motor control center
Configuration setpoints
The configuration setpoints contains data on motor configuration as well as system setup,
inputs, outputs, communications, and CTs.
• Motor (setpoints related to motor configuration).
• CT (setpoints related to CT configuration).
• Inputs (setpoints related to digital input configuration)
• Outputs (setpoints related to digital output configuration)
• Comms (setpoints related to communications configuration)
• System (setpoints related to MM200 system configuration, such as the faceplate
LEDs)
• Counters (setpoints related to the digital counters)
Motor setpoints
The MM200 starter function is responsible for executing the motor startup sequence,
including the pre-contactor start warning. The MM200 provides three pre-defined starters.
• Full-voltage non-reversing
• Full-voltage reversing
• Two-speed
By selecting a pre-defined starter, inputs and outputs are automatically assigned.
NOTE:
NOTE
Common motor Several motor setpoints are dependent on the chosen starter type. The setpoints shown
setpoints below are common to all starter types.
Motor Name
Range: up to 20 alphanumeric characters
Default: Motor Name
This setpoint specifies a name for the motor. This name will appear in the actual values.
Starter Type (Mandatory setpoint)
Range: None, FV Non-Reversing, FV Reversing, Two Speed
Default: FV Non-Reversing
This setpoint selects the starter type. The relay is essentially disabled when the value is
set to “None”. Figure 1 illustrates typical starter timing beginning from the stopped state
for all starter types.

CHAPTER 4: SETPOINTS CONFIGURATION SETPOINTS
Motor FLA (Mandatory setpoint)

Range: 0.5 to 1000.0 amps in steps of 0.1
Default: OFF
This setpoint must be specified for motor protection. The value may be taken from the
motor nameplate data sheets.
Supply Frequency (Mandatory setpoint)
Range: 50 Hz, 60 Hz
Default: 60 Hz
This setpoint specifies the nominal system frequency.
The following sections provide additional information for each starter type.
Figure 4-1: Typical starter timing
Start A
Start A
Start B
Stop
Full Voltage Non-reversing
Motor Current
Contactor A Relay
Contactor B Relay
Pre-contactor
P
Starting
Running
Motor Current
Full Voltage Reversing
Contactor A Relay
T T
Contactor B Relay
Pre-contactor
P
Starting
Running
Motor Current
Two Speed Starter
Contactor A Relay
T
Contactor B Relay
Pre-contactor
P
Starting
Running
P - Pre-contactor Time setting
T - Transfer Time setting
R - Ramp Down Time setting
888754A1.CDR

Full-voltage non- If the Starter Type setpoint is programmed to “FV Non-Reversing”, the pre-contactor relay
reversing starter (if any) is picked up for the set Pre-Contactor Time when a start control is received. When
the pre-contactor timer times out, the contactor A relay contact output picks up and seals-
in, starting the motor. When a stop control is received, contactor A relay contact output is
dropped out and the motor stops.
The following figure illustrates typical starter timing beginning from the stopped state.
Figure 4-2: Typical starter timing for full-voltage non-reversing starter
Start A
Start A
Start B
Stop
Motor current
Contactor A relay
Contactor B relay
Pre-contactor
P
Starting
Running
P = Pre-contactor time setting 888717A1.CDR
The following additional setpoint is available for the full-voltage non-reversing starter.
Pre-Contactor Time
Range: 0 to 60 seconds in steps of 1
Default: 0 seconds
This setpoint represents the time after a start command before the motor is started. An
audible or other warning signal can be activated in this interval by connecting the signal
to a contact output set to the pre-contactor function.
Full-voltage reversing The full-voltage reversing starter type is a full-voltage or across-the-line reversing starter.
starter When a start A (forward) control is received, the pre-contactor relay (if any) is picked up for
the set Pre-Contactor Time. When the pre-contactor timer times out, the contactor A relay
picks up and seals-in, starting the motor in the forward direction. When a start B (reverse)
control is received, the A contactor is dropped out. When contactor A status off is received,
the starter waits for the set Transfer Time to allow the motor to slow or stop. When the
transfer time timer times out, the contactor B relay picks up and seals-in, starting the
motor in the reverse direction. When a stop control is received, the contactor A and B
relays are dropped out and the motor stops. The starter logic is fully symmetrical between
forward and reverse.
When a contact input has its function set to “Forward Limit”, and that contact closes, the
contactor A relay will drop out. When a contact input has its function set to “Reverse Limit”,
and that contact closes, the contactor B relay will drop out.

Figure 4-3: Typical starter timing for full-voltage reversing starter
Start A
Start A
Start B
Stop
Motor current
Contactor A relay
T T
Contactor B relay
Pre-contactor
P
Starting
Running
P = Pre-contactor time setting

T = Transfer time setting 888718A1.CDR
The following additional setpoints are available for the full-voltage reversing starter.
Pre-Contactor Time
Default: 0 seconds
This setpoint represents the time after a start command before the motor is started. An
audible or other warning signal can be activated in this interval by connecting the signal
to a contact output set to the pre-contactor function.
Transfer Time
Default: 1 second
This setpoint represents the time between stopping and starting in a new direction for
the reversing starter.
Two-speed starter The “Two Speed” starter type is a full-voltage or across-the-line two speed starter.
When a start A (low speed) control is received, the pre-contactor relay (if any) is picked up
for the set Pre-Contactor Time. When the pre-contactor timer times out, the contactor A
relay picks up and seals-in, starting the motor in low speed. When a start B (high speed)
control is received, the A contactor is dropped out. When contactor A status Off is received,
the contactor B relay picks up and seals-in, starting the motor in high speed. Should a start
A (low speed) control be received when the high speed contactor B is picked up, contactor
B is dropped out. When contactor B status Off is received, the starter waits for the set
Transfer Time to allow the motor to slow. When the transfer time timer times out, the
contactor A relay picks up and seals-in, starting the motor in low speed. When a stop
control is received, the contactor A and B relays are dropped out and the motor stops.
If the High Speed Start Block setpoint is “Enabled”, this starter will not allow a start B (high
speed) control unless already running on contactor A (low speed).
Forced starts are not supervised by this starter transfer timer – any external starting circuit
must itself respect high to low speed transition restrictions and starting in high speed
restrictions.

Figure 4-4: Typical starter timing for two-speed starter
Start A
Start A
Start B
Stop
Motor current
Contactor A relay
T
Contactor B relay
Pre-contactor
P
Starting
Running
P - Pre-contactor time setting

T - Transfer time setting 888719A1.CDR
The following additional setpoints are available for the two-speed starter.
High Speed FLA
Range: 0.5 to 1000.0 amps in steps of 0.1
Default: OFF
This setpoints specifies the maximum continuous phase current when running in high
speed.
Pre-Contactor Time
Default: 0 seconds
This setpoint represents the time between a start command and the starting of the
motor. An audible or other warning signal can be activated during this interval, by
connecting the signal to a contact output set to the pre-contactor function.
High Speed Start Block
Range: Enabled, Disabled
Default: Enabled
This setpoint specifies the high-speed motor rating for two-speed starters, in kW on the
line. This setpoint is for reference only, and does not affect operation of the MM200.
Transfer Time
Default: 1 second
This setpoint represents the time between running at high speed and starting at low
speed for the two speed starter.

Current transformers
The following setpoints are available to configure the current and voltage transformers.
Phase CT Type (Mandatory setpoint)
Range: None, 1 A Secondary, 5 A Secondary, Direct Connect
Default: Direct Connect
This setpoint specifies the phase CT connection type. The “Direct Connect” value
indicates that no phase CTs are used; instead, motor phase current passes directly
through the relay. The “Direct Connect” selection should never be used where full load
current is greater than 5.0 amps.
If Direct Connect is selected and the FLA is set >5 A, a "FLA too high" message will be
NOTE:
displayed on the Status page.

NOTE
CT Primary Turns
Range: 1 to 10
Default: 1
For smaller motors where the drawn current is very low, the motor leads may be
wrapped through the CT Primary with several turns thereby increasing the current seen
by the MM200 and as a result increasing the accuracy of the measurement. The value of
this setting should equal the number of turns on the CT Primary to display the correct
current value. Internally the current measurement will be divided by this setting.
CT Primary (Mandatory setpoint)
Range: 5 to 1000 amps in steps of 1
Default: 5 amps
This setpoint specifies the phase CT primary current. It should never be less than the full
load current, and preferably no greater than twice than the full load current.
This setpoint is displayed only if the phase CT is selected to 1 A secondary or 5 A
NOTE:
secondary.
NOTE
High Speed CT Primary
Range: 5 to 1000 amps in steps of 1
Default: 5 amps
This setpoint specifies the phase CT primary current when the motor is running at high
speed. It should never be less than the high speed full load current, and preferably no
greater than twice than the high speed full load current.
This setpoint is displayed only if the phase CT is selected as 1 A secondary or 5 A
NOTE:
secondary and the motor starter type is two-speed.

NOTE

Inputs
The MM200 digital (contact) inputs are programmed in this menu.
Inputs are automatically assigned based on typical wiring diagrams, shown in chapter 2,
NOTE:
when a pre-defined starter is selected.

NOTE
The following setpoints are available for each contact input:
Function
Range: Access Switch, Comms Permissive, Contactor A Status, Contactor B Status, Field
Permissive, Field Start A, Field Start B, Field Stop, Forward Limit, Hard Wired Permissive,
Hard Wired Start A, Hard Wired Start B, Hard Wired Stop, Lockout Reset, MCC Permissive,
Remote Reset, Reverse Limit, Test Switch, Auto/Manual Switch, Power Failure Restart
Inhibit, Power Failure Input.
Default: None
– “Access Switch”: This value represents an open contact that disables security
access of selected levels. When closed, sets the access level to the value
configured in Security > Access Switch Level.
– “Auto/Manual”: "Close" sets the auto mode. "Open" sets the manual mode.
– “Comms Permissive”: This value represents an open contact that disables
communications control. Used by the auto/manual control element.
– “Contactor A Status”: This value represents the normally open auxiliary contact of
contactor A. Used by the starters, the stop/start control element, and the system
trouble function. Automatically assigned to the first input when a starter type is
selected. Not otherwise user-programmable.
– “Contactor B Status”: This value represents the normally open auxiliary contact of
contactor B. Used by the starters, the stop/start control element, and the system
trouble function. Automatically assigned to the second input when a reversing or
two-speed starter type is selected. Not otherwise user assignable.
– “Field Permissive”: This value represents an open contact which disables field
control. Used by the auto/manual control element.
– “Field Start A”: This value represents a field-located manual switch requesting
contactor A pickup. Used by the auto/manual control element.
– “Field Start B”: This value represents a field-located manual switch requesting
contactor B pickup. Used by the auto/manual control element.
– “Field Stop”: This value represents a field-located manual switch where an open
position requests stop. Used by the auto/manual control element.
– “Forward Limit”: This value represents a contact which opens at the forward travel
limit. Used by the reversing starter type.
– “Hard Wired Permissive”: This value represents an open contact that disables
hard-wired control. Used by the auto/manual control element.
– “Hard Wired Start A”: This value represents an auto contact (typically from a PLC)
requesting contactor A pickup. Used by the auto/manual control element.
– “Hard Wired Start B”: This value represents an auto contact (typically from a PLC)
requesting contactor B pickup. Used by the auto/manual control element.
– “Hard Wired Stop”: This value represents an auto contact (typically from a PLC)
where the open position requests stop. Used by the auto/manual control
element.
– “Lockout Reset”: This value represents a contact input used to reset lockouts, trips,
and alarms.
– “NA”: This value indicates the contact Input has no assigned function.

– “MCC Permissive”: This value represents an open contact that disables MCC
control. Used by the auto/manual control element.
– “Remote Reset”: This value represents a contact input used to resets non-lockout
trips and alarms.
– “Reverse Limit”: This value represents a contact which opens at the reverse travel
limit. Used by the reversing starter type.
– “Test Switch”: This value represents a contact input used to suspend collection of
selected data items, override auto/manual modes, and cause interlocks to be
ignored.
– “Power Failure Input”: This value represents a contact input used to detect an
undervoltage which is detected by a digital input associated externally with an
External Voltage Relay and then starts the Power Failure Restart function.
– “Power Failure Restart Inhibit Input”: This value represents a contact input used to
inhibit the Power Failure Restart function.
When a Lockout Reset is used to reset a Thermal Overload, the Thermal Capacity % will be
NOTE:
reset to zero.
NOTE
Outputs
Contact outputs are designated by their card slot letter appended with their card terminal
number. Contact outputs, which have two or three terminals, use the first of their terminal
numbers on the GCP. This is the same scheme as is used to form the relay terminal
designation.
When a starter type is selected, the first equipped contact output and the first equipped
contact input are forced to the contactor A relay function and the contactor A status
function, respectively. When the two-speed or reversing starter type is selected, the
second equipped contact output and the second equipped contact input are forced to the
contactor B relay function and the contactor B status function, respectively. Any prior
values for these setpoints are erased, and the setpoint becomes non-editable.
Communications setpoints
The MM200 has one RS485 serial communications port supporting a subset of the Modbus
protocol. An additional DeviceNet or Profibus port is also available as an option.
The following setpoints are available.
Slave Address
Range: 1 to 254 in steps of 1
Default: 254
For RS485 communications, each MM200 IED must have a unique address from 1 to 254.
Address 0 is the broadcast address detected by all IEDs in the serial link. Addresses do
not have to be sequential, but no two units can have the same address or errors will
occur. Generally, each unit added to the link uses the next higher address starting at 1.
RS485 Baud Rate
Range: 9600, 19200, 38400, 57600, or 115200 baud
Default: 115200 baud
This setpoint selects the baud rate for the RS485 port. The data frame is fixed at 1 start,
8 data, and 1 stop bits, while parity is optional.

DeviceNet MAC ID
Default: 63
This setpoint specifies the dedicated MAC ID as per the DeviceNet design.
DeviceNet Baud Rate
Range: 125, 250, or 500 kbps
Default: 125 kbps
This setpoint selects the DeviceNet baud rate.
Profibus Address
Range: 1 to 125
Default: 1
This setpoint allows the user to select the appropriate Profibus address.
Profibus Baud Rate
Range: 9600 to 1.5 M
Default: 1.5 M
This setpoint selects the Profibus baud rate.
Comms OK Evaluation
Range: Serial, Serial + Fieldbus, Fieldbus, All
Default: Serial
Specifies the operands for the Comms OK flag.
Comm Failure Trip
Range: Off, 1 to 29 step 1s
Default: Off
Specifies the time without comms before a trip will be generated.
Comm Failure Alarm
Range: Off, 1 to 29 step 1s
Default: Off
Specifies the time without comms before an alarm will be generated.
Timing delay commences after failure is detected.
NOTE:
NOTE Change Mode on Comm Alarm

Range: Disabled, Enabled
Default: Disabled
If enabled, forces control mode to manual if comms are lost.

System
System security Hardware and passcode security features are designed to restrict user access. This can
deter inappropriate employee action and curtail errors. Security against hackers or others
with malicious intent should be provided by other means. Security for the external hard-
wired and field controls should also be externally provided as required.
Three security levels above the default level are recognized. Each security level can also be
set for passcode access. The passcode is programmed as a five-digit number, using only
digits 1 through 5. The security access levels are:
• Default - start/stop control, auto/manual selection, and reset trips
• Level 1 - default privileges plus setpoint access
• Level 2 - level 1 privileges plus lockout reset and reset counters
• Level 3 - level 2 privileges plus factory page.
Passcodes are automatically canceled after five minutes of inactivity. Communications
passcode access can be cancelled by writing zero to the passcode register.
The following system security setpoints are programmed in the security page.
Passcode Level 1, Passcode Level 2, Passcode Level 3
Range: any five-digit number using digits 1 through 5 only or Disabled
Default value: 11111 (level 1), 22222 (level 2)
Access is granted if a passcode has been correctly entered matching the value of this
setpoint.
Access Switch Level
Range: 1, 2, 3
Default value: 1
Sets the access level provided by the access switch being closed. The contact input for
the access switch is configured on the contact inputs page.
Comms security
Default: Disabled
Sets whether the security feature applies to the communications ports.
System trouble For relay self-test, the MM200 runs a series of self-tests, including data and program
memory integrity and program execution watchdogs. If any of these tests fail, a self-test
trip or alarm is generated depending on the value of the Self Test Action setpoint.
The following setpoints are available for the system trouble element.
Self-Test Action
Range: Trip, Alarm
Default: Trip
This setpoint defines whether a self-test failure will cause a trip or an alarm.

LED indicators These setpoints allow the user to control the display characteristics of the front panel
LEDs.
User 1 LED Assignment, User 2 LED Assignment, User 3 LED Assignment
Range: Any alarm trip control I/O operand
Default: Not Set
Set to program the GCP/BCP user LEDs to follow an internal element.
USER 1 LED Color
Range: None, Red, Green, Orange
Default: Red
Selects the color of the USER LEDs.
USER 2 LED Color
Default: Red
Selects the color of the USER LEDs.
Reset Lockout using Reset Key
Default: Disabled
If set to "enabled," the GCP/BCP reset key will perform a non-lockout and lockout reset.
Change Mode when Running
Default: Disabled
When this setpoint is programmed as "Disabled," the relay does not allow changing of
the Auto/Manual mode. When programmed as "Enabled," the relay does allow changing
of the Auto/Manual mode.
Running LED Color
Default: Green
Selects the color of the Running LED.
Stopped LED Color
Default: Red
Selects the color of the Stopped LED.
Alarm LED Color
Default: Orange
Selects the color of the Alarm LED.
Tripped LED Color
Default: Red
Selects the color of the Tripped LED.
Comms OK LED Color
Default: Green
Selects the color of the Comms OK LED.

Auto LED Color

Default: Orange
Selects the color of the Auto LED.
Manual LED Color
Default: Orange
Selects the color of the Manual LED.
50% LED Color
Default: Orange
Selects the LED color at 50% of the motor load.
80% LED Color
Default: Orange
100% LED Color
Default: Orange
Counters Settings Drive Greasing Interval

Range: 100 to 50000 hours in steps of 100 hours
Default: OFF
This setpoint allows the user to set the alarm level for the greasing interval
Contactor Inspection Interval
Default: OFF
This setpoint allows the user to set the alarm level for the contactor inspection interval.
Maximum Motor Stopped Time
Default: OFF
This setpoint allow the user to set the alarm level for the maximum allowable motor
stopped hours.

PROTECTION ELEMENTS CHAPTER 4: SETPOINTS
Protection elements
Thermal protection
The primary protective function of the MM200 is the thermal model. The MM200 integrates
stator and rotor heating into a single model. The rate of motor heating is gauged by
measuring the terminal currents. The present value of the accumulated motor heating is
maintained in the Thermal Capacity Used actual value register. When the motor is in
overload, the motor temperature and thermal capacity used will rise. A trip occurs when
the thermal capacity used reaches 100%. When the motor is stopped and is cooling to
ambient, the thermal capacity used decays to zero. If the motor is running normally, the
motor temperature will eventually stabilize at some steady state temperature, and the
thermal capacity used increases or decreases to some corresponding intermediate value,
which accounts for the reduced amount of thermal capacity left to accommodate
transient overloads.
The thermal model consists of four key elements.
• Hot/cold biasing that accounts for normal temperature rise.
• An overload curve that accounts for the rapid heating that occurs during stall,
acceleration, and overload.
• Cooling rate that accounts for heat dissipation.
• Thermal protection reset that controls recovery from thermal trips and lockouts.
Each of these categories are described in the following sub-sections.
Hot/cold biasing When the motor is running with a constant load below the overload level, the motor will
eventually reach a steady state temperature, which corresponds to a particular steady-
state thermal capacity used. As some thermal capacity is used, there is less thermal
capacity left in the motor to cover transient overloads than is available when the motor is
cold. Typically, the extent of this effect is calculated by taking the ratio of the motor's rated
hot safe stall time to its rated cold safe stall time. The safe stall time (also known as locked
rotor time) is the time taken with the rotor not turning for the motor to heat to a
temperature beyond which motor damage occurs at an unacceptable rate. The term 'cold'
refers to starting off with the motor at ambient temperature, while 'hot' refers to starting
off with the motor at the temperature reached when running at rated load. The method
the thermal model uses to account for the pre-overload state is thus known as hot/cold
biasing.
The MM200 calculates the steady-state thermal capacity used according to the following
equation.
TCUSS = Ieq
2
´ (100% - HCR ) Eq. 1
In the above equation:
• TCUSS represents the steady-state thermal capacity used expressed as a percentage.
• Ieq represents the equivalent motor heating current in per-unit values on an FLA base.
Refer to unbalance biasing for additional details.
• HCR represents the value of the Hot/Cold Safe Stall Ratio setpoint expressed as a
percentage.
If a Hot/Cold Safe Stall Ratio value of 100% is entered, the hot/cold biasing is defeated, and
unless RTD biasing is deployed, the thermal model will operate as if the motor was cold
prior to overload.

CHAPTER 4: SETPOINTS PROTECTION ELEMENTS
Overload curve The overload curve accounts for the rapid motor heating that occurs during stall,
acceleration, and overload. Specifically, the overload curve controls the rate of increase of
Thermal Capacity Used whenever the equivalent motor heating current is greater than
1.01 times the full load current setpoint. The curve is defined by the following equation and
reflects that overload heating largely swamps the cooling, and this heating is primarily due
to resistive losses in the stator and the rotor windings (said losses being proportional to the
square of the current).
Pickup = IAV
FLA Eq. 2
Trip time = Curve Multiplier ´ 2.2116623

2
0.02530337 x (Pickup - 1) + 0.05054758 x (Pickup -1) Eq. 3
In the above equation,
• The trip time represents the time (in seconds) for the MM200 to trip, given the motor
starts cold and the current is constant.
• The multiplier represents the value of the Curve Multiplier setpoint. This setpoint can
be used to adjust the curve to match the thermal characteristics of the motor.
• Iav represents the equivalent motor heating current in per-unit values on a full load
current base. The value of IAV is limited in this equation to 8.0 to prevent the overload
from acting as an instantaneous element and responding to short circuits.
For example, a motor with a stall current (also known as locked rotor current) of 8 times its
FLA, with a curve multiplier of 7, if stalled from a cold state, trips in the following amount of
time.
Trip time = Curve Multiplier ´ 2.2116623
2
0.02530337 x (Pickup - 1) + 0.05054758 x (Pickup -1)
= 7 ´ 2.2116623
2
0.02530337 x (8 - 1) + 0.05054758 x (8 -1)
= 9.714 seconds Eq. 4

This would respect a safe stall cold time of 10 seconds.
The standard overload curves are displayed below.

Figure 4-5: Standard overload curves

100000
10000
TIME IN SECONDS
1000
100
x15
10
x1
1.00
0.10 1.00 10 100 1000
MULTIPLE OF FULL LOAD AMPS

888731A2.CDR
The trip times for the standard overload curves are tabulated below.
Table 4-1: Standard overload curve trip times (in seconds)
PIC STANDARD CURVE MULTIPLIERS
KUP
(× F × 1 × 2 × 3 × 4 × 5 × 6 ×7 ×8 ×9 × 10 × 11 × 12 × 13 × 14 × 15
LA)
1.0 4353 8707 1306 1741 2176 2612 3047 3482 3918 4353 4789 5224 5659 6095 6530
1 .6 .2 1 4 8 2 5 9 3 6 0 3 7 1 4
1.0 853. 1707 2561 3414 4268 5122 5976 6829 7683 8537 9390 1024 1109 1195 1280
5 71 .4 .1 .9 .6 .3 .0 .7 .4 .1 .8 5 8 2 6
1.1 416. 833. 1250 1666 2083 2500 2916 3333 3750 4166 4583 5000 5416 5833 6250
0 68 36 .0 .7 .4 .1 .8 .5 .1 .8 .5 .2 .9 .6 .2
1.2 198. 397. 596. 795. 994. 1193 1392 1590 1789 1988 2187 2386 2585 2784 2982
0 86 72 58 44 30 .2 .0 .9 .7 .6 .5 .3 .2 .1 .9
1.3 126. 253. 380. 507. 634. 760. 887. 1014 1141 1268 1394 1521 1648 1775 1902
0 80 61 41 22 02 82 63 .4 .2 .0 .8 .6 .5 .3 .1
1.4 91.1 182. 273. 364. 455. 546. 637. 729. 820. 911. 1002 1093 1184 1275 1367
0 4 27 41 55 68 82 96 09 23 37 .5 .6 .8 .9 .0

PIC STANDARD CURVE MULTIPLIERS

KUP
(× F × 1 × 2 × 3 × 4 × 5 × 6 ×7 ×8 ×9 × 10 × 11 × 12 × 13 × 14 × 15
LA)
1.5 69.9 139. 209. 279. 349. 419. 489. 559. 629. 699. 769. 839. 909. 979. 1049
0 9 98 97 96 95 94 93 92 91 90 89 88 87 86 .9
1.7 42.4 84.8 127. 169. 212. 254. 296. 339. 381. 424. 466. 508. 551. 593. 636.
5 1 3 24 66 07 49 90 32 73 15 56 98 39 81 22
2.0 29.1 58.3 87.4 116. 145. 174. 204. 233. 262. 291. 320. 349. 379. 408. 437.
0 6 2 7 63 79 95 11 26 42 58 74 90 05 21 37
2.2 21.5 43.0 64.5 86.1 107. 129. 150. 172. 193. 215. 236. 258. 279. 301. 322.
5 3 6 9 2 65 18 72 25 78 31 84 37 90 43 96
2.5 16.6 33.3 49.9 66.6 83.3 99.9 116. 133. 149. 166. 183. 199. 216. 233. 249.
0 6 2 8 4 0 6 62 28 94 60 26 92 58 24 90
2.7 13.3 26.6 39.9 53.3 66.6 79.9 93.2 106. 119. 133. 146. 159. 173. 186. 199.
5 3 5 8 1 4 6 9 62 95 27 60 93 25 58 91
3.0 10.9 21.8 32.8 43.7 54.6 65.5 76.5 87.4 98.3 109. 120. 131. 142. 153. 163.
0 3 6 0 3 6 9 2 6 9 32 25 19 12 05 98
3.2 9.15 18.2 27.4 36.5 45.7 54.8 64.0 73.1 82.3 91.4 100. 109. 118. 128. 137.
5 9 4 8 3 7 2 6 1 6 60 75 89 04 18
3.5 7.77 15.5 23.3 31.0 38.8 46.6 54.4 62.1 69.9 77.7 85.5 93.2 101. 108. 116.
0 5 2 9 7 4 1 9 6 3 1 8 05 83 60
3.7 6.69 13.3 20.0 26.7 33.4 40.1 46.8 53.5 60.2 66.9 73.6 80.3 87.0 93.7 100.
5 9 8 8 7 7 6 6 5 5 4 4 3 3 42
4.0 5.83 11.6 17.4 23.3 29.1 34.9 40.8 46.6 52.4 58.3 64.1 69.9 75.7 81.6 87.4
0 6 9 2 5 8 1 4 7 0 3 6 9 2 5
4.2 5.12 10.2 15.3 20.5 25.6 30.7 35.8 41.0 46.1 51.2 56.3 61.5 66.6 71.7 76.8
5 5 7 0 2 5 7 0 2 5 7 0 2 5 7
4.5 4.54 9.08 13.6 18.1 22.7 27.2 31.8 36.3 40.8 45.4 49.9 54.5 59.0 63.5 68.1
0 3 7 1 5 0 4 8 2 7 1 5 9 4
4.7 4.06 8.11 12.1 16.2 20.2 24.3 28.3 32.4 36.5 40.5 44.6 48.6 52.7 56.7 60.8
5 7 2 8 3 9 4 0 5 1 6 2 7 3
5.0 3.64 7.29 10.9 14.5 18.2 21.8 25.5 29.1 32.7 36.4 40.0 43.7 47.3 51.0 54.6
0 3 7 2 6 0 5 9 3 8 2 6 1 5
5.5 2.99 5.98 8.97 11.9 14.9 17.9 20.9 23.9 26.9 29.8 32.8 35.8 38.8 41.8 44.8
0 6 5 4 3 1 0 9 8 7 6 5 4
6.0 2.50 5.00 7.49 9.99 12.4 14.9 17.4 19.9 22.4 24.9 27.4 29.9 32.4 34.9 37.4
0 9 9 9 9 8 8 8 8 8 7 7
6.5 2.12 4.24 6.36 8.48 10.6 12.7 14.8 16.9 19.0 21.2 23.3 25.4 27.5 29.6 31.7
0 0 2 4 6 8 0 2 4 5 7 9
7.0 1.82 3.64 5.46 7.29 9.11 10.9 12.7 14.5 16.3 18.2 20.0 21.8 23.6 25.5 27.3
0 3 5 7 9 1 4 6 8 0 2
7.5 1.58 3.16 4.75 6.33 7.91 9.49 11.0 12.6 14.2 15.8 17.4 18.9 20.5 22.1 23.7
0 8 6 4 2 1 9 7 5 4
8.0 1.39 2.78 4.16 5.55 6.94 8.33 9.71 11.1 12.4 13.8 15.2 16.6 18.0 19.4 20.8
0 0 9 8 7 5 4 3 2
The following tables illustrate the relation between GE Multilin MM2 and MM3 curve
numbers, NEMA curves, and the MM200 curve multipliers.
Table 4-2: MM2 and MM3 curve numbers and MM200 curve multipliers
MM2 and MM3 curve number 1 2 3 4 5 6 7 8
MM200 curve multiplier 1 2 3 4 7 9 12 15
Table 4-3: NEMA curves and MM200 curve multipliers

NEMA curve Class 10 Class 15 Class 20 Class 30
MM200 curve multiplier 4 6 8 12

Cooling rate The model causes the thermal capacity used to decrease exponentially when the steady-
state thermal capacity used value is less than the actual thermal capacity used. This
simulates motor cooling. As a stopped motor normally cools significantly slower than a
running motor, the relay has two cooling time constant setpoints, one used when the
motor is off (stopped, tripped, locked out, pre-contactor, etc.), the other used when the
motor is on (starting, running, stopping). In each case, the time constant is time in minutes
for the motor temperature to cool by 63% of the difference between the initial
temperature and ambient temperature.
Figure 4-6: Thermal model cooling following a trip at t = 0
100%
75%
63%
Thermal capacity used
50%
Cool time constant = 30 minutes
25%
0%
0 30 60 90 120 150 180
Time (minutes)
888732A1.CDR
Thermal protection Thermal model operation is a serious event, and therefore results in a lockout that can not
reset be reset until the motor has cooled, except with a level 2 or level 3 security login. A setpoint
is available that controls whether lockout persists until the motor has cooled until the
thermal capacity used reaches 15% (approximately twice the cool time stopped setpoint),
or until the relay estimates based on learned thermal capacity used on start that the
motor has cooled sufficiently for a successful restart. For the latter, a 2% safety margin is
included. While in lockout, the motor can not be started via the MM200.
If the motor is re-started it may re-trip quickly. Should process interruption concerns
outweigh the probable damage to the motor that early starting would incur, an external
circuit should be added that bypasses the relay to directly close the motor contactor.
A second setpoint controls whether once the motor has cooled as described above, the
lockout is replaced with a trip that can be manually reset without security login, or
alternatively the condition is fully reset allowing immediate restart.

Thermal protection The following setpoints are available for thermal protection.
setpoints Standard Overload Curve
Default: 4
This setpoint specifies the standard overload curve to the thermal characteristics of the
protected motor.
Overload Pickup Level
Range: 1.01 to 1.25 X FLA
Default: 4
This setpoint specifies the Overload Pickup Level for the unit to start.
Hot/Cold Safe Stall Ratio
Range: 1 to 100% in steps of 1
Default: 75%
This setpoint is used to control the hot/cold bias and RTD bias features. It specifies the
ratio of the rated hot safe stall time to the rated cold safe stall time as a percentage. A
value of “100%” disables the hot/cold bias feature.
Cool Time Constant Stopped
Range: 1 to 1000 minutes in steps of 1
Default: 30 minutes
This setpoint specifies the cooling time constant used by the thermal model when the
motor is stopped. Enter the time in minutes for the temperature to cool by 63% of the
difference between the initial value and ambient when the motor is stationary.
Cool Time Constant Running
Range: 1 to 1000 minutes in steps of 1
Default: 15 minutes
This setpoint specifies the cooling time constant used by the thermal model when the
motor is running. Enter the time in minutes for the temperature to cool by 63% of the
difference between the initial value and ambient when the motor is at speed.
Minimize Reset Time
Default: Disabled
When set to “Disabled”, the lockout condition following a thermal protection operation
will persist until the thermal capacity used has dropped to 15%. When set to “Enabled”,
the lockout persists until the thermal capacity used has dropped to 2% below the
learned thermal capacity used at start (refer to the Thermal Start Inhibit for details).
Overload Reset Mode
Range: Manual, Auto
Default: Manual
If this setpoint value is “Auto”, an automatic reset of overload lockouts occurs after the
motor has cooled as described above. When set to “Manual”, the lockouts are replaced
with trips when the motor cools, the trips must be reset by the control panel, by remote
contact or by communications before the motor can be restarted.

Mechanical protection
The mechanical protection setpoints are divided into the following categories.
• Mechanical jam
• Undercurrent protection
• Acceleration protection
• Open control circuit trip.
The setpoints applicable to each of these categories are described in the following
sections.
Mechanical jam After the motor has started and reached a running state, the mechanical jam element (if
enabled) produces a trip when the magnitude of Ia, Ib, or Ic reaches or exceeds the pickup
level for the time specified by the Mechanical Jam Delay setpoint. This feature may be
used to indicate a stall condition when running. Not only does it protect the motor by
taking it off-line faster than the thermal model (overload curve), it may also prevent or limit
damage to the driven equipment if motor starting torque persists on jammed or broken
equipment.
The Mechanical Jam Level should be set higher than motor loading during normal
operation, but lower than the motor stall level. Normally the delay is set to the minimum
time delay or to avoid nuisance trips due to momentary load fluctuations.
The following setpoints are available for the mechanical jam element.
Mechanical Jam Level
Range: 1.01 to 4.50 × FLA in steps of 0.01 or OFF
Default: OFF
This setpoint specifies the current pickup level. Set this value to “OFF” to disable
mechanical jam protection.
Mechanical Jam Delay
Range: 0.1 to 30.0 seconds in steps of 0.1
Default: 0.1 seconds
This setpoint specifies the time that the motor current must reach or exceed pickup to
generate a mechanical jam trip.
Undercurrent When the motor is in the running state, a trip or alarm will occur should the magnitude Ia,
protection Ib, or Ic fall below the pickup level for the time specified by the Undercurrent Alarm or Trip
Delay. The pickup levels should be set lower than the lowest motor loading during normal
operations.
The following setpoints are available for the undercurrent protection element.
Undercurrent Trip Level
Range: 1 to 100% of FLA or OFF
Default: OFF
This setpoint specifies the undercurrent trip pickup level. A value of “OFF” disables the
undercurrent trip function.
Undercurrent Trip Delay
Default: 1 second
This setpoint specifies the time that the motor current must be below pickup to generate
a trip.

Undercurrent Alarm Level

Range: 1 to 100% of FLA or OFF
Default: OFF
This setpoint specifies the undercurrent alarm pickup level. A value of “OFF” disables the
undercurrent alarm function.
Undercurrent Alarm Delay
Default: 1 seconds
This setpoint represents the time that the motor current must be below pickup to
generate an alarm.
For example, if a pump is cooled by the liquid it pumps, loss-of-load may mean that the
pump overheats. In this case, the undercurrent feature is enabled. To prevent motor
loading from falling below 0.75 × FLA, even for short durations, the Undercurrent Trip Level
could be set to “70%” and the Undercurrent Alarm Level to “75%”. The Undercurrent Trip
Delay and Undercurrent Alarm Delay setpoints are typically set as quick as possible (that is,
1 second).
Acceleration The thermal model protects the motor under both starting and overload conditions. The
protection acceleration timer trip may be used to complement this protection. For example, if the
motor always starts in 2 seconds, but the safe stall time is 8 seconds, there is no point
letting the motor remain in a stall condition for the 7 or 8 seconds it would take for the
thermal model to operate. Furthermore, the starting torque applied to the driven
equipment for that period of time could cause severe damage.
If enabled, the acceleration protection will trip if the motor stays in the starting state and
does not reach the running state by the set acceleration time.
The acceleration protection setpoints and logic are described below.
Acceleration Alarm Timer(s)
Range: 0.5 to 250.0 seconds in steps of 0.1 or OFF
Default: OFF
This setpoint specifies the maximum acceleration time before alarming. A value of “OFF”
disables the acceleration protection alarm.
Acceleration Trip Timer(s)
Range: 0.5 to 250.0 seconds in steps of 0.1 or OFF
Default: OFF
This setpoint specifies the maximum acceleration time before tripping. A value of “OFF”
disables acceleration protection tripping.
Open Control Circuit Trip
Range: Enable, Disable
Set to Enable if the MM200 should trip when an open control circuit is detected.

Electrical protection
Current unbalance When an unbalance or phase current exceeds the setpoints, an alarm or trip condition is
protection generated.
The calculation method is as follows:
|IM - IAV|
If IAV ≥ IFLA : UB% = × 100%
IAV
|IM - IAV|
If IAV ≤ IFLA : UB% = × 100%
IFLA
Where:
IAV = average phase current
IM = current in a phase with maximum deviation from IAV
IFLA = MOTOR FULL LOAD CURRENT setpoint
Current Unbalance Trip Level
Range: 4 to 40%, in steps of 1, or OFF
Default: 30%
This setpoint specifies the current unbalance trip pickup level. A value of “OFF” disables
the current unbalance trip function.
Current Unbalance Trip Delay
Default: 1 second
This setpoint specifies the time the motor unbalance current must meet or exceed
pickup to generate a trip.
Current Unbalance Alarm Level
Range: 4 to 40%, in steps of 1, or OFF
Default: 15%
This setpoint specifies the current unbalance alarm pickup level. A value of “OFF”
disables the current unbalance alarm function.
Current Unbalance Alarm Delay
Default: 1 second
This setpoint specifies the time the motor unbalance current must meet or exceed
pickup to generate an alarm.
Ground fault When motor stator windings become wet or otherwise suffer insulation deterioration, low
protection magnitude leakage currents often precede complete failure and resultant destructive fault
currents. Ground fault protection provides early detection of such leakage current,
allowing the motor to be taken offline in time to limit motor damage. However, if a high
magnitude ground fault occurs that is beyond the capability of the contactor to interrupt,
it is desirable to wait for the fuses or an upstream device to provide the interruption.
The ground fault protection will alarm or trip when the ground current magnitude meets or
exceeds the pickup for the specified time, provided that the maximum phase current is less
than 8 × FLA. When used with a core-balance CT, this protection becomes a sensitive
ground fault protection.
A ground fault trip is a serious event, and therefore results in a lockout that can not be
reset until the motor has cooled except with a level 2 or level 3 security login.
Various situations (for example, contactor bounce) may cause transient ground currents
during motor starting that exceed the ground fault pickup levels for a very short period of
time. The delay can be fine-tuned to an application so it still responds very quickly, but

rides through normal operational disturbances. Normally, the ground fault time delays are
set as short as possible, that is, 0 ms. Time may have to be increased if nuisance tripping
occurs.
The following setpoints are available for the ground fault protection element.
Ground Trip Level
Range: 0.5 to 15.0 A in steps of 0.1 A
Default: OFF
This setpoint specifies the ground fault trip pickup level. A value of “OFF” disables the
ground fault trip function.
Ground Trip Delay on Start
Range: 0.0 to 10.0 s in steps of 0.1 s
Default: 0.0 s
This setpoint specifies the time that the motor ground fault current must meet or exceed
pickup to generate a ground fault trip when the motor is in a starting condition.
Ground Trip Delay on Run
Range: 0.0 to 5.0 s in steps of 0.1 s
Default: 0.0 s
pickup to generate a ground fault trip when the motor is in a running condition.
Ground Alarm Level
Range: 0.5 to 15.0 A in steps of 0.1 A, when Ground CT type is set to "CBCT 2000:1"
Default: OFF
The setpoint specifies the ground fault alarm pickup level. A value of “OFF” disables the
ground fault alarm function.
Ground Alarm Delay on Start
Range: 0 to 60 s in steps of 1 s
Default: 10 s
pickup to generate a ground fault alarm.
Ground Alarm Delay on Run
Default: 10 s
pickup to generate a ground fault alarm.
Load increase alarm The load increase alarm is used to alarm abnormal load increases that may indicate
problems with the process. An alarm is enabled only after the acceleration phase is
complete and the motor has entered the running phase, and then only if the average
current has fallen below the set pickup. Once enabled, the alarm is generated when the
current exceeds the set pickup, and automatically resets when the current has subsided.
Load Increase Alarm Level
Range: 50 to 150% of FLA in steps of 1, or OFF
Default: OFF
This setpoint specifies the load increase alarm pickup level. A value of “OFF” disables the
load increase alarm.

CONTROL ELEMENTS CHAPTER 4: SETPOINTS
Control elements
Auto/manual control
The auto/manual control element manages the auto/manual control mode, consolidates
the start A, start B and stop controls from their various sources, and applies auto/manual,
test switch and permissive supervision.
The MM200 has four possible sources of start A, start B and stop controls:
• Communications: Controls received over a serial data link - Modbus, DeviceNet,
Profibus and/or Modbus TCP. Communications controls are not differentiated based
on port or protocol.
• Hard-wired: Controls received typically via contact inputs from a PLC or DCS.
• Field: Controls received typically via contact inputs from pushbuttons or switches
located adjacent to the controlled equipment.
• MCC: controls received from the control panel of the MM200.
Communications and hard-wired controls are considered to be auto controls, and are
inhibited unless auto mode is on. Likewise, field and MCC controls are considered to be
manual controls, and are inhibited unless manual mode is on. Each source may also have
a contact input assigned to permissive supervision, which enables that source when on.
Table 4-4: Auto/manual control sources
Control source Supervision
Communications Auto Comms permissive
Hard-wired Auto Hard-wired permissive
Field Manual Field permissive
MCC Manual MCC permissive
The MM200 may also be set to always honor stop controls, regardless of auto/manual
mode and permissive supervision (default).
The auto/manual control element also drives a control source active indicator for each
source on the front panel display (if equipped) that shows the user exactly which control
sources have both the correct auto/manual mode on and have their permissive configured
and on.
The auto/manual control element includes non-volatile latches that hold the auto and
manual mode states. Besides supervising controls from the sources, the latches drive auto
and manual indicators on the MM200 control panel. The latches can be controlled either
by an external auto switch contact or by the control panel.
• When configured for Auto/Man switch contact, auto is on when the contact is closed
energizing the input, and manual is on when the contact is open.
• When a switch contact is configured for auto/manual, the front panel auto/manual
pushbuttons are inoperative. When no switch contacts are configured, but the MCC
Auto/Manual Key setpoint is “Enabled”, the control panel auto and manual keys will
switch the mode between auto and manual.
• When no input is configured for auto or manual, and the MCC Auto/Manual Key
setpoint is “Disabled”, both auto and manual modes are set on.
The Auto and Manual modes are temporarily forced to settable states when the test switch
is on.
The following setpoints are available for the auto/manual control element.

CHAPTER 4: SETPOINTS CONTROL ELEMENTS
Comms Start Ctrl

Default: Disabled
Sets whether start commands are accepted via communications.
Comms Stop Mode
Range: Always Enabled, Follow Ctrl Mode
Default: Always Enabled
If set to “Always Enabled”, communication stops will always be honoured, irrespective of
the Comms Start Ctrl setpoint and auto/manual mode. If set to “Follow Ctrl Mode”,
communication stops will be supervised by auto/manual and by communication
permissive in the same manner as the starts.
Hard Wired Start Ctrl
Default: Disabled
Sets whether start commands are accepted from hard wired start contact inputs.
Hard Wired Stop Mode
If set to “Always Enabled”, hard-wired stops will always be honoured, irrespective of the
Hard Wired Start Ctrl setpoint, auto/manual mode and permissive. If set to “Follow Ctrl
Mode”, hard-wired stops will be supervised by auto/manual and by hard-wired
permissive in the same manner as the starts.
Hard Wired Stop Actn
Range: Stop, Trip
Default: Stop
Defines whether hard wired stop control trips (reset required to clear) or stops (no reset
required).
Hard Wired 2W/3W
Range: 2W, 3W
Default: 3W
The setpoint is for two-wire or three-wire control selection. If in the two-wire mode, all
hard-wired start contact inputs being open will be treated as a hard-wired stop control.
For reversing and two-speed starter configurations, both start inputs open is treated as
a hard-wired stop control.
Field Start Ctrl
Default: Disabled
Sets whether start commands are accepted from field start contact inputs.
Field Stop Mode
If set to “Always Enabled”, field stops will always be honoured, irrespective of the Field
Start Ctrl setpoint, auto/manual mode, and permissive. If set to “Follow Ctrl Mode”, field
stops will be supervised by auto/manual and by field permissive in the same manner as
the starts.
Field Stop Action
Range: Stop, Trip
Default: Stop
Defines whether field control trips (reset required to clear) or stops (no reset required).

Field 2W/3W
Range: 2W, 3W
Default: 3W
Two-wire or three-wire controls selection. If in the two-wire mode, all field start contact
inputs being open will be treated as a field stop control. For reversing and two-speed
starter configurations, both start inputs open is treated as a field stop control.
MCC Start Ctrl
Default: Enabled
Sets whether start commands are accepted from the control panel.
MCC Stop Mode
If set to “Always Enabled”, control panel stops will always be honoured, irrespective of
the MCC Start Ctrl setpoint, auto/manual mode, and permissive. If set to “Follow Ctrl
Mode”, control panel stops will be supervised by auto/manual and by MCC permissive in
the same manner as the starts.
MCC Stop Action
Range: Stop, Trip
Default: Stop
Defines whether MCC control trips (reset required to clear) or stops (no reset required).
Test Auto Mode
Range: On, Off, Unaffected
Default: Off
Sets whether, when the test switch is on, the auto mode is forced on, forced off, or is
unaffected.
Test Manual Mode
Range: On, Off, Unaffected
Default: On
When the test switch is on, this setpoint determines if the manual mode is forced on,
forced off, or is unaffected.
Stop/start control element

An external stop sequence has occurred if the relay detects that either contactor A or
contactor B has dropped out without receiving a stop command. If the External Stop Action
setpoint is programmed as “Stop”, the relay will accept this as a stop control and display
the External Stop message. If this setpoint is set to “Trip”, the relay will treat this as an
emergency stop trip. This trip condition must be reset before the motor can be restarted.
Most protection and control elements in this relay are sensitive to whether the motor is
stopped, starting, or running. These include the jam, and acceleration protection, and the
thermal start inhibit elements.
Traditionally, the motor is deemed to have entered the starting state when the motor
current changes from zero to some measurable value, and to have entered the running
state when the current having increased above FLA then subsides below FLA. This
algorithm is satisfactory for most applications. The current profile of full voltage across-
the-line starters for instance typically goes from zero to 6 × FLA within a cycle of the
contactor closing, and then decays exponentially until it reaches 1 × FLA just before
reaching normal operating speed.

CHAPTER 4: SETPOINTS CONTROL ELEMENTS
The traditional algorithm would detect the start (if it is fast enough), but may or may not
detect the running state that follows. Even if it does detect the running state, as it is an
atypical start, the learned values such as learned acceleration time would be corrupted.
The MM200 employs an improved starting and running state detection algorithm.
Normally, it declares starting when either contactor A or contactor B closes. Running is
declared when either contactor has been closed for one second, and then current is found
to be below 1 × FLA. This provides equivalent functionality to the traditional algorithm..
If an A or B motor contactor is externally energized, the relay will treat this as a start A or B
control, and display an External Start A Alarm or an External Start B Alarm message.
The stop/start control element also consolidates the various start and stop signals for the
convenience of other elements.
The following setpoint is available:
External Stop Action
Range: Stop, Trip
Default: Stop
This setpoints selects whether an external stop is considered to be an emergency stop
(reset required to clear) or a stop control (no reset required).
Power failure restart

The Power Failure Restart element (PFR) provides a relay-initiated undervoltage motor
restart after a momentary power loss (dip).
The undervoltage is detected by a digital input associated with an External Voltage Relay.
When the auxiliary voltage supply drops below the pre-set low voltage level, the motor
contactor(s) are de-energized until the dip is ended as indicated by supply recovery to the
pre-set high voltage level.
• The motor will be switched back to its previous status if the voltage returns within the
“Power Failure Time”. This can either take place immediately or be further delayed
(Power Failure Restart Time).
If the motor was running at the time the dip occurred, a forced restart will occur as soon as
the relay detects healthy auxiliary voltage and the restart time delay has expired.
If the motor was not running at the start of the dip, no restart sequence will be initiated.
Start controls are ignored while the PFR delay is timing out. While the PFR timer is counting
down, the status will change to “PFR Pending”. During PFR Pending, any stop or trip will
immediately cancel the restart sequence.
With MM200 power supply voltage derived from the incoming motor supply, the MM200
will experience the same interruption as the motor. The MM200 has not been designed to
ride through power outages of up to 200ms and the power failure restart is affected by this
condition, so with an outage higher than 200 ms the relay will be powered off. When the
control supply recovers, the relay will not initiate any motor start.
PFM Function
Default: Disabled
Enables the Power Failure Restart function.

Power Failure Time

Default: 0.0 s
Sets the maximum measured duration of power failure time. If the mains voltage returns
within the Power Failure Time, the motors that were energized before the power failure
are automatically reconnected.
If the mains voltage does not return within this period of time, the above motors remain
disconnected and a “Trip – Power Failure” fault is generated. Once the mains voltage has
returned, the trip will be maintained until a reset command is received.
Restart Time Delay
Default: 0.0 s
After the mains voltage returns, this setting defines the time delay before the motor is
restarted.
This function restarts the motor based on the stages of the startup sequence provided by
NOTE:
the starter type selected.

NOTE

CHAPTER 4: SETPOINTS
SETTING
PFM FUNCTION
= Enabled
= Disabled Hold all timers, counters, and latches in reset state
RUNNING
MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL

AND S
PFM in PROGRESS PFM STOP

R
SETTING
AND RESTART TIME DELAY
tpu
Figure 4-7: Power failure restart logic diagram
RESTART
0
ANY STOP
EXCEPT PFM
RESET PFM OR
OR RESET PFM
INPUT
PFR INHIBIT
INPUT SETTING
UV INPUT RUN t1 = PF time
time < t1
RESET
time > t1 S
Latch TRIP - POWER FAILURE

R
888752A1.CDR
RESET
4–29
CONTROL ELEMENTS
Figure 4-8: Undervoltage restart control logic diagram

CONTACTOR A STATUS
AND AND PFR A
AND AND PFR STOP
PFM IN PROGRESS
RESTART
CONTACTOR A STATUS
AND PFR PENDING

AND
OR
S
AND PFR B
AND
888753A1.CDR

GE
Grid Solutions
Chapter 5: Diagnostics
Diagnostics
The diagnostics pages display typical diagnostic information, including learned data,
phasors, system counters, and system information. In the event of a trip or alarm, the
diagnostic pages are often very helpful in diagnosing the cause of the condition.
Digital counters
Trip counters are typically used for scheduling inspections on equipment, for performing
qualitative analysis of system problems, and for spotting trends. Several general counters
are also available.
When the relay is powered off, the counter values are stored in non-volatile memory.
NOTE:
NOTE Total Number of Trips, Incomplete Sequence Trips, Overload Trips, Mechanical Jam
Trips, Undercurrent Trips, Current Unbalance Trips, Ground Fault Trips, Motor
Acceleration Trips.
Range: 0 to 65535 trips in steps of 1
These values display a breakdown of number of trips by type. When the total number of
trips for any counter exceeds 65535, that counter is reset to 0.
Number of Motor Starts
Range: 0 to 65535 starts in steps of 1
This value displays the number of accumulated motor starts or start attempts. This value
may be useful information when troubleshooting a motor failure. When this counter
exceeds 65535 starts, it will reset to 0.
Motor Running Hours
Range: 0 to 100000 hours in steps of 1
The motor running hours timer accumulates the total running time for the motor. This
value may be useful for scheduling routine maintenance. Counter will roll over to zero
after range is exceeded.
Motor Stopped Hours
Range: 0 to 100000 hours in steps of 1
The motor stopped hours timer accumulates the total stopped time for the motor. This
value may be useful for scheduling routine maintenance.

LEARNED DATA CHAPTER 5: DIAGNOSTICS
Learned data
The MM200 learns the acceleration time, the starting current, the starting capacity, and
the average motor load during motor starts. This data is accumulated based on the last
five successful starts.
Learned Acceleration Time
Range: 0.0 to 200.0 ms in steps of 0.1 s
If motor load during starting is relatively consistent, the learned acceleration time may
be used to fine tune the acceleration protection. Learned acceleration time will be the
greatest time of the last five successful starts. The time is measured from the transition
of motor current from zero to greater than overload pickup, until line current falls below
the overload pickup level.
Learned Starting Current
Range: 0.0 to 10000.0 A in steps of 0.1 A
The learned starting current is measured 200 ms after the transition of motor current
from zero to greater than overload pickup. This should ensure that the measured current
is symmetrical. The value displayed is the average of the last five successful starts. If
there are less than five starts, a value of 0 seconds will be averaged in for the full five
starts.
Learned Starting Capacity
Range: 0 to 100% in steps of 1
The learned starting capacity is used to determine if there is enough thermal capacity to
permit a start. If there is not enough thermal capacity available for a start, a start inhibit
will be issued. Starting will be blocked until there is sufficient thermal capacity available.

CHAPTER 5: DIAGNOSTICS COMMANDS
Commands
Select the Home > Diag > Commands page to access diagnostics commands.
Figure 5-1: Diagnostics Commands
Reset
Issues a “Non-Lockout Reset” command.
Lockout Reset
Issues a “Lockout Reset” command.
Stop
Stops the motor.
Start A
Initiates the programmed “Start A” sequence to start the motor.
Start B
Initiates the programmed “Start B” sequence to start the motor.
Clear Last Trip Data Prompt
Clears all information from the last trip.
Clear Trip Counters
Clears the following counters: Total Number of Trips, Overload Trips, Mechanical Jam
Trips, Undercurrent Trips, Current Unbalance Trips, Ground Fault Trips, Motor
Acceleration Trips, Underpower Trips, and Number of UV Restarts.
Clear Maintenance Timer
Clears maintenance information timers, including Motor Running Hours, Motor Stopped
Hours, and Number of Motor Starts.
Reset Motor Information
Clears all motor information, such as Learned Acceleration Time, Learned Starting
Capacity, Learned Starting Current, Motor Load Learned, and Thermal Capacity.

COMMANDS CHAPTER 5: DIAGNOSTICS

GE
Grid Solutions
Chapter 6: Communications
Communications
Communications interfaces
The MM200 has two communications interfaces:
• RS485
• Fieldbus
Setpoint changes related to RS485, DeviceNet, and Profibus, require a power cycle to be
NOTE:
activated.
NOTE
External power must be present on the Fieldbus port at power-up, in order to correctly
NOTE:
initialize.
NOTE
For full details, please refer to the MM200 Communications Guide, to be found on the GE
NOTE:
Multilin web site.

NOTE

COMMUNICATIONS INTERFACES CHAPTER 6: COMMUNICATIONS

GE
Grid Solutions
Appendix A
Appendix A
Change notes
Revision history
Table A–1: Revision History
MANUAL P/N RELEASE DATE

1601-9034-A1 21 December 2007
1601-9034-A2 05 February 2008
1601-9034-A3 27 July 2008
1601-9034-A5 31 August 2009
1601-9034-A6 23 July 2010
1601-9034-A7 21 December 2015
1601-9034-A8 June 2017
Table A–2: Major Updates for MM200-A8
Section/Page Number CHANGES

Cover and front matter Manual revision number from A7 to A8
Ch1 Introduction Added Harsh Environment Coating note under order codes
User interface specifications: updated cable specifications
Ch1 Introduction Power supply specifications: updated Power supply
Specifications section
range (HI)
Throughout Graphical Control Panel (GCP) added
MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL A–1

CHANGE NOTES CHAPTER A: APPENDIX A

Manual revision number from A6 to A7
Added EAC logo
Cover and front matter
Changed branding to GE Grid Solutions
Added Storage and Recycling information
Ch1 Introduction, Updated Cautions and Warning
Overview section Added For Further Assistance
Ch1 Introduction, Added EAC to Testing and certification
Specifications section Added Noise to Environmental specifications
Added Maintenance section
Ch2 Installation
Minor update to External Connection diagrams
Added Backing up settings section
Added Restore settings section
Ch 3 Control Panel Added Upgrading firmware section
Added Upgrading the software section
Added Uninstalling files and clearing data section
Added Warranty section
Appendix
Added Repairs section

Ch 1 New Specifications section - User Interface

3.2 New section - Graphical Display Page Hierarchy
4.4.3 New section - Power Failure Restart

Ch1 - MM200 Order Codes Add HI power supply option
All relevant figures Add HI input connections
p1-2 Change line diagram
Add HI power supply info to Input and Power Supply
p1-5, 1-6
Specifications
Change Environmental Specifications in accordance with
p1-7
UL requirements
A–2 MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL

CHAPTER A: APPENDIX A WARRANTY

p2-10 Add power supply labeling
Section Number CHANGES

Ch1 - MM200 Order Codes Change Layout of Order Table
Ch1 - Type Tests Corrections: RH Cyclic, Comp. Temperature/Humidity
Warranty
For products shipped as of 1 October 2013, GE warrants most of its GE manufactured
products for 10 years. For warranty details including any limitations and disclaimers, see
our Terms and Conditions at https://www.gegridsolutions.com/multilin/warranty.htm
For products shipped before 1 October 2013, the standard 24-month warranty applies.
Repairs
The firmware and software can be upgraded without return of the device to the factory.
For issues not solved by troubleshooting, the process to return the device to the factory for
repair is as follows:
• Contact a GE Grid Solutions Technical Support Center. Contact information is found in
the first chapter.
• Obtain a Return Materials Authorization (RMA) number from the Technical Support
Center.
• Verify that the RMA and Commercial Invoice received have the correct information.
• Tightly pack the unit in a box with bubble wrap, foam material, or styrofoam inserts or
packaging peanuts to cushion the item(s). You may also use double boxing whereby
you place the box in a larger box that contains at least 5 cm of cushioning material.
• Ship the unit by courier or freight forwarder, along with the Commercial Invoice and
RMA, to the factory.
Customers are responsible for shipping costs to the factory, regardless of whether the
unit is under warranty.
• Fax a copy of the shipping information to the GE Grid Solutions service department.
Use the detailed return procedure outlined at
https://www.gegridsolutions.com/multilin/support/ret_proc.htm
The current warranty and return information are outlined at
https://www.gegridsolutions.com/multilin/warranty.htm
MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL A–3

REPAIRS CHAPTER A: APPENDIX A
A–4 MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL

Motor Management System: Grid Solutions

Uploaded by

Copyright:

Available Formats

Motor Management System: Grid Solutions

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Motor Management System: Grid Solutions

Uploaded by

Copyright:

Available Formats

GE

This product cannot be disposed of as unsorted municipal waste in the European

2.INSTALLATION Mechanical installation ................................................................................................................. 2 - 1

3.CONTROL PANEL Basic control panel.......................................................................................................................... 3 - 2

MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL TOC–I

4.SETPOINTS Understanding setpoints...............................................................................................................4 - 1

TOC–II MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL

5.DIAGNOSTICS Digital counters................................................................................................................................. 5 - 1

6.COMMUNICATION Communications interfaces........................................................................................................ 6 - 1

A.APPENDIX A Change notes..................................................................................................................................... A - 1

MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL TOC–III

MM200 Motor Management System

MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL 1–1

Cautions and Warnings

Indicates a hazardous situation which, if not avoided, could result in minor or

Indicates practices not related to personal injury.

If the equipment is used in a manner not specified by the manufacturer or functions

Caution: Hazardous voltages can cause shock, burns or death.

Installation/service personnel must be familiar with general device test practices,

Before performing visual inspections, tests, or periodic maintenance on this device or

Keep all ground leads as short as possible.

1–2 MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL

Before working on CTs, they must be short-circuited.

For Further Assistance

MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL 1–3

Description of the MM200 Motor Management system

LO: 7 inputs and 3 outputs

RS485 - Modbus RTU

1–4 MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL

Table 1-1: MM200 protection functions

Figure 1-2: MM200 feature overview

Graphical display LED indication

Mounting options Entry Level Control Panel

Front port access Front panel control

MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL 1–5

MM200 order codes

Harsh Environment Coating is a standard feature on all MM200 units.

Example of an MM200 order code

1–6 MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL

GROUND FAULT (CBCT)

MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL 1–7

User interface specifications

1–8 MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL

MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL 1–9

OUTPUT RELAY BREAK CAPACITY (FORM-A RELAY)

Power supply specifications

Testing and certification

Test Reference Standard Test Level

1–10 MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL

Test Reference Standard Test Level

MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL 1–11

Humidity Operating up to 95% (non condensing) @ 55C (As per

1–12 MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL

MM200 Motor Management System

MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL 2–1

2–2 MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL

mounted in a safe location and/or within an appropriate enclosure.

#4-40X3/8" SELF TAP PAN HD PHILIPS

MM200 MOTOR MANAGEMENT SYSTEM – INSTRUCTION MANUAL 2–3