Method Statement For Paving: Star Rafineri, A.S. Aegean Refinery Project (Arp)
Method Statement For Paving: Star Rafineri, A.S. Aegean Refinery Project (Arp)
Method Statement For Paving: Star Rafineri, A.S. Aegean Refinery Project (Arp)
CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 1/17
SUBCONTRACTOR DOCUMENT No.
000-A-EE-0230024-505
REV 0
All rights reserved. Contains confidential information proprietary to Yenigün&Dere not to be used, reproduced,
REV 0
Contents
1. Purpose ................................................................................................................ 3
2. Scope ................................................................................................................... 3
3. References ........................................................................................................... 3
4. Equipment ............................................................................................................ 3
5. Manpower ............................................................................................................ 4
6. Materials............................................................................................................... 5
7. Pre-Commencement Works ................................................................................. 6
7.1. Existing Underground Facilities .................................................................. 6
7.2. Access Road and Site Preparation ............................................................ 6
8. Execution of Work ................................................................................................ 6
8.1. Cast in Place (in situ) Concrete .................................................................. 8
8.1.1. Formwork .............................................................................................. 11
8.1.2. Reinforcement....................................................................................... 11
8.1.3. Concrete Pouring .................................................................................. 12
8.2. Concrete Curing / Protecting and Stripping of Formwork ......................... 13
9. Test & Control .................................................................................................... 14
10. GENERAL HSE REGULATIONS ....................................................................... 14
Attachment : *Risk Assessment................................................................................ 17
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 3/17
SUBCONTRACTOR DOCUMENT No.
000-A-EE-0230024-505
REV 0
1. Purpose
This document describes construction of Paving application that shall be carried out as
part of civil works of the STAR Project.
2. Scope
3. References
4. Equipment
REV 0
Equipment shall be visually checked only after valid certificate submittal prior entrance the
Site. Daily Check in accordance with dedicated check list shall be ensured by Supervisors.
All testing and measuring equipment shall be calibrated prior to use at site.
5. Manpower
All personnel shall be inducted and trained before and during work progress.
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 5/17
SUBCONTRACTOR DOCUMENT No.
000-A-EE-0230024-505
REV 0
During execution the above listed equipment of manpower shall actually be shared with
different locations and different durations as well and values may be subject to changes
depending on the requirements of the project. Specific certificate required for specific role
and Occupational Competency Certificate shall be provided for other workers who have not
proper certificate/ HSE education (Legal Compliance). However, if the above-listed
equipment or manpower proves not sufficient for the timely completion of the facilities and
project; additional shall be provided to complete the works on time and in line with rules,
regulations and specifications.
6. Materials
Ready-mix Concrete,
Repair mortar for in situ concrete,
Steel Reinforcement (Rebar)/ Wire mesh,
Steel tie wire, steel nails,
Concrete spacer (concrete / plastic spacers),
Mould oil,
Extruded Polystyrene board,
Expansion joint sealant & filler,
Polyethylene sheet,
PVC Sleeve,
Grease,
Geotextile,
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 6/17
SUBCONTRACTOR DOCUMENT No.
000-A-EE-0230024-505
REV 0
20-60 mm Gravel.
All required material data sheets, laboratory reports and mill certificates shall be submitted to
Contractor for approval before work commence. MSDS (material safety data sheet) shall be
provided.
7. Pre-Commencement Works
Prior to work commencement, the existing and possible underground structures shall be
checked. Additionally U/G utilities shall be marked with signs on the field. The locations of
such installations shall be marked at site and posted with signs.
The locations of access roads within the execution area shall be pointed out by YGDR.
These access roads shall be used for the planning of concrete activities within the area.
Local traffic management plan for diversion of temporary roads and ditches shall be
provided.
The site shall be graded to the levels shown in the drawings.
The work will be kept free of water at all times and all water shall be drained by
pumping.
All areas must be bottomed up by removing loose material and compact to achieve
the specification requirements before any concrete is placed.
8. Execution of Work
After completion of structural fill in required elevation, paving works will be started.
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 7/17
SUBCONTRACTOR DOCUMENT No.
000-A-EE-0230024-505
REV 0
a) Heavy-Duty Paving: The concrete paving shall have thickness of 0.2 m and shall be
reinforced at top and bottom.
b) Light-Duty Paving: The concrete paving shall have thickness of 0.15 m and shall be
reinforced at bottom.
c) The concrete paving inside dike wall shall have thickness of 0.10 m and shall be
reinforced at bottom.
d) Gravel Paving: 20-60 mm crushed gravel shall have thickness of 0.10 m and shall be
laid on geotextile according to drawings.
REV 0
Q188/188 electrowelded wire mesh (reinforcement) will be used. Wire meshes will be
installed in a single or double layer according to design drawings
In situ reinforced concrete shall be used for paving construction. Concrete class shall
be C20/25 for light and heavy paving. Mix design will be submitted to Contractor for
approval before commencement of work (design drawings will be referred for the
concrete & exposure classes).
After tamping the concrete must be finished with a stiff brush finish.
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 9/17
SUBCONTRACTOR DOCUMENT No.
000-A-EE-0230024-505
REV 0
Expansion Joints
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 10/17
SUBCONTRACTOR DOCUMENT No.
000-A-EE-0230024-505
REV 0
The slope of the paving towards the catch basins will be given according to the drawings
under control of survey team.
Contraction Joints
Expansion joints must be formed with the thickness of joint filler specified on the drawings
and finished off with the correct joint sealant.
Before installing the joint sealants, the grooves must be cleaned of all loose material, and
concrete must be surface dry. The sealants must be installed in accordance with the sealant
manufactures instructions, which must be considered to be part of this Specification.
Expansion Joint Filler must be made from either oak fibres impregnated with bitumen or cork
impregnated with bitumen.
Extruded Polystyrene board will be temporarily installed on the joint filler to provide proper
joint thickness between first and second part slab and will be removed after construction in
order to apply joint sealant.
REV 0
8.1.1. Formwork
Prior to placing reinforcement, all formwork will be checked for accuracy by YGDR &
TSGI construction supervisor and survey team. They shall be rigidly constructed and
sufficiently tight to prevent loss of grout and fines.
Plumb and direction of formwork shall be checked by TSGI and YGDR construction
supervisor before concrete pouring.
After finishing formwork; surplus and all dirts on form surfaces and construction joints
will be properly removed before installing reinforcing bars and placing concrete.
8.1.2. Reinforcement
All reinforcement steel and wire mesh to be used for STAR Project shall be procured
from approved steel company. In case, another supplier shall be used and approval
shall be received from the Contractor. Certificates of supplied material will be
submitted to Contractor.
Reinforcement shall be fabricated to the shapes and dimensions shown on the
drawings.
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 12/17
SUBCONTRACTOR DOCUMENT No.
000-A-EE-0230024-505
REV 0
Reinforcement will conform to project drawings, EN 10080 and TS 708 and other
requirements specified in Project Specification STGPS-R1R2 Rev08.
All reinforcement shall be stored on supports spaced sufficiently close together to
prevent buckling & sufficiently high to keep to the steel clear off the ground and shall
be covered.
Before fixing, wire mesh (reinforcement) shall be cleaned from all loose material, dirt,
ice and oil, or any other substance which may adversely affect adherence within
concrete.
Reinforcement must be fixed to form a rigid assembly which will not come apart
during concreting, using tie wire.
Q20 mm Dowels will be used in expansion joints. Dowel bars shall be greased before
installation.
The loose material at the excavation bottom level will be removed and leveled and
compacted by vibration using mechanical compactors.
The site will be checked and approved by survey team before pouring of concrete.
REV 0
Placing of concrete shall not be commenced until all inspections are completed and
before approval of the reinforcement and formwork by Contractor.
All concrete must be compacted by vibration using mechanical vibrators.
Particular care must be taken to ensure that the concrete is compacted in the corners
of formwork and around reinforcement. Vibrators will not be used to transport
concrete within the forms.
Surface shall be finished by wooden/steel trowel to reach a smooth surface. After
tamping the concrete must be finished with a stiff brush finish.
Allowable concrete pouring time is 2 hours after the transmixers leaving the batch
plant.
Improper concrete surfaces will be repaired with approved repair material according
to repair method if necessary.
All concrete shall be cured according to weather conditions. Curing and protecting of
concrete shall be satisfied the TS 1247 & TS 1248.
All concrete shall be cured properly preferably by preventing escape of water from the
concrete (in warm weather conditions by ponding & soaking with additional water or
by curing compounds; in cold weather conditions by covering with PE sheet, tent etc).
Curing shall be minimum 3 days in accordance with TS 1247 & TS 1248 and
recorded.
Exposed concrete surfaces must be protected until the concrete is hard enough to
resist washing or leaching.
Forms will not be removed until concrete has attained sufficient hardness so as not to
be thereby injured.
All formwork must be cleaned of hardened concrete, rubbish and dirt, and coated with
mould oil before re-use.
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 14/17
SUBCONTRACTOR DOCUMENT No.
000-A-EE-0230024-505
REV 0
After completion of repairing works, approved water proofing material will be applied
according to design drawings. Exposed faces of embedded items will be checked and
necessary actions (such as cleaning, coating etc.) will be taken if required.
Contractor Management should be aware of and comply with the YGDR emergency
procedure and communicate this information to its employees for use in the event of
major incidents which may occur.
Personal Protective Equipments (PPE) to be worn at all times on site. (Hard hat, Hi-
Viz Vest, Safety Glasses, Footwear). Additional PPE will be issued as and when
required to the relevant personnel.
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 15/17
SUBCONTRACTOR DOCUMENT No.
000-A-EE-0230024-505
REV 0
All risk zones will be identified and adequate signage will be erected to notify the
public/and other personnel if applicable.
Prior to commencement of works, site will be visited and all potential obstructions are
to be recognized and measures taken to reduce the risks involved.
Supervisors shall ensure that all pedestrians’ access to site is well controlled.
A Toolbox Talk to be conducted prior to commence of any work.
Site facilities (toilet block, smoking point, shade area) shall never be located close to
the work point.
Any incident is to be reported immediately to the site office. All works will be stopped
until clearance is received to continue.
Work shall be stopped during extreme poor visibility conditions.
Personal exposure to the risk inside the trench will be reduced by minimizing the
working time for the surveyor, workers and supervisors.
PERMITS
A general work permit will be obtained for all work and depending on the scope of
work to be carried out respective additional work permits will be completed and
authorized.
PTW will be provided with Dedicated JSA (Job Safety Analysis), Map, List of crew
member performing the job after pre-job task briefing, drawing of trench section.
EXCAVATIONS
Before commencing work on any excavation:
• An Excavation Permit will be completed and authorized.
It should be determined if there are any underground or overhead utilities at
the working location and precautions taken in line with established working
practices and procedures.
• All excavations shall be either sloped, stepped or shored.
• When an excavation is opened a proper metal hard and soft barricade must be
installed at all open edges.
• Barricades once installed must be maintained in a safe manner. This kind of
barricading can be done by scaffolding material (metal structure), newjerseys or, etc.
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 16/17
SUBCONTRACTOR DOCUMENT No.
000-A-EE-0230024-505
REV 0
• Excavated soil must be kept at a minimum distance of 1 meter (3 feet) from the
edge of the excavation.
• All excavation will be inspected, by a competent person, once a week as a minimum
and after inclement weather.
• The supervisor in charge must inspect the excavation area before work commences
and suspend work if the inspection shows that the excavation is unsafe.
• All plant and equipment used in the excavation works shall be well maintained in
good condition and free from defects.
• Daily checks of heavy equipment shall be conducted by the operator prior to
commencing of work.
• Equipment will be operated by trained and qualified employees.
• Speed limits shall be restricted to 20km/hours and enforced for heavy equipment.
• All vehicles shall be fitted with Reverse Alarms.
• All personnel to keep clear from swing radius of excavators or any heavy equipment
on site.
• Where vehicles are used in close proximity to the excavation's edges and slopes,
vehicle stops should be erected at a safe distance, 1.0 meter (3 feet) minimum, from
the edge of the excavations.
• All lifting equipment used in raising and lowering supports and equipment in
excavations work should be inspected by a competent person.
LIFTING
• A Lifting Permit will be completed for all lifts.
The type of Lifting Permit and the classification of the lift will depend on the
load's weight (including rigging attachments), its size, its shape and the
excavator lifting configuration
• Excavator Operator to have current certification.
• Excavator selection will depend on the load(s) to be lifted and the lifting distances.
• The lifting will be done in conjunction with the load charts.
• Lifting Equipment to be inspected.
• Periodical verification and maintenance of the lifting elements and equipments
(written check).
STAR RAFİNERİ, A.S. CONTRACT Nº
AEGEAN REFINERY PROJECT (ARP) STAR-C-01
CONTRACTOR DOC No.
2248-000-A-EE-0230024-505 SH/OF
STAR DOCUMENT No.
Method Statement for Paving 000-A-EE-0230024-505 17/17
SUBCONTRACTOR DOCUMENT No.
000-A-EE-0230024-505
REV 0
• Excavator to be set-up at least 1 meter (3 feet) away from the edge of excavation on
solid ground
• Swing radius of the crane to be barricaded prior to lifting operations.
• Personnel will not be permitted within the barricaded area during lifting operations.
• Rigger to ensure that the load is rigged in accordance with lifting and rigging
established practices and procedures.
• Rigger to ensure that tag lines are used on all lifts.
• ONLY the rigger to give signals to the crane operator. Radios or signal relays may
need to be established in the event of a 'blind' lift. ('Blind Lift' is where the rigger and
crane operator do not have direct line of sight.)
• During lifting operations the crane operator will always remain at the crane's
controls.
• During lifting operations the load will never be left suspended in mid-air.
• The load will only be de-rigged after the load is set safely in its final position.
Tolerable
Low Priority
Medium Priority
High
Hazards Identified (include the Probability Severity Risk Control Measures to be implemented Probability Severity Risk Residual Risk Date Action
exposed groups) 1-5 1-5 1 - 25 1-5 1-5 1 -25 Completed
Tolerable
Low Priority
Medium Priority
High
Hazards Identified (include the Probability Severity Risk Control Measures to be implemented Probability Severity Risk Residual Risk Date Action
exposed groups) 1-5 1-5 1 - 25 1-5 1-5 1 -25 Completed
Tolerable
Low Priority
Medium Priority
High
Hazards Identified (include the Probability Severity Risk Control Measures to be implemented Probability Severity Risk Residual Risk Date Action
exposed groups) 1-5 1-5 1 - 25 1-5 1-5 1 -25 Completed
Tolerable
Low Priority
Medium Priority
High
Hazards Identified (include the Probability Severity Risk Control Measures to be implemented Probability Severity Risk Residual Risk Date Action
exposed groups) 1-5 1-5 1 - 25 1-5 1-5 1 -25 Completed
Tolerable
Low Priority
Medium Priority
High
Hazards Identified (include the Probability Severity Risk Control Measures to be implemented Probability Severity Risk Residual Risk Date Action
exposed groups) 1-5 1-5 1 - 25 1-5 1-5 1 -25 Completed