Instructions

GT 750 Grease
Pump 3A5363C
EN

For transferring grease using a medium pressure, high volume pump. For professional use
only.

Model No.:
24W337, Series A: 400 lb (180 kg) drum length
25D116, Series A: 120 lb (55 kg) drum length
24W498, Series A: stubby length

3600 psi (24.8 MPa, 248 bar) Maximum Working

Pressure
100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure

Important Safety Instructions

Read all warnings and instructions in this
manual. Save these instructions.

Related Manuals

3A1211 SaniForce™ Air Motor

Warnings

Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.

SKIN INJECTION HAZARD

WARNING
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgi-
cal treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking,
or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well-ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Ground all equipment in the work area.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gaso-
line.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Use only grounded hoses.
• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.

2 3A5363C
 Warnings

EQUIPMENT MISUSE HAZARD

WARNING
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Specifications in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Specifi-
cations in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete
information about your material, request Safety Data Sheets (SDSs) from distributor or retailer.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine man-
ufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and cre-
ate safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equip-
ment, follow the Pressure Relief Procedure and disconnect all power sources.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufac-
turer.

3A5363C 3
Installation

Installation
Typical Installation

Pump Installation on Drum

A H

B
E
C L

FIG. 1

Key: K Drum Cover

A Grounded Air Line L Air Motor
B Bleed-type Master Air Valve
C Air Filter
D Air Line Oiler
E Air Regulator
F Fluid Hose
H Ground Wire
J Follower Plate

4 3A5363C
 Installation

Installation Orientation Options

Top Mount Side Mount

FIG. 2 FIG. 4

Pocket Mount

FIG. 3

3A5363C 5
Installation

Installation Instructions Mounting the Pump

NOTE: The reference letters in the following instructions
refer to the Typical Installation illustration, page 4.

Grounding
Mount the pump securely so that it cannot move
around during operation. Failure to do so could
result in personal injury or equipment damage.

• Select a convenient installation location for the

The equipment must be grounded to reduce the risk equipment to ensure easy operator access to the
of static sparking. Static sparking can cause fumes to pump air controls, sufficient room to change supply
ignite or explode. Grounding provides an escape wire containers, and a secure mounting platform.
for the electric current.
• If you are mounting the pump directly on the supply
Pump: use ground wire and clamp (as shown in FIG. 5).
tank, position the pump so its intake valve is no
Connect the other end of the ground wire to a true earth
more than 1 in. (25 mm) from the bottom of the con-
ground.
tainer. Mount the pump to the cover or other suitable
1. Remove the ground screw (Z) and insert through mounting device.
eye of the ring terminal at end of ground wire (Y).
• Mount the pump to suit the type of installation
2. Fasten the ground screw (Z) back into the pump and
planned. Very heavy lubricants may require an
tighten securely.
inductor plate.

• Install the air line accessories as shown in the Typi-

cal Installation, page 4. Install a bleed-type master
air valve (B) within easy reach of the pump,
upstream from the air regulator. Install an air filter
(C) to remove harmful dirt and moisture from your
compressed air supply. For automatic air motor
Y lubrication, install an air line oiler (D) close to the
pump air inlet. Install an air regulator (E) to control
Z
pump speed.
FIG. 5

Air and fluid hoses: use only electrically conductive

hoses.
Air compressor: follow manufacturer’s recommenda-
tions. A bleed-type master air valve (B) is required to shut
off and relieve air pressure that may be trapped in the
Dispense valve: ground through connection to a prop- air motor. Trapped air could cause the pump to cycle
erly grounded fluid hose and pump. unexpectedly and cause serious bodily injury, includ-
Solvent pails used when flushing: follow local code. ing amputation.
Use only conductive metal pails, placed on a grounded
• Be sure the air hose is properly sized to deliver an
surface. Do not place the pail on a non-conductive sur-
adequate supply of air to the motor. Refer to the
face, such as paper or cardboard, which interrupts
Technical Data on page 16.
grounding continuity.
To maintain grounding continuity when flushing or • Connect a dispensing hose to the pump outlet.
relieving pressure: hold metal part of the dispense Install an appropriate dispensing valve to the hose.
valve firmly to the side of a grounded metal pail, then
trigger the valve. • Ground the pump as explained on page 6.

6 3A5363C
 Operation

Operation Priming and Pump Speed

Adjustment
NOTE: The reference letters in the following instructions
refer to the Typical Installation illustration, page 4.

1. Open the bleed-type master air valve (B).

This pump is designed to be used only in pumping 2. Open the dispensing valve, and slowly open the air
non-corrosive and non-abrasive lubricants. Any regulator (E) until the pump is running smoothly.
other use of the pump can cause unsafe operating
conditions and component rupture, which can result 3. After all the air is purged, close the dispensing
in fluid injection or other serious injury or fire or valve.
explosion.
The pump will start and stop as the valve is opened
and closed.
Pressure Relief Procedure
4. Use the air regulator (E) to control the pump speed
Follow the Pressure Relief Procedure whenever
and fluid pressure. Always use the lowest pressure
you see this symbol.
necessary to obtain the desired results.

5. If the pump accelerates quickly or is running too

fast, stop it immediately and check the fluid supply. If
the supply container is empty and air has been
This equipment stays pressurized until pressure is pumped into the lines:
manually relieved. To help prevent serious injury from
a. Refill the supply container.
pressurized fluid, such as skin injection, splashing
fluid and moving parts, follow the Pressure Relief Pro-
cedure when you stop dispensing and before clean- b. Prime the pump and fill the lines with fluid to
ing, checking, or servicing the equipment. remove all the air from the fluid lines.

1. Close the supply pump’s bleed-type master air valve

(B) (required in the system). NOTICE
Never allow the pump to run dry of the fluid being
2. Open the dispensing valve until the pressure is fully pumped. A dry pump quickly accelerates to a high
relieved. speed and may damage itself. If your pump acceler-
ates quickly or is running too fast, stop it immediately
and check the fluid supply. If the supply container is
empty and air has been pumped into the lines, prime
the pump and lines with fluid, or flush the pump and
leave it filled with a compatible solvent. Be sure to
eliminate all air from the fluid system.

3A5363C 7
Troubleshooting

Troubleshooting

NOTE: Check all other possible problems and solutions before you disassemble the pump.

Problem Cause Solution

Inadequate air supply pressure Increase air supply.

Restricted air line Clear line.
Closed dispensing valve Open valve.
Clogged fluid lines, hoses, and/or 1. Follow Pressure Relief Proce-
dispense valve dure, page 7.

Pump fails to operate or there is no 2. Disconnect fluid line.

fluid flow
3. Turn on air. If the pump starts
when the air is turned again, the
line, hose, and/or valve is
clogged. Clear obstruction.
Damaged air motor Service air motor. See SaniForce Air
Motor manual.
Exhausted fluid supply Refill and prime or flush.
Continuous air exhaust Worn or damaged air motor gasket, Service air motor. See SaniForce Air
packing, seal, etc. Motor manual.
Exhausted fluid supply Refill and prime or flush.
Held open or worn intake valve or Replace worn seals. See Service,
Erratic pump operation
piston seals page 9.
Inadequate air supply pressure Increase air supply.
Pump operates but output low on Held open or worn intake valve or Replace worn seals. See Service,
down stroke piston seals page 9.
Fluid is coming out of the muffler Worn or damaged throat seal Replace worn seals. See Service,
page 9.

8 3A5363C
 Service

Service
Before You Start
10
• Be sure you have all necessary parts on hand. Use
Graco repair kit 25D511. Use all parts in the kit for 8
best results.

• Parts included in the kit are marked with one aster-

isk, for example (19*), in the text and drawings.

• Clean and inspect all parts for wear or damage as

you disassemble them. Replace parts as needed.
14*
• For best results, always use all new parts included
in kit to replace all the o-rings and packings when
you disassemble the pump.
28 15

Displacement Pump Service

Disassembly

FIG. 6

6. Unscrew foot valve housing (10) from cylinder (20)

(FIG. 7).
1. Flush the pump.
NOTE: Poppet check (12), foot valve packings (13),
2. Relieve pressure, page 7.
and bearing (11) slide off priming rod (8) when
3. Disconnect fluid and air lines from pump and removing foot valve housing.
remove pump from its installation location.
4. Clamp the air motor base (21) in a vise horizontally
by closing the vise jaws on the flange. 20
5. Insert a wrench through a slot in the foot valve (10)
and secure it around the flats of the piston shovel
8
rod (8). While holding the piston shovel rod securely
in place, use a second wrench to loosen and
remove jam nut (15). Remove washer (28), and
priming plate (14) from shovel rod (FIG. 6).

NOTE: Using a wrench to hold the piston shovel rod

(8) in place during this procedure will prevent it from 10
unscrewing from the piston housing (7).

FIG. 7

3A5363C 9
Service

7. Unscrew bearing (11) from foot valve housing. 9. Loosen nut (5) and unscrew the valve housing (6)
Remove the poppet check (12) and inspect foot from connecting rod (4) (FIG. 10).
valve packings (13) (FIG. 8).

11
5

12 4
13

10

FIG. 10

10. Unscrew bolts (23) that connect pump base (21) to

the air motor (FIG. 11).

11. Remove pump base (21) from air motor and

unscrew packing gland (2) (FIG. 11).
FIG. 8

8. Unscrew down tube (20) from pump base (21) (FIG.

9).

Clean the tube and inspect it for wear by holding it

up to a light at a slight angle. If you see wavy lines
or scratches where the piston travels, replace the
tube as it will not seal well with the new piston seal
and the pump will perform poorly. 2

21

23

21

20
FIG. 11

12. Remove the following seals and inspect: piston seal

(22), o-ring (17), o-ring (29), throat seal (19), o-ring
(16) from the pump base (21) (See Parts, page 14).

13. Clean and inspect all parts.

FIG. 9

10 3A5363C
 Service

Reassembly 4. Replace piston seal (22*) on valve housing piston

(7) (FIG. 14).
1. Apply a thin layer of grease to o-ring (17*) and
throat seal (19*)and install parts in pump base (21) 5. Screw the connecting rod (4) into the valve housing
(FIG. 12). (6) and adjust the ball travel as instructed in Check
Valve Adjustment on page 13 Tighten nut (5) to 60
2. Apply a thin layer of grease to o-ring (29*) and ft-lb (81.35 N•m) (FIG. 14).
install o-ring to packing gland (2). Tighten down
packing gland (2) to pump base (FIG. 12).

NOTE: Throat seal (19*) should be installed with the 5

lips pointed down towards the bottom of the pump.
4
2

6
29

19*
22*

7
21

FIG. 14

6. Apply a thin layer of grease to piston seal (22*).

Reinstall down tube (20) into pump base (21).
17* Torque to 100 to 150 ft-lb (135.6 to 203.4 N•m) (FIG.
15).
FIG. 12

3. Reattach pump base (21) to air motor (1) using 3

mounting bolts (23). Torque mounting bolts to 60 21
ft-lb (81.35 N•m) (FIG. 13).

20

21

23

FIG. 13 FIG. 15

3A5363C 11
Service

For Steps 7 to 12 refer to FIG. 16. 13. Slide priming plate (9) (beveled edge up), followed
by washer (28), onto priming rod (8). Insert a
7. Slide bearing (11) onto priming rod (8) with the step wrench through a slot in the foot valve (10) and
side facing the bottom of the pump. secure it around the flats of the piston shovel rod
(8). While holding the piston shovel rod securely in
8. Insert foot valve packings (13*) into poppet check place, use a second wrench to tighten jam nut (15*)
(12). to 10 ft-lb (13.5 N•m).

9. Slide poppet check containing foot valve packings NOTE: Jam nut (15*) should be replaced each time
onto priming rod (8) with beveled edge facing the it is removed from priming rod.
bottom of the pump.

10. Apply a thin layer of grease to o-ring (16*) and

install o-ring on foot valve (10). 10

11. Slide foot valve over poppet check and screw bear-
ing (11) into the foot valve (10).
8
12. Push foot valve up to the down tube (20) and screw
in place.
9

20
15*
28

11
FIG. 17

14. Reconnect the pump’s ground wire to a true earth

13*
13* ground.
12

16*

10

FIG. 16

12 3A5363C
 Service

Check Valve Adjustment

This pump has an adjustable piston ball check.

To change the piston ball travel:

1. Relieve pressure, page 7.

2. Loosen nut (5).

3. Turn the piston valve housing (6) counterclockwise

to increase the ball travel and clockwise to
decrease the ball travel.

NOTE: The factory setting is a 0.225” ball travel.

Decreasing the ball travel can minimize surging at
stroke changeover; however, a travel that is too
short restricts the flow and slows down the pump.

FIG. 18

4. Tighten nut (5). Torque to 60 ft-lb (81.35 N•m).

3A5363C 13
Parts

Parts
36

31

1 33

22
32
7

11
13 13
12

2
8
29
19
3
21

18

23

30

24
17 20
5

16

4
10
5

6
14
9 28
15

14 3A5363C
 Parts

Parts
Ref Part Description Qty Ref Part Description Qty

1 24R015 MOTOR, assy, air, 7.5 in, 1 22* SEAL, cylinder, double acting 1

2 17C099 GLAND, packing 1 23 123208 SCREW, cap, hex head 3

3 17C098 SPACER, throat 1 24 17C100 FITTING, connecting rod 1

17C102 ROD, connecting, model 1 28 100023 WASHER, flat 1

24W337 29* PACKING, o-ring 1
17C254 ROD, connecting, stubby, 1 1
4 30 158674 PACKING, o-ring
model 24W498
31 117237 MUFFLER 1
131240 ROD, connecting, 120 lb, 1
model 25D116 32 100896 FITTING, bushing, pipe 1

5 100155 NUT 2 33 115764 FITTING, elbow, 90° 1

6 17C101 HOUSING, valve 1 34 130447 LABEL, identification 1

7 17C097 HOUSING, valve piston 1 35 130452 LABEL, safety, warning (not 1
shown)
8 17C103 ROD, piston, shovel 1
36 16C009 RING, lift 1
9 100279 BALL, metallic 1

10 17U190 VALVE, foot 1  Replacement Danger and Warning labels, tags and
cards are available at no cost.
11 624943 BEARING, rod guide 10:1 1
shovel * Parts are included in Pump Lower Repair Kit
25D511.
12 17U133 POPPET, foot, valve 1

13* PACKING, foot valve 2

1
Accessories
14* PLATE, priming aluminum
15* NUT, jam, hex, heavy, 5/16 1 Part Description
16* PACKING, o-ring 1
131394 ADAPTER, female cam lock, 3 in. (f)
17* PACKING, o-ring 1 cam lock x 2 in. (f) NPT

18 222308 ADAPTER, bung 2" NPT 1 131380 ADAPTER, male cam lock, 3 in. (m)
cam lock x 2 in. (f) NPT
19* SEAL, piston rod 1
24A592 KIT, DataTrak® cycle count
17C096 CYLINDER, pump, model 1
24W337 223701 PLATE, follow, 400 lb.
17C256 CYLINDER, pump, stubby, 1 223699 PLATE, follow, 120 lb.
20
model 24W498
200326 COVER, drum, 400 lb.
131239 CYLINDER, pump 120 lb, 1
204574 COVER, drum, 120 lb.
model 25D116
1 160754 PLATE, bung adapter, 2 in.
21 17C095 HOUSING, adapter,
machined

3A5363C 15
Technical Specifications

Technical Specifications
GT 750 Pump
US Metric
Fluid Pressure Ratio 36:1
Air Pressure Operating Range 40-100 psi 0.3 - 0.7 MPa (3-7 bar)
Maximum Working Pressure 3600 psi 24.8 MPa (248 bar)
Maximum recommended pump speed 60 cycles per minute
Air Motor Effective Diameter 7.5 in. 190 mm
Stroke 4.75 in. 121 mm
Air Inlet 1/2 in. NPT
Fluid Outlet 1 in. NPT
Maximum Delivery 32 lbs/minute 14.5 kg/minute
Pump Weight 59 lbs. 26.76 kg
Wetted Parts steel, brass, Buna-N, urethane, ductile iron, aluminum
Sound Power (Measured at 70 psi (0.48 MPa, 77.2 dBa
4.8 bar), 20 CPM. Sound Power is measured
per ISO-9414-2)
Sound Pressure (Tested at 3.28 ft (1 M) from 70.5 dBa
equipment.
Pump Cycles Per Pound 3 cycles
Pump Cycles Per KG 6 cycles

Performance Curve

16 3A5363C
 Technical Specifications

Dimensions
400 lb Drum 120 lb Drum Stubby

Dimension Table

Ref Description

A Air Inlet, 1/2 inch NPT

B Fluid Outlet, 1 inch NPT
C 2 inch NPT mounting adapter

3A5363C 17
Graco 5-Year Pump Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period from the date of sale as defined in the table below, repair or replace equipment covered by this
warranty and determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in
accordance with Graco’s written recommendations.
Graco 5-Year Pump Extended Warranty
Components Warranty Period
Structural Components 5 years
Wear Parts - including but not limited to o-rings, packings and seal 1 year

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within one (1) year past the warranty period, or two (2)
years for all other parts.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590.

All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM3A5363
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2017, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revised July 2018