Soap Related Materials: Analysis and
Soap Related Materials: Analysis and
Soap Related Materials: Analysis and
Thomas E. Wood
Consultant,305 Coweto Court, Loudon, Tennessee37774, USA
Introduction
The analytical methods available to the soap chemist for evaluating raw material and soaps include both
the classical physical and chemical analytical procedures that are found in standard reference manuals
of analytical methods, and the modern instrumental methods including gas chromatography and high-
performance liquid chromatography. The two most important reference sources for analytical methods
for soap and soap raw materials include the OJicial Method and Recommended Practices of the American
Oil Chemists’Society (AOCS, 2009) and the Annual Book of ASTM Standard of the American Society
for Testing and Materials, Volume 15.04 (ASTM, 2008). The instrumental methods are generally found
in publications like the Journal of the American Oil Chemists’Society,the Journal of Chromatography, the
JournalofLiquid Chromatography,and other similar publications. Please refer to Table 14.1 for a concise
list of references to selected AOCS Official Test Methods for soap and soap raw materials.
Acid Value
Acid value is defined as the number of milligrams of potassium hydroxide (KOH) required to neutralize
the free acids in 1 gram of sample.
For samples of fats and oils, the determination of the acid value involves the simple titration, in
alcohol, of an appropriately sized sample to the phenolphthalein end point with essentially no sample
preparation required. In this case, the acid value is virtually a measure of the percentage of free fatty
acid present, and can be expressed as such by simple mathematical conversion. Typically, in the case of
fits and oils, the level of free fatty acid should be very low, ranging from near zero to several tenths of
a unit for higher grade material to a few whole units for lower grade oils. Please refer to AOCS Official
Method Cd 3663 for more information on acid-value determination for fats and oils.
For samples of htty acid stock, the acid-value determination is also a direct titration of the sample
in alcohol to the phenolphthalein end point without any special sample preparation. Since fatty acid
stocks, by their nature, are essentially all free fatty acid, the acid value will range above two hundred
units for most of the common fatty acid blends used in soap making. For fatty acid stocks, the acid value
will approach the saponification value. Please refer to AOCS Official Method Te la-64 for the details
for acid-value determination of fatty acid blends.
For soap products, the acid value is determined on the total fatty acids present including the free
acids, which may range from none to several percent, plus the major portion that is combined with
the cation as soap. Consequently, the acid-value determination for soap requires an initial sample
’399
400 0 T. Wood
Table 14.1, Selected AOCS OfficialTest Methods
Titer Da 13-48
"AOCS Recommended Practice
preparation where the combined fatty acids are liberated by acidulation with an excess of sulfuric acid,
recovered, and then dried. Following this sample preparation, the acid value is determined on the fatty
acids as described above for fatty acid blends. Again, an acid value more than two hundred units would
be expected for the fatty acids associated with most ordinary soaps. Please see AOCS Official Method
Da 14-48 or ASTM Standard Method D 460, Sections 48 and 49 for more details on acid-value
determination of soap.
The acid value is a key indicator of the fatty acid composition of soap since it is inversely and linearly
related to the average molecular weight and chain length of the fatty acids in the blend. For example,
tallow fatty acid has an approximate acid value of 204, while coconut fatty acid has an approximate acid
value of 268. The usefulness of the acid-value determination lies in helping to establish the composition
soap fatty acid blends. In the case of a fatty acid blend that is derived from an 80:20 tallow/coconut oil
blend, for example, the expected acid value should be about 216 based on the weighted average of the
acid values for the blend. If the ratio were to shift toward higher tallow content and lower coconut oil
content, a lower acid value would result. For example, a 90: 10 tallowlcoconut oil blend would result
Analysis of Soap and Related Materials 0 401
in an approximate acid value of 210. Conversely, a lower tallow-to-coconut oil ratio would result in a
higher acid value. A 70:30 tallow/coconut oil blend would have an acid value near 223.
The acid value is frequently included in specifications for soap with only a lower limit indicated.
This is done for reasons of both quality and economics since tallow, with the lower acid value, is the
lower cost commodity with the poorer performance characteristics.
Saponification Value
Saponification value is defined as the number of milligrams of KOH required to saponify 1 gram of
sample.
The procedure is carried out directly on a sample of the stock for both commercial whole oils and
fatty acid blends. In the case ofsoap samples, the fatty acids must first be prepared by acidulating a sample
of the soap, recovering the liberated fatty acids, and drying the recovered fatty acids. The saponification-
value determination is carried out by refluxing the sample of oil or fatty acid with an excess of KOH in
an alcoholic solution for 30 to 60 minutes. Along with each sample, or set of samples, a blank is also
run. After the reaction is completed and cooled, the excess KOH is titrated with standardized 0.5 N of
hydrochloric acid. With an appropriate calculation, the difference between the titrations of the blank
and the sample is then reported as the saponification value. For more information, see AOCS Official
Methods Cd 3-25 for fits and oils, TI la-64 for fatty acids, and Da 16-48 for soap and soap products.
Note that any difference between the results of the saponification value and the acid value on a given
sample is called the ester value. Not unusually, the saponification value can be one or two units higher
than the acid value on a given sample of soap fatty acid. This results from the reaction of trace amounts
of naturally occurring ester-like compounds that are reactive under the conditions of the saponification-
value determination, but not under the milder conditions of the acid- value determination.
Iodine Value
Iodine value is defined as the number of centigrams of iodine absorbed by 1 gram of sample.
For samples of fats, oils, and fatty acids, the iodine-value determination is performed directly on an
appropriately sized sample of the material that was liquefied by melting and filtered to remove any trace
impurities including moisture. For samples of soap, the fatty acids must first be liberated with sulfuric
acid, recovered, and then dried. The iodine value is then determined on the prepared fatty acids.
The procedure is carried out both by reacting the sample of oil or fatty acid with an excess of an
iodine monochloride solution (Wij’s solution), and by titrating the excess iodine with a standardized
sodium-thiosulfate solution by using a starch indicator for the end-point determination. Each sample,
or set of samples, is done with a blank to determine the quantity of iodine consumed by the sample.
The difference between the blank and the sample is attributable to the iodine absorption by the sample.
With appropriate calculation, the difference is reported as the iodine value for the sample. See AOCS
Official Methods Cd ld-92 for fats and oils, T g la-64 for fatty acids, and Da 15-48 for soap and soap
products for detailed information on the procedures. Also, for soap and soap products, refer to ASTM
Standard Method D 460, Sections 50 to 52, for detailed procedures.
The iodine value is directly related to the degree of unsaturation present in the fat, oil, or fatty
acid. The iodine value also serves as an indicator of the relative hardness of fats and of the derived fatty
acids and soap product for otherwise comparable fat stocks. In general, higher levels of unsaturation, as
indicated by higher iodine values, indicate a tendency toward softer fat stocks and softer soap product.
This relationship is clearly evident when comparing natural animal fats such as tallow and grease that
have roughly comparable average chain-length distributions and average molecular weights, as indicated
by their saponification values, but which have markedly different amounts of unsaturated fatty acids.
Tallow, with its lower iodine value indicating less unsaturation, will melt at a higher temperature and
will result in firmer soap compared with grease.
402 0 T. Wood
The underlying basis for the physical effects of lower melting point and softer material associated
with natural animal fats that have a higher degree of unsaturation is found in the predominance of cis-
unsaturated fatty acids in naturally occurring fats. Due to the geometry around the cis double bonds,
the molecules with the cis configuration have a distinctive bend in the carbon chain at the site of the
carbon-to-carbon double bond. This results in the looser packing of molecules in the solid, causing
reduced intermolecular forces, and consequently lower, melting point. The effects on the properties
of fatty acids and soap resulting from varying the cis- and trans-isomer content are discussed in a later
section.
Titer
Titer is defined as the temperature, expressed in degrees centigrade, at which fatty acids solidify.
Generally, titers of fatty acids will vary inversely with iodine values. Titer is frequently used as a
quality-control and process-control measure in soap making since it is a good indicator of the processing
characteristics of the resultant soap at the bar-finishing stage of manufacturing. Soap made from higher
titer fatty acid blends tends to be firmer, and vice versa. The effects of trans-isomer content on this
relationship are discussed in a later section.
The typical inverse relationship between titer and iodine value for otherwise comparable fats is
illustrated in Table 14.2. Both lard and tallow are similar in average molecular weights, but lard, with
the significantly higher iodine value, has a much lower titer and will form a softer soap
For tallow, Grompone ( 1 784) reported that titer is fundamentally dependent on the stearic/oleic
acid ratio. The relationship between titer of tallow and stearic-acid content is direct and linear. The
relationship between titer and oleic-acid concentration is inverse and linear. Apparently, the titer is not
influenced significantly by the varying levels of palmitic acid.
The titer test is always performed on the sample in the form of free fatty acids. For fatty acid blends,
the procedure requires no special sample preparation. For fats and oils, a sample of the stock to be
evaluated must first be saponified, followed by acidulation, and then the recovery and drying of the
fatty acids. For soap samples, the sample needs to be acidulated with subsequent recovery and drying
of the fatty acids. Please refer to AOCS Official Methods Cc 14-57 for fats and oils, Tr la-64 for fatty
acids, and Da 13-48 for soap and soap products. Also, for soap and soap products, see ASTM Standard
Method D 460, Sections 46 and 47.
Table 14.2. Comparative Data for Lard and Tallow
Property Lard Tallow
SaponificationValue 190-202 190-200
~ ~~~~~~
in the formation of harder fatty acid with a lower iodine value. However, the rearrangement of cis to
tram isomers, insofar as it occurs, will not contribute to the lowering of the iodine value, but will result
in harder fatty acid stock with a higher melting point.
The relative amount of cis and trans isomers not only has an impact on the melting point and
hardness of the fatty acid, but also affects the hardness and plasticity of the resulting soap. The trans-
isomer content will influence titer independent of the degree of saturation. Again, this phenomenon
can become important when fatty acids used in soap making are subjected to hydrogenation. The
conversion of a significant amount of cis to tram isomers will result in harder-than-expected soap for a
given iodine value. Under these conditions, titer may be a more useful process-control measure for the
soap maker than iodine value.
Some interesting relationships between melting points and iodine values are seen in Table
14.3 (Unichema Chemicals, 1987), where analogous sets of Fatty acids that have varying degrees of
unsaturation and &trans ratios are listed. For the four groups of isomers listed, both the iodine values
and melting points are given. In the first pair, both isomers have a double bond at the number-6 carbon
atom: the first is a cis structure, and the second is a tram structure. Both have an iodine value of 90.
Note, however, the difference in melting points, with the trans isomer having a melting point of 21°C
higher than the cis isomer. The other two pairs of isomers listed here show the same kind of relationship
between isomeric structure and melting point. In the last set, each of the three Fatty acid isomers
contains three double bonds. Note that in the first structure shown, all three double bonds are cis; in
the second case, one is cis and the other two are trans; and in the third case, all three are trans. All three
of these isomers have the same iodine value of 274. However, a dramatic increase occurs in the melting
point with increasing trans-isomer content.
Table 14.3. Comparative Iodine Values and Melting Points
~~ ~ ~~ ~~ ~~~
Please refer to AOCS Official Method C c 13c-50 for the details of this method.
Frequently, the color of fatty acids is also determined by photometric measurement. Either the
absorbance or transmission is measured at 440 nm and 550 nm. The results are reported either as “%
transmission at 440/550 nm” or in terms of the “photometric index” that is expressed as: 100 x A440and
100 x AZso. Please refer to AOCS Official Method T d 2a-64 for details of this method.
refining step. The neutral fat is then treated with activated bleaching earth. The mixture is then filtered,
followed by the reading of the Lovibond color of the clear filtered fat. Please refer to AOCS Official
Method Cc 8d-55 for the details of this procedure.
TRANOMIWION H Ilkn,440/860
Anhydrous-Soap Content
In the anhydrous-soap determination, a precisely weighed soap sample is treated with mineral acid to
liberate the fatty acids. The fatty acids are recovered and reacted with a NaOH solution to form soap.
The resulting soap is dried and weighed to establish the anhydrous-soap content of the original sample.
Please refer to either AOCS Official Method Da 8-48 or ASTM Method D 460, Sections 24 to 25, for
details of this procedure.
Chlorides in Soap
?he soap sample, usually 5 grams, is dissolved in about 300 mL of chloride-free deionized water, with
boiling as needed. The soap is then reacted with an excess of magnesium nitrate to form insoluble
magnesium soaps, filtered, and washed with chloride-free deionized water. The filtrate is then titrated
with a standardized 0.1 N of a silver-nitrate solution with a potassium-chromate indicator. The result
is calculated and usually reported as a percentage of sodium chloride. See AOCS Official Method Da
9-48 and ASTM Standard Method D 460, Sections 53 to 55.
for alkaline soaps are usually reported as either a percentage of NaOH or Na,O for sodium soaps and a
percentage of KOH or K,O for potassium soaps. For acidic soaps, the results are typically reported as a
percentage of oleic acid, coconut acid, or lauric acid.
Note that the titration is always performed in neutralized ethanol, rather than water, due to the
hydrolysis ofsoap in water that would buffer the solution and interfere with the endpoint determination.
See AOCS Official Method Da 4a-48 and ASTM Standard Method D 460, Section 21 for more
detai I.
A,,, = mC+ b
(Eq. 14.3)
where ACoRR is the U V absorbance and Cis the triclocarban (or triclosan) concentration in mg/l00 mL.
The slope of the line, m,and theyintercept, 6, can be derived by the treatment of the concentration and
absorbance data using linear least-squares equations (Arnold & Ford, 1972) as follows:
(Eq. 14.4)
(Eq. 14.5)
Thus, the linear equation for the data in this example would be:
A,, = (1.4 I)@)+ 0.0624
(Eq. 14.6)
Upon rearrangement, the equation becomes:
C=
- 0.0624
ACoRR
1.41
(Eq. 14.7)
410OT.Wood
The equation obtained in this manner can be applied at any time in the future during a routine
analysis of the product of this same formulation. By preparing a test solution of the product and
determining its W absorbance at the specified wavelength, the triclocarban (or triclosan) concentration
in the test solution can readily be determined. By dividing the triclocarban (or triclosan) concentration
obtained from the soap sample by the soap-sample concentration in the test solution, the analyte’s
concentration in the product can then be expressed. ?he y-intercept value, 0.0624 in this example,
represents the correction for interference from other formula components such as fragrance in the
product matrix. In Fig. 14.2, the equation that was derived from the data in Table 14.4 is represented
graphically.
1.60
1.40
1.20
I .oo
0.80
0.60
0.40
0.20
0.00
0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 I .oo
Fig. 14.2. UV Absorbance vs. Triclocarban Conc. for a Typcial Antibacterial Bar Soap
Chromatographic Methods
Triglyceride Analysis by HPLC
Some work is reported in the literature for the separation of triglycerides using high-performance liquid
chromatography (HPLC). Plattner et al. (1977) performed triglyceride separation by chain length
and degree of unsaturation by using a C18 p-Bondapak column with an acetonitrile-acetone mobile
phase and a differential refractometer detector. Waters Associates has a specialty column for triglyceride
analysis (Waters, #84346) which is used with a 50:50 acetonc-tetrahydrohran mobile phase Waters
Division of Millipore Corp., 1986). Supelco’s reversed-phase “Supelcosil” LC-8 and LC-18 columns,
using acetone-acetonitrile (63.6:36.4) mobile phase, are also reported to effect triglyceride separations
(Supelco, 1980). Triglyceride composition may be determined using AOCS Official Methods Ce 5b-89
and Cc 5c-93.
column (Hewlett-Packard, #17071-60010) with a 12 m x 0.2 mm i.d., and an FID. By using helium
as the carrier gas, the column temperature is held at 100°C for 2 minutes and then programmed up to
144°C at 2”C/minute. The program rate is then changed to 3 0 W m i n u t e up to 240°C and held for 5
minutes. Under the above conditions, the reported retention times of the silylated derivatives of DTBP
and BHT were 15.5 minutes and 22.4 minutes, respectively. O n e can also apply this method to neat
soaps, pellets, and fatty acids as well.
This equation resolves the three component differences, A L, A a and A 6, into the direct difference, in
Hunter units, between the target and the sample. The A Eserves as a very usehl tool for routine quality
4 14 0 T. Wood
WI = L - 36.
(Eq. 14.9)
‘The human eye can consistently perceive the differences of 1.5 units of Hunter Whiteness Index
(Appleby & Halloran, 1990).
In performing a color evaluation on neat soap, one must wait until the neat soap has thoroughly
cooled to room temperature before measuring the whiteness. The sample needs to be cut to a flat surface
before performing the Hunter readings. As recommended, one must read the sample six times, turning
the sample about 60 degrees for each reading. One should then report the average of the six readings.
In a similar manner, the color of soap to be commercially made from fatty acid blends can be
reliably estimated by quantitatively preparing a sample of sodium soap in the laboratory. For an 80:20
tallowxoconut oil blend, for example, 130 grams of fatty acid would be melted and weighed. A solution
of NaOH would be prepared in a 600-mL beaker. The fatty acid would be added slowly with constant
mixing to the caustic solution until the soap is formed. Soap would then be packed into a 125-mm
Petri dish, and let stand for about an hour to cool before covering. The soap would then set until the
following day when the color would be evaluated. If the color is to be measured with the Hunter
colorimeter, six readings should be taken and averaged. This procedure is not very practical as a routine
quality-control procedure, but can be very useful in qua1if)ing a vendor‘s material.
as "good," benveen 25 and 40% as "fair," between 40 and 50% as "poor," and greater than 50% as
essentially a nontranslucent product. Action steps in the plant can then be set for these various grades.
L= 1 0 0 q
a = 175Cl.OZX-Y)
fl
b =70CY- 0.8472)
7 T
Fig. 14.3. Hunter L, a, 6 Color solid.
Acknowledgments
The author was formerly Vice President/Director of Technical Services at Valley Products Company,
Memphis, T N , USA, and The Hewitt Soap Company, Inc., Dayton, O H , USA.
References
American Oil Chemists' Society (AOCS). Ojicial Methodc and Recommended Practices of the American Oil Chemists'
Society, 6th ed.; R.C. Walker, Ed.; Champaign, IL, 2009a; Method Ce 2-66.
Ibid., 2009b; Method Ce 1-62.
Ibid., 6" ed.; 2009~.
4 16 OT. Wood
American Society for Testing and Materials (ASTM). Annual Book ofASTM Standad; : West Conshohocken, PA,
2008; Vol. 15.04.
Appleby, D.B.; K.A. Halloran. Soap Technologyfor the 1990s; L. Spitz, Ed.; American Oil Chemists' Society: Cham-
paign, IL, 1990; p. 104.
Arnold, J.G.; R.A. Ford. The Chemist: Companion: A Handbook OfPractical Data, Gcbniques, and References;John
Wiley & Sons: New York, 1972; p. 188.
George, E.D. J. Am. Oil Cbem. Soc. 1994, 71, 789.
George, E.D.; J.A. Acquaro. J. Liq. Cbromatogr. 1982,5, 927.
George, E.D.; E.J. Hillier; S. Krishnan.J. Am. Oil Cbem. Sor. 1980, 57, 131.
Goldstein, M.M.; W.P. Lok. Ibid. 1988,65,1350.
Goldstein, M.M.; K. Molever; W.P Lok. Ibid. 1982,59, 579.
Grornpone, M.A. Ibid. 1984,61, 788.
Hunter, RS.; R.W. Harold. The Memurement ofAppearance, 2nd ed.; John Wiley & Sons: New York, 1987a; pp.
173-1 74.
Ibid., 1987b; pp. 174-175.
Ibid., 1 9 8 7 ~pp.
; 206-207.
Ibid., 1987d; p. 90.
Jordi, H.C.J. Liq. Cbromatogr. 1978, I , 215.
King, J.W.; E.C. Adams; B.A. Bidlingrneyer, Ibid. 1982,5, 275.
Lanza, E.; J. Zyren; H . 1 Slover. J. Agric. Food Cbem. 1980,28, 1182.
Plattner, RD.; G.F. Spencer; R. Kleiman.]. Am. Oil Cbem. Sor. 1977,54,511.
Sampugna, J.; L.A. Pallansch; M.G. Enig; M. Keeney. .] Cbromatogr. 1982,249, 245.
Scholfield, C.R. J. Am. Oil Cbem. Soc. 1975,52, 36.
Sedea, L.; G. Toninel1i.J. Cbromatogr. Sci. 1981, 19,290.
Slover, H.T.; E. Lanza. J. Am. Oil Cbem. Sor. 1979,56, 933.
Supelco, Inc. One-Step Triglyccride Sepuration; HPLC Bulletin 787B, Bellefonte, PA, 1980.
Supelco, Inc. Capilhty AnalyscS OfPositional Cis/Trans Fatty Acid Methyl Ester Isomers;G C Bulletin 822, Bellefonte, PA,
1985.
The Procter & Gamble Company. Better Rendering; Cincinnati, O H , 1967; p. 17.
Unichema Chemicals, Inc. F a q A c i d Data Book, 2nded.; Chicago, IL, 1987; pp. 4-5.
Warthen, J.D. Ibid. 1975,52, 151.
Waters Division of Millipore Corp. Waters Sourcebookfir Cbromatograpb Columns and Supplies; Milford, PA, 1986; p.
43.
Wood, R.; T. Lee. .] Cbromatogr 1983,254, 237.