iFLOW HVAC INC.

iFLOW MANUAL A2
iNTELLIGENT SMART IoT TECHNOLOGIES
iFLOW HYDRONIC AIR HANDLER
NEW GENERATION OF HEATING & COOLING

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 Table of Contents
Introduction
Safety ………………………………………………………………………………………………………….… 2
Summary of air handler ………………………..………………………………………………………………. 2
Technician checklist ……………………………………………………………………………………………. 2

Product Description
Components ………………………………………………………………...…………………………………3
Standard features and benefits ………………………………………………………………………….…..4
Equipment selection and sizing ………………………………………………………………………….….. 5
Suitable Applications (Choosing the correct heat source) ………………………………………………… 5

Installation
Location requirements and clearances ………………………………………………………….…….. 8
Dimensions …………………………………………………………………………………………….……. 8
Installation examples ………………………………………………………………………………………… 9
Boiler Piping …………………………………………………………………………………………………… 9
Domestic Piping ………………………………………………………………………………………….…. 9
Electrical requirements and making connections ………………………………………………………. 10
Temperature sensors ………………………………………………………………………………………… 10
A/C Evaporator Coil Freeze Protection and the Importance of Wiring the A/C Compressor to
the Proper and Dedicated A/C Connector on the iFLOW PCB.…………………………......................... 11

Start-Up
Procedure ……………………………………………………………………………………………………. 13
Flushing the heat exchanger ……………………………………………………………………………….. 13
Sequence of operation………………………………………………………………………………………… 13

Service and Maintenance

Maintenance ………………………………………………………………………………………………...... 17
Checking temperature sensors …………………………………………………………………………….. 17
Wiring Diagram ………………………………………………………………………………………………. 18
A2 Field Wiring ……………………………………………………………………………………………… 19
iFLOW Set up and Wiring of an iFLOW with a Heat Pump ……………………………………………… 20

Troubleshooting
Fault Codes and Explanations ……………………………………………………………………………… 23
Problems and Solutions ……………………………………………………………..………………………. 24
Component Assembly Diagram and Parts Lists……………………………………………………… 25
Commonwealth Of Massachusetts Board Policy ......................................................... 34

Warranty
Warranty Information………………………………………………………………………………………… 35
Contact Information …………………………………………………………………………………………… 35

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 Introduction
1. Introduction Safety 3. Installer’s checklist

Ensure the instructions and requirements provided in this manual are • Be sure to bleed all air from all system components and piping prior
read and understood before installation. Failure to comply with these to start-up.
instructions can cause product and property damage, serious injury • It is recommended to install purge valves between the air handler
or death. and water heater’s isolation valves.
Pay attention to the following safety symbols and words: • If connected to domestic piping creating an open system, make
sure all piping, components, and solder are lead-free and approved
for potable-use.

CAUTION

DANGER
Return air openning shall not be installed
on the back side of unit.

Indicates an imminently hazardous situation, which if not IMPORTANT

avoided, will result in death or serious injury.
The maximum ambient temperature must
not exceed 122℉ (50℃)

WARNING
• Ensure fan assembly is clear of any obstruction
• Check that air filter is installed upstream of air conditioning coil.
• If the appliance is installed with air conditioning,the A/C refrigerant
charge and system operation must be verified by a certified/ licensed
This product can expose you to chemicals including lead, mechanic prior to commissioning.
lead compounds, and carbon bisulfide which are known to the
State of California to cause cancer and birth defects or other
reproductive harm. For more information, go to

WARNING
www.P65Warnings.ca.gov.

This Air Handler Unit (AHU) is not intended for installation in a

unconditioned space where the potential may exist for the water
and/or drain lines to freeze.

CAUTION CAUTION
Indicated a potentially hazardous situation, which if not
avoided, may result in minor or moderate injury. It is also used The air handler must be installed such that electrical components
to alert against unsafe practices and hazards involving property are away from water (spraying, splashing, etc.) during operation and
damage. service.

2. Summary of air handler

IMPORTANT
The iFLOW hydronic air handlers are designed to deliver the highest
performance rating of any air handler regardless of the hot water A field fabricated auxiliary drain pan with a drain pipe connection is
source. This unique hydronic furnace is built for use in residential and recommended in all configurations.
commercial applications.

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 Product Description

Water Inlet Temp. Water Outlet Temp.

A/C Evap. Air Temp. Sensor Supply Air Temp. Sensor

Heat Exchanger Ass'y Supply Water Temp. Sensor

(Hydronic Coil)

Return Water Temp. Sensor Transformer AC24V

Power Terminal Blower Assembly Bracket

Blower Motor Main Control

Motor Power Cable Blower Assemble

Return Air Temp. Sensor Dehumidifier Eva. Temp. Sensor

(Option)

Motor Control Cable Humidity Sensor

Cabinet: Circulating Pump:

All cabinets are made of high quality, and durable heavy gauge All air handlers require a field supplied single speed or 3-speed pump,
galvanized steel. The inside of the cabinet is fully insulated with ½” to be controlled by the iFLOW circulator control. This the speed of the
polyethylene sheets. This prevents moisture and mold growth, as well pump increases or decreases depending on the information provided
as unwanted heat loss due to an R-Value. The smaller cabinet size by the temperature sensors. The pump also provides maximum
and shape is designed to maximize installation flexibility. performance when used in conjunction with an instantaneous water
heater or a storage-type water heater.
Heating Coils:
Check Valve:
All iFLOW heating coils are constructed of potable, water-grade
copper for use in plumbing systems. Lead-Free solder has been used A spring-loaded check valve must be installed either with the field-
for assembly on all components. All coils and internal piping conform supplied pump or externally to prevent the by passing of water to the
to ASTM B-68, ASTM B-88 and/or B-743 standards. Carefully appliance.
engineered, high-density aluminium fins allow for maximum heat
transfer across smaller coils. This provides warmer, more comfortable Multi-Function Control Board:
heating with lower air flow for minimal operating noise.
This intelligent control board comes factory installed. No dip
Fan Motor: switches are required or included with the iFLOW control board.
Easy programming allows for user-friendly startup and service/
All iFLOW air handlers are equipped with variable speed ECM maintenance. Some of the parameters the user is able to configure
motors. This allows for separate heating, cooling, and continuous run are: heating output, CFM for heating, cooling and continuous low-
speeds. They reduce electrical-use and are dynamically balanced speed fan, outdoor design temperature and circulating pump speed.
for extra quiet operation. Blowers are mounted with four screws on
rails for easy removal and service. Multi-directional motors allow for
mounting in any direction.

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2) Standard Features and Benefits: • DHW priority & dual mode (heating and DHW)
• High & low limit safety control: air temperature sensor
• Highest performance at 98% efficiency (CAN/CAS P.9-11 • Home freeze protection: low ambient temperature sensor
Performance Ratings: TPF 0.98) • Evaporator freeze protection: compressor protection
• Ultra-efficient heat-exchanger design with high-density aluminum • Virtual termostat mode with the smartphone app
fins • Smart zoning control (saving gas & hydro)
• Offers installation flexibility allowing for up-flow, down-flow or • Maximize heat pump performance / (AVOID) Peak Time AVOID
horizontal applications Electricity Function
• Cost effective and extremely quiet variable speed ECM fan motor / • Hybrid heating system switching control and backup with heat pump
constant CFM • Communication with NAVIEN Tankless Water Heater
• Slide-out blower rail assembly for easy maintenance & removal with
4 screws OPTIONS:
• 6 fully modulating models: 3 ‘standard duct’ models (S, M, L) & 3
high-static pressure models (S, M, L) • Multi-system central control for building HVAC systems
• Easy installation: Lightweight, “one-man job” with Optional EZEE • Wi-Fi connection with a smartphone (Free app available on iOS and
Plumbing Kit Android)
• Approved for potable water (‘open’) systems with buit-in anti- • Remotely adjust and monitor operation through web integrated plug-
stagnation and DHW priority included in the control board in control, or directly via a smartphone connection
• Air and water supply and return temperature sensors included • All-in-one package (EZEE plumbing kit and stand) for easy
• Humidity sensor included for cooling fan speed modulation Installation: iFLOW AHU with any TLWH/TWH
• Freeze Protection/ Evaporator Temperature Sensor
• Outdoor temperture sensor included Freeze Protection:
• Intelligent iFLOW control board
• All models are compatible with mercury or digital thermostats
iFLOW Air handlers include a freeze protection sensor that will
• Supports the use of two stage and inverter-driven variable speed
temporarily disable the outdoor condenser for 5 minutes if the
cooling equipment
evaporator coil outlet temperature drops below 40°F/4°C. This will
• Accessories are controlled by AC24V power
allow the system to warm up and return back to normal operating
• LED light indicates alarm, test mode and normal operation
conditions.
• Auxiliary contacts (dry contact) for boiler or water heater activation
To protect the hydronic heating coil from freezing, the pump will
• Bottom or left or right side return air supply
operate for a minimum of 30 seconds. Dirty air filters, oversizing of A/
• 0” clearance to combustibles
C equipment, improper A/C installation or poor duct design will also
• Cabinet lined with 1/2” Polyethylene High-Density Insulation
play a role in the evaporator coil freezing.
• Cabinet manufactured with heavy gauge galvanized steel and
powder-coated to prevent corrosion
Water Circulation / Pump Exercise:
iNTELLIGENT PUMP CONTROL:
In section 4.2.5.1 Prevention of Stagnation of the 'CAN/CSA-B214-12
Installation Code for Hydronic Heating Systems', it states: "a means
• Pump modulation control
shall be provided to prevent the stagnation of potable water in a
• Low flow pump exercise function (Water Circulation / Seize
hydronic system by recycling or flushing the contents not less than
Protection)
once every 24 hours."
• Low ambient freeze protection
The iFLOW controller is defaultset to turn on the circulating pump to
iNTELLIGENT CONTROL: cycle the total volume of potable water in the system, once every 24
hours. This will prevent stagnation and protect the pump from seizing.
• Boiler demand control There is a test button to verify that this operation is working. The
• Installer & user-friendly interface setting can be adjusted to circulate more frequently if desired.
• Informative display: error code, temperture, humidity, fan & pump
speed Alarms:
• Easily configure all parameters smartphone App.
• 22 segment LED indicator / all input & output signals: built-in In the event of a service problem (i.e. temperature sensor failure, low
programmable and diagnostic control display ambient temperature, cooling lockout, etc.), the iFLOW air handler
• Outdoor reset function / outdoor temperature sensor will notify the user/owner with an audible alarm and red light. The
• Full modulation a single or two stage settings for heating & cooling alarm on the control board can be silenced by turning the power off
• Humidity control / humidity sensor for 5 seconds and then back on.
• ΔT auto-adjustment air and water (air and water flow control)
• Fan "ON" delay & Fan "OFF" heat purge control

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Set Back Recovery:
Model No. Description
Temperature
Model No. Description WiFi @ IoT Zoning
Control
If a programmable thermostat with setback is used or a sudden
increase in temperature is required, the iFLOW intelligent control iFLH-140000
board will modulate the air handler to its maximum output to speed iSmart Room
iFLH-160000 No No
temperature delivery. The next cycle will return to normal operation. Control Thermostat
See "Heat Boost Delay" Parameter. iFLH-180000

Test Mode:
Model No. Description
Entering ‘test mode’ on the controller will allow the technician to test
the iFLOW air handler heating and cooling mode parameters. Once i F L H - 1 4 0 0 0 0
completed, push the test button again to return to normal operation.
Function / B: basic, W: WiFi,
▶
Heating: D: 2 zone, Q: 4 zone

The iFLOW air handler will automatically change the fan and pump
speeds to control the temperature output of the unit and cycle-time
length. This will allow the heat output of the air handler to match the
Cabinet Size / 14 : 14", 16 : 16", 18 : 18" Width
current heat loss of the home. Maximum ‘matching’ performance is
▶

achieved when used in conjunction with the outdoor sensor. This Static Pressure / L : Low Static Pressure,
▶
leads to a longer runtime, providing superior warmth and comfort. H: High Static Pressure, LH : Universal

▶ Company Initial
Cooling/Dehumidifying:

The iFLOW air handler uses a modulating blower fan to regulate

humidity levels. The blower fan speed decreases in high humidity
Model No. Format
to remove moisture quicker. The blower fan speed increases under
normal conditions to provide optimal cooling. The balance of the two Model No. Initial Size Function Initial
is always met. Optimal humidity levels result in increased comfort
for the homeowner, and at the same time reduces cooling loads and
iFLH 14, 16, 18 B, W, D, Q, 0
operating costs.

3. Equipment selection and sizing

4. Suitable applications: Choosing the right heat source
iFLOW air handlers are available in 3 models. Please use the
following charts to determine which best suits the application: The iFLOW air handler can be installed with various types of
1. Obtain/calculate/determine a proper heat load for the home heat sources and heating systems. The following are its primary
2. Determine the inlet water temperature from water heater(or boilder) applications:
3. Determine the duct layout/ available duct size
4. Be sure the system air flow rate matches the air flow rate of the 1. Air handler with tankless water heater
selected air handler 2. Air handler with conventional thank-type water heater
3. Air handler with heating boiler
System Design Resource Note: 4. Air handler with combi boiler
5. Air handler with heat pump + tankless water heater
From the CAN/CSA-B214-12 Installation Code for Hydronic Heating 6. Air handler with heat pump + tank-type water heater
Systems, section 4.2.2.1 Heat-source output, it states: "the heat- 7. Air handler with heat pump + boiler
source output shall be not less than the heat load indicated in the 8. Air handler with heat pump + combi boiler
system design."
4.2.2.2 Dual-purpose water heater Refer to the installation manual for diagrams of each type of installati-
on.

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 Specification

Description iFLH-140000 iFLH-160000 iFLH-180000

120℉ 27,834 BTUH 34,211 BTUH 42,376 BTUH

130℉ 33,478 BTUH 41,357 BTUH 50,966 BTUH

Heating 140℉ 37,729 BTUH 48,379 BTUH 59,632 BTUH

Capacity
@
150℉ 44,998 BTUH 55,485 BTUH 68,334 BTUH
Entering
Water
Temperature 160℉ 50,869 BTUH 62,632 BTUH 77,065 BTUH

170℉ 56,941 BTUH 69,769 BTUH 85,648 BTUH

180℉ 62,786 BTUH 76,982 BTUH 94,633 BTUH

Flow Rating LPM / GPM 11.4 / 3 11 / 2.9 10.6 / 2.8

Return Air Temp. ℃/℉ 22 / 72 22 / 72 22 / 72

E. S. P. inWC 0.6 / 1.2 0.6 / 1.6 0.6 / 1.6

Airflow SCFM 941 / 824 1222 / 1009 1423 / 1093

Cooling Capacity Ton 1 - 2 1.5 - 3 2 - 4

in 14 x 18 3/4 x 27 1/8 16 x 20 3/4 x 27 1/8 18 x 25 3/4 x 29 1/8

Cabinet Size
mm 356 x 476 x 689 406 x 527 x 689 457 x 654 x 740
(W x D x H)
Material Cold Roll Steel Sheet Metal / Powder Coated

kg 28.6 32 42
Weight
lb 63 71 92.5

in 13 x 14 14 x 16 16 x 20
Supply Air Opening
(W x D)
mm 330 x 356 356 x 406 406 x 508

in 12 x 16 13 x 18 14 x 23
Return Air Opening
(H x D)
mm 406 x 304 457 x 330 584 x 355

Electrical ACV/Hz/Ph AC 120V 60Hz 1Ph AC 120V 60Hz 1Ph AC 120V 60Hz 1Ph

HP 1/2 1/2 3/4

Motor Type ECM Eon ECM Eon ECM Eon

W 431 / 393 519 / 516 592

Supply 3/4" Male NPT Thread / 1/2" Soldering Connection

Piping Connection
Return 3/4" Male NPT Thread / 1/2" Soldering Connection

Hydronic Heating Coil Aluminum Ultra Efficiency Fins, Copper Tubing

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Water Heating Capacity (BTUH) / Water Pressure Drop (Feet)

iFLH-140000
3 GPM 4 GPM
Entering
H.Ex.
Water CFM CFM
Rows
Temp. W.P.D W.P.D
400 600 700 800 950 400 600 700 800 950

120℉ 17,365 21,756 23,654 25,347 27,834 2.9 18,425 23,097 25,653 27,246 29,906 4.3

130℉ 20,756 26,235 28,105 30,632 33,478 2.9 21,365 27,743 30,014 32,954 36,183 4.3

140℉ 24,142 30,754 33,521 36,065 37,729 2.8 24,845 32,469 35,478 38,549 42,376 4.2

4 150℉ 27,587 35,329 38,013 41,365 44,998 2.8 28,326 37,254 40,024 44,287 48,598 4.2

160℉ 30,965 39,865 43,247 46,759 50,869 2.8 31,824 41,987 45,726 49,976 54,843 4.1

170℉ 34,329 44,432 48,628 52,125 56,941 2.7 35,327 46,743 51,214 55,643 61,176 4.1

180℉ 37,734 49,032 54,573 57,683 62,786 2.7 39,836 51,458 56,429 61,398 67,497 4.0

iFLH-160000
3 GPM 4 GPM
Entering
H.Ex.
Water CFM CFM
Rows
Temp. W.P.D W.P.D
600 800 900 1000 1250 600 800 900 1000 1250

120℉ 24,625 27,865 29,865 31,087 34,211 3.7 28,268 30,042 31,986 34,109 38,287 5.7

130℉ 28,218 33,572 35,724 37,429 41,357 3.7 33,625 36,256 38,524 41,162 46,456 5.7

140℉ 32,865 39,218 41,625 43,843 48,379 3.7 38,245 42,367 45,412 48,235 53,971 5.5

4 150℉ 37,536 45,075 47,536 50,327 55,485 3.6 42,765 48,559 52,369 55,149 61,864 5.5

160℉ 42,125 50,732 53,425 56,798 62,632 3.6 47,325 54,632 58,489 62,268 69,832 5.4

170℉ 46,852 56,579 59,425 63,266 69,769 3.5 51,869 60,861 64,542 69,345 77,846 5.4

180℉ 51,425 62,329 65,325 69,747 76,982 3.5 56,465 67,054 72,369 76,486 85,742 5.3

iFLH-180000
3 GPM 4 GPM
Entering
H.Ex.
Water CFM CFM
Rows
Temp. W.P.D W.P.D
600 800 1000 1200 1450 600 800 1000 1200 1450

120℉ 28,963 34,245 35,648 38,946 42,376 5.6 30,125 36,203 38,224 42,376 46,638 6.9

130℉ 33,412 39,632 42,820 46,981 50,966 5.5 34,845 41,952 45,996 50,996 56,173 6.8

140℉ 37,954 45,126 50,157 54,844 59,632 5.5 39,652 47,623 53,756 59,465 65,789 6.7

4 150℉ 42,503 50,520 57,489 62,529 68,334 5.4 44,321 53,304 61,533 68,255 75,223 6.7

160℉ 47,127 55,963 64,732 70,931 77,065 5.3 49,032 59,123 69,325 76,905 84,896 6.6

170℉ 51,608 61,412 72,078 78,842 85,648 5.3 53,741 64,745 77,199 85,627 94,441 6.5

180℉ 56,129 66,846 79,354 87,055 94,633 5.2 58,429 70,487 84,923 94,336 104,056 6.4

iFLOW HVAC INC. 7 www.iflowhvac.com

 Installation
1) Location requirements and clearances: Example only

• The installer shall comply with all local, state/provincial and national
code requirements that apply to the installation of this equipment.
• The air handler must be installed in such a way that electrical PLENUM
components are protected from water during operation and service. 0 inch
• If installed in an unconditioned space, sealant should be applied
around where the electrical wires, refrigerant tubing, and condensate
lines enter the cabinet. This appliance shall not be installed in a non-
conditioned space where the potential may exist for the appliance, BACK
LEFT SIDE 0 inch
water lines and/or drain lines to freeze. 0 inch
• If installed with air conditioning in a suspended application, ensure a
drain pan with a proper slope is installed.

Recommended Clearances:

Be sure to provide a minimum of 24” clearance to the front panel

of the iFLOW air handler. 0” clearance is allowed for all other sides
of the cabinet and for the first 36” of ductwork. Ensure adequate
clearance is left for the installation of ductwork, plumbing, and
electrical connections.

FRONT RIGHT SIDE

SERVICING 0 inch
2) Dimensions

BOTTOM
0 inch

Model Unit Width Depth Height a b c d

in 14 18 3/4 27 1/8 13 14 16 12
14" Cabinet
mm 355.6 476.3 689 330.2 355.6 406.4 304.8

in 16 20 3/4 27 1/8 14 16 18 13
16" Cabinet
mm 406.4 527.1 689 355.6 406.4 457.2 330.2

in 18 25 3/4 29 1/8 16 20 23 14
18" Cabinet
mm 457.2 654.1 739.8 406.4 508 584.2 355.6

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3) Installation examples: Ceiling Installation

The iFLOW air handler is multi-positional and therefore can be

mounted in any position. If installed with air conditioning, proper
positioning of the evaporator coil and drain line must be considered to
install correctly.

Vertical Installation
AHU with Support
Case Coil or A Coil Anti-Vibration Pad

4) Water Heater / Boiler Piping:

When installing the iFLOW air handler with a heating boiler or combi-
boiler in a closed loop system, refer to the boiler manufacturer’s
instructions for proper installation with an air handler. Depending on
the boiler selected and system design, it may be required to use a
primary/secondary piping arrangement to de-couple the flow through
Evaporator the boiler from the flow through the air handler.
Temperature
Sensor position
Air-removal device:
Provisions shall be made for the removal of air in the heat-distribution
piping system. The air-removal device shall be located in the area
of the heat-distribution piping system where the air is likely to
Filter Rack Filter Rack
accumulate (often the highest point in the system).

Horizontal Installation Required Components:

Expansion tank, isolation valves, air eliminator, dirt collector/filter/
The evaporator coil must be installed on the supply side of the air strainer (if other heating loads are being heated by the same boiler),
handler. make-up water and low loss header (optional).
Minimum 6inch Minimum 6inch
Sensor Installation
AHU with
Slab Coil
A/C Evaporator Temperature Sensor: Air outlet on the Evaporator
coil (See Installation Illustration: Page 12)

Filter Rack Filter Rack Zone Air Temperature Sensor:

Zone supply side: Air outlet of the damper
Zone return side: Air inlet of the damper (if there is a dedicated return
Evaporator AHU with duct with the damper)
Temperature Case Coil or A Coil
Sensor position
5) Domestic Piping:

Notes: When installing the iFLOW air handler with a water heater,
Hanging Installation refer to the manufacturer’s guidelines on coupling the water heater
with an air handler. Use components and piping that are allowable
with potable use. Lead-free solder must be used on all joints.
When both top and side connections are present on the water heater,
the side connections should be used for the space-heating loop.
The heating loop connections should be positioned horizontally in a
The Threaded Rod
vertical section of the domestic water line for both the inlet and outlet.
Refer to the piping diagram for details. Minimize the distance and
piping between the water heater and the iFLOW air handler.
Spring If the main water line has an installed check valve, a potable
Flat washer
Nut expansion tank must be installed to provide room for the expansion
of water.

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6) Installing the iFLOW air handler with a tankless/tank water 7) Electrical requirements and making connections:
heater:
This unit requires single phase AC 120V power to operate and must
Check with the tankless water heater manufacturer prior to installation be hardwired. To connect, follow these directions:
to ensure it can be used for combo space heating applications. Make
sure to check that the valves, including but not limited to the purge 1. To avoid electrical shock, turn off electrical power at the breaker
and isolation valves are properly installed. If connecting to a tankless dedicated to the air handler. Ensure the power remains off while any
water heater, the circulating pump needs to be sized correctly. wiring connections are being made.
2. Remove the iFLOW front access panel.
3. Route the field supplied line voltage wiring to the iFLOW air
Tankless
handler.
Water 4. Using CSA & UL listed wire nuts, connect the field supplied wires
Heater
DHW
to the air handler (black to black and white to white).
5. Connect ground wire to GND terminal.
6. Repeat the process for the circulating pump (connect to terminal
block).
Air 7. Route low voltage thermostat wire to the unit; connect to
Elliminator thermostat terminal on control board.
8. Re-secure the front access panel.
An� Scald
Valve
Circulator Flow 8) Temperature sensors:
Switch

Check The iFLOW air handlers come equipped with 5 wire sensors that plug
Valve into connectors on the control board for easy servicing.

1. Supply water sensor: mounted on the supply end of the water

heating coil.
2. Return water sensor: mounted on the return end of the water
heating coil.
Cold
Expansion
Water
3. Supply air sensor: mounted above the water heating coil exchanger
Tank
to detect supply air temperature and freezing temperatures.
4. Return air sensor: factory installed in return air path blower. If you
install a slab coil on the return air side, you must install the return air
DHW sensor before(or upstream of) the slab coil.
5. Outdoor temperature sensor: modulates air handler operation
based on outdoor temperature. Provides outdoor reset function.
An� Scald
Valve 6. A/C Evap sensor: mount on the A coil, or on the slab coil. It should
be installed on the surface of the cold air outlet on the evaporator or
Air
Elliminator the U-bend pipe. Refer to the figure below.

Circulator Check
with Valve
Check Valve

Flow
Switch

Expansion
Tank

Tank
Water Heater Cold
Water

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9) A/C Evaporator Coil Freeze Protection and the Importance FIGURE C-1:
of Wiring the A/C Compressor to the Proper and Dedicated
A/C Connector on the iFLOW PCB: Correct Wiring:

The iFLOW Hydronic Furnace incorporates advanced freeze Thermostat Connection to iFLOW PCB
protection for your A/C evaporator coil. When the iFLOW A/C
Evaporator temperature sensor sees an air temperature of 37°F
(3°C) or below, the iFLOW will immediately interrupt the power supply
to the A/C compressor for 5 minutes. It will however maintain the
blower ‘ON’ to move air flow across the evaporator coil to warm it and
to prevent freezing. When the iFLOW A/C Evaporator Temperature
sensor sees a temperature of 45°F (7°C) or more than 3 minutes has
expired since initial compressor interrupt, it will allow the compressor
to begin again. There is a minimum off period of 3 minutes to prevent
on/off damage to the compressor.
From Thermostat
As such, when installed properly, there should be no concern
about freezing the evaporator coil, damaging the A/C compressor
nor freezing the hydronic coil with an iFLOW Hydronic Furnace.
To ensure full protection however, you MUST follow the 2-Step FIGURE C-2:
installation explanation below:
Correct Wiring:
Step 1 A/C compressor interrupt enabled
To ensure the iFLOW will be able to interrupt the A/C compressor Location of connector may vary by model
when needed to protect the equipment, the A/C compressor must be
wired to the dedicated A/C terminal on the PCB (see figures C-1 &
C-2). The location on the PCB of this dedicated A/C connector varies Dedicated A/C Compressor Output Connector
by model; please consult the wiring diagram section of this installation
manual for details. Single Stage Condensing Unit Two Stage Condensing Unit

The 24V output signal for the A/C compressor MUST NOT BE
CONNECTED be connected to the thermostat connection on the PCB
(see figure D). If the 24V signal for the A/C compressor is connected
R W G Y1 Y2 C R W G Y1 Y2 C
to the thermostat connection on the iFLOW PCB, the 24V signal will
come from the thermostat and there is no way for the iFLOW to interrupt
the compressor, thus you will have NO A/C FREEZE PROTECTION.
In addition, there is a high likelihood of damage to the PCB and the
hydronic coil. There will be NO WARRANTY for PCB damage nor To A/C To A/C
Compressor Compressor
freezing damage to the hydronic coil resulting from improper field wiring.

FIGURE D:
Incorrect Wiring:
No A/C Evap Coil Freeze Protection;
No warranty for damaged PCB or freezing of the hydronic coil

CAUTION

CAUTION
From Thermostat DO NOT DO!
To A/C Compressor

iFLOW HVAC INC. 11 www.iflowhvac.com

 Step 2 FIGURE F:
To ensure the iFLOW can protect the A/C evaporator coil from
freezing up, iFLOW has an “A/C EVAP Temperature sensor” (part
number: 30ETS01B) that must be attached to A/C coil in a way that
it is able to sense the accurate air temperature coming directly off
(downstream of) the A/C evaporator coil. Figure E below depicts
the location of the A/C Evaporator Temperature sensor when using
a cased coil or an A-coil in the supply duct and Figure F depicts the
location of the A/C Evaporator Temperature sensor when using a slab
coil in the return duct. In both cases, insert the sensor in between the
fins on the coil.
AHU with slab
FIGURE E: coil on the Return

AHU with
Case Coil or A Coil
on the Supply

Air
Flow
Evaporator
Temperature
Sensor position located
downstream of slab coil

IMPORTANT
Position the sensor in the A-coil in the supply duct as shown above
Evaporator in Figure E. To relocate the A/C evaporator temperature sensor to
Temperature a slab coil in the return duct, follow the following steps. From the
Sensor position
factory, the sensor is placed loose on top of the hydronic coil. Follow
the wire back towards the PCB and disconnect the sensor at the
black male/female connector located between the sensor and the
Air PCB. Gently push the sensor back through the rubber grommet; the
Flow sensor is now free. Relocate the sensor as shown above in Figure F.
Once the sensor is relocated, reconnect the wire. If necessary, use
any thermostat wire to extend the length of the sensor wire. When
running the wire back to the original connector, ensure the wire runs
around and not in front of the PCB and transformer.

The connection port on the iFLOW PCB for the A/C Evaporator
Temperature sensor varies by model but is generally located near
the top center of the PCB. Please consult the PCB schematic in the
installation manual for details.

If steps 1 & 2 are followed, the iFLOW delivers A/C evaporator and
hydronic coil freeze protection.

iFLOW HVAC INC. 12 www.iflowhvac.com

 START-UP

1) Procedure: 3) Sequence of operation:

Do not start the boiler or water heater until ALL air has been purged Cooling: When the thermostat calls for cooling, the circuit between
from the water lines and air handler pump. R and G is completed. The normally open contacts close and the air
handler blower motor operates. The circuit between R and Y is also
1. Fill the boiler loop or water heater with water. Do not start it. completed; this closes the contact on the outdoor condenser unit.
2. Purge all air from the heating boiler or domestic hot water system The air handler fan turns off 45 seconds after the call for cooling is
(Hold the UP & ENTER button for 10 seconds and then the circulator completed.
will alternate power ON and OFF for about 10 minutes to purge air).
3. Purge all air from the space heating loop by closing the isolation Heating: When the thermostat calls for heat, the circuit between R
valve on the return leg of the loop and open the drain to purge the air. and W is completed, activating the hot water circulating pump. A dry
Open the return leg isolation valve and then close the drain valve. switching relay labeled “T T” can be used to activate a boiler or combi
4. If a bleed screw is not present, it is recommended to run the pump boiler. After the circuit between R and W is completed, a time delay
on speed #3 for 1 minute. If air is still present, switch from speed #1 follows before the circuit between R and G is completed, which will
to #3 every 10 seconds for a minute. then activate the air handler blower motor.
5. Start the boiler or water heater according to the manufacturer’s
instructions. Set the design water temperature and wait for the Freeze protection: If the temperature of the water in the hot water
system to satisfy and shut off. coil drops below 40°F/4°C, the circuit between R and W is completed.
6. Turn on the power to the iFLOW air handler and set the room This will activate the circulating pump until the water temperature
thermostat to ‘heat’ to energize the fan and pump. If noise is still reaches 70°F.
present after one minute, repeat step #3 to purge air.
7. Check supply and return pipes for temperature differences to Pump timer/ exercise function: The iFLOW control is equipped to
make sure there is flow. There should be a noticeable difference in turn on the circulating pump to cycle the total volume of potable water
temperature. Use caution when supply water temperature is above in the system if the pump has not been turned on within the past
120˚ F. 24 hours. This function is skipped while the A/C condensing unit is
operating.
2) Flushing the heat exchanger:
How to Access and Configure the iFLOW Intelligent
Flushing the hot water coil prior to startup is required to remove any Controller
residual material from the installation or manufacturing processes as
well as to remove any air from the system. Take precautions while The controller has 4 modes:
flushing the air handler to prevent the multi-function control board and
other electrical components from getting wet.
1. Information 3. Parameters
The iFLOW air handler requires an external circulating pump to be
installed and should be installed with an external purge valve.
2. Error Codes 4. Test Mode

Flushing is a 3-step process:

1) Use a bucket or hose to dispose of water during the flushing
process. First, flush the return line by closing the inlet valve (supply) The controller has 4 buttons used to navigate those modes:
and opening the outlet valve (return). Open the purge valve. Close MODE: Press the ‘MODE’ button to scroll between the different
the purge valve once flushing is complete. modes, numbered 1-6 (see above).
2) Second, flush the supply line and coil by closing the outlet valve ENT: Press the ‘ENT’ (enter) button to confirm the mode you wish to
(return) and opening the inlet valve (supply). Open the purge valve. enter. Press ‘enter’ to also confirm any changes or commands that
Close the purge valve once flushing is complete. you selected using the ‘up’ and ‘down’ buttons (see below) while in
3) Third, apply power to the air handler. Open inlet and outlet valves. each mode.
Engage the pump and open the purge valve. Verify proper flow UP & DN: Once you are in a ‘mode’, press the ‘UP’ and ‘DN’ (down)
direction - inlet valve sh buttons to scroll all menu lists of the various information.

iFLOW HVAC INC. 13 www.iflowhvac.com

Information Mode
Display Description Explanation

Displays the current

A/C Evaporator temperature of the air sensor
emperature attached downstream of, but
near the evaporator coil in °F

Displays the current

Dehumidifier
temperature of the sensor
Evaporator
located in the dehumidifier
Temperature
evaporator, in °F
How to access Information display:
Push the mode button until the screen reads 01Inf. Press enter
Measured value of the current
to confirm the information mode. Use the up and down buttons to
Humidity Value humidity in the return section of
see the different information unavailable from number 01‐19. The
the unit
3 characters on the right and side will indicate the value. If the
sensor is not installed, 999 will be displayed.

Indicates whether the external

Display Description Explanation flow switch, which is wired to
Flow Switch On/Off
Indicates present operation as the control board, is activated
State
Blower Motor Speed a percentage of the total fan or not
motor CFM capacity (ON = flow; OFF= no flow)

Indicates the percentage of the

Circulator Speed Indicates whether the external
total GPM of the circulator
field supplied
Circulator Relay State circulator is in operation
Indicates the difference (ON = should be operating;
Water Temperature ∆t
between the supply and return OFF= should not be operating)
(Delta T)
water temperature in °F

Indicates the difference Indicates whether the air

Air Temperature ∆t
between the supply and return handler is currently sending a
(Delta T)
air temperature in °F dry contact call for heat to the
Boiler TT State
Outdoor Displays the outdoor air connected boiler
Temperature emperature in °F. (ON = calling boiler on;
OFF= not calling boiler on)
Displays the temperature of the
Supply Water
water entering the hydronic coil
Temperature Indicates whether the air
heat exchanger, in °F
A/C Relay State handler is sending an AC 24V
Displays the temperature of the call to the condensing unit
Return Water
water exiting the hydronic coil
Temperature
heat exchanger, in °F
Indicates whether the
Dehumidifier Relay
the temperature of the air Dehumidifier is in the on or off
Supply Air State
exiting the air handler into the condition.
Temperature
plenum, in °F
Indicates whether the external
Displays the temperature of the humidifier which is wired to the
Return Air Humidifier Relay State
air entering the air handler from c ontrol board is in on or off
Temperature
the return duct, in °F condition

iFLOW HVAC INC. 14 www.iflowhvac.com

Error Mode Parameter Settings Mode

How to Parameters settings:

How to access Error codes: Push the mode button until the screen reads 03 SEt. Press enter
Push the mode button until the screen reads 02 Err. Press enter to to confirm the Parameters mode. The screen will show the first
confirm the Error code mode. Use the up and down buttons to see parameter 01. Use the up and down buttons to choose which
the last 10 errors which will be numbered 01 to 10, with 01 being parameter to be changed from number 01‐28 and press enter. The
the most recent. The 3 numbers on the righthand side will indicate 3 characters on the righthand side will indicate the value. Use the
which error code is present. If more than 10 errors occur, the oldest up and down buttons to change the range of the value and press
error will be deleted from the memory. venter to confirm and mode to exit.

Display Description Explanation Item Display Range Default

Fan Min. Speed (Heat) 5 - 40 30

Fan Max. Speed (Heat) 40 -100 60

Pump Min. Speed (Heat) 40 - 60 45

Pump Max. Speed (Heat) 60 - 100 70

Blower Motor Speed

5 - 30 10
@ G Mode

EXAMPLE OF LAST 10 ERROR CODES Y1 Blower Motor Speed 20 - 65 55

Determines the Y1 cooling mode of the blower motor operation after

a call for cool occurs.

Y2 Blower Motor Speed 65 - 90 80

Determines the Y2 cooling mode of the blower motor operation after

a call for cool occurs.

Lowest Outdoor
0˚F - 32˚F 5˚F
Temperature

Min. HeatLoss 6 - 30 KBTU/h 20K

15 - 100
Max. HeatLoss 60/70/90
KBTU/h

Determines the desired maximum BTUH output that is required.

iFLOW HVAC INC. 15 www.iflowhvac.com

 Item Display Range Default Description Display Test Operation
0=Diable,
Hybrid Mode 0 Boier TT Relay ON / OFF
1=Enable

0 : Hot Water Only (water heater, boiler or combi-boiler) Press enter while 04 is flashing. Display will show OFF. Use up or
1: Hot Water + heat pump (Hybrid) down to turn on. Boiler TT Relay will start immediately. Press enter
to exit.
32 ~ 46°F
H/P Cut-Off Temp. 40
(0 ~ 8°C) OPT

Set the lowest temperature at which you wish the heat pump
to operate (Balance Point Consideration: H/P COP and cost of Reserved
electricity at that temperature vs. gas efficiency and cost of gas).
Below that temperature, iFLOW will switch to the gas hot water
source. Dehumidifier Relay ON / OFF

Press enter while 06 is flashing. Display will show OFF. Use up

Test Mode or down to turn on. Dehumidifier Relay Test will start immediately.
Press enter to exit.

Humidifier Relay ON / OFF

Press enter while 07 is flashing. Display will show OFF. Use up or

down to turn on. Humidifier Relay Test will start immediately. Press
enter to exit.

Flow Switch ON / OFF

How to access Test codes: Press enter while 08 is flashing. Jumper terminals Flow Switch
Push the mode button until the screen reads 04 tES. Press enter to on right hand side of control board. The display will flash ON if
confirm the test mode. Use the up and down buttons to choose the it is working correctly. Also you may turn the hot water tap on if
test number 01-9. Each test will be explained below. connected to a tankless water heater for the same.

Description Display Test Operation Y1 Relay ON / OFF

Blower Motor Speed Test 0 - 100% Press enter while 09 is flashing. Display will show OFF. Use up or
down to turn on. Y1 Relay will start immediatley. Press enter to exit.
Press enter while 01 is flashing. Display will flash 0. use arrows to
change value from 0-100% blower speed. Blower will speed up and Y2 Relay ON / OFF
down simultaneously as you increase or decrease the value.

Press enter while 10 is flashing. Display will show OFF. Use up or

Circulator Speed Control 30 - 100% down to turn on. Y2 Relay will start immediatley. Press enter to exit.

Press enter while 02 is flashing. Display will flash 0. use arrows to

B Relay ON / OFF
change value from 0‐100% circulator speed.
Circulator will speed up and down simultaneously as you increase
or decrease the value. Press enter while 11 is flashing. Display will show OFF. Use up or
down to turn on. B Relay will start immediatley. Press enter to exit.
Relay Circulator
AC 24V
Output Relay O Relay ON / OFF

Press enter while 03 is flashing. Display will show OFF. Use up or

down to turn on. Relay test will start immediately. Press enter to Press enter while 12 is flashing. Display will show OFF. Use up or
exit. down to turn on. O Relay will start immediatley. Press enter to exit.

iFLOW HVAC INC. 16 www.iflowhvac.com

 Service and Maintenance Water Temp. Sensor Chart

1) Maintenance:

At the beginning of each season, the air handler should be serviced

by a qualified installer or service technician.

Resistance
• Filter: This filter should be inspected and replaced as required.

• Coils: the heating and air conditioning coils should not require
regular maintenance IF a regular filter maintenance schedule is
followed. In the event, the filter is damaged or plugged and dust
has fouled the coil, replace the filter and carefully vacuum the
heating and/or A/C coil.

• Circulator: The circulating pump is water lubricated and should Evap. Temperature Sensor
not require regular maintenance. The system control has a pump
exercise function during prolonged periods of no heat to avoid
seizing.

• Blower: The blower requires regular cleaning due to the build-up

of dust. In the event the filter is damaged, refer page 52 ~ 53 for
disassembly.

Resistance

2) Checking Temperature Sensors:

1. Remove cables from the temperature sensor.

2. Check the sensor resistance and compare the actual values with
the curve on the chart.
Temperature
3. Replacement of a sensor is required in the case of severe
deviation. Outdoor Temp. Sensor Chart
Resistance

iFLOW HVAC INC. 17 www.iflowhvac.com

 www.iflowhvac.com
WIRING DIAGRAM
FIELD WIRING
AC EVA. SENSOR
GND AC120V
SAT SENSOR
CIRCULATOR LWT SENSOR
EWT SENSOR
C1 C 2 N N L L ACE SAT RWT SWT FUSE/ 3A FUSE/ 3A
C15 R20 R22 UART C2
LED6 L1 C1
J16 C10
R11

R17

R18
J3 F1
R10 U24 J14 V1
AC24V
D2
R
LED33
R21 R19

R62 R69

R60 R67
R63 R70

R61 R68
R15 R14 Q1 R16 LED8 LED7
C5 C4 C3
~ C From Transformer

R74
C34 C30 C29 C28 C27 R6
RLY

R31
LED2 C7 ~ T1
T4 C8
R98

BD1
C6
BoilerTT

J13
C39

T T
LN

+
~
~
Dry Contact
-
U3 U2

LED26 R112 LED25 R111 LED24 R110 LED23 R109

BD2

R88
R4 R5

R97

RY2
D1 R3
TR
LED1

OPT
U12

RY3
J2 C9 R2 R1 U1
LED22 R104

R103
R106
Humidifier

RY4
D7 R89 Q8 J8 J4

RY1
AC24V

R105

18
LED17 Q7 Q9

RY5
Dehumidifier

R W G Y1 Y2 C
R76 R92
D8

R99

C40
T5
R84 LED18
R77 R93
U8
AC24V

LED30 R116 LED29 R115 LED28 R114 LED27 R113

C41
R100
D9

RY6
Thermostat R85 LED19 U9

R Y1 Y2 O
R78 R94

R101

C42
D10

RY7
U10
A/C
R86 LED20
R79 R95
TRANSFORMER
J5 J9

R102
D11

C43
or

RY8
R87 LED21 U11
T2
H/P
R30 R32 Q2
C36
C21 R38

O.D.S. F. SW

R25
R80 R81 R33 Q3
PGM
O. D. Sensor

RY9
R82 Q4
Condensing Unit

B
C38 C23 J1

C19
R24
U21
LED16 R83 R42
R90 R47
R45
iFLOW
C37 C31 C32 C33 R50 BUZ1

R41
R54 T6

C45
R71 R65 R66

C35
R91 D12 Q5 LED5

R23

R75
R64 R72 R73 R12 R9
Q6
Flow Switch
T3 R53 R55 R51
HVAC INC.

LED12
LED4 R13 SW1 R8 C12

R49
R48 LED14 LED15 LED13 AHU-A2(200131)
3) Field Installation Wiring Diagram

J18
RC
J15 J11
J17
HUM DEH RAT BLOWER CTL
AC24V
TO T1
DEHUMIDITY SENSOR
DEHUMIFIER EVA. T. SENSOR
RETURN AIR TEMP. SENSOR
BLOWER
MOTOR
* Do Not Connect A/C on Thermostat Connector *

iFLOW HVAC INC.

LEGEND / L : LINE/HOT N : NEUTRAL G : GROUND C1 : CIRCULATOR SPEED CONTROL C2 : CIRCULATOR RELAY CONTROL
4) A2 Field Wiring A2 FIELD WIRING

R
BOILER T T DRY C
W
G
THERMOSTAT
Y1
Y2
HUMIDIFIER AC24V
C

OUTDOOR DEHUMIDIFIER AC24V

O.D.S SENSOR
CONDENSING UNIT

H/P: Hybrid Heating R

F.SW FLOW SWITCH Heat: Y1, Y2, B, C Y1
Cool: Y1, Y2, O, C Y2
O
A/C: Hot Water Heating
B
Cool: Y1, Y2, C
C

iFLOW HVAC INC. 19 www.iflowhvac.com

5) iFLOW Set up and Wiring of an iFLOW with a Heat Pump
When using an iFLOW with a Heat Pump, the iFLOW can toggle If your electric utility provider has ‘peak rate’ periods, the
heating sources between the refrigerant-based, electric heat pump homeowner can chose not to run the electric heat pump during
and the hot water-based system (a tankless or tank-type water those specific peak periods, avoiding peak electricity rates. Those
heater, a combi-boiler, or a boiler for example). The homeowner are set at Mode 4/Parameters 14~17.
gets the benefit of being able to select the most efficient and/or
the most economical system; unfortunately however, both sources
cannot run simultaneously.
Electric
So how does a homeowner decide which system to operate at
which time of the heating season? That is a more involved question Heat Pump
and beyond the scope of this document. What is fact however is Source
this: as the outdoor temperature drops, especially below freezing,
the heating capacity and the efficiency of heat pumps drop as well.
As such, iFLOW uses an outdoor temperature sensor to determine
the switchover point. The iFLOW outdoor temperature sensor is part
# 30OTS01A. Alternatively, if using an iFLOW Wi-Fi enabled unit,
the outdoor temperature can be sourced by geo-location.

To setup this functionality, the iFLOW needs to know the heating will Hot
be supplied by 2 sources, the hot water-based system, and the heat Water
pump. iFLOW calls this ‘Hybrid Mode’. To set Hybrid mode, adjust Source
Mode 3, Parameter# 11 to ‘1’ (it is default set at ‘0’).

Parameter Settings Mode

iFLOW Hybrid
Heating Mode

Hot Water or
Item Display Range Default Heat Pump with
0=Diable, Automatic
Hybrid Mode 0 Switching
1=Enable

0 : Hot Water Only (water heater, boiler or combi-boiler)

1: Hot Water + heat pump (Hybrid)

32 ~ 46°F
H/P Cut-Off Temp. 40
(0 ~ 8°C)

Set the lowest temperature at which you wish the heat pump
to operate (Balance Point Consideration: H/P COP and cost of
electricity at that temperature vs. gas efficiency and cost of gas).
Below that temperature, iFLOW will switch to the gas hot water
source.

At Mode 3/Parameter 12, the homeowner sets the temperature at

which they wish to switchover (default is 40°F/0°C) from heat pump
to water-based heating. On a call for heat from the thermostat,
if the actual outdoor temperature is above the set switchover
temperature, iFLOW will operate the heat pump for heating. If
below, iFLOW will draw from the water-based heat source by calling
on the circulator for heating. Please reference the installation
manual on how to access these modes and parameters or see the
excerpt above.

iFLOW HVAC INC. 20 www.iflowhvac.com

iFLOW D. H. Evaporator Temperature Sensor:
The installer must field supply and install the optional iFLOW D.H. CAUTION
Evaporator Temperature Sensor (part number 30ETS02B) and
install it on the suction line of the heat pump. iFLOW uses this D.H.
Evaporator Temperature Sensor to detect the operational state of Thermostat/iFLOW/Heat Pump Wiring:
the reversing valve. It must be installed for the system to operate. It Unfortunately it seems there is no wiring standardization within
is installed on the suction line, close to the evaporator (see diagram the heat pump industry. As most heat pumps are imported to
to the right). North America, variances may occur by country of origin. Overall
operation will be similar but detailed specifics will vary and as such,
iFLOW expects the majority of installations will not be paired with iFLOW cannot definitively assist with wiring diagrams. iFLOW will
a heat pump, thus this sensor is not included as a standard item provide guidelines as ‘suggestions’ but DO NOT assume these are
unfortunately. correct as they can vary by heat pump manufacturer.

When installing an iFLOW with a heat pump, Y is not considered a

call for ‘cooling’; it is considered a call for the ‘compressor on’. The
installer must know whether the heat pump’s default mode is
heating or cooling. If unsure, simply call for ‘compressor on’
by jumping C and Y at the iFLOW PCB thermostat connection
and then observe what temperature is being delivered to the
evaporator: if hot, ‘Heating’ is the default mode; if cold, then
‘Cooling’ is the default mode.

To what terminal on the heat pump and whether that terminal

connection is marked (O or B), can vary by manufacturer. As such,
DH Evap Defrost Sensor the installing contractor MUST NOT rely solely on wiring diagrams
without also confirming proper operation. To confirm operation,
initiate a call for cooling and then feel the temperature on the heat
A / C Evap T. Sensor
pump line set to the evaporator to confirm chilled refrigerant. Next,
initiate a call for heating to the heat pump. If wired correctly, heated
refrigerant should have arriving at the evaporator coil. Be sure to
confirm operation both heating and cooling to ensure no damage to
the equipment.

* The DH Evap Defrost Sensor must be installed on

the suction pipe to operate for H/P. CAUTION
Type of Thermostats: Mistaking the wiring and not confirming both the heat pump’s
When pairing a heat pump with an iFLOW Hydronic Furnace, you heating and cooling operation may lead to evaporator and
DO NOT NEED any special or proprietary heat pump thermostat. hydronic coil damage that will not be covered under warranty
iFLOW provides full functionality even with a basic thermostat; all
iFLOW needs is R, W, G, & Y for full performance. iFLOW does not
require staging, auxiliary, emergency or backup functionality from
the thermostat, thus multiple thermostat contacts like W2, Y2, O, B,
E, Em, Aux, etc. will not be used when connecting to the iFLOW.

iFLOW HVAC INC. 21 www.iflowhvac.com

Given the variances, the installing contractor will have to coordinate
the wiring between the products. All iFLOW can do is explain how
its units will perform. As such, the wiring diagrams and directions
below are provided as examples only and may or may not

R
represent the heat pump being installed.

To Condensing Unit
From Thermostat
W
iFLOW

Y1 Y2 O
ROOM AHU

G
T/H CONTROL

Y2 Y1

B
C
C
R

R
To Condensing Unit
From Thermostat
W

iFLOW

Y1 Y2 O
ROOM AHU
G

T/H CONTROL
Y2 Y1

C
C
C

H/P

O
CONDENSING

Y
UNIT

R
C

H/P If the Heat Pump’s default mode is 'Cooling', then:

B

CONDENSING
● On a call for cooling, the iFLOW will energize (24VAC output) at
Y

UNIT
Y1, Y2 at the dedicated output contact (not at thermostat connection)
R

to call the compressor on. The heat pump will deliver cooling.

● On a call for heating, the iFLOW will energize (24VAC output)

If the Heat Pump’s default mode is 'Heating', then: Y1, Y2 and O at the dedicated output contact (not at thermostat
connection) to call the compressor ‘on’ and to activate the reversing
● On a call for heating, the iFLOW will energize (24VAC output) Y1 valve respectively. The heat pump will deliver heating.
and Y2 at the dedicated output contact (not at thermostat connection)
to call the compressor on. The heat pump will deliver heating.

● On a call for cooling, the iFLOW will energize (24VAC output) Notes
Y1, Y2 and B at the dedicated output contact (not at thermostat
connection) to call the compressor ‘on’ and to activate the reversing ● The signal for the reversing valve will come directly from the
valve respectively. The heat pump will deliver cooling. iFLOW to the Heat pump; as such, do not connect anything to the O
and B contacts at the thermostat; they can be ignored

● If the actual outdoor temperature is below the “Heat Pump

Heating Off” switchover temperature setting, the iFLOW will
automatically call on the pump to use the water based heat source
(and will not operate the heat pump).

If you encounter any set up difficulties, please contact iFLOW at

1-800-985-9227. Thank you for installing iFLOW Hydronic Furnaces.
It is very much appreciated!

iFLOW HVAC INC. 22 www.iflowhvac.com

 Troubleshooting
1) Fault codes and Explanations:
Segment Code Description Cause

001 Supply Air Temp. Sensor

002 Return Air Temp. Sensor

003 Supply Water Temp. Sensor

Check sensor reading against
004 Return Water Temp. Sensor Sensor has no continuity.
corresponding temperature sensor
Sensor Sensor is out of measuring range.
chart. If out of range, replace
005 A/C Evap. Temp. Sensor Faulty Sensor.
sensor.
006 D.H. Evap. Temp. Sensor

007 Outdoor Temp. Sensor

008 Humidity Sensor

Unit will automatically run circulator

020 H/ex. Freeze protection Ambient temperature below 36°F
until temperature is increased.

Heat
Exchanger Ensure proper CFM, GPM. Make
sure no restriction of water flow
Water temperature delta t below
021 H/ex Overheating and airflow. Check sensor. Replace
3°F
if necessary. Check filter. Check
pump operation.

Evaporator temperature below check airflow. Check refrigerant

030 A/C Evap. Freeze protection
37°F level. Check proper A/C operation.
A/C
Evaporator
Excessive cfm. Ensure proper A/C
031 A/C Evap. Overheating Air temperature delta t below 5°F
operation

Evaporator temperature below

040 D.H. Evap. Freeze protection
37°F
D.H.
Evaporator
041 D.H. Evap. Overheat Air temperature delta t below 5°F

Improper pump size. Improper

piping. Pump failure. Air in Ensure all causes are absent. If
Water Flow 060 Abnormal Pump Operation
circulator. Check proper voltage so, replace circulator.
and connection to circulator.

Incorrect thermostat/control Ensure all connections and tight

070 Incorrect wiring
wiring and secure.

Return air temperature below

080 Over Cooling
60.8°F during cooling mode

Return air temperature above

Safety 081 Over Heating
80°F during heating mode
Run blower fan until temperature
returns to normal operating
Return air temperature above conditions.
082 Room Temp. High
80°F before a call for heating

Return air temperature below

083 Room Temp. Low
60.8°F before a call for cooling

iFLOW HVAC INC. 23 www.iflowhvac.com

2) Problem and Solutions

Insufficient or no heat:
• Filter or coil may be dirty. Refer to maintenance section for filter replacement and coil cleaning.
• Air trapped in the heating loop. Purge system.
• Inlet and outlet connections to air handler are backward. Reverse connections.
• Supply temperature is set too low. Check the water temperature.
• There is a restriction in the heating loop. Remove restriction. The check valve may be stuck. Valves may be too restrictive or left partially
closed after purging.

Pump does not run:

Close the isolation valve on the return leg and open the drain port so that water flows through the pump; this may free the pump. The circulator
may allow you to remove the front screw-on plate and rotate the shaft one turn with a slotted screwdriver. If either method fails to free the
pump, removal for cleaning or replacement is necessary. The pump exercise function will help prevent pump seizing.

Pump is noisy at start-up:

Air is present in the loop. If the noise has not diminished after 1 minute, purge air in accordance with start-up procedure.

Fan runs for cooling but not for heating:

Check thermostat connections or thermostat. Check A/C condensing unit.

Heating during standby mode:

Probable cause is thermal syphoning. See check valve description for details. Repair or replace the check valve.

Freeze Protection:
This feature is initiated by extremely low air temperatures and is detected by the ambient air sensor.

Water Coil freeze protection:

This feature is initiated by extremely low air temperatures crossing over the freeze protection sensor located above the hydronic heating coil.

Cooling Lockout:
This feature is initiated after three freeze protection cycles occur within a single cooling cycle, or if three freeze cycles occur when a cooling
cycle is not in progress. A freeze protection cycle is when the air handler A/C coil freeze sensor is triggered by unacceptably low discharge air
temperature.

iFLOW HVAC INC. 24 www.iflowhvac.com

3) Component Assembly Diagram and Parts Lists

Assemble Diagram

iFLOW HVAC INC. 25 www.iflowhvac.com

 No Description Part # Model Service Parts Remark
1 CTL Board Assembly 30CBA00A 
2016121A iFLH-14,160000 
2 Blower Motor
2018341A iFLH-180000 
2014008B iFLH-14 / 160000 
2-1 Motor Bracket Set
2018084B iFLH-180000 
201408CW iFLH-140000  DC-916-600-5CW
3 Blower Assembly 201609CW iFLH-160000  DC-916-704-5CW
201810CW iFLH-180000  DC-1020-800-5CW
1014004A iFLH-140000 
4 Heat Exchanger 1016004A iFLH-160000 
1018004A iFLH-180000 
0014FC00A iFLH-140000
5 Front Cover 0016FC00A iFLH-160000
0018FC00A iFLH-180000
0014LC00A iFLH-140000
6 Left Panel 0016LC00A iFLH-160000
0018LC00A iFLH-180000
0014LG00A iFLH-140000
6-1 Left Panel Heat Exchange Guide 0016LG00A iFLH-160000
0018LG00A iFLH-180000

6-2 Left Panel Hole Support 0000LS00A iFLH-14 / 16 / 180000

0014RC11A iFLH-140000
7 Right Panel 0016RC11A iFLH-160000
0018RC11A iFLH-180000
0014RG00A iFLH-140000
7-1 Right Panel Heat Exchange Guide 0016RG00A iFLH-160000
0018RG00A iFLH-180000
0014RC00A iFLH-140000
8 Rear Cover 0016RC00A iFLH-160000
0018RC00A iFLH-180000
0014BC00A iFLH-140000
9 Bottom Plate 0016BC00A iFLH-160000
0018BC00A iFLH-180000
0014TC00A iFLH-140000
10 Top Plate 0016TC00A iFLH-160000
0018TC00A iFLH-180000

10-1 Heat Exchange Pipe Nut 0000HN00A iFLH-14 / 16 / 180000

0014MF00A iFLH-140000
11 Middle Frame 0016MF00A iFLH-160000
0018MF00A iFLH-180000

iFLOW HVAC INC. 26 www.iflowhvac.com

Cabinet Diagram

No Description Part # Model Remark

0014FC00A iFLH-140000
1 Front Cover 0016FC00A iFLH-160000
0018FC00A iFLH-180000
iFLH-140000
2 CTL Board Assembly 30CBA0SC iFLH-160000
iFLH-180000
201408CW iFLH-140000 DC-916-600-5CW
3 Blower Assembly 201609CW iFLH-160000 DC-916-704-5CW
201810CW iFLH-180000 DC-1020-800-5CW

iFLOW HVAC INC. 27 www.iflowhvac.com

Blow Assembly

No Description Part # Model Remark

201408BC
1 Blower Assembly Case 201608BC
201808BC
1-1 Blower Assembly Wheel Bolt 2000WB0A
201408BF
1-2 Blower Assembly Fan 201608BF
201808BF
2014081B iFLH-140000
2 Blower Assembly Bracket 2016091B iFLH-160000
2018101B iFLH-180000
2016121A iFLH-14,160000
3 Blower Motor
2018341A iFLH-180000
2014008B iFLH-14,160000 TR4803B
4 Motor Bracket
20180084B iFLH-180000 TR6884B
5 Motor CTL Cable 50MCTL1A
6 Motor Power Cable 50121EON
7 1/4"x1" Hex Cap Screw 50MBHCSA

iFLOW HVAC INC. 28 www.iflowhvac.com

Heat Exchanger Assembly

No Description Part # Model Remark

1014004A iFLH-140000
1 Heat Exchanger 1016004A iFLH-160000
1018004A iFLH-180000
2 A/C Eva. Temp. Sensor 30ETS01B
3 Air Supply Temp. Sensor 30ATS01B
4 Air Supply Temp. Sensor Bracket 30ATB00A
5 Water Return Temp. Sensor 30WTR01B
6 Water Supply Temp. Sensor 30WTS01B

iFLOW HVAC INC. 29 www.iflowhvac.com

 AHU with Tankless Water Heater
Hybrid Space Heating Application
DHW

Tankless water Heater

Outdoor
Sensor An� Scald
Valve

Check
Heat Pump Circulator Valve Flow
with Switch
Check Valve Air Purge
Valve

Expansion
Tank Cold
Water

AHU with Tank Water Heater DHW

Hybrid Space Heating Application

Air An� Scald

Elliminator Valve

Outdoor Circulator Check

Sensor with Valve
Check Valve Air Purge
Valve

Heat Pump

Expansion
Tank
Tank
Water Heater
Cold
Water

iFLOW HVAC INC. 30 www.iflowhvac.com

 Tankless water Heater
AHU with Tankless Water Heater
Space Heating Application
DHW

Air An� Scald

Elliminator Valve

Circulator Check Flow Cold

with Valve Switch Water
Check Valve Air Purge
Valve

Expansion
Tank

AHU with Tank Water Heater DHW

Space Heating Application
Air An� Scald
Elliminator Valve

Check Cold
Circulator Water
with Valve
Check Valve Air Purge
Valve

Expansion
Tank

Tank
Water Heater

iFLOW HVAC INC. 31 www.iflowhvac.com

 AHU with Tankless Boiler Boiler
Space Heating Application

Air
Elliminator

Circulator

Make up Water Feeder

Expansion
Tank

AHU with Combi Boiler

Space Heating Application
Tankless Combi Boiler

Air
Elliminator Cold
Water

DHW

Make up Water Feeder

Expansion
Tank

iFLOW HVAC INC. 32 www.iflowhvac.com

 2 AHU with Boiler
Space Heating Application

Tankless Combi Boiler

Circulator Circulator
with with
Check Valve Check Valve

Cold
Water

Expansion Make up Water Feeder

Tank

2 AHU with Combi Boiler

Space Heating Application
Tankless Combi Boiler

Circulator Circulator
with with
Check Valve Check Valve Cold
Water

DHW

Make up Water Feeder

Expansion
Tank

iFLOW HVAC INC. 33 www.iflowhvac.com

 www.iflowhvac.com
COMMONWEALTH OF MASSACHUSETTS BOARD POLICY
COMBINATION SPACE HEATING / POTABLE WATER SYSTEM
COLD WATER SUPPLY
(enacted 05-30-2012)
SHUT OFF VALVE
CHECK VALVE WITH 1/8” HOLE
VACUUM DRILLED IN CLAPPER OPTIONAL
RELIEF VALVE
EXPANSION TANK
OPTIONAL
PIPING LOOP
BETWEEN
TEMPERED WATER TO MIN. 2’ DEVELOPED WATER HEATER
PLUMBING FIXTURES. MUST LENGTH TYPE L AND FAN COIL
MEET TEMPERATURE COPPER FROM SHALL BE IN
REQUIREMENTS OF 248 CMR WATER HEATER COMPLIANCE
WITH 248 CMR
TEMPERATURE & PRESSURE
RELIEF VALVE AS REQUIRED HOT COLD
HOT WATER SUPPLY

34
AND RETURN
TO HEATING COIL
MIN. 2’
DEVELOPED
CHECK VALVE LENGTH TYPE L
COPPER FROM SHUT OFF VALVE HOT
WATER HEATER WATER
For the commonwealth of Massachusetts:

COIL
AUTOMATIC TEMPERING DEVICE SHUT OFF
MUST BE INSTALLED BELOW VALVE
THE TOP OF THE WATER
HEATER AS PER MANUFACTURER’S CHECK NSF-61PRODUCT
RECOMMENDATIONS VALVE APPROVED PUMP
CONNECTIONS ELECTRONICALLY CONTROLED AHU CONTROL BOARD
TANK PUMP TIMER. ACTIVATES
WATER HEATER EVERY 6 HOURS FOR 60 SECONDS.
WIRE TO PRODUCT APPROVED PUMP
SYSTEM INSTALLED WITH REVERSE ACTING
AQUASTAT TO SHUT OFF FAN. SUGGESTED

iFLOW HVAC INC.

BUT NOT REQUIRED BY 248 CMR
ALL WATER PIPING SHOULD BE INSULATED IN
ACCORDANCE WITH 780 CMR 100’ - 0” MAXIMUM DISTANCE FROM WATER HEATER TO FAN COIL AND BACK.
(MASSACHUSETTS ENERGY CODE) (DEVELOPED LENGTH) NOT INCLUDING COIL IN HEATING UNIT
 Warranty and Contact Information
1) Warranty

CHANGE TERM OF WARRANTY TO YOURS

1. Terms of Standard Warranty: All iFLOW air handler parts are warranted and are to be free from defect in materials or faulty workmanship
for a 36month period from the date of original installation subject to the Conditions of Warranty set out below. When the original date of
installation cannot be determined, the warranty will be deemed to begin six months after the date of manufacture. Replacement parts will only
carry the unexpired portion of the warranty.

2. Warranty Procedure: Warranty parts shall be replaced by a qualified local contractor or dealer and will require the following information:
Model number, serial number, date of installation and an accurate description of the problem. Contractor or dealer will contact a local iFLOW
distributor for replacement parts.

3. Conditions of Warranty: iFLOW assumes no costs for warranty service or costs associated with the replacement of parts. This warranty
does not include labor, including diagnostic labor nor any freight associated with the repair service, or sales tax that might be incurred by
the purchaser under this warranty. This warranty does not cover defects caused by improper installation, modifications, alterations, abuse or
accident to, or misuse of the product or its operation in a manner contrary to the instructions included with this unit at the time of shipment,
or failure to perform maintenance as detailed in aforementioned instructions. This warranty will not cover normal maintenance, equipment
that has been moved from its original installation location, operated beyond rated capacity and at voltages other than the rate specified in the
nameplate, acts of God such as floods, winds, fires and lightning, and exposed to corrosive elements such as salt, chlorine, fluorine or other
damaging chemicals. This warranty will not cover part deficiencies due to lime or scale deposits. This warranty will not apply to damage or
defect resulting from operation with system components other than those specified in the installation instructions, which are not authorized in
writing by iFLOW manufacturing.

4. Limitations of Warranty: iFLOW manufacturing makes no express warranties other than the warranties set out above. All implied warranties
including the implied warranties of merchantability and fitness for a particular purpose are excluded to the extent legally permissible, or are
limited to a period of ONE year. Should such exclusion or limitation of warranty be unenforceable, such implied warranties are in any event
limited to the duration of the express warranty, set forth above. Liability for incidental, punitive and/or consequential damages, whether arising
out of breach warranty, breach of contract, negligence or otherwise, is excluded.

2) Contact Info

www.iflowhvac.com / 1-800-985-9227

iFLOW HVAC INC. 35 www.iflowhvac.com

 INSTALLATION & OPERATION MANUAL
iFLOW AIR HANDLER

Manual A2 Version: 2.0 / January 18, 2021

CONFORMS TO UL STANDARD NSF 372

1995 CERTIFIED TO CSA
STANDARD C22.2 NO. 236

iFLOW HVAC INC.

29 Howden Road, Toronto, ON M1R 3C7
1-800-985-9227

iFLOW HVAC INC. 36 www.iflowhvac.com