Anaerobic Digestion Modelling
Anaerobic Digestion Modelling
Anaerobic Digestion Modelling
Contents
1. Introduction 71
2. Basic Models Used in Anaerobic Digestion 72
2.1 Description of Anaerobic Digestion Processes 72
2.1.1 Hydrolysis 73
2.1.2 Acidogenesis 74
2.1.3 Acetogenesis 75
2.1.4 Methanogenesis 76
2.2 Kinetic and Equilibrium Models 77
2.2.1 Microbial Growth and Substrate Utilization Kinetics 77
2.2.2 Decay Kinetics 80
2.2.3 Hydrolysis Kinetics 81
2.2.4 AcideBase Equilibrium and Kinetics 82
2.2.5 GaseLiquid Equilibrium 83
2.2.6 Diffusion Kinetics 84
2.2.7 Temperature Effect on Reaction Kinetics and Thermodynamics 84
3. Common Model Frameworks 86
3.1 Rate-Limitation Step 86
3.2 Anaerobic Digestion Model No. 1 86
4. Modelling Major Factors Affecting Anaerobic Digestion 90
4.1 Substrate Composition 91
4.1.1 Substrate 91
4.1.2 Hydrolysis 93
4.1.3 Codigestion 94
4.1.4 Biogas Production Rate 95
4.2 Inhibition 96
4.2.1 Haldane Approach 97
4.2.2 Substrate Utilization Competition 97
4.2.3 Andrews Approach 97
4.2.4 Inhibition due to Toxicity 98
4.2.5 Substrate Inhibition 99
4.2.6 Ammonia Inhibition 100
4.2.7 Hydrogen as a Control Parameter 101
4.2.8 Influence of pH on Microbial Growth 102
4.2.9 Computational Fluid Dynamics Applications 103
Abstract
Anaerobic digestion is a well-established technology for stabilization and conversion of
various organic wastes into bioenergy. Typical sources of organic wastes suitable for
anaerobic digestion are mainly from municipal, agricultural and industrial producers.
Because anaerobic digestion is such a complex process, mathematical modelling could
assist in providing better understanding, design, optimization and prediction of the
performance of anaerobic digesters. State-of-the-art models have been developed to
simulate the methane yield improvement, reactor stability enhancement, operational
issue identification and waste codigestion in anaerobic digestion systems. In this
chapter, a summary of existing anaerobic digestion models is presented. These models
were derived for describing substrates characteristics, rate-limiting conditions, process
inhibition, operating conditions, methane potential and production rate, liquidegas
interface mass transfer, as well as the application of computational fluid dynamics. A
discussion with regard to their different assumptions, structures, applications and
limitations is included. Modelling procedure adopted in the course of model structure
selection, parameter estimation and model validation methods is also described.
Anaerobic Digestion Modelling 71
Finally, future work identifying the research needs in modelling anaerobic digestion
is proposed. The intent of the authors of this chapter is to provide a comprehensive
understanding of the fundamental concepts used in anaerobic digestion modelling
and to provide ideas for further research work.
1. INTRODUCTION
Anaerobic Digestion (AD) is a biological process that converts
organics into biogas, in which methane and carbon dioxide are primary
constituents (Herrmann et al., 2016; Loehr, 1968). Methane, if not
captured by anaerobic digesters, creates nearly 25 times greater impact as
a greenhouse gas in comparison to carbon dioxide (Chakraborty et al.,
2011). Biogas can be combusted to generate heat and electricity (Leon
and Martin, 2016). Methane, produced through AD processes, from
different sources such as crop stover, animal waste, food waste, municipal
solid waste (MSW), industrial waste and biosolids, has drawn significant in-
terest across the world in recent years for its energy value and greenhouse
gas effect mitigation potential (Li et al., 2011; Lyberatos and Skiadas, 1999;
Zhang et al., 2014).
Although AD is a well-established process, the optimal design of
anaerobic digesters for maximum methane production is still a challenge
(Mulka et al., 2016). This is due to the substrate variability, microbial
consortia complexity, as well as the complicated biochemical, physical
and chemical interactions involved in the AD processes (Donoso-Bravo
et al., 2011). Mathematical models are useful tools we can leverage to
improve the design and efficiency of AD systems (Gavala et al., 2003). It
is generally accepted that well-developed models should describe
the main aspects of a biological process, help to better understand the
underlying phenomenon and provide accurate prediction of the AD
performance as well as optimize operational parameters (Batstone et al.,
2002a; Yu et al., 2013).
To give an overview on various models that have been broadly used
in many AD studies, this chapter is designated to summarize most of the
existing models in the field of AD in regard to their assumptions, structures,
applications and limitations. A detailed description of systematic modelling
procedure including model structure selection, parameter estimation and
model validation is also included. Finally, future work identifying the
research needs in AD modelling is also proposed.
72 Karthik R. Manchala et al.
2. Acidogenesis by acidogens
Valerate,
Butyrate
Acetate Propionate
Figure 1 Reaction steps in AD, in which Brown dotted line represents the breakdown of
lipids into monosaccharides; Violet dotted line represents breakdown of monosaccharides
to acetate, propionate, butyrate and valerate; Green broken line represents breakdown of
amino acids into acetate, propionate, valerate and butyrate, and hydrogen; Black dotted
line represents the breakdown of the long chain fatty acids into acetate and hydrogen.
Anaerobic Digestion Modelling 73
was for estimating the theoretical yields of methane and carbon dioxide
(Gerber and Span, 2008). In 1952, Buswell and Mueller (1952) proposed
a general stoichiometric equation (Eq. 1) for AD stoichiometry. The uncer-
tainty in the estimation was reported to be around 5% (Buswell and Mueller,
1952),
b c a b c a b c
Ca Hb Oc þ a H2 O/ þ CH4 þ þ CO2
4 2 2 8 4 2 8 4
(1)
The theoretical methane yield can be determined from Eq. (1) as a molar
ratio of methane to the organic matter expressed in g CH4 (g CaHbOc)1. A
recent study by Nguyen et al. (2014) has used this ‘Buswell’s equation’
(Eq. 1) to develop a model for biogas estimation using food waste. Boyle
(1976) modified Eq. (1) to incorporate nitrogen and sulphur components
in the organic matter into Eq. (2), which allows the final products such as
ammonia and hydrogen sulfide to be estimated in addition to methane
and carbon dioxide as in Eq. (1). Although the feedstock elemental
composition can be easily determined using modern analytical equipment
such as CHNS elemental analyzers, a challenge still remains in using
Eqs. (1) and (2) for theoretical methane yield estimation, i.e., the biodegrad-
able fraction of the feedstock is usually unknown. Hence, Eqs. (1) and (2)
should have better applicability to readily biodegradable carbohydrates
such as glucose, sucrose, lactose and readily hydrolysable proteins such as
casein and albumin (Dahlquist, 2013),
b c 3d e a b c 3d e
Ca Hb Oc Nd Se þ a þ þ H2 O/ þ
4 2 4 2 2 8 4 8 4
a b c 3d e
CH4 þ þ þ þ CO2 þ dNH3 þ eH2 S
2 8 4 8 4
(2)
2.1.1 Hydrolysis
In this first step, particulate material is converted to soluble compounds that
can then be further hydrolyzed to simple monomers used by bacteria
performing fermentation. The chemical composition of those complex
organic matters can be simplified as carbohydrates, lipids and proteins.
Accordingly, carbohydrates are degraded to simple sugars; proteins are
hydrolyzed to amino acids; lipids are broken down to long chain fatty acids
74 Karthik R. Manchala et al.
(LCFAs) (Fig. 1). These three parallel hydrolysis processes are carried out by
extracellular enzymes secreted from hydrolytic bacteria. These bacteria
get directly benefitted from these soluble products (Baeyens et al., 2015).
The enzymatic hydrolysis is performed by enzymes secreted by organisms
into the bulk liquid and then adsorbed onto soluble substrate surface.
It can also be performed by enzymes produced by organisms directly
attached on to the insoluble substrate surface in the vicinity. It is generally
believed that organisms growing on the substrate surface play a major role
towards the insoluble substrate hydrolysis (Batstone et al., 2006; Vavilin
et al., 1996; Wang and Chen, 2009). The stoichiometry of carbohydrate
hydrolysis can be described as Eq. (3) (Angelidaki et al., 1999; Yu et al.,
2013),
ðC6 H10 O5 Þis /Yc ðC6 H10 O5 Þs þ ð1 Yc ÞðC6 H10 O5 Þin (3)
in which (C6H10O5)is represents complex carbohydrates (insoluble)
including both biodegradable and inert carbohydrates; (C6H10O5)s
and (C6H10O5)in represents soluble and inert carbohydrates respectively;
Yc represents the fraction of carbohydrates that is biodegradable. The
stoichiometry of lipid hydrolysis can be described as Eq. (4) (Angelidaki
et al., 1999; Yu et al., 2013),
C57 H104 O6 þ 3H2 O/C3 H8 O3 þ 3C18 H34 O2 (4)
in which C57H104O6 represents lipids (glycerol-trioleate); C3H8O3 repre-
sents glycerol trioleate; C18H34O2 represents LCFA. The stoichiometric
yield of glycerol-trioleate (assumed as standard lipid) calculated from Eq. (4)
is 0.104 g lipid (g glycerol-trioleate)1. The stoichiometry of protein
hydrolysis can be described as Eq. (5) (Angelidaki et al., 1999; Yu et al.,
2013),
ðProteinÞis /Yp ðAminoacidsÞ þ 1 Yp ðProteinÞin (5)
in which (Protein)is represents complex protein; (Protein)in represents inert
protein; Yp represents the fraction of the protein that is biodegradable; only
the biodegradable fraction of the protein is hydrolyzed to amino acids and
the inert fraction is unchanged.
2.1.2 Acidogenesis
Acidogenesis, also termed as fermentation, is generally defined as an anaerobic
acideproducing microbial process without an additional electron acceptor
or donor (Gujer and Zehnder, 1983b). In this fermentation process,
Anaerobic Digestion Modelling 75
substrates serve as both the electron donors and acceptors. The principle
fermentation products from the sugars and amino acids produced from
hydrolysis are volatile fatty acids (VFAs) (e.g., acetate, propionate, butyrate,
etc.), CO2 and hydrogen (Fig. 1). Since the degradation of LCFA is an
oxidation reaction with an external electron acceptor, it is usually included
in acetogenesis to be introduced in the next section. The stoichiometry of
simple carbohydrates conversion to acetate, propionate and butyrate can
be described as Eq. (6) (Yu et al., 2013),
C6 H10 O5 þ 0:1115NH3 /0:1115C5 H7 NO2 þ 0:744C2 H4 O2
þ 0:5C3 H6 O2 þ 0:4409C4 H8 O2 þ 0:6909CO2 þ 0:0254H2 O (6)
in which C6H10O5 represents simple carbohydrates; C5H7NO2 represents
microbial cell formula; C2H4O2 represents acetate; C3H6O2 represents
propionate and C4H8O2 represents butyrate. The stoichiometry of amino
acids (CH2.03O0.6N0.3S0.001) conversion to VFAs can be described as Eq. (7)
(Angelidaki et al., 1999; Yu et al., 2013),
CH2:03 O0:6 N0:3 S0:001 þ 0:3006H2 O/0:017013C5 H7 NO2
þ 0:29742C2 H4 O2 þ 0:02904C3 H6 O2 þ 0:022826C4 H8 O2
þ 0:013202C5 H10 O2 þ 0:07527CO2 þ 0:28298NH3 þ 0:001H2 S
(7)
in which C5H10O2 is valerate. The microorganisms responsible for
acidogenesis consist of obligatory and facultative anaerobic bacteria like
Arachnia propionica and Propionibacterium acidipropionici (Cibis et al., 2016).
The stoichiometry of glycerol conversion to propionate can be described as
Eq. (8) (Yu et al., 2013),
C3 H8 O3 þ 0:04071NH3 þ 0:0291CO2 /0:04071C5 H7 NO2
þ 0:9418C3 H6 O2 þ 1:09305H2 O (8)
in which C3H8O3 is glycerol.
2.1.3 Acetogenesis
Acetogenesis refers to further fermentation of VFAs to acetate, CO2 and
hydrogen, which are the precursors of methane formation (Fig. 1). LCFAs
generated in the hydrolysis step will be decomposed in this step to acetate,
CO2 and hydrogen, as well. The free energy change associated with the
conversion of propionate and butyrate to acetate and hydrogen requires
76 Karthik R. Manchala et al.
C4 H8 O2 þ 1:7818H2 O þ 0:0544NH3
þ 0:0544CO2 /0:0544C5 H7 NO2 þ 1:8909C2 H4 O2 þ 1:8909H2
(10)
The stoichiometry of valerate to acetate conversion can be described as
Eq. (11) (Angelidaki et al., 1999; Yu et al., 2013),
2.1.4 Methanogenesis
Methanogenesis is carried out by a group of Archaea organisms collectively
known as methanogens. There are two groups of methanogens. One group
is termed aceticlastic (or acetotrophic) methanogens, who split acetate
into methane and CO2. The second group is termed hydrogen-utilizing
(or hydrogenotrophic) methanogens, who use hydrogen as the electron
donor and CO2 as the electron acceptor to produce methane (Fig. 1)
Anaerobic Digestion Modelling 77
2,500
1. Lag phase
2. Accelerating growth phase
3. Constant growth phase
2,000
4. Decelerating growth phase
Colony formation units·mL-1
5. Declining phase
1,500 4 5
1,000
3
500
2
1
-
0 5 10 15 20 25 30 35 40
Incubation time (h)
Figure 2 Phases of bacterial growth (net growth). Adapted from the study by Zhang,
H.Q., Liu, Y.Q., Liu, B., Gao, P.J., 2006. A novel approach for estimating growth phases and
parameters of bacterial population in batch culture. Science in China Series C-Life Sciences
49, 130e140.
of DBðg=LÞ per substrate consumed DSðg=LÞ in Eqs. (15) and (16), respec-
tively. The determination of growth and product yield coefficient (YB/S and
YP/S) is usually through experimentation or by stoichiometry calculation
using equations such as the ones in Eqs. (6)e(12),
DB
YB=S ¼ (15)
DS
DP
YP=S ¼ (16)
DS
The yield coefficients are usually assumed to be constants in mathe-
matical modelling, and can be used to construct correlation between
the rates of microbial growth, product generation and substrate utiliza-
tion. For example, by rearranging Eq. (16), the rate of substrate reduction
can be expressed in terms of the rate of product formation using Eq. (17),
dS 1 dP
¼ $ (17)
dt YP=S dt
Anaerobic Digestion Modelling 79
Monod equation in Eq. (19) indeed provides a basis for the development
of many other microbial growth kinetics related equations. Parameters have
been added to Monod equation to account for other factors affecting the
growth rate including permeation capacity of the substrate, microorganism
adoption, enzyme activity, nature of the culture and growth phases of
microorganisms. A brief summary of these models is presented in Table 1.
Readers are advised to refer to the corresponding literature for additional
information.
Briefly, as shown in Table 1, Moser’s equation (Eq. 22) incorporates a
parameter ‘n’ to integrate effects of microbial adaptation to stationary
processes by mutation. Fig. 3 shows an exemplary comparison of the growth
rate as predicted by Monod (Eq. 19) and Moser (Eq. 22) growth rate
equations. As it can be observed, these two models predict similar trends
with moderate difference governed by additional parameters incorporated
into the models.
μ
Specific growth rate
Monod
Moser (n=2)
Substrate concentration
Figure 3 Specific growth rate as a function of substrate concentration. Adapted from
Kythreotou, N., Florides, G., Tassou, S.A., 2014. A review of simple to scientific models for
anaerobic digestion. Renewable Energy 71, 701e714.
in AD taking into account the equivalent concentrations for all the acid/base
pairs is expressed as,
SAc SPr SBu SVa
SCatþ þ SNH4 þ þ SHþ SHCO3
64 112 160 208 (32)
SOH SAn ¼ 0
in which rT,i is the dynamic transfer rate for gas i; kLa,i is the gaseliquid mass
transfer coefficient (d1) for gas i; KH,i is Henry’s constant (g/L bar) for gas i;
pgas,i is gas partial pressure (bar) for gas i; and Sliq,i is dissolved gas concen-
tration of gas i (g/L). The rate of the liquid/gas transfer for methane,
hydrogen and CO2 are expressed in Eqs. (35)e(37) (Batstone et al., 2002a),
rT ;CH4 ¼ kLa $ Sliq;CH4 64$KH;CH4 $ pgas;CH4 (35)
rT ;H2 ¼ kLa $ Sliq;H2 16$KH;H2 $pgas;H2 (36)
84 Karthik R. Manchala et al.
rT ;CO2 ¼ kLa $ Sliq;CO2 KH;CO2 $pgas;CO2 (37)
in which Sgas is the concentration of gas (g/L); Vgas and Vliq are the volume of
the gas and liquid in the digester (L); qgas is the constant gas flow rate (L/d); rT
is the liquid/gas transfer rate (g/L d).
vS
JD ¼ De $ (39)
vx
kh $ðSRT Þ
Ysm ¼ Ysm;max $ (46)
1 þ kh $ðSRT Þ
in which Sin and Sout are the influent and effluent concentrations (g/L); Ysm is
specific methane production (g/g); Ysm, max is maximum specific methane
production (g/g); kh is the hydrolysis rate coefficient (d1); and SRT is solids
retention time (d).
Some models were developed considering acetogenic methanogenesis as
the rate-limiting step, while some others considered the VFAs conversion as
the rate-limiting step (Andrews and Graef, 1971; Appels et al., 2008).
Depending on the organic material characteristics, hydraulic loading,
temperature and etc (Speece, 1983a, 1983b), the rate-limiting step may
change with time during AD. Although a rate-limiting step can simplify
AD models, models developed using this approach only give a snapshot
of the dynamic processes occurring in an anaerobic digester because the
rate-limiting step may also shift with time.
B – Biomass B – Biomass
X – Solid substrate
Liquid phase S – Soluble substrate
K – Rate constant G – Gas
µmax – Specific growth rate
Reaction rate
Ks – Half saturation coeff. rx – Solid substrate
Y – Yield coefficient rs – Soluble substance
rb – Biomass
rp – Product
fc þ fp þ fl ¼ 1 (64)
in which fc, fp and fl are the fractions of carbohydrate, protein and lipid COD
in the total COD, respectively. Once the nitrogen content is known, the
protein fraction can be estimated by,
gNsubstrate gCODp gp
fp ¼ (65)
gCODsubstrate gp gNp
in which gNsubstrate (gCODsubstrate)1 is the nitrogen content in the substrate
(g/g); gCODp gp1 is the COD content in protein (gCOD/g); and gNp (gp)1
is the nitrogen content in protein (g/g).
Anaerobic Digestion Modelling 93
4.1.2 Hydrolysis
Hydrolysis is usually regarded as the rate-limiting step of AD because others
steps proceed relatively faster (Vavilin et al., 2008). Vavilin et al. (2008)
considered the rate of hydrolysis to be dependent on the concentration of
the biodegradable organic matter. Eq. (67) expresses the hydrolysis rate in
terms of substrate concentration (Vavilin et al., 1996).
1
= 2
=
rh ¼ kh Sfb3 S 3
(67)
in which rh is the hydrolysis rate (g/L d); kh is the hydrolysis rate coefficient
(d1); Sfb is the initial concentration (g/L) of biodegradable substrate; S is
the current substrate concentration (g/L). The magnitude of hydrolytic
coefficient is dependent on the substrate biodegradability, solubility, substrate
concentration, temperature and mass transfer (Li et al., 2016). It was further
determined that the hydrolysis rate coefficient is related to the particle size and
density of the substrate (Sanders et al., 2000), and the density of biofilm
covering substrate surface according to Eq. (68) (Vavilin et al., 1996),
rB d
kh ¼ 6rmS ; (68)
rS d
94 Karthik R. Manchala et al.
4.1.3 Codigestion
The concept of codigestion involves treating different types of
wastes in the same reactors (Vavilin and Angelidaki, 2005). Advantages
of codigestion include maintaining a balance of pH and C/N ratio
(García-Gen et al., 2015). Use of ADM1 will provide a composition of
complex organic matter in terms of carbohydrates, proteins and lipids
(Zaher et al., 2009b). Benchmark Simulation Model No.2 was improvised
for codigestion application to include features like addition of cosubstrates
and inhibition of LCFAs (Arnell et al., 2016). This model applies ADM1
with additional input of biodegradable fraction (soluble and particulate
fractions) of the substrate. The biodegradable fraction fD was determined
using Eq. (71).
YSM
fD ¼ VS (71)
350CODT
in which YSM is the ultimate methane potential (N m3 CH4 ton/VS),
CODT is total COD (g/L), and VS is the volatile solids (g/L). The inhibition
Anaerobic Digestion Modelling 95
4.2 Inhibition
Inhibition will reduce microbial activity in an AD process. This could be
due to specific compounds or reactor conditions (e.g., pH, weak acid/
base, product, cations) (Batstone et al., 2002a). During inhibition, the
conditions in the reactor are toxic which limit the activity of enzymes,
cell activity and diffusion of chemical substances in the organisms
(Kythreotou et al., 2014). Inhibition is expressed using Eq. (77) to allow
for easy substitution or addition of inhibition functions (Batstone et al.,
2002a),
mmax S
rg ¼ $I1 $I2 .In B (77)
KS þ S
in which the first part of the equation is uninhibited Monod-type uptake
and I1.In are the inhibition functions. An inhibition term (inhibition
function) is multiplied by the Monod expression for specific growth rate as
shown in Eq. (77) to estimate the inhibited growth rate (rg). The different
types of inhibition used in modelling include, but not limited to the
following:
• Haldane approach for substrate inhibition.
• Inhibition due to competition in substrate utilization.
• Andrews approach for substrate inhibition.
Anaerobic Digestion Modelling 97
mmax S
m¼ (80)
S þ KS þ S KSI1I;1 þ KSI2I;2
in which SI1, SI2 are concentration of two different inhibitors (g/L); and KI1,
KI2 are inhibition parameters (g/L). Other inhibition models considered are
summarized in Table 3.
98 Karthik R. Manchala et al.
KI;AcH
in which mmax is maximum specific growth rate (d1); AcH is acetic acid
concentration (g/L); KS,Ac is half-saturation coefficient (g/L); and KI,AcH is
inhibition parameter (g/L).
In the same study, the growth of acetogenic bacteria and hydrogenotro-
phic methanogens inhibited by the hydrogen and acetate were given by
Eqs. (89) and (90), respectively.
mmax $ðBuHÞ
m¼ (89)
KS;Bu þ KI;H $H þ BuH
100 Karthik R. Manchala et al.
mmax $ðHÞ
m¼ (90)
H þ KS;H þ KI;Ac $AcH
in which mmax is maximum specific growth rate (d1); BuH is butyric
acid concentration (g/L); H is hydrogen concentration (g/L); KS,Bu is half-
saturation coefficient for butyric acid (g/L); KI,H is inhibition coefficient
for hydrogen; AcH is acetic acid concentration (g/L); H is hydrogen
concentration (g/L); KS,H is half-saturation coefficient (g/L); and KI,Ac is
inhibition parameter for acetate.
in which rg is the growth rate (g/L d), KI;NH3 and KI,LCFA are inhibition
parameters (g/L), mmax(T ) is temperature dependent maximum specific
growth rate pHUL and pHLL are the lower and upper limits of pH where
microorganism growth rates will be inhibited. The growth rate expressed in
terms of the VFAs which inhibits acidogenesis and methanogenesis is given
by Eq. (93) (Batstone et al., 2002a). Hill and Barth’s approach (Eq. 80) is
used to develop this equation,
mmax
m¼ (93)
1 þ AcH þ KAcH
KS
I;AcH
þ NH3
KI;NH
3
½NADH
¼ 1; 500pH2 ¼ 1:5 103 H (94)
½NADþ
in which pH2 is partial pressure of hydrogen, and H is concentration of
hydrogen in digester gas (mg/L by volume).
102 Karthik R. Manchala et al.
d½gluc rgluc
¼ (95)
dt 1 þ ½NADH
½NAD
þ
kG $Bgluc $½gluc
where rgluc ¼
Km; gluc þ ½gluc
in which [gluc] is the concentration of glucose (mM), rgluc is the unregulated
rate of the uptake of glucose (m moles/L d), kG is the maximum rate
constant (ion moles/g d), Km,gluc is the Michaelis-type constant (mM), and
Bgluc is the concentration of glucose fermenters (mg/L).
the specific growth rate expressed in Eq. (97) was used (Angelidaki and
Ahring, 1993),
! ! !
mmax 1 1 þ 2 100:5ðpHLL pHUL Þ
m ¼ KS $ $ (97)
S þ1
1 þ AcH
KI 1 þ 10ðpHpHUL Þ þ 10ðpHLL pHÞ
KH
m ¼ mmax $ (100)
K H þ Hþ
KOH
m ¼ mmax $ (101)
KOH þ OH
in which KH and KOH are half-saturation coefficients, Hþ and OH are the
hydrogen and hydroxyl ion concentrations, and Ko, K1 and K2 are kinetic
parameters.
þ V $Vr$!
vr
V$ v ¼M (102)
vt
in which r is the fluid density (kg/m3); !
v is velocity (m/s); M is mass within
the control volume (kg); V is the volume (m3); V is vector differential
operator vx þ vy þ vz .
v v v
Momentum equation:
vðr$! vÞ
þ Vr$ð! v $!v Þ ¼ Vp þ Vs þ r$! g þ! F (103)
vt
! !
in which p is static pressure (Pa); g is acceleration due to gravity (m/s2); F is
the outer force (N/m ); and s is stress tensor (Pa).
3
Energy equation:
vðr$T Þ
þ rVð!
m$VT
v $T Þ ¼ þf (104)
vt Pr
in which, T is temperature, m is dynamic viscosity, Pr is Prandtl number, and
f is source heat flux (W/m2). CFD methods have been employed to study
different aspects of the anaerobic digesters with draft tube aerators. For
example, Karim et al. (2004) has applied the CFD methods to determine the
mixing energy, velocity profiles and impact of gas flow rate on mixing.
Research by Azargoshasb et al. (2015) developed a simulation based on
three-dimensional CFD coupled with population balance equations of
syntrophic (acetogenesis and methanogenesis) reactions in a continuous stirred
reactor. The velocity vectors calculated by the model are shown in Fig. 5.
The reaction rates for acidogenesis and methanogenesis were defined as,
dSi
¼ k0 $Sin (105)
dt
in which species i represents acetic acid, butyric acid and propionic acid.
Parameters n and k0 were determined using batch experiments operated at
mesophilic (37 1 C) temperature conditions. Mixing law was used to
calculate the density of the biogas from a mixture of hydrogen, methane and
Anaerobic Digestion Modelling 105
Figure 5 Velocity vectors on a plane at (A) z ¼ 0 and (B) y ¼ 4.5 cm. Adapted from the
study by Azargoshasb, H., Mousavi, S.M., Amani, T., Jafari, A., Nosrati, M., 2015. Three-phase
CFD simulation coupled with population balance equations of anaerobic syntrophic
acidogenesis and methanogenesis reactions in a continuous stirred bioreactor. Journal of
Industrial and Engineering Chemistry 27, 207e217.
carbon dioxide. Fig. 6 shows the molar concentration profiles for VFAs
generated in the reactor.
Figure 6 The molar concentration profiles of (A) butyrate, (B) acetic acid, (C) propio-
nate, (D) carbon dioxide, (E) hydrogen, (F) methane and (G) water during anaerobic
digestion at steady-state condition on a plane at z ¼ 0. Adapted from the study by
Azargoshasb, H., Mousavi, S.M., Amani, T., Jafari, A., Nosrati, M., 2015. Three-phase CFD
simulation coupled with population balance equations of anaerobic syntrophic acido-
genesis and methanogenesis reactions in a continuous stirred bioreactor. Journal of
Industrial and Engineering Chemistry 27, 207e217.
Bulk liquid
JL Boundary layer SB
JF Biofilm SF
Substratum S
Figure 7 Schematic of biofilm, boundary layer, and substratum.
Anaerobic Digestion Modelling 107
¼ Vð!
vSF
v $SF Þ þ VðDe $VSF Þ þ rsF (106)
vt
in which SF is the concentration of substrate in the biofilm (g/L); ! v is the
fluid velocity vector (m/d); rsF is substrate utilization rate (g/L d); De is the
diffusion coefficient (m2/d); and V is vector differential operator
v þ v þ v . Depending on the model assumptions, Eq. (106) can be
vx vy vz
in which rsF and SF are the substrate utilization rate (g/L d); and the substrate
concentration (g/L) at a given depth (x) inside biofilms (m); De is the
diffusion coefficient in the biofilm (m /d). At steady state vt ¼ 0 , the
2 vSF
partial differential equation (Eq. 108) can be used along with the boundary
conditions vx ¼ 0 at x ¼ 0; SF ¼ So at x ¼ LF to determine the
vSF
2
vSF v SF 2vSF
¼ De þ rsF (109)
vt vr 2 rvr
Boundary Conditions:
For r ¼ RP ; SF ¼ SoF
dSF
For r ¼ RS ; ¼0
dr
in which De is the diffusion coefficient (m2/d); SF is the substrate
concentration in the biofilm (g/m3); SoF is the substrate concentration on
the surface of the biofilm (g/L); r is the distance from the centre of the
spherical biomass carrier (m); rsF is rate of substrate utilization and biofilm
formation.
Biofilm
RP Carrier
Lf RS
Table 4 Comparison of solid- and liquid-state anaerobic digestion (Xu et al., 2015)
L-AD SS-AD
Biogas
Homogeneous
substrate
Inoculum Depleted
zone
Methanogenic zone
Buffer zone
Acetogenic zone
Solid substrate
SS-AD reactor
Diffusion
Substrate Inoculum
particle particle
Inoculum
Solid substrate
VFAs
Inoculum
Input 2r 2R Output
R, r, F G
Solid substrate
Figure 10 Reaction front model illustration. Adapted from the study by Martin, D.J.,
Potts, L.G.A., Heslop, V.A., 2003. Reaction mechanisms in solid-state anaerobic digestion: 1.
The reaction front hypothesis. Process Safety and Environmental Protection 81, 171e179.
area of the reactor front (A), which is calculated as 4pr2, will decrease as it
merges with six others. This process can be expressed as,
A ¼ 4pr 2 6p$ r 2 R2 (111)
The findings of this model are that the distribution pattern of the
reaction fronts would determine the reaction kinetics. To avoid VFA
accumulation, model simulation suggested the thickness of the reaction
front should be over 7 cm. Although the presence of the zones as described
in the reactor front has never been experimentally proven, this model
attempts to explain the mass diffusion mechanism within SS-AD reactor.
Figure 11 Illustration of interaction between reaction fronts. Adapted from the study by
Martin, D.J., Potts, L.G.A., Heslop, V.A., 2003. Reaction mechanisms in solid-state anaerobic
digestion: 1. The reaction front hypothesis. Process Safety and Environmental Protection
81, 171e179.
114 Karthik R. Manchala et al.
vB v2 B vB S$B
¼ DB $ 2 qsa $a$ þ YB=S $rmax $gðSÞ kd $B (114)
vt vZ vZ Ks þ S
in which S (g/L) and B (g/L) are the concentrations of the soluble substrate
and microbes respectively; g (S) is the inhibition function of microbial
growth; Z (m) represents the vertical coordinate of the reactor, with the
Product Substrate
inhibition inhibition
Solid Intermediate
substrate products CH4
Microbial cells (Bi)
Hydrolysis/acidogenesis
Figure 12 Distributed model illustration. Adapted from study by Xu, F.Q., Li, Y.B., Wang,
Z.W., 2015. Mathematical modeling of solid-state anaerobic digestion. Progress in Energy
and Combustion Science 51, 49e66.
Anaerobic Digestion Modelling 115
of time; a1, a2, b1, b2, b3, b4 and b5 are model parameters; f(S) and g(S) are
inhibition of acetate to hydrolysis and microbial growth, respectively; De,X,
De,s, De,B and De,G are diffusion coefficients (m2/d). This model includes the
diffusion and leachate flow for mass transfer with the reactor. Inhibition due
to VFAs is also considered.
Xo ¼ s$Xomax (124)
in which s is a function such that if u < umin, s ¼ 0; if umin < u < uR,
s ¼ (u umin)/(uR umin); if u > uR, s ¼ 1; and where uR is the water
1
holding capacity; mRmax (d ) is the optimal maximum specific growth rate;
and umin is the minimal water content required for the initiation of
bioconversion. These equations suggest that if the actual water content u
exceeds the water holding capacity uR, all the solid substrate S0 is accessible
118 Karthik R. Manchala et al.
to microbes and reaches the optimal maximum specific growth rate mR max .
While, below the minimal water content umin, no bioconversion is possible
(S0 ¼ 0 and mmax ¼ 0). When u ranges between umin and uR, both S0 and
mmax cannot reach their optimal values and are directly proportional to the
water content.
The model assumes that solids in the digester need to be in saturated
condition for microbial activity to happen. This is a conservative assumption
to simplify SS-AD model. Substrate used in this model consists of paper and
cardboard with TS content ranging from about 6% to 80%. Model results
showed that the water holding capacity (uR) of the substrate was at 34%
water content and the minimal water content required for bioconversion
(umin) was 60%.
5. MODEL PROCEDURE
The typical procedure adopted in model application for AD processes
includes defining the objective followed by the model structure selection,
conceptualization, calibration/sensitivity analysis, model validation and
evaluation (Donoso-Bravo et al., 2011). Examples of the model objectives
can be methane production prediction, rate of substrate degradation,
optimum organic loading rate determination and suitable hydraulic reten-
tion time, etc.
According to the study by Donoso-Bravo et al. (2011), the procedure for
modelling AD includes the following steps as illustrated in Fig. 13.
1. Based on the model objectives and prior knowledge about the biological
processes, a model structure or framework is selected to build the model
concept.
2. The next step is model assumptions and formulation, which includes
selection of appropriate equations for each model component based on
the assumptions made. All possible parameters that will affect the AD
processes are incorporated during this step.
3. Sensitivity analysis is performed to identify the key parameters showing
more influence on the model output. Priority is given to those key
parameters in the course of calibration for the parameter determination.
Model selection is revisited depending on the outcome of the sensitivity
analysis.
4. Depending on the objective and existing data availability, a new set of
experimental data may be required to estimate the parameters. Data
analysis is performed to compare model output against experimental
data.
Anaerobic Digestion Modelling 121
Objective
Model
formulation
Calibration and
sensitivity Experimental/Literature data
analysis
Objective function
selection and
parameter
optimization
Direct validation
Comparison with
experimental data
Cross validation
X
N 2
JðaÞ ¼ min vexp ðiÞ vsim ði; aÞ (136)
i¼1
X
N 2
JðaÞ ¼ min wi vexp ðiÞ vsim ði; aÞ (137)
i¼1
X
N
JðaÞ ¼ min vexp ðiÞ vsim ði; aÞ W vexp ðiÞ vsim ði; aÞ (138)
i¼1
unknown and relative in nature the following objective function Eq. (139)
can be used,
X N
vexp ðiÞ vsim ði; aÞ 2
JðaÞ ¼ min (139)
i¼1
vexp ðiÞ
Batstone et al. (2003) assumed that the logarithm of the error is relative
and therefore objective function as shown in Eq. (140) was used,
X
N 2
JðaÞ ¼ min ln vexp ðiÞ lnðvsim ði; aÞÞ (140)
i¼1
pðy=aÞ$pðaÞ
pða=yÞ ¼ R fpðy=aÞ$pðaÞ (142)
a pðy=aÞ$pðaÞ$da
5.6.2 Cross-Validation
Cross-validation is required to confirm the validity of the complex models.
A new data set, other than the one used for parameter estimation, needs to
be used for the cross-validation of data. If a new data source is not available,
two data sets are created from the available data source, and one is used
for calibration and the other is used for cross-validation (Fig. 14). Cross-
validation of data will require modification to the initial conditions.
Additional calibration is required when there are changes to substrate and
microorganism population.
Anaerobic Digestion Modelling 129
Figure 14 Cross-validation.
in which vexp is the experimental value; vsim is the model predicted value;
vexp and vsim are the average of the experimental and model values.
4. Coefficient of residual mass (CRM)
CRM coefficient compares the residual (difference between experi-
mental and model values) to the experimental value (Eq. 146) (Hosaini
et al., 2009).
P
n P
n
vexp ðiÞ vsim ðiÞ
i i
CRM ¼ P
n (146)
vexp ðiÞ
i
6. Correlation coefficient
Correlation Coefficient (r2) is a measure of the closeness of model fit to
the observed data (Poggio et al., 2016). Unlike aforementioned methods
where closer to zero is indicative of better-fit, r-squared value closer to
one indicates a better fit,
n
P 2
vsim ðiÞ vexp ðiÞ
r 2 ¼ 1 iP
n 2 (148)
vsim ðiÞ vexp
i
Anaerobic Digestion Modelling 131
6. MODELLING CHALLENGES
Although the elements for a good model such as model objective,
model assumptions and model validation should be included (Jakeman
et al., 2006), there are challenges faced by AD modeler. In some situations,
uncertainty analysis may be required to provide mechanistic reason to justify
the model results. The typical challenges faced during the modelling of AD
process include judicious selection of initial conditions, understanding the
complexity of substrates, availability of data for model validation, model
overfitting and the need for modelling species generally not accounted for
in the typical models.
6.2 Complexity
There has been significant progress on AD modelling. However, mecha-
nisms in AD processes like disintegration and hydrolysis, are quite complex,
and are usually simplified. For instance, most of the AD models assume that
this process follows the first-order kinetics and the calibration is performed
by estimating the rate constant (Dewil et al., 2011). According to Batstone
et al. (2002b), modelling the hydrolysis through surface-based kinetics could
provide more accurate results. Likewise, mass transfer limitation in SS-AD is
another factor which adds complexity to the model development, for
132 Karthik R. Manchala et al.
and model complexity. It has been pointed out that, even though ADM1 is
the most comprehensive AD modelling framework developed so far, many
processes are not included. These include the following:
• alternative products to glucose (lactate and ethanol),
• diffusion limitation,
• sulphate reduction and sulfide inhibition,
• weak acid and base inhibition to methanogenesis,
• long chain fatty acid inhibition to methanogenesis,
• acetate oxidation competition with aceticlastic methanogens,
• homoacetogenesis competition with methanogens and
• solids precipitation.
The simultaneous sulphate and iron reduction process is associated with
microbial interaction between acidogens, acetogens, sulphate-reducing
bacteria and iron-reducing bacteria. Modelling this concept into a structured
modelling framework has not been fully established. To study the impact of
the structure of microbial species on AD performance and determine the
microbial populations in AD, advance molecular techniques such as
polymerase chain reaction (Karthikeyan et al., 2016), DNA sequencing,
fluorescent in situ hybridization (Liu et al., 2012), DNA stable isotope
probing, temperature and denaturing gradient gel electrophoresis have
been applied (Mata-Alvarez et al., 2014). Depending on the objective
of the model, the information determined from these techniques can be
useful to quantify the change when there is a change in AD conditions
(Mata-Alvarez et al., 2014).
7. CONCLUSIONS
State-of-the-art models have been developed to describe methane
yield improvement, reactor stability enhancement, operational issue
identification and waste codigestion in AD systems. These mathematical
models are capable of providing better understanding, design,
optimization and prediction of the performance of AD systems. Theoretical,
empirical and statistical approaches were taken to derive these AD models
for describing substrates characteristics, rate-limiting conditions, process
inhibition, operating conditions, methane potential and production rate,
liquidegas interface mass transfer, as well as the application of computational
fluid dynamics. An effective modelling procedure should be adopted in
the course of model structure selection, parameter estimation and model
Anaerobic Digestion Modelling 135
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