Service Manual Pulse Oximeter Model 515
Service Manual Pulse Oximeter Model 515
Service Manual Pulse Oximeter Model 515
Pulse Oximeter
Model 515
Claims for damages during shipment must be filed promptly with the trans¬
portation company. All correspondence concerning the equipment must specify
both the model name and number, and the serial number as it appears on the
equipment.
Service Department
For factory repair service, call toll free
1-800-243-3444
In Connecticut, call Collect (203) 265-7701
Telex 956-054
Facsimile (203) 284-0753
Caution: Federal (U.S.A.) law restricts this device to sale, distribution, or use
by or on the order of a licensed medical practitioner.
1.1 Introduction
The Model 515 Pulse Oximeter utilizes sensors that contain two li
emitting diodes (LEDs) and a photodiode. Each LED emits a specific p
wavelength of light (660 and 940 nanometers) through a pulsating vasci
bed to the photodiode. Because oxygen saturated blood absorbs differ
amounts of light at each wavelength as compared to unsaturated blood,
amount of light absorbed by the blood in each pulse can be used to calcul
the ratio of oxygenated hemoglobin to total hemoglobin. This is displayed
Sa02. Pulse Rate is calculated by measuring the time period between detec
peaks of the waveform. The inverse of the time period, the frequency, is c
played as Pulse Rate. The oxygen saturation measurement and the pulse i
(beats/minute or bpm) are displayed on the monitor’s Vacuum Fluoresc
Displays and are updated once a second. Presence of a pulse is indicated v
bly by a bar graph and audibly (user selectable) by a tone.
The Model 515 contains four main assemblies. These assemblies inch
the Power Supply Unit (PSU), the Digital Board, the Analog Board, and
Bezel Assembly (which includes the VFD Display, and the Membrane K(
panel). The operation of each is discussed in detail in this section, referet
the last section of this manual for the schematics and assembly drawings t
correspond to each discussion.
RS232
INTERFACE
AC/BATTERY OPERATION
When the battery runs low a warning message is displayed which instruct;
reconnect the mains supply in order to recharge the battery. If the battery i
charges to a predetermined level (=8 VDC) the unit will automatically turn
self off to avoid damage to the lead acid cell.
Backup memory which is located on the digital board, and the control (
cuitry which turns the unit on, requires power even when the unit is off and
connected to the AC mains. The backup regulator IC2 will have either 4
VDC (battery power) or +13.8 VDC (AC mains power) at pin 8, this is tl
regulated to +5 VDC by adjustment of VRl and appears at pins 1 and 2 of I(
This voltage powers ICl and IC3 which control turning the unit on and off, ii
also run to the 2283 digital board via P401 pin 14 as VBACK which pow
the backup memory.
The operation of turning the unit on and off is done by ICl and IC3, tht
ICs are constantly powered by either the battery or by mains regardless
whether the unit is on or off. ICl is a dual D flip-flop that is configured so tl
it’s Q1 output (pinl) will toggle with each CLK (pin 3) pulse received. 1
CLK input to ICl is driven by IC3 pin 3 which monitors the front panel POWI
button (P401 pin 12). With each depression of the front panel POWER butt
pin 3 of IC3 will pulse high, therefore pin 1 of ICl will toggle from its previc
state.
When the unit is off pins 12 and 13 of IC3 are high, therefore pin 11 is lo
this keeps Q1 off which in turn biases Q2 off. With Q2 off IC6 receives no po
er so the DC-DC converter is inoperative. By pressing the POWER button f
1 of ICl will toggle low, this brings IC3 pin 11 high, Q1 is turned on biasing (
Theory of OperationPower Supply Board Service Manual: Mode
on. With Q2 on IC6 is powered up and the DC-DC converter turns the moi
on.
Pressing the POWER button again will turn the unit off by causing IC3 p
to pulse high w'hich toggles pin 1 of ICl high. Pin 11 of 1C3 will go low tur
the unit off, provided pin 12 is high via IC3 pin 10. If the OFFDIS line frorr
processor is high then the monitor will not shut off until this line is bro
low. The reason for this is to ensure that power remains while the process(
writing to memory.
The PSUST line informs the digital board the status of the DC-DC con’
er, IC3 pins 5 and 6 are tied to the gate of Q1 which goes high while the ur
on, C5 will charge up through Rll, therefore IC3 pin4 will go low. Once
unit is turned off C5 quickly discharges through Dl, then IC3 pin4 (PSL
goes high.
Power for the remaining boards in the monitor, and the RS232 interfac
generated by a switching regulator that is configured as a DC-DC conve
When the unit is turned on IC6 is powered up, this is a current mode p
width modulator which drives the primary winding of transformer T2 via
The N-channel MOSFET Q5 is pulsed by IC6 pin 6, the switching frequent
approximately 18 KHz, with a 10% duty cycle (=5 psec) (the duty cycle
vary with load requirements).
There are three secondaries on T2. The -i-5 volt digital supply is gener
from pins 5 and 6, rectified by D9 and filtered by C22, Cl4, and L2. Resii
R29, R39, R33 and potentiometer VR3 act as feedback for IC6 enabling
output to be adjusted and regulated for -i- 5VDC. Dual analog supplies are
crated at pins 8 and 9 with pin 10 as the center tap (AGND). Diodes D7
D8 rectify the secondary voltage and CIO, Cll, C13, and C15 filter the ou
An isolated supply is generated at pins 2 and 3 for the RS232 interface cin
ry.
The RS232 interface is isolated from the rest of the circuitry, an isol
-I-5VDC supply is generated by the DC-DC converter, and information to
from the microcomputer is handled by four opto-isolators. Pins 2 and 1
transformer T2 are rectified by Dll and filtered by C23, IC7 is a -i-5
regulator for the isolated portion of the RS232 interface circuitry.
(TXO) and ICIO (TXl). The TXO infonnation is run to pin 11 of 1C8, ^
infomiation is run to pin 10 of 1C8 and to pin 19 of Jl()2 (25 pin D connecto
the rear panel). The TX1I2 signal at pin 19 of J102 is a 0-5 volt level si
which is dedicated to communicate with the Analog Output Module
section 7.4). The outputs of 108 pin 14 (TXO) and pin 7 (TXl) are transl
to ±10 volt levels.
There are two receive lines, RX and CTS. These signals are taken in f
the D connector and run to pins 13 (RXO) and 8 (CTS) of 1C8, where they
converted to 0-5 volt levels. The outputs at pins 12 (RX) and 9 (CTS) d
transistors Q6 and Q7 respectively. These transistors drive the LEDs of I
and IC12, the signals are transmitted across the barrier and run to P401 |
(CTS) and pin 6 (RX) where they are received by the processor.
The processor which controls the monitor along with all of its support
cuitry is contained on the digital board. All of the timing for the 2288 An;
board is generated on the 2283 Digital board and is buffered before transr
sion to the Analog board through J104.
1.3.1 Microprocessor
The processor is reset at power up by C3, R3, and D3 which drive schi
inverter ICG2 pin 3. The time constant of C3 and R3 will reset the proce:
after approximately 90 msec, D3 will prevent any negative spikes during p(
er down.
1.3.2 Memory
pins 4, 5, 6 which drive the IC’s OE (Output Enable) line during a CPU i
cycle. The CE (Chip Enable) line is tied to address line A17, this will en
the line (active low) in the address range of 0000H to 0EEFH. Provis
have been made to enable the use of a 27C101 (1Mb EPROM) by bringing
dress line A16 to the EPROM socket. This would have the address range f
00000H to IFFFFH.
The Real Time Clock (RTC) is IC7 an HD146818 RTC chip, its CE ((
Enable) line is driven by ORing the PSUST, RSTDSL at ICS pins 1, 2, 3 '
the RTSO line at ICS pins 4, S, 6. The RTSO is a latched output from the C
the IRQ (Interrupt Request) pin 19 of IC7 is connected to the INT2 line of
CPU, this is a low priority interrupt source. The RES pin of IC7 is connecte
the RESOUT line to ensure that the RTC does not generate any interrupts
power up.
transition of the DS pin. The RAV pin of IC7 is connected to the WR pin ol
CPU, it is low during write cycles and high during read cycles.
The decoding for the AS and DS lines are handled through logic circ
The inverted E line (synchronous clock output) is ORed with the lOE (In
Output Enable) at ICG3 pins 1,2 to produce a signal which controls the tin
of the AS and DS signals. This output is NORed with the Y1 output of lO
and the A0 line at ICG4 pin 10 for the AS line and is active in the add
range 80H, 82H etc. (when A0 is low). The DA line is the NORed resul
the Y1 of ICG 15 and the inverted A0 line which appears at ICG4 pin 9, th
active in the address range 81H, 83H etc. (when A0 is high).
The timing is achieved through C5, C6, C7, R5, R6 and Y2 which fom
oscillator circuit. This provides the RTC with a clock signal from which a(
rate time can be continually kept. The RTC is powered by the VBD (bac
voltage) supply which keeps the correct time while the monitor is off. If
VBD is removed or fails the PS pin (pin22) senses this through R4, C4,
and the time will not be used since it is invalid.
The 4.608 MHz clock signal is divided in half by ICG 10 pin 6 and is c
nected to the CLK input on the tone generator. This frequency is divided dc
by the tone generator to obtain the desired output frequency. To prevent
random noise from being generated on power up the output from ICG 10 is
hibited by the RESET line which is connected to ICGlO’s C (clear) input. 3
will prevent clock signals to ICS for the duration of the reset signal.
The LNEST line (Line Status) indicates whether the monitor is running
of the line supply or off of battery power. When this line is high the monitc
hooked up to the mains supply and a green LED on the front panel is illumi
ed. LNEST is also connected to A7 of ICG 18 so the CPU can read the st;
of this signal. The RESET line is brought to the display module to blank
display during power up.
The keypanel interfaces with the CPU via connector J2. All of the keys
the front panel are momentary normally open switches which short to gro
upon depression (J2 pin 1). The inputs from the keypanel SW1-SW6 are I
high by resistor pack RPGl and feed ICG 18, with the exception of ON/(
key which goes directly to the power supply board to turn the unit on and off.
All of the timing waveforms for the 2288 front end board are derived f
the logic circuitry on the 2283 digital board. The CPU clock line (CLK) is di'
ed in half by ICG 10 to produce a 2.304 MHz signal. The next stage divi
that signal by 50, this is done by ICG 13, ICG8 and the other half of ICC
The negative edge of the 2.304MHz signal increments ICG 13, when Ql,
Q6 are all high (occurs after 49 counts) pin 8 of ICG8 will go high. This si|
appears at the “D” input of ICG 10 pin 12 and is transferred to the RESET
on ICG 13 on the next positive going pulse of the 2.304 MHz signal (ICG 10
11). This will reset ICG13 causing the Ql, Q5, Q6 outputs to reset to “0”,
output of ICG8 pin 8 will go low, and this low will be transferred to the REJ
pin of ICG 13 (on positive clock signal to ICG 10) enabling it to begin coun
again. The resulting output is 49 clock cycles + 1 clock cycle during reset wl
gives the required count of 50, the output frequency is therefore 46.08 KHz.
The 46.08 KHz signal drives ICG14 which is negative edge triggered. A
two pulses the Q2 output of ICG14 will go high, this will cause ICGll pin !
reset ICG 14 on the next positive edge, this sends the Q2 output low. The
set signal will be removed on the next positive edge and incrementing will j
ceed on the following negative edge, this results in a pulsed output at ICC
Service Manual: Model 515 Theory of Operation:Digital Board
pin 9 of 15.36 KHz. This 65.1iisec pulse drives ICG16 which sends each o
outputs high sequentially from Q0-Q9 with each input pulse, then continu
recycles. This results in each Q output of ICG 16 producing a positive g(
pulse of 65.1|isec every 651|isec.
The QO and Q5 outputs are inverted by ICG7 pins 2 and 4, these out
drive the red and infrared LEDs on the front end board (LEDl and LI
lines). The QO and Q5 lines are NANDed together with the Q1 output f
ICG14 and outputs appear at ICG6 pins 6 and 8. This results in a nega
pulse of 2L7psec which occurs in the middle of LEDl and LED2 signals.
Q3 and Q8 outputs of ICG 16 are ORed at ICG5 and the result is inverted
1CG7 pm 6, this signal drives the shorting FETs on the front end board (I
This signal turns the grounding FETs on the front end board on before e
LED drive signal. The Q3 output from ICG 17 is also ORed with the Q3 and
outputs of ICG 16 at ICG5, this is done so that the FZ line can be overrid
and held on for front end calibration purposes.
One half of ICG20 reads data from the front end board, it reads the El
ROM’s data out line and the red and infrared status lines (STLEDl ;
STLED2). The other half is used as a static address bus to the front (
board, this is used to reduce noise generated by the CPU’s address and d
busses on the front end board. It works in such a way that the DP0-DP7 ;
AP0-AP2 lines are always at a high impedance state and the PWR line is
ways at a logic high unless these lines are actually being used to transfer d
to or from the front end board. All of the front end peripherals are within the
dress range of A0-B1H as shown in the following table.
The Y4, Y5, Y6 outputs of ICG 15 that correspond to I/O addresses for
LED drive DAC, the gain/offset DAC and the ADC are NANDed at ICG6 ]
1, 2, 13, the output is then inverted by ICG7 pin 11 to produce a signal
controls the enable pins of ICG 19 and half of ICG20 (this allows data from
address and data busses to be transferred). This signal is also ORed with
CPU’s WR line and inverted E line at ICG9 to produce the PWR (static
line) when writing data to the front end. The direction of the data flow is (
trolled by connecting the CPU’s RD line to the DIR line of ICG 19. When
RD line is low (CPU read cycles) the data flow is from the B to A pin?
ICG 19, when RD is high data flows in the opposite direction.
The drive circuitry for the REDLED and IRLED along with the detec
and decoding circuitry is found on the 2288 analog board. The processor c
municates with the analog board through a 40 conductor ribbon cable locate
El. All the timing signals and power lines are run through the ribbon cabL
well. The sensor connects to the analog board at J405 and is run to the f
panel connector by a cable assembly.
Resistors R66 and R67 along with C34 and C35 form low pass filters to
ter out any noise that may falsely trigger the comparators.
Three separate voltages are run to the 2288 analog board. A digita
5VDC (VDD) and dual 12 volt analog supplies (+VA, -VA). The dij
ground (DGND) and the analog ground (AGND) are connected at only
point which is at ICl 1 pins 8 and 28. The dual analog supplies (+VAF, -V.
are filtered by L2, L3, C90, and C91, these supply most of the analog circu
on the board with the following exceptions.
Voltage regulator IC19 develops +5 volts (+5VA) from the +VAF sup
this is for IC12 which drives the inputs of ICll, this is done in order to pre^
over voltage damage to the inputs of ICll.Voltage regulator IC24 develops
volts VLED and VOPP from +VA. The VOPP voltage is taken directly fi
the output of IC24 and powers 1C23 (LM393 dual comparator). The VLEE
used as the power supply for the RED and IR LEDs. Fuse FI protects aga
short circuits or excessive power consumption by the LEDs, LI and C38 ft
the output from high frequency noise created from the fast switching of
LEDs. The dual analog supplies 4-VAF and -VAF are further filtered by R
C96 for +VA21, and R75, C97 for -VA21 to power IC21 which handles the c
ical front end circuitry.
There are two reference voltages on the 2288 analog board. A -1.23 V
potential is created by D5 and R24, it appears on pin 5 of ICl5. This
amplified by ICl5 pin 7 with a gain of 3.42 created by R25 and R28, ;
appears as -4.2 VDC (VREF-). Capacitors C17 and Cl8 help stabilize
reference voltage, C21 is used to filter noise from the output of IC15 pin 7. "
negative reference voltage (VREF-) is applied to ICl5 pin 2 which
configured as an inverting unity gain amplifier (R26 and R27 set the gain to
therefore +4.2 VDC appears at pin 1 of ICl5 (VREF+).
1.4.4 E^PROM
The device is selected by bringing the CS line high, then the first three I
on the DI line indicate the function required (read, write, or erase). Once
function is determined the next six bits indicate the address of the operati
Theory of Operation:Analog Board #2288 Service Manual; Model
(00H - 3FH). If writing then the next 16 bits sent is the value to be sto
the CS line is taken low then high and the DO line is scanned until a high 1
is read. This indicates that the data has been received and the next opera
can begin. If the read operation was selected the data would be present at
DO line once the address was sent.
The intensities of the REDLED and IRLED are controlled by the proce
through the use of IC20, an 8 bit dual digital to analog converter (DAC).
“A” DAC corresponds to the REDLED and is selected when pin 6 is
(DACA). The “B” channel corresponds to the IRLED and is selected
bringing pin 6 high (DACB). Steady state DC output voltages which repre
the digital inputs are developed at IC22 pin 1 for the REDLED and IC22 p
for the IRLED. Because both DACs use the same reference voltage (VRI
the output voltage swing from 00H to FEH is the same for each (0 - +4.
VDC).
The voltages that drive the LEDs are pulsed, this is controlled by h
pins 9, 10, and 11 for the REDLED, and pins 14, 15, and 16 for the IRL
When IC25 pin 9 goes low the switch between pins 10 and 11 is closed,
voltage at IC22 pin 1 is now present at IC25 pin 10 until pin 9 goes high. "
pulsing is controlled by the LEDl line. The same applies for the IRLED cl
nel, when pin 16 of IC25 is low the switch from pins 14 to 15 is closed and
voltage at IC22 pin 8 is present at pin 15 of IC25. The IRLED pulsing is (
trolled by the LED2 line. Resistors R53, R54, R55, and R56 form a voltage
vider for each channel to bring the maximum pulse voltage down from 4.1 \
to 1 volt.
The pulses at the voltage divider of R53 and R55 drives pin 5 of IC22 wl
with pins 6, 7, and Q7 is configured as a unity gain amplifier. The voltage
appears at pin 5 of IC22 will appear at the junction of R60 and the emitte
Q7, the maximum of which will be 1 volt. Since the collector of Q8 is tied to
cathode of the REDLED, when Q7 is pulsed by IC22 pin 7 the REDLED
conduct. Resistor R60 limits the current through the LED to 303 mA
volt/3.3^2). Diode D7 is used to limit any negative offset that may be ir
duced by IC22 to -0.7 volts. Pins 12, 13, 14 of IC22 and Q8 form the unit j
amplifier for the IRLED channel. The operation of the circuit is the same as
the RED channel. Resistor R61 limits the current through the IRLED to
mA (1 volt/5.6Q) and D8 protects against any negative offset.
output voltage at pin 8, the output voltage corresponds to the induced cur
multiplied by the combined resistance values of R57 and R58. Capacitor
acts as a high frequency filter for the output of IC21 pin 8.
A two pole high pass filter consisting of IC21 pins 5, 6, and 7 allow
1.536 KHz frequency to pass and limits any 50 - 60 Hz noise, these bn
point frequencies are controlled by R46, R50, R52, C36, and C37. Resis
R45 and R49 set the gain to 10. Resistors R51 and R69 along with FETs
and QIO are turned on between each pulse by the FZ line to ensure the sij
is at ground potential before receiving a new pulse.
A second two pole high pass filter IC21 pins 1, 2, and 3 further reduce
low frequency noise. The gain is set to approximately 1 by R40 and R41, 1
is connected to VREF- and gives the output about 60 mV offset to ensure
output never goes negative. Resistors R42 and R43 along with capacitors (
and C33 set the break point frequency. As in the previous stage the signa
brought to ground potential in between the signal pulses, this is done by F
R68, Q3, and Q6 via the FZ line.
The output of the second high pass filter is limited to a maximum outpu
=4.8 volts by IC21 pins 12, 13, and 14 along with R39 and D6. The VREF+ '
is connected to IC21 (pin 12) which is configured as a unity gain amplifier,
ensures that the output (pin 14) sits at +4.104 volts DC. The cathode of D6
so sits at +4.104 VDC. When IC21 pin 1 drives the junction of R39 and Df
4.7 volts, the anode of D6 will sit approximately 0.6 volts above the catb
and begin to conduct, this limits the output.
The signal that appears at the junction of R39 and D6 contains both
and Ir information, this signal must now be demultiplexed for analyzation
the A/D converter ICll. There are four separate signals which have to be s
arated; red DC, Ir DC, red AC, Ir AC. The two analog switches of IC17 (p
1, 2, 3 and 6, 7, 8) are controlled by the SHI and SH2 lines from the dig
boards. When the red pulse is present, pin 1 of IC17 is brought low by S
closing the switch between pins 2 and 3. This enables the pulse to charge
pacitor C29, when the switch is opened capacitor C29 holds the value tha
was chiu-ged to. This voltage is amplified by IC18 (pins 12, 13, 14) which
configured as a unity gain amplifier. The combination of IC18 (pins 12, 13, 1
C29, and IC17 pins 1, 2, 3 form a sample and hold circuit that demultiple:
the red DC signal at IC18 pin 14.
The same procedure is followed for the Ir signals. When the Ir pulses
present pin 8 of IC17 is brought low by SH2, this enables C30 to charge up t
the corresponding Ir DC signal is present at IC18 pin 8. The DC signals
read by channels 3 and 5 of the A/D converter ICll at pins 11 and 13.
Theory of Operation;Analog Board #2288 Service Manual: Mode
The red and Ir DC signals also feed low pass filters, the red signal;
handles by IC18 pins 1, 2, 3 and the Ir is handled by IC18 pins 5, 6, 7. Thi
ters are configured for a gain of 1 at 1 Hz and dropping off the 0.7 at 10 Hz
breakpoints are controlled by C25, C27, R35, R37 for the red signal, and
C28, R36, R38 for the Ir signal. The red and Ir AC signals are developed b;
tecting the change in the DC signals, this is done through AC coupling har
by C23 (red) and C24 (Ir).
After the AC coupling the two signals are buffered. The red AC sign
buffered by IC15 (pins 8, 9, 10). The input to this buffer is switched to gn
by the FILTIN line going low. This closes the switch between pins 2,
IC25 which shorts out input resistor R33. This is done to short out the
pling capacitor C23 when the signal becomes too large due to a large chanj
the input signal (during an LED power change or when the patient m
etc.). The Ir signal is buffered by IC15 pins 12, 13, 14 and its input is sh(
to ground by the switch between pins 6 and 7 of IC25 which is also contn
by the FILTIN line (IC25 pin 8).
The two buffered AC signals are then multiplexed onto one line then ;
nately sampled, this is done instead of "matching" an amplifier for each s:
(which would be required for the critical red/Ir ratio calculations done tc
quire the SaOl value). The multiplexing is done by the SAl and SA2 1
This is handled by IC17 pins 9, 10, 11 for the red channel and IC17 pins 14
16 for the Ir channel. The ASl line (IC17 pin 9) is brought low for 2.5 n
this closes the switch between pins 10 and 11 enabling the red AC sign
feed IC16 pin 3 via coupling capacitor C98. The SA2 line (IC17 pin 16) (
ates in the same manner. When SA2 line goes low for 2.5 msec (SAl wi
high) the Ir AC signal feeds IC16 pin 3 via coupling capacitor C99. The
and SA2 lines operate alternately every 2.5 msec.
The red and Ir multiplexed signal from IC16 pin 1 feeds pin 3 of the
converter IC14. This is a dual 12 bit D/A converter which performs two di
ent functions. Channel A of IC14 which receives the multiplexed AC signt
configured as a gain DAC. Channel B of IC14 is configured as an offset 1
which controls offset voltages of the red and Ir multiplexed AC signal.
Channel A of the DAC (gain DAC) uses the reference voltage pin VR
(pin4, IC14) as the output amplifier’s feedback line and the feedback res
pin RFBA (pin 3) as the signal input. This will give an input to output ga:
4095/n, where n is the 12 bit data programmed for that channel (a value (
4095). Channel B is configured as a standard D/A converter, its output wi
a set voltage corresponding to the data programmed for that channel.
VBREF pin (pin 12) is connected to VREF- which will give an output ol
+4.1 volts for the binary value 0 - 495. The output current from lOUTB (pir
is converted to a voltage at IC13 pin 7.
Service Manual: Model 515 Theory of Operation:Analog Board
When the system is running the red and Ir AC signals are alternat
switched into the gain DAC (DACA of IC14) every 2.5 msec. The gain val
programmed into DACA come from a preprogrammed table in software c
taining a number of different settings. The gain table is used by both the
and Ir signals but the red and Ir gains are not necessarily the same at any (
time. So before the software switches the red or Ir signal into the gain DA(
sets up the appropriate gain for corresponding signal in DACA.
For an optimum reading at the ADC input each gain setting for both s
nals has its own particular offset value. These offset values are in the form o
red and Ir offset table and are obtained during initial production testing of
front end board. The offset tables are stored in the E^PROM and are tra
ferred to RAM during the initialization of the monitor after it has bt
switched on. In the same way that the gain is set up before each signal
switched into the gain DAC, the corresponding offset is also set up.
The front end board monitors eight different parameters through the use
an 8 channel, 8 bit A/D converter (ICll). This converter runs on a 142.8 K
clock which is derived on the digital board. The eight channels are selected
addressing the A0-A2 lines (pins 17-19) with the appropriate address.
Theory of Operation:Analog Board #2288 Service Manual: Mode
0 0 0 INI AO
0 0 1 IN2 Al
0 1 0 IN3 A2
0 1 1 IN4 A3
1 0 0 IN5 A4
1 0 1 IN6 A5
1 1 0 IN7 A6
1 1 1 IN8 A7
The REE+ line is tied to VREE+ and the REE- line is tied to ai
ground, this gives a digital value of 0-255 for the input range 0 - -i-4.1
The analog input range must never exceed the limit of -0.3 to -i- 5.0 volts c
chip will be damaged. In order to guarantee this, inputs to channels 1, 2, 4
6 are taken from IC12. This is a quad, single supply operational amplifier v
is supplied by -i-5.0 volts. Therefore the outputs cannot exceed the limi
ICll. Channels 3 and 5 are limited to approximately 4.7 volts by IC21 pin
13, 14, D6 and R39. Input channels 7 and 8 of ICll monitor levels whicl
referenced to -i-5 volts, this keeps the maximum level present to the ii
within limits.
The channel numbers and their corresponding input signals are listec
low.
CHANNEL SIGNAL
INI AC NOISE
IN2 DC NOISE
IN3 RED DC
IN4 RED/IR AC
IN5 IRDC
IN6 V BATT
IN7 PROBE DETECT
IN8 VLED DETECT
NOTE: In Production Test Software the displayed channel number in the SATURA
display does not correspond to the numbered channels listed above, reference section 2.6.
Two channels of the A/D converter (ICll) are used to detect noise it
photodiode’s signal. One channel (CH 1) detects AC noise which would 1
Service Manual: Model 515 Theory of Operation:Analog Board #2
the frequency range of 50 - 120 Hz (line voltage noise). The other chai
(CH 2) detects DC noise which is caused by high ambient light levels,
channel also checks for non compatible probes (non SuperBright™).
The input for both noise detection circuits is taken from IC21 pin 8.
noise detection is performed by IC12 pins 1, 2, 3, C13, C15, R12, R16,
R17. The low frequency breakpoint is created by C15 and R16, the high
quency breakpoint is handled by C13 and R12. Resistor R17 is connecter
VREF-, the combination of R12 and R17 amplify VREF- by -0.5, this sets
output of pin 1 at the middle of the A/D converter’s range (2.05 VDC).
The DC noise is detected by IC2 pins 5, 6, 7, C95, R13, R18, R2, and
The gain is set to -0.5 by R13 and R18, C95 filters out high frequency nois(
acquire a smooth DC output at pin 7. Resistor R19 is connected to the VR'
line to set the output to the middle of the A/D converter’s range. If a non
perBright™ probe is installed the output of IC21 pin 8 will pulse negai
(photodiode reversed), this will forward bias D1 which in turn changes
gain to -100 through R2. The output will therefore saturate signalling the f
cessor that a non SuperBright™ probe has been installed.
Maintenance Schedule:General Service Manual: Mode
2.1 General
The monitor was shipped from the factory with a fully charged bat
Since the monitor draws some battery power even while turned off, it is rec
mended that the monitor be operated on line power for the first 24 hours t(
low ample time for the battery to fully recharge.
To insure maximum battery life and performance, the Model 515 shoul
operated in the battery mode until the low battery indicator lights (line
disconnected) at least once each month. The line cord should then be re
nected and the battery given sufficient time to recharge. The monitor ma;
operated normally on line power while the battery is recharging. Approxin
ly 16 hours are required to fully recharge a discharged battery.
Every six months the battery should be visually inspected for defects
eluding but not limited to, swollen or misshapen sides, leaking battery acid,
posed conductors or frayed insulation. If any of these conditions exist, cor
the Novametrix Service Department for a battery replacement. Replacer
batteries are subject to a replacement charge.
Should the fuse(s) need replacement be sure to replace with the same
and rating; 250 V 1/2A slow-blow for lOOV and 120V units; 250 V 1/4A si
Service Manual: Model 515 Maintenance Schedule:Operational T
blow (2 each) for 220 V and 240 V units. The fuse is accessed from the po
entry module located on the rear panel. Ensure the mains switch is in th(
(off) position when replacing the fuse. Place a small screwdriver into
FUSE ACCESS SLOT and pry the fuse block off to expose the fuse(s).
To clean the Model 515, turn off the system power and unplug the line co
Dampen a cloth with isopropyl alcohol and wipe the keypad and soiled surft
areas of the unit clean. Dry with a clean cloth or paper towel. Clean the S(
sors in the same manner.
3.1 Introduction
The Operational Tests for the Model 515 Pulse Oximeter should be
formed on each monitor before it is placed in the clinical environment,
tests may also be used to check the monitor in case reports of monitor i
functions are received. The test verifies the overall operation of the moi
and sensors. This test does not verify the performance accuracy of the mon
for this refer to the “Calibration and Adjustments” section of this manua
the monitor does not pass these tests contact the Novametrix Service De]
ment.
3.2.2 Visually inspect the monitor, verify that there is no external damage. SI
the unit, check that there is no loose hardware inside.
3.2.3 Inspect the line cord, verify no frayed wires, ensure it is mechanically sound.
3.2.4 Inspect the sensors, check for defects and frayed wires, verify no damage.
3.2.5 Check the rear panel power entry module, ensure that it is set to the pr
voltage. Set the switch to the O position then plug the line cord into the m
tor.
3.2.6 Place the mains switch to the I position, verify the green ~ LED on the 1
panel illuminates.
Service Manual: Model 515 Operational Tests:Operational Ch(
3.2.7 Simultaneously press the #2 softkey (second from the left) and the POV
button.
Verify the monitor turns on and all the front panel segments and LEDs illu
nate, and an audible tone sounds for approximately 10 seconds. The mon
will then perform a self test and operate in normal mode.
NOTE: If the self test fails; “SELF TEST FAILED” will be displayed (error rr
sages and codes may accompany this), turn the monitor off and repeat
power up sequence, if it does not work record the error messages displa;
(reference section 8.0) and contact the Novametrix Service Department.
3.2.8 The monitor will then flash “CONNECT 87XX PROBE”. Press the AUDIO k
and alert tone should sound, press and hold the AUDIO key until the L
flashes and the alert tone is off.
3.2.9 Press the Menu softkey, press NEXT, verify “SET AUDIO FEATURES?”
pears, select VOL. Use the T and i softkeys to set the volume level to “C
(lowest level) then press ENTER.
3.2.10 Press the NEXT softkey twice until “SET DISP BRIGHTNESS” is display
press SET, use the T and i softkeys to vary the brightness from 03 to 01, \
ify 03 is the brightest with 01 being the dimmest. Press ENTER.
3.2.11 Press NEXT, verify “SET ALERT LIMITS?” appears, select PULSE, then sel
FIIGFI. Use the T and i softkeys to change the high Pulse Rate limit, record 1
value. Press the ENTER softkey.
3.2.12 Turn the unit off by pressing the POWER key on the front panel. Turn the i:
back on and verify that the Pulse Rate high limit was saved.
3.2.13 Turn the monitor off. Plug the sensor into the monitor’s input connector. Ti
the monitor on by pressing the front panel POWER key. The display will n
“PROBE OFF PATIENT” or “LIGHT INTERFERENCE”.
Operational Tests:Operational Checks Service Manual: Model
3.2.14 Connect the sensor to yourself. Verify that alter a short delay, the dis
shows a bar graph that pulses with each heartbeat. After several sect
your Sa02 and Pulse Rate values will be displayed.
3.2.15 Press the Menu softkey, select the NEXT softkey. At the “SET AUDIO F
TUBES?” display press PULSE. Press the ON softkey at the “AUDI
PULSE” display.
3.2.16 Place the mains switch on the rear panel power entry module to the O p
tion. Verify the unit operates off battery power. Place the mains switch bac
the I position, verify the ~ LED on the front panel illuminates. Turn the mot
off by pressing the front panel POWER key.
Service Manual: Model 515 Calibration and Adjustments:Calibration Proof
The following procedure assumes that the monitor is set to its fac
default parameters. This can be accomplished by simultaneously pressing
alert reset key and the POWER key until the monitor powers up.
monitor will perform a self test, display “Parameters Reset To Factory Def.
and will then operate in normal mode. If the unit is not set to its factory del
.settings then alerts may not be triggered at the appropriate times in
procedure, the remainder of the procedure should still apply.
4.1.2 Verify the rear panel power entry module is set to the correct voltage.
4.1.3 Connect the line cord to the rear panel of the monitor. Plug the line cord into
appropriate outlet. Place the switch on the power entry module to the I pr
tion.
4.1.4 Verify the green ~ LED on the front panel is illuminated. Press the POW
button, verify the monitor passes the self tests and displays “CONNECT 87
PROBE”.
Calibration and Adjustments:Calibration Procedure Service Manual; Model
4.1.6 Verify that the monitor’s display settles at 100 -99 and the PULSE RATI
60 bpm ± 2 bpm. Verify the bar pulses with each pulse rate tone.
SATURATION VL
mn
tu u inn lllllllllll
IU!—I
□□□□
B5 Menu
ir n
'Du
'-to
nn
Ou
AUniO AlFPT RESET
.
POWER
PULSE: RAfEbeats/rr
100 3 99-100
92 3 90-94
82 3 82-86
72 3 75-79 (ALERT)
62 3 67-71 (ALERT)
100 9 Press ALERT RESET 98-100 (No Alert)
92 9 88-96
82 9 80-88
72 9 74-80 (ALERT)
62 9 not specified (ALER'
4.1.8 Set the SATURATION to O, verify that after thirty seconds the pulse bar (
appears, the SATURATION and PULSE RATE values disappear and the a
flashes.
4.1.9 Set the SATURATION to 100, verify that after a few seconds the monitor
turns to normal operation, press the ALERT RESET key to turn the alert off.
4.1.10 Set the SIGNAL ATTENUATION to 1, verify the SATURATION and PUL
RATE displays blank out and “PROBE OFF PATIENT” flashes on the display.
Service Manual: Model 515 Calibration and Adjustments:Adjustment Proce
4.1.11 Set the SIGNAL ATTENUATION to 3, verify the monitor return to normal
eration.
4.1.12 Press and hold the RED button on the TB500A, check that after a few seci
“PROBE ERROR-04” appears on the display. Release the button and v(
the monitor returns to normal operation.
4.1.13 Press and hold the INFRARED key on the TB500A. Verify that “PROBE
ROR-02” appears after a short while. Release the button and verify the m
tor returns to normal operation.
4.1.14 Turn die monitor off, if all the tests in this procedure have passed then
monitor is correctly calibrated.
Equipment Required
1. Tested and aligned Model 515 Monitor
4.2.1 Disconnect the line cord from the monitor. With the battery connected measi
the following voltages on the 2503 board, use the negative lead of the batt(
as reference.
Calibration and Adjustments:Adjustment Procedure Service Manual: Model
4.2.2 Attach the line cord and place the rear panel mains switch to the I posit
Verify that the front panel ~ LED illuminates. Remove the red lead from
battery, using a DVM check the voltage between the red and black battery
bles, verify +13.8 VDC ± 0.02 volts. Reconnect the red lead to the battery p
itive terminal.
4.2.3 Turn the monitor on by pressing the front panel POWER button.
4.2.4 Verify the unit powers up and passes the self test, then displays “CONNt
87xx PROBE” while flashing an alert. Check that after a few seconds an a
tone sounds, press and hold the AUDIO key until the LED flashes and
4.2.5 Measure the following voltages, use the negative lead of the battery as re
ence.
4.2.6 Using the rear panel ground connection as reference measure the voltage
pin 16 of 1C8 on the 2503 power supply board. Verify + 5 VDC ± 0.2 volts.
4.2.7 Place the mains power switch on the rear panel to the I position.
4.2.8 Simultaneously press the POWER and leftmost softkey, after the mon
beeps for the second time press and hold the #2 softkey (second from
right), verify that “Novametrix Inc. Production Tests” appears on the display.
4.2.11 Verify that MONITOR TEST - 01 appears on the display. Press the Test sol
and verify that Automatic Test appears on the display, press the Test key to
tiate the test. Verify that all the tests pass, auto test numbers 4 and 5 wil
quire pressing either the PASS or FAIL softkey to continue the test. The
monitor test will require turning the mains off, then on again when the dis
instructs.
4.2.12 Select MONITOR TEST - 07 using the Next softkey, press Test and verify
Rs232 loopback Test appears on the display. Connect the RS232 test fixtui
the rear panel connector. Press Test to initiate the test. Verify the moi
passes all tests.
4.2.13 Press the Next softkey to select MONITOR TEST - 09, press Test twice to
tiate the test. Verify Select tst Parameter appears on the display.
4.2.14 Scope the following set of points, verify the indicated parameters.
SHI
ov
Calibration and Adjustments:Adjuslment Procedure Service Manual: Model
4.2.20 Scope ICG7 pin 6 (EZ), press the Next softkey, then select Fets. Press
On key and verify that the EZ signal is logical 1 (5 volts), the speaker v
sound a beep.
4.2.21 Monitor ICG12 pin 6 (ADCCLK), verify a squarewave with a 7p,sec period.
4.2.22 Monitor ICG17 pin 19 (SAl), verify a squarewave with a time period of
msec ±0.15 ms.
4.2.23 Monitor ICG17 pin 18 (SA2), verify a squarewave with a time period of
msec ±0.15 ms.
4.2.24 Press the End softkey, then press Next until MONITOR TEST - 11 appears
the display. Press Test and verify “Probe error lest” appecu-s.
Service Manual: Model 515 Calibration and Adjustments:Adjustment Proce
4.2.25 Press the Test softkey and verify “NO PROBE CONNECTED” is shown on
display. Plug the sensor simulator or a good probe into the front panel soc
verify “PROBE CONNECTED” appears.
4.2.26 Plug the analog module into the rear panel 25 pin connector, use pins 2, 3
ground reference when measuring the output voltages.
NOTE: This step and the next is for analog output checks only.
4.2.27 Press the quit softkey. Press the Next softkey to select MONITOR TEST -
press the Test softkey. Monitor output pins 1, 4, and 9 of the analog mo(
for the voltages listed below. Use the Dec and Inc softkeys to verify the va
below.
0 0+10 mv
50 0.5 ± 20 mv
100 1.00 ±50 mv
200 2.00 ± 50 mv
250 2.50 ± 55 mv
4.2.28 Turn the monitor off, simultaneously press the second softkey from the left ,
the power button, verify all the segments on the VFD display tire illuminal
along with all the LEDs, and the audio alarm, for approximately 8 secor
Then verify that the units resets into normal operating mode.
4.2.29 With the monitor off simultaneously press the leftmost softkey and the poi
button, as soon as the unit beeps press and hold the second softkey from
right, verify the unit powers up in test mode, "Novametrix Ltd. Production T(
will appear momentarily.
4.2.30 Use AGND as reference for all measurements unless otherwise stated (top
R58). Measure the following voltages;
4.2.31 Use the Next softkey to select "MONITOR TEST - 09". Press the Test softki
verify the display shows "Anal. Front End Test", press the Test softkey again
initiate the test.
4.2.32 Monitor IC22 pin 1 and pin 8 with the oscilloscope. Press Led, when "LED C
rent DAC IC20" appears press Ramp.
Calibration and Adjuslments:Adjustment Procedure Service Manual: Model
4.2.33 Verify that the signal on IC22 pin 1 increases smoothly and linearly fro
volts to approximately 2 volts, while IC22 pin 8 decreases smoothly and
early from approximately 4 volts to 2 volts.
4.2.34 Connect the test jack to the front panel connector on the monitor.
4.2.35 Press Next twice, select Adc and use the Inc and Dec keys to monitor cha
0 (SATURATION% display).
1 n ''PULSE RATE
A ^ 'in
n-.jL.J / Csc the Inc and Dec softkeys —
iw
. o n r> c
im i 1 IS.
play) is 192 ±1, check that the value of the DAC (red drive current) is 6E
10H.
4.2.38 Press the Next key three times then select the Adc option. Use the Inc
Dec keys to monitor channel 4.
4.2.39 Press Prev twice then select Led. Press the Ir softkey.
4.2.40 Use the Inc and Dec softkeys so that the channel 4 value is 192 ± 1, check
the value of the DAC (ir drive current) is B8h ± 10H.
4.2.41 Remove the test jack from the front panel connector. Connect the TB50()y
the monitor, set the SIGNAL ATTENUATION to 5 and the SATURATIOP
0. Turn the TBSOOA on.
4.2.42 Monitor IC21 pin 7. Verify that at the base of the pulse just before they ;
to rise is 0 volts ± 50 mv.
4.2.43 Monitor IC21 pin 1. Verify that the base of the pulse just before they star
rise is 0 volts ± 75 mv.
4.2.44 Set the TB500A to 92%, and the SIG ATTEN. to 6. Monitor IC18 pin 14 \
channel A of the oscilloscope (AC coupled), monitor IC 15 pin 8 with chat
B of the oscilloscope. Verify a 1 Hz signal on channel B with a gain of 0.1
that on channel A. Monitor IC18 pin 8 with channel A, IC15 pin 14 with cl
nel B, verify channel B has a gain of 0.8 of that on A. In both cases check
the signal on A is 200 mv ±150 mv.
4.2.45 Select the Fets test (press Next three times), turn them On, verify the sigi
are grounded.
4.2.46 Monitor pin 7 of IC13 with the oscilloscope. Press Prev, select Offs then p
Ramp. Verify a squarewave of approximately 4 volts peak (with a period of
msec high and 2.5 msec low) that steadily decrease in amplitude and set
to a steady DC value at approximately 2 volts.
Service Manual: Model 515 Calibration and Adjustments:Adjustment Proce
4.2.47 Press the Next softkey then press Gain. Set the Ir to 0FFF using the
softkey. Press Next set the Red to 0FFF using the Pset softkey, press
twice.
4.2.48 Press Offs, select Ir and set it to 0000 using Pset, press Next select
and set it to 0000 using Pset, then press Next twice.
4.2.49 Press Next, press Adc use Inc and Dec to record values (SATURATION
channels 2 and 6 (PULSE RATE). Press Prev twice.
4.2.50 Press Offs, select Ir and set it to 0FFF using Pset, press Next select Red
set it to 0FFF using Pset, then press Next twice.
4.2.51 Press Next, press Adc use Inc and Dec to record values (SATURATION
channels 2 and 6 (PULSE RATE). Verify the difference between the first
second recorded values for each channel is 23 - 29.
4.2.52 Press Prev twice, select Gain press Ir and set the gain to 0G0A using the I
key. Press Next select Red and set the gain to 000A using the Pset 1
Press Next twice.
4.2.53 Press Next, press Adc use Inc and Dec to monitor channel 2, press Prev tv
then select Offs. Press the Ir key and use the Inc and Dec key to slowly ad
so that the reading is steady at 0. Adjust the offset so that the display st
to read a value greater than zero (0). Record this value.
4.2.54 Adjust the offset of channel 2 so that the reading is steady at 255. Slowly
just the offset so that the reading is just below 255. Record the value of
DAC.
4.2.55 Press Next three times, select Adc, use Inc and Dec to monitor channel
Press Prev twice then select Offs. Press the Red key and use the Inc and !
key to shnvly adjust so that the reading is steady at 0. Adjust the offset
that the display starts to read a value greater than zero (0). Record ihis s alue.
4.2.56 Adjust t!iu offset of channel 6 so that the reading is steady :ii 255. .Slowly
jurt t'le offset so that the reading is just below 255. Record the viilue of
DAC.
4.2.57 Check that the difference between the fist and second recorded offset va!
for each channel is 64h ± 0Ah.
4.2.58 Power down the unit, place the rear panel power switch to the O position.
4.2.59 NOTE: Do not perform the following two steps (MONITOR TEST 15) uni
ICIO on the 2288 Analog board has been replaced.
Connect an external power supply set for +12 volts in place of the batte
Power the unit up in test mode, select "MONITOR TEST - 15". Press Test twice.
Calibration and Adjustments:Production Test Sottware Service Manual: Model
4.2.60 Set the external power supply to + 10.0 VDC ± 0.02 volts as the display
structs, press enter. Set the supply to +11.8 VDC ± 0.02 volts when the
play instructs, press enter. Verify that the test passes. Turn the monitor off.
4.2.61 Press the POWER button on the front panel. Verify that the monitor powen
and passes the self test, then resumes normal operation. Plug the TB5(
Sensor Simulator into the front panel sensor socket.
100 3 99-100
92 3 90-94
82 3 82-86
72 3 75-79
62 3 67-71
100 9 98-100
92 9 88-96
82 9 80-88
72 9 74-80
62 9 not specified
MONITOR TEST 04- “Real Time Clock test”, This performs two
on the RTC. The first test checks the 50 bytes of internal RAM inside the 1
by writing a test byte to each location, then reading it back verifying that w
was written equals that which was read.
The second test sets the RTC to 23;59;57 Sat 31-Dec-58, then waits a
seconds and checks that the time is now 00:00:00 Sun l-Jan-59. NOTE: '
test would fail if the system clock oscillator or the RTC oscillator circuitry
inoperative. The correct time and date must be reprogrammed after rum
this test.
MONITOR TEST 08- “Eeprom test”, this test clears the eeprom (I(
on the 2288 board) and then writes a message into the eeprom. It then re
back the message and verified that it is the same as that written.
Gain: The Gain DAC (IC14A) for each channel (red and Ir)can be {
grammed to any value through the use of the Inc Dec and Pset softkeys.
Offs: The Offset DAC (IC14B) for each channel (red and Ir)can be p
grammed to any value through the use of the Inc Dec and Pset softkeys.
Led: The LED drives can be varied for either channel (red or Ir) by
Inc and Dec softkeys, or the Ramp function can be selected where b
channels will ramp simultaneously.
Fets: Enables manual control over the front end FETs Q3, Q4, Q9, QIO.
MONITOR TEST 09
CH# (SATURATION %) Label ICll CH#
0 Red DC 3
1 Noise AC 1
2 Ir AC 4a
3 Vbat 6
4 IrDC 5
5 Noise DC 2
6 Red AC 4b
7 VLED 8
MONITOR TEST 10- “Mains detect test”, checks that the monitor r
izes when the mains is powering the unit or if it is under battery power. Thi
done by monitoring the LNEST line from the power supply.
MONIT0R TEST 11- “Probe error test”, verifies that the monitor ret
nizes when a probe is installed. This is done by monitoring the STEED 1
STLED2 lines from IC23 on the 2288 analog board.
4.7 KQ1/4 W 5%
PN;471003
There are hidden functions which are programmed into the Model 1
Pulse Oximeter, these functions are called up by simultaneously pressing (
Calibration and Adjustments:Special Functions Service Manual: Model
or more of the front panel keys simultaneously while the monitor is off. The
lowing list provides information on these special functions.
5.1 Introduction
5.2 Disassembly
Before disassembling the Model 515 Pulse Oximeter ensure that the i
is off and the line cord is removed to avoid possibilities of electrical shock. "
internal electronics of the Model 515 contain static sensitive devices, when
er handling the internal assemblies be sure to follow proper grounding pro
dures.
1. With the power off and the line cord removed from the unit,
place the monitor on its side and remove the four (4) screws
from the bottom panel.
2. Place the monitor top side up and carefully lift the top cover
off. This will expose the all the assemblies which can now
Service Manual: Model 515 Assembly and Disassembnly:Disass
KEYPANEL
POWER SUPPLY INTERCONNECT
INTERCONNECT
BATTERY (-) LEAD [RED]
5.3 Assembly
When assembling the Model 515 ensure that the line cord is disconnect
from the power entry module. If the battery is disconnected do not connect it
the power supply board until all the boards are connected and the AC mai
power is on (see instructions that follow).
1. Slide each board into its proper position on the bottom cover
(chassis). Connect all the ribbon cables to the appropriate
boards, DO NOT CONNECT THE BATTERY AT THIS
POINT!
2. With all the assemblies properly connected (with the excep¬
tion of the battery) check that the voltage setting on the
power entry module is set correctly then connect the line
cord. Place the mains switch to the I position, ensure that
the ~ LED on the front panel illuminates.
3. Check that the voltage across the battery temrinalleads from
the 2503 boimd is -1-13.8 VDC ± 0.02. Connect the negative
lead to the battery first, then connect the positive lead. Place
Service Manual: Model 515 Assembly and Disassembnly:Ass(
Assembly Diagram
400024 BATl
9628-16 SPEAKER CC
6.0 Specifications
The rear panel of the Model 515 Pulse Oximeter contains a 25 pin D
nector for hookup to external devices which can be either analog recc
(through use of an Analog Output Module) or an RS232 device.
There are different types of RS232 formats which the Model 515 car
programmed for. To program the Model 515 for different RS232 formats
Connecting External Equipment:RS232 Rear Panel Connector Service Manual: Model 51
OPTIONS MENU
Opts Ser clock Run
Selection of the Ser softkey in the menu displayed above will display th
currently programmed RS232 format. The alternate types can be viewed b
pressing the Next or Prev softkey, when the Enter softkey is pressed the di:
played fomiat will be programmed into the monitor and will remain the choic
unless reprogrammed or should the monitor loose backup power (both mair
and battery power removed from the unit). The RS232 format options availabl
are;
NOTE: For further information on RS232 formats and interfaces reference the operating mai
ual.
Service Manual: Model 515 Connecting External Equipment:Model 315 Printer Int'
The Model 315 printer is easily connected to the Model 515 Pulse O:
ter through the use of the 4913-00 interface cable. Ensure that the DIP sv
es on the Model 315 are set as indicated below for proper operation, refe
the Operating manuals for more information.
DIP SWITCH SETTINGS
POWER SWITCH
The Think Jet printer is easily connected to the Model 515 Pulse Oxir
through the use of the 5331-00 interface cable. Reference the Operating n
als for more information.
DIP SWITCH SETTINGS
The Analog Output Module plugs directly onto the 25 pin D-connector h
cated on the rear panel of the Model 515. It receives power and all of the si;
nals from this connection. The analog output levels are derived from
dedicated serial line which is found on pin 19 (TXI2) of the rear panel conne
tor. The second RS232 line is hardwired from the monitor’s rear panel conne
tor to the Analog Output Module’s 25 pin D-connector.
The output levels of the analog outputs can be set to 0, 1/2, or full scale 1
using one of the monitor’s internally programmed special functions. With tl
monitor off, simultaneously press the third softkey from the left and the POV
Service Manual: Model 515 Connecting External Equipment:Analog Output U
RECORDER OUTPUTS
0 1/2 MAX RUN
The softkeys functions are:
Self Test
During the monitor’s self test various diagnostic checks are made a
checked by the processor to verify the monitor is in good operational conditio
There are four tests which are run and must pass before the unit will open
as normal, should one of these test fail and error message will be display
with the test number and an error code. The four tests performed are listed 1
low.
Status Errors
These are messages which prevent the monitor from calculating any S
or Resp Rate values. These errors relate the condition of the probe ani
most cases can be alleviated by proper application of the probe.
LOW SIGNAL STRENGTH: The measured signal is too small to give accu¬
rate calculations.
INSUFFIC. LIGHT XX: Not enough light from the LEDs is getting
through to the detector in the sensor. XX - in¬
crements in seconds as long as the condition
exists.
The following pages list part lists for the individual assemblies and final a'
blies for the Model 515 Pulse Oximeter. The Novametrix part number along witl
pertinent revision level is listed along with a description of the part used.
SCHEMATIC DIAGRAM
VIEW ON X-X
WRING OMITTED FOR CLARITY
9640-01-00
11 Accesories
Catalog No.Description
8898 OxySnap Long Extension Cable, 12 ft. (use with OxySnap sensors)
4941 Saturation Sensor Extension Cable, 4 feet (use with nnn-OxvSnap sensors)
4942 Saturation Sensor Extension Cable, 6 feet (use with nun-OxySnap sensors)
4943 Saturation Sensor Extension Cable, 10 feet (use with noa-OxySnap sensors)
5266 Saturation Sensor Extension Cable, 25 feet (use with noa-OxySnap sensors)
5238 Special Use SuperBright™ Finger Sensor & 25 ft. shielded cable
Catalog No.Description
8828 20mm Wrap Style Y-Strip Taping System (100 per box)
Use on neonatal foot and hand, or on pediatric toe or finger, color coded blue.
8829 25mm Wrap Style Y-Strip Taping System (100 per box)
Use on neonatal foot and hand, color coded green
8831 20mm Finger Style Y-Strip Taping System (100 per box)
Use on pediatric finger or on small adult finger, color coded blue
8832 25mm Finger Style Y-Strip Taping System (100 per box)
Use on adult finger, color coded green
MOUNTING SYSTEMS
140038 Rollstand
Catalog No.Description
MISCELLANEOUS
REFERENCE CARDS
6342-32 English
6436-32 Spanish
6435-32 French
6365-32 German
EXTENDED WARRANTY
PART NO DESCRIPTION
600026 LINE CORD, 7 1/2 FT, Hospital Grade Plug
400024 BATTERY, 12V, 1.9Amp Hour, Lead Acid
6380-27 MEMBRANE KEYPANEL, Model 5150
6375-27 MEMBRANE KEYPANEL, MOdel 515B
6407-01 TOP COVER Assy.
6408-01 BOTTOM COVER Assy
9621-16 LENS, Alert
515023 FUSE, 1/2A SB (for 100-120 VAC)
515033 FUSE, 1/4A SB (for 200-240 VAC)
515084 FUSE 2A, SB, SURFACE MOUNT
515086 FUSE 1A, SURFACE MOUNT
This list applies to the units with the 6487-01 rear panel assembly (2725 power supply board)
and the 2724 main board.
This list applies to the units with the 6487-01 rear panel assembly (2725 power supply board)
and the 2724 main board.
This list applies to the units with the 6487-01 rear panel assembly (2725 power supply board)
and the 2724 main board.
This list applies to the units with the 6487-01 rear panel assembly (2725 power supply board)
and the 2723 main board.
0001 2725-01 00 1 POW/ER SUPPLY BOARD ASSY, MODEL 515B & 515C
0002 5812-10 00 2 SPACER, SUPPORT, OXYPLETH - 520A
0003 5819-01 02 1 GROUND WIRE ASSY, 3 1/2 IN. L, OXYPLETH - 520
0004 6487-17 00 1 REAR PANEL SUBASSY, MODEL 515B & 5150
0005 6497-01 00 1 GROUND WIRE ASSY, POWER ENTRY MODULE, 515B &
0006 6498-01 00 1 POWER CABLE ASSY, REAR PANEL, MODEL 515B & 51
0012 210149 1 POWER ENTRY MODULE, SEL FUSE, ON/OFF SW & RFI
0013 216059 1 CONNECTOR, PLUG, POTENTIAL COMPENSATION
0014 280225 0 STANDOFF, 1/2 DIA X 1/2 L, 6-32 F THD, AL W 1
0015 281501 0 NUT, HEX, NO. 6-32, STEEL, CADMIUM PLATE
0016 285001 0 LOCK WASHER, NO. 6, INTERNAL TOOTH, STEEL, CA
0017 285005 0 FLAT WASHER, NO. 8, STEEL, CAD PL
0018 286219 0 SCREW, 6-32 X 1 1/4 (31.8) L, PAN HD, PHILLIP
0019 515023 2 FUSE, 1/2A, 250V, SLO-BLO, 5 X 20MM, IEC-127-
0020 161008 0 ADHESIVE, 242, THREADLOCKER, MED STR, BLUE, 1
I20V SRoWaI
lOOV RED
PRIMARY I
BLACK
QV SLUE^
SECONDARY
I2qV viQLEr
PRIMARY 2
QV WHITER
G2-S l2;4ci)
SCHEMATIC
NO. ^ JbSCKipliCiN
2V ^ PIN HEADER 02
t
515042 OA 250. F Ab' ri.O 3AG
last used REFERENCtb
RESISTORS R75
CAPACITORS C99
DIODES D8
INDUCTORS L3
TRANSISTORS 010
INTEGRATED CIRCUITS IC25
FUSES FI
NOT USED
R3 THROUGH Rll
Cl THROUGH C12. C40 THROUGH 068. C89
D2. D3. D4
ICl THROUGH IC9
Ql, Q2. Q5, Q6
NOTES
ICl^ ■
^'"TL072CP
SPARE GATES
Copyr'lOht In thli dr»«irtg btlongt to MovMOtrlx Hodictl Syatow Ltd. TTv« infoTMtton containad
rianain wMcFt la confidantlal balon^a to Hovaattrlx Hadlcal Syataaa Ltd. Thla drwlng la not to tM
uaad fon any purpoaa wnataoavar aitnout tna prior wrlttan conoant of Hovaaotrlx Madlcal Syataaa Ltd.
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A6 06 A4 6- 16 D4 A4 6 16 34'" ' D3
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AO 12 13 18 19'
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J401 31 28 A15_^- WR
TOUT A15
J401 [s ^NMI A16
29 Al^,'
30 A17^,^ ADCINT
A17
11 RESOUT
TNT2
J40l| 42
RTSO C3j,
4
AGND lOuT?dOV
63 -RESIN
R3
59
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62 1N4148T
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53 10 4RSTDSL
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0000 I Cooy'lght in tMs artolng Delongs to NovaMtrln MsOlcal Syatau LtO. Tna InforMtlon contained
I nenein wnicn is confidential Dslongi to Novaaetrix Medical SyetsM Ltd ^nis onaolng la not to t
nt of NovaMtrlx Medical SyatSM L
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lOOOuTiev i500uT25v
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SETl I DGND
VNIOLM R33 332K
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f. — VREF
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— 7\T 1 C3^
0S1228
7 2
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4 HM62256LP12 28 28 14 063 0. lu 'vBj DGNC
b 74HC32 14 14 C64 0, lu VBu DGND
6 HM62256LP12 28 28 14 065 0. lu V BD DGND
7 HD146818 24 12 066 0. lu V0C' DGND
8 SN76496 1 16 16 8 I 067 0, lu VQD DGND
^ 9 TBA02OM 8 4 ^ 068 0. lu VDD UbNU
— —
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DETAIL A
TO SHOW TYPICAL MOUNTING
DETAILS FOR J100 AND J102
Ffor explanation of dimensioning and In lhl« drowlng belong* to Nov^metrf* Medical Syetem* Ltd. ThI* Inforniotlon coototned herein which
SYMBOLS SEE BS308 le confldertlol belongs to Novometrlx Medical Syetemi Ltd. Thie drowlng It not to be ueed tor any purpose
whateoever without the prior written coneent of Nownetri* MedIcol Syeteme Ltd.
TOLERANCES
ASSEMBLY CHECKED APPROVED i^^EDICAL SYSTEMS LTD.
EXCEPT WHERE
OTHERWISE STATED RS232 A SUBSIDIARY OF
NOVAMETRIX MEDICAL SYSTEMS INC.
C2jaap
T YI 12.4576MHz
: J104
C3J22P ^
?) I J104
J104
NOTE
J104
ALL RESISTORS U 1/4W UNLESS OTHERWISE STATED
J104
J104
RESISTORS R12
CAPACITORS C14
DIODES D2
INTEGRATED CIRCUITS IC7
74HCODM
SPARE GATE
2269 03 T 00
I
MAIN MENU ENTRY Crun SECONDARY MENU STRUCTURE
r^ft Key 0 and Power on )
(self test)
( No key and Power on^
j Checking Calibration j
( run ) ^- 1 settinas 1 (RETURN)
PULSE A.WRTKOmO time (ALERT RESET KEY AND POWER ON)
Hotel. The runtime menue top line Last option selected .2s 4 ( AUDIO KEY AND POWER ON :sro
dleploy the etatue of the monitor Is flashing on the (s'elfTesT')
monitor. 5] i_r
Thie le either on error meeeoge REVISION y.x Messoge held until AUDIO key
E.C. Probe off Patient or o SA02 AVERAGINC TIME MMM/y/XX released. Porometers Reset
Bor9raph repreeentotlon of the 4s 8s l^s The MMM/XX/XX Is the date
T To Factory Default
puleotDe elgnol.
Note 2. Doimond boxee In the
menu flow diogram repreeent
(Fatol error causing ^
system to HALT. J
(self test))
of the release of thot revision
of software.
( run ) [Time ond doti reseTn
declelon etagee In the soft¬ SET DISP BF^'lGHTTJESS
h 2:00:00 1-XX J
ware where the menu con ££;i_RUN
branch dependant upon the - The MMM/XX/XX is the dote
result of the decision. I C run
Display brightness of the release of that revision
Note 3. Rounded boxes and SOFT KEY 2 AND POWER ON PRODUCES
Is selectable DISPLAY BRIGHTNESS
circles represent between levels 1 DISPLAY TEST FOR 5 SECONDS WHICH
ICL^AR t 02 i ENJR IS FOLLOWED BY NMI RESET
sub-modules that the soft- to 3.
wore can bronch to and from. FOR EXPLANATION OF DIMENSIONING AND Copyrl^it In this drawing Mongs to Nownetrti Medlcdl Sy*t«m« Ltd. This Infecmetlon oontekved herski vtileh
SYMBOLS SEE BS308 I* confidential belongs to Nownetrix Medted Syeteme Ltd. This drawing le net to be ueed for 9>y pur|>oee
•hoteoever wtthout the prior written consent of Novometrtx Medted Syetems ltd.
MONITOR TEST@
cfci 0
‘ tjTfi'T^sT.^ I Prod’n TmT
Audio Frequency - X | Y - frequency level
Prey Tept Qi^it I | in ronge 0 - F
MONITOR TESTQ^
MONITOR TEST @
® Q.r .
FTeaT Time Clock Test "Frodn Test ? lAnafog Output Test |0ult Prod’n Teet f
Qi^lt I I I--tiC- P^v I Tapt I
y I—^ 0
Prj
] FAIL^ .
to the unit
le. ON or OFE
""T"
runnInc ■']
..-S.IG TIM^G TEST I
-1 NO
“RTCTTMfcrirRT RTC TMNC ' [ Probe error test | Cult Prod'n Test ?
PASSED_ FAILED
AIJD . Prpy_Teat
Ityt --Prax Qij^ I I_Yea No Calibration tokee 60 s*conds|
Sc02 dispioys time left in
1 Monitor Performing |
seconds.^ould a probe be
1 Auto Cflilibratlon 1
aerted during calferatlon
the monitor wfl! reset
(Checking Calibration
JJ) 1_ ioai-1
MESSAGE is the message reflecting
MONITOR ^EST 0
the current stotus of the probe
le. NO PROBE CONNECTED
[MONITOR TE5T -'“CJB' PROBE CONNECTED
kfijit. -PrsY Is^. j RED LED FAIL
IR LED FAIL
C run )
0 &J" ~
|Audio Vol Dac YT 1 XX Is value 0-'’ reflecting
INext ..Dec Inc ,' ^ volume level
Testa nine and seven are on poqe 3 AND 1 ^ In thia drowt^g balonga to Novometrti Uedked SymimrrtM Ltd. Thto Sifermeden ceetaSted herefc iftMt
SYMBOLS SEE BS308 [© Is confldsntM Mongs to No'iVTvstrtx Uedkd Systems Ltd. This tSsist'tg e not to bs uesd for »y rurp"—
sbotsoovor «rfthout the prtor sTtttsn consent of Nov*nstrtx Usdied Syetsms Ltd
Produ ct’on o ^
b L • on ■
MONITOR TEST
MONITOR TEST t
FOR EXPLANATION OF DIMENSIONING AND h tMa drovk^g Mongs to Nownotrti Modted Sy*t«na Ltd 'Thd htermation oantokMd Korakt
SYMBOLS SEE 8S308 la eenfld««tld bdonga to Nownotrti Madtod S)«tama Ltd Thla dwktg la not to b« uood for any puryeoo
M^9tao«var without tho prior wrlttar oonoont of No'rvhotrti Hadod Syvtoma Ltd
BY DATE <Jag.
_ 515 9671 53 09