Lab Record: Title: Production of Chocolate (Kitkat)
Lab Record: Title: Production of Chocolate (Kitkat)
Lab Record: Title: Production of Chocolate (Kitkat)
LAB RECORD
Title: Production of chocolate (Kitkat)
Kitkat is the world’s first chocolate bar made from 100% sustainable cocoa. Kitkat has a case
to be the healthiest candy bar in the market.
MATERIAL
1. Sugar
2. All purpose flour
3. Vegetable oil
4. Milk solid
5. Cocoa solids
6. Yeast
7. Salt
Procedure
Add Cacao powder, Vegetable flour, Sugar, Yeast and Salt. Mix well under sterile condition.
The colour changes to light brown.
Compression
Specification
U
S. Qty.
Material Description Grade INCI Name O
No. Per Batch (in UOM)
M
1 Sugar IH Sugar G 48.00
2 All-purpose flour IH All-purpose flour G 6.00
4 Vegetable oil IH Vegetable oil G 17.00
5 Milk solids IH Milk solids G 5.00
3 Cocoa solids IH Cacao powder G 15.00
4 Yeast IH Saccharomyces G 1.00
5 Salt IH Salt G 1.00
A. Manufacturing Procedure
Phase A: Add Cacao powder, Vegetable flour, Sugar, Yeast and Salt. Mix well under sterile
condition. The color changes to light brown.
B. Sample analysis
Specification
Parameters Values
Appearance Light brown colored uniform bar
pH 5 to 5.6
C. Packing Procedure
Cocoa Powder
Note:
Every effort has been made to provide specifications, which define the quality of material
required by BSLLP for its intended use. However, it is to be understood that after regular
use of the material has been established, the supplier is not at liberty to make change in
the raw materials or processes, which will alter the chemical composition or the
properties of the product in any way regardless of specified limits, without informing
BSLLP of his intentions and allowing a reasonable period of time for investigation of the
effect on the quality of finished product.
SPECIFICATION FPS/NS/01
NUMBER
PRODUCT INFORMATION
SPECIFICATIONS
7 Total Yeast and Mould count Not more than Not more than 104 cfu/g
100 cfu/g#
#To be done for every batch before release of the product for fermentation unit.
Name
Sign & Date
NESTLE Page 2 of 6
BATCH MANUFACTURING RECORD
Document No Effective Date Supersedes Doc. No & Date Prepared By: QA
Executive (Sign/Date)
25-09-2021 NE/KC/O1 25-SEP-2021
NE/KC/01
Executed Batch record Reviewed By: Executed Batch record Reviewed By:
(Manager - Production) (Manager-QA)
Date: Date:
2.1 Clean the area & equipments as per SOP & get line clearance from QA.
2.3 Attach CLEANED status label of the equipment to the Batch Record.
2.4 Get the raw material indent checked & authorized.
2.5 Dispense the materials in clean polythene covers / drums as per the SOP.
2.6 Label the dispensed materials & complete the indent.
NESTLE Page 3 of 6
BATCH MANUFACTURING RECORD
Document No Effective Date Supersedes Doc. No & Date Prepared By: QA
Executive (Sign/Date)
25-09-2021 NE/KC/O1 25-SEP-2021
NE/KC/01
2.7 Send the completed indent along with the dispensed materials to production.
Line Clearance Initiated by Stores Supervisor (Sign/date) __________ / time: __________
U % Qty.
S. O Per Batch
Material Description INCI Name ADDN
No.
M w/w (in Kgs)
1 Sugar Sugar g 48.00 48.00
2 g 6.00 6.00
All purpose flour All purpose flour
3 vegetable oil g 17.00 17.00
Vegetable oil
4 Milk solids g 5.00 5.00
Milk solids
5 Cocoa solids g 15.00 15.00
Cocoa powder
6 yeast g 1.00 1.00
Saccharomyces
7 Salt g 1.00 1.00
Salt
NOTE: Production & QA has to Check & Verify Raw Materials indent detail against SAP Approved Process order.
Checked by Production: - Sign: ________ & date: ________, Verified by QA: - Sign: ________ & date: ________
Updation of logbook
OTHER ACCESSORIES
Cleanliness of Spatula
4.0: MANUFACTURING:
4.1 Countercheck the weight of dispensed quantities.
15.00 Temp.:
Add cocoa powder
01
vegetable flour 6.00
sugar 48.00
Yeast 1.00
salt 1.00
1. Procedure
Reagents :
Fehling A 69.28-g
copper sulphate (CuSO4.5H2O) in distilled
water 1000 ml
Fehling B 346g
Rochelle salt (potassium sodium tartrate) (K
Na C4H4O6. 4H2O) and NaOH in distilled 100g
water
Preliminary Titration:
Pipet 5 ml each of Fehling A and B into 250 ml conical flask. Mix and add
about 10 ml water and a few boiling chips or glass beads. Dispense
solution. Heat the flask to boiling. Add 3 drops of methylene blue
indicator. Continue the addition of solution dropwise until the blue
colour disappears to a brick-red end point. (The concentration of the
sample solution should be such that the titre value is between 15 and 50
ml). Note down the titre value.
Final Titration:
Pipet 5 ml each of Fehling A and B. Add sample solution about 2 ml less
than titre value of the preliminary titration. Heat the flask to boiling with
in 3 minutes and complete the titration. Perform the titration duplicate
and take the average
Calculation:
1. Purpose:
The purpose of this standard operating procedure (SOP) is to establish all the necessary
steps to use, store and care of Kit kat chocolates.
2. Materials:
• Baking material
• Wafer-thin sheets
• Golden wafers
• cocoa mass
• milk powder
• cocoa butter and sugar
• vegetable oil
• yeast, salt
• cylindrical tanks
• Machinery: Sugar Grinding machine, chocolate melting tank, chocolate conching
refining machine, storage tank, tempering machine, moulding line, packaging
machine.
3. Procedure:
• Harvest and cocoa processing
• Drying and storage of cocoa beans
• Roasting and winnowing the cocoa
• Grinding the cocoa nibs
• Blending cocoa liquor and moulding the chocolate
• Waffles production carried into large ovens at 150℃.
• Next step id done by covering one waffle layer with the filling and stocking it over
another filling covered waffle, lastly you add a non filling covered waffle sheet.
• The final stage is the assembly of the kit kat means the chocolate is pumped into
moulds to create the outside of the kit kat, the waffles are deposited inside the
mould, and a final layer of chocolate covers it.
4. Maintenance:
• Provide a constant maintenance of food equipment and infrastructure.
• Arrange a safe working environment away from contaminations
• Keep insects away with constant use of pest control products
• Impose hygiene policy on all your employees and visitors.
• Safe storage: store it in a cool and dry place. Seal them in an air-tight container. Keep
them away from the light.
LAB RECORD
Title: Production of chocolate (Kitkat)
Kitkat is the world’s first chocolate bar made from 100% sustainable cocoa. Kitkat has a case
to be the healthiest candy bar in the market.
MATERIAL
1. Sugar
2. All purpose flour
3. Vegetable oil
4. Milk solid
5. Cocoa solids
6. Yeast
7. Salt
Procedure
Add Cacao powder, Vegetable flour, Sugar, Yeast and Salt. Mix well under sterile condition.
The colour changes to light brown.
Compression
Specification
Review by Dept
Head
Signature Date
Quality Discontinuation of
Production polypropylene as
Packaging wrapping material
3. CLOSURE
Change control closure & review comments
Closure date