JCB Wheel Loader 456 ZX: Fast Facts
JCB Wheel Loader 456 ZX: Fast Facts
JCB Wheel Loader 456 ZX: Fast Facts
Hard Working
by Design
73950-456ZX.qxd 2/9/04 10:29 PM Page 2
G G
J F J F
E E
H1 B C D H1 B C D
H A H A
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456 ZX
STATIC DIMENSIONS – Standard height arm STATIC DIMENSIONS – Super high lift arm
*Data based on machine equipped with 4.3yd3 bucket with toe plates and Michelin 23.5 R25 XHA (L3) radial tires. *Data based on machine equipped with 4.3yd3 bucket with toe plates and Michelin 23.5 R25 XHA (L3) radial tires. Hard Working
by Design
73950-456ZX.qxd 2/9/04 10:30 PM Page 3
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S P 23.5 R 25 (radial) Michelin XLDD2A L5 1261 (572) 778 (353) 761 (345) 1.42 (36) 0
456 ZX
23.5 R 25 (radial) Michelin XMINED2 L5 1782 (808) 1100 (499) 1076 (488) 1.42 (36) 0
Bucket mounting Direct Direct Direct Direct Direct Direct Direct Quickhitch Quickhitch Quickhitch Quickhitch Quickhitch Quickhitch
Bucket type General Purpose General Purpose Penetration General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose
Bucket equipment Tipped teeth Tipped teeth Tipped teeth Reversible toeplate Reversible toeplate Tipped teeth & Tipped teeth & Tipped teeth Tipped teeth Reversible toeplate Reversible toeplate Tipped teeth & Tipped teeth &
toeplate segments toeplate segments toeplate segments toeplate segments
Bucket capacity (SAE heaped) yd3 (m3) 4.1 (3.1) 4.3 (3.3) 4.1 (3.1) 4.3 (3.3) 4.6 (3.5) 4.3 (3.3) 4.6 (3.5) 4.1 (3.1) 4.3 (3.3) 4.3 (3.3) 4.6 (3.5) 4.3 (3.3) 4.6 (3.5)
Bucket capacity (struck) yd3 (m3) 3.651 (2.791) 3.912 (2.991) 3.651 (2.791) 3.836 (2.933) 4.103 (3.137) 3.836 (2.933) 4.103 (3.137) 3.266 (2.497) 3.515 (2.687) 3.464 (2.648) 3.720 (2.844) 3.464 (2.648) 3.720 (2.844)
Bucket width ft-in (mm) 9-4 (2837) 9-4 (2837) 9-3 (2811) 9-2 (2800) 9-2 (2800) 9-2 (2800) 9-2 (2800) 9-4 (2837) 9-4 (2837) 9-4 (2837) 9-4 (2837) 9-4 (2837) 9-4 (2837)
Bucket weight with wearparts lb (kg) 3532 (1602) 3627 (1645) 3554 (1612) 3797 (1722) 3892 (1765) 3797 (1722) 3892 (1765) 3043 (1380) 3122 (1416) 3296 (1495) 3376 (1531) 3296 (1495) 3376 (1531)
Maximum material density lb/yd3 (kg/m3) 3283 (1947) 3062 (1816) 3278 (1944) 3055 (1812) 2858 (1695) 3055 (1812) 2858 (1695) 2981 (1768) 2780 (1649) 2773 (1645) 2595 (1539) 2773 (1645) 2595 (1539)
Tipping load straight lb (kg) 31911 (14472) 31692 (14373) 31864 (14451) 31642 (14350) 31423 (14251) 31642 (14350) 31423 (14251) 29071 (13184) 30658 (13094) 28826 (13073) 28628 (12983) 28826 (13073) 28628 (12983)
Tipping load full turn lb (kg) 26621 (12073) 26425 (11984) 26577 (12053) 26361 (11955) 26162 (11865) 26361 (11955) 26162 (11865) 24171 (10962) 23993 (10881) 23935 (10855) 23754 (10773) 23935 (10855) 23754 (10773)
Payload lb (kg) 13312 (6037) 13212 (5992) 13290 (6027) 13181 (5978) 13082 (5933) 13181 (5978) 13082 (5933) 12088 (5482) 11997 (5441) 11969 (5248) 11878 (5387) 11969 (5428) 11878 (5387)
Maximum break out force lbf (kN) 38666 (172) 37092 (165) 38666 (172) 36193 (161) 34619 (154) 36193 (161) 34619 (154) 34394 (153) 33046 (147) 32146 (143) 30798 (137) 32146 (143) 30798 (137)
M Dump angle maximum degrees 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45°
N Roll back angle at full height degrees 67° 67° 67° 67° 67° 67° 67° 67° 67° 67° 67° 67° 67°
O Roll back at carry degrees 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45°
P Roll back at ground level degrees 39° 39° 39° 39° 39° 39° 39° 39° 39° 39° 39° 39° 39°
Q Load over height ft-in (mm) 12-6 (3822) 12-6 (3822) 12-3 (3856) 12-6 (3831) 12-6 (3831) 12-6 (3822) 12-6 (3822) 12-6 (3822) 12-2 (3702) 12-6 (3831) 12-2 (3711) 12-6 (3822) 12-2 (3702)
R Dump height (45° dump) ft-in (mm) 9-0 (2760) 8-11 (2718) 9-1 (2784) 9-6 (2887) 9-4 (2845) 9-0 (2760) 8-11 (2718) 8-8 (2640) 8-6 (2578) 9-1 (2767) 8-11 (2725) 8-8 (2640) 8-6 (2578)
S Dig depth ft-in (mm) 0-2 (56) 0-2 (56) 0-2 (56) 0-4 (91) 0-4 (91) 0-4 (91) 0-4 (91) 0-2 (56) 0-2 (56) 0-4 (91) 0-4 (91) 0-4 (91) 0-4 (91)
T Reach at dump height ft-in (mm) 3-10 (1187) 3-9 (1141) 4-0 (1213) 3-7 (1085) 3-5 (1039) 3-10 (1187) 3-9 (1141) 4-3 (1307) 4-2 (1261) 3-11 (1205) 3-10 (1159) 4-3 (1307) 4-2 (1261)
Reach maximum (45° dump) ft-in (mm) 7-0 (2146) 7-2 (2188) 7-1 (2170) 6-8 (2032) 6-10 (2074) 7-0 (2146) 7-2 (2188) 7-5 (2266) 7-7 (2308) 7-1 (2152) 7-2 (2194) 7-5 (2266) 7-7 (2308)
Operating weight lb (kg) 40909 (18553) 41017 (18602) 40931 (18563) 41174 (18673) 41282 (18722) 41174 (18673) 41282 (18722) 41732 (18877) 41732 (18926) 41888 (18997) 41996 (19046) 41888 (18997) 41996 (19046)
Hard Working
(includes 176lb operator and full fuel tank) by Design
73950-456ZX.qxd 2/9/04 10:30 PM Page 4
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S P 23.5 R 25 (radial) Michelin XLDD2A L5 1261 (572) 615 (279) 602 (273) 1.42 (36) 0
456 ZX
23.5 R 25 (radial) Michelin XMINED2 L5 1782 (808) 869 (394) 851 (386) 1.42 (36) 0
Bucket mounting Direct Direct Direct Direct Direct Direct Direct Quickhitch Quickhitch Quickhitch Quickhitch Quickhitch Quickhitch
Bucket type General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose General Purpose
Bucket equipment Tipped teeth Tipped teeth Tipped teeth Reversible toeplate Reversible toeplate Tipped teeth & Tipped teeth & Tipped teeth Tipped teeth Reversible toeplate Reversible toeplate Tipped teeth & Tipped teeth &
toeplate segments toeplate segments toeplate segments toeplate segments
Bucket capacity (SAE heaped) yd3 (m3) 3.7 (2.8) 4.1 (3.1) 4.3 (3.3) 4.3 (3.3) 4.6 (3.5) 4.3 (3.3) 4.6 (3.5) 4.1 (3.1) 4.3 (3.3) 4.3 (3.3) 4.6 (3.5) 4.3 (3.3) 4.6 (3.5)
Bucket capacity (struck) yd3 (m3) 3.266 (2.497) 3.651 (2.791) 3.912 (2.991) 3.836 (2.933) 4.103 (3.137) 3.836 (2.933) 4.103 (3.137) 3.266 (2.497) 3.515 (2.687) 3.464 (2.648) 3.720 (2.844) 3.464 (2.648) 3.720 (2.844)
Bucket width ft-in (mm) 9-4 (2837) 9-4 (2837) 9-4 (2837) 9-2 (2800) 9-2 (2800) 9-2 (2800) 9-2 (2800) 9-4 (2837) 9-4 (2837) 9-4 (2837) 9-4 (2837) 9-4 (2837) 9-4 (2837)
Bucket weight with wearparts lb (kg) 3371 (1529) 3532 (1602) 3627 (1645) 3797 (1722) 3892 (1765) 3797 (1722) 3892 (1765) 3043 (1380) 3122 (1416) 3296 (1495) 3376 (1531) 3296 (1495) 3376 (1531)
Maximum material density lb/yd3 (kg/m3) 2662 (1579) 2448 (1452) 2285 (1355) 2279 (1352) 2131 (1264) 2279 (1352) 2131 (1264) 2242 (1330) 2092 (1241) 2087 (1238) 1952 (1158) 2087 (1238) 1952 (1158)
Tipping load straight lb (kg) 24116 (10937) 23997 (10883) 23832 (10808) 23794 (10791) 23631 (10717) 23794 (10791) 23631 (10717) 22076 (10012) 21924 (9943) 21891 (9928) 21741 (9860) 21891 (9928) 21741 (9860)
Tipping load full turn lb (kg) 19955 (9050) 19858 (9006) 19713 (8940) 19664 (8918) 19516 (8851) 19664 (8918) 19516 (8851) 18189 (8249) 18057 (8189) 18013 (8169) 17878 (8108) 18013 (8169) 17878 (8108)
Payload lb (kg) 9978 (4525) 9929 (4503) 9856 (4470) 9832 (4459) 9759 (4426) 9832 (4459) 9759 (4426) 9096 (4125) 9029 (4095) 9007 (4085) 8939 (4054) 9007 (4085) 8939 (4054)
Maximum break out force lbf (kN) 36867 (164) 33945 (151) 32596 (145) 31922 (142) 30573 (136) 31922 (142) 30573 (136) 30123 (134) 28999 (129) 28325 (126) 27201 (121) 28325 (126) 27201 (121)
M Dump angle maximum degrees 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45° 45°
N Roll back angle at full height degrees 53° 53° 53° 53° 53° 53° 53° 53° 53° 53° 53° 53° 53°
O Roll back at carry degrees 52° 52° 52° 52° 52° 52° 52° 52° 52° 52° 52° 52° 52°
P Roll back at ground level degrees 44° 44° 44° 44° 44° 44° 44° 44° 44° 44° 44° 44° 44°
Q Load over height ft-in (mm) 14-5 (4393) 14-5 (4393) 14-5 (4393) 14-5 (4402) 14-5 (4402) 14-5 (4393) 14-5 (4393) 14-5 (4393) 14-0 (4273) 14-5 (4402) 14-1 (4282) 14-5 (4393) 14-0 (4273)
R Dump height (45° dump) ft-in (mm) 11-2 (3395) 10-11 (3331) 10-9 (3289) 11-4 (3458) 11-2 (3416) 10-11 (3331) 10-9 (3289) 10-6 (3211) 10-4 (3149) 10-11 (3338) 10-10 (3296) 10-6 (3211) 10-4 (3149)
S Dig depth ft-in (mm) 0-2 (56) 0-2 (56) 0-2 (56) 0-4 (91) 0-4 (91) 0-4 (91) 0-4 (91) 0-2 (56) 0-2 (56) 0-4 (91) 0-4 (91) 0-4 (91) 0-4 (91)
T Reach at dump height ft-in (mm) 3-8 (1105) 4-2 (1265) 4-0 (1219) 3-10 (1162) 3-8 (1117) 4-2 (1265) 4-0 (1219) 4-7 (1385) 4-5 (1339) 4-3 (1283) 4-1 (1237) 4-7 (1385) 4-5 (1339)
Reach maximum (45° dump) ft-in (mm) 8-5 (2559) 8-7 (2623) 8-9 (2665) 8-3 (2509) 8-4 (2551) 8-7 (2623) 8-9 (2665) 9-0 (2743) 9-2 (2785) 8-8 (2629) 8-9 (2617) 9-0 (2743) 9-2 (2785)
Operating weight lb (kg) 41655 (18891) 41816 (18964) 41924 (19013) 42080 (19084) 42188 (19133) 42080 (19084) 42188 (19133) 42530 (19288) 42638 (19337) 42795 (19408) 42903 (19457) 42795 (19408) 42903 (19457)
Hard Working
(includes 176lb operator and full fuel tank) by Design
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Heavy duty three cylinder-Z bar geometry provides high breakout forces with excellent loading characteristics. The pin, Type Epicyclic hub reduction
bushing and seal design, on all pivot points provides extended maintenance intervals. Make & model Graziano PR24 front / PR15 rear
Overall axle ratio 23.538 : 1
Rear axle oscillation 25°
Front and rear torque proportional differential.
ENGINE
6-cylinder wastegated turbo-charged, liquid cooled, direct injection diesel. Air-to-air charge-air cooling ensures low
emissions and “clean-burn” combustion chamber provides minimum fuel consumption. A remote sump oil drain facility STEERING
simplifies servicing.
Priority steering hydraulic system with ground driven emergency steering pump. Piston pump meters flow through steer
Type 4 stroke direct injection valve @ 2871 lb/in2 (198 bar) to provide smooth low effort response. Steering angle ± 40°. Steer cylinders located high
Make & model Cummins 6CT 8.3C in the chassis fabrication to provide protection from damage. Adjustable steering column.
Capacity in3 (liters) 504.5 (8.3)
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Bore in (mm) 4.49 (114)
456 ZX
Stroke in (mm) 5.32 (135)
Aspiration Turbo charged BRAKES
Cylinders 6
Max gross power to SAE J1995/ISO 14396 hp (kW) @ 2000rpm 216 (161) Hydraulic power braking on all wheels, operating pressure 1160psi (80 bar). Dual circuit with accumulator back-up
Rated gross power to SAE J1995/ISO 14396 hp (kW) @ 2200rpm 205 (153) provide maximum safety under all conditions. In board mounted, oil immersed, multi-plate disk brakes with organic brake
linings are environmentally acceptable. Parking brake, electro-hydraulic disc type operating on transmission output shaft,
Net power to SAE J1349/EEC 80/1269 hp (kW) @ 2200rpm 197 (147)
spring applied, hydraulically released.
Max torque lbf.ft (Nm) @ 1400rpm 733 (994)
Emissions:-
Relevant standards EUNR MM Stage 2 USA CFR Part 89
(Complies with EU/EPA “Off Highway” Construction Equipment Regulation Tier 2).
TRANSMISSION
4 wheel drive, automatic smooth shift countershaft transmission electrically operated selector and gear change incorporating
a speed inhibitor and modulation for smooth, responsive on-the-move direction and ratio changes. Single stage integral
torque converter. 4 forward and 3 reverse gears.
Hard Working
by Design
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A variety of tire options are available including: 24 volt negative ground system, 70 Amp alternator with 2 x 126 Amp hour low maintenance batteries. Isolator located
23.5 x 25 x 20 ply (L2). 23.5R25 RL-2+ (L2). 23.5 x 25 x 20 ply (L3). 23.5R25 XTLA (L2). 23.5R25 GP2B (L2). under the cab entry top step. Ignition key start/stop and pre-heat cold start. Primary fuse box. Other electrical equipment
23.5R25 VUT (L2). 650/65 R25 XLD (L3). 23.5R25 XHA (L3). 23.5R25 VMT (L3). 23.5R25 XRD1A (L4). includes quartz halogen, twin filament working lights, front/rear wash/wipe, heated rear screen, full road going lights,
23.5R25 XMINED2 (L5). clock, gauge and warning light monitoring. Connectors to IP67 standard.
Variable displacement piston pump feed a “load sensing” system providing a fuel efficient and responsive distribution of power
as required. Main services are servo actuated from a single lever (joystick) loader control. Auxiliary circuit controlled via
additional lever or optional joystick mounted electrical buttons. Accumulator back-up is available to control loader in the event
of loss of pump pressure. CAB
Pump type Twin variable displacement piston pump Resiliently mounted ROPS/FOPS structure (tested in accordance with ISO 3471-1 : 1986 / ISO 3449 : 1984). Deluxe
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Pump 1 max. flow gal/min (l/min) 43 (163) operator environment combines ergonomically located controls with a high level of appointment and low internal noise
456 ZX
Pump 1 max. pressure lb/in2 (bar) 3625 (250) levels. Entry/exit is via large rear hinged door and anti - slip steps. Excellent forward visibility is provided by a 3 section
curved, laminated windshield and low waistline. Extensive instrumentation includes electronic monitoring panel and
Pump 2 max. flow gal/min (l/min) 43 (163)
display (EMS). Heating / ventilation provides balanced and filtered air distribution throughout the cab via a powerful 11 kW
Pump 2 max. pressure lb/in2 (bar) 2320 (160)
capacity heater. The unitary construction allows easy sealing and prevents ingress of dust. A transmission lock on the
Hydraulic cycle times at full engine revs seconds selector prevents inadvertent engagement and the loader controls can be isolated for safe road travel. Noise level
Arms raise (full bucket) 5.8 measured in accordance with 86/662/EEC, amendment 95/27/EC
Bucket dump (full bucket) 1.2 Interior pressure level : 71 Lp (A)
Arms lower (empty bucket) 4.1 Exterior power level : 109 Lw (A)
Hard Working
by Design
73950-456ZX.qxd 2/9/04 10:30 PM Page 7
An extensive range of attachments are available to fit directly or via the JCB quickhitch mounting. Loader: Bucket reset mechanism, loader arm kickout mechanism, loader control isolator, single lever servo control, high
breakout forces with excellent loading characteristics.
Engine: Air cleaner 2 stage dry type – cyclonic with primary and safety elements, stainless steel silencer and exhaust
stack, sedimenter, twin bowl fuel filters, alternator and air conditioning compressor drive belt guards, isolated cooling
package with hydraulically driven cooling fan.
Transmission: Single lever shift control, speed inhibitor, neutral start, disconnect on footbrake and loader lever,
disconnect isolator switch, direction changes and kickdown on gear selector and loader control lever.
SERVICE FILL CAPACITIES Axles: Epicyclic wheel hub reduction, fixed front, oscillating rear.
Brakes: Multi-plate wet disc brakes, organic linings, dual circuit hydraulic power. Parking disc brake on transmission output
gal (liters) shaft.
Hydraulic system 56.8 (215) Hydraulics: Twin piston pumps with priority steer, emergency steer back-up, 2 spool loader circuit with accumulator
Fuel tank 97.7 (370) support, 3rd spool auxiliary hydraulic circuit as standard.
Steering: Adjustable steering column, “soft feel” steering wheel 5 turns lock to lock, resilient stops on max lock.
Engine oil sump 5.0 (18.9)
Cab: ROPS/FOPS safety structure, cigar lighter, ashtray, interior reading light, center mounted master warning light.
Transmission oil system 9.0 (34) Electronic monitoring panel with LCD message display. Two speed intermittent front windshield wiper, single speed rear
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Axle oil (front) 18.2 (69) windshield wiper and self park. 3 speed heater/demisting with replaceable air filter, LH and RH opening windows, sun
456 ZX
Axle oil (rear) 13.4 (51) visor, sun blind, internal rear view mirror, heated external mirrors, adjustable suspension seat with belt and headrest,
Engine coolant system 10.6 (40) operator storage facilities, laminated windshield, heated rear window, loader control isolator, horn, fire extinguisher.
Electrical: Road lights front and rear, parking lights, front and rear working lights, reverse alarm and light, rear fog light,
battery isolator, radio wiring and speakers, 70 amp alternator, rotating beacon.
Bodywork: Front and rear fenders, side and rear access panels, flexible bottom step, full width rear counterweight,
recovery hitch, lifting lugs.
OPTIONAL EQUIPMENT
Air conditioning, limited slip differentials front/rear axles, oil bath air cleaner, turbo 2 pre-cleaner, visibowl pre-cleaner,
tooth guard, replaceable bucket wearparts, sealed alternator, 100 amp alternator, epoxy coated radiator/coolers,
automatically reversing cooling fan, stainless steel brake pipes, smooth ride system (SRS), hydraulic quickhitch, full rear
fenders, reversing camera (colour), additional cab mounted front and rear work lights, auto greasing system, auxiliary
control buttons on joystick, spark arrestor, 24V to 12V in cab converter, cab screen guards, air suspension seat, front
chassis apron mat.
Hard Working
by Design
73950-456ZX.qxd 2/9/04 10:30 PM Page 8
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*At the centre-of-gravity distance 2ft-0in (600mm). Based on 80% of full turn tipping load as defined by ISO 8313.
456 ZX
A Manual fork spacings at 2in (50mm) increments. Class 4A Fork section 6in x 2.4in (150mm x 60mm).
C
B
BUCKET SELECTOR
USA 20150-10M-2/04