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Cat C18 Maintenance.

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Cat C18

Caterpillar maintenance
Interval Hours Komponent Description
Daily Cooling system coolant level Check level, refill as required
Daily Engine air cleaner service indicator Check
Daily Engine oil level Check level, refill as required
Daily Fuel system primary filter/water separator Drain water and sediments
Daily Fuel tank water and sediment Drain water and sediments
Daily General Walk around inspection
Every 50 Aftercooler condensate drain valve Inspect - Clean
Every 50 Sea water strainer Inspect - Clean
Every 50 Zinc rods Inspect - Replace as required
Initial 250 Engine valve lash Check - Adjust
Initial 250 Fuel injector Check - Adjust
Every 250 Battery electrolyte level Check level, refill as required
Every 250 Cooling system coolant sample level 1 Check - Add SCA or replace coolant as required
Every 250 Engine oil sample Obtain - send to SOS
Every 250 Hoses and clamps Inspect - Replace
Every 250 Fuel system secondary filter Replace
Every 250 Lube oil Replace
Every 250 Lube oil filter Replace
Every 1000 Aftercooler core Sea water Inspect - Measure diff. Press. And temp.
Every 1000 Closed crankcase ventilation CCV filter Replace
Every 1000 Crankcase breather Clean - check
Every 1000 Engine protective devices Check
Every 1000 Turbocharger Visually inspect
Every 1875 Air cleaner elements Check - Replace
Every 2500 Cooling system coolant sample level 2 Obtain - Send
Every 2500 Cooling system JW Pump Visually inspect
Every 2500 Cooling system pressure cap Inspect - check pressure, replace as required
Every 2500 Cooling system water temperature regulator Replace
Every 2500 Crankshaft vibration damper Visually inspect - measure operating temp.
Every 2500 Engine speed and timing sensors Check, clean, calibrate
Every 2500 Engine valve lash Check - Adjust
Every 2500 Engine valve rotators Inspect
Every 2500 Fuel Injector Inspect - Adjust
Every 2500 Lube oil cooler core Inspect - measure diff press. And temp. Clean as required
Every 2500 Sea water pump, bronze impeller Inspect - Replace as required
Every 2500 Starting motor Visually inspect
Every 6000 Aftercooler core, Sea Water Replace. Use reman if availabel.
Every 7500 Battery Replace
Every 7500 Camshaft bearings Included in Reman cyl. Head
Every 7500 Camshaft Thrust Washers Inspect
Every 7500 Camshaft vibration dampers 2 pcs Replace. Use reman if availabel.
Every 7500 Camshafts Inspect visually
Every 7500 Cooling system JW Pump Replace. Use reman if availabel.
Every 7500 Crankshaft vibration damper Replace. Use reman if availabel.
Every 7500 Cylinder head assembly Replace. Use reman if availabel.
Every 7500 ECM software update Update as required
Every 7500 Exhaust manifold gasket and seals Replace
Every 7500 Fuel injectors Replace. Use reman if availabel.
Every 7500 Fuel transfer pump Replace. Use reman if availabel.
Every 7500 Inlet manifold gasket and seals Replace
Every 7500 Sea water pump Replace. Use reman if availabel.
Every 7500 Turbocharger cartridge Replace. Use reman if availabel.
Every 7500 Turbocharger turbine and compressor housings Clean - inspect
Every 7500 Valve adjusting screws and nuts Inspect - check.
Every 7500 Valve bridges Inspect - check.
Every 7500 Valve rocker arms incl. rollers Inspect - check.
Every 15000 Camshaft thrust bearings Inspect - replace
Every 15000 Con rod bearing Replace
Every 15000 Crankshaft main bearings Replace
Every 15000 Crankshaft main journals. Inspect.If crank is removed from block,measure main journals.Polish as req.
Every 15000 Crankshaft rod journals Inspect - measure - record and polish as required.
Every 15000 Crankshaft seal front Replace
Every 15000 Crankshaft seal rear Replace
Every 15000 Crankshaft trust bearings Replace
Every 15000 Cylinder packs Replace. Use reman if availabel.
Every 15000 ECM Inspect
Every 15000 Engine cylinder block Inspect
Every 15000 Engine gaskets and seals Replace
Every 15000 Engine wiring harness Inspection - repair as required
Every 15000 Flywheel Inspection
Every 15000 Front end gear train Inspect visually
Every 15000 Fuel priming pump Inspect
Every 15000 Lube oil Cooler Core Replace. Use reman if availabel.
Every 15000 Lube oil lines Replace seals and gaskets
Every 15000 Lube oil pan Drain - clean
Every 15000 Lube oil pump Replace. Use reman if availabel.
Every 15000 Lube oil pump suction lines Replace gaskets and seals.
Every 15000 Lube oil suction screen Inspection/Clean
Every 18000 Starting motor electrical Replace. Use reman if availabel.
Every 30000 Camshaft bearings Replace - Included in Reman cyl. Head
Every 30000 Camshafts Inspect - check. Replace as required. Use reman if availabel.
Every 30000 Front end gear train Inspect - check. Replace as required
Every 30000 Front end gear train bearings Inspect - check. Replace as required
Every 30000 Turbocharger turbine and compressor housings Inspect - check. Replace as required. Use reman if availabel.
Every 30000 Valve adjusting screws and nuts Inspect - check. Replace as required
Every 30000 Valve bridges Inspect - check. Replace as required. Use reman if availabel.
Every 30000 Valve rocker arms incl. rollers Inspect - Replace. Use reman if availabel.

577385024.xls
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Cust Maint schedules

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