Keystone Series GR Resilient Seated Butterfly Valves

GRW/GRL Sizes DN 50-900

The Keystone Series GR is a heavy duty industrial

resilient seated butterfly valve aimed at general purpose
applications.

Features
• Wafer and lugged body design with face-to-face
dimension, according to EN 558 Series 20 and
API 609.
• Designed according to EN 593 and API 609.
• The seat is field replaceable and fully isolates
the body and shaft from the flow.
• Primary shaft sealing exceeds the pressure
rating of the valve and prevents leakage through
shaft area to atmosphere.
• A secondary shaft sealing provides back-up
safety.
• A molded-in O-ring in the seat for flange sealing
eliminates the need for gaskets.
• Shaft seals prevent moisture penetrating into
the shaft area.
• The two piece shaft allows for a thin disc and
provides minimal obstruction to flow (up to DN
300).
• Rounded polished disc edge gives full
concentric sealing, lower torques, longer seat
life and drop-tight shut-off.
• Body locating holes allow ease of installation
and centering between the flanges.
• Extended body neck allows for pipe insulation.
• Top and bottom shaft bearings for optimized
support and minimum friction and decreased
torque.
• Top bushing absorbs actuator side thrust loads.
• All valves comply to Pressure Equipment
Directive (97/23/EU) Module B1 + D, CE
Marking.
• Available approvals: KIWA, ABS, WRAS, ACS,
NSF/ANSI STD 61.

General application Technical data

Water, air, dry bulk conveying etc. These valves Pressure (bar) : 16 bar DN 50-300
are for any service where a drop-tight shut-off 10 bar DN 350-900
with maximum flow area is required. End of line (bar) : 10 bar DN 50-300
6 bar DN 350-900
Vacuum service (bar) : 0.4 bar
Temperature (°C) : -40 to +160
Sizes (DN) : 50-900

Flange accommodation : PN 6/10/16

ASME 125/150
JIS 10K
BS Table E
AS4087 PN 16
AS2129 Table E

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 Keystone Series GR Resilient Seated Butterfly Valves
GRW/GRL Sizes DN 50-900

8
Series GRW/GRL Parts list
DN 50-300 6
(GRW shown) Item Qty Description
1 1 Body
9 2 1 Seat
3 1 Disc
4 4 1 Upper shaft
5 1 Lower shaft
7
6 1 Upper bushing
10 7 1 Packing
8 1 Body circlip
9 1 Shaft circlip
1
10 2 Upper and lower bearing
11 1 Plug

10

3 5

11

DN 350-900 7
Parts list
(GRL shown) 9 Item Qty Description
8 1 1 Body
2 1 Seat
5
3 1 Disc
6 4 1 Shaft
5 1 Bushing
4
6 1 Shaft circlip
7 1 Body circlip
8 1 Body O-ring
9 1 Shaft O-ring
10 1 Disc screw
11 1 Disc screw O-ring
12 4 Upper and lower bearing
13 1 Plug
14 1 Plug O-ring
15 1 Plug circlip
12
12
11
1

10

12
12
14
13
3 2
15

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 Keystone Series GR Resilient Seated Butterfly Valves
GRW/GRL Sizes DN 50-900

Material specification

DN 50-300

Part name Material Material specification Remark

Body Ductile iron ASTM A536 Gr 65-45-12

Disc Super duplex ASTM A890 Gr 5A
316 stainless steel ASTM A351 Gr CF8M
304 stainless steel ASTM A351 Gr CF8
Aluminium bronze ASTM B148 UNS C95200
Nickel aluminium bronze ASTM B148 UNS C95800
Ductile iron CTD ASTM A536 Gr 65-45-12 CTD = Nickel plating
Shaft 316 stainless steel ASTM A276 Gr 316
431 stainless steel ASTM A276 Gr 431
Super duplex ASTM A276 UNS S32750
Seat EPDM Food grade
NBR Food grade
White NBR
FKM
Bushing Polyester
Packing NBR
Bearing PTFE/steel
Circlip Stainless steel
Plug Carbon steel

DN 350-900

Body Ductile iron ASTM A536 Gr 65-45-12

Disc Super duplex ASTM A890 Gr 5A
Duplex ASTM A890 Gr 4A
316 stainless steel ASTM A351 Gr CF8M
304 stainless steel ASTM A351 Gr CF8
Aluminium bronze ASTM B148 UNS C95200
Nickel aluminium bronze ASTM B148 UNS C95800
Ductile iron CTD ASTM A536 Gr 65-45-12 CTD = Epoxy coated, max. temp. 120°C
Shaft 431 stainless steel ASTM A276 Gr 431 S43100
Duplex ASTM A276 UNS S31803
Super duplex ASTM A276 UNS S32750
Seat EPDM Food grade
NBR Food grade
FKM
Disc screw Super duplex ASTM A276 UNS S32750
Duplex ASTM A276 UNS S31803
Disc screw O-ring EPDM
NBR
FKM
Plug Carbon steel
Plug O-ring NBR
Plug circlip Stainless steel
Bushing Polyester
Shaft/Body O-ring NBR
Bearing PTFE/steel
Shaft/Body circlip Stainless steel

Note:
Valves with super duplex disc will have super duplex disc screw. All other discs will have a duplex disc screw.

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 Keystone Series GR Resilient Seated Butterfly Valves
GRW/GRL Sizes DN 50-900

Series GRW (Wafer)

DN 50-300 DN 350-900

45˚
α øN

øE øG øE
A

F
A øG
F

C øB
C

øB
Q øA øM øYY Q øA øM øYY

J J

A D
A
D

Valve dimensions (mm)

Top plate drilling
Size Shaft Bolt No. Hole Adapt. Weight (3)
(DN) A B C D E F J L M N Q (1) YY G H (2) Key circle holes α dia. code (kg)
50 50 91 135 43 100 25 60 - 66 - 28 80 15.88 11.11 - 82.5 4 45˚ 11 BAC 2.0
65 62 105 150 46 100 30 76 - 78 - 43 93 14.29 9.53 - 82.5 4 45˚ 11 BAB 2.7
80 77 123 160 46 100 30 82 - 97 - 65 112 14.29 9.53 - 82.5 4 45˚ 11 BAB 3.2
100 99 154 180 52 100 30 104 - 129 - 87 144 15.88 11.11 - 82.5 4 45˚ 11 BAC 4.3
125 124 187 195 56 100 30 120 - 160 - 113 175 19.05 12.7 - 82.5 4 45˚ 11 BAD 5.9
150 150 208 210 56 100 30 131 - 181 - 142 196 19.05 12.7 - 82.5 4 45˚ 11 BAD 6.8
200 195 265 240 60 150 32 162 - 233 - 188 248 22.23 15.88 - 127 4 45˚ 13.5 CAE 11.8
250 245 320 275 68 150 50 198 - 290 - 237 305 28.58 - 6.4 x 6.4 127 4 45˚ 13.5 CAF 19.1
300 291 372 310 78 150 50 230 - 340 - 283 355 28.58 - 6.4 x 6.4 127 4 45˚ 13.5 CAF 26.8
350 325 416 325 78 150 76 260 - 378 - 318 398 35 - 8x8 127 4 45˚ 13.5 CAG 40
400 380 474 360 102 150 76 298 - 435 - 368 455 35 - 8x8 127 4 45˚ 13.5 CAG 61
450 434 534 395 114 200 76 334 6 495 130 421 515 41.35 - 9.5 x 9.5 165 4 45˚ 22 DAH 86
500 486 589 430 127 200 108 385 6 549 130 471 569 47.6 - 12.7 x 9.5 165 4 45˚ 22 DAJ 106
600 585 691 500 154 200 108 456 6 650 130 568 670 47.6 - 12.7 x 9.5 165 4 45˚ 22 DAJ 158
700 685 800 570 165 200 108 518 6 755 130 668 775 57.2 - 12.7 x 9.5 165 4 45˚ 22 DAK 231
750 735 862 605 165 200 108 551 6 816 130 719 835 57.2 - 12.7 x 9.5 165 4 45˚ 22 DAK 271
800 785 907 640 190 300 140 583 6 860 200 765 880 73 - 19 x 12.7 254 8 22.5˚ 17.5 KAV 326
900 885 1007 715 203 300 140 659 6 960 200 864 980 73 - 19 x 12.7 254 8 22.5˚ 17.5 KAV 419

Notes:
(1) ‘Q’ dimension is the minimum allowable pipe or flange inside diameter at the centered body face to protect the disc sealing edge against damage
when opening the valve.
(2) ‘H’ dimension refers to flat on shaft.
(3) Weight may vary depending on trim materials used.

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 Keystone Series GR Resilient Seated Butterfly Valves
GRW/GRL Sizes DN 50-900

Series GRL (Lug)

DN 50-300 DN 350-900

H α
45˚ øN

øE øE
øG
A
F A øG

C øB
C

øB

Q øA øM øYY Q øA øM øYY

J
J

A D
A
D

Valve dimensions (mm)

Top plate drilling
Size Shaft Bolt No. Hole Adapt. Weight (3)
(DN) A B C D E F J L M N Q (1) YY G H (2) Key circle holes α dia. code (kg)
50 50 92 135 43 100 25 60 - 66 - 28 80 15.88 11.11 - 82.5 4 45˚ 11 BAC 3
65 62 105 150 46 100 30 76 - 78 - 43 93 14.29 9.53 - 82.5 4 45˚ 11 BAB 4
80 77 126 160 46 100 30 82 - 97 - 65 112 14.29 9.53 - 82.5 4 45˚ 11 BAB 4.5
100 99 156 180 52 100 30 104 - 129 - 87 144 15.88 11.11 - 82.5 4 45˚ 11 BAC 7
125 124 190 195 56 100 30 120 - 160 - 113 175 19.05 12.7 - 82.5 4 45˚ 11 BAD 10
150 150 214 210 56 100 30 131 - 181 - 142 196 19.05 12.7 - 82.5 4 45˚ 11 BAD 11
200 195 268 240 60 150 32 162 - 233 - 188 248 22.23 15.88 - 127 4 45˚ 13.5 CAE 17
250 245 321 275 68 150 50 198 - 290 - 237 305 28.58 - 6.4 x 6.4 127 4 45˚ 13.5 CAF 29.5
300 291 375 310 78 150 50 230 - 340 - 283 355 28.58 - 6.4 x 6.4 127 4 45˚ 13.5 CAF 41
350 325 416 325 78 150 76 260 - 378 - 318 398 35 - 8x8 127 4 45˚ 13.5 CAG 52
400 380 474 360 102 150 76 298 - 435 - 368 455 35 - 8x8 127 4 45˚ 13.5 CAG 88
450 434 534 395 114 200 76 334 6 495 130 421 515 41.35 - 9.5 x 9.5 165 4 45˚ 22 DAH 107
500 486 589 430 127 200 108 385 6 549 130 471 569 47.6 - 12.7 x 9.5 165 4 45˚ 22 DAJ 161
600 585 691 500 154 200 108 456 6 650 130 568 670 47.6 - 12.7 x 9.5 165 4 45˚ 22 DAJ 235
700 685 800 570 165 200 108 518 6 755 130 668 775 57.2 - 12.7 x 9.5 165 4 45˚ 22 DAK 315
750 735 862 605 165 200 108 551 6 816 130 719 835 57.2 - 12.7 x 9.5 165 4 45˚ 22 DAK 378
800 785 907 640 190 300 140 583 6 860 200 765 880 73 - 19 x 12.7 254 8 22.5˚ 17.5 KAV 438
900 (4) 885 1007 715 203 300 140 659 6 960 200 864 980 73 - 19 x 12.7 254 8 22.5˚ 17.5 KAV 559

Notes:
(1) ‘Q’ dimension is the minimum allowable pipe or flange inside diameter at the centered body face to protect the disc sealing edge against damage
when opening the valve.
(2) ‘H’ dimension refers to flat on shaft.
(3) Weight may vary depending on trim materials used.
(4) Valve size DN 900 is tapped flange design and has no separate lugs.

Series GRW & GRL Dimensions of tapped flange locating holes (mm)
Size Series GRW Series GRL
(DN) U V U V
700 45.5 5.5 45.5 5.5
750 52.5 12.5 45.5 5.5
800 60 20 45.5 5.5
900 54.5 6.5 54.5 6.5

Note:
All holes in lugged version are through threaded, except the holes closest to top and bottom shaft.

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 Keystone Series GR Resilient Seated Butterfly Valves
GRW/GRL Sizes DN 50-900

Torque application factor categories

Application I
Clean liquid lubricating media (water, clean oils, lube oil, mineral oil, etc.); and with no deposit or
chemical attack, valve operated at least once a week.
Temperature range from 0°C to maximum temperature rating of the elastomer seat.

Application II
Other liquid media and lubricating gases (aqueous liquids, such as food & beverage, water, etc.);
and with minor deposit or chemical attack, valve operated at least once a month.
Temperature range from 0°C to maximum temperature rating of the elastomer seat.

Application III
a. Dry non-abrasive media or gases (non-abrasive powders and dry gas); or
b. Fluids with moderate deposit or chemical attack; or
c. Valves operated less than once a month.
Temperature range from 0°C to maximum temperature rating of the elastomer seat.

Application IV
a. Dry abrasive media and degreasing applications (sand, cement, silicone free, oxygen cleaned); or
b. Liquids with severe deposit; or
c. Valves not frequently operated (once a year).
All above with temperature range from -10°C to maximum temperature rating of the elastomer seat.

Notes:
1. For applications with temperatures above or below the guidelines above, please consult factory.
2. For dry service valves it is suggested to use U/C discs (reduced diameter) when service
conditions are less than 3.5 bar.

Valve seating and unseating torques (Nm)

Differential Valve size (DN)
pressure (bar) 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800 900
Application I
3,5 13 19 26 37 58 81 148 241 345 467 639 845 1089 1700 2494 2967 3495 4422
7 13 20 27 40 63 88 164 271 387 520 719 960 1248 1979 2943 3521 4169 5275
10 14 21 30 44 70 99 188 315 451 595 832 1123 1473 2373 3575 4302 5120 6479
14 15 23 33 49 80 113 219 374 536
16 15 25 36 51 85 120 235 403 578
3.5 (U/C) 8 11 16 22 35 49 89 145 207 280 383 507 653 1020 1497 1780 2097 2653
Application II
3,5 14 21 29 42 66 93 169 274 392 528 718 945 1212 1877 2736 3245 3811 4822
7 14 22 31 45 71 100 185 303 434 580 796 1058 1369 2153 3180 3793 4479 5667
10 15 23 33 49 78 111 208 347 498 652 906 1217 1590 2542 3804 4565 5419 (1) 6858
14 16 26 36 54 88 125 240 406 583
16 17 27 38 56 93 132 255 436 626
3.5 (U/C) 8 13 17 25 40 56 101 164 235 317 431 567 727 1126 1642 1947 2287 2893
Application III
3,5 15 23 32 48 74 105 190 306 439 588 797 1045 1336 2055 2978 3523 4127 5222
7 16 24 34 50 79 112 206 336 481 639 874 1156 1490 2328 3417 4065 4788 6059
10 16 26 36 54 86 122 229 380 545 709 981 1312 1707 2710 4034 4828 5719 (1) 7237
14 17 28 40 59 96 136 261 439 629
16 18 29 41 61 101 143 276 468 672
3.5 (U/C) 9 14 19 29 44 63 114 184 263 353 478 627 801 1233 1787 2114 2476 3133
Application IV
3,5 17 26 37 55 86 122 221 355 509 679 915 1195 1521 2322 3341 3940 4601 5822
7 18 27 39 58 91 129 237 384 551 728 990 1303 1671 2589 3772 4473 5252 6646
10 18 29 41 62 99 140 260 428 615 795 1094 1454 1883 2963 4378 5223 6168 (1) 7805
14 19 31 45 67 108 154 292 487 700
16 20 32 46 69 113 161 307 517 742
3.5 (U/C) 10 16 22 33 52 73 133 213 305 408 549 717 913 1393 2005 2364 2761 3493

Notes:
3.5 U/C refers to reduced diameter disc option.
(1) Duplex shaft not suitable for these conditions, use only 431 stainless steel or super duplex.

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 Keystone Series GR Resilient Seated Butterfly Valves
GRW/GRL Sizes DN 50-900

Maximum allowable shaft torques (Nm)

Shaft Valve size (DN)
material 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800 900
316SS 65 110 110 160 260 260 380 762 762
431SS 90 155 155 230 365 365 650 1307 1307 1542 1824 2977 3219 5086 6312 7128 7088 14740
Duplex 1156 1368 2233 2414 3815 4734 5346 5316 11055
Super duplex 85 142 142 210 340 340 600 1200 1200 1413 1672 2729 2951 4366 5418 6118 6084 12652

Flowrate co-efficients - Kv values

Valve size Disc opening (degrees)
(DN) 10° 20° 30° 40° 50° 60° 70° 80° 90°
50 0 0.9 4.8 14 30 47 72 99 108
65 0 2.4 11 27 50 78 123 172 217
80 0 6 28 55 91 141 215 304 409
100 0 14 57 109 177 265 407 600 807
125 0 28 85 158 250 389 630 964 1251
150 7 52 130 226 367 578 987 1551 1946
200 22 115 231 405 646 1029 1773 2910 3516
250 34 173 339 641 980 1546 2677 4449 5806
300 49 253 495 935 1430 2255 3905 6710 8910
350 119 304 637 1142 1936 3110 5010 8969 10407
400 155 397 832 1492 2529 4062 6544 11714 13592
450 196 503 1053 1888 3200 5141 8288 14826 17203
500 242 621 1300 2331 3951 6347 10224 18303 21238
600 349 894 1871 3357 5689 9140 14723 26357 30583
700 475 1216 2547 4569 7744 12440 20040 35875 41626
750 545 1396 2924 5245 8890 14281 23005 41183 47785
800 620 1589 3327 5968 10114 16248 26174 46857 54369
900 785 2011 4211 7553 12801 20564 33127 59303 68811

Note:
Kv = The volume of water in m3/hr that will pass through a valve with a pressure drop of 1 bar at 20°C.

Pressure-temperature diagram
Seat Disc Body Size range Valve function Temperature (°C)
material * material material (DN) Standard / End of Line -28 -20 -15 0 50 100 120 130 150 160

EPDM all DI 50-300 Std / EOL 16 bar / 10 bar

NBR and all DI 50-300 Std / EOL 16 bar / 10 bar

white NBR

FKM all DI 50-300 Std / EOL 16 bar / 10 bar 10 bar / 6 bar

EPDM all DI 350-900 Std / EOL 10 bar / 6 bar

NBR all DI 350-900 Std / EOL 10 bar / 6 bar

FKM all DI 350-900 Std / EOL 10 bar / 6 bar 6 bar / 4 bar

Notes:
* all seat materials drop tight
For non-PED requirements with EPDM seats, valves can be rated to a minimum temperature of -40°C.

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Keystone Series GR Resilient Seated Butterfly Valves
GRW/GRL Sizes DN 50-900

Ordering information

Example: GR L 100 D 1 2 E A1 K B0 UC
DN 100 Series GR Lug style, Ductile iron body,
316SS disc, 431SS shaft, EPDM seat,
ASME 125/150, Keystone mount, bare shaft, U/C disc
GRL 100 D12E A1 K B0 UC

Series
GR

Body style
L – Lug
W – Wafer

Size (DN)
050 100 200 350 500 750
065 125 250 400 600 800
080 150 300 450 700 900

Body material
D – Ductile iron

Disc material
1 – 316 stainless steel 4 – Ductile iron / ENP 7 – Super duplex
2 – 304 stainless steel 5 – Ductile iron / Epoxy ctd. N – Nickel aluminium bronze
3 – Aluminum bronze 6 – Duplex

Shaft (1,2)
1 – 316 stainless steel 6 – Duplex
2 – 431 stainless steel 7 – Super duplex
Notes:
(1) The standard material is 431 stainless steel.
316 stainless steel shaft is available as an option in DN 50-300.
(2) DN 350-900 valves with a super duplex disc will have a super duplex disc screw.
All other disc materials will have a duplex disc screw.

Seat
E – EPDM (Food grade) F – FKM
N – NBR (Food grade) W – White NBR

Flange drilling
Single drilled
A1 – ASME 125/150 AE – AS2129 Table E D1 – DIN PN 6 D3 – DIN PN 16
AD – AS4087 PN 16 B1 – BS Table E D2 – DIN PN 10 J2 – JIS 10K

Multidrilled (Wafer only)

M3 – ASME 125/150, AS2129 Table E (DN 50-600)

Mounting
K – Keystone actuator mount

Actuation
B0 – Bare shaft G1 – Gear P1 – Pneumatic DA E – Electric
H1 – 10 pos handle C1 – Chainwheel P2 – Pneumatic SR

Special (If none leave blank)

UC – Under cut disc for 3.5 bar or less pressure P – Special body coating MTR – Material certifications
SF – Silicone free DOC – Special documentation

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