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Beveling Machines Catalog: Tube & Pipe

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www.krais.

com Original Manufacturer of the Equipment


CATALOG VER. 2018/7/EN

tools rental
AVAILABLE IN EUROPE

Tube & Pipe


Beveling Machines
Catalog

| M i n i M i l l | H y p e r M i l l | P r e p M i l l | S m a r t M i l l | M i n i L a t h e | P i p e L a t h e |
KRAIS Tube Expanders

KRAIS Beveling Tools 3


UNIVERSAL APPLICATIONS
PrepMill......................................................... 8
MiniMill 101................................................. 10
MiniMill 201................................................. 12
MiniMill 301LP............................................. 14
HyperMill 56................................................ 16
Auto MiniMill 101P...................................... 18
Auto MiniMill 301P...................................... 19
PanelMill..................................................... 20
PanelMill PF................................................ 22
SmartMill-7................................................. 24
PipeMill....................................................... 26
MiniLathe.................................................... 28
HyperLathe................................................. 30
PipeLathe.................................................... 32
PipeLathe 40............................................... 34

SPECIALIZED APPLICATIONS
MiniMill 300FF............................................. 36
MiniMill 300GFF.......................................... 38
FinMill......................................................... 40
MiniDrill....................................................... 42

FLANGE FACING
Manual FlangeMill...................................... 44
Manual FlangeMill L.................................... 45
FlangeMill ................................................... 46
Internal Mounting Flange Facer................. 47
SFFM Flange Facer ..................................... 49
Moduł SFFM................................................ 50

PIPE BEVELING
Split Frame Clamshells .............................. 52
SFSF Motors................................................ 52
Reaction Ring for SFSF............................... 55
Add-ons for SFSF........................................ 56

ACCESSORIES
Heads.......................................................... 60
Cutters and inserts..................................... 66
Holders....................................................... 67

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
UNIVERSAL BEVELING KRAIS Tube Expanders

4 Working ranges (universal tools)


HOW TO READ IT
Minimum tube Maximum tube
internal diameter (ID) outer diameter (OD)
Recommended working range of the tool in standard configuration

Total accessible working range of tool with optional accessories

MILL SERIE WORKING RANGES (UNIVERSAL TOOLS)


0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320

MiniMill 300LP 12,4 - 38,0


mm

Auto MiniMill 300P 12,4 - 38,0


mm

MiniMill 200 20,0 - 51,0


mm

MiniMill 101 25,0 - 89,0 mm

Auto MiniMill 100P 25,0 - 89,0 mm

PrepMill 25,0 - 127,0 mm

HyperMill 56 30,0 - 136,0 mm

SmartMill-7 40,0 - 219,0 mm

PipeMill 50,0 - 279,0 mm

PanelMill 63 19,0 - 63,0 mm * tool clamped outside the tube

PanelMill 100 50,0 - 102,0 mm * tool clamped outside the tube

PanelMill PF 19,0 - 76 mm * tool clamped outside the tube

LATHE SERIE WORKING RANGES (UNIVERSAL TOOLS)


0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950

MiniLathe 70,0 - 406,0 mm

HyperLathe 105,0 - 508,0 mm

PipeLathe 180,0 - 609,0 mm

PipeLathe 40 180,0 - 1016,0 mm

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders UNIVERSAL BEVELING

Wide range of accessories 5

KRAIS SPECIALIZED TUBE MILLING HEADS FEED SYSTEMS

In order to increase the boiler and heat exchanger work efficiency, we


have designed and manufactured milling heads for various purposes.
Our offer includes heads for strength and seal weld removal, membrane LEVER FEED STAR WHEEL RATCHET FEED
removal, facing, bevelling, fin fan cooler facing or weld removal and many Quick and easy feed The most precise feed Feed system allowing
more, all of which can be found in this catalogue. In the case you do not system. Used in many system. Used in many to work in narrow and
find the head for your application, let us know and we can design it for basic applications. basic and demanding tight locations, eg. in
you. applications. water walls.

SHAFTS FAST CLAMPING SYSTEM

The fast pneumatic clamping system (optional)


is ideal for manufacturing plants that make
large amounts of end preps on tubes and pipes.
It offers rapid tube to tube cycle time, increased
productivity with little operator fatigue. The
system can be used for tube facing on condens-
MINISHAFT MICROSHAFT SHAFT20/25/30 ers and heat exchangers, boiler tube panel
A system with inter- A system with inter- Self-align, heavy duty fabrication, seal weld removal.
changeable guide changeable guide locking systems.
shafts. A complete set shafts. A complete set Shafts and jaws are
covers 12,4 to 48,0 covers 10,0 to 15,0 longer and wider to
mm ID tubes. mm ID tubes. ensure maximum
clamping force.

SPEED ADJUSTMENTS HYDRAULIC POWERPACK COMPLETE SET

SPEED VALVE SAV500 SPEED REDUCER - GEARBOX


Perfect solution for all our pneu- The optional speed reducer can
matic driven bevelling machines be used for seal and strength weld
for adjusting cutting speed to suit removal applications. Inconel, Our hydraulic Powerpack ensure The machines are shipped com-
to the machined tube diameter. duplex, super duplex and other reliable power for our SFSF plete with a standard cutting head,
hard to machine alloys can be Clamshells. Featuring a powerful a mandrel kit with full set of jaws,
machined with ease. The reduction electric motor the system provides a hose with couplings, an instruc-
of speed by a factor of 3 increases adjustable volume, constant low tions manual, operating tools and
the torque, enabling the machine pressure and responsive pumps. a rugged metal carrying case.
to generate a thick chip whilst This adds up to optimum power
reducing the cutting time. This delivery as required by clamshells
combination increases the lifespan that are designed to machine
of the components significantly a wide range of pipe sizes and
and reduces cutting time. The gear materials.
box can be purchased separately.
Installation is easy: just remove
the angle head from the drive and
install the reduction assembly.

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
UNIVERSAL BEVELING KRAIS Tube Expanders

6 How to proper lock


FOR: MINIMILL 101, MINIMILL 201, MINIMILL 301LP AND AUTO MINIMILL WITH MICRO- OR MINISHAFT.
In order to obtain the best possible centering of the MiniMill into the faced, bevel or weld removal tube, we recommend to select the shaft
with diameter closest possible to the inner diameter of tube.

 Correct  Correct  Correct mounting


(REGULAR TUBE) (EXPANDED TUBE) Contact between jaws and tube
Gap between shaft and tube ID Gap between shaft and tube ID is over the entire surface
should be max 0,3 mm should be max 0,3 mm

 WRONG JAWS SETUP  CORRECT JAWS SETUP

Facing before expanding Facing before expanding

Facing after expanding Facing after expanding

Facing after expansion with double radius rolls Facing after expansion with double radius rolls

Strength weld removal aplication Strength weld removal aplication

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders UNIVERSAL BEVELING

Correct shaft choice 7

FOR: MINIMILL 101, MINIMILL 201, MINIMILL 301LP AND AUTO MINIMILL WITH MICRO- OR MINISHAFT.
In order to obtain the best possible centering of the MiniMill into the faced, bevel or weld removal tube, we recommend to select the shaft
with diameter closest possible to the inner diameter of tube.

If the shaft is too thin it is exposed to large probability that the IMPORTANT NOTE!
MiniMill will be installed non parallel to the axis of the tube. As well The guide shafts in the chart are selected for non-expanded tubes.
as the jaws may not fully grip the tube with its full face but with the If the tubes are expanded, a different, bigger diameter shaft has to
corners only, and will result a non-square face of the tube to the be considered. As well as the contact length of the locking jaws has
tube sheet as well as there is a big probability that it may result the to be shorter than the length of the effective expansion length . It
breaking of guide shaft as the machine might be forced into strong is unacceptable if the jaws are longer than the expansion and lock
vibration what may created a sudden collision with tube or tube only partially on non-expanded part of tube. In that circumstances
sheet. We strongly recommend to look on this, specially for tubes the locking jaws must be shaped to be able to lock only on the
¾” O.D. expanded part of the tube.

MICROSHAFT NUMBERS MICROSHAFT LOCKING RANGES

SHAFT [MM] [INCH] SPRING RANGE [MM] RANGE [INCH]


JAWS
800 MM#151 9,00 0,354 O-7 MIN MAX MIN MAX
801 MM#151 10,00 0,394 DW-8,5 10,00 11,00 0,394 0,433 301 MM#36
805 MM#151 11,00 0,453 DW-10 11,00 12,00 0,433 0,472 303 MM#36
12,00 13,00 0,472 0,512 305 MM#36
13,00 14,00 0,512 0,551 307 MM#36
14,00 15,00 0,551 0,591 309 MM#36

MINISHAFT NUMBERS MINISHAFT LOCKING RANGES WITH

TUBE OD BWG SHAFT [MM] [INCH] SPRING RANGE [MM] RANGE [INCH]
JAWS
11 901 MM#151 12,40 0,492 DW-11 MIN MAX MIN MAX
11 911 MM#151 12,60 0,496 DW-11 12,40 14,50 0,488 0,571 201 MM#36
12 912 MM#151 13,20 0,519 DW-11 13,90 16,00 0,547 0,630 203 MM#36
13 905 MM#151 13,90 0,547 DW-12,5 15,90 18,00 0,626 0,709 205 MM#36
14 914 MM#151 14,50 0,570 DW-12,5 16,90 19,00 0,665 0,748 207 MM#36
3/4" 18,90 21,00 0,744 0,827 209 MM#36
15 9151 MM#151 15,10 0,594 DW-12,5
19,90 22,00 0,783 0,866 211 MM#36
16 916 MM#151 15,50 0,610 DW-12,5
20,90 23,00 0,823 0,906 213 MM#36
17 917 MM#151 15,70 0,622 DW-12,5
21,90 24,00 0,862 0,944 214 MM#36
18 918 MM#151 16,30 0,641 DW-15,5
23,60 25,60 0,929 1,008 215 MM#36
20 909 MM#151 16,80 0,661 DW-15,5
25,20 27,20 0,992 1,071 217 MM#36
10 9151 MM#151 15,10 0,594 DW-12,5 26,80 28,80 1,055 1,134 219 MM#36
11 917 MM#151 15,70 0,622 DW-12,5 28,40 30,40 1,118 1,197 221 MM#36
12 922 MM#151 16,40 0,645 DW-15,5 30,00 32,00 1,181 1,260 223 MM#36
13 923 MM#151 17,10 0,673 DW-15,5 31,60 33,60 1,244 1,323 225 MM#36
7/8"
14 924 MM#151 17,70 0,696 DW-15,5 33,20 35,20 1,307 1,386 227 MM#36
15 925 MM#151 18,30 0,700 DW-15,5 34,80 36,80 1,370 1,449 229 MM#36
16 926 MM#151 18,60 0,732 DW-15,5 36,40 38,40 1,433 1,512 231 MM#36
18 928 MM#151 19,50 0,767 DW-15,5 38,00 40,00 1,496 1,575 233 MM#36
39,60 41,60 1,559 1,638 235 MM#36
8 909 MM#151 16,80 0,661 DW-15,5
41,20 43,20 1,622 1,701 237 MM#36
9 938 MM#151 17,50 0,688 DW-15,5
42,80 44,80 1,685 1,764 239 MM#36
10 925 MM#151 18,30 0,700 DW-15,5
44,40 46,40 1,748 1,827 241 MM#36
11 931 MM#151 19,00 0,748 O-16
46,00 48,00 1,811 1,890 243 MM#36
1" 12 932 MM#151 19,60 0,771 O-16
13 915 MM#151 20,00 0,787 O-17
14 934 MM#151 20,90 0,822 O-17
16 936 MM#151 21,80 0,858 O-17 We do offer non-standard size and non-standard shaped jaws upon receiv-
18 938 MM#151 22,60 0,889 O-7 ing a drawing of the tube expansion details.

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
UNIVERSAL BEVELING KRAIS Tube Expanders

8 PrepMill
The PrepMill series pneumatic tube facing, bev-
elling and weld removal machine. The PrepMill
is a rugged, fast, portable weld end preparation
lathe for various tubes including stainless steel
and other high chromium alloys. Machine is
constructed on two opposite set up taper roller
bearings that makes the machine extremely
stable and very rigid and compact. A standard
machine is equipped to cover 25 to 122 mm ID Signature
(1” to 4,8”) with a 116 mm cutter head. beveler
for boiler-
works.
STANDARD SET UP Built to last!

SHAFT25 116 MM (4,56”)


Self-align, heavy duty locking The large cutter head, designed
system. Shafts and jaws are longer to fasten the wide range of cutting Heavy duty
and wider to ensure maximum inserts. locking system
clamping force.

STANDARD WORKING RANGE TOTAL WORKING RANGE


APPLICATION RANGE STANDARD LOCKING APPLICATION RANGE STANDARD LOCKING

25 – 127 mm 25 – 122 mm 20 – 127 mm 20 – 122 mm

1 – 5” 1,0 – 4,8” 0,787 – 5” 0,787 – 4,8”

FEED STROKE POWER FREE SPEED TORQUE

25 mm 1” 1,3 hp 120 rpm 140 Nm 105 Ft.lbs


AIR USE BODY WIDTH BODY HEIGHT BODY WEIGHT
55 cfm 1,3 m3/min 2,59” 66 mm 14,5” 370 mm 20,5 Lbs 9,5 kg

PREPMILL-E EXAMPLE TOOL APPLICATION

PrepMill-E is electric version of PrepMill.


A standard machine can cover the same
pipe sizes and comes with the same
cutting head. The electric motor made
by Makita with 3 stage planetary gear
box made by KRAIS has variable speed
control and produce enormous torque. Is
interchangeable with pneumatic drive and
can be purchased separately at any time.

Free Speed....................115 RPM


Power............................750 W
Torque...........................368 Nm (280 Ft.Lbs) PrepMill with its 66 mm (2-5/8) width body perfectly fit into limited access
Feed Stroke...................25 mm (1”) areas such as Water wall panels. Easy to clamp and feed with our heavy
duty ratchet or star wheel feed.

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders UNIVERSAL BEVELING

OPTIONAL HEADS LOCKING RANGES WITH DEFAULT SHAFT25


STANDARD JAWS SET FOR DEFAULT SHAFT
RANGE [MM] RANGE [INCH] SPRING
JAWS EXT.
MIN MAX MIN MAX NUMBER QTY.
25 30 0,984 1,181 NS-1 - SP-24 1
30 35 1,181 1,378 NS-2 - SP-24 1
66 MM (2,59”) 88 MM (3,46”) OBPM 35 40 1,378 1,575 NS-3 - SP-25 2
The smallest cutter The popular, medium Head for outside 40 45 1,575 1,772 NS-4 - SP-25 2
head, designed to cutter head, designed bevelling of tubes 45 50 1,772 1,969 NS-5 - SP-25 2
fasten the wide range to fasten the wide and pipes. Available 50 55 1,969 2,165 NS-6 - SP-25 2
of cutting inserts. range of cutting in wide range of di-
55 60 2,165 2,362 NS-7 - SP-25 2
inserts. ameters and beveling
60 65 2,362 2,559 NS-8 - SP-25 2
angles.
→TABLE
→ PAGE 63 62 67 2,441 2,638 NS-5 NS-10 SP-25 2
67 72 2,638 2,835 NS-6 NS-10 SP-25 2
72 77 2,835 3,031 NS-7 NS-10 SP-25 2
77 82 3,031 3,228 NS-8 NS-10 SP-25 2
82 87 3,228 3,425 NS-5 NS-20 SP-25 2
87 92 3,425 3,622 NS-6 NS-20 SP-25 2
92 97 3,622 3,819 NS-7 NS-20 SP-25 2
97 102 3,819 4,016 NS-8 NS-20 SP-25 2
PRRMBH STWRPM TFPM 102 107 4,016 4,213 NS-5 NS-30 SP-25 2
Head for membrane Head dedicated for Tube facing milling
107 112 4,213 4,409 NS-6 NS-30 SP-25 2
and overlay removal. strength weld re- head for tubes made
112 117 4,409 4,606 NS-7 NS-30 SP-25 2
Efficiently remove moval. Heads are easy of any type of mate-
material between to align and sized per rial. Utilizes 6% cobalt 117 122 4,606 4,803 NS-8 NS-30 SP-25 2
boiler tubes. tube diameter. inserts.
→TABLE
→ PAGE 63 →TABLE
→ PAGE 64 →TABLE
→ PAGE 64 LOCKING RANGES WITH SHAFT20 (OPTION)

RANGE [MM] RANGE [INCH] SPRING


JAWS EXT.
MIN MAX MIN MAX NUMBER QTY.
OPT. SHAFT OTHER OPTIONAL ACCESSORIES
20 24 0,787 0,945 NS-0 - SP-19 1
24 28 0,945 1,102 NS-1 - SP-19 1

EXAMPLE TOOL APPLICATION

SHAFT20 HEAD FLANGE SPEED ADJUSTMENT


Self-align, heavy duty Adapter to use all VALVE SAV-500
locking system. Shafts MiniMill’s special cut- The solution for all
and jaws are longer ter heads (from size pneumatic drove
and wider to ensure 1-1/2” and up). beveling machines.
maximum clamping Allows adjusting
force. cutting speed to suit
to the machined tube
diameter.

SPEED REDUCER FAST CLAMPING STAR WHEEL


Easy to use gearbox SYSTEM The most precise feed
for 3x speed reduc- System offers rapid system. Used in many
tion. Increases the tube to tube cycle basic and demanding
torque, enabling the time, increased pro- applications.
machine to generate ductivity (up to 4x)
a thick chip whilst with little operator
reducing the cutting fatigue. Ideal for large
time. amount of end preps.

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
UNIVERSAL BEVELING KRAIS Tube Expanders

10 MiniMill 101
The MiniMill 101 is a rugged, fast, portable weld
end preparation lathe designed for various
tubes and pipes, including stainless steel and
other high chromium materials. Our standard
machine can be used for pipe sizes of 20 - 74
mm i.d. (0.787” - 2.913”) and comes with a 88
mm cutting head.

IMPORTANT!
Read how to properly lock on page 7

STANDARD SET UP

SHAFT25 88 MM (3,46”)
Self-align, heavy duty locking The popular, medium cutter head,
system. Shafts and jaws are longer designed to fasten the wide range
and wider to ensure maximum of cutting inserts. Heavy duty
clamping force. locking system

STANDARD WORKING RANGE - RECOMMENDED OPTIONAL WORKING RANGE


APPLICATION RANGE STANDARD LOCKING APPLICATION RANGE STANDARD LOCKING

25 – 89 mm 25 – 77 mm 10 – 107 mm 10 – 102 mm

0,984 – 3,504” 0,984 – 3,031” 0,394 – 4,213” 0,394 – 4,016”

FEED STROKE POWER FREE SPEED TORQUE

20 mm 0,787” 1,3 hp 120 rpm 140 Nm 105 Ft.lbs


AIR USE BODY WIDTH BODY HEIGHT BODY WEIGHT
55 cfm 1,3 m3/min 2,32” 59 mm 13,1” 335 mm 11,4 Lbs 5,2 kg

OPTIONAL ACCESSORIES

RATCHET FEED FAST CLAMPING SPEED REDUCER SPEED ADJUSTMENT


Feed system allowing SYSTEM Easy to use gearbox VALVE SAV-500
to work in narrow and System offers rapid for 3x speed reduc- The solution for all
tight locations, eg. in tube to tube cycle tion. Increases the pneumatic drove
water walls. time, increased pro- torque, enabling the beveling machines.
ductivity (up to 4x) machine to generate Allows adjusting
with little operator a thick chip whilst cutting speed to suit
fatigue. Ideal for large reducing the cutting to the machined tube
amount of end preps. time. diameter.

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders UNIVERSAL BEVELING

11

OPTIONAL SHAFTS LOCKING RANGES WITH DEFAULT SHAFT25


STANDARD JAWS SET FOR DEFAULT SHAFT
RANGE [MM] RANGE [INCH] SPRING
JAWS EXT.
MIN MAX MIN MAX NUMBER QTY.
25 30 0,984 1,181 NS-1 - SP-24 1
30 35 1,181 1,378 NS-2 - SP-24 1
35 40 1,378 1,575 NS-3 - SP-25 2
MICROSHAFT MINISHAFT SHAFT20
40 45 1,575 1,772 NS-4 - SP-25 2
A system with A system with inter- Self-align, heavy duty
interchangeable guide changeable guide locking system. Shafts 45 50 1,772 1,969 NS-5 - SP-25 2
shafts. A complete set shafts. A complete set and jaws are longer 50 55 1,969 2,165 NS-6 - SP-25 2
covers 10,0 to 15,0 mm covers 12,4 to 48,0 and wider to ensure 55 60 2,165 2,362 NS-7 - SP-25 2
ID tubes. mm ID tubes. maximum clamping 60 65 2,362 2,559 NS-8 - SP-25 2
force. 62 67 2,441 2,638 NS-5 NS-10 SP-25 2
67 72 2,638 2,835 NS-6 NS-10 SP-25 2
72 77 2,835 3,031 NS-7 NS-10 SP-25 2
OPTIONAL HEADS
OPTIONAL JAWS FOR DEFAULT SHAFT
RANGE [MM] RANGE [INCH] SPRING
JAWS EXT.
MIN MAX MIN MAX NUMBER QTY.
77 82 3,031 3,228 NS-8 NS-10 SP-25 2
82 87 3,228 3,425 NS-5 NS-20 SP-25 2
87 92 3,425 3,622 NS-6 NS-20 SP-25 2
60 MM (2,36”) 106 MM (4,56”) OBMH 92 97 3,622 3,819 NS-7 NS-20 SP-25 2
The smallest cutter The popular, large Head for bevelling 97 102 3,819 4,016 NS-8 NS-20 SP-25 2
head, designed to cutter head, designed tubes without mem- 102 107 4,016 4,213 NS-5 NS-30 SP-25 2
fasten the wide range to fasten the wide branes in the boiler
of cutting inserts. range of cutting water walls. LOCKING RANGES WITH SHAFT20 (OPTION)
inserts. →TABLE
→ PAGE 61
RANGE [MM] RANGE [INCH] SPRING
JAWS EXT.
MIN MAX MIN MAX NUMBER QTY.
20 24 0,787 0,945 NS-0 - SP-19 1
24 28 0,945 1,102 NS-1 - SP-19 1

LOCKING RANGES FOR DEFAULT MINISHAFT SET (OPTION)

SWROTC STWRMH TFMH SIZE RANGE [MM] RANGE [INCH]


SHAFT
Seal weld removal Head dedicated for Tube facing milling JAWS SPRING
NUMBER [INCH] [MM] MIN MAX MIN MAX
head over tube strength weld re- head for tubes made
circumference prior to moval. Heads are easy of any type of mate- 901MM#151 12,40 0,492 201MM#36 12,40 14,50 0,488 0,571 DW-11
re-welding the dam- to align and sized per rial. Utilizes 6% cobalt 905MM#151 13,90 0,547 203 MM#36 13,90 16,00 0,547 0,630 DW-12,5
aged joint without tube diameter. inserts. 205 MM#36 15,90 18,00 0,626 0,709
removing the tube. →TABLE
→ PAGE 60 →TABLE
→ PAGE 60
207 MM#36 16,90 19,00 0,665 0,748
→TABLE
→ PAGE 62
209 MM#36 18,90 21,00 0,744 0,827
909MM#151 16,80 0,661 DW-15,5
211 MM#36 19,90 22,00 0,783 0,866
213 MM#36 20,90 23,00 0,823 0,906
MINIMILL 101E 214 MM#36 21,90 24,00 0,862 0,944

MiniMill 101E is electric ver- For other Minishaft numers see table on page 7.
sion of MiniMill 101. A standard
machine cover the same pipe sizes and comes LOCKING RANGES FOR DEFAULT MICROSHAFT SET (OPTION)
with the same cutting head. The electric motor
made by Makita with 3 stage planetary gear box SIZE RANGE [MM] RANGE [INCH]
SHAFT
made by KRAIS has variable speed control and JAWS SPRING
NUMBER [INCH] [MM] MIN MAX MIN MAX
produce enormous torque. Is interchangeable
with pneumatic drive and can be purchased 800MM#151 0,354 9,00 301MM#36 10,00 11,00 0,394 0,433 O-7
separately at any time. 801MM#151 0,394 10,00 303MM#36 11,00 12,00 0,433 0,472 DW-8,5
305MM#36 12,00 13,00 0,472 0,512
Free Speed....................115 RPM
805MM#151 0,453 11,00 307MM#36 13,00 14,00 0,512 0,551 DW-10
Power............................750 W
Torque...........................366 NM (280 Ft.Lbs) 309MM#36 14,00 15,00 0,551 0,591
Feed Stroke...................20 mm (0,787”)

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
UNIVERSAL BEVELING KRAIS Tube Expanders

12 MiniMill 201
The MiniMill 201 is a rugged, fast, portable
weld end preparation lathe for various tubes
including stainless steel and other high
chromium alloys. A standard machine comes
complete with a 60 mm head, a locking system
and includes all jaw sets to cover sizes of 20 to
44 mm (0.787” to 1.732”)

IMPORTANT!
Read how to properly lock on page 7

STANDARD SET UP

SHAFT20 60 MM (2,36”)
Redesigned heavy duty locking The smallest cutter head, designed
system. Shafts and jaws are longer to fasten the wide range of cutting
and wider to ensure maximum inserts.
clamping force. The jaws are
self-align.

STANDARD WORKING RANGE – RECOMMENDED OPTIONAL WORKING RANGE


APPLICATION RANGE STANDARD LOCKING APPLICATION RANGE STANDARD LOCKING

20 – 51 mm 20 – 48 mm 10 – 51 mm 10 – 48 mm

0,787 – 2,008” 0,787 – 1,890” 0,394 – 2,008” 0,394 – 1,890”

FEED STROKE POWER FREE SPEED TORQUE

20 mm 0,787” 1,3 hp 200 rpm 72 Nm 53 Ft.lbs


AIR USE BODY WIDTH BODY HEIGHT BODY WEIGHT
55 cfm 1,3 m3/min 2,32” 59 mm 13,1” 335 mm 11,4 Lbs 5,2 kg

EXAMPLE TOOL APPLICATION

Standard locking system with Completed strength weld removal. Facing, bevelling tubes quickly and safely.
handle feed makes quick work of
trimming back tubes.

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders UNIVERSAL BEVELING

13

OPTIONAL HEADS OPTIONAL SHAFTS

88 MM (3,46”) OBMH SWROTC STWRMH MICROSHAFT MINISHAFT


The popular, medium Outside bevelling of Seal weld removal Custom designed A system with A system with
cutter head, designed both tubes and pipes. head over tube cir- head dedicated for interchangeable guide interchangeable
to fasten the wide Sized per tube or pipe cumference prior to strength weld remov- shafts. A complete set guide shafts.
range of cutting diameter and angle of re-welding the dam- al. Heads are sized per covers 9,0 to 15,0 mm A complete set covers
inserts. required weld bevel. aged joint without tube diameter. inside diameter. 12,7 to 25 mm inside
→TABLE
→  PAGE 61 removing the tube. →TABLE
→  PAGE 60 diameter.
TABLE  PAGE 62

OTHER OPTIONAL ACCESSORIES LOCKING RANGES WITH DEFAULT SHAFT20


STANDARD JAWS SET
RANGE [MM] RANGE [INCH] SPRING
JAWS EXT.
MIN MAX MIN MAX NUMBER QTY.
20 24 0,787 0,945 NS-0 - SP-19 1
24 28 0,945 1,102 NS-1 - SP-19 1
28 33 1,102 1,299 NS-2 - SP-19 1
FAST CLAMPING SPEED REDUCER SPEED ADJUSTMENT
33 38 1,299 1,496 NS-3 - SP-20 2
SYSTEM Easy to use gearbox VALVE SAV-500
System offers rapid for 3x speed reduc- The solution for all 38 43 1,496 1,693 NS-4 - SP-20 2
tube to tube cycle tion. Increases the pneumatic drove 43 48 1,693 1,890 NS-5 - SP-20 2
time, increased pro- torque, enabling the beveling machines.
ductivity (up to 4x) machine to generate Allows adjusting LOCKING RANGES FOR DEFAULT MINISHAFT SET (OPTION)
with little operator a thick chip whilst cutting speed to suit
fatigue. Ideal for large reducing the cutting to the machined tube SIZE RANGE [MM] RANGE [INCH]
SHAFT
amount of end preps. time. diameter. JAWS SPRING
NUMBER [INCH] [MM] MIN MAX MIN MAX
901MM#151 12,40 0,492 201MM#36 12,40 14,50 0,488 0,571 DW-11
905MM#151 13,90 0,547 203 MM#36 13,90 16,00 0,547 0,630 DW-12,5
205 MM#36 15,90 18,00 0,626 0,709
207 MM#36 16,90 19,00 0,665 0,748
209 MM#36 18,90 21,00 0,744 0,827
909MM#151 16,80 0,661 DW-15,5
211 MM#36 19,90 22,00 0,783 0,866
LEVER FEED RATCHET FEED 213 MM#36 20,90 23,00 0,823 0,906
Quick and easy feed Feed system allowing 214 MM#36 21,90 24,00 0,862 0,944
system. Used in many to work in narrow and
basic applications. tight locations, eg. in For other Minishaft numers see table on page 7.
water walls.
LOCKING RANGES FOR DEFAULT MICROSHAFT SET (OPTION)

SHAFT SIZE RANGE [MM] RANGE [INCH]


JAWS SPRING
NUMBER [INCH] [MM] MIN MAX MIN MAX
800MM#151 0,354 9,00 301MM#36 10,00 11,00 0,394 0,433 O-7
801MM#151 0,394 10,00 303MM#36 11,00 12,00 0,433 0,472 DW-8,5
305MM#36 12,00 13,00 0,472 0,512
805MM#151 0,453 11,00 307MM#36 13,00 14,00 0,512 0,551 DW-10
309MM#36 14,00 15,00 0,551 0,591

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
UNIVERSAL BEVELING KRAIS Tube Expanders

14 MiniMill 301LP
The fastest and strongest facing machine on the
market. Engineered for safety and ease of use,
featuring a pneumatic locking system with a
double piston cylinder. Compact milling head
with double cutting edge inserts with 6% cobalt.
For all types of material including: ferrous, non-
ferrous, stainless and exotic alloys steel, duplex,
inconel and titanium.

IMPORTANT!
Read how to properly lock on page 7

STANDARD SET UP

MINISHAFT 60 MM (2,36”)
A system with interchangeable The smallest cutter head, designed
guide shafts. A complete set covers to fasten the wide range of cutting
12,4 to 48,0 mm ID tubes. inserts.

STANDARD WORKING RANGE – RECOMMENDED OPTIONAL WORKING RANGE


APPLICATION RANGE STANDARD LOCKING APPLICATION RANGE STANDARD LOCKING

12,4 – 38,0 mm 12,4 – 24,0 mm 10 – 51 mm 10 – 48 mm

0,488 – 1,496” 0,488 – 0,945” 0,394 – 2,008” 0,394 – 1,890”

FEED STROKE POWER FREE SPEED TORQUE

20 mm 0,787” 1,3 hp 300 rpm 43 Nm 32 Ft.lbs


AIR USE BODY WIDTH BODY HEIGHT BODY WEIGHT
55 cfm 1,3 m /min
3
2,32” 59 mm 13,1” 335 mm 15,4 Lbs 7 kg

EXAMPLE TOOL APPLICATION EXAMPLE TOOL APPLICATION

A real application: shortening a Double sided inserts and fixed di-


bundle. MiniMill can deal with this ameter heads ensure unsurpassed
The fast locking and the handle feed make this system very efficient for task quickly and efficiently. efficiency and quality. Mechani-
heat exchanger manufacturers. cal stops ensure identical tube
projection.

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders UNIVERSAL BEVELING

15

OPTIONAL HEADS LOCKING RANGES WITH STANDARD SET UP

SHAFT: MINISHAFT
SHAFT SIZE RANGE [MM] RANGE [INCH]
JAWS SPRING
NUMBER [INCH] [MM] MIN MAX MIN MAX
901MM#151 12,40 0,492 201MM#36 12,40 14,50 0,488 0,571 DW-11
905MM#151 13,90 0,547 203 MM#36 13,90 16,00 0,547 0,630 DW-12,5
TFMH MMFH STWRMH
205 MM#36 15,90 18,00 0,626 0,709
Tube facing milling Tube facing milling Head dedicated for
head for tubes made head for tubes made strength weld re- 207 MM#36 16,90 19,00 0,665 0,748
of any type of mate- of hardest type of moval. Heads are easy 209 MM#36 18,90 21,00 0,744 0,827
909MM#151 16,80 0,661 DW-15,5
rial. Utilizes 6% cobalt materials. Utilizes to align and sized per 211 MM#36 19,90 22,00 0,783 0,866
inserts. carbide inserts with 4 tube diameter. 213 MM#36 20,90 23,00 0,823 0,906
→TABLE
→ PAGE 60 blades. →TABLE
→ PAGE 60
214 MM#36 21,90 24,00 0,862 0,944
→TABLE
→ PAGE 62
For other Minishaft numers see table on page 7.

LOCKING RANGES FOR DEFAULT MICROSHAFT SET (OPTION)


OPTIONAL SHAFTS
SHAFT SIZE RANGE [MM] RANGE [INCH]
JAWS SPRING
NUMBER [INCH] [MM] MIN MAX MIN MAX
800MM#151 0,354 9,00 301MM#36 10,00 11,00 0,394 0,433 O-7
801MM#151 0,394 10,00 303MM#36 11,00 12,00 0,433 0,472 DW-8,5
305MM#36 12,00 13,00 0,472 0,512
805MM#151 0,453 11,00 307MM#36 13,00 14,00 0,512 0,551 DW-10
MICROSHAFT SHAFT20
A system with Self-align, heavy duty 309MM#36 14,00 15,00 0,551 0,591
interchangeable guide locking system. Shafts
shafts. A complete set and jaws are longer LOCKING RANGES WITH SHAFT20 (OPTION)
covers 9,0 to 15,0 mm and wider to ensure
inside diameter. maximum clamping RANGE [MM] RANGE [INCH] SPRING
force. JAWS EXT.
MIN MAX MIN MAX NUMBER QTY.
20 24 0,787 0,945 NS-0 - SP-19 1
24 28 0,945 1,102 NS-1 - SP-19 1
OTHER OPTIONAL ACCESSORIES 28 33 1,102 1,299 NS-2 - SP-19 1
33 38 1,299 1,496 NS-3 - SP-20 2
38 43 1,496 1,693 NS-4 - SP-20 2
43 48 1,693 1,890 NS-5 - SP-20 2

SPEED ADJUSTMENT SPEED REDUCER STAR WHEEL


VALVE SAV-500 Easy to use gearbox The most precise feed
The solution for all for 3x speed reduc- system. Used in many
pneumatic drove tion. Increases the basic and demanding
beveling machines. torque, enabling the applications.
Allows adjusting machine to generate
cutting speed to suit a thick chip whilst
to the machined tube reducing the cutting
diameter. time.

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
UNIVERSAL BEVELING KRAIS Tube Expanders

16 HyperMill 56
Powerful pneumatic tube facing, bevelling and weld removal
machine. The HyperMill 56 is a rugged, fast, portable weld
end preparation lathe for various tubes and pipes, including
stainless steel and other high chromium materials. A standard
machine is equipped with a solid locking system to cover most
common tube sizes.

STANDARD SET UP

SHAFT30 135 MM (5,3”)


Self-align, heavy duty locking The large cutter head, very sturdy
system. Shafts and jaws are longer and rigid, designed to fasten the Heavy duty
and wider to ensure maximum wide range of cutting inserts. locking system
clamping force.

STANDARD WORKING RANGE – RECOMMENDED OPTIONAL WORKING RANGE


APPLICATION RANGE STANDARD LOCKING APPLICATION RANGE STANDARD LOCKING

30 – 136 mm 30 – 136 mm 20 – 175 mm 20 – 166 mm

1,181 – 5,354” 0,181 – 4,354” 0,787 – 6,890” 0,787 – 6,535”

FEED STROKE POWER FREE SPEED TORQUE

40 mm 1,6” 1,3 hp 55 rpm 280 Nm 210 Ft.lbs


AIR USE BODY WIDTH BODY HEIGHT BODY WEIGHT
55 cfm 1,3 m3/min 3,22” 82 mm 15” 385 mm 19 Lbs 9 kg

HYPERMILL 56E EXAMPLE TOOL APPLICATION

HyperMill 56E is electric


version of HyperMill 56.
The machine can cover the
same pipe sizes and comes
with the same cutting head. The
electric motor made by Makita with 3 stage
planetary gear box made by KRAIS has variable
speed control and produce enormous torque. Is
interchangeable with pneumatic drive and can
be purchased separately at any time.

Free Speed....................58 RPM


Power............................1500 W
Torque...........................720 Nm (530 Ft.Lbs)
Feed Stroke...................40 mm (1,6”)

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders UNIVERSAL BEVELING

17

OPTIONAL HEADS LOCKING RANGES WITH DEFAULT SHAFT30


STANDARD JAWS SET FOR DEFAULT SHAFT
RANGE [MM] RANGE [INCH] SPRING
JAWS EXT.
MIN MAX MIN MAX NUMBER QTY.
30,0 34,0 1,181 1,339 NS-1 SP-29 1
34,0 39,0 1,339 1,535 NS-2 SP-29 1
39,0 44,0 1,535 1,732 NS-3 SP-30 2
116 MM (4,56”) 175 MM (6,89”) HMRBMH 44,0 49,0 1,732 1,929 NS-4 SP-30 2
The large cutter head, Cutter head special Head for membrane 49,0 54,0 1,929 2,126 NS-5 SP-30 2
designed to fasten the for the largest ma- and overlay removal. 54,0 59,0 2,126 2,323 NS-6 SP-30 2
wide range of cutting chines, designed to Efficiently remove 59,0 64,0 2,323 2,520 NS-7 SP-30 2
inserts. fasten the wide range material between 64,0 69,0 2,520 2,717 NS-8 SP-30 2
66,0 71,0 2,598 2,795 NS-5 NS-10 SP-30 2
of cutting inserts. boiler tubes.
71,0 76,0 2,795 2,992 NS-6 NS-10 SP-30 2
→TABLE
→ PAGE 65
76,0 81,0 2,992 3,189 NS-7 NS-10 SP-30 2
81,0 86,0 3,189 3,386 NS-8 NS-10 SP-30 2
86,0 91,0 3,386 3,583 NS-5 NS-20 SP-30 2
OPTIONAL SHAFTS
91,0 96,0 3,583 3,780 NS-6 NS-20 SP-30 2
96,0 101,0 3,780 3,976 NS-7 NS-20 SP-30 2
101,0 106,0 3,976 4,173 NS-8 NS-20 SP-30 2
106,0 111,0 4,173 4,370 NS-5 NS-30 SP-30 2
111,0 116,0 4,370 4,567 NS-6 NS-30 SP-30 2
116,0 121,0 4,567 4,764 NS-7 NS-30 SP-30 2
121,0 126,0 4,764 4,961 NS-8 NS-30 SP-30 2
126,0 131,0 4,961 5,157 NS-5 NS-40 SP-30 2
SHAFT20 SHAFT25 131,0 136,0 5,157 5,354 NS-6 NS-40 SP-30 2
Self-align, heavy duty Self-align, heavy duty
locking system. Shafts locking system. Shafts OPTIONAL JAWS FOR DEFAULT SHAFT
and jaws are longer and jaws are longer
RANGE [MM] RANGE [INCH] SPRING
and wider to ensure and wider to ensure JAWS EXT.
maximum clamping maximum clamping MIN MAX MIN MAX NUMBER QTY.
force. force. 136,0 141,0 5,354 5,551 NS-7 NS-40 SP-30 2
141,0 146,0 5,551 5,748 NS-8 NS-40 SP-30 2
146,0 151,0 5,748 5,945 NS-5 NS-50 SP-30 2
151,0 156,0 5,945 6,142 NS-6 NS-50 SP-30 2
OTHER OPTIONAL ACCESSORIES
156,0 161,0 6,142 6,339 NS-7 NS-50 SP-30 2
161,0 166,0 6,339 6,535 NS-8 NS-50 SP-30 2
LOCKING RANGES WITH SHAFT25 (OPTION)

RANGE [MM] RANGE [INCH] SPRING


JAWS EXT.
MIN MAX MIN MAX NUMBER QTY.

SPEED ADJUSTMENT SPEED REDUCER RATCHET FEED 25,0 30,0 0,984 1,181 NS-1 SP-24 1
VALVE SAV-500 Easy to use gearbox Feed system allowing 30,0 35,0 1,181 1,378 NS-2 SP-24 1
The solution for all for 3x speed reduc- to work in narrow and 35,0 40,0 1,378 1,575 NS-3 SP-25 2
pneumatic drove tion. Increases the tight locations, eg. in 40,0 45,0 1,575 1,772 NS-4 SP-25 2
45,0 50,0 1,772 1,969 NS-5 SP-25 2
beveling machines. torque, enabling the water walls.
50,0 55,0 1,969 2,165 NS-6 SP-25 2
Allows adjusting machine to generate
55,0 60,0 2,165 2,362 NS-7 SP-25 2
cutting speed to suit a thick chip whilst
60,0 65,0 2,362 2,559 NS-8 SP-25 2
to the machined tube reducing the cutting
62,0 67,0 2,441 2,638 NS-5 NS-10 SP-25 2
diameter. time.
67,0 72,0 2,638 2,835 NS-6 NS-10 SP-25 2
72,0 77,0 2,835 3,031 NS-7 NS-10 SP-25 2
77,0 82,0 3,031 3,228 NS-8 NS-10 SP-25 2
82,0 87,0 3,228 3,425 NS-5 NS-20 SP-25 2
87,0 92,0 3,425 3,622 NS-6 NS-20 SP-25 2
92,0 97,0 3,622 3,819 NS-7 NS-20 SP-25 2
97,0 102,0 3,819 4,016 NS-8 NS-20 SP-25 2

LOCKING RANGES WITH SHAFT20 (OPTION)


HEAD FLANGE
Adapter to use all RANGE [MM] RANGE [INCH] SPRING
MiniMill’s special cut- JAWS EXT.
MIN MAX MIN MAX NUMBER QTY.
ter heads (from size
1-1/2” and up). 20,0 24,0 0,787 0,945 NS-0 SP-19 1
24,0 28,0 0,945 1,102 NS-1 SP-19 1
28,0 33,0 1,102 1,299 NS-2 SP-19 1
33,0 38,0 1,299 1,496 NS-3 SP-20 2

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
UNIVERSAL BEVELING KRAIS Tube Expanders

18 Auto MiniMill 101P


Auto MiniMill 101P is a fully automatic machine,
controlled by a built-in, fully pneumatic control
box, with adjustable feed rate and actuated
by a hand button (foot switch optional). Ideal
for repetitive work cycles on condensers and
heat exchangers, as well as for bevelling and
facing boiler tubes (100 Rpm configuration).
AutoMiniMIll 101P is specially designed for
trimming and weld removal. This tool is based
on the MiniMill 101; it is a fast facing and end
preparation lathe designed for various tubes
including stainless and other high chromium
alloys. It works with all MiniMill 101 compatible
cutter heads.

IMPORTANT!
Read how to properly lock on page 7

STANDARD SET UP

TFMH
Tube facing milling head for tubes
made of any type of material.
Utilizes 6% cobalt inserts.
→TABLE
→ PAGE 58

STANDARD WORKING RANGE – RECOMMENDED


FEED FREE
POWER TORQUE
STROKE SPEED
APPLICATION RANGE STANDARD LOCKING

25 - 89 mm 25 - 77 mm 20 mm 140 Nm
100 Rpm 1,3 Hp
0,984 - 3,504” 0,984 - 3,031” 0,787” 105 Ft.Lbs
AIR USE BODY WIDTH BODY HEIGHT BODY WEIGHT
55 cfm 1,3 m3/min 2,32” 59 mm 13,1” 335 mm 25 Lbs 11,5 kg

OTHER EXAMPLE TOOL APPLICATION

SPEED ADJUSTMENT
VALVE SAV-500
The solution for all
pneumatic drove
beveling machines.
Allows adjusting
cutting speed to suit
to the machined tube
diameter.

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders UNIVERSAL BEVELING

Auto MiniMill 301P 19

Auto MiniMill 301P is a fully automatic machine,


controlled by a built-in, fully pneumatic control
box, with adjustable feed rate and actuated by a
hand button (foot switch optional).
Ideal for repetitive work cycles on condensers
and heat exchangers, as well as for bevelling
and facing boiler tubes (100 Rpm configuration).
AutoMiniMIll 301P is specially designed for
trimming and weld removal. This tool is based
on the MiniMill 301; it is a fast facing and end
preparation lathe designed for various tubes
including stainless and other high chromium
alloys. It works with all MiniMill 301 compatible
cutter heads.

IMPORTANT!
Read how to properly lock on page 7

STANDARD SET UP

TFMH
Tube facing milling head for tubes
made of any type of material.
Utilizes 6% cobalt inserts.
→TABLE
→ PAGE 58

STANDARD WORKING RANGE – RECOMMENDED


FEED FREE
POWER TORQUE
STROKE SPEED
APPLICATION RANGE STANDARD LOCKING

12,4 - 38,0 mm 12,4 - 24,0 mm 20 mm 43 Nm


300 Rpm 1,3 Hp
0,488 - 1,496” 0,488 - 0,945” 0,787” 32 Ft.Lbs
AIR USE BODY WIDTH BODY HEIGHT BODY WEIGHT
55 cfm 1,3 m3/min 2,32” 59 mm 13,1” 335 mm 25 Lbs 11,5 kg

OTHER EXAMPLE TOOL APPLICATION

SPEED ADJUSTMENT
VALVE SAV-500
The solution for all
pneumatic drove
beveling machines.
Allows adjusting
cutting speed to suit
to the machined tube
diameter.

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
UNIVERSAL BEVELING KRAIS Tube Expanders

20 PanelMill
The PanelMill attaches to the tube outside diam-
eter by means of custom or specific clamp type
jaws that provide strong clamping action that
minimizes chatter and vibration.
Rugged construction allows the tool’s cutting
blade to end prep quickly. Several cutter heads
are available for tubes with up to 2-1/2” O.D.
Both the clamp and cutter heads are extremely
durable and easy to change.
The ratchet feed arm enables the operator to
comfortably feed the tool during bevelling or
facing. The PanelMill is suitable for small bore
heavy wall tubes with a high percentage of
chrome, stainless steel, and other exotic alloys.
Standard and custom made blades are offered
in a wide variety of angles and sizes.

STANDARD WORKING RANGE


FEED
FREE SPEED TORQUE
STROKE
MODEL APPLICATION RANGE

19 - 63 mm 25 mm 100 Rpm 140 Nm


PANEMILL 63
0,75 - 2,50” 1,0” (Opt. 35, 200, 300) 105 Ft.Lbs
AIR USE BODY WIDTH BODY HEIGHT BODY WEIGHT
55 cfm 1,3 m3/min 1,96” 50 mm 13,1” 300 mm 22 Lbs 10 kg

STANDARD WORKING RANGE


FEED
FREE SPEED TORQUE
STROKE
MODEL APPLICATION RANGE

50 - 102 mm 25 mm 100 Rpm 140 Nm


PANEMILL 100
2 - 4” 1,0” (Opt. 40) 105 Ft.Lbs
AIR USE BODY WIDTH BODY HEIGHT BODY WEIGHT
42,4 cfm 1,2 m3/min 3,11” 79 mm 13,77” 350 mm 40 Lbs 18 kg

MACHINING IN EVERY POSITION UNIVERSAL DRIVE PLACEMENT

Adjustable drive position is a standard feature


of this machine. No additional components are
required.

Inline drive

PanelMill can be rotated through 180 degrees to work in every position. Machine can be used for
standard beveling application and for opposite tubes.

Angled drive

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders UNIVERSAL BEVELING

21

UNIVERSAL CUTTER HEADS OPTIONAL HEADS OTHER OPTIONS

50 MM (1,97”) 63 MM (2,48”) BIT & HOLDERS OBPMH PMRBMH SPEED ADJUSTMENT


Head supplied Head supplied Universal cutter Head for bevelling Head for membrane VALVE SAV-500
with PanelMill 63. with PanelMill 100. heads can hold a wide tubes without mem- and overlay removal. The solution for all
Designed to fasten Designed to fasten range of holders, with branes in the boiler Efficiently remove pneumatic drove
wide range of cutting wide range of cutting a bunch types of bits. water walls. material between beveling machines.
inserts. inserts. →TABLE
→ PAGE 71 →TABLE
→ PAGE 65 boiler tubes. Allows adjusting
→TABLE
→ PAGE 65 cutting speed to suit
to the machined tube
diameter.

JAWS FOR PANELMILL PANELMILL-E

TUBE OD PanelMill E is electric version of


JAWS NO. PanelMill. A standard machine
[MM] [INCH]
cover the same pipe sizes and
300 PM#2 19,05 0,750 comes with the same cutting head.
301 PM#2 20,00 0,787 The electric motor made by Makita
304 PM#2 22,20 0,874 with 3 stage planetary gear box made
by KRAIS has variable speed control
308 PM#2 25,40 1,000
and produce enormous torque. Is inter-
309 PM#2 25,00 0,984 changeable with pneumatic drive and
312 PM#2 28,80 1,134 can be purchased separately at any time.
313 PM#2 30,00 1,181
Free Speed................... 115 RPM
314 PM#2 31,70 1,248 Power........................... 1,1 Hp
318 PM#2 34,90 1,374 Torque.......................... 366 NM (280 Ft.Lbs)
322 PM#2 38,10 1,500
Feed Stroke.................. 20 mm (0,787”)

326 PM#2 44,40 1,748


330 PM#2 50,80 2,000
331 PM#2 51,00 2,008
334 PM#2 57,10 2,248
338 PM#2 60,30 2,374
342 PM#2 63,50 2,500
346 PM#2 76,20 3,000

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
UNIVERSAL BEVELING KRAIS Tube Expanders

22 PanelMill PF
The first one in the world! OD clamp pipe bevelling machine with
Positive Feed.

KRAIS PanelMill PF is the first machine where the bevelling cycle time is
not dependent on an operator efficiency but on the machine mechanism.
Both, the feed mechanism and the spindle rotation mechanism are driven
from one source. A fixed rate of spindle advancement is achieved for each
rotation of the spindle so every stroke cycle is predictable.
The standard machine has 35 mm feed stroke (longer ones are available
as option).

PanelMill PF – positive feed bevelling machine, is highly recommended


for tube end facing, bevelling, and membrane milling in water wall panels.
As well as for the tube end preparation in the boiler and heat exchanger
industry and FAB shops.

STANDARD SET UP

CUTTER HEAD 66 MM 3” CLAMPS 35 MM SPINDLE


Cutter head thanks to special way Standard machine clamps allows Heavy duty 35 mm (1-3/8”) diam-
of fixing with spindle can cover full for machining tubes up to 3” with eter spindle. The best stability and
range from 0 to 76 mm 35 mm positive feed range. rigidity available on the market
within this machine sizes!

STANDARD WORKING RANGE OPTIONAL WORKING RANGE

APPLICATION FEED STROKE FEED PER REV. APPLICATION FEED STROKE FEED PER REV.

19,05 - 76,20 mm 35 mm 0,1 mm 51 - 114 mm 35 mm 0,1 mm

0,75 - 3,00” 1,377” 0,003” 2,00 - 4,50” 1,377” 0,003”

POWER FREE SPEED TORQUE POWER FREE SPEED TORQUE


2,2 hp 125 Rpm 300 Nm 2,2 Hp 100 Rpm 360 Nm

STANDARD CLAMPING JAWS OPTIONAL CLAMPING JAWS PANELMILL PF-E

TUBE OD TUBE OD PanelMill PF can be driven by


JAWS NO. JAWS NO. electric motor. Thus equipped
[MM] [INCH] [MM] [INCH]
machine covers the same working
308 PM#2 25,40 1,000 300 PM#2 19,05 0,750 range but gets much more mobility.
314 PM#2 31,70 1,248 301 PM#2 20,00 0,787 We offer two drives with different
322 PM#2 38,10 1,500 304 PM#2 22,20 0,874 free speed. Both of them are run by
Makita motor and use planetary gear
330 PM#2 50,80 2,000 309 PM#2 25,00 0,984
Box’s made by KRAIS . It has variable
342 PM#2 63,50 2,500 312 PM#2 28,80 1,134 speed control and produce enormous
346 PM#2 76,20 3,000 313 PM#2 30,00 1,181 torque. Electric drives are interchangeable
with pneumatic one and can be purchased
318 PM#2 34,90 1,374
separately at any time.
326 PM#2 44,40 1,748
331 PM#2 51,00 2,008 PanelMill Size 3” 4,5”
334 PM#2 57,10 2,248
Type: ED600 ED240
Free speed: 220 Rpm 110 Rpm
338 PM#2 60,30 2,374 Power: 1500 W 1500 W
Torque: 360 Nm 420 Nm
Gearbox: 2-stage 3-stage

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders UNIVERSAL BEVELING

23

OPTIONAL PARTS AND ACCESSORIES TWO VARIANTS

4,5” CLAMP LONG FEED STROKE BENCH MOUNT PLATE (BMP)


The bigger 4,5” clamp to increase Special version of clamps and PanelMill PF is not the only por-
PanelMill PF capacity up to 114 sindle with longer feed stroke. De- table tool for on site applications!
mm (4,5”). With this clamp the pending on the application, there Thanks to Bench Mount Plate, it is
machine covers tube range from 51 is a possibility to build machine possible to attach it to the table/ RIGHT-ANGLE AND IN-LINE
to 114 mm (2-4,5”). with stroke even up to 4”. Please worktop. A table base allows you PanellMill-PF is available in two
consult with factory if you have an to convert PanellMill-PF to a table versions: right angle and in-line.
application that needs even longer machine for bevelling pipes, stubs Depending on application and
feed. or elbows. This is only available for preferences you can choose the
4,5” clamp only. version, which suits better for your
needs. Both models have exactly
the same parameters.

UNIVERSAL CUTTER HEADS SPECIALIZED CUTTER HEADS

PMH-PF-66 PMH-PF-99 BIT & HOLDERS PRRMBH-PF CRH-PF OBPMH-PF


66 MM (2,598”) 99 MM (3,897”) Universal cutter Membrane removal Cladding removal Outside bevelling
Head supplied with Head supplied heads can hold a wide and overlay head with head with carbide head (37,5°) for tubes
PanelMill 3”. Designed with PanelMill 4,5”. range of holders, with carbide bits. bits. without membranes,
to fasten wide range Designed to fasten a bunch types of bits. →TABLE
→ PAGE 66 →TABLEPAGE
→ 66 with HSS 6% cobalt
of cutting inserts. wide range of cutting →TABLE
→ PAGE 71 bits.
inserts. →TABLE
→ PAGE 66

PANELMILL PF PERFORMANCE

Facing/beveling application Membrane removal application on 1” length Inconel cladding removal application on 1”
length

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
UNIVERSAL BEVELING KRAIS Tube Expanders

24 SmartMill-7
Most powerful machine within this size range on
the market today. Utilizes a powerful 2.2 kW (3
HP) pneumatic motor that is entirely engineered
and manufactured by KRAIS. SmartMill-7 has a
unique construction that has been specifically
designed for the largest end prep systems.

• Self-centering 40 mm (1,57”) one piece locking


shaft.
• Only one mandrel and 6 Jaw sets needed to
cover machines entire range.
• Wide clamps produce superior clamping force
for chatter free end preps.
• Fully portable for on-site and Fab-shop work.

SmartMill-7 is available for sale or rent.

STANDARD WORKING RANGE


FEED FREE
POWER TORQUE
STROKE SPEED
APPLICATION RANGE LOCKING RANGE

40 - 219 mm 40 - 203,5 mm 50 mm 930 Nm


39 Rpm 3,0 hp
1,574 - 8,622” 1,574 - 8,012” 2” 697 Ft.Lbs
AIR USE AIR PRESSURE BODY DIMENSIONS BODY WEIGHT
75 cfm 2,2 m /min
3
90 PSI 6,2 Bar 22 x 9,25 x 7,48” 560 x 235 x 190 mm 46 Lbs 21 kg

LOCKING RANGES WITH STANDARD JAWS OPTIONAL ELECTRIC MOTOR UNIT

JAWS: SM-7 SmartMill-7E is electric version of SmartMill-7.


RANGE [MM] RANGE [INCH] SEGMENTS The machine can cover the same pipe sizes and
comes with the same cutting head. The electric
MIN MAX MIN MAX SM-42-0 SM-42-1 ML-42-A motor with 4 speed mechanical gear box
40,0 55,0 1,575 2,165 SM-42-0 has also variable speed control and produce
55,0 69,5 2,165 2,736 SM-42-1 enormous torque on the cutter blade . Is inter-
69,5 84,0 2,736 3,307 SM-42-1 ML-42-A-75 changeable with pneumatic drive and can be
84,0 98,5 3,307 3,878 SM-42-1 ML-42-A-150 purchased separately at any time.
98,5 113,5 3,878 4,469 SM-42-1 ML-42-A-225 Take 5 min to replace from pneumatic to electric.
113,5 128,5 4,469 5,059 SM-42-1 ML-42-A-300
DUDE-2000-4-SPEED
ML-42-A-300
128,5 143,5 5,059 5,650 SM-42-1 Motor free speed: 120-210-380-650 RPM
ML-42-A-75
ML-42-A-300
Motor power: 2000 Watt
143,5 158,5 5,650 6,240 SM-42-1 Motor torque (on the 1st gear): 240 Nm (180 Ft.Lbs)
ML-42-A-150
ML-42-A-300
Machine feed stroke: 50 mm (2”)
158,5 173,5 6,240 6,831 SM-42-1 Cutter head speed: 8-14-25-43 rpm
ML-42-A-225
ML-42-A-300 Max torque on cutter blade (on the 1st gear): 3600 Nm (2664 Ft.Lbs)
173,5 188,5 6,831 7,421 SM-42-1 ML-42-A-225
ML-42-A-75
ML-42-A-300
188,5 203,5 7,421 8,012 SM-42-1 ML-42-A-225
ML-42-A-150

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders UNIVERSAL BEVELING

25

ADVANTAGES OF MINIMILL-7

UNIQUE SHAFT DESIGN POWERFUL MOTOR UNIT HEAVY DUTY HANDLE LIGHTWEIGHT AND PORTABLE
40 mm (1,57”) shaft, assures rigid- SmartMill-7 is powered by power- Machine is equipped with a solid The innovative design made it pos-
ity when machining heavy wall ful and efficient drives dedicated and convenient aluminium handle. sible to produce lightweight and
pipe. Only 6 set of jaws needed to for our Lathe series beveling portable machine. Small weight of
cover the full locking range. machines. 39 rpm and 930 Nm SmartMill-7 allows for fatigue-free
(697 Ft.Lbs) torque on the cutter operation in all conditions.
blade is a standard feature.

OTHER ACCESSORIES SMARTMILL-7 PERFORMANCE

RIGHT ANGLE HEAD


This right angle head allows for fas-
tening drive in alternate positions.
The useful option in tight spaces.
The performance of the machine may vary depending on the skill of the
operator, the materials, the conditions of the tools and the air supply
system in case of pneumatic unit.

SmartMill-7 is
lightweight for its
power and capacity
and easy to handle
by operator.

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
UNIVERSAL BEVELING KRAIS Tube Expanders

26 PipeMill

PipeMill is a pneumatic powered tube facing, bevelling and weld removal


machine. The PipeMill is a rugged, fast and powerful weld end preparation
lathe for various pipes including stainless steel and other exotic alloys. A
standard machine is equipped with a locking system to cover sizes of 50,8
to 172 mm ID (2.000” to 6.800”) with a 250 mm cutting head.

STANDARD SET UP

250 MM (9,8”)
Cutter head special for the largest
machines. Very rigid. Designed to
fasten the wide range of cutting
inserts.

STANDARD WORKING RANGE – RECOMMENDED OPTIONAL WORKING RANGE


APPLICATION RANGE STANDARD LOCKING APPLICATION RANGE STANDARD LOCKING

50 – 279 mm 50 – 319 mm 50 – 319 mm 50 – 319 mm

1,968 – 10,984” 1,968 – 12,559” 1,968 – 12,559” 1,968 – 12,559”

FEED STROKE POWER FREE SPEED TORQUE

50 mm 1,968” 1,3 hp Depends on gear


AIR USE BODY WIDTH BODY HEIGHT BODY WEIGHT
70 cfm 2,2 m3/min 5,7” 145 mm 21,5” 550 mm 52,9 Lbs 24 kg

LOCKING RANGES WITH STANDARD JAWS AVAILABLE GEARBOX CONFIGURATIONS

JAWS: SM-42 This tool comes with one chosen gearbox as a standard. Torque/speed
RANGE [MM] RANGE [INCH] EXTENSIONS depends on gear configuration:
MIN MAX MIN MAX A B C
GEARBOX 15 15 RPM 2544 Nm 1908 Ft.Lbs
50,0 65,0 1,969 2,559
65,0 80,0 2,559 3,150 ML-42-A-75 GEARBOX 20 20 RPM 1883 Nm 1415 Ft.Lbs

80,0 95,0 3,150 3,740 ML-42-A-150 GEARBOX 28 28 RPM 1290 Nm 969 Ft.Lbs
95,0 110,0 3,740 4,331 ML-42-A-225 GEARBOX 37 37 RPM 971 Nm 730 Ft.Lbs
110,0 125,0 4,331 4,921 ML-42-A-300
125,0 140,0 4,921 5,512 ML-42-A-375
140,0 155,0 5,512 6,102 SML-42-C
155,0 170,0 6,102 6,693 ML-42-A-75 SML-42-C
170,0 184,5 6,693 7,264 ML-42-A-150 SML-42-C
184,5 199,0 7,264 7,835 ML-42-A-225 SML-42-C
199,0 214,0 7,835 8,425 ML-42-A-300 SML-42-C
214,0 229,0 8,425 9,016 ML-42-A-375 SML-42-C
229,0 244,5 9,016 9,626 ML-42-B SML-42-C
244,5 259,5 9,626 10,217 ML-42-A-75 ML-42-B SML-42-C
259,5 274,0 10,217 10,787 ML-42-A-150 ML-42-B SML-42-C
274,0 289,0 10,787 11,378 ML-42-A-225 ML-42-B SML-42-C
289,0 304,0 11,378 11,969 ML-42-A-300 ML-42-B SML-42-C
304,0 319,0 11,969 12,559 ML-42-A-375 ML-42-B SML-42-C

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders UNIVERSAL BEVELING

27

OPTIONAL HEADS AND CUTTERS

PSC-90 PSC-37-OB PSC-37-IB

290 MM (11,4”) OB-45-37 IB-45-37 F-45-90 CUTTERS SET


Biggest head for Holder for outside Holder for inside tube Holder for tube end Cutters made of HSS with 6% cobalt, for use
KRAIS Mini&HyperMill tube beveling. beveling. facing .. without additional holders.
tools. Very rigid.
Designed to fasten the
wide range of cutting
inserts.

PIPEMILL-E – ELECTRIC VERSION OTHER

PipeMill-E is electric version of PipeMill. The ma-


chine can cover the same pipe sizes and comes with
the same cutting head. The electric motor with 4
speed mechanical gear box has also variable speed
control and produce enormous torque on the cutter
blade. Is interchangeable with pneumatic drive and
can be purchased separately at any time. Take 5 SPEED ADJUSTMENT
min to replace from pneumatic to electric. VALVE SAV-500
The solution for all
DUDE-2000-4-SPEED pneumatic drove
Motor free speed......................................120-210-380-650 RPM beveling machines.
Motor power.............................................2000 Watt Allows adjusting
Motor torque (on the 1st gear)................240 Nm (180 Ft.Lbs) cutting speed to suit
Machine feed stroke.................................40 mm (1,6”) to the machined tube
Cutter head speed....................................10-17-30-50 rpm diameter.
Max torque on cutter blade (on the 1st gear)........3096 Nm (2290 Ft.Lbs)

EXAMPLE TOOL APPLICATION

PIPE 10” PIPE 8”


SCHEDULE 120 SCHEDULE 160

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
UNIVERSAL BEVELING KRAIS Tube Expanders

28 MiniLathe
• Most powerful machine within this size range
on the market today. Utilises a powerful
2.2kW (3 HP) pneumatic motor that is entirely
engineered and manufactured by KRAIS for the
largest end prep systems.
• MiniLathe comes with one of 3 gearboxes as a
standard. It gives a wide choice for operator. No
need for extra gearbox that reduces the RPM and
multiplies the torque - it comes as standard!
• Innovative 6 point locking system assures maximum
stability during all machining operations.
• Self-centering 2,75” one piece locking shaft with build
in jaws, eliminates the issue of broken or loosening
retaining springs and o-rings.
• Only one mandrel and 10 Jaw sets needed to cover
machines entire range.
• Wide clamps produce superior clamping force for chatter
free end preps.
• Fully portable for on-site and Fab-shop work.
• Available for sale or rent.

STANDARD WORKING RANGE*


FEED FREE
POWER TORQUE
STROKE SPEED
APPLICATION RANGE LOCKING RANGE (ID)

72 - 406 mm 70 - 400 mm 50 mm
3,0 Hp DEPENDS ON GEARBOX
2,800 - 16,000” 2,755 - 15,700” 2”
AIR USE AIR PRESSURE BODY DIMENSIONS BODY WEIGHT
70 cfm 2,2 m3/min 90 PSI 6,2 Bar 25 x 13 x 12” 640 x 330 x 300 mm 75 Lbs 35 kg

* other capacity and locking range are available – please consult factory!

LOCKING RANGES WITH STANDARD JAWS AVAILABLE GEARBOX

JAWS: ML-42 This tool comes with one of 3 gearboxes as a standard. Torque/speed
RANGE [MM] RANGE [INCH] SEGMENT depends on gear configuration.
MIN MAX MIN MAX A B C
70 85 2,756 3,346 GEARBOX 11 11 RPM 3850 Nm 2840 Ft.Lbs
85 100 3,346 3,937 ML-42-A-75
GEARBOX 15 15 RPM 2615 Nm 1960 Ft.Lbs
100 115 3,937 4,528 ML-42-A-150
115 130 4,528 5,118 ML-42-A-225 GEARBOX 21 21 RPM 1770 Nm 1327 Ft.Lbs
130 145 5,118 5,709 ML-42-A-300
145 160 5,709 6,299 ML-42-A-375
160 175 6,299 6,890 ML-42-C
AVAILABLE HOLDERS
175 190 6,890 7,480 ML-42-A-75 ML-42-C
190 205 7,480 8,071 ML-42-A-150 ML-42-C Facing Inside Outside J bevelling Compound
205 220 8,071 8,661 ML-42-A-225 ML-42-C (2CDI insert) bevelling bevelling (2CDJ-Rxx Beveling
220 235 8,661 9,252 ML-42-A-300 ML-42-C and boring (2CDI insert) insert) (CB-45 insert)
235 250 9,252 9,843 ML-42-A-375 ML-42-C F-45-90 (2CDI insert)
250 265 9,843 10,433 ML-42-B ML-42-C OB-45-45 JP-45-45 CB-10/37
IB-45-37 OB-45-37 JP-45-37 (others on
265 280 10,433 11,024 ML-42-A-75 ML-42-B ML-42-C IB-45-10 OB-45-30 JP-45-30 request)
280 295 11,024 11,614 ML-42-A-150 ML-42-B ML-42-C OB-45-10
295 310 11,614 12,205 ML-42-A-225 ML-42-B ML-42-C
310 325 12,205 12,795 ML-42-A-300 ML-42-B ML-42-C
325 340 12,795 13,386 ML-42-A-375 ML-42-B ML-42-C
ML-42-A-300
340 355 13,386 13,976 ML-42-B ML-42-C
ML-42-A-150
ML-42-A-300
355 370 13,976 14,567 ML-42-B ML-42-C
ML-42-A-225
ML-42-A-375
370 385 14,567 15,157 ML-42-B ML-42-C
ML-42-A-225
ML-42-A-375
385 400 15,157 15,748 ML-42-B ML-42-C
ML-42-A-300

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders UNIVERSAL BEVELING

29

ADVANTAGES OF MINILATHE

UNIQUE SHAFT DESIGN POWERFUL MOTOR UNIT 6 POINTS LOCKING JAWS HEAVY DUTY PENDANT
70 mm (2,75”) shaft, assures rigid- Powerful and efficient drives dedi- The innovative, 6 points jaws, Machine is equipped with a heavy
ity when machining heavy wall cated for our Lathe series beveling effectively lock the machine within duty pendant. This can be attached
pipe. The jaws are fully contained machines. 11 rpm and 3850 Nm the pipe, allowing safe, efficient to both sides of the motor for
within the shaft with no need for (2840 Ft.Lbs) torque on the cutter and smooth processing of the tube operator convenience.
retaining springs or O-rings that blade is a standard feature. end.
easily brake or get lost.

OTHER ACCESSORIES OPTIONAL MOTOR UNITS

SLIDE BEARING DUDE-2000-4-SPEED PDE MOTOR PDH MOTOR


As an option we can supply a For thin wall application (up to The PipeLathe can also be sup- Optional super strong hydraulic
bronze slide bearing that delivers 1” / 25,4 mm) is an electric motor plied as an electric version, with a motor. Constructed on the basis
more stability and rigidity while DUDE-2000-4-SPEED, which offers 3200 Watt heavy duty motor. of a small hydraulic motor and
machining a very hard materials 4 speed: 120-210-380-650 RPM multistage planetary gear box. Hy-
and heavy wall pipes. perLathe version generates 11 rpm
and up to 8200 Nm (6050 Ft.Lbs)
torque on cutter blade at constant
cutting speed.

EXAMPLE TOOL APPLICATION

In order to facilitate the assembly of the machine in the pipe, the machine optionally can be equipped with a
double-sided yoke with removable extensions so that two people can freely install into the processed pipe.

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
UNIVERSAL BEVELING KRAIS Tube Expanders

30 HyperLathe
• Powerful 3.5 HP pneumatic drive generating
7500 Nm (5,530 ft.lbs) torque on the cutter
blade. Variable speed control 0-10 rpm.
• No need for extra gear box that reduces the
rpm and multiplies the torque. It comes as
standard!
• 4” One piece locking shaft with build in jaws,
eliminates the issue of broken or loosening
retaining springs and o-rings
• One mandrel covers complete working range.
• Innovative 6 point locking system assures
maximum stability during all machining
operations.
• Only one mandrel and 10 Jaw sets needed to
cover machines entire range.
• Self-centering shaft with build in jaws.
• Wide Clamps produce superior clamping force
for chatter free end preps.
• Fully portable for on-site and Fab-shop work.
• Available for sale or rent.

STANDARD WORKING RANGE


FEED FREE
POWER TORQUE
STROKE SPEED
APPLICATION RANGE LOCKING RANGE (ID)

105 - 508 mm 100 - 460 mm 60 mm 7500 Nm


10 Rpm 3,5 Hp
4,0 - 20,0” 3,937 - 18,110” 2,4” 5530 Ft.Lbs
AIR USE AIR PRESSURE BODY DIMENSIONS BODY WEIGHT
85 cfm 2,8 m /min
3
90 PSI 6,2 Bar 31 x 17 x 16” 800 x 425 x 400 mm 185 Lbs 84 kg

LOCKING RANGES WITH STANDARD JAWS AVAILABLE HOLDERS

JAWS: HL-42 Facing Inside Outside J bevelling Compound


(2CDI insert) bevelling bevelling (2CDJ-Rxx Beveling
RANGE [MM] RANGE [INCH] SEGMENT and boring (2CDI insert) insert) (CB-45 insert)
MIN MAX MIN MAX A B C F-45-90 (2CDI insert)
OB-45-45 JP-45-45 CB-10/37
100 120 3,937 4,724 IB-45-37 OB-45-37 JP-45-37 (others on
120 140 4,724 5,512 HL-42-A-100 IB-45-10 OB-45-30 JP-45-30 request)
140 160 5,512 6,299 HL-42-A-200 OB-45-10

160 180 6,299 7,087 HL-42-A-300


180 200 7,087 7,874 HL-42-A-400
200 220 7,874 8,661 HL-42-A-500
220 240 8,661 9,449 HL-42-B
240 260 9,449 10,236 HL-42-A-100 HL-42-B
260 280 10,236 11,024 HL-42-A-200 HL-42-B
280 300 11,024 11,811 HL-42-A-300 HL-42-B
300 320 11,811 12,598 HL-42-A-400 HL-42-B
320 340 12,598 13,386 HL-42-A-500 HL-42-B
340 360 13,386 14,173 HL-42-C
360 380 14,173 14,961 HL-42-A-100 HL-42-C
380 400 14,961 15,748 HL-42-A-200 HL-42-C
400 420 15,748 16,535 HL-42-A-300 HL-42-C
420 440 16,535 17,323 HL-42-A-400 HL-42-C
440 460 17,323 18,110 HL-42-A-500 HL-42-C

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders UNIVERSAL BEVELING

31

ADVANTAGES OF HYPERLATHE

6 POINT LOCKING JAWS POWERFUL MOTOR UNIT UNIQUE SHAFT DESIGN HEAVY DUTY PENDANT
The Innovative, 6 points jaws, Powerful and efficient drives dedi- 100 mm (4”) shaft, assures rigidity Machine is equipped with a heavy
effectively lock the machine within cated for our Lathe series beveling when machining heavy wall pipe. duty pendant. This can be attached
the pipe, allowing safe, efficient machines. 10 rpm and 7500 Nm The jaws are fully contained within to both sides of the motor for
and smooth processing of the tube (5530 Ft.Lbs) torque on the cutter the shaft with no need for retaining operator convenience.
end. blade is a standard feature. springs or O-rings that easily brake
or get lost.

OPTIONAL MOTOR UNITS

PDE MOTOR PDH MOTOR


The PipeLathe can also be sup- Optional super strong hydraulic
plied as an electric version, with a motor. Constructed on the basis
3200 Watt heavy duty motor. of a small hydraulic motor and
multistage planetary gear box. Hy-
perLathe version generates 11 rpm
and up to 8200 Nm (6050 Ft.Lbs)
torque on cutter blade at constant
cutting speed.

EXAMPLE TOOL APPLICATION

ID Clamping End Prep Tool 4” I.D. to 19” O.D. 101,4 mm I.D. to 500,0 mm O.D.

Machining pipe 18” schedule 160.

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
UNIVERSAL BEVELING KRAIS Tube Expanders

32 PipeLathe
• Powerful 3.5 HP pneumatic drive generating
12500 Nm (9259 ft.lbs) torque on the cutter
blade. Variable speed control 0-5 rpm.
• No need for extra gear box that reduces the
rpm and multiplies the torque. It comes as
standard!
• 150 mm (5,9”) One piece locking shaft with
build in jaws, eliminates the issue of broken or
loosening retaining springs and o-rings.
• One mandrel covers complete working range.
• Innovative 6 point locking system assures
maximum stability during all machining
operations.
• Only one mandrel and 6 Jaw sets needed to
cover machines entire range.
• Self-centering shaft with build in jaws.
• Wide Clamps produce superior clamping force
for chatter free end preps.
• Fully portable for on-site and Fab-shop work.
• Available for sale or rent.

STANDARD WORKING RANGE – RECOMMENDED OPTIONAL WORKING RANGE


APPLICATION RANGE LOCKING RANGE (ID) APPLICATION RANGE LOCKING RANGE (ID)

180 - 609 mm 175 - 600 mm 180 - 1016 175 – 972 mm

7,0 - 24,0” 6,889 - 23,6” 7,0 - 40” 6,9 - 38,3”

FEED STROKE POWER FREE SPEED TORQUE

60 mm 2,4” 3,5 hp 5 Rpm 12500 Nm 9219 Ft.lbs


AIR USE AIR PRESSURE BODY DIMENSIONS BODY WEIGHT
85 cfm 2,8 m3/min 90 PSI 6,2 Bar 38 x 22 x 22” 950 x 550 x 500 mm 495 Lbs 225 kg

LOCKING RANGES WITH STANDARD JAWS AVAILABLE HOLDERS

JAWS: PL-42 Facing Inside Outside J bevelling Compound


(2CDI insert) bevelling bevelling (2CDJ-Rxx Beveling
RANGE [MM] RANGE [INCH] SEGMENT and boring (2CDI insert) insert) (CB-45 insert)
MIN MAX MIN MAX A B C F-45-90 (2CDI insert)
OB-45-45 JP-45-45 CB-10/37
175,0 200,0 6,890 7,874 IB-45-37 OB-45-37 JP-45-37 (others on
200,0 225,0 7,874 8,858 PL-42-A-125 IB-45-10 OB-45-30 JP-45-30 request)
225,0 250,0 8,858 9,843 PL-42-A-250 OB-45-10

250,0 275,0 9,843 10,827 PL-42-A-375


275,0 300,0 10,827 11,811 PL-42-A-500
PL-42-A-500
300,0 325,0 11,811 12,795
PL-42-A-125
PL-42-A-500
325,0 350,0 12,795 13,780
PL-42-A-250
350,0 375,0 13,780 14,764 PL-42-B
375,0 400,0 14,764 15,748 PL-42-A-125 PL-42-B
400,0 425,0 15,748 16,732 PL-42-A-250 PL-42-B
425,0 450,0 16,732 17,717 PL-42-A-375 PL-42-B
450,0 475,0 17,717 18,701 PL-42-A-500 PL-42-B
475,0 500,0 18,701 19,685 PL-42-C
500,0 525,0 19,685 20,669 PL-42-A-125 PL-42-C
525,0 550,0 20,669 21,654 PL-42-A-250 PL-42-C
550,0 575,0 21,654 22,638 PL-42-A-375 PL-42-C
575,0 600,0 22,638 23,622 PL-42-A-500 PL-42-C

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders UNIVERSAL BEVELING

33

ADVANTAGES OF HYPERLATHE

HEAVY DUTY DESIGN POWERFUL MOTOR UNIT 6 POINT LOCKING JAWS HEAVY DUTY PENDANT
All the Lathe series machine design Powerful and efficient drive dedi- 150 mm (5,9”) shaft, assures rigid- Machine is equipped with a heavy
is based on long steel spindle cated for our Lathe series beveling ity when machining heavy wall duty pendant. This can be attached
which assure maximum rigidity machines. 0-5 rpm and 12500 Nm pipe. The jaws are fully contained to both sides of the motor for
because the locking shaft is fully (9219 ft.lbs) torque on the cutter within the shaft with no need for operator convenience.
mounted into that spindle instead blade is a standard feature. retaining springs or O-rings that
partially into the main aluminium easily brake or get lost.
body what is casing adverse vibra-
tion due to a lot of tension on it.

OPTIONAL MOTOR UNITS EASY CONVERSION TO PIPELATHE 40

Due to high torque


of our PipeLathe hy-
draulic drive we offer
special extension kit
for regular PipeLathe
machine to increase
working range up to
40” OD pipe. See next
MOTOR PDE MOTOR PDH page for more info.
The PipeLathe can also be sup- Optional super strong hydraulic
plied as an electric version, with a motor. Constructed on the basis
3200 Watt heavy duty motor. of a small hydraulic motor and
multistage planetary gear box.
PipeLathe version generates 6 rpm
and up to 14200 Nm (10475 Ft.Lbs)
torque on cutter blade at constant
cutting speed.

EXAMPLE TOOL APPLICATION

PipeLathe is the strongest machine from all KRAIS Lathe tools. It allows for
machining tubes up to 24” (600 mm) OD.

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
UNIVERSAL BEVELING KRAIS Tube Expanders

34 PipeLathe 40
• Powerful hydraulic drive gen-
erating 14500 Nm (10800 ft.lbs)
torque on the cutter blade. Vari-
able speed control 0-5 rpm.
• No need for extra gear box that
reduces the rpm and multiplies
the torque. It comes as standard!
• 150 mm (5,9”) locking shaft with
build in jaws, eliminates the issue
of broken or loosening retaining
springs and o-rings.
• Innovative 6 point locking system
with wide clamps assures maxi-
mum stability during machining.
• Only one mandrel and 6 Jaws set
covers entire working range.
• Fully portable for on-site and
Fab-shop work.
• Available for sale or rent.

STANDARD WORKING RANGE


APPLICATION RANGE LOCKING RANGE (ID)

180 - 1016 mm 175 - 972 mm


7,0 - 40,0” 6,9 - 38,3”
FEED STROKE POWER FREE SPEED TORQUE

60 mm 2,4” 3,5 hp 5 Rpm 12500 Nm 9219 Ft.lbs


AIR USE AIR PRESSURE BODY DIMENSIONS BODY WEIGHT
85 cfm 2,8 m3/min 90 PSI 6,2 Bar 38 x 22 x 22” 950 x 550 x 500 mm 495 Lbs 225 kg

LOCKING RANGES WITH STANDARD JAWS

JAWS: PL-42
RANGE [MM] RANGE [INCH] SEGMENT RANGE [MM] RANGE [INCH] SEGMENT
MIN MAX MIN MAX A B C D E MIN MAX MIN MAX A B C D E
175 200 6,9 7,9 PL-42-A-500
621 647 24,4 25,5 PL-42-C
200 225 7,9 8,9 PL-42-A-125 PL-42-A-250
PL-42-A-500
225 250 8,9 9,8 PL-42-A-250 646 671 25,4 26,4 PL-42-C
PL-42-A-375
250 275 9,8 10,8 PL-42-A-375
667 693 26,3 27,3 PL-42-C PL-42-D
275 300 10,8 11,8 PL-42-A-500
692 716 27,2 28,2 PL-42-A-125 PL-42-C PL-42-D
PL-42-A-500
300 325 11,8 12,8 715 739 28,1 29,1 PL-42-A-250 PL-42-C PL-42-D
PL-42-A-125
PL-42-A-500 738 762 29,1 30,0 PL-42-A-375 PL-42-C PL-42-D
325 350 12,8 13,8
PL-42-A-250 761 786 30,0 30,9 PL-42-A-500 PL-42-C PL-42-D
350 375 13,8 14,8 PL-42-B 787 811 31,0 31,9 PL-42-C PL-42-E
375 400 14,8 15,7 PL-42-A-125 PL-42-B 810 834 31,9 32,8 PL-42-A-125 PL-42-C PL-42-E
400 425 15,7 16,7 PL-42-A-250 PL-42-B 833 856 32,8 33,7 PL-42-A-250 PL-42-C PL-42-E
425 450 16,7 17,7 PL-42-A-375 PL-42-B 856 879 33,7 34,6 PL-42-A-375 PL-42-C PL-42-E
450 475 17,7 18,7 PL-42-A-500 PL-42-B 878 903 34,6 35,6 PL-42-A-500 PL-42-C PL-42-E
475 500 18,7 19,7 PL-42-C PL-42-A-500
902 925 35,5 36,4 PL-42-C PL-42-E
500 525 19,7 20,7 PL-42-A-125 PL-42-C PL-42-A-125
PL-42-A-500
525 550 20,7 21,7 PL-42-A-250 PL-42-C 924 949 36,4 37,4 PL-42-C PL-42-E
PL-42-A-250
550 575 21,7 22,6 PL-42-A-375 PL-42-C PL-42-A-500
948 972 37,3 38,3 PL-42-E
575 600 22,6 23,6 PL-42-A-500 PL-42-C PL-42-A-375
PL-42-A-500
593 622 23,3 24,5 PL-42-C
PL-42-A-125

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
SPECIAL BEVELING
SPECIAL BEVELING KRAIS Tube Expanders

36 MiniMill 300FF

A standard machine for Fin Fan cooler tube trimming is equipped with
custom head and locking system to suit your application (customer to
provide drawing of unit). The MiniMill 300FF cutter heads have 3 carbide
inserts with 4 Cutting edges each.

STANDARD SET UP

FINFAN ATTACHMENT
Special attachment for facing tubes in fin fan gas coolers. A locking shaft
with adjustable length and a support bushing are screwed into the plug
thread, making this tool the best one available on the market today. The
cycle is approx. 1 min from tube to tube. For this application we recom-
mend our 300 Rpm machine

STANDARD WORKING RANGE


FEED FREE
POWER TORQUE
STROKE SPEED
APPLICATION RANGE (ID-OD) LOCKING RANGE (ID)

12,5– 51,0 mm 20 mm 43 Nm
According to the drawing 300 Rpm 1,3 Hp
0,492 – 2,000” 0,787” 32 Ft.Lbs
AIR USE BODY WIDTH BODY HEIGHT BODY WEIGHT
55 cfm 1,3 m /min
3
2,32” 59 mm 13,1” 335 mm 13,2Lbs 6 kg

FINFAN ATTACHMENT PART NUMBERS AVAILABLE LENGTHS

TUBE CAPACITY (OD) NO. JAWS COVER DŁUGOŚĆ


FINFAN INSERT SCREW MODEL
[INCH] [MM] BWG INSERTS MIN MAX [MM] [INCH]
601-FinFan-1-12” 1,000 25,40 12-23 CI 3 1-1/8 207MM#36 213MM#36 601-FinFan-xx-6 152,4 6”

603-FinFan-1-1/8-12” 1,125 28,58 12-23 CI 3 1-1/4 211MM#36 217MM#36 601-FinFan-xx-8 203,2 8”

605-FinFan-1-1/4-12” 1,250 31,75 11-23 CI 3 1-3/8 103MM#36 107MM#36 601-FinFan-xx-10 254,0 10”

607-FinFan-1-1/2-12” 1,500 38,10 11-23 CI 3 1-5/8 107MM#36 111MM#36 601-FinFan-xx-12 305,0 12”

609-FinFan-1-3/4-12” 1,750 44,45 9-23 CI 3 1-7/8 111MM#36 115MM#36 601-FinFan-xx-14 355,6 14”

611-FinFan-2-12” 2,000 50,80 9-23 CI 3 2-1/8 115MM#36 119MM#36 601-FinFan-xx-16 406,4 16”

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders SPECIAL BEVELING

37

OPTIONAL ATACHMENT EXAMPLE TOOL APPLICATION

FINFAN SEAL WELD REMOVAL ATTACHMENT


Simply the best solution for seal weld removal from air coolers. Adjustable
length locking shaft and support bushing that fits into the plug thread,
making this tool the best one available on the market today. A cycle time Trimming tubes safely and efficiently. Machine locks securely both to the
of approximately 1 min from tube to tube can be expected. tube and the plug thread of the water box.

OTHER OPTIONAL ACCESSORIES

SPEED REDUCER SPEED ADJUSTMENT RATCHET FEED LEVER FEED


Easy to use gearbox VALVE SAV-500 Feed system allowing Quick and easy feed
for 3x speed reduc- The solution for all to work in narrow and system. Used in many
tion. Increases the pneumatic drove tight locations, eg. in basic applications.
torque, enabling the beveling machines. water walls.
machine to generate Allows adjusting
a thick chip whilst cutting speed to suit
reducing the cutting to the machined tube
time. diameter.

EXAMPLE TOOL APPLICATION

Water box demonstration of the simplicity of machine operation. An pperator trimming back tubes
prior to seal welding.

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
SPECIAL BEVELING KRAIS Tube Expanders

38 MiniMill 300GFF

Ideal for gasket seat machining of any size of fin


fan cooler. A standard machine is equipped with
a cutter head and a special locking system to
fit your application. The machine locks directly
into the plug thread.

STANDARD SET UP

GASKET FINFAN SET


Supplied with 20 mm shaft, one set
of jaws to suit plug thread diam-
eter, pilot and gasket seat milling Custom machined
head. Plug size details must be jaws. Showing
provide by customer with order. locked and up-locked
position.

STANDARD WORKING RANGE


FEED FREE
POWER TORQUE
STROKE SPEED
APPLICATION RANGE (ID-OD) LOCKING RANGE (ID)

12 TPI According to the 20 mm 43 Nm


thread
300 Rpm 1,3 Hp
1,125 - 2,125” 0,787” 32 Ft.Lbs
AIR USE BODY WIDTH BODY HEIGHT BODY WEIGHT
55 cfm 1,3 m /min
3
2,32” 59 mm 13,1” 335 mm 13,2Lbs 6 kg

EXAMPLE TOOL APPLICATION

FinFan cooler before a mainte- Plug hole before re machining the Safely re-machine gasket surfaces All types of water box materials
nance gasket seat in seconds. can be machined with the carbide
inserts of the MiniMill 300 GFF.

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders SPECIAL BEVELING

39

GASKET SEAT FACING HEADS AND JAWS NUMBERS

PLUG SIZE SEAL NEST DIAMETER PLUG SIZE


NO. OF
HEAD TYPE MIN MAX INSERT JAWS SET NUMBER TPI PILOT
[INCH] [MM] TPI MIN [MM] MAX [MM] INSERTS [INCH] [MM]
[INCH] [INCH]
FFGSMH-1125 1,125 28,58 12 0,940 1,496 24,00 38,00 CI 5x5 4 701MM #36-1-1/8-GFF 1,125 28,575 12 PGFF-1125

FFGSMH-1250 1,250 31,75 12 1,063 1,614 27,00 41,00 CI 5x5 4 703MM #36-1-1/4-GFF 1,250 31,750 12 PGFF-1250

FFGSMH-1350 1,375 34,93 12 1,220 1,772 31,00 45,00 CI 5x5 4 705MM #36-1-3/8-GFF 1,375 34,925 12 PGFF-1350

FFGSMH-1500 1,500 38,10 12 1,339 1,890 34,00 48,00 CI 5x5 4 707MM #36-1-1/2-GFF 1,500 38,100 12 PGFF-1500

FFGSMH-1625 1,625 41,27 12 1,457 2,008 37,00 51,00 CI 5x5 4 709MM #36-1-5/8-GFF 1,625 41,275 12 PGFF-1625

FFGSMH-1750 1,750 44,45 12 1,590 2,140 40,40 54,40 CI 5x5 4 711MM #36-1-3/4-GFF 1,750 44,450 12 PGFF-1750

FFGSMH-1875 1,875 47,62 12 1,720 2,270 43,60 57,60 CI 5x5 4 713MM #36-1-7/8-GFF 1,875 47,625 12 PGFF-1875

Other sizes on request. If plug holes


are damaged beyond repair, our
MiniDrill 55 can be used to upsize OTHER OPTIONAL ACCESSORIES
them to the next size. Example - Seal nest diameter diagram
1-1/8” to 1-3/8”.
THREAD
max
min

FAST CLAMPING SPEED ADJUSTMENT


SYSTEM VALVE SAV-500
System offers rapid The solution for all
tube to tube cycle pneumatic drove
time, increased pro- beveling machines.
ductivity (up to 4x) Allows adjusting
with little operator cutting speed to suit
fatigue. Ideal for large to the machined tube
amount of end preps. diameter.

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
SPECIAL BEVELING KRAIS Tube Expanders

40 FinMill

KRAIS FinMill is a air powered tool designed for removing fin from the out-
side diameter of a tube. The tool is based on the same quality drive and
housing as our other PrepMill series tools. Thanks to heavy duty locking
system The FinMill fin tube removal tool clamps reliably in the tube and
offers chatter-free work at any position.

STANDARD SET UP
Reversible motor
allow to work and
remove left and right
hand fins.

DOUBLE SIDE HEAD SHAFT25


Special shaped head, allows to Self-align, heavy duty locking
remove left- and right-handed fins. system. Shafts and jaws are longer
and wider to ensure maximum
clamping force.

STANDARD WORKING RANGE


FEED FREE
POWER TORQUE
STROKE SPEED
APPLICATION RANGE (ID-OD) LOCKING RANGE (ID)

25 - 127 mm 25 - 122 mm 40 mm 140 Nm


55 Rpm 1,3 Hp
0,984 - 5,000” 0,984 - 4,803” 1,6” 105 Ft.Lbs
AIR USE BODY WIDTH BODY HEIGHT BODY WEIGHT
75 cfm 2,2 m3/min 2,59” 66 mm 14,5” 370 mm 19 Lbs 9 kg

LOCKING RANGES WITH STANDARD SET UP

SHAFT: SHAFT25
RANGE [MM] RANGE [INCH] SPRING RANGE [MM] RANGE [INCH] SPRING
JAWS EXT. JAWS EXT.
MIN MAX MIN MAX NUMBER QTY. MIN MAX MIN MAX NUMBER QTY.
25 30 0,984 1,181 NS-1 - SP-24 1 77 82 3,031 3,228 NS-8 NS-10 SP-25 2
30 35 1,181 1,378 NS-2 - SP-24 1 82 87 3,228 3,425 NS-5 NS-20 SP-25 2
35 40 1,378 1,575 NS-3 - SP-25 2 87 92 3,425 3,622 NS-6 NS-20 SP-25 2
40 45 1,575 1,772 NS-4 - SP-25 2 92 97 3,622 3,819 NS-7 NS-20 SP-25 2
45 50 1,772 1,969 NS-5 - SP-25 2 97 102 3,819 4,016 NS-8 NS-20 SP-25 2
50 55 1,969 2,165 NS-6 - SP-25 2 102 107 4,016 4,213 NS-5 NS-30 SP-25 2
55 60 2,165 2,362 NS-7 - SP-25 2 107 112 4,213 4,409 NS-6 NS-30 SP-25 2
60 65 2,362 2,559 NS-8 - SP-25 2 112 117 4,409 4,606 NS-7 NS-30 SP-25 2
62 67 2,441 2,638 NS-5 NS-10 SP-25 2 117 122 4,606 4,803 NS-8 NS-30 SP-25 2
67 72 2,638 2,835 NS-6 NS-10 SP-25 2
72 77 2,835 3,031 NS-7 NS-10 SP-25 2

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders SPECIAL BEVELING

41

EXAMPLE TOOL APPLICATION

Removes 4.0” (101 mm) depth of fin from the tube OD in less than 2 minutes

OTHER OPTIONAL ACCESSORIES

STAR WHEEL SPEED ADJUSTMENT


The most precise feed VALVE SAV-500
system. Used in many The solution for all
basic and demanding pneumatic drove
applications. beveling machines.
Allows adjusting
cutting speed to suit
to the machined tube
diameter.

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
SPECIAL BEVELING KRAIS Tube Expanders

42 MiniDrill

MiniDrill is a unique machining platform


designed to safely perform multiple machin-
ing operations on heat exchangers, boilers and
similar thermal exchange equipment. Designed
with operator safety in mind, this system can
drill, ream, bore and even re-machine serrations
in steam drums quickly and safely. With a 80 TAILOR
mm (3.150”) travel, this tool is ideally suited for MADE ONLY
the majority of plant equipment. The system is
fully torque reacted with 2 clamping arms that
are independent of one another and can accom-
modate most pitch configurations. Once locked
into the tubes, the MiniDrill is extremely stable.

AVAILABLE TOOLS WORKING WITH MINIDRILL

WALL REDUCING DRILLING REAMMING BORING HEAD


Tube wall reducing head with Drill for machining holes in tube Safely ream tube sheets. Boring head to machine heavy wall
carbide inserts. plugs before removing them with boiler tubes, safely and efficiently
our special plug removal tool. prior to collapsing through the
drum.

OTHER AVAILABLE ACCESSORIES EXAMPLE TOOL APPLICATION

MINIDRILL WITH
FAST CLAMPING
MiniDrill with the fast
pneumatic clamping
system is ideal for
manufacturing
plants that make
large amounts of
work on tubes and
pipes. It offers rapid
tube to tube cycle
time, increased Reducing tube wall on a 6” thick tube sheet
productivity with little prior to punching.
operator fatigue.

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
FLANGE FACING
FLANGE FACING KRAIS Tube Expanders

44 MFM – Manual FlangeMill


Basic, simple and cost-effective solution for ID mount flange
facing. It is a quick and easy way to reface a damaged flat ,
grooves in pipe flanges on site. Manual FlangeMill size and
body is designed and built to allow quick and convenient pro-
cessing of small flanges in awkward or dangerous locations.

TOOL SWING DIAMETERS

FACING RANGE

BODY SWING DIAMETER

STANDARD WORKING RANGE


MAX V TOOL MAX H BODY SWING
TRAVEL TOOL TRAVEL DIAMETER
FACING RANGE LOCKING RANGE

30 – 350 mm 25,4 - 254,0 MM 10 MM 55 MM 457,2 MM

1,750 – 14,000” 1 - 10” 0,395” 2,165” 18”


DRIVE BODY WIDTH BODY HEIGHT BODY WEIGHT
Manual 6,5” 165 mm 12,8” 325 mm 19,4 Lbs 8,8 kg

MFM TOOL BITS AND HOLDER MFM ADVANTAGES

Manual Flange Mill B

uses one just type of


A

holders: MFMH-7-L
and MFMH-7-R CI7 A B PRECISE DEPTH EASE OF USE SMOOTH MACHINING IN
with carbide insert CI7 mm 7 7 ADJUSTMENT The tool arm is OPERATION EVERY POSITION
(screw MHS-2,7) The tool depth can rotated by hand using Quick adjustment Manual FlangeMill
be can be adjusted a worm-gear mecha- handle to move the can be freely rotated
(10 mm stroke) thru nism to provide a cutter to groove to work in every posi-
spindle to define cut perfect spiral finish. position tion. Remachin-
depth and the correct ing damaged flat,
finish. grooves and raised
faced flanges on site
is possible in every
EXAMPLE TOOL APPLICATION position.

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders FLANGE FACING

MFML – Manual FlangeMill, long 45

Long version of simple and cost-effective solu-


tion for ID mount flange facing. It is a quick and
easy way to reface a damaged flat , grooves
in pipe flanges on site. The L(ong) version
FlangeMill size and body is designed and built
to allow quick and convenient processing of
mid sized flanges in awkward or dangerous
locations.

TOOL SWING DIAMETERS

FACING RANGE

BODY SWING DIAMETER

STANDARD WORKING RANGE


MAX V TOOL MAX H BODY SWING
TRAVEL TOOL TRAVEL DIAMETER
FACING RANGE LOCKING RANGE

51 – 650 mm 51 - 550 MM 10 MM 55 MM 757 MM

2,01 – 25,60” 2,01 - 21,65” 0,395” 2,165” 30”


DRIVE BODY WIDTH BODY HEIGHT BODY WEIGHT
Manual 6,5” 165 mm 18,7” 475 mm 19,4 Lbs 8,8 kg

MFM TOOL BITS AND HOLDER MFM ADVANTAGES

Manual Flange Mill B

uses one just type of


A

holders: MFMH-7-L
and MFMH-7-R CI7 A B PRECISE DEPTH EASE OF USE SMOOTH MACHINING IN
with carbide insert CI7 mm 7 7 ADJUSTMENT The tool arm is OPERATION EVERY POSITION
(screw MHS-2,7) The tool depth can rotated by hand using Quick adjustment Manual FlangeMill
be can be adjusted a worm-gear mecha- handle to move the can be freely rotated
(10 mm stroke) thru nism to provide a cutter to groove to work in every posi-
spindle to define cut perfect spiral finish. position tion. Remachin-
depth and the correct ing damaged flat,
finish. grooves and raised
faced flanges on site
is possible in every
position.

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
FLANGE FACING KRAIS Tube Expanders

46 FlangeMill
FlangeMill is ID mount flange facing machines. It
is a quick and easy way to re-machine damaged
flat and raised faced flanges on site.
The machine comes factory configured.
FlangeMill is designed and built on the basis of
the HyperMill-55.

STANDARD WORKING RANGE


FEED FEED FREE
POWER TORQUE
APPLICATION RAN- SURFACE STROKE SPEED SPEED
GE (ID-OD) FINISH

44 – 356 mm 38 MM 0,15 MM/PIN 280 Nm


63 to 250 RMS 55 Rpm 1,7 HP
1,750 – 14,000” 1,500” 0,005”/PIN 210 Ft.Lbs
AIR USE BODY WIDTH BODY HEIGHT BODY WEIGHT
55 cfm 1,3 m3/min 2,32” 59 mm 13,1” 335 mm 30,6 Lbs 13,9 kg

MACHINING IN EVERY POSITION ELECTRIC VERSION: FLANGEMILL-E

FlangeMill can be rotated under any angle. Machine can be used for ma-
chining flanges in every position.

ACCURATE LOCKING SYSTEM


FlangeMill-E is electric version of regular FlangeMill. An electric machine
Both version of FlangeMill uses the cover the same working range and can be delivered witx the same con-
same internal locking system for figuration. The electric motor made by Makita with 3 stage planetary gear
safety and better accuracy. box made by KRAIS has variable speed control and produce enormous
torque. Is interchangeable with pneumatic drive and can be purchased
separately at any time.

Free Speed................... 115 RPM


Power........................... 1,1 Hp
Torque.......................... 366 NM (280 Ft.Lbs)
Feed Stroke.................. 38 mm (0,787”)

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders FLANGE FACING

IMFM-24 Internal Mounted FlangeMill 47

Internally mounted, lightweight and durable machine tool. Ideal for


machining all types of flange faces, seal grooves, weld preparations and
counterbores.

Features:
• Heavy-duty steel/aluminium design
• High rigidity of the machine in relation to the dimension and weight
• Solid but lightweight construction
• Continuous groove facing feeds
• Swivel tool post for grooves, RTJ flanges and bevels
• Easy levelling and centering system with built-in fast centre feature
• Quick clamping with solid, 50 mm self-centering steel shaft
• CE certificate

As standard IMFM is supplied with the complete toolkit, including cutting


tool and inserts, air filter with lubricator and hose connection, required
jaws to cover the full range, paper manual and storage/shipping box.

Beside standard pneumatic 2,2 Hp drive, for IMFM we offer a wide choice
of pneumatic and electric drives.

Bigger sizes (IMFM-32 and IMFM-60) coming soon!

STANDARD WORKING RANGE FACING FEEDS


FREE
POWER
SPEED
FACING DIAMETER CLAMPING DIAMETER 1,75 MM SCREW 1,25 MM SCREW 1,00 MM SCREW

63 – 610 mm 57 - 508 mm 0,2 / 0,8 mm 0,14 / 0,57 mm 0,15 / 0,45 mm 2,2 Hp


20 - 42 Rpm
2,50 - 24,00” 2,25 - 20,00” 0,008 / 0,031” 0,006 / 0,022” 0,004 / 0,018” 1,6 kW
AIR USE BODY WIDTH BODY HEIGHT BODY WEIGHT
75 cfm 2,2 m3/min Depends on motor configuration, see drawing below 99 Lbs 45 kg

LEVELLING AND CENTERING DIMENSIONS

INLINE VERSION RIGHTANGLE VERSION

Max 700 mm Max 850 mm


334

495
773

Special jaw set for easy and quick


levelling and centering machines
on the flange
565
130

22

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
FLANGE FACING KRAIS Tube Expanders

48 SFFM Flange Facer


SFFM series Flange Facing Machines are
mounted on the outer diameter of the flange.
The precise, synchronized radial and axial feed
mechanism allows for a high quality machining,
resulting in one continuous groove producing a
true gramophone finish.

SFFM Flange Facing Machines are suitable for


various flange types:
• Flat Face
• Raised Face
• Ring Type Joints (RTJ)
• Tongue & Groove
• Lens Ring
• Grayloc® (hub profile)
• Compact Flanges

SFFM Flange Facers are suitable for the oil and


gas industry, power plants, chemical plants,
oil rigs and many others. They are prepared to
implement applications complying with ASME
standards.

WORKING RANGE DIMENSIONS


MODEL WEIGHT JAWS
MIN OD MAX OD UNIT FRAME OD FRAME ID FRAME WIDTH HEIGHT
NPS 2,00 10,00 [inch] 16,22 11,24 2,50 17,3”
SFFM-0410 57 4
Metric 50,00 250,00 [mm] 412,00 285,40 63,50 440

NPS 2,00 15,00 [inch] 21,46 16,48 2,50 17,3”


SFFM-1016 68 6
Metric 50,00 370,00 [mm] 545,00 418,70 63,50 440

NPS 4,00 23,00 [inch] 29,49 24,41 2,50 17,3”


SFFM-1624 103 10
Metric 100,00 580,00 [mm] 749,00 619,90 63,50 440

NPS 8,00 35,00 [inch] 42,15 37,00 2,76 17,3”


SFFM-2836 180 10
Metric 200,00 890,00 [mm] 1070,60 939,80 65,40 440

NPS 10,00 47,00 [inch] 54,40 49,53 2,76 17,3”


SFFM-4048 260 12
Metric 250,00 1200,00 [mm] 1381,80 1251,00 65,40 440

FEATURES OF MACHINE

CUTTING GROOVES GRAMOPHONE GROOVE STRONG DRIVES AVAILABLE AS MODULE


The machine offers a simple way The design of the feed attachment Machine can be driven with a For owners of our regular SFSF
of execution of the RTJ grooves by assures the automatic and variable wide range of motors, pneumatic, machines we offer special module,
using the single point swivel head feed rate on radial axe producing hydraulic and electrical, including allowing to convert the standard
or formed tools proper gramophone groove. servo drives - all made by KRAIS. SFSF into regular flange facing
module

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders FLANGE FACING

SFFM Module 49

SFFM Module can be mounted on all our SFSF


clamshells and convert the regular Clamshell
into OD mount flange facing machine
SFSF clamshell combined with the module wid-
en the scope of its application and still providing
the same functionality as the machine SFFM.
Purchasing the SFFM Module allows to save a
lot of money by avoiding the purchase of two
separate machine tools.
Time needed for the machine changeover is
only 20 minutes.

WORKING RANGE WITH MODULE DIMMENSIONS


MODEL SFSF WEIGHT* JAWS
MIN OD MAX OD UNIT. FRAME OD FRAME ID FRAME WIDTH BOTH HEIGHT
NPS 0,80 8,80 [inch] 16,22 11,24 2,50 16,25
SFSF-0410 57,00 4
Metric 20,00 224,00 [mm] 412,00 285,40 63,50 412,5
NPS 1,60 10,50 [inch] 18,15 13,24 2,50 16,25
SFSF-0612 59,00 4
Metric 40,00 270,00 [mm] 461,00 336,20 63,50 412,5
NPS 1,60 12,00 [inch] 19,49 14,48 2,50 16,25
SFSF-0814 61,00 6
Metric 40,00 305,00 [mm] 495,00 367,90 63,50 412,5
NPS 1,60 14,00 [inch] 21,46 16,48 2,50 16,29
SFSF-1016 68,00 6
Metric 40,00 356,00 [mm] 545,00 418,70 63,50 413,5
NPS 2,00 16,80 [inch] 23,50 18,48 2,50 16,29
SFSF-1218 83,00 6
Metric 50,00 427,00 [mm] 597,00 469,50 63,50 413,5
NPS 2,00 20,00 [inch] 25,47 20,85 2,50 16,29
SFSF-1420 90,00 6
Metric 50,00 508,00 [mm] 647,00 520,30 63,50 413,5
NPS 2,00 22,70 [inch] 29,49 24,41 2,50 16,29
SFSF-1624 103,00 10
Metric 50,00 578,00 [mm] 749,00 619,90 63,50 413,5
NPS 4,00 26,80 [inch] 33,90 28,75 2,76 17,48
SFSF-2028 145,00 10
Metric 100,00 681,00 [mm] 861,10 730,30 65,40 443,7
NPS 8,00 30,70 [inch] 38,15 33,00 2,76 17,48
SFSF-2432 158,00 10
Metric 200,00 782,00 [mm] 969,00 838,20 65,40 443,7
NPS 8,00 34,80 [inch] 42,15 37,00 2,76 17,48
SFSF-2836 180,00 10
Metric 200,00 884,00 [mm] 1070,60 939,80 65,40 443,7
NPS 10,00 40,70 [inch] 48,15 43,00 2,76 17,48
SFSF-3442 202,00 10
Metric 250,00 1036,00 [mm] 1223,00 1092,20 65,40 443,7
NPS 10,00 46,80 [inch] 54,40 49,53 2,76 17,48
SFSF-4048 260,00 12
Metric 250,00 1189,00 [mm] 1381,80 1251,00 65,40 443,7
*depends on machine configuration

SURFACE FINISH

The Modul is equipped as standard with feed gearbox in order to generate


both, fine or coarse surface finish by simple switch on the gear box.

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
FLANGE FACING KRAIS Tube Expanders

50

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
SPLIT FRAME CLAMSHELLS
SPLIT FRAME CLAMSHELLS KRAIS Tube Expanders

52 SlimFit Split Frame Clamshells

KRAIS SFSF portable SLIM FIT Clamshell series are designed for strength
and easy handling. Each of the machine from the SFSF series have a
height of 3,248” (82,5 mm) up 24” and 4,47” (113,7 mm) up to 48” and
a width of 2.5” (63,5 mm) resulting narrow body low profile design that
makes the SFSF series the ideal choice in tight spaces .

• 15 Standard models cover a range from 1.” (33,4 mm) to 48” (1219 mm)
OD
• Pneumatic, hydraulic and electric drive options are available .
• Motor mount on keyways to prevent the motor to twist and potential
damage on gear ring .
• Several different drive options are available to best position the motor
for a specific machining application
• All pneumatic and electric motors are design and Manufactured by
KRAIS after 20 years experience of manufacturing pneumatic drives for
boiler and heat exchangers tube rolling motors.
• SFSF series clamshells can be equipped a wide range of accessories to
increase performance and expand capabilities.
• Adjustable locator pads minimize the number of locators.

TOOL HOLDER TRIPPER MODULE QUALITY MATERIALS

Choice of 3 positions Lever type tripper Steel plates on the


with different travel module for operator back part for machine
length tool holder safety. squaring on the pipe .
with heat treated
slights.

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders SPLIT FRAME CLAMSHELLS

53

General technical machine information to


enable to make the right choice to suit your
application.

For our SFSF clamshells we offer a wide range




of pneumatic , electric made 100% in house 
and hydraulic choose by our engineers or upon 
customer preference . Such a big range and
variety of parameters allow us to select motor to
achieve to best and most post suitable cutting



speed to machined pipe material and diameter.


 

PIPE CAPACITY DIMENSIONS GEAR


LOCATOR
MODEL MIN MAX 1” SLIDE 3” SLIDE 6” SLIDE RING
UNIT A B C D PADS
OD OD SWING SWING SWING RATIO

NPS 2,000 4,000 [inch] 9,685 4,736 2,500 3,248 12,165 16,165
SFSF-0204 4 4,6:1
Metric 60,32 127,00 [mm] 246,00 120,30 63,50 82,50 309,00 410,60

NPS 2,500 6,000 [inch] 11,831 6,858 2,500 3,248 14,339 18,339
SFSF-0256 4 5,7:1
Metric 73,02 168,27 [mm] 300,50 174,20 63,50 82,50 364,20 465,80

NPS 3,500 8,000 [inch] 13,819 8,846 2,500 3,248 16,339 20,339 26,339
SFSF-0358 4 6,7:1
Metric 101,60 219,07 [mm] 351,00 224,70 63,50 82,50 415,00 516,60 669,00

NPS 4,500 10,000 [inch] 16,220 11,236 2,500 3,248 18,756 22,756 28,756
SFSF-0410 4 7,8:1
Metric 127,00 273,05 [mm] 412,00 285,40 63,50 82,50 476,40 578,00 730,40

NPS 6,000 12,000 [inch] 18,150 13,236 2,500 3,248 20,843 24,843 30,843
SFSF-0612 4 8,9:1
Metric 168,27 323,85 [mm] 461,00 336,20 63,50 82,50 529,40 631,00 783,40

NPS 8,000 14,000 [inch] 19,488 14,484 2,500 3,248 22,063 26,063 32,063
SFSF-0814 6 9,5:1
Metric 219,07 355,60 [mm] 495,00 367,90 63,50 82,50 560,40 662,00 814,40

NPS 10,000 16,000 [inch] 21,457 16,484 2,500 3,287 24,102 28,102 34,102
SFSF-1016 6 10,6:1
Metric 273,05 406,40 [mm] 545,00 418,70 63,50 83,50 612,20 713,80 866,20

NPS 12,000 18,000 [inch] 23,504 18,484 2,500 3,287 26,224 30,224 36,224
SFSF-1218 6 11,6:1
Metric 323,85 457,20 [mm] 597,00 469,50 63,50 83,50 666,10 767,70 920,10

NPS 14,000 20,000 [inch] 25,472 20,848 2,500 3,287 28,150 32,150 38,150
SFSF-1420 6 12,6:1
Metric 355,60 508,00 [mm] 647,00 520,30 63,50 83,50 715,00 816,60 969,00

NPS 16,000 24,000 [inch] 29,488 24,406 2,500 3,287 32,268 36,268 42,268
SFSF-1624 10 14,6:1
Metric 406,40 609,60 [mm] 749,00 619,90 63,50 83,50 819,60 921,20 1073,60

NPS 20,000 28,000 [inch] 33,900 28,750 2,757 4,476 36,516 40,516 46,516
SFSF-2028 10 16,9:1
Metric 508,00 711,20 [mm] 861,10 730,30 65,40 113,70 927,50 1029,10 1181,50

NPS 24,000 32,000 [inch] 38,150 33,000 2,757 4,476 40,787 44,787 50,787
SFSF-2432 10 19:1
Metric 609,60 812,80 [mm] 969,00 838,20 65,40 113,70 1036,00 1137,60 1290,00

NPS 28,000 36,000 [inch] 42,150 37,000 2,757 4,476 44,913 48,913 54,913
SFSF-2836 10 21:1
Metric 711,20 914,40 [mm] 1070,60 939,80 65,40 113,70 1140,80 1242,40 1394,80

NPS 34,000 42,000 [inch] 48,150 43,000 2,757 4,476 50,906 54,906 60,906
SFSF-3442 10 24,2:1
Metric 863,60 1066,80 [mm] 1223,00 1092,20 65,40 113,70 1293,00 1394,60 1547,00

NPS 40,000 48,000 [inch] 54,402 49,525 2,757 4,476 57,276 61,276 67,276
SFSF-4048 12 27,3:1
Metric 1016,00 1219,20 [mm] 1381,80 1251,00 65,40 113,70 1454,80 1556,40 1708,80

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
SPLIT FRAME CLAMSHELLS KRAIS Tube Expanders

54 SFSF clamshells motors


PNEUMATIC MOTORS RECOMMENDATIONS

B50-100X B50-xxx-RA HM-xxx K7x-LT-xxx PDx48U Only proposal and subject to change upon
customer requirement and application

PNEUMATIC MOTORS
POWER WEIGHT
RIGHT- SPEED POWER TORQUE AIR CONSUMPTION AIR PRESSURE UNIT MOTOR*
MOTOR HP KG
ANGLE RPM HP NM LT/MIN CFM BAR PSI
SF-4 B50-100X 1,3 11
B50-100X - 200 1,3 70 1300 55 6,2 90
SF-6 HM-252 2,2 17
B50-115-RA YES 115 1,3 186 1300 55 6,2 90
SF-8 HM-252 2,2 20
B50-210-RA YES 210 1,3 102 1300 55 6,2 90
SF-10 HM-252 2,2 27
B50-290-RA YES 290 1,3 74 1300 55 6,2 90
SF-12 HM-252 2,2 23
HM-198 - 198 2,2 186 2200 75 6,2 90
SF-14 HM-198 2,2 28
HM-252 - 252 2,2 150 2200 75 6,2 90
SF-16 HM-198 2,2 32
HM-379 - 379 2,2 105 2200 75 6,2 90
SF-18 K72-LT-90 3,5 36
HM-498 - 498 2,2 83 2200 75 6,2 90
SF-20 K72-LT-90 3,5 39
K72-LT-90 YES 90 2,2 405 2200 75 6,2 90
SF-24 PD248U 3,5 52
K73-LT-190 YES 190 2,2 200 2200 75 6,2 90
SF-28 PD248U 3,5 95
PD248U - 185 3,5 416 2800 95 6,2 90
SF-32 PD248U 3,5 107
PD348U - 60 3,5 1250 2800 95 6,2 90
SF-36 PD248U 3,5 118
SF-42 PD248U 3,5 137
SF-48 PD248U 3,5 153
HYDRAULIC MOTOR
HYDRAULIC MOTORS
SPEED POWER TORQUE OIL PRESSURE MIN. OIL FLOW RATE POWER WEIGHT
MOTOR UNIT MOTOR*
RPM HP NM BAR PSI LT/MIN GPM HP KG
HTB-165 343 16,7 273 190 2750 57 15 SF-16 HTB-165 16,7 32
SF-18 HTB-165 16,7 36
SF-20 HTB-165 16,7 39
SF-24 HTB-165 16,7 52
ELECTRIC MOTORS SF-28 HTB-165 16,7 95
SF-32 HTB-165 16,7 107
SF-36 HTB-165 16,7 118
SF-42 HTB-165 16,7 137
SF-48 HTB-165 16,7 153
PDEC-3200 DUDE 2000 K90Exxx
RECOMMENDATION - ELECTRIC MOTORS
MOTOR SPEED POWER TORQUE VOLTAGE
MOTOR REVERSIBLE RIGHTANGLE First choice electric drive: PDEC-3200 - high-
RPM WATT OUT VOLT
torque motor with built-in controller for precise
PDEC-3200/100 - - 100 3200 800 Nm 110/230 speed control. Similar to servo motors, this
PDEC-3200/145 - - 145 3200 540 Nm 110/230 drive does not slow down and does not tighten
PDEC-3200/185 - - 185 3200 420 Nm 110/230 under load, but generates up to 5 times more
DUDE-2000-4-speed YES - 120, 210, 380, 650 2000 240 Nm 110/230 torque than a servo motor which translates into
K90E90 - YES 90 1150 510 Nm 110/230
high machining stability. Offers additionally a
bunch of indicators: for overload, overheating
K90E190 - YES 190 1150 260 Nm 110/230
and brush worn.
K90E280 - YES 280 1150 190 Nm 110/230

POWER WEIGHT
UNIT MOTOR*
WATT KG
HIGH-END ELECTRIC SERVO DRIVE WITH CONTROL BOX (3 PHASE) SF-4 PDEC 3200 11
SF-6 PDEC 3200 17
POWER [WATT] VOLTAGE [V] SF-8 PDEC 3200 20
Drive option 1 2300 390 – 440 SF-10 PDEC 3200 27
Drive option 2 4300 390 – 440 SF-12 PDEC 3200 23
SF-14 PDEC 3200 28
SF-16 PDEC 3200 32

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders SPLIT FRAME CLAMSHELLS

Reaction ring for SFSF clamshells 55


KRAIS SFSC REACTION RING IS PATENT PENDING! ALL RIGHTS RESERVED

For super heavy applications with super heavy


wall and/or hard alloy pipes, consider our ORR
to enhance axial and linear stability.
We manufacture the ORR steel ring, which
mounts on the rear of the aluminium ring. The
ORR is also equipped with 4 steel location sta-
bilizers to enhance the range and rigidity of the
machine for those heavy duty applications. The
OOR dramatically increases the axial stability
and rigidity when cutting and/or bevelling. This
solution can help to save time and expense for SFSF-1624 with ORR mounted on the 24” pipe schedule 120.
clamshells completely made out of steel – ask
your representative for more details.

ORR mounted on the rear on the existing threaded holes in the aluminium ring.

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
SPLIT FRAME CLAMSHELLS KRAIS Tube Expanders

56 SFSF clamshells add-ons


TOOL SLIDES SFSF-CBA UNIVERSAL COUNTERBORE ATTACHMENT

KRAIS Tool Slides are rugged and build for strength and durability tool
slides. Standard sizes are 1” , 3” and 6”. Other on request. Designed for the precision counterboring of tube and pipe inside diam-
Out-of-round and axial-feed tool slides are also available. Built with the eters. The Universal counterbore is manufactured with both 6” (SFSF-
same quality: for strength and durability as other KRAIS tool slides. KRAIS CBA-150) and 10” (SFSF-CBA-254) long sleeves, and attaches directly to all
Slide construction dramatically eases tool slide mounting and locating. KRAIS Split Frame SlimFit clamshells.
The Universal Counterbore Attachment utilizes a simple and effective
hand wheel to precisely control the counterboring process. Both versions
BCS - BRIDGE CROSS SLIDES (6” and 10”) can be mounted directly to the tool slide or Bridge Cross
Slide.

SFSF-SCBA SWIVEL HEAD COUNTERBORING ATTACHMENT

Bridge Cross Slides are available for all KRAIS Split Frame SlimFit series
machines. Whether flange facing our single point heavy wall machining,
the BCS quickly and easily bolts onto the split frame ring. Designed for the precision counterboring of tube and pipe inside diam-
eters. The swivel head attachment can also be used for flange facing, OD
BCS RANGE [MM] RANGE [INCH] beveling and flange facing grooving.
NUMBER MIN MAX MIN MAX The Swivel counterbore is manufactured with both 6” (SFSF-
SCBA-150) and 10” (SFSF-SCBA-254) long sleeves, and attaches directly to
BCS-0814 203,2 355,6 8,000 14,000 all KRAIS Split Frame SlimFit clamshells.
BCS-1416 355,6 406,4 14,000 16,000 The Universal Counterbore Attachment utilizes a simple and effective
BCS-1618 406,4 457,2 16,000 18,000 hand wheel to precisely control the counterboring process. Both versions
BCS-1820 457,2 508,0 18,000 20,000 (6” and 10”) can be mounted directly to the tool slide or Bridge Cross
BCS-2024 508,0 609,6 20,000 24,000
Slide.
BCS-2832 609,6 812,8 24,000 32,000
BCS-3236 812,8 914,4 32,000 36,000 OUT OF ROUND TOOL SLIDES
BCS-3642 914,4 1066,8 36,000 42,000
BCS-4248 1066,8 1117,6 42,000 44,000

HYDRAULIC MOTOR

Out of round tool slides - can be solution for all misshapen tubes and
pipes. Out of round slides feature durable springs and tracking module
that follows the contours of a deformed or less than perfectly round
pipe. Built with the same quality: for strength and durability as other
KRAIS tool slides.

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders SPLIT FRAME CLAMSHELLS

SFSF clamshells bits and holders 57

INSERTS FOR CLAMSHELLS

Insert Insert Insert Insert Insert Insert Inserts are made out of High Speed Steel with
CSS CSS-1 WRI-45 WRIL-45 CB-45 2CDJ-5 6% Cobalt and are available with ALNOVE hard
coating also.

For other tool bits please send your request.

HOLDERS FOR CLAMSHELLS

Sever
(90° cutting)

Holders: Holders: Holders: Holders: Holders:


SFSC-16-25-120-TWEEN-1 SFSC-16-25-180-TWEEN-1 SFSC-6-25-120-TWEEN-1 SFSC-6-25-180-TWEEN-1 SFSC-5-25-180
SFSC-16-25-120-TWEEN-2 SFSC-16-25-180-TWEEN-2 SFSC-6-25-120-TWEEN-2 SFSC-6-25-180-TWEEN-2 Insert:
Insert: Insert: Insert: Insert: CSS-1
CSS CSS CSS CSS

Compound
Bevelling Bevelling
bevelling
(37,5°) (30,0°)
(10° & 37,5°)

Holder: Holder: Holder:


SFRB-37 SFRB-30 SFRB-1037
Insert: Insert: Insert:
WRI-45 WRI-45 CB-45

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
SPLIT FRAME CLAMSHELLS KRAIS Tube Expanders

58

CUTTERS FOR CLAMSHELLS


HSS tooling is also
Sever Bevelling Compound available in both
bevelling
(90° cutting) (37,5°) (10° & 37,5°) TiNi and ALNOVE
coatings (please
consult factory for
details).

HSS-625-2x655 HSS-625-530 HSS-2516-5-35 HSS-2516-9-50 HSS-2525-CB-1037 HSS-2525-OB-37

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
ACCESSORIES
ACCESSORIES KRAIS Tube Expanders

60 Special Heads for MiniMill


STWRMH

STRENGTH WELD REMOVAL


BIT: HSS 6% Cobalt 9,5 mm
DEGREE: 37.5°

max
min

16
mm
TUBE CAPACITY RANGE [INCH] RANGE [MM] NO. OF
HEAD NR INSERT SHAFT
[INCH] [MM] BWG MIN MAX MIN MAX INSERTS

STWRMH-190 0,750 19,05 12-23 0,530 1,46 13,50 37,00 WRI 2 901 MM#151 12,4 mm
STWRMH-222 0,875 22,23 12-23 0,650 1,496 16,50 38,00 WRI 2 905 MM#151 13,9 mm
STWRMH-254 1,000 25,40 10-23 0,732 1,654 18,60 42,00 WRI 2 909 MM#151 16,9 mm
Custom designed head dedi-
STWRMH-285 1,125 28,58 10-23 0,858 1,772 21,80 45,00 WRI 2 915 MM#151 20 mm
cated for strength weld removal.
The heads are sized per tube STWRMH-317 1,250 31,75 9-23 0,945 1,850 24,00 47,00 WRI 2 915 MM#151 20 mm
diameter and are precisely STWRMH-381 1,500 38,10 8-23 1,142 2,047 29,00 52,00 WRI 2 915 MM#151 20 mm
engineered so that the inserts STWRMH-444 1,750 44,45 8-23 1,417 2,244 36,00 57,00 CDI 2 STD Shaft: 20 or 25 mm
cannot damage the shaft or
STWRMH-508 2,000 50,80 6-23 1,575 2,480 40,00 63,00 CDI 2 STD Shaft: 20 or 25 mm
locking jaws. Simple, trouble-free
set up makes these heads very STWRMH-571 2,250 57,15 6-23 1,811 2,717 46,00 69,00 CDI 2 STD Shaft: 20 or 25 mm
advantageous. STWRMH-603 2,375 60,33 6-23 1,949 2,854 49,50 72,50 CDI 2 STD Shaft: 20 or 25 mm
STWRMH-635 2,500 63,50 6-23 2,067 2,972 52,50 75,50 CDI 2 STD Shaft: 20 or 25 mm
STWRMH-762 3,000 76,20 6-23 2,579 3,484 65,50 88,50 CDI 2 STD Shaft: 20 or 25 mm
STWRMH-889 3,500 88,90 6-23 3,071 3,976 78,00 101,00 CDI 2 STD Shaft: 20 or 25 mm
STWRMH-900 4,000 101,60 6-23 3,563 4,469 90,50 113,50 CDI 2 STD Shaft: 20 or 25 mm

TFMH

TUBE FACING MILING HEAD


BIT: HSS 6% Cobalt
9,5 mm
DEGREE: 90.0°
6,3 mm
max
min

RURA RANGE [INCH] RANGE [MM] NO. OF


HEAD NR INSERT SHAFT
[INCH] [MM] BWG MIN MAX MIN MAX INSERTS

TFMH-145 0,570 14,48 16-23 0,441 0,870 11,2 22,1 CSZ 2 801 MM#151 Micro 10,0MM
TFMH-158 0,625 15,88 16-23 0,500 0,933 12,70 23,70 CSZ 2 805 MM#151 Micro 11,5 MM
A tube facing milling head cre-
TFMH-190 0,750 19,05 12-23 0,531 1,004 13,50 25,50 CSS 2 901 MM#151 12,4 mm
ated for facing tubes made of
any type of material. Utilizes 6% TFMH-222 0,875 22,23 12-23 0,654 1,063 16,60 27,00 CSS 2 905 MM#151 13,9 mm
cobalt inserts. TFMH-254 1,000 25,40 11-23 0,764 1,201 19,40 30,50 CSS 2 909 MM#151 16,9 mm
TFMH-285 1,125 28,58 11-23 0,854 1,307 21,70 33,20 CSS 2 915 MM#151 20,0 mm
TFMH-317 1,250 31,75 9-23 0,949 1,366 24,10 34,70 CSS 2 915 MM#151 20,0 mm
TFMH-381 1,500 38,10 9-23 1,197 1,614 30,40 41,00 CSS 2 915 MM#151 20,0 mm
TFMH-444 1,750 44,45 9-23 1,449 1,862 36,80 47,30 CS 2 MM#37
TFMH-508 2,000 50,80 9-23 1,701 2,114 43,20 53,70 CS 2 MM#37

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders ACCESSORIES

61

OBMH

OUTSIDE BEVEL MILING HEAD


BIT: HSS 6% Cobalt 18 mm

9,5 mm
DEGREE: 37,5°

max
min
TUBE CAPACITY RANGE [INCH] RANGE [MM] NO. OF
HEAD NR INSERT SHAFT
[INCH] [MM] BWG MIN MAX MIN MAX INSERTS
OBMH-190 0,750 19,05 14-23 0,5826 0,866 14,80 22,00 CS 2 901 MM#151 12,4 mm
OBMH-222 0,875 22,23 12-23 0,654 1,004 16,60 25,50 CS 2 905 MM#151 13,9 mm

Dedicated for the outside bevel- OBMH-254 1,000 25,40 11-23 0,764 1,122 19,40 28,50 CS 2 909 MM#151 16,9 mm
ling of both tubes and pipes. OBMH-285 1,125 28,58 11-23 0,890 1,240 22,60 31,50 CS 2 915 MM#151 20 mm
Sized per tube or pipe diameter
OBMH-317 1,250 31,75 8-23 0,917 1,732 23,30 44,00 CDI 2 STD Shaft: 20 or 25 mm
and angle of required weld bevel.
The heads are precisely engi- OBMH-381 1,500 38,10 6-23 0,984 1,850 25,00 47,00 CDI 2 STD Shaft: 20 or 25 mm
neered so that the inserts cannot OBMH-444 1,750 44,45 6-23 1,024 1,890 26,00 48,00 CDI 2 STD Shaft: 20 or 25 mm
damage the shaft or locking jaws.
OBMH-508 2,000 50,80 6-23 1,181 2,047 30,00 52,00 CDI 2 STD Shaft: 20 or 25 mm
OBMH-571 2,250 57,15 6-23 1,417 2,283 36,00 58,00 CDI 2 STD Shaft: 20 or 25 mm
OBMH-603 2,375 60,33 6-23 1,535 2,402 39,00 61,00 CDI 2 STD Shaft: 20 or 25 mm
OBMH-635 2,500 63,50 6-23 1,654 2,559 42,00 65,00 CDI 2 STD Shaft: 20 or 25 mm
OBMH-762 3,000 76,20 6-23 2,165 3,031 55,00 77,00 CDI 2 STD Shaft: 20 or 25 mm
OBMH-889 3,500 88,90 6-23 2,677 3,543 68,00 90,00 CDI 2 STD Shaft: 20 or 25 mm
OBMH-900 4,000 101,60 6-23 3,150 4,016 80,00 102,00 CDI 2 STD Shaft: 20 or 25 mm

MMRBMH

MEMBRANE REMOVAL HEAD


BIT: CARBIDE 8
TUBE SIZE

TUBE CAPACITY RANGE [INCH] RANGE [MM] NO. OF


HEAD NR INSERT
[INCH] [MM] MIN MAX MIN MAX INSERTS

MMRBMH-254 1,000 25,40 1,000 1,630 25,40 41,40 PO8 4


Specially designed head for MMRBMH-288 1,125 28,58 1,134 1,764 28,80 44,80 PO8 5
membrane removal and overlay MMRBMH-317 1,250 31,75 1,248 1,878 31,70 47,70 PO8 5
head (cladding removal)
MMRBMH-381 1,500 38,10 1,500 2,130 38,10 54,10 PO8 6
MMRBMH-444 1,750 44,45 1,748 2,378 44,40 60,40 PO8 6
MMRBMH-508 2,000 50,80 2,000 2,630 50,80 66,80 PO8 7
MMRBMH-571 2,250 57,15 2,252 2,882 57,20 73,20 PO8 7
MMRBMH-603 2,375 60,33 2,374 3,004 60,30 76,30 PO8 7
MMRBMH-635 2,500 63,50 2,500 3,130 63,50 79,50 PO8 7
MMRBMH-762 3,000 76,20 3,000 3,630 76,20 92,20 PO8 8
MMRBMH-889 3,500 88,90 3,500 4,130 88,90 104,90 PO8 8
MMRBMH-101 4,000 101,60 4,000 4,630 101,60 117,60 PO8 9

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
ACCESSORIES KRAIS Tube Expanders

62

SWRMH

SEAL WELD REMOVAL HEAD


BIT: CARBIDE 5 mm
DEGREE: 90.0°

max
min

5 mm
TUBE CAPACITY RANGE [INCH] RANGE [MM] NO. OF
HEAD NR INSERT SCREW
Size specific heads designed for [INCH] [MM] BWG MIN MAX MIN MAX INSERTS
seal weld removal on tubes. Suit-
able for weld removal on carbon, SWRMH-160 0,625 15,88 17-22 0,500 1,100 12,70 28,00 CI 5x5 4 MHS-2
duplex, inconel and other exotic SWRMH-190 0,750 19,05 11-22 0,510 1,140 13,00 29,00 CI 5x5 4 MHS-2
alloys. Utilizes 4 sided carbide SWRMH-222 0,875 22,23 10-22 0,710 1,300 18,00 33,00 CI 5x5 4 MHS-2
inserts. SWRMH-254 1,000 25,40 8-20 0,810 1,380 20,50 35,00 CI 5x5 4 MHS-2

SWROTC

TUBE FACING MILING HEAD


BIT: HSS 6% Cobalt 16
max
min

TUBE CAPACITY RANGE [INCH] RANGE [MM] NO. OF


HEAD NR INSERT SHAFT
[INCH] [MM] MIN MAX MIN MAX INSERTS
A seal weld removal head over
SWROTC-190 0,750 19,05 0,750 1,222 19,05 31,05 CSWR 2 901 MM#151 12,4 mm
tube circumference prior to
re-welding the damaged joint SWROTC-222 0,875 22,23 0,874 1,346 22,20 34,20 CSWR 2 905 MM#151 13,9 mm
without removing the tube. SWROTC-254 1,000 25,40 1,000 1,472 25,40 37,40 CSWR 2 909 MM#151 16,9 mm
SWROTC-285 1,125 28,58 1,124 1,596 28,55 40,55 CSWR 2 915 MM#151 20,0 mm
SWROTC-318 1,250 31,7 1,250 1,722 31,75 43,75 CSWR 2 915 MM#151 20,0 mm
SWROTC-381 1,500 38,1 1,500 1,969 38,10 50,01 CSWR 2 915 MM#151 20,0 mm

MMFH

TUBE FACING MILING HEAD


BIT: CARBIDE 5 mm
DEGREE: 90.0°
max
min

5 mm

TUBE CAPACITY RANGE [INCH] RANGE [MM] NO. OF


HEAD NR INSERT SHAFT
[INCH] [MM] BWG MIN MAX MIN MAX INSERTS

A tube facing milling head MMFH-145 0,550 14,00 17-23 0,440 0,807 11,20 20,5 CI 5x5 2 801 MM#151 Micro 10,0 MM
suitable for machining tubes MMFH-158 0,625 15,88 16-23 0,500 0,866 12,70 22,00 CI 5x5 2 805 MM#151 Micro 11,5 MM
manufactured from very hard MMFH-190 0,750 19,05 13-23 0,559 0,906 14,20 23,00 CI 5x5 3 901 MM#151 12,4 mm
materials such as duplex, inconel
MMFH-222 0,875 22,23 12-23 0,654 0,965 16,60 24,50 CI 5x5 3 905 MM#151 13,9 mm
and other exotic alloys. Utilizes 4
sided carbide inserts. MMFH-254 1,000 25,40 11-23 0,764 1,087 19,40 27,50 CI 5x5 3 909 MM#151 16,9 mm
MMFH-285 1,125 28,58 11-23 0,886 1,213 22,50 30,80 CI 5x5 3 915 MM#151 20,0 mm

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders ACCESSORIES

Special Heads for PrepMill/HyperMill 63

OBPM

OUTSIDE BEVEL MILING HEAD


18 mm
BIT: HSS 6% Cobalt

9,5 mm
max
min
DEGREE: 37,5°

TUBE CAPACITY RANGE [INCH] RANGE [MM] NO. OF


HEAD NR INSERT SHAFT
[INCH] [MM] BWG MIN MAX MIN MAX INSERTS

OBPM-254 1,000 25,40 11-23 0,764 1,122 19,40 28,50 CS 2 STD Shaft: 20 or 25 mm
OBPM-285 1,125 28,58 11-23 0,890 1,240 22,60 31,50 CS 2 STD Shaft: 20 or 25 mm
Custom, precisely designed head. OBPM-317 1,250 31,75 8-23 0,917 1,732 23,30 44,00 CDI 2 STD Shaft: 20 or 25 mm
Dedicated for the outside bevel-
ling of both tubes and pipes. OBPM-381 1,500 38,10 6-23 0,984 1,850 25,00 47,00 CDI 2 STD Shaft: 20 or 25 mm
Sized per tube or pipe diameter OBPM-444 1,750 44,45 6-23 1,024 1,890 26,00 48,00 CDI 2 STD Shaft: 20 or 25 mm
and angle of required weld bevel. OBPM-508 2,000 50,80 6-23 1,181 2,047 30,00 52,00 CDI 2 STD Shaft: 20 or 25 mm
The heads are precisely engi-
neered so that the inserts cannot OBPM-571 2,250 57,15 6-23 1,417 2,283 36,00 58,00 CDI 2 STD Shaft: 20 or 25 mm
damage the shaft or locking jaws. OBPM-603 2,375 60,33 6-23 1,535 2,402 39,00 61,00 CDI 2 STD Shaft: 20 or 25 mm
OBPM-635 2,500 63,50 6-23 1,654 2,559 42,00 65,00 CDI 2 STD Shaft: 20 or 25 mm
OBPM-762 3,000 76,20 6-23 2,165 3,031 55,00 77,00 CDI 2 STD Shaft: 20 or 25 mm
OBPM-889 3,500 88,90 6-23 2,677 3,543 68,00 90,00 CDI 2 STD Shaft: 20 or 25 mm
OBPM-900 4,000 101,60 6-23 3,150 4,016 80,00 102,00 CDI 2 STD Shaft: 20 or 25 mm

PRRMBH

MEMBRANE REMOVAL HEAD 8


TUBE SIZE

BIT: CARBIDE

TUBE CAPACITY RANGE [INCH] RANGE [MM] NO. OF


HEAD NR INSERT
INSERTS
[INCH] [MM] MIN MAX MIN MAX
PRRBMH-254 1,000 25,40 1,000 1,630 25,40 41,40 PO8 4
Specially designed head for
PRRBMH-288 1,125 28,58 1,134 1,764 28,80 44,80 PO8 5
membrane removal and overlay
head (cladding removal) PRRBMH-317 1,250 31,75 1,248 1,878 31,70 47,70 PO8 5
PRRBMH-381 1,500 38,10 1,500 2,130 38,10 54,10 PO8 6
PRRBMH-444 1,750 44,45 1,748 2,378 44,40 60,40 PO8 6
PRRBMH-508 2,000 50,80 2,000 2,630 50,80 66,80 PO8 7
PRRBMH-571 2,250 57,15 2,252 2,882 57,20 73,20 PO8 7
PRRBMH-603 2,375 60,33 2,374 3,004 60,30 76,30 PO8 7
PRRBMH-635 2,500 63,50 2,500 3,130 63,50 79,50 PO8 7
PRRBMH-762 3,000 76,20 3,000 3,630 76,20 92,20 PO8 8
PRRBMH-889 3,500 88,90 3,500 4,130 88,90 104,90 PO8 8
PRRBMH-101 4,000 101,60 4,000 4,630 101,60 117,60 PO8 9

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
ACCESSORIES KRAIS Tube Expanders

64

STWRPM

STRENGTH WELD REMOVAL


BIT: HSS 6% Cobalt 9,5 mm
DEGREE: 37.5°

max
min

16
mm
TUBE CAPACITY RANGE [INCH] RANGE [MM] NO. OF
HEAD NR INSERT SHAFT
[INCH] [MM] BWG MIN MAX MIN MAX INSERTS

Custom designed head dedi- STWRPM-254 1,000 25,40 10-23 0,732 1,654 18,60 42,00 WRI 2 STD Shaft: 20
cated for strength weld removal. STWRPM-285 1,125 28,58 10-23 0,858 1,772 21,80 45,00 WRI 2 STD Shaft: 20
The heads are sized per tube STWRPM-317 1,250 31,75 9-23 0,945 1,850 24,00 47,00 WRI 2 STD Shaft: 20 or 25 mm
diameter and are precisely
STWRPM-381 1,500 38,10 8-23 1,142 2,047 29,00 52,00 WRI 2 STD Shaft: 20 or 25 mm
engineered so that the inserts
cannot damage the shaft or STWRPM-444 1,750 44,45 8-23 1,417 2,244 36,00 57,00 CDI 2 STD Shaft: 20 or 25 mm
locking jaws. Simple, trouble-free STWRPM-508 2,000 50,80 6-23 1,575 2,480 40,00 63,00 CDI 2 STD Shaft: 20 or 25 mm
set up makes these heads very STWRPM-571 2,250 57,15 6-23 1,811 2,717 46,00 69,00 CDI 2 STD Shaft: 20 or 25 mm
advantageous.
STWRPM-603 2,375 60,33 6-23 1,949 2,854 49,50 72,50 CDI 2 STD Shaft: 20 or 25 mm
STWRPM-635 2,500 63,50 6-23 2,067 2,972 52,50 75,50 CDI 2 STD Shaft: 20 or 25 mm
STWRPM-762 3,000 76,20 6-23 2,579 3,484 65,50 88,50 CDI 2 STD Shaft: 20 or 25 mm
STWRPM-889 3,500 88,90 6-23 3,071 3,976 78,00 101,00 CDI 2 STD Shaft: 20 or 25 mm
STWRPM-900 4,000 101,60 6-23 3,563 4,469 90,50 113,50 CDI 2 STD Shaft: 20 or 25 mm

TFPM

TUBE FACING MILING HEAD


BIT: HSS 6% Cobalt 9,5 mm
6,3 mm

DEGREE: 90.0°
max
min

TUBE CAPACITY RANGE [INCH] RANGE [MM] NO. OF


HEAD NR INSERT SHAFT
[INCH] [MM] BWG MIN MAX MIN MAX INSERTS

TFMP-285 1,125 28,58 11-23 0,854 1,307 21,70 33,20 CSS 2 STD Shaft 20 mm
TFMP-317 1,250 31,75 9-23 0,949 1,366 24,10 34,70 CSS 2 STD Shaft 20 mm
A tube facing milling head cre-
TFMP-381 1,500 38,10 9-23 1,197 1,614 30,40 41,00 CSS 2 STD Shaft: 20 or 25 mm
ated for facing tubes made of
any type of material. Utilizes 6% TFMP-444 1,750 44,45 9-23 1,449 1,862 36,80 47,30 CS 2 STD Shaft: 20 or 25 mm
cobalt inserts. TFMP-508 2,000 50,80 9-23 1,701 2,114 43,20 53,70 CS 2 STD Shaft: 20 or 25 mm

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders ACCESSORIES

Special Heads for PanelMill 65

OBPMH

OUTSIDE BEVEL MILING HEAD


BIT: HSS 6% COBALT
DEGREE: 37,5°

max
min
TUBE CAPACITY RANGE [INCH] RANGE [MM] NO. OF
HEAD NR INSERT
[INCH] [MM] BWG MIN MAX MIN MAX INSERTS

OBPMH-190 0,750 19,05 14-23 0,5826 0,866 14,80 22,00 WRIL 2


OBPMH bevelling head for bevel- OBPMH-222 0,875 22,23 12-23 0,654 1,004 16,60 25,50 WRIL 2
ling tubes without membranes in
OBPMH-254 1,000 25,40 11-23 0,764 1,122 19,40 28,50 WRIL 2
a boiler waterwall.
OBPMH-285 1,125 28,58 11-23 0,890 1,240 22,60 31,50 WRIL 2
OBPMH-317 1,250 31,75 8-23 0,917 1,732 23,30 44,00 WRIL 2
OBPMH-381 1,500 38,10 6-23 0,984 1,850 25,00 47,00 WRIL 2
OBPMH-444 1,750 44,45 6-23 1,024 1,890 26,00 48,00 WRIL 2
OBPMH-508 2,000 50,80 6-23 1,181 2,047 30,00 52,00 WRIL 2
OBPMH-571 2,250 57,15 6-23 1,417 2,283 36,00 58,00 WRIL 2
OBPMH-603 2,375 60,33 6-23 1,535 2,402 39,00 61,00 WRIL 2
OBPMH-635 2,500 63,50 6-23 1,654 2,559 42,00 65,00 WRIL 2
OBPMH-889 3,500 88,90 6-23 2,677 3,543 68,00 90,00 WRIL 2

PMRBMH

MEMBRANE REMOVAL HEAD


BIT: CARBIDE 8
TUBE SIZE

TUBE CAPACITY RANGE [INCH] RANGE [MM] NO. OF


HEAD NR INSERT
INSERTS
[INCH] [MM] MIN MAX MIN MAX
PMRBMH-254 1,000 25,40 1,000 1,630 25,40 41,40 PO8 4
Specially designed head for
membrane removal and overlay PMRBMH-288 1,125 28,58 1,134 1,764 28,80 44,80 PO8 5
head (cladding removal) PMRBMH-317 1,250 31,75 1,248 1,878 31,70 47,70 PO8 5
PMRBMH-381 1,500 38,10 1,500 2,130 38,10 54,10 PO8 6
PMRBMH-444 1,750 44,45 1,748 2,378 44,40 60,40 PO8 6
PMRBMH-508 2,000 50,80 2,000 2,630 50,80 66,80 PO8 7
PMRBMH-571 2,250 57,15 2,252 2,882 57,20 73,20 PO8 7
PMRBMH-603 2,375 60,33 2,374 3,004 60,30 76,30 PO8 7
PMRBMH-635 2,500 63,50 2,500 3,130 63,50 79,50 PO8 7
PMRBMH-762 3,000 76,20 3,000 3,630 76,20 92,20 PO8 8
PMRBMH-889 3,500 88,90 3,500 4,130 88,90 104,90 PO8 8
PMRBMH-101 4,000 101,60 4,000 4,630 101,60 117,60 PO8 9

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
ACCESSORIES KRAIS Tube Expanders

66 Special Heads for PanelMill PF


SPECIALIZED CUTTER HEADS

PRRMBH-PF CRH-PF
Membrane removal Cladding removal
and overlay head with head with carbide
carbide bits. bits.

TUBE SIZE
TUBE SIZE

TUBE CAPACITY TUBE CAPACITY


HEAD NR INSERT NO. OF INSERTS HEAD NR INSERT NO. OF INSERTS
[INCH] [MM] [INCH] [MM]
PRRBMH-PF-508 2,000 50,80 PO8 7 CRH-PF-508 2,000 50,80 CI 9x9 3
PRRBMH-PF-571 2,250 57,15 PO8 7 CRH-PF-571 2,250 57,15 CI 9x9 3
PRRBMH-PF-603 2,375 60,33 PO8 7 CRH-PF-603 2,375 60,33 CI 9x9 3
PRRBMH-PF-635 2,500 63,50 PO8 7 CRH-PF-635 2,500 63,50 CI 9x9 3
PRRBMH-PF-762 3,000 76,20 PO8 9 CRH-PF-762 3,000 76,20 CI 9x9 3

OBPMH-PF
Outside bevelling
head (37,5°) for tubes
without membranes,
max

with HSS 6% cobalt


min

bits.

TUBE CAPACITY RANGE [INCH] RANGE [MM] NO. OF


HEAD NR INSERT
[INCH] [MM] BWG MIN MAX MIN MAX INSERTS

OBPMH-PF-285 1,125 28,58 11-23 0,890 1,240 22,60 31,50 WRIL 2


OBPMH-PF-317 1,250 31,75 8-23 0,917 1,732 23,30 44,00 WRIL 2
OBPMH-PF-381 1,500 38,10 6-23 0,984 1,850 25,00 47,00 WRIL 2
OBPMH-PF-444 1,750 44,45 6-23 1,024 1,890 26,00 48,00 WRIL 2
OBPMH-PF-508 2,000 50,80 6-23 1,181 2,047 30,00 52,00 WRIL 2
OBPMH-PF-571 2,250 57,15 6-23 1,417 2,283 36,00 58,00 WRIL 2
OBPMH-PF-603 2,375 60,33 6-23 1,535 2,402 39,00 61,00 WRIL 2
OBPMH-PF-635 2,500 63,50 6-23 1,654 2,559 42,00 65,00 WRIL 2
OBPMH-PF-889 3,500 88,90 6-23 2,677 3,543 68,00 90,00 WRIL 2

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders ACCESSORIES

Cutters and inserts 67

STANDARD CUTTERS

FOR USE WITHOUT HOLDERS


BIT: HSS and HSS Cobalt

TSC-90 TSC-37-OB TSC-37-IB HSC-90 HSC-37-OB HSC-37-IB

Cutters for use with MiniMill series Cutters for use with HyperMill series

INSERTS
INSERTS FOR USE ONLY WITH HOLDERS OR SPECIAL HEADS

A
B CS A B B CDI A B B CI7 A B
mm 9,5 9,5 mm 18 9,5 mm 7 7

B
A
A

MAT: HSS 6% Cobalt MAT: HSS 6% Cobalt MAT: CARBIDE


A

SCREW: MHS-4 SCREW: MHS-4 SCREW: MHS-2,7


2CDI A B
mm 45 12,7
MAT: HSS 6% Cobalt

B CI A B B
CDI-CB A B R PO8 R SCREW: MHS-4
mm 5 5 mm 18 9,5 mm 8
A
A

MAT: CARBIDE MAT: HSS 6% Carbride MAT: CARBIDE


SCREW: MHS-2 SCREW: MHS-4 SCREW: MHS-2,7
A

B
B CSZ A B A
WRIL A B
A
mm 5,8 9,5 mm 13,5 9,5 CSWR A B R
R

mm 6,5 16,5 6
A

MAT: HSS 6% Cobalt CDK A B


B

MAT: HSS 6% Cobalt


MAT: HSS 6% Cobalt mm 25 9,5
B

SCREW: MHS-2,5 SCREW: MHS-4


SCREW: MHS-2,5 MAT: HSS 6% Cobalt
SCREW: MHS-4

B B
CSS-CB A B WRK A B [mm] A B R
B mm 10 9,5
R

mm 6,3 9,5 CDJ-2.5* 18 9,5 2,5


A

MAT: HSS 6% Cobalt


A
A

MAT: HSS 6% Carbride CDJ-5 18 9,5 4,7 A


CDJ-8* 18 9,5 8,0
SCREW: MHS-2,5 SCREW: MHS-4
* on request R
B

MAT: HSS 6% Cobalt


2CDJ-5 A B R
CSS A B B
WRI A B SCREW: MHS-4
mm 45 12,7 4,7
B
mm 6,3 9,5 mm 13,5 9,5
MAT: HSS 6% Cobalt
A

MAT: HSS 6% Cobalt MAT: HSS 6% Cobalt


SCREW: MHS-4
SCREW: MHS-2,5 SCREW: MHS-4

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
ACCESSORIES KRAIS Tube Expanders

68 Holders
OUTSIDE BEVELING HOLDERS
STANDARD: 37,5°; OTHER ANGLES ONLY ON REQUEST

OB–9–37–S OB–9–37–P OB–18–37–P OB–18-37–N OB–18–37–L


min
max

min

min

min

min
max

max

max

max

12 mm
RANGE [MM] RANGE [INCH] RANGE [MM] RANGE [INCH]
HOLDER NO. BIT HEAD DEGREE* HOLDER NO. BIT HEAD DEGREE*
MIN MAX MIN MAX MIN MAX MIN MAX
60 16,00 26,00 0,630 1,024 20; 30; 37,5; 45 60 34,00 56,00 1,339 2,205 20; 30; 37,5; 45
OB-9-37-S CS
88 16,00 51,00 0,630 2,008 20; 30; 37,5; 45 88 34,00 80,00 1,339 3,150 20; 30; 37,5; 45
60 24,00 34,00 0,945 1,339 20; 30; 37,5; 45 106 38,00 94,00 1,496 3,701 20; 30; 37,5; 45
OB-18-37-N CDI
OB-9-37-P CS 88 24,00 58,00 0,945 2,283 20; 30; 37,5; 45 114 43,00 101,00 1,693 3,976 20; 30; 37,5; 45
106 28,00 72,00 1,102 2,835 20; 30; 37,5; 45 135 43,00 122,00 1,693 4,803 20; 30; 37,5; 45
60 24,00 47,00 0,945 1,850 20; 30; 37,5; 45 175 43,00 162,00 1,693 6,378 20; 30; 37,5; 45
88 24,00 71,00 0,945 2,795 20; 30; 37,5; 45 60 40,00 63,00 1,575 2,480 20; 30; 37,5; 45
106 28,00 85,00 1,102 3,346 20; 30; 37,5; 45 88 40,00 87,00 1,575 3,425 20; 30; 37,5; 45
OB-18-37-P CDI
114 31,00 88,00 1,220 3,465 20; 30; 37,5; 45 106 44,00 101,00 1,732 3,976 20; 30; 37,5; 45
OB-18-37-L CDI
135 31,00 109,00 1,220 4,291 20; 30; 37,5; 45 114 47,00 104,00 1,850 4,094 20; 30; 37,5; 45
175 31,00 149,00 1,220 5,866 20; 30; 37,5; 45 135 47,00 125,00 1,850 4,921 20; 30; 37,5; 45
175 47,00 165,00 1,850 6,496 20; 30; 37,5; 45

OUTSIDE BEVELING HOLDERS

Cutting edge length: 10 mm, standard angle: 37,5° (others on request)

RANGE [MM] RANGE [INCH]


OB-WRI-37-L OB-WRI-37-P HOLDER NO. BIT HEAD DEGREE*
MIN MAX MIN MAX
WR-PM-R18-37-S WRIL 64 22,00 66,00 0,866 2,598 30; 37,5
MIN WR-PM-R18-37-N WRIL 64 36,00 80,00 1,417 3,150 30; 37,5
MIN WR-PM-R18-37-N WRIL 99 36,00 116,00 1,417 4,567 30; 37,5

MAX

WELD REMOVAL HOLDERS


STANDARD: 37,5°; OTHER ANGLES ONLY ON REQUEST RANGE [MM] RANGE [INCH]
HOLDER NO. BIT HEAD DEGREE*
MIN MAX MIN MAX

WR–R18–37–S WR–R18–37–N 60 15,50 36,00 0,610 1,417 20; 30; 37,5; 45


WR-R18-
WRI 88 15,50 61,00 0,610 2,402 20; 30; 37,5; 45
37-S
106 19,50 75,00 0,768 2,953 20; 30; 37,5; 45
max
min

max
min
10 mm

60 30,00 50,00 1,181 1,969 20; 30; 37,5; 45


10 mm

88 30,00 75,00 1,181 2,953 20; 30; 37,5; 45


WR-R18- 106 34,00 89,00 1,339 3,504 20; 30; 37,5; 45
WRI
37-N 114 37,00 94,00 1,457 3,701 20; 30; 37,5; 45
135 37,00 115,00 1,457 4,528 20; 30; 37,5; 45
175 37,00 155,00 1,457 6,102 20; 30; 37,5; 45

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders ACCESSORIES

69

INSIDE BEVELING HOLDERS


STANDARD: 37,5°; OTHER ANGLES ONLY ON REQUEST

IB–9–37–S IB–9–37–P IB–18–37–P IB–18–37–N IB–18–37–L


min

min

min

min

min
max

max

max

max

max
5 mm

12 mm
5 mm

12 mm

12 mm
RANGE [MM] RANGE [INCH] RANGE [MM] RANGE [INCH]
HOLDER NO. BIT HEAD DEGREE* HOLDER NO. BIT HEAD DEGREE*
MIN MAX MIN MAX MIN MAX MIN MAX
60 29,00 39,00 1,142 1,535 20; 30; 37,5; 45 60 44,50 67,50 1,752 2,657 20; 30; 37,5; 45
IB-9-37-S CS 88 29,00 63,00 1,142 2,480 20; 30; 37,5; 45 88 44,50 92,00 1,752 3,622 20; 30; 37,5; 45
106 33,00 77,00 1,299 3,031 20; 30; 37,5; 45 106 48,50 106,00 1,909 4,173 20; 30; 37,5; 45
IB-18-37-N CDI
60 35,50 45,50 1,398 1,791 20; 30; 37,5; 45 114 51,00 111,00 2,008 4,370 20; 30; 37,5; 45
IB-9-37-P CS 88 35,50 70,00 1,398 2,756 20; 30; 37,5; 45 135 51,00 132,00 2,008 5,197 20; 30; 37,5; 45
106 39,50 84,00 1,555 3,307 20; 30; 37,5; 45 175 51,00 172,00 2,008 6,772 20; 30; 37,5; 45
60 35,50 58,00 1,398 2,283 20; 30; 37,5; 45 60 53,00 76,00 2,087 2,992 20; 30; 37,5; 45
88 35,50 82,50 1,398 3,248 20; 30; 37,5; 45 88 53,00 100,00 2,087 3,937 20; 30; 37,5; 45
106 39,50 96,50 1,555 3,799 20; 30; 37,5; 45 106 57,00 114,00 2,244 4,488 20; 30; 37,5; 45
IB-18-37-P CDI IB-18-37-L CDI
114 42,00 102,00 1,654 4,016 20; 30; 37,5; 45 114 60,00 120,00 2,362 4,724 20; 30; 37,5; 45
135 42,00 123,00 1,654 4,843 20; 30; 37,5; 45 135 60,00 141,00 2,362 5,551 20; 30; 37,5; 45
175 42,00 163,00 1,654 6,417 20; 30; 37,5; 45 175 60,00 181,00 2,362 7,126 20; 30; 37,5; 45

FACING HOLDERS
STANDARD: 90,0°

F–6–90–S F–9–90–S F–9–90–P F–18–90–P F–18–90–L


max
min

max
min

max
min

max
min

max
min
7 mm
5 mm

7 mm

15 mm

15 mm

RANGE [MM] RANGE [INCH] RANGE [MM] RANGE [INCH]


HOLDER NO. BIT HEAD DEGREE* HOLDER NO. BIT HEAD DEGREE*
MIN MAX MIN MAX MIN MAX MIN MAX
F-6-90-S CSS 60 14,50 24,50 0,571 0,965 90 114 31,00 98,00 1,220 3,858 90
F-9-90-S CS 60 16,00 30,00 0,630 1,181 90 F-18-90-P CDI 135 31,00 119,00 1,220 4,685 90
60 24,00 38,00 0,945 1,496 90 175 31,00 159,00 1,220 6,260 90
88 24,00 62,00 0,945 2,441 90 60 33,00 62,00 1,299 2,441 90
F-9-90-P CS
106 28,00 75,00 1,102 2,953 90 88 33,00 87,00 1,299 3,425 90
114 31,00 80,00 1,220 3,150 90 106 37,00 101,00 1,457 3,976 90
F-18-90-L CDI
60 24,00 54,00 0,945 2,126 90 114 38,00 104,00 1,496 4,094 90
F-18-90-P CDI 88 24,00 79,00 0,945 3,110 90 135 38,00 125,00 1,496 4,921 90
106 28,00 95,00 1,102 3,740 90 175 38,00 165,00 1,496 6,496 90

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
ACCESSORIES KRAIS Tube Expanders

70

INSIDE BEVELING HOLDERS


STANDARD: 37,5°; OTHER ANGLES ONLY ON REQUEST

IB–25–37–P IB–25–37–N IB–25–37–L

min
max
min

min
max

max
12 mm

12 mm

12 mm
RANGE [MM] RANGE [INCH] RANGE [MM] RANGE [INCH]
HOLDER NO. BIT HEAD DEGREE* HOLDER NO. BIT HEAD DEGREE*
MIN MAX MIN MAX MIN MAX MIN MAX
60 35,50 63,00 1,398 2,480 20; 30; 37,5; 45 60 53,00 81,00 2,087 3,188 20; 30; 37,5; 45
88 35,50 87,50 1,398 3,444 20; 30; 37,5; 45 88 53,00 105,00 2,087 4,133 20; 30; 37,5; 45
106 39,50 101,50 1,555 3,996 20; 30; 37,5; 45 106 57,00 119,00 2,244 4,685 20; 30; 37,5; 45
IB-25-37-P CDI IB-25-37-L CDK
114 42,00 107,00 1,654 4,212 20; 30; 37,5; 45 114 60,00 125,00 2,362 4,921 20; 30; 37,5; 45
135 42,00 128,00 1,654 5,039 20; 30; 37,5; 45 135 60,00 146,00 2,362 5,748 20; 30; 37,5; 45
175 42,00 168,00 1,654 6,614 20; 30; 37,5; 45 175 60,00 186,00 2,362 7,322 20; 30; 37,5; 45
60 44,50 72,50 1,752 2,854 20; 30; 37,5; 45
88 44,50 97,00 1,752 3,818 20; 30; 37,5; 45
106 48,50 111,00 1,909 4,370 20; 30; 37,5; 45
IB-25-37-N CDK
114 51,00 116,00 2,008 4,566 20; 30; 37,5; 45
135 51,00 137,00 2,008 5,393 20; 30; 37,5; 45
175 51,00 177,00 2,008 6,969 20; 30; 37,5; 45

FACING HOLDERS RANGE [MM] RANGE [INCH]


HOLDER NO. BIT HEAD DEGREE*
STANDARD: 90,0° MIN MAX MIN MAX
60 24,00 61,00 0,945 2,401 90
CD7 88 24,00 86,00 0,945 3,385 90
F–25–90–P F–25–90–L
106 28,00 102,00 1,102 4,015 90
F-25-90-P
114 31,00 105,00 1,220 4,133 90
max
min

max
min

CDK 135 31,00 126,00 1,220 4,960 90


175 31,00 166,00 1,220 6,535 90
18 mm

18 mm

60 33,00 69,00 1,299 2,716 90


88 33,00 94,00 1,299 3,700 90
106 37,00 108,00 1,457 4,251 90
F-25-90-L CDI
114 38,00 111,00 1,496 4,370 90
135 38,00 132,00 1,496 5,196 90
175 38,00 172,00 1,496 6,771 90

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders ACCESSORIES

PanelMill & PanelMill PF holders 71

It is highly recommended to use on this machine inserts made by KRAIS with ALNOVA coating by OERLIKON .

OUTSIDE BEVELING HOLDERS OUTSIDE BEVELING HOLDERS

Cutting edge length: 12 mm, standard angle: 37,5° (others on request) Cutting edge length: 10 mm, standard angle: 37,5° (others on request)

OB–PM-18–37–P OB–PM-18-37–N OB–PM-18–37–L WR–PM-R18–37–S WR–PM-R18–37–N

MIN
MIN
MIN MIN
MIN

MAX
MAX
MAX MAX
MAX

RANGE [MM] RANGE [INCH] RANGE [MM] RANGE [INCH]


HOLDER NO. BIT HEAD DEGREE* HOLDER NO. BIT HEAD DEGREE*
MIN MAX MIN MAX MIN MAX MIN MAX
OB-PM-18-37-P CDI 64 0,00 47,00 0,000 1,850 30; 37,5 WR-PM-R18-37-S WRIL 64 22,00 66,00 0,866 2,598 30; 37,5
OB-PM-8-37-P CDI 99 0,00 85,00 0,000 3,346 30; 37,5 WR-PM-R18-37-N WRIL 64 36,00 80,00 1,417 3,150 30; 37,5
OB-PM-18-37-N CDI 64 11,00 56,50 0,433 2,224 30; 37,5 WR-PM-R18-37-N WRIL 99 36,00 116,00 1,417 4,567 30; 37,5
OB-PM-18-37-N CDI 99 11,00 95,00 0,433 3,740 30; 37,5
OB-PM-18-37-L CDI 64 20,00 65,50 0,787 2,579 30; 37,5
OB-PM-18-37-L CDI 99 20,00 104,00 0,787 4,094 30; 37,5

INSIDE BEVELING HOLDERS FACING HOLDERS

Cutting edge length: 12 mm, standard angle: 37,5° (others on request) Cutting edge length: 15 mm, standard angle: 90,0°

IB–PM-18–37–P IB–PM-18–37–N IB–PM-18–37–L F–PM-18–90–P F–PM-18–90–L

MIN
MIN MIN
MIN MIN

MAX
MAX MAX MAX
MAX

RANGE [MM] RANGE [INCH] RANGE [MM] RANGE [INCH]


HOLDER NO. BIT HEAD DEGREE* HOLDER NO. BIT HEAD DEGREE*
MIN MAX MIN MAX MIN MAX MIN MAX
IB-PM-18-37-P CDI 64 10,00 56,00 0,394 2,205 30; 37,5 F-PM-18-90-P CDI 64 0,00 53,00 0,000 2,087 90
IB-PM-18-37-P CDI 99 10,00 95,00 0,394 3,740 30; 37,5 F-PM-18-90-P CDI 99 0,00 88,00 0,000 3,465 90
IB-PM-18-37-N CDI 64 20,00 65,00 0,787 2,559 30; 37,5 F-PM-18-90-L CDI 64 20,00 80,00 0,787 3,150 90
IB-PM-18-37-N CDI 99 20,00 104,00 0,787 4,094 30; 37,5 F-PM-18-90-L CDI 99 20,00 116,00 0,787 4,567 90
IB-PM-18-37-L CDI 64 35,00 79,00 1,378 3,110 30; 37,5
IB-PM-18-37-L CDI 99 35,00 115,00 1,378 4,528 30; 37,5

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
KRAIS Tube Expanders

72 Pipe Chart [inch]

SCHEDULE 100

SCHEDULE 120

SCHEDULE 140

SCHEDULE 160
SCHEDULE 10

SCHEDULE 20

SCHEDULE 30

SCHEDULE 40

SCHEDULE 60

SCHEDULE 80
SCHEDULE 5

STANDARD
DIAMETER

XX-HEAVY
X-HEAVY
OUTER
SIZE

Wall thickness 0,035 0,049 0,068 0,068 0,095 0,095


1/8 0,405
Inside diameter 0,335 0,269 0,269 0,215 0,215
Wall thickness 0,049 0,065 0,088 0,088 0,119 0,119
1/4 0,540
Inside diameter 0,442 0,410 0,364 0,364 0,302 0,302
Wall thickness 0,049 0,065 0,091 0,091 0,126 0,126
3/8 0,675
Inside diameter 0,577 0,545 0,493 0,493 0,423 0,423
Wall thickness 0,065 0,083 0,109 0,109 0,147 0,147 0,187 0,294
1/2 0,840
Inside diameter 0,710 0,674 0,622 0,622 0,546 0,546 0,466 0,442
Wall thickness 0,065 0,083 0,113 0,113 0,154 0,154 0,218 0,308
3/4 1,050
Inside diameter 0,920 0,884 0,824 0,824 0,742 0,742 0,614 0,434
Wall thickness 0,065 0,190 0,133 0,133 0,179 0,179 0,250 0,358
1 1,315
Inside diameter 1,185 0,935 1,049 1,049 0,957 0,957 0,815 0,599
Wall thickness 0,065 0,109 0,140 0,140 0,191 0,191 0,250 0,382
1 1/4 1,660
Inside diameter 1,530 1,442 1,380 1,380 1,278 1,278 1,160 0,896
Wall thickness 0,065 0,109 0,145 0,145 0,200 0,200 0,281 0,400
1 1/2 1,900
Inside diameter 1,770 1,682 1,610 1,610 1,500 1,500 1,338 1,100
Wall thickness 0,065 0,109 0,154 0,154 0,218 0,218 0,343 0,436
2 2,375
Inside diameter 2,245 2,157 2,067 2,067 1,939 1,939 1,689 1,503
Wall thickness 0,083 0,120 0,203 0,203 0,276 0,276 0,375 0,552
2 1/2 2,875
Inside diameter 2,709 2,635 2,469 2,469 2,323 2,323 2,125 1,771
Wall thickness 0,083 0,120 0,216 0,216 0,300 0,300 0,437 0,600
3 3,500
Inside diameter 3,334 3,260 3,068 3,068 2,900 2,900 2,626 2,300
Wall thickness 0,083 0,120 0,226 0,226 0,318 0,318 0,636
3 1/2 4,000
Inside diameter 3,834 3,760 3,548 3,548 3,364 3,364 2,728
Wall thickness 0,083 0,120 0,237 0,237 0,281 0,337 0,337 0,437 0,531 0,674
4 4,500
Inside diameter 4,334 4,260 4,026 4,026 3,938 3,826 3,826 3,626 3,438 3,152
Wall thickness 0,247 0,355 0,710
4 1/2 5,000
Inside diameter 4,506 4,290 3,580
Wall thickness 0,109 0,134 0,258 0,258 0,375 0,375 0,500 0,625 0,750
5 5,563
Inside diameter 5,345 5,295 5,047 5,047 4,813 4,813 4,313 4,063
Wall thickness 0,109 0,134 0,280 0,280 0,432 0,432 0,562 0,718 0,864
6 6,625
Inside diameter 6,407 6,357 6,065 6,065 5,761 5,761 5,189 4,897
Wall thickness 0,301 0,500 0,875
7 7,625
Inside diameter 7,023 6,625 5,875
Wall thickness 0,109 0,148 0,250 0,277 0,322 0,322 0,406 0,500 0,500 0,593 0,718 0,812 0,906 0,875
8 8,625
Inside diameter 8,407 8,329 8,125 8,071 7,981 7,981 7,813 7,625 7,625 7,439 7,189 7,001 6,813 6,875
Wall thickness 0,342 0,500
9 9,625
Inside diameter 8,941 8,625
Wall thickness 0,134 0,165 0,250 0,307 0,365 0,365 0,500 0,593 0,500 0,718 0,843 1,000 1,125
10 10,750
Inside diameter 10,482 10,420 10,250 10,136 10,020 10,020 9,750 9,564 9,750 9,314 9,064 8,750 8,500
Wall thickness 0,375 0,500
11 11,750
Inside diameter 11,000 10,750
Wall thickness 0,156 0,180 0,250 0,330 0,406 0,375 0,562 0,687 0,500 0,843 1,000 1,125 1,312
12 12,750
Inside diameter 12,438 12,390 12,250 12,090 11,938 12,000 11,626 11,376 11,750 11,064 10,750 10,500 10,126
Wall thickness 0,156 0,250 0,312 0,375 0,437 0,375 0,593 0,750 0,500 0,937 10,930 1,250 1,406
14 14,000
Inside diameter 13,688 13,500 13,376 13,250 13,126 13,250 12,814 12,500 13,000 12,126 -7,860 11,500 11,188
Wall thickness 0,165 0,250 0,312 0,375 0,500 0,375 0,656 0,843 0,500 1,031 1,218 1,437 1,593
16 16,000
Inside diameter 15,670 15,500 15,376 15,250 15,000 15,250 14,688 14,314 15,000 13,938 13,564 13,126 12,814
Wall thickness 0,165 0,250 0,312 0,437 0,562 0,375 0,750 0,937 0,500 1,156 1,375 1,562 1,781
18 18,000
Inside diameter 17,670 17,500 17,376 17,126 16,876 17,250 16,500 16,126 17,000 15,688 15,250 14,876 14,438
Wall thickness 0,188 0,250 0,375 0,500 0,593 0,375 0,812 1,031 0,500 1,280 1,500 1,750 1,968
20 20,000
Inside diameter 19,624 19,500 19,250 19,000 18,814 19,250 18,376 17,938 19,000 17,440 17,000 16,500 16,064
Wall thickness 0,218 0,250 0,375 0,562 0,687 0,375 0,968 1,218 0,500 1,531 1,812 2,062 2,343
24 24,000
Inside diameter 23,564 23,500 23,250 22,876 22,626 23,250 22,064 21,564 23,000 20,938 20,376 19,876 19,314
Wall thickness 0,312 0,500 0,375 0,500
26 26,000
Inside diameter 25,376 25,000 25,250 25,000
Wall thickness 0,312 0,500 0,625 0,375 0,500
28 28,000
Inside diameter 27,376 27,000 26,750 27,250 27,000
Wall thickness 0,250 0,312 0,500 0,625 0,375 0,500
30 30,000
Inside diameter 29,500 29,376 29,000 28,750 29,250 29,000
Wall thickness 0,312 0,500 0,625 0,688 0,375 0,500
32 32,000
Inside diameter 31,376 31,000 30,750 30,624 31,250 31,000
Wall thickness 0,344 0,500 0,625 0,688 0,375 0,500
34 34,000
Inside diameter 33,312 33,000 32,750 32,624 33,250
Wall thickness 0,312 0,500 0,625 0,750 0,375 0,500
36 36,000
Inside diameter 35,376 35,000 34,750 34,500 35,250 35,000
Wall thickness 0,375 0,500
42 42,000
Inside diameter 41,250 41,000
Wall thickness 0,375 0,500
48 48,000
Inside diameter 47,250 47,000

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
KRAIS Tube Expanders

Pipe Chart [mm] 73

SCHEDULE 100

SCHEDULE 120

SCHEDULE 140

SCHEDULE 160
SCHEDULE 10

SCHEDULE 20

SCHEDULE 30

SCHEDULE 40

SCHEDULE 60

SCHEDULE 80
SCHEDULE 5

STANDARD
DIAMETER

XX-HEAVY
X-HEAVY
OUTER
SIZE

Wall thickness 0,89 1,24 1,73 1,73 2,41 2,41


1/8 10,28
Inside diameter 8,51 6,83 6,83 5,46 5,46
Wall thickness 1,24 1,65 2,24 2,24 3,02 3,02
1/4 13,71
Inside diameter 11,23 10,41 9,25 9,25 7,67 7,67
Wall thickness 1,24 1,65 2,31 2,31 3,20 3,20
3/8 17,14
Inside diameter 14,66 13,84 12,52 12,52 10,74 10,74
Wall thickness 1,65 2,11 2,77 2,77 3,73 3,73 4,75 7,47
1/2 21,33
Inside diameter 18,03 17,12 15,80 15,80 13,87 13,87 11,84 11,23
Wall thickness 1,65 2,11 2,87 2,87 3,91 3,91 5,54 7,82
3/4 26,67
Inside diameter 23,37 22,45 20,93 20,93 18,85 18,85 15,60 11,02
Wall thickness 1,65 4,83 3,38 3,38 4,55 4,55 6,35 9,09
1 33,40
Inside diameter 30,10 23,75 26,64 26,64 24,31 24,31 20,70 15,21
Wall thickness 1,65 2,77 3,56 3,56 4,85 4,85 6,35 9,70
1 1/4 42,16
Inside diameter 38,86 36,63 35,05 35,05 32,46 32,46 29,46 22,76
Wall thickness 1,65 2,77 3,68 3,68 5,08 5,08 7,14 10,16
1 1/2 48,26
Inside diameter 44,96 42,72 40,89 40,89 38,10 38,10 33,99 27,94
Wall thickness 1,65 2,77 3,91 3,91 5,54 5,54 8,71 11,07
2 60,32
Inside diameter 57,02 54,79 52,50 52,50 49,25 49,25 42,90 38,18
Wall thickness 2,11 3,05 5,16 5,16 7,01 7,01 9,53 14,02
2 1/2 73,02
Inside diameter 68,81 66,93 62,71 62,71 59,00 59,00 53,98 44,98
Wall thickness 2,11 3,05 5,49 5,49 7,62 7,62 11,10 15,24
3 88,90
Inside diameter 84,68 82,80 77,93 77,93 73,66 73,66 66,70 58,42
Wall thickness 2,11 3,05 5,74 5,74 8,08 8,08 16,15
3 1/2 101,60
Inside diameter 97,38 95,50 90,12 90,12 85,45 85,45 69,29
Wall thickness 2,11 3,05 6,02 6,02 7,14 8,56 8,56 11,10 13,49 17,12
4 114,30
Inside diameter 110,08 108,20 102,26 102,26 100,03 97,18 97,18 92,10 87,33 80,06
Wall thickness 6,27 9,02 18,03
4 1/2 127,00
Inside diameter 114,45 108,97 90,93
Wall thickness 2,77 3,40 6,55 6,55 9,53 9,53 12,70 15,88 19,05
5 141,30
Inside diameter 135,76 134,49 128,19 128,19 122,25 122,25 109,55 103,20
Wall thickness 2,77 3,40 7,11 7,11 10,97 10,97 14,27 18,24 21,95
6 168,27
Inside diameter 162,74 161,47 154,05 154,05 146,33 146,33 131,80 124,38
Wall thickness 7,65 12,70 22,23
7 193,67
Inside diameter 178,38 168,28 149,23
Wall thickness 2,77 3,76 6,35 7,04 8,18 8,18 10,31 12,70 12,70 15,06 18,24 20,62 23,01 22,23
8 219,07
Inside diameter 213,54 211,56 206,38 205,00 202,72 202,72 198,45 193,68 193,68 188,95 182,60 177,83 173,05 174,63
Wall thickness 8,69 12,70
9 244,47
Inside diameter 227,10 219,08
Wall thickness 3,40 4,19 6,35 7,80 9,27 9,27 12,70 15,06 12,70 18,24 21,41 25,40 28,58
10 273,05
Inside diameter 266,24 264,67 260,35 257,45 254,51 254,51 247,65 242,93 247,65 236,58 230,23 222,25 215,90
Wall thickness 9,53 12,70
11 298,45
Inside diameter 279,40 273,05
Wall thickness 3,96 4,57 6,35 8,38 10,31 9,53 14,27 17,45 12,70 21,41 25,40 28,58 33,32
12 323,85
Inside diameter 315,93 314,71 311,15 307,09 303,23 304,80 295,30 288,95 298,45 281,03 273,05 266,70 257,20
Wall thickness 3,96 6,35 7,92 9,53 11,10 9,53 15,06 19,05 12,70 23,80 277,62 31,75 35,71
14 355,60
Inside diameter 347,68 342,90 339,75 336,55 333,40 336,55 325,48 317,50 330,20 308,00 -199,64 292,10 284,18
Wall thickness 4,19 6,35 7,92 9,53 12,70 9,53 16,66 21,41 12,70 26,19 30,94 36,50 40,46
16 406,40
Inside diameter 398,02 393,70 390,55 387,35 381,00 387,35 373,08 363,58 381,00 354,03 344,53 333,40 325,48
Wall thickness 4,19 6,35 7,92 11,10 14,27 9,53 19,05 23,80 12,70 29,36 34,93 39,67 45,24
18 457,20
Inside diameter 448,82 444,50 441,35 435,00 428,65 438,15 419,10 409,60 431,80 398,48 387,35 377,85 366,73
Wall thickness 4,78 6,35 9,53 12,70 15,06 9,53 20,62 26,19 12,70 32,51 38,10 44,45 49,99
20 508,00
Inside diameter 498,45 495,30 488,95 482,60 477,88 488,95 466,75 455,63 482,60 442,98 431,80 419,10 408,03
Wall thickness 5,54 6,35 9,53 14,27 17,45 9,53 24,59 30,94 12,70 38,89 46,02 52,37 59,51
24 609,60
Inside diameter 598,53 596,90 590,55 581,05 574,70 590,55 560,43 547,73 584,20 531,83 517,55 504,85 490,58
Wall thickness 7,92 12,70 9,53 12,70
26 660,40
Inside diameter 644,55 635,00 641,35 635,00
Wall thickness 7,92 12,70 15,88 9,53 12,70
28 711,20
Inside diameter 695,35 685,80 679,45 692,15 685,80
Wall thickness 6,35 7,92 12,70 15,88 9,53 12,70
30 762,00
Inside diameter 749,30 746,15 736,60 730,25 742,95 736,60
Wall thickness 7,92 12,70 15,88 17,48 9,53 12,70
32 812,80
Inside diameter 796,95 787,40 781,05 777,85 793,75 787,40
Wall thickness 8,74 12,70 15,88 17,48 9,53 12,70
34 863,60
Inside diameter 846,12 838,20 831,85 828,65 844,55
Wall thickness 7,92 12,70 15,88 19,05 9,53 12,70
36 914,40
Inside diameter 898,55 889,00 882,65 876,30 895,35 889,00
Wall thickness 9,53 12,70
42 1 066,80
Inside diameter 1 047,75 1 041,40
Wall thickness 9,53 12,70
48 1 219,20
Inside diameter 1 200,15 1 193,80

Catalog version: 2018/07/EN Due to continuous improvement, we retain the right to change the tool’s parameters and appearance.
KRAIS Tube Expanders

74

Due to continuous improvement, we retain the right to change the tool’s parameters and appearance. Catalog version: 2018/07/EN
krais.com

Product
Catalog
2018

Tube&Pipe
Professional Tools
KRAIS Tube Expanders
Poland, 55-106 Zawonia
Czachowo 15
Tel. +48 71 312 05 96
Fax +48 71 387 03 32
http://www.krais.com
export@krais.com

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