B2 Engine Mechanical: To Index
B2 Engine Mechanical: To Index
B2 Engine Mechanical: To Index
B2 ENGINE MECHANICAL
1KR ---------------------------------------------------- B2 - 1 B2
CYLINDER HEAD GASKET ---------------- B2 - 1
REMOVAL AND INSTALLATION-------- B2 - 1
TIMING CHAIN --------------------------------- B2 - 5
REMOVAL AND INSTALLATION-------- B2 - 5
CAMSHAFT ------------------------------------ B2 - 11
REMOVAL AND INSTALLATION ------ B2 - 11
ENGINE ASSY -------------------------------- B2 - 21
REMOVAL AND INSTALLATION ------ B2 - 21
K3----------------------------------------------------- B2 - 30
CYLINDER HEAD GASKET --------------- B2 - 30
REMOVAL AND INSTALLATION ------ B2 - 30
TIMING CHAIN-------------------------------- B2 - 35
REMOVAL AND INSTALLATION ------ B2 - 35
CAMSHAFT ------------------------------------ B2 - 41
REMOVAL AND INSTALLATION ------ B2 - 41
ENGINE ASSY -------------------------------- B2 - 49
REMOVAL AND INSTALLATION ------ B2 - 49
B2–1
Ä 1KR
1 CYLINDER HEAD GASKET
1-1 REMOVAL AND INSTALLATION
WARNING
• No fire should be brought near when servicing the fuel system.
• When removing the fuel hose, prevent the fuel from splashing.
• When the coolant is hot, do not remove the radiator cap, drain plug or water hose.
Instrument
Torque wrench
Lubricant,adhesive,others
Engine oil
~e
T11E8059S30
T11E9161T10
B2–3
1-1-5 POINTS OF INSTALLATION
CAUTION
• Never use fire during the work.
• Wear safety goggles during the cleaning so as to protect your eyes.
T11E9180ET10
(2) Clean the gasket mounting surface of the cylinder
block Ay and cylinder head Ay and completely
remove foreign objects, oil, etc., using a scraper.
CAUTION
• Be very careful not to allow scraping debris of the gas-
ket to fall into the water jacket and oil hole. Remove
when dropped.
T11E8060T10
(3) Mount a plate washer to the head Ay. Apply engine oil
to the threaded portion of the bolts and seating sur-
face on the bolt side. Then, perform the assembling
operations.
LUBRICANT: Engine oil
T11E9263ET10
(4) To assemble the cylinder head Ay, tighten the bolts over 2 or 3 stages in the sequence shown in
the figure on the right, using the SST. Then, tighten 6 4 2 7
8 1 3 5
T11E8061T10
B2–4
(5) After tightening to the specified torque, retighten them
180+10-0 degrees in the same sequence.
NOTE
• It is recommended to put a paint mark on the top of Paint mark
the head bolts in the same direction. After tightening Tighten further
180 degress
180 degrees in the sequence above, ensure that all
the bolt marks, which have been turned 180 degrees,
are facing the same direction.
T11E8062ET10
Instrument
Torque wrench
Lubricant,adhesive,others
Engine oil,Three Bond1207B,Three Bond1207C
T:24.0&4.8 {245&48}
T:40.0&8.0 {408&81}
d
B
B T:10.5&2.5 {107&25}
T:40.0&8.0 {408&81}
B c
e
b
f
B
T:24.0&4.8 {245&48}
T:19.0&3.8 {194&38}
B
B
T:9.0&1.8 {92&18}
T:28.0&5.6 {286&57}
~i B
T:24.0&4.8 {245&48}
a g h
T:180.0&10.8 {1836&110}
T11E8087S30
T11E9112ET10
B2–7
2.Ensure that the timing mark of the camshaft timing sprock-
et is at the top position. Timing mark
If the timing mark is not at the top position, turn the pulley
Ay once so that the timing mark comes to the top position.
(Set the No.1cylinder to the top dead center under the
compression stroke.)
T11E8104ET10
T11E9116T10
T11E8063T10
T11E9128T10
T11E9129T10
B2–8
2-1-5 POINTS OF INSTALLATION
(1) Seal, type T oil
1.Install the seal to the timing chain cover Ay in the sequence shown below.
(1) Apply engine oil to the lip section of the seal.
(2) Drive the seal vertically, using the SST. SST
T11E8105ET10
Timing mark
T11E9127ET10
T11E9138T10
B2–9
2.Pull out the hexagonal rod wrench of the tensioner and
turn the crankshaft two turns to move the chain tensioner
Ay.
T11E9139T10
Abo 3.5~
ut3.
5mm 4.5mm Dia
3.5~
4.5mm
3~3.5mm Dia Dia
"C"figure
50mm 40mm
"C"figure
Cover side Block side T11E9121_1ES16
ADHESIVE: Three Bond1207C / Apply to the points in the figure C at the cover side as shown in the
figure.
ADHESIVE: Three Bond1207B / Apply to the points in the figures A and B at the cover side as shown
in the figure and at the block side.
CAUTION
• Completely remove foreign matters and oil from the installation surface.
• Perform the assembling within three minutes after application of the liquid gasket.
!0
T11E9255T10
B2–10
2-1-6 OPERATION AFTER INSTALLATION
1.Install the oil pan Ay.
Refer to Page B5-9.
10.Check for any leakage of oil, coolant water and fuel. Perform the engine tune-up.
Refer to Page B1-1.
B2–11
3 CAMSHAFT
3-1 REMOVAL AND INSTALLATION
3-1-1 ARTICLES TO BE PREPARED
SST
Shape Part No. Part name
Tool
Hexagonal rod wrench(Width across flats:2.5mm),Hexagon wrench (Width across flats : 10mm )
Instrument
Torque wrench
Lubricant,adhesive,others
Engine oil,Three Bond1324,Three Bond1207B
a
B T:15.0&1.0 {153&10}
T:7.7&1.5 {79&15}
B T:12.3&2.2 {125&22}
B
f
g
h
j
T:47.0&2.8 {479&28}
e d
~b
f
T:15.0&3.0 {153&30}
T11E8090S35
k: Engine oil
Unit: N;m{kgf;cm}
~: Non-reusable parts
(2) Removal and installation procedures
i 1 a Cover, cylinder head j i 6 f Cap, camshaft bearing No.1
2 b Gasket, cylinder head cover j i 7 g Cap, camshaft bearing No.2
j i 3 c Plug, service hole screw i 8 h Sprocket Ay, camshaft timing (DVVT controller)
i 4 d Chain, timing j i 9 i Camshaft Ay,No.1
j i 5 e Sprocket, camshaft timing j i 10 j Camshaft Ay No.2
B2–13
3-1-4 POINTS OF REMOVAL
(1) Plug, service hole screw
1.Remove the plugs, using a hexagon wrench.
TOOL: Hexagon wrench (Width across flats : 10mm )
T11E8064T10
T11E9112ET10
T11E8104ET10
T11E8076T10
B2–14
5.Loosen the attaching bolts of the sprocket Ay using the
hexagonal section provided for servicing of the camshaft.
T11E8065T10
Stopper
plate
T11E8066ET15
Retaining
Stopper
plate
T11E8067ET15
B2–15
8.While maintaining the above condition, remove the flat
screwdriver from the plug and insert a hexagonal wrench
into the hole of the stopper plate.
TOOL: Hexagonal rod wrench(Width across flats:2.5mm)
CAUTION
• Maintain the camshaft Ay using the hexagonal section
for servicing.
• Secure the hexagonal wrench so that it would not
come out by means of a tape or the like.
NOTE
• By this operation, the plunger of the timing chain ten-
sioner S/A will be held in a pushed state.
T11E8068T15
T11E8069T10
ure.
3
!2 !4 !0
7 9 5
6 8 4
1
T11E8070T10
T11E8071T10
B2–16
(4) Camshaft Ay,No.1/No.2
1.Remove the camshaft Ay,No.1/No.2.
NOTE
• Remove the No.1 camshaft Ay together with the
camshaft timing sprocket.
• Also, during the installation, temporarily assemble the
camshaft timing sprocket to the No.1 camshaft Ay.
T11E8072T10
T11E8073T10
3-1-5 INSPECTION
(1) Check of camshaft timing sprocket Ay
CAUTION
• Do not disassemble the camshaft timing sprocket Ay (DVVT controller).
1.Secure the hexagonal section provided for servicing the No.1 camshaft assembly to a vice.
2.Install the camshaft timing sprocket Ay and tighten the
attaching bolts to the specified torque.
Y11E9063T10
3.Hold one of the two advanced timing side ports (The fig-
ure on the right) of the No.1 camshaft Ay with your fingers
or block the advanced timing side port by a tape, etc. Advance port
Retard port
T11E8074ET10
B2–17
4.Using an air tool, apply air pressure through another port
at the timing advance side.
CAUTION
• Care must be exercised as to splashing oil.
NOTE
• The most retard timing lock is disengaged.
5.At this time, ensure that the most retard timing angle lock
of the camshaft timing sprocket Ay is disengaged and the
camshaft timing sprocket Ay can be freely moved by the T11E8075T10
hand without any binding in the range of about 30
degrees.
CAUTION
• The camshaft timing sprocket Ay is locked when it
comes at the most retard angle position.
6.After the inspection, lock the camshaft timing sprocket Ay
at the most retard timing position.
3-1-6 POINTS OF INSTALLATION
(1) Camshaft Ay,No.1/No.2
1.Turn the crankshaft about 90 degrees (Crank angle) in the
engine rotation direction from the top dead center under
the compression stroke of the cylinder No.1 so that the lift-
ed valve will not interfere with the piston when installing 90$
the camshaft.
T11E8076T10
T11E8077ET10
(2) Perform the installation in such a way that the timing Paint mark
mark of the camshaft timing sprocket Ay (DVVT con-
troller) and the paint mark of the timing chain are
aligned with the timing mark that has been applied
during the removal operation.
T11E8107ET10
B2–18
(3) Set the No.1 camshaft Ay so that the cam noses of the
No.1 cylinder and No.3 cylinder may press the valve Camshaft S/A,No.1 Camshaft S/A,No.2
lifters. Cylinder No.3 Cylinder No.1 Cylinder No.2
Set the No.2 camshaft Ay so that the cam noses of
the No.1 cylinder and No.2 cylinder may press the
valve lifters.
NOTE
• The timing mark of the camshaft timing sprocket and
the camshaft timing sprocket Ay (DVVT controller) T11E9151ET10
would come to the top position.
(2) Cap, camshaft bearing No.1/No.2
I2
I3
I4
!4
1.Set the camshaft bearing No.1/No.2 caps. Then, tighten w y
r
the attaching bolts to the specified torque in the sequence
shown in the right figure.
e q t
CAUTION !3
!1
o u
• The front marks (Arrow marks) indicated on the top of
camshaft bearing No.1/No.2 caps are facing towards
!5 !0 i !2
the engine front side.
E2
E3
E4
• Refer to the following table for the installation positions T11E9152T10
T11E8079T10
B2–19
2.Tighten the sprocket attaching bolts by means of the SST,
using the hexagonal section provided for servicing of the
No.2 camshaft Ay.
SST
SST: 09249-B1010-000
NOTE
• To perform the tightening operation by extending the
overall length, using a torque wrench in combination
with the SST, determine the torque wrench readings by
using the calculation formula. T11E8110T10
Refer to Page A1-8.
!0
!3
4 8 6
T11E8083T10
B2–20
3-1-7 OPERATION AFTER INSTALLATION
1.Install the coil Ay, W/ignitor.
Refer to Page B10-2.
5.Check for any leakage of oil, coolant water and fuel. Perform the engine tune-up.
Refer to Page B1-1.
B2–21
4 ENGINE ASSY
4-1 REMOVAL AND INSTALLATION
WARNING
• No fire should be brought near when servicing the fuel system.
• When removing the fuel hose, prevent the fuel from splashing.
• When the coolant is hot, do not remove the radiator cap, drain plug or water hose.
• When the oil is hot, do not remove the drain plug or oil cooler hose.
Lubricant,adhesive,others
Engine hanger No.1 (Replacement parts),Engine hanger No.2 (Replacement parts),Engine hanger attaching bolt (Replace-
ment parts),Wooden block
B2–22
4-1-2 OPERATION BEFORE REMOVAL
1.Remove the fuel pressure.
Refer to Page B7-1.
3.Disconnect the engine wire from the fuel injection computer Ay, and pull it into the engine compart-
ment.
4.Disconnect the hose leading to the charcoal canister Ay.
(1) RHD vehicles
Refer to Page B9-1.
8.Remove the front bumper reinforcement S/A and hood lock support.
Refer to Page I1-1.
9.Remove the air cleaner cap S/A and air cleaner No.1 hose.
Refer to Page B3-1.
CAUTION
• Suspend the cooler condenser Ay on the vehicle side, using a cord, etc., without cutting its piping.
20.Disconnect the fuel hose from the fuel delivery pipe Ay.
Refer to Page B7-11.
(1) Remove the compressor Ay by removing the attaching bolts of the compressor Ay without discon-
necting its piping.
(2) Suspend the compressor Ay on the vehicle side, using a cord, etc.
B2–24
4-1-3 REMOVAL AND INSTALLATION PROCEDURES
(1) Components
B T:120.0&18.0 {1224&183}
T:48.0&9.6 {489&97}
N
T:48.0&9.6 {489&97}
T:75.0&15.0 {765&152}
B
T:41.0&8.2 {418&83}
T:89.0&13.3 {908&136}
T:48.0&9.6 {489&97}
a
c
T:48.0&9.6 {489&97}
B
T:58.8&9.8 {600&99}
B T:70.0&20.0 {714&203} T:8.8&0.9 {90&9}
T:37.0&11.1 {377&113}
B
e
B
f
(Seal bolt)
T:63.7&14.7 {650&149} ~B T:63.7&14.7 {650&149}
B
B
B
B B
B
T:63.7&14.7 {650&149}
B
B B
g
T:80.0&10.6 {816&107} T:36.8&7.3 {375&74}
T:27.5&4.9 {280&49}
T11E8504ES40
T11E8053T10
T11K5024T10
CAUTION
• Make sure that the engine assembly is supported in a well balanced way during the removal.
B2–26
(5) Insulator S/A, engine mounting, LH
1.Remove the insulator S/A.
Refer to Page B12-4.
CAUTION
• Make sure that the engine assembly is supported in a well balanced way during the removal.
NOTE
• When no engine lifter is used, move the vehicle side (Two-post lift, etc.) up and down to perform
the following operations.
(7) Starter Ay
1.Remove the starter Ay
Refer to Page B11-2.
(3) Starter Ay
1.Install the starter Ay.
Refer to Page B11-2.
B2–27
(4) Engine Ay, W/ transaxle Ay(A/T,M/T)
1.Support the engine Ay with the transaxle Ay, using wood-
en blocks, etc., in a such a way that their balance is well
kept.
(1) Put a wooden piece, etc. on the installation position of
the compressor Ay with magnet clutch on the left side
of the engine.
CAUTION
• Do not apply wooden blocks to the crankshaft pulley. T11E8054T10
3.Install the front drive shaft Ay RH and front drive shaft Ay LH.
Refer to Page D2-8.
5.Install the radiator Ay together with the oil cooler hose to the vehicle.
Refer to Page B6-5.
7.Connect the water hose No.1 and water hose No.2 to the heater radiator Ay.
Refer to Page K1-11.
10.Install the air cleaner cap S/A and air cleaner hose No.1.
Refer to Page B3-1.
11.Install the front bumper reinforcement S/A and hood lock support.
Refer to Page I1-1.
17.Connect the harness wire at the vehicle side and the engine side.
18.Install the battery and battery carrier.
Refer to Page J5-3.
Instrument
Torque wrench
Lubricant,adhesive,others
Engine oil,Three Bond1207B
b
e
10˚
B T:45.0 {460}&90& 0˚
c
~g
T11E8048S30
1 7 9 6 4
J04E6019T10
B2–32
1-1-5 POINTS OF INSTALLATION
CAUTION
• Never use fire during the work.
• Wear safety goggles during the cleaning so as to protect your eyes.
J04E6020T10
Application points of
liquid gasket
;
(4) Assemble a plate washer to the head Ay. Then, apply
engine oil to the threaded portion of the bolts and
seating surface on the bolt side. Then, perform the
assembling operations.
J04E6112ET10
B2–33
(5) To assemble the cylinder head Ay, tighten the bolts 8 6 1 3 9
over 2 or 3 stages in the sequence shown in the dia-
gram on the right. Then, tighten them to the specified
torque.
!0 4 2 5 7
J04E6021T10
Tool
Hexagonal rod wrench(Width across flats:2.5mm)
Instrument
Torque wrench
Lubricant,adhesive,others
Engine oil,Three Bond1207B
T:23.0&4.6 {235&46} ~i
B
d h
T:9.0&1.8 {90&18}
e
T:7.5&2.2 {76&22}
N T:9.0&1.8 {90&18}
B
T:23.0&4.6 {235&46} B T:44.0&8.8 {449&89} B
N
T:19.0&3.8 {195&39}
N
c
T:44.0&8.8 {450&90} B
B
~j B
T:7.5&2.2 {76&22}
T:12.0&2.4 {122&24}
B
f
a g
T:7.5&2.2 {76&22}
T:44.0&8.8 {450&90}
T:130.0&10.0 {1325&100}
T11E8049S30
k: Engine oil
Unit: N;m{kgf;cm}
~: Non-reusable parts
(2) Removal and installation procedures
j 1 a Pulley Ay, crankshaft i 6 f Plate, crank angle sensor
i 2 b Pulley S/A idler No.1 7 g Guide, timing chain No.2
i 3 c Pulley Ay, idler j i 8 h Chain, timing
i 4 d Cover Ay, timing gear 9 i Gasket, timing chain cover
5 e Tensioner S/A, Timing chain i 10 j Seal, type T oil
Mate mark
J04E6058ET10
J04E6059TI0
Stopper plate
2.With the plunger locked, align the stopper plate and the
hole of the timing chain tensioner S/A and insert a hexag-
onal wrench. (The plunger will be locked.)
TOOL: Hexagonal rod wrench(Width across flats:2.5mm)
3.Remove the timing chain tensioner S/A by removing the
bolts and nuts.
3.Lock
4.Remove the chain.
J04E6062ET10
T11E8098ET10
(4) Cover Ay, timing chain
1.Assemble the timing chain cover gasket to the cover.
T11E8097T10
B2–39
2.Apply liquid gasket to the position in the following figure and install the cover Ay.
B B
C C C
B B
C
C
C C B B
C :Application points
of liquid gasket
A A
B B
CAUTION
• Completely remove foreign matters and oil off from the installation surface.
• Perform the assembling within three minutes after application of the liquid gasket.
T11E8085ET10
T11E8086ET10
B2–40
2-1-6 OPERATION AFTER INSTALLATION
1.Install the oil pan Ay.
Refer to Page B5-22.
9.Check for any leakage of oil, coolant water and fuel. Perform the engine tune-up.
Refer to Page B1-17.
B2–41
3 CAMSHAFT
3-1 REMOVAL AND INSTALLATION
3-1-1 ARTICLES TO BE PREPARED
Tool
Hexagonal rod wrench(Width across flats:2.5mm),Hexagon wrench (Width across flats : 10mm )
Instrument
Torque wrench
Lubricant,adhesive,others
Engine oil,Three Bond1324,Three Bond1207B
T:11.0&2.2 {110&22} B
B T:9.0&1.8 {90&18}
~b
j
d
k
T:47.0&7.0 {480&70}
B g
T:8.0&1.6 {80&16} f
T:8.5&2.6 {86&26} B
T:16.5&5.0 {168&50}
T11E8050S35
Mate mark
J04E6058ET10
advance.
(2) Plug, service hole screw
1.Remove the plugs using a hexagon wrench.
TOOL: Hexagon wrench (Width across flats : 10mm)
J04E6072T10
B2–44
2.Move the stopper plate of the timing chain tensioner S/A
downward from the service hose screw plug, using a flat
screwdriver. Then, maintain the released condition.
NOTE
• By this operation, the plunger of the timing chain ten-
sioner S/A will be unlocked.
• If any difficulty is encountered in releasing the lock of Stopper plate
the stopper plate, slightly turn it in a right-and-left
direction, using the hexagonal section provided for ser- J04E6073ET10
vicing of the camshaft Ay.
3.Slightly turn the camshaft Ay clockwise (Normal direction),
using the hexagonal section provided for servicing of the
camshaft Ay, so that the timing chain pushes the plunger
section of the timing chain tensioner S/A.
T04E6074T16
4.While maintaining the above condition, remove the flat screwdriver from the plug and align the stopper
plate with the hole of the timing chain tensioner S/A. Then,
insert a hexagonal wrench.
TOOL: Hexagonal rod wrench(Width across flats:2.5mm)
CAUTION
• Maintain the camshaft Ay using the hexagonal section
for servicing.
• Secure the hexagonal wrench so that it would not
come out by means of a tape or the like.
NOTE J04E6075T10
J04E6076T10
B2–45
(3) Camshaft bearing No.1/No.2 caps !0 9 !2 !1
1.Remove the bolts in the sequence shown in the right figure
and remove the camshaft bearing No.1/No.2 caps. 2
NOTE
4
• The bolts of the camshaft bearing cap No.2 may be
removed from either side. 3
J04E6078T10
3-1-5 INSPECTION
(1) Camshaft timing sprocket check
CAUTION
• Do not disassemble the camshaft timing sprocket (DVVT controller).
1.Secure the hexagonal section provided for servicing the No.1 camshaft assembly to a vice.
2.Temporarily tighten the attaching bolts of the camshaft timing sprocket.
3.Hold one of the two advanced timing side ports (The figure on the right) of the No.1 camshaft Ay with
your fingers or block the advanced timing side port by a
tape, etc.
4.Apply air pressure to the other advanced timing side port
using air tools.
CAUTION
• Care must be exercised as to splashing oil.
NOTE
• The most retard timing lock is disengaged. Advance port
5.At this time, ensure that the most retard timing angle lock J04E6081ET10
(2) Set the No.1 camshaft Ay so that the cam noses of the No.3 cylinder and No.4 cylinder may press
the valve lifters. Also, set the No.2 camshaft Ay so that the cam noses of the No.2 cylinder and
No.4 cylinder may press the valve lifters.
3 4 1 2
(2) Cap, camshaft bearing No.1/No.2
1.Set the camshaft bearing No.1/No.2 caps and tighten the
!1
attaching bolts to the specified torque in the sequence
shown in the right figure. 9
CAUTION
!0
• The front marks (Arrow marks) indicated on the top of
!2
the camshaft bearing No.1/No.2 caps are facing
towards the engine front side.
7 5 8 6 J04E6079T10
• Refer to the following table for the installation positions
of the stamped No.'s indicated on the top of the
camshaft bearing No.1/No.2 caps.
Installation positions of camshaft bearing No.1/No.2 caps
Installation position
Stamping No.
Intake/exhaust Cylinder No.
I1 Cylinder No.1
I2 Cylinder No.2
Intake side
I3 Cylinder No.3
I4 Cylinder No.4
E1 Cylinder No.1
E2 Cylinder No.2
Exhaust side
E3 Cylinder No.3
E4 Cylinder No.4
(2) Perform the insertion in such a way that the knock pin on the forward end of the No.1 camshaft Ay
will fit into the knock hole of the sprocket.
CAUTION
• After the insertion, slightly turn the sprocket to ensure that the knock has been fitted securely.
• It should be noted that the seal section of the end surface of the sprocket may be scratched if the
sprocket is turned while it is strongly pressed under a condition that the knock is not fitted.
B2–47
(4) Chain, timing
1.Install the chain.
NOTE
• Perform the installation in such a way that the mating
mark of the camshaft timing sprocket is aligned with
the mating mark applied during the removal of the
chain.
NOTE Mate mark
• Install the chain to either of the camshaft Ay in J04E6080ET10
advance. Turn it in a right-and-left direction, using the
hexagonal section provided for servicing of the
camshaft Ay, so that the mating mark of the other
camshaft timing sprocket is aligned with the mating
mark of the chain.
(1) Pull out the hexagonal wrench from the timing chain
tensioner S/A.
NOTE
• Slightly turn the camshaft Ay counterclockwise
(Reverse rotation), using the hexagonal section provid-
ed for servicing of the camshaft Ay, so as to give a
slack to the chain at the timing chain tensioner side.
Under this state, pull out the hexagonal wrench.
(2) Tighten the camshaft timing sprocket attaching bolts
to the specified torque, using the hexagonal section
provided for servicing of the camshaft Ay.
J04E6071T10
2.Apply liquid gasket to the position in the right figure and Application points of liquid gasket
install timing chain No.2 cover.
ADHESIVE: Three Bond1207B
CAUTION
• Completely remove foreign matters and oil off from the
installation surface.
• Perform the installation within three minutes after
application of the liquid gasket. J04E6068ET10
B2–48
(6) Cover, cylinder head
Application liquid gasket
1.Set the cylinder head cover gasket in the gasket groove of
the cover and insert the cylinder head cover gasket to the
center boss.
SPECIFIED VALUE: Inserting amount 2(5mm
2.Apply liquid gasket to the cylinder head cover gasket at
the positions shown in the right figure. The guide of the
application amount is about 5 mm Dia. ) 2mm in height.
ADHESIVE: Three Bond1207B J04E6011ET10
Lubricant,adhesive,others
Engine hanger No.1 (Replacement parts),Engine hanger No.2 (Replacement parts),Engine hanger attaching bolt (Replace-
ment parts),Wooden block
B2–50
4-1-2 OPERATION BEFORE REMOVAL
1.Remove the fuel pressure.
Refer to Page B7-13.
3.Disconnect the engine wire from the fuel injection computer Ay, and pull it into the engine compart-
ment.
4.Disconnect the hose leading to the charcoal canister Ay.
(1) RHD vehicles
Refer to Page B9-1.
8.Install the front bumper reinforcement S/A and hood lock support.
Refer to Page I1-1.
9.Remove the air cleaner cap S/A and air cleaner No.1 hose.
Refer to Page B3-9.
CAUTION
• Suspend the cooler condenser Ay on the vehicle side, using a cord, etc., without cutting its piping.
19.Disconnect the fuel hose from the fuel delivery pipe Ay.
Refer to Page B7-23.
T:48.0&9.6 {489&97}
B T:120.0&18.0 {1224&183}
T:48.0&9.6 {489&97}
T:75.0&15.0 {765&152}
b
B d
T:89.0&13.3 {908&136}
T:75.0&15.0 {765&152}
T:75.0&15.0 {765&152}
T:48.0&9.6 {489&97}
T:48.0&9.6 {489&97}
a
T:8.8&0.9 {90&9}
T:37.0&11.1 {377&113}
c B
e
B
T:48.0&9.6 {489&97} (Seal bolt) T:37.0&11.1 {377&113}
T:63.7&14.7 {650&149}
f
(Seal bolt)
T:63.7&14.7 {650&149} ~B T:63.7&14.7 {650&149}
B
B
B
B B
B
T:63.7&14.7 {650&149}
B
B B
g
T:80.0&10.6 {816&107} T:36.8&7.3 {375&74}
T:27.5&4.9 {280&49}
T11E8103ES40
T11E8053T10
3.Install the engine hanger in the position shown in the right Engine hanger,No.1
figure.
NOTE
• The engine hangers No.1 and No.2 and bolts with
washers are supplied parts.
TIGHTENING TORQUE: 24.0&4.8 N;m{245&49kgf;cm}
Engine hanger,No.2
T11E5004ET10
CAUTION
• Make sure that the engine Ay is supported in a well balanced way during the removal.
B2–54
(4) Insulator S/A, engine mounting, LH
1.Remove the insulator S/A.
Refer to Page B12-4.
CAUTION
• Make sure that the engine Ay is supported in a well balanced way during the removal.
NOTE
• When no engine lifter is used, move the vehicle side (Two-post lift, etc.) up and down to perform
the following operations.
(6) Starter Ay
1.Remove the starter Ay
Refer to Page B11-8.
5.Install the front drive shaft Ay RH and front drive shaft Ay LH.
Refer to Page D2-8.
7.Install the radiator Ay together with the oil cooler hose to the vehicle.
Refer to Page B6-13.
9.Connect the water hose No.1 and water hose No.2 to the heater radiator Ay.
Refer to Page K1-11.
12.Install the air cleaner cap S/A and air cleaner hose No.1.
Refer to Page B3-9.
13.Install the front bumper reinforcement S/A and hood lock support.
Refer to Page I1-1.
18.Connect the harness wire at the vehicle side and the engine side.
19.Install the battery and the battery carrier.
Refer to Page J5-3.