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Format - IV - Precommissioning Checklist For Tank

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PRE-COMMISSIONING CHECKLIST FOR NEW TANK

Sr.
Pre-commissioning Activities/Checks Remarks
No
1 Tank completion certificate of the tank.
2 Approved calibration charts of the tank in triplicate.
3 Earthing certificate of the tank.
4 Hydro test certificate of the tank.
5 CCOE certificate for New tanks.
6 Surrounding tank field should be clean.
7 Tank foundation should be free of cracks.
8 Tank shell thickness and corrosion and paint status, relative records are available.
9 Shell ladder, all the steps (of non-skidding surface) should be intact and no bolts
and steps should be missing.
10 Support to electrical cables supporting properly
11 Tank inside clean, to be ensured that there is no foreign material inside tank.
12 Datum plate properly fixed and surface clean.
13 Bob touching datum properly.
14 Thermal relief valve of tank manifold & TRV line to be checked.
15 Tank bottom slope is towards the center sumps.
16 Foam deflectors inside the tanks to be checked.
17 Ref. height to be checked and the same to be painted near gauging hatch on the
roof.
18 Earthing / bonding of the tank flanges to be checked.
19 Dyke walls to be checked for any visible cracks.
20 Gauge hatch (should be lined with non-ferrous material to prevent sparking) is
provided with inner brass ring with cover and gasket.
21 Guide in tank hatch is provided
22 Electrical continuity of earthing contacts to be checked.
23 Water sprinkler is installed and checked for its performance.
24 Ensure that the glass on the foam pourer is in place.
25 The foam pourers have accessibility.
26 Check whether insulating gaskets/ has been introduced between tank and all
pipelines.
27 All valves/MOVs are free and easily operatable.
28 Ensure that the tank is properly boxed up.
29 Drain valves (water draw off) leading to OWS and storm water drains to be kept
closed / blinded
30 Visual inspection of tanks for any abnormality (bulge and dent).
31 Auto tank gauging (ENRAF) system and other instruments are provided.
32 All manways and connected flanges are boxed up with proper gaskets and correct
size and number of bolts.
33 All platforms for valve operation are as per requirement.
34 Tank approach/approach path is free from obstacles.
35 Tank external painting is completed.
36 Tank identification tag no, material stored, capacity, colour code and hazard
classification.
37 OWS system is in working condition.
38 Isolation valves of the OWS and storm water drain are in working condition.
39 Dip hatch cover is fitted properly.
40 Tank settlement, records of the same with comparison with the permissible
standard limit.
41 Tank bottom thickness and corrosion and paint status, relative records.
42 Flame arrestor and breather valve working properly and all nuts and bolts are tight.
43 All enclosure surrounding tanks should be provided with proper drainage.

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