Spare Parts Catalogue Spare Parts Catalogue
Spare Parts Catalogue Spare Parts Catalogue
Spare Parts Catalogue Spare Parts Catalogue
2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles, part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components, colour
shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle for
catalogue, will be conveyed to you through our Service Circulars. You are that group so that particular quantity should be multiplied by the number
requested to make necessary corrections in the Parts Catalogue as per the of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the
3. Part Number System : We have used 8 digit system for part numbers.
appropriate and speedy delivery of the Spare Parts as the order placed will The model or hardware item is indicated by first two digits or
bear the latest part numbers. alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number or
subgroup of fastener respectively. Thus the part numbers will be indicated
In case, if you need any technical assistance contact the concerned Regional
by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you
Office or write to us on the following address : to identify the spare parts easily.
PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 2 CYLINDER HEAD 4 CYLINDER & PISTON 10 CRANKSHAFT 12
PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
VALVE 6 CAMSHAFT / TENSIONER 8 TRANSMISSION 14 CHANGE DRUM / SHIFT FORK 16
Pictorial Index FI Pictorial Index FI
PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
GEAR CHANGE MECHANISM 18 ENGINE ASSLY / CRANKCASE RH 20 COVER MAGNETO 26 CLUTCH ASSEMBLY 28
PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
CRANKCASE LH 22 COVER RH 24 KICK STARTER MECHANISM 30 CARBURETOR 32
Pictorial Index FI Pictorial Index FI
PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
AIR CLEANER COMPLETE 34 SILENCER ASSEMBLY 36 MAGNETO, CDI & H.T. COIL 42 FRAME & FRAME FITTINGS 44
11
Pictorial Index FI Pictorial Index FI
PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
FOOT REST / HOLDER / STAND 50 WHEEL RIM / SPOKES / TYRE / TUBE 52 FRONT HUB - ALLOY WHEEL 58 REAR HUB - SPOKE WHEEL 60
PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PLATE NO. : 32 PAGE NO.
PAGE NO.
FRONT WHEEL - ALLOY 54 FRONT HUB - SPOKE WHEEL 56 REAR HUB - ALLOY WHEEL BRAKE PEDAL 64
62
Pictorial Index FI Pictorial Index FI
PLATE NO. : 33 PAGE NO. PLATE NO. : 34 PAGE NO. PLATE NO. : 37 PAGE NO. PLATE NO. : 38 PAGE NO.
HANDLE BAR 66 FRONT FORK 68 CHAIN CASE 74 METER ASSEMBLY 76
PLATE NO. : 41 PAGE NO. PLATE NO. : 42 PAGE NO. PLATE NO. : 45 PAGE NO. PLATE NO. : 46 PAGE NO.
INDICATOR LIGHT ASSEMBLY 82 TAIL LAMP ASSLY / NUMBER PLATE 84 TOOL KIT 90 ACCESSORIES 92
BOXER S
PLATE NO. : 43 PAGE NO. PLATE NO. : 44 PAGE NO. PLATE NO. :47 PAGE NO.
SEAT ASSLY & GRIP FRAME 86 ELECTRICAL EQUIPMENTS 88 PAINTED PARTS AND DECALS 94
Plate No.: 1
Cover Cylinder Head
5
4
1 2
Front Wheel Direction
Plate No.: 2
Cylinder Head
6
3 7
3 4
Front Wheel Direction
Plate No.: 3
Valve
5
2
5 6
Front Wheel Direction
Plate No.: 4
Camshaft / Tensioner
3
4
7 8
Front Wheel Direction
Plate No.: 5
Cylinder and Piston
9 10
Front Wheel Direction
Plate No.: 6
Crankshaft
12
11 12
Front Wheel Direction
Plate No.: 7
Transmission
13 14
Front Wheel Direction
Plate No.: 8
Change Drum / Shift Fork
15 16
Front Wheel Direction
Plate No.: 9
Gear Change Mechanism
12
10
9 11
17 18
Front Wheel Direction
Plate No.: 10
Engine Assembly / Crankcase RH
19 20
Front Wheel Direction
Plate No.: 11
Crankcase LH
8
1 PF 5410 72 Crankcase LH 1
5 2 39 2562 20 Needle Roller Bearing 1
3 59 2000 36 6203 Ball Bearing 1
10 4 39 1715 19 Seal Oil 1
5 31 2010 81 Switch Complete 1
12 9
17 6 DH 1017 84 Gasket Neutral Switch (T1.5) 1 N.I.
7 39 2190 19 Oil Seal 1
4
14 8 JA 5410 05 Bush Bendix 1
13 1 9 DH 1013 80 Screw Pan Head (m6x12) 1
15
10 JH 5410 21 Bracket Gear Stopper C101d 1
11 39 1000 06 Hollow Dowel Pin 4 N.I.
12 39 0999 06 Pin Dowel - Oil Pump 2
16 7
13 JG 5710 24 Mesh Oi Filterl 1
14 LJ A000 04 ‘O’ Ring Strainer 1
15 JV 5410 06 Cap Strainer 1
16 59 2100 23 Ring ‘O’ 1
17 59 0400 38 Flange - Bolt 7
18 KA ED06 25 Bolt-Flange 2
2
21 22
Front Wheel Direction
Plate No.: 12
Clutch Cover
2
1 36 DU40 79 Cover Clutch 1
11 2 JV 5412 25 Label Cover Clutch 1
3 39 1041 19 Seal - Oil 1
12 5
4 30 1011 42 Seal - Oil 1
10
15 5 JV 5412 08 Shaft Clutch Release Assy 1
9
17 18 6 PF 5514 07 Rod Push 1
3
16 7 JL 5412 27 Window Oil Guage 1
8 DS 1012 15 Clip - Wire 1
9 39 2443 11 Washer - Plain 1
10 JE 5412 14 Spring TTorsion Clutch Lever 1
11 JA 5412 11 Cap Oil Filler 1
12 JA 5412 25 O Ring Cap Oil Filler 1
19
6 13 JA 5412 12 Gasket Clutch Cover 1
14 59 0400 38 Bolt 8
8 15 PF 5412 55 Bracket Clutch Cable 1
7
16 DD 121 181 Element Oil Filter 1
4 17 39 1671 21 Ring - O 1
18 PF 5412 54 Cap Filter B104e 1
19 LA E000 05 Bolt - Flange :- M6 3
20 39 0999 06 Pin - Hollow Dowel 2
14 21 31 1010 64 Plug 1
1 22 JB 5412 01 Jet Clutch Cover Disco M 1
13 20 23 BA 1020 04 Plug 1
23 24
Front Wheel Direction
Plate No.: 13
Cover Magneto
2
9
1
25 26
Front Wheel Direction
Plate No.: 14
Clutch Assembly
1 No. Part No. Description Qty Remarks
15
27 28
Front Wheel Direction
Plate No.: 15
Kick Starter Mechanism
29 30
Front Wheel Direction
Plate No.: 16
Carburettor
31 32
Front Wheel Direction
Plate No.: 17
Air Cleaner Complete
33 34
Front Wheel Direction
Plate No.: 18
Silencer Assembly
4
6
5
35 36
Front Wheel Direction
Plate No.: 19
Oil Pump
1
4
3
37 38
Front Wheel Direction
Plate No.: 20
Starter Assembly
39 40
Front Wheel Direction
Plate No.: 21
Magneto, CDI & H.T. Coil
2
7
6
4
5
41 42
Front Wheel Direction
Plate No.: 22
FRAME & FRAME FITTING
11
6
43 44
Front Wheel Direction
Plate No.: 23
SWING ARM / REAR SHOCK ABSORBER
12
3 13
2 13 14
1 14
14
15 14
45 46
Front Wheel Direction
Plate No.: 24
Fender - Front & Rear
13
14
47 48
Front Wheel Direction
Plate No.: 25
Foot Rest / Holder / Stand
49 50
Front Wheel Direction
Plate No.: 26
Wheel Rim / Spokes / Tyre / Tube
6
5
8
1
7
12
6
5
10
51 52
Front Wheel Direction
Plate No.: 27
Front Wheel - Alloy
53 54
Front Wheel Direction
Plate No.: 28
Front Hub - Spoke Wheel
1 39 2680 20 Bearing-Ball 1
1A 39 2681 20 Bearing-Ball 1
2 DF 1510 03 Drum Front 1
3 31 1510 04 Collar 1
5 4 14 1510 21 Oil Seal 30 X 17 X 6s 1
5 DU 1510 05 Collar Assly Axle 1
6 7 8 6 39 0248 11 Plain washer 1
3 7 DU 1510 31 NUT - U :- M10 X 1.25 1
2 8 DZ 1510 12 Axle Front 1
4 9 DZ 1510 27 Panel Front Brake 1
1A 10 JB 1318 04 Brake Shoe Kit (Non Asbestos) 1
11 30 1510 69 Spring 2
12 31 1510 11 Cam Brake 1
18 13 30 1510 38 'O' Ring 1
11 14 DD 1510 09 Indicator Front 1
12 19 15 DD 1510 08 Lever Brake Cam 1
1 9 16 39 0775 04 Bolt M6 X 30 1
13 10 17 39 0798 15 Nut Hex. Flange M6 1
25 26 18 31 1510 14 Seal Oil 1
14 20 19 31 1510 64 Gear Speedometer 1
16 21
20 30 1510 41 Gear Meter Screw 1
15 21 39 0242 11 Washer for Speedo Gear 1
22 JA 1316 06 Bush for Speedo Gear 1
22 23 KB BA04 08 Screw Pan Cross M4 for Speedo Cable 1
24
17 23 24 30 1511 18 Stopper For Bushing 1
25 39 1013 21 O Ring 1
26 39 0900 12 Washer - Spring 1
55 56
Front Wheel Direction
Plate No.: 29
Front Hub - Alloy Wheel
57 58
Front Wheel Direction
Plate No.: 30
Rear Hub - Spoke Wheel
59 60
Front Wheel Direction
Plate No.: 31
Rear Hub - Alloy Wheel
61 62
Front Wheel Direction
Plate No.: 32
Brake Pedal
19
19 17 20
63 64
Front Wheel Direction
Plate No.: 33
Handle Bar
65 66
Front Wheel Direction
Plate No.: 34
Front Fork
67 68
Front Wheel Direction
Plate No.: 35
Fittings - Petrol Tank, Side Covers & Cover Seat
1 4
2
69 70
Front Wheel Direction
Plate No.: 36
Petrol Tank, Cap Tank and Gauge Fuel
10
71 72
74
Front Wheel Direction
Plate No.: 37
Chain Case
4
3
3 1
5 3
73 74
Front Wheel Direction
Plate No.: 38
Meter Assembly
8
4
2
7 9
10
75 76
Front Wheel Direction
Plate No.: 39
Head Lamp Assembly
77 78
Front Wheel Direction
Plate No.: 40
Control Cables
4
5
79 80
Front Wheel Direction
Plate No.: 41
Indicator Light Assembly
81 82
Front Wheel Direction
Plate No.: 42
Tail Lamp Assly & Number Plate
10
15
14
83 84
Front Wheel Direction
Plate No.: 43
Seat Assly & Grip Frame
4 3 2
6 5
85 86
Front Wheel Direction
Plate No.: 44
Electrical Equipments
1 DZ 2010 38 Dc Horn 1
2 KA DD08 14 Bolt Flange 1
20
1 3 DM 2010 41 Wiring Harness 1
4 5 DM 2010 50 Harness Wiring 1 Ref.Cir.IB-406
4 31 2010 79 Rear Brake Switch 1
19
5 DY 4014 00 Spring Rear Brake Switch 1
2 15
6 PF 4018 06 3AH Vrla Dry Battery (Without Acid Bottle) 1
14 PF 4018 13 Acid Bottle For 3ah Vrla Dry Battery 1
7 DY 4018 00 Clamp Battery 1
7 DY 1138 03 Clamp Assembly Battery 1 Ref.Cir.IB-406
8 JD 4022 17 Band 1 N.I.
3 9 PA 4022 04 Band 1 N.I.
17 16
10 DS 2010 25 Assly D.c. Flasher 1
6
11 JN 4020 00 RR Unit With Capacitor 1
JZ 4020 02 Regulator Assembly 1 Ref.Cir.IB-406
12 KA DF06 16 Bolt Flanged 2 N.I.
11 10 13 DK 2010 78 Starter Relay- With Nut 1
14 DY 4022 02 Cable Earth 1
15 JV 4022 04 Cable Assy St Relay To Motor 1
13 16 JZ 4022 16 Cap (starter Motor) 1
17 DJ 2012 19 Assy. Fuse Box 1
18 JZ 4022 18 Cable Tie (white Color L200) 1 N.I
19 31 2010 21 Clamp 1
20 PF 4034 00 Socket Charger 1 Ref.Cir.IB-406
87 88
Front Wheel Direction
Plate No.: 45
Tool Kit
89 90
Front Wheel Direction
Plate No.: 46
Accessories
8
5
7
6
91 92
Front Wheel Direction
Plate No.: 47
Painted Set With Decals
6 7
93 94
Front Wheel Direction
Kit List Kit List
1 36DU4076 VALVE KIT PF511213 VALVE EXHAUST 1 10 36DM0008 KIT TANK DCL FLAME RED DM141039 DECAL TANK RH RED BODY 1
PF511212 VALVE INTAKE 1 DM141038 DECAL TANK LH RED BODY 1
2 36JV0006 VALVE REPAIR KIT 28101129 SPRING - SEAT 1 11 36DM0009 KIT TANK DCL EC BLUE DM141047 DECAL TANK RH 1
CB101009 SEAL - VALVE STEM 1 DM141046 DECAL TANK LH 1
JA511202 SPRING VALVE 1
DY511202 RETAINER VALVE 1
CB101022 COTTER VALVE
1
3 36PF0061 GUIDE CHAIN KIT JE521019 GUIDE CAM CHAIN TIGHT 1
JE541016 GUIDE CAM CHAIN SLACK SIDE 1
7 36JZ0023 KIT PRIMY DRIVE & DRIVEN PF551401 CLUTCH HSG ASSLY COMP 1
JZ531006 GEAR PRIMARY DRIVE 1
8 36314005 KIT ST. CONE KIT 36314001 KIT STEERING CONE NEW 1
36001052 GREASE LETHON RR3 -10GM 1
36314002 KIT BALL STEEL STEERING 1
9 36DM0007 KIT TANK DCL EB BLACK DM141043 DECAL TANK RH BLACK BODY 1
DM141042 DECAL TANK LH BLACK BODY 1
Kit List Kit List
74 1 ----------- 52DY0133 Chain Case U/L With Pa. 07.09.20 Added Ref.Cir.IB-406