SCM Solved 2
SCM Solved 2
Mahananda B Chittawadagi
Research Guide, Bengaluru City University
Associate Professor of commerce
(2015)
Q1. The Columbus Company produces only two products: a major computer part and cell phones. The
company uses a normal cost system and overhead costs are currently allocated using a plant-wide
overhead rate based on direct labor hours. Outside cost consultants have recommended, however, that the
company use activity based costing to charge overhead to products.
The company expects to produce 4000 computer parts & 2000 cell phones in 2014. Each
computer parts requires two direct labor hours to produce and each cell phone requires one-half hour to
produce.
The direct material and direct labor costs included in the two products are as follows:
Item Computer part (Rs.) Cell phone (Rs.)
Direct material (per unit) 3000 1700
Direct labor (per unit) 1600 400
Based on an analysis of the three overhead activities, it was estimated that the two products would
require these activities as follows in 2014:
9000
= Rs. 3000 per direct labor hr rate.
Step 1- Calculation of cost of each product using a Pant-wide rate based on direct labor hour:
(2017)
Q2. Alpha limited has decided to analyze the profitability of its five new customers. It buys bottled water
at Rs.90 per
Care and sells to retail customers at a list price of Rs.108 per care. The data pertaining to five
customers are:
Customers
A B C D E
Cares sold 4680 19688 136800 71550 8775
List selling price Rs. 108 Rs. 108 Rs. 108 Rs. 108 Rs. 108
Actual selling price Rs. 108 Rs.106.20 Rs. 99 Rs. 104.40 Rs. 97.20
Number of purchase orders 15 25 30 25 30
Number of customer visits 2 3 6 2 3
Number of deliveries 10 30 60 40 20
Kilometers travelled per delivery 20 6 5 10 30
Number of expedited deliveries 0 0 0 0 1
b) What insights are gained by reporting both the list selling price and the actual selling price for
each customer?
c) What factors Alpha limited should consider in deciding whether to drop one or more of five
customers?
Solution:
Statement showing customer level operating income
Particulars A B C D E
Cares sold 4680 19688 136800 71550 8775
Revenue as per list price 505440 2126304 14774400 7727400 947700
(108*cares sold)
(-) discount (BIF) 0 35438 1231200 257580 94770
Revenue at actual price 505440 2090866 13543200 7469820 852930
(-) cost of goods sold 421200 1771920 12312000 6439500 789750
(purchase @ Rs. 90)
Gross margin (A) 84240 318946 12312000 1030320 63180
Customer level operating
activities cost :-
Order taking @ 750 11250 18750 22500 18750 22500
(15*750) (25*750) (30*750) (25*750) (30*750)
Customer units @ Rs. 1200 1800 3600 1200 1800
600 (600*2) (300*3) (600*6) (600*2) (600*3)
Deliveries @ 5.75 per 1150 1035 1725 2300 3450
km (5.75*10*20) (5.75*30*6) (5.75*60*5) (5.75*40*10) (5.75*20*30)
travelled
Product handling 17550 73830 513000 268312 32906
@ 3.75 per care sold (3.75*4680) (3.75*19688) (3.75*136800) (3.75*71550) (3.75*8775)
Expedited deliveries 0 0 0 0 2250
@2.250 (2250*0) (2250*0) (2250*0) (2250*0) (2250*1)
Total cost (B) 31150 95415 540825 290562 62906
Customer level operating 53090 223531 690375 739758 274
level (A-B)
Customer D is the most profitable customer of Rs. 739757 customer E is less profitable.
(2018)
Q3. XYZ Company ltd. has six departments, A, B, C, D, E and F, and has allocation manufacturing
overhead using one cost pool based on direct labor hours. The accounting staff has provided the following
estimates applicable to traditional and ABC allocation of manufacturing costs for 2004:
Cost (Rs.) Allocation Base Activity
Set-ups 16500 No. of set-up 250 setups
Management is assessing if ABC should be used, and has determined that Department B used the
following: 24 setps, 60 inspections, 900 production runs and 900 direct labor hours during 2004.
You are required:
i.Determine how much overhead cost is allocated to Dept. B using Traditional allocation.
ii.Using ABC, how much overhead cost is allocated to Dept. B?
iii.Which items are cost drivers?
iv.Which items are cost objects?
Solution:
i.Computation of overhead cost allocated to dept B using traditional allocation:
Direct labor hour rates = Total overheads
Direct labor hours
= 166500 = 37 Labor hour rate
4500
Overhead cost = Direct labor hour rate * Direct labor hours
= 37*900
= 33300
iii.Cost drivers: No. of setups, No. of inspections, Production runs, Direct labor hours.
iv.Cost object: Set-ups, Inspection, Production runs, Direct labor hour.
Q4. Fire Field Ltd., makes a single product- a fire resistant commercial filing cabinet – that it sells to
office furniture distributors. The company has a simple ABC system that it uses for internal decision
making. The company has two overhead departments whose costs are listed below:
Manufactured overhead Rs. 500000
Selling & administrative overhead Rs. 300000
Total overhead cost Rs. 800000
The company’s activity based costing system has the following activity cost pools and activity
measures:
Activity cost pool Activity Measures
Assembling units Number of units
Processing orders Number of orders
Supporting customers Number of customers
Other Not applicable
Costs assigned to the “other” activity cost pool have no activity measure; they consist of the costs of
unused capacity and organization-sustaining costs – neither of which are assigned to products, orders or
customers.
Fire field distributes the costs of manufacturing overhead and of selling and administrative overhead to
the activity cost pools based on employee interviews, the results of which are reported below:
Solution:
i.Statement showing allocation of overhead cost to the activity cost pools
(2019)
Q5. A company produces four products, viz. P, Q, R & S. The data relating to production activity are as
under.
Product No. of set ups No. of materials No. of times No. of spare
Orders Materials Parts
handled
P 3 3 6 6
Q 18 12 30 15
R 5 3 9 3
S 24 12 36 12
Required:
1. Select a suitable cost driver for each item of overhead expense and calculate the cost per unit of
cost driver.
2. Using the concept of activity based costing. Compute the factory cost per unit of each product.
Solution:
Step 1 – Statement showing rates of cost drivers
Name of O/H as cost Budgeted Name of cost driver Budgeted Calculation Rates of
pool O/H Rs. volume of b/d cost
cost driver drivers
Material oriented 149700 Machine hours 1 49900 149700/49900 03
Ordering materials 7680 No. of orders for 30 7680/30 256
materials 2
Set-up costs 17400 No. of set ups 3 50 17400/50 348
Administration 34380 No. of spare parts 4 36 34380/36 955
overheads for spare parts
Material handling 30294 No. of times 81 30294/81 374
Materials handled 5
Working note:
(2020)
Particulars P Q R Total
Production and Sales (units) 60000 40000 16000
Raw material usage in units 10 10 22
Raw material cost Rs. 50 Rs. 40 Rs. 22 2276000
Direct labor hours 2.5 4 2 342000
Machine hours 2.5 2 4 294000
Direct labor costs Rs. 16 Rs. 24 Rs. 12
No. of production runs 6 14 40 60
No. of deliveries 18 6 40 64
No. of receipts 60 140 880 1080
No. of production orders 30 20 50 100
Overheads:
Set up 60000
Machines 1520000
Receiving 870000
Packing 500000
Engineering 746000
The company operates a Just in Time inventory policy and received each Component once per production
run.
Compute:
a) The product cost based on direct labor hour recovery rate of overheads
b) The product cost using ABC.
Solution:
a) Direct labor hour rate = Total overhead
Total Direct labor hour
= 3696000 = 10.81 direct labor hour rate
342000
Computation of overhead cost under traditional method
Particulars P Q R
Raw material cost per unit 50 40 22
Direct labor cost per unit 16 24 12
Prime cost 66 64 34
(+) Overheads 27.025 43.24 21.62
(2.5*10.81) (4*10.81) (2*10.81)
Total cost per unit 93.025 107.24 55.62
No. of units 60000 40000 16000
Total cost 5581500 4289600 889920