Mini Hi-Fi System: Service Manual

Internal Use Only
SERVICE MANUAL
MINI HI-FI SYSTEM
SERVICE MANUAL
MODEL: CJ87 (CJ87, CJS87F)

MODEL: CJ87
(CJ87, CJS87F)
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.
P/NO : AFN77612162 FEBRUARY, 2017

CONTENTS
SECTION 1 ........ GENERAL

SECTION 2 ........ CABINET & MAIN CHASSIS
SECTION 3 ........ ELECTRICAL
SECTION 4 ........ MECHANISM (DM14B)
SECTION 5 ........ REPLACEMENT PARTS LIST
1-1
SECTION 1
SUMMARY
CONTENTS
SERVICING PRECAUTIONS ............................................................................................................................ 1-3
ESD PRECAUTIONS ......................................................................................................................................... 1-5
HIDDEN KEY MODE ......................................................................................................................................... 1-6

1. HIDDEN KEY MODE TABLE .................................................................................................................... 1-6
2. HIDDEN KEY MODE DESCRIPTION....................................................................................................... 1-7
SERVICE INFORMATION FOR EEPROM ........................................................................................................ 1-9
PROGRAM DOWNLOAD GUIDE.................................................................................................................... 1-10
FOTA UPDATE STEP USING BT APP .......................................................................................................... 1-13
SPECIFICATIONS ........................................................................................................................................... 1-15
1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
Storage in conductive bag Drop impact
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
NEVER look directly at the laser beam, and don’t allow

contact with fingers or other exposed skin.
5) Cleaning the lens surface

If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cot-
ton swab should be used, taking care not to distort lens.
Pressure
Magnet
Pressure
How to hold the pick-up

Cotton swab
Conductive Sheet
6) Never attempt to disassemble the pick-up.

Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magne-
tism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband
Resistor
(1 M)
Resistor
Conductive
(1 M)
Sheet
1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
CAUTION. GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS

INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE

SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.
1-5
HIDDEN KEY MODE
1. HIDDEN KEY MODE TABLE
HIDDEN MODE ENTRANCE KEY(Audio) EXIT KEY
Front ‘Stop’ 
Version Check Remote Control Key ‘Play’ / for 1.5s
+ Remote Control Key ‘Play’ / for 5s
EEPROM INITIAL Auto exit
+ Remote Control Key ‘ ‘ for 5s
Option EDIT Front ‘Stop’  + Remote Control Key ‘ ‘
+ Remote Control Key ‘ ‘ for 5s
APD Test Display Auto exit
+ Remote Control Key ‘3’ for 5s
Front ‘Stop’  + Front ‘Stop’ 
Disc Lock On/Off
Remote Control Key ‘Stop’  for 5s + Remote Control Key ‘Stop’  for 5s
Power Disc Lock On/Off Front ‘Stop’  + Front ‘Open’ for 5s Front ‘Stop’  + Front ‘Open’ for 5s
Front ‘Stop’  Front ‘Stop’ 
Demo ALL Key Lock
+ Remote Control Key ‘9’ for 5s + Remote Control Key ‘9’ for 5s
Front/Remote Control Key ‘Power’
BT Auto Power On/Off Front/Remote Control Key ‘Power’ for 5s
SET Power Off
ChildSafe On/Off Volume 0(Min) + Front ‘OK’ for 3s Volume 0(Min) + Front ‘OK’ for 3s
Measure Remote Control Key ‘SOUND EFFECT’
+ Remote Control Key ‘1’ for 5s
1-6
2. HIDDEN KEY MODE DESCRIPTION
2-1. Version Check
- Function : Version Check.
- Entrance Key : Front ‘Stop’ + Remote Control Key ‘Play’ for 5s.
- Exit Key : Remote Control Key ‘Play’ for 1.5s.
- Operation explanation : Remote Control Key OR .
VFD Display (Example) Result
MCS Version
MICOM Version
OPTION Version
DEMO Version
DJ PRO Version
EQ Version
EQ Check sum Version
2-2. EEPROM Initial

- Function : Initialize data stored in EEPROM and BACKUP RAM data.
- Entrance Key : Front ‘Stop’ + Remote Control Key ‘ ‘ for 5s.
- Exit Key : Auto exit.
- Explanation : ‘E2P CLR’ is displayed on the VPD and turn off the power automatically.
2-3. OPTION EDIT (EEPROM)

- Refer to the page 00.
2-4. APD Test Display

- Function : Auto Power Down timer is displayed on VFD.
- Entrance Key : Front ‘Stop’ + Remote Control Key ‘3’ for 5s.
- Exit Key : Auto Exit.
- Explanation : display APD Timer HH=(hour) MM=(min), SS=(sec).
1-7
2-5. Disc Lock On/Off
- Function : Lock Open Key.
- Entrance Key : Front ‘Stop’ + Remote Control Key ‘Stop’ for 5s.
- Exit Key : Front ‘Stop’ + Remote Control Key ‘Stop’ for 5s.
- Operation Explain : Open Key Block ‘LOCKED’.
2-6. Power Disc Lock On/Off

- Function : Lock Power / Open / Front Volume Key.
- Entrance Key : Front ‘Stop’ + Front ‘Open’ for 5s.
- Exit Key : Front ‘Stop’ + Front ‘Open’ for 5s.
2-7. Demo All Key Lock

- Function : All key is blocked on Demo Mode.
- Entrance Key : Front ‘Stop’ + Remote Control Key ‘9’ for 5s.
- Exit Key : Front ‘Stop’ + Remote Control Key ‘9’ for 5s.
- Operation Key : In demo mode, all key blocks.
(only the volume key is effective when All Key Lock is enabled.)
To release Demo Mode, it is available after All Key Lock Off.
2-8. BT Auto Power On/Off

- Function : Ability to disable BT Auto Power On function by network shutdown regulation.
- Entrance Key : Front/Remote Control Key ‘Power’ for 5s.
- Exit Key : SET Power Off with Front / Remote Control Key ‘Power’.
2-9. ChildSafe On/Off

- Function : Power off Fade-in to previous volume.
- Entrance Key : Volume 0(Min) + Front ‘OK’ for 3s.
- Exit Key : Volume 0(Min) + Front ‘OK’ for 3s.
2-10. Measure
- Function : Change to EQ for Measure mode,
Down algorithm operation Disable,
Change to output setting value for measure mode.
- Entrance Key : Front ‘Stop’ + Remote Control Key ‘1’ for 5s
- Exit Key : Remote Control Key ‘SOUND EFFECT’
1-8
SERVICE INFORMATION FOR EEPROM
POWER ON
It is possible at any function.

VFD “NO DISC” status (ex. It is possible at VFD “NO USB” status, too.)
This is an example.
Front ‘Stop’ + Remote control ‘ ’

DETECT NEW EEPROM
push same timing during 5 s (OPTION EDIT SCREEN)
NAME HEX
OPT0 01
FLD “OP00-…..”
OPT1 31
OPT2 2D
OPT3 26
OPT4 19
Move to appropriate position
OPT5 00
And make changes with remote control
OPT6 00
“ , , / , REPEAT” key. OPT7 43
OPT8 4A
OPT9 38
OPT10 37
Press ‘Stop’ Key
OPT11 00
OPT12 00
OPT13 00
OPT14 00
VFD “WRITE OK”
Front ‘Stop’ + Remote control ‘ ’

push same timing during 5 s
VFD “E2P CLR”
Completed
1-9
PROGRAM DOWNLOAD GUIDE
1. AUDIO PROGRAM
Download program file name must be MICOM_CJ87_YYMMDDX.HEX
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds in the same way at USB1 function and USB2 function.
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
ON VFD DISPLAY SCREEN
1) (Fast) Format USB device.

2) Copy Firmware file to USB device.
NO USB
 Insert USB device at USB function.

SEARCH

MICOM UP

FINISH

AUTO POWER OFF
1-10
2. CD PROGRAM
Download program file name must be HG790_CJ87_YYMMDDX.bin

NO USB

SEARCH

FIRMWARE

FINISH

AUTO POWER OFF
1-11
3. EQ & DEMO PROGRAM
Download program file name must be EQ_DEMO_PRG_CJ87_XXXX.BIN

NO USB

SEARCH

EQDEMOUP

FINISH

AUTO POWER OFF
1-12
FOTA UPDATE STEP USING BT APP
Step1 : App connecting
Step2 : Device version info
(Check FW version)
After connecting the BT App with SET, When touch the “Device Version info” button,
the user could find the “Device Version info” on user could find the current and latest SET
Setting tab. version on pop-up menu.
Step3 : Select update button Step4 : Confirm update
When touch the “Update” button, user could Select the OK button on the caution message.
update the SET firmware using FOTA.
1-13
Step5 : Download from CDN server Step6 : Transfer FW
1st step is download from CDN server to After completed the download from server,
smart phone. The progress bar is displayed smart phone start to transfer the firmware to the
on BT App. SET. The progress bar is displayed on BT App.
Step7 : FW Flash Writing Step8 : FOTA complete
After completed the download from the smart When finishing the flash memory writing, pop-up
phone, the SET overwrite the firmware to flash message about finish is displayed and the SET
memory. auto power off.
1-14
SPECIFICATIONS
 GENERAL
Power requirements Refer to the main label on the unit.
Power consumption Refer to the main label on the unit.
Networked standby : 0.5 W
(If all network ports are activated.)
Dimensions (W x H x D) Approx. 450 mm x 170 mm x 349 mm
Operating temperature 5 °C to 35 °C (41 °F to 95 °F)
Operating humidity 60 %
 INPUTS
Analog audio in (AUX IN) 2.0 Vrms (1 kHz, 0 dB), 600 Ω, RCA jack (L, R)
Portable in (PORT. IN) 1.0 Vrms (3.5 mm stereo jack) x 1
Microphone (MIC 1/2) Sensitivity 20 mV (1 kHz), 6.3 mm jack x 2
 TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz
AM Tuning Range 522 to 1,620 kHz, 520 to 1,710 kHz or 522 to 1,710 kHz
 SYSTEM
Frequency Response 40 to 20,000 Hz
Signal-to-noise ratio More than 75 dB
Dynamic range More than 80 dB
Bus Power Supply (USB) 5V 500 mA
 AMPLIFIER (RMS Output power)

Total output 2,350 W RMS
HIGH 585 W RMS x 2 (6 Ω at 5 kHz, 30 % THD)
LOW 590 W RMS x 2 (6 Ω at 1 kHz, 30 % THD)
 FRONT SPEAKER
Type HIGH : 1 Way 1 Speaker
LOW : 1 Way 1 Speaker
Impedance HIGH : 6 Ω
LOW : 6 Ω
Rated Input power HIGH : 585 W RMS
LOW : 590 W RMS
Max. Input power HIGH : 1,170 W RMS
LOW : 1,180 W RMS
Dimensions (W x H x D) Approx. 320 mm x 454 mm x 309 mm
 Design and specifications are subject to change without notice.
1-15
1-16
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
EXPLODED VIEWS ......................................................................................................................................... 2-3

1. CABINET AND MAIN FRAME SECTION ................................................................................................. 2-3
2. PACKING ACCESSORY SECTION ......................................................................................................... 2-7
3. SPEAKER SECTION ................................................................................................................................ 2-8
DISASSEMBLY INSTRUCTIONS ................................................................................................................... 2-9

1. Case Top................................................................................................................................................... 2-9
2. Panel Front Assembly ............................................................................................................................... 2-9
3. Panel PCB & Multi Knob ......................................................................................................................... 2-10
4. Bracket Hook........................................................................................................................................... 2-11
5. Main PCB & SMPS PCB ......................................................................................................................... 2-12
6. Bracket Inner ........................................................................................................................................... 2-13
7. MD & Lighting PCB ................................................................................................................................. 2-14
8. Panel Rear .............................................................................................................................................. 2-14
2-1
2-2
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
443 SAFETY INFORMATION IN SERVICE
LITERATURE.
443 443
272
K
443
443
254 A J
C
SMPS 443
A47 A
B
B
254 C
443
275
L 443 MAIN 274
FRONT D
E
443 G H
A46
F
E
F
L
A43 273 D
CABLE2 498
498 271
266
A42 271 443

271
443
252 270
H
498
271
CABLE1 263 J
262
G A52
BT
A45 498
MIC
252 265 K 300
265
2-3 2-4
2-5 2-6
2. PACKING ACCESSORY SECTION
801 Owner’s manual 808 Battries
825 FM antenna 900 Remote control
803 Packing
804 Bag
802 Box
2-7
3. SPEAKER SECTION
• FRONT SPEAKER
A60
2-8
DISASSEMBLY INSTRUCTIONS
1. Case Top
1-1) Remove the 7 Screws.
1-2) Remove the Case Top.
Figure 1
2. Panel Front Assembly

2-1) Disconnect the 4 FFC Cables from the Main Board.
2-2) Unhook the 10 Locking Tabs by using Flat-head screwdriver.
2-3) Remove the Panel Front Assembly.
Figure 2
2-9
3. Panel PCB & Multi Knob
3-1) Multi Knob
3-1-1) Insert a Flat-head screwdriver in the hole (H1).
3-1-2) Remove the Multi Knob.
3-2) Jack PCB
3-2-1) Remove the 2 Screws.
3-2-2) Remove the Jack PCB.
3-3) BT Module
3-3-1) Unhook the Locking tab (L1).
3-3-2) Remove the BT Module.
3-4) Front PCB
3-4-1) Remove the 11 Screws.
3-4-2) Remove the Front PCB.
(L1) 1
2
2 (H1)
(L2)
(L2)
(H1)
Figure 3
2-10
4. Bracket Hook
4-1) Remove the 2 Screws.
4-2) Rotate 90 degrees to the front.
4-3) Remove the Bracket Hook.
Figure 4
2-11
5. Main PCB & SMPS PCB
5-1) Remove the 2 Screws from the Panel Rear.
5-2) Disconnect the 4 FFC Cables from the Main Board.
5-3) Remove the 10 Screws from the Main Board & SMPS Board.
5-4) Remove the Main Board & SMPS Board.
Figure 5
2-12
6. Bracket Inner
6-1) Remove the 2 Screws from the Panel Rear.
6-2) Remove the 2 Screws from the Bracket Inner.
6-3) Remove the Bracket Inner.
Figure 6
2-13
7. MD & Lighting PCB
7-1) Remove the 2 Screws from the MD.
7-2) Remove the 2 Screws from the Lighting PCB.
7-3) Remove the MD & Lighting PCB.
Figure 7
8. Panel Rear
8-1) Remove the 1 Screw from the Panel Rear.
8-2) Remove the Panel Rear.
Figure 8
2-14
SECTION 3
ELECTRICAL
CONTENTS
ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2

1. NO POWER ............................................................................................................................................ 3-2
2. NO BOOTING WHEN POWER ON THE SET........................................................................................ 3-4
3. NO BOOTING IN CD/USB FUNCTION .................................................................................................. 3-5
4. NO OPERATION OF MD ...................................................................................................................... 3-10
5. NO SOUND IN THE USB FUNCTION.................................................................................................. 3-15
6. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT ........................................................................ 3-16
7. NO POWER ON (STANDBY LED IS BLINKING) ................................................................................. 3-17
8. SPEAKER NO AUDIO .......................................................................................................................... 3-18
9. NO SOUND ........................................................................................................................................... 3-19
10. VFD IS NOT DISPLAYED WHEN POWER ON THE SET ................................................................... 3-24
ELECTRICAL TROUBLESHOOTING GUIDE................................................................................................. 3-25

1. POWER SUPPLY ON SMPS BOARD .................................................................................................. 3-25
2. SYSTEM PART ..................................................................................................................................... 3-28
3. NO AUDIO CHECK ............................................................................................................................... 3-29
WAVEFORMS OF MAJOR CHECK POINT.................................................................................................... 3-34

1. DSP (IC501) .......................................................................................................................................... 3-34
2. PWM (IC600) ........................................................................................................................................ 3-35
3. SERVO (IC401)..................................................................................................................................... 3-36
4. MOTOR DRIVER (IC400) ..................................................................................................................... 3-37
5. ADC ....................................................................................................................................................... 3-38
6. USB ....................................................................................................................................................... 3-38
7. BLUETOOTH ........................................................................................................................................ 3-39
WIRING DIAGRAM .......................................................................................................................................... 3-41
BLOCK DIAGRAM .......................................................................................................................................... 3-43
CIRCUIT VOLTAGE CHART ........................................................................................................................... 3-45

1. CAPACITOR VOLTAGE ....................................................................................................................... 3-45
PRINTED CIRCUIT BOARD DIAGRAMS ....................................................................................................... 3-47

1. SMPS P.C.BOARD DIAGRAM ............................................................................................................. 3-47
2. MAIN P.C.BOARD DIAGRAM .............................................................................................................. 3-51
3. FRONT P.C.BOARD DIAGRAM ........................................................................................................... 3-55
4. JACK P.C.BOARD DIAGRAM .............................................................................................................. 3-59
3-1
ONE POINT REPAIR GUIDE
1. NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following guide.
1-1. POWER
1-1-1. Solution
Please check and replace F901, BD901 and TH900 ~ TH903 on SMPS board.
1-1-2. How to troubleshoot (Countermeasure)

1) Check if the fuse F901 is open or short-circuit.
2) Check if the bridge diode BD901 is short-circuit by over current with a digital multi meter.
3) Check if the NTC thermistor TH900 ~ TH903 is normal or open.
1-1-3. Service hint (Any picture/ Remark)
< F901 > < BD901 > <TH900 ~ TH903 >

If F901 is not short-circuit, If BD901 is short-circuit, If TH900 ~ TH903 is open,
replace it with a same replace it with a new one. replace it with a new one.
specifications one.
3-2
NO POWER
If the unit doesn’t work by no ±PVDD problem, repair the set according to the following guide.
1-2. AMP POWER

1-2-1. Solution
Please check and replace F911, Q905, Q906 on SMPS board.

1) Check if the fuse F911 is open or short-circuit.
2) Check the Drain-Source or Drain-Gate, Gate-Source Resistance of Q905, Q906 with a digital multimeter.
 If it is short condition, it’s destroyed. Replace it with a new one.
(Please replace 2 FET at the same time although several FET is OK).
< F911 > < Q905, Q906 >

If F911 is not short-circuit, If Q905, Q906 is short-circuit,
replace it with a same specifications one. replace it with a new one.
3-3
2. NO BOOTING WHEN POWER ON THE SET
The set doesn’t work when press the power button on the FRONT board or the remote control.
2-1. IC501
2-1-1. Solution
Replace IC501 on MAIN board.

1) Check the 5.6 VA(CN300) and DVCC 3.3 V(IC306) in standby mode.
 If there is no 5.6 VA, check the SMPS and if doesn’t appear 3.3 V, check IC306.
2) Check 5.6 VA, +12 V, F+, F-, an VH when power on the set.
 If the set doesn’t work regardless of what the KEY1 changes high to low while pressing the power button.
X500 and X501 work normally but, if you can not power on the set, replace the IC501 with a new one
on the main board.
X501
(32.768 kHz)
KEY1
(R53D) X500
IC501 (24 MHz)
PWR_CTRL
(R508)
< MAIN board top view >
3-4
3. NO BOOTING IN CD/USB FUNCTION
After you turn on power key and displayed message in the following order (HELLO  VOL XX  CD
or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.
3-1. NO VCC33, VCC12

3-1-1. Solution
Please check and replace IC302, IC306 on MAIN board.

1) Check voltage of IC306 pin5 & IC301 pin4 on MAIN board.
 If IC306 pin5(about 3.4 V) doesn’t come out, check 3.4 VA from IC301.
 If IC301 pin4(about 4.9 V) doesn’t come out, check +5.1 VA from SMPS.
2) If IC306 pin3(about 3.4 V) is normal, check the PWR_CTRL(IC306 pin4) is high(about 3.3 V)
 If PWR_CTRL isn’t high, check pin D11 of IC501 & R550.
3) If PWR_CTRL is high, check R550 and if there’s no defective component then replace IC306.
4) If 3.3 V(VCC33) is normal, check 1.2 V output(pin3) voltage of IC302.
 If 1.2 V of IC302 pin3 doesn’t come out, then replace IC302.
IC302
IC306
3-5
NO BOOTING IN CD/USB FUNCTION
3-2. CRYSTAL (X500)

3-2-1. Solution
Replace X500 on MAIN board.

1) If 3.3 V & 1.2 V is normal, check reset ‘HIGH’ of IC501 pin T12 on MAIN board.
 If MAIN_RESET isn’t HIGH, check MICOM(IC100) pin40.
2) If MAIN_RESET is HIGH, check the soldering status of 24 MHz crystal(X500).
3) If the crystal(X500) doesn’t oscillate, check R551, R55E, C536, C53B around crystal(X500)
 If there’s no defective component, then replace X500.
XI
IC501 X500
XO
X500
< Signal waveform >
3-6
3-3. SERIAL FLASH (IC503)

3-3-1. Solution
Please check and replace IC503 on MAIN board.

1) If the crystal(X500) does oscillate, check Serial Flash(IC503) on MAIN board.
 Check pin8(VCC), pin6(CLK), pin1(CS), pin2(DO), pin5(DI) of below waveform.
2) If pin1, 2, 5, 6, 8 doesn’t come out, check damping resistor(R54A, R54B, R54C, R54D) of IC503.
 If damping resistor of IC503 is OK, then replace IC503. (it need to download program)
3) After change IC503, if It is still not below waveform, check IC501(DSP IC).
VCC
CS#
CLK
DO
IC503
< MAIN board bottom view > < Signal waveform >
3-7
3-4. SDRAM (IC504)

3-4-1. Solution

1) Check below waveform & soldering status of SDRAM(IC504) on MAIN board.
 If pin17(#CAS), pin18(#RAS), pin19(#CS), pin38(CLK), pin29(address), pin2(DQ) doesn’t come out,
check damping resistor(R565, R567, R569, R563).
2) If resistor is OK, then replace IC502(SDRAM).
3) After change IC504, if It is still not below waveform, check IC501(DSP IC).
V CC
Reset
Address
Da ta
IC504 / CS
R AS
/WE
C AS
< MAIN board bottom view > < Signal waveform >
3-8
3-5. DSP (IC501)

3-5-1. Solution

1) After check them by previous pages about no booting, if the set is still no booting,
 Check soldering status of IC501.
2) If below bootstrap waveform doesn’t come out, then replace IC501(DSP IC).
R578
PGPB07
(YELLOW)
R598
PAD19
(GREEN)
IC501
R597
PAD20
(PINK)
< MAIN board top view > < Bootstrap waveform >
3-9
4. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD disc
if the servo motors in MD don’t work. This step is for checking the spindle motor among them.
4-1. SPINDLE MOTOR

4-1-1. Solution
Replace IC401 or IC400 on MAIN board.

1) Check the SPDO signal from pin16 of IC401.
 If no signal, check 3.3 V(RF) and X400.
2) Check the SP- & SP+ from IC400 to CN401 for driving SPINDLE motor. It is about 3.6 Vp-p.
 If no signal, check +1.8 V and DVCC +5 V for IC400.
3) Check if the FFC cable is solidly connected between CN401 and MD.
4) Check the MD.
 If the spindle motor is short-circuit or has any trouble, it can not rotate CD discs.
Please check the function after changing another MD.
SP- SP+
pin8 of CN401 pin6 of CN401
zwR
IC400
zwT
< Waveform of SP- & SP+

for driving SPINDLE motor >
3-10
NO OPERATION OF MD
if the servo motors in MD don’t work. This step is for checking the sled motor among them.
4-2. SLED MOTOR

4-2-1. Solution

1) Check the SLDO signal from pin23 of IC401.
 If no signal, check 3.3 V (RF) and X400.
2) Check the SLED+ & SLED- from IC400 to CN401 for driving SPINDLE motor. It is about 2.9 Vp-p.
 If no signal, check +1.8 V and +5 V for IC400.
4) Check the MD.
 If the sled motor is sort-circuit or has any trouble, it can not move the pickup module.
SL- SL+
zsR pin9 of CN401 pin7 of CN401
zsT
IC400
< Waveform of SL- & SL+

for driving SLED motor >
3-11
NO OPERATION OF MD
if the servo motors in MD don’t work. This step is for checking the tray open/close motor among them.
4-3. TRAY OPEN/ CLOSE MOTOR

4-3-1. Solution

1) Check MOT_OPEN & MOT_CLOSE signals from pin K4 & L4 of IC501 to IC400.
 If no signal, check +1.8 V & + 5 V to IC400.
2) Check LOAD ± from IC400 to CN401 for driving the tray open/ close motor. It is about 3.85 Vp-p.
 If no signal, check +5 V to IC401. If it has any trouble, replace it with a new one.
4) Check the MD.
 If the tray motor is short-circuit or has any trouble, it can not open or close the tray.
svT LO+ LO-

pin4 of CN401 pin2 of CN401
svROylkP
MOT_OPEN
pin7 of IC400
tv{vwlu MOT_CLOSE
tv{jsvzl pin6 of IC400
< Waveform
for driving tray open/ close motor >
3-12
NO OPERATION OF MD
if the pickup module in MD doesn’t work. This step is for checking the laser tracking actuator.
4-4. LASER TRACKING ACTUATOR

4-4-1. Solution

The tracking actuator makes the laser beam be positioned in the center of a track on CD disc.
1) Check the TRD signal from pin14 of IC401.
2) Check TR- & TR+ from IC400 to CN400 for driving the tracking actuator.
4) Check the MD.
 If the pickup module has any trouble, it can not move the laser beam on the left or right side.
TR-
pin17 of CN400
TR+
pin16 of CN400
{yT Gju[WW
{yRGGju[WW
< Waveform of TR±

for driving tracking actuator >
3-13
NO OPERATION OF MD
if the pickup module in MD doesn’t work. This step is for checking the laser focusing actuator.
4-5. LASER FOCUSING ACTUATOR

4-5-1. Solution

The focusing actuator makes the laser beam keep a regular interval with the surface of a CD disc.
1) Check the FDO signal from pin21 of IC401.
2) Check F- & F+ from IC400 to CN400 for driving the focusing actuator.
4) Check the MD.
 If the pick-up module has any trouble, it can not move the laser beam on the top or bottom side.
F-
pin18 of CN400
F+
pin15 of CN400
mRGGju[WW
mT Gju[WW
< Waveform of F±
for driving focusing actuator >
3-14
5. NO SOUND IN THE USB FUNCTION
There is no sound output in the USB function, repair the set according to the following guide.
5-1. USB FUNCTION

5-1-1. Solution

1) Check USB_5V to MAIN board.
 if +5.1 VA to pin5 of IC303(LDO) doesn’t come out, check pin4 & pin5 of CN503.
 if +5.1 VA is normal & USB_5V of IC303 pin1 doesn’t come out, then replace IC303.
2) Check “Digital audio AMP block”.
D+
D-
CN503
USB D-/ D+ (CN503 pin4, pin5)

< Waveform of USB D± signal >
3-15
6. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT
Audio signal output is small or not. when you power on the middle power mini system.
6-1. AMP IC (IC700 ~ IC702, IC800 ~ IC802)

6-1-1. Solution
Replace IC700 ~ IC702, IC800 ~ IC802 on MAIN board.

1) Please check if this system is on bass blast mode.
 C, RL and RR make sound only on bass blast mode.
2) Check the IC700 ~ IC702, IC800 ~ IC802 on your eyes.
3) Check the audio signal output check(pin13 of IC700 ~ IC702, IC800 ~ IC802).
First, check the PWM data input (pin3 of IC700 ~ IC702, IC800 ~ IC802)
4) If the audio signal output has no output, try to change IC which has no output.
5) Lastly, check speaker terminal (JK700).
IC700
IC701
IC702
IC800
IC801
IC802
3-16
7. NO POWER ON (STANDBY LED IS BLINKING)
It doesn’t turn on, and blinks standby LED (RED).
7-1. AMP FETs

7-1-1. Solution
Replace AMP FET on MAIN board.

1) This symptom occurs, when DC protection is detected. MAIN reasons are like below.
- When some of AMP FETs dead.
AMP FETs
AMP FET : IRF6775

* You can see FET after removing heatsink.

* Notice for Service
Before repair MAIN Assy, you need to discharge SMPS.
Notice for FET service After then, open the connector.
- In case of RF6775, Metal case, FET Drain, You should try to change both of +/- FET and Driver IC
has electric potential. So be careful when you as a pair.
deal with it.
3-17
8. SPEAKER NO AUDIO
Speaker no audio.
8-1. AMP IC (IC700 ~ IC702, IC800 ~ IC802)

8-1-1. Solution
Replace IC700 ~ IC702, IC800 ~ IC802 on MAIN board.

1) Check supply voltage of AMP(CN800) & PWM signal
Normal supply voltage and signal  Check AMP IC.
Poor supply voltage  Check SMPS assy.
Poor signal  Check PWM IC.
2) Check CSD of FET driver IC (IRS2092 : EAN60778301).
CSD has about 5 V on normal state.
When AMP has problem, CSD is LOW state or keep change LOW to HIGH.
CN800
pin1, 2 : +66 V
pin5 of IC  CSD pin3, 4 : PGND
pin5, 6 : -66 V
< AMP IC > < AMP IC >
3-18
9. NO SOUND
There is no sound output in the AUX function, repair the set according to the following guide.
9-1. AUX FUNCTION

9-1-1. Solution

1) Check AUX_L/R signals to IC200(pin3, pin4).
2) Check if MCS_BCK, MCS_LRCK, & MCS_MCLK are entered from IC501 to IC200.
3) Check if ADC_DATA is entered from IC200 to IC501.
 If no signal, check ADC_3.3 V & DVCC_3.3 V2 for IC200. If is NG, replace it a new one.
4) Check the following I2S signal flow from IC501 to IC600.
 If there is any trouble, check the power for each IC.
The power is normal but, if the signal waveform to the IC is distorted or no signal, replace it with a new one.
5) Check if the digital audio AMP block is okay.
 If AMP is damaged, replace it with a new one.
MCS_LRCK to AR201 MCS_MCLK to R219

MCS_BCK to AR201 AUX_R to R209
ADC_DATA to AR201 AUX_L to R208
AR201
R219
R209
R208
IC200
3-19
NO SOUND
There is no sound output in the PORT. IN function, repair the set according to the following guide.
9-2. PORT. IN FUNCTION

9-2-1. Solution

1) Check PT_L/ R signal from FRONT board to MAIN board.
2) Check if PT_L/ R is entered pin1 & pin3 of CN201.
3) Check PT_L/R signals to IC201(pin9, pin10).
4) Check if ADC_BCK, ADC_LRCK & DAC_MCLK are entered from IC501 to IC201.
 If no signal, check +5 V & +3.3 V(ADC) for IC201. If is NG, replace it a new one.
T-
IC200
POT_L/R
Front
POT. IN
IC200
Board
PTB_L to pin21
MCS_MCLK ADC_DATA
PTB_R to pin22
MCS_BCK
IC501 IC600
MCS_LRCK IR AMP
MIX_DATA_OUT PWM
< PORT. IN function signal flow diagram > < MAIN board top view >
3-20
NO SOUND
There is no sound output in the TUNER function, repair the set according to the following guide.
9-3. TUNER FUNCTION

9-3-1. Solution
Replace IC200, TU500 on MAIN board.

1) Check if TUNER_LR is entered from pin1 & pin3 of TU200 to IC200(pin1, pin2).
 If no signals, check +3.3 V for tuner power.
 Check if the tuner control signals(CLK, DAT, CE, RST, GPO2) are entered from IC501 to TU200.
If it doesn’t work, replace TUNER with a new one.
2) Check if MCS_BCK, MCS_LRCK & MCS_MCLK are entered from IC501 to IC200.
 If no signal, check +3.3 V(ADC) for IC200. If is NG, replace it a new one.
4) Check the following I2S audio signal flow from IC501 to IC600.
The power is normal but , if the signal waveform to the IC is distorted or no signal, replace it with a new one.
T- TUNER_L/R
IC200
MCS_MCLK ADC_DATA
TUNER
IC200
TUNER_L to pin26
IC501
TUNER_R to pin27
MCS_BCK
MCS_LRCK
MIX_DATA_OUT
IC600
IR AMP
PWM
< TUNER function signal flow diagram > < MAIN board top view >
3-21
NO SOUND
There is no sound output in the MIC IN function, repair the set according to the following guide.
9-4. MIC IN FUNCTION

9-4-1. Solution
Replace IC200, IC201 on MAIN board.

1) Check MIC_SIG signal to pin6 of CN200.
 If no signal, check the signal to pin7 of CN3M01 on the FRONT board.
Check if the signal is entered from pin6 of CN200 to MAIN board.
2) Check if MIC_SIG is entered from pin6 of CN200 to pin2, pin13 to IC201(MIC AMP).
3) Check if the amplified signal comes out from pin3 & pin12 of IC201.
 If no signal output, check +3.3 V for IC201, replace IC201 with a new one if it has a problem.
4) Check if MCS_BCK, MCS_LRCK, & MCS_MCLK are entered from IC501 to IC200.
 If no signal, check +3.3 V(ADC) for IC200. If is NG, replace it a new one.
MCS_MCLK to R219
MCS_LRCK to AR201
MCS_BCK to AR201
ADC_DATA to AR201 MIC_IN_DATA. pin2
IC200
IC201
MIC_OUTPUT. pin3
< MAIN board top view > < MAIN board bottom view >
3-22
NO SOUND
There is no sound output in the Bluetooth function, repair the set according to the following guide.
9-5. BLUETOOTH FUNCTION

9-5-1. Solution
Replace IC501 on the MAIN board or bluetooth module on the FRONT Panel.

1) Check BT_RX, BT_TX signal to pin4, pin6 of CN504.
 If no signal, check the signal to pin4, pin6 and pin10 (+3.3 V) of on the Bluetooth module and cable
connection state.
 If there are no signal out from module, replace new module.
2) Check if BT_RX/ TX is entered from pin4, pin6 of CN504 to pin K1, pin L1 to IC501(DSP).
3) Check if MCS_BCK, MCS_LRCK & MIX_DATAN is entered from IC501 to IC202.
 If no signal, check VCC12(+1.2 V) for IC501. If it is abnormal, change replace it a new one.
 If there is any trouble, check the power for each IC. If the signals are abnormal, replace it a new one.
B/T Module BT_TX. pin4

BT_RX. pin6
BT_RX, BT_RTS. pin7
BT_TX BT_CTS. pin8
CN500
IC501
MCS_BCK
MCS_LRCK
MIX_DATA_OUT
IC600
IR AMP
PWM
BT_RTS. R51D
BT_TX. R519 BT_RX. R51B
BT_CTS. R512
< MAIN board bottom view > < MAIN board top view >
3-23
10. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.
10-1. VFD (VFD301)

10-1-1. Solution
Please check and replace VFD301 on FRONT board.

1) Check if VH, F+ and F-, DVCC_3.3V are output from SMPS to VFD via the MAIN board.
2) Check if the IC501 outputs VFD_CLK, VFD_STB, and VFD_DO to the FRONT board.
3) Check if the VH, FRONT_12V, SW on the FRONT board.
 If the VH from VFD(DGND, VDD) isn’t output, replace VFD with a new one.
VFD_STB,
VFD_CLK,
VFD_DO
< FRONT circuit > < FRONT circuit >
3-24
ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER SUPPLY ON SMPS BOARD
No output 5.1 VA
NO
Is the F901 normal? Replace F901 (same fuse).
YES
NO
Is BD901 normal? Replace BD901.
YES
Is the VCC NO
(11 V ~ 25 V) supplied to IC901 Is D960, D961 normal?
pin4?
YES
Power line of MAIN PCB is short. Check or replace D960, D961.
No 12 V
Is the NO
VCC 12 VA supplied to IC951 Check or replace D963.
pin1?
YES
Is there NO
‘HIGH’ signal at IC951 Check P_CTL from μ-com.
pin4?
YES
Check IC951 and replace.

Or
check line of MAIN PCB is short or not.
3-25
POWER SUPPLY ON SMPS BOARD
No -5 V
Is the NO NO
VCC -7 VA supplied to IC953 Is the D959 normal? Check or replace D959.
pin2?
YES YES
Check or replace Q951.
Is there NO Check P_CTL

‘H’ signal at Q953
Base? from μ-com.
YES
Check or replace Q953, Q957.

Or
No output AMP gate line
Is the VCC NO NO
13 VA supplied to IC952 Is the R952 normal? Check or replace R952.
pin1 to pin3?
YES YES
Check and replace IC952.

Or Check or replace D952, D959.
3-26
POWER SUPPLY ON SMPS BOARD
No AMP output
Is the NO Is the NO Check PFC P.CTL

C904 voltage PFC P.CTL OK?
about 390 V? from μ-com.
YES YES
Is the NO
VCC 12 V supplied to Replace D908, Q955, PC903.
IC904 pin16?
YES
Check or replace
IC904, Q907 ~ Q910.
YES Is the NO Check AMP P.CTL

Is F911 normal? AMP P.CTL OK? from μ-com.
NO YES
Is the NO
Replace F911. VCC 12 V supplied to Replace D908, Q956, PC902.
IC902 pin2?
NO
YES
Is Q905, Q906 OK?
NO
Check or replace IC902 and

Check or replace D954, D955.
Replace Q905, Q906. check Q905, Q906 gate(pin1)
Check line of MAIN PCB is short or not.
Components (Resistors, Diodes).
3-27
2. SYSTEM PART
Power on.
“HELLO” NO CN101 NO
Display on FLD cable connection Check FFC cable.
OK? OK?
YES YES
CN101
NO
pin11, 22, 25,power Check SMPS board.
OK?
YES
CN101
NO
pin5, 6, 7 data signal Check MAIN board.
OK?
YES
NO
F+/- & VH voltage OK? Replace VFD301.
When turn Check

NO NO
the volume, count is CN101 pin3, 4 I2C data Check FFC cable.
change? OK?
YES YES
FRONT board OK. Check MAIN board.
3-28
3. NO AUDIO CHECK
CD FUNCTION
Can NO NO Is Motor_open/ close OK?

LOAD +, - OK?
disc insert? (IC400 pin6, 7)
YES
YES YES
Check IC501.
Is motor impedance NO
Check loading motor.
about 12 Ω?
Check IC400.
NO
NO OPU driving NO Focusing/

Disc reading OK? Tracking/ Sled signal
(Focusing & Tracking) OK? OK?
YES YES
Check OPU. NO MON_MPD(CN400 pin22)

(Pick-up module) About 180 mV?
NO IC401 NO Check FFC cable

IC401 pin34 ~ 36 RF & Servo signal
I2S output signal OK? OK? to CN400, CN401.
YES YES
IC501 pin N1, N2, N4 NO

I2S input signal OK? Check IC501.
YES
3-29
NO AUDIO CHECK
USB play
When insert USB, NO IC303 NO

IC501 pin U7, U8, A7, A8 USB power USB_5 V Replace IC303.
USB_D signal OK? OK?
YES YES
AUX
IC200 NO
pin 3, 4 AUX input signal Check audio cable.
OK?
YES
IC200 NO
pin15, 16, 17 I2S input signal Check IC501.
OK?
YES
IC200 NO
pin18 ADC_data output signal Replace IC200.
OK?
YES
3-30
NO AUDIO CHECK
POT. IN
IC200 NO
pin29, 30 POT. IN input signal Check FRONT board.
OK?
YES
IC200 NO
pin15, 16, 17 I2S input signal Check IC501.
OK?
YES
IC200 pin18 NO
ADC_data output signal Replace IC200.
OK?
YES
TUNER
IC200 pin1, 2 NO TUN200 NO

TUNER_L/R input signal TUNER_L/R output Check +3.3 V of TUN200.
OK? signal OK?
YES YES
IC200 NO
pin15 ~ 17 I2S input Check IC501.
signal OK?
YES
IC200 NO
pin18 ADC data output Replace IC200.
signal OK?
YES
3-31
NO AUDIO CHECK
YES
IC501 NO
pin D1,D2,E1 I2S Clock signal Check IC501.
OK?
YES
IC501 NO
pin E2 I2S data signal Check IC501.
OK?
YES
IC600 NO
PWM data output signal Replace IC600.
OK?
YES
3-32
NO AUDIO CHECK
NO NO
Pin39 ~ 50 of IC600 Pin45, 46 of IC600
FL/FR± signal OK? SW1± signal OK?
YES YES
Check IC600. Check IC600.
NO NO
IC601,IC603 IC602
FL/FR audio signal OK? SW1 audio signal OK?
YES YES
Check IC601,IC603 Check IC602
Pin13 NO NO
of IC700, IC801 FL/FR Pin13 of IC702
audio signal OK? SW1 audio signal OK?
YES YES
Check IC700, IC801. Check IC702.
NO NO
±66 V, -12 V, ±5 V ±66 V, -12 V, ±5 V
power voltage OK? power voltage OK?
YES YES
Check SMPS. Check SMPS.
Q700, Q701, NO NO Q706, Q707

Q802, Q803 OK?
OK?
YES Check Q700, Q701, YES

Check Q706, Q707.
Q802, Q803.
Check speaker cable connection.
OK
3-33
WAVEFORMS OF MAJOR CHECK POINT
1. DSP (IC501)
XI XI
1 3
XO XO
4
2
Fig 1-1. Crystal of RTC 32.768 MHz

Fig 1-2. Crystal of system 24 MHz
(Both ends of R561) X501
( MAIN DSP : R551, C53B) X500
This model is not used.
3 4
3-34
2. PWM (IC600)
5 XI 7
6
XO 9
Fig 2-1. Crystal 24.576 MHz Fig 2-2. DSP to PWM I2S
(IC600 pin4, pin5) X600 (IC600 pin26 ~ pin30)
7 8
6 5
3-35
3. SERVO (IC401)
XI
10
12
XO
11
Fig 3-1. Crystal 16.9344 MHz Fig 3-2. CD-16M

(X400) (IC401 pin31)
11
10
12
3-36
4. MOTOR DRIVER (IC400)
17
13
14 18
15
16
Fig 4-1. LO- & LO+/ MOT_OPEN & Fig 4-2. SL- & SL+ for Driving SPINDLE Motor
MOT_CLOSE for Driving TRAY Motor (IC400 pin11, pin12)
(IC400 pin6, pin7, pin9, pin10)
19
20
Fig 4-3. SP- & SP+ for Driving SPINDLE Motor

(IC400 pin17, pin18)
16
14
15
13
20
19
17
18
3-37
5. ADC 6. USB
21
22
24
23
25
Fig 5. ADC I2S Fig 6. USB D+/ D-

(IC200 pin16, pin17, pin18) (CN503 pin4, pin5, pin7, pin8)
24 25
23
22
21
3-38
7. BLUETOOTH
26 B T_TXBT_TX
BT_TX
27 BT_RX
BT_RX
BT_RST
28
BT_RST
Fig 7. BT_TX/ BT_RX/ BT_RST
28 27 26
3-39
3-40
WIRING DIAGRAM
FL RL W1 W2 FR RR AUX In Tuner
4P
IC200
ADC
MAIN
6P
6P
10P
10P
IC400
SMPS Motor DR
MD
12P
12P
IC600
PWM
IC401
23P
23P
RF IC
IC100 IC503 IC501 IC504

MICOM F/S 16M DSP SDRAM
12P
12P
PTB
8P 25P 10P
MIC
1
BT
8P 25P
MIC module Harness
2
FRONT FFC
Party Thruster
JACK
USB1 USB2
3-41 3-42
BLOCK DIAGRAM
CD BT USB1 USB2
CD_RST SCRATCH A/B,
(VCC50) A,B,C,D,E,F,PD TOP_LED, FRONT_AGL, AUX
SERVO MID_AGL, WOOFER_AGL
P/UP LD (4؎‫)ܓ‬ MIC_DET, PTB_DET,
SEARCH A/B
FAN_CTRL
SPDO/SLDO CD_RW/MCLK/LRCK/BCK,
/FOD/TRD CD_DAT
LIGHTING
SPK LED
D2S+/ -
MOT_MUTE,CLOSE,OPEN
M LOAD± ,SLED± ,
Motor Drive FM/AM
SPIN± ,TR± ,F± IC101
SPK_EXP
DECK MICOM
CLK/DAT/LAT IC603
OP_SW,CL_SW,UP_SW,DN_SW,D_SENSE
MECHANISM IC201
ADC
DRM_WEN/CAS/ UART_RX/TX
PTB
RAS/SEL/CLK/CKE (3.3V, 1.2VA)
32MB(256Mb ) ADC_DATA
M00_15
SDRAM A00_16 MCS_BCK/LRCK/MCLK
MIC1
IC501 MIC_DATA_IN
16MB(128Mb ) SF_DI/DO Main DSP
S/Flash SF_CS/SCK
IC30A1
PRE,AMP MIC2
8MB(64Mb )
S/Flash SF_DI/DO
SF_CS/SCK
PWM_DAT/CLK/RST/DAT
(± 5V) (± 66V)
IR_IN_RL
AMP_OSC FET MID L
OP AMP DRIVER
MIX_DATA
(+3.3VA,+12V) X2
RL_OUT_P/N
FRONT
FL_OUT_P/N IR_IN_FL FET HIGH L
OP AMP DRIVER IRF6775
Party Thruster X2
IC202
SLIDE_0 PWM SW1_OUT_P/N LOW 1
IR_IN_SW1 FET
X2
FET LOW 2
IR_IN_SW2
DRIVER IRF6775
VFD_STB/CLK/DO/RST X2
VFD
MAIN VOL_A/B ,
KEY 1/2/3
IR_IN_RR FET MID R
Volume/ OP AMP DRIVER IRF6775
RR_OUT_P/N X2
Key/switch
FR_OUT_P/N IR_IN_FR FET HIGH R
X2
3-43 3-44
CIRCUIT VOLTAGE CHART
1. CAPACITOR VOLTAGE
100 V - 10 % 240 V/ 50 Hz + 10 %
Value Capacitor Voltage_Spec
Location Measured voltage Measured voltage
(uF) (V)
(V) (V)
SMPS Board
C904 270 uF 450 V 393 393
C926 47 uF 50 V 7.1 7.15
C927 47 uF 50 V 7.2 7.2
C930 68 uF 450 V 138 336
C936 1000 uF 16 V 5.09 5.11
C937 2200 uF 16 V 5.15 5.15
C944 1000 uF 25 V 13 13.1
C948 220 uF 25 V 7.5 7.6
C957 220 uF 25 V 12.98 12.98
C958 100 uF 16 V 11.9 11.89
C963 3300 uF 25 V 16.3 16.3
C964 220 uF 25 V 12.03 12.1
C966 1000 uF 80 V 67 66.9
C968 1000 uF 80 V 66 66
MAIN/ FRONT Board
C318 47 uF 16 V 3 3
C328 47 uF 16 V 6 6
C334 1 uF 50 V 31 31
C335 1 uF 50 V 18 18
C336 1 uF 50 V 21 21
C337 1 uF 50 V 18 18
C402 100 uF 16 V 5 5
C404 47 uF 16 V 3.3 3.3
C409 47 uF 16 V 3.3 3.3
C416 47 uF 16 V 1.7 1.7
C418 3.3 uF 50 V 1.7 1.7
C427 220 uF 16 V 5.1 5.1
C603 220 uF 6.3 V 1.3 1.3
C744 100 uF 16 V 0.04 0.04
C867 2200 uF 80 V 65 65
C868 2200 uF 80 V 65 65
CE300 100 uF 16 V 5.1 5.1
CE301 220 uF 6.3 V 3 3
CE600 220 uF 6.3 V 3.25 3.25
CE800 1000 uF 80 V 34 34
CE801 1000 uF 80 V 34 34
3-45 3-46
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P.C.BOARD DIAGRAM
(TOP VIEW)
3-47 3-48
SMPS P.C.BOARD DIAGRAM
(BOTTOM VIEW)
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.
3-49 3-50
2. MAIN P.C.BOARD DIAGRAM
(TOP VIEW)
3-51 3-52
MAIN P.C.BOARD DIAGRAM
(BOTTOM VIEW)
3-53 3-54
3. FRONT P.C.BOARD DIAGRAM
(TOP VIEW)
3-55 3-56
FRONT P.C.BOARD DIAGRAM
(BOTTOM VIEW)
3-57 3-58
4. JACK P.C.BOARD DIAGRAM
(TOP VIEW) (BOTTOM VIEW)
3-59 3-60
SECTION 4
MECHANISM (DM14B)
CONTENTS
DECK MECHANISM DISASSEMBLY
1. Cover Top ............................................................................................................................................... 4-2
2. Clamp Assembly ..................................................................................................................................... 4-2
2-1. Plate ................................................................................................................................................. 4-2
2-2. Magnet ............................................................................................................................................. 4-2
2-3. Clamp............................................................................................................................................... 4-2
3. Tray Disc ................................................................................................................................................. 4-3
4. Pick Up Assembly ................................................................................................................................... 4-4
5. Base Up/Down ........................................................................................................................................ 4-4
6. Belt Loading ............................................................................................................................................ 4-5
7. Gear Pulley ............................................................................................................................................. 4-5
8. Gear Loading .......................................................................................................................................... 4-5
9. Guide ....................................................................................................................................................... 4-5
10. Deck PCB Assembly ............................................................................................................................... 4-5
11. Motor Assembly ...................................................................................................................................... 4-5
12. FFC Cable ............................................................................................................................................... 4-5
DECK MECHANISM EXPLODED VIEW (DM14B) ........................................................................................... 4-6
4-1
(S1)
1
Cover Top
Clamp
Assembly
2
3
Clamp Assembly
Plate
Magnet
2 Clamp
(L1)
< Figure A > < Figure B >
1. Cover Top 2. Clamp Assembly

1) Remove the 2 screws (S1). 1) Place the Clamp Assembly as Figure B.
2) Unhook the 4 Locking Tabs (L1) by using a 2) Bending the Cover Top in direction of
flat-head screwdriver. arrow (2) as Figure B.
3) Remove the Cover Top. 3) Separate the Clamp Assembly from the
Cover Top.
2-1. Plate
1) Turn the Plate to a counterclockwise direction
and then lift up the Plate.
2) Remove the Plate.
2-2. Magnet
Remove the Magnet.
2-3. Clamp
Remove the Clamp.
4-2
Emergency eject hole
MD Sub
(H1) Assembly
1
Tray Disc
1 2 2 1
< Bottom side view >
3
Tray Disc
< Figure D >
2 Tray Disc
3) Grasp the both sides of the Tray Disc and lift
it up as Figure D, and then pull the Tray Disc
< Figure C > until it is separated from the MD Sub Assembly
completely.
3. Tray Disc
1) Insert and push a flat-head screwdriver in the
Guide
Emergency eject hole (H1) at the right side, so
that the Tray Disc is ejected about 15 ~ 20 mm.
2) Pull the Tray Disc until it is locked.
Tray Disc
< Figure E >
Note
• When reassembling place the Guide as Figure E.
4-3
Gasket Tape
Base Up/Down
(D)
2
RE B
OR BR D LK
N N
Deck PCB (B)
Assembly
BK
RE
D
(L2) 3
1
2
(H2)
(S2) Base Main
3
5 Figure G-3
(C)
(A) Guide
Rubber FFC Cable
Damper Pick Up
4 Assembly (B)
Base
Up/Down
Figure G-1 Figure G-2
< Figure G >
5. Base Up/Down
Unlock the Locking Tab (L2) in direction of arrow
< Figure F > and then lift up the Base Up/Down to separate it
from the Base Main.
Note
4. Pick Up Assembly
• When reassembling move the Guide in direction
1) Detach the Gasket Tape. of arrow (A) until it is positioned as Figure G-1.
2) Disconnect the wires (BLK, RED, BRN, ORN) • When reassembling insert the (B) portion of the
from the Deck PCB Assembly by desoldering. Base Up/Down in the (C) portion of the Guide as
3) Remove the 4 screws (S2). Figure G-2.
4) Disconnect the FFC Cable from the Pick Up • When reassembling insert the (D) portion of the
Assembly. Base Up/Down in the Hole (H2) of the Base Main
as Figure G-3.
5) Remove the 4 Rubber Dampers.
4-4
Base Main
(A)
Figure H-1
Guide
(B)
Gear Loading
Gear Pulley
(L3)
Base Main

Belt Loading
(L4)
RE B
OR BR D LK
N N
RE
BK D
Deck PCB
< Bottom side view > Motor < Bottom side view > Assembly
Assembly
Deck PCB
(S3) Assembly
< Figure H >
6. Belt Loading 10. Deck PCB Assembly

Remove the Belt Loading. 1) Disconnect the wires (RED, BK) form the
Deck PCB Assembly by desoldering.
7. Gear Pulley
2) Remove the 1 screw (S3).
Unlock the Locking Tab (L3) in direction of arrow
and then separate the Gear Pulley from the Base 3) Separate the Deck PCB Assembly from the
Main. Base Main.
8. Gear Loading 11. Motor Assembly

Remove the Gear Loading. Unlock the Locking Tab (L4) in direction of
arrow and then separate the Motor Assembly
9. Guide from the Base Main.
1) Move the Guide in direction of arrow (A) as 12. FFC Cable
Figure H-1.
2) Separate the Guide from the Base Main. Remove the FFC Cable.
4-5
DECK MECHANISM EXPLODED VIEW (DM14B)
1439
1002
A001
1005 1001
1026 1003 1004 1030
1024
1437
1437
1024 1024
1012
1049
1437
1013 1016 1015 1024
1020
1011
A006
A005
1019 1043
1018 1045
1439
4-6

Mini Hi-Fi System: Service Manual

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Internal Use Only

MODEL: CJ87 (CJ87, CJS87F)

P/NO : AFN77612162 FEBRUARY, 2017

SECTION 1 ........ GENERAL

SERVICING PRECAUTIONS ............................................................................................................................ 1-3

ESD PRECAUTIONS ......................................................................................................................................... 1-5

HIDDEN KEY MODE ......................................................................................................................................... 1-6

SERVICE INFORMATION FOR EEPROM ........................................................................................................ 1-9

PROGRAM DOWNLOAD GUIDE.................................................................................................................... 1-10

FOTA UPDATE STEP USING BT APP .......................................................................................................... 1-13

SPECIFICATIONS ........................................................................................................................................... 1-15

Storage in conductive bag Drop impact

NEVER look directly at the laser beam, and don’t allow

5) Cleaning the lens surface

How to hold the pick-up

6) Never attempt to disassemble the pick-up.

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE

VFD Display (Example) Result

EQ Check sum Version

2-2. EEPROM Initial

2-3. OPTION EDIT (EEPROM)

2-4. APD Test Display

2-6. Power Disc Lock On/Off

2-7. Demo All Key Lock

2-8. BT Auto Power On/Off

2-9. ChildSafe On/Off

It is possible at any function.

Front ‘Stop’ + Remote control ‘ ’

Front ‘Stop’ + Remote control ‘ ’

VFD “E2P CLR”

ON VFD DISPLAY SCREEN

1) (Fast) Format USB device.

 Insert USB device at USB function.

ON VFD DISPLAY SCREEN

1) (Fast) Format USB device.

 Insert USB device at USB function.

ON VFD DISPLAY SCREEN

1) (Fast) Format USB device.

 Insert USB device at USB function.

Step3 : Select update button Step4 : Confirm update

Step7 : FW Flash Writing Step8 : FOTA complete

 AMPLIFIER (RMS Output power)

 Design and specifications are subject to change without notice.

EXPLODED VIEWS ......................................................................................................................................... 2-3

DISASSEMBLY INSTRUCTIONS ................................................................................................................... 2-9

A42 271 443

801 Owner’s manual 808 Battries

825 FM antenna 900 Remote control

2. Panel Front Assembly

ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2

ELECTRICAL TROUBLESHOOTING GUIDE................................................................................................. 3-25

WAVEFORMS OF MAJOR CHECK POINT.................................................................................................... 3-34

WIRING DIAGRAM .......................................................................................................................................... 3-41

BLOCK DIAGRAM .......................................................................................................................................... 3-43

CIRCUIT VOLTAGE CHART ........................................................................................................................... 3-45

PRINTED CIRCUIT BOARD DIAGRAMS ....................................................................................................... 3-47

1-1-2. How to troubleshoot (Countermeasure)