Natural Colorant From Marigold Chemistry and Technology
Natural Colorant From Marigold Chemistry and Technology
Natural Colorant From Marigold Chemistry and Technology
To cite this article: H. B. Sowbhagya , S. R. Sampathu & N. Krishnamurthy (2004) Natural Colorant from Marigold-
Chemistry and Technology, Food Reviews International, 20:1, 33-50, DOI: 10.1081/FRI-120028829
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FOOD REVIEWS INTERNATIONAL
Vol. 20, No. 1, pp. 33–50, 2004
ABSTRACT
33
INTRODUCTION
Raw Material
yellow or orange and red. The plant is native to Mexico and reported to be used in
traditional Mexican medicine. It is a hardy annual branching herb about 60 to 90 cm
tall and erect, and is extensively cultivated in temperate climate. It prefers a
nourishing soil of pH 7.0 to 7.5 with good water-holding capacity and well-drained
fertile sandy loamy soil as well as a sunny climate. Propagation is by seed, cutting, or
fresh stem. Leaves are strongly scented and pinnately divided, and leaflets are
lanceolate and serrated. Flowers are single to fully double with large-size globular
heads, and the color varies from lemon yellow to yellow, golden yellow, or orange.
Many Tagetes species yield aromatic essential oils, which are known as Tagetes
oils. The leaves are rich in oil. The yield of marigold flowers is about 30,000
kg/hectare (Wealth of India, 1976). Depending on the varieties, cultivar and
horticulture practices, the flower yield shows remarkable variations in number and in
flower weight, from 11 to 30 ton/hectare. Approximately 40% to 50% of the flower
consists of petals.
The main coloring component of the flower is lutein (C40H56O2), a carotenoid
pigment. Lutein naturally occurs in the acylated form. The lutein ester concentration
in fresh marigold flowers varies from 4 mg/g in greenish yellow flowers to 800 mg/g in
orange brown flowers (Gregory et al., 1986). Dark-colored flowers contain about
200 times more lutein esters than the light-colored flowers. Xanthophyll content
varies in the range of 4 to 5 g/lb. The concentration of lutein varies in different
shades of marigold flowers, viz., greenish yellow to bright yellow and orange brown
(Table 1). Total lutein esters have been reported to be in the range of 3.8 to 791 mg/g
of flower. Lutein palmitate is the major ester in the flower. The other esters of lutein
identified in the flower are dimyristate, myristate palmitate, palmitate sterate, and
distearate (Table 2). A purified extract of marigold petals mainly containing
xanthophylls dipalmitate is marketed as an ophthalmologic agent under the name
‘‘Adaptinol’’ (Gau et al., 1983).
CHEMISTRY OF PIGMENTS
Lutein, the major pigment responsible for the color in marigold, accounts for
60% of the total carotenoids present (Phillip and Berry, 1975). The carotenoid esters
in the marigold species are lutein, 70% to 90%; zeaxanthin, 10% to 25%; and a
small proportion of b-cryptoxanthin. Although not less than 17 components have
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Phytoene 2.4
Phytofluene 2.6
a-Carotene 0.1
b-Carotene 0.5
a-Zeacarotene 0.5
a-Cryptoxanthin 0.8
b-Cryptoxanthin 0.5
Lutein 72.3
Antheraxanthin 0.1
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Zeaxanthin 16.4
Neoxanthin 0.8
sparingly in water. Pigment was reported to have a bright yellow color at pH 7 with
color becoming lighter at lower pH and darker at higher pH (Zhang and Wang,
1994). The pigment has high heat (80–100 C for 3 min) and daylight stability. A
mixture of lutein dipalmitate and lutein dimyristate are soluble in hot corn oil (80 C)
to an extent of 35% w/w. Solubility of lutein esters in cold oil is less than 25%
(Phillip and Berry, 1975).
Stability of Pigments
Enhanced stability of xanthophylls are reported when the esters are partially
saponified followed by neutralization with a weak acid so the final product of about
pH 8 contains 10% to 20% by weight of unsaponified original xanthophyll esters.
Weak acids like acetic, propionic, or lauric have been used to neutralize the residual
alkali. Lutein esters upon saponification result in lutein, free of esters in trans form.
Better stabilization of marigold concentrate is achieved by adding an edible
vegetable fat (soybean oil, cotton seed oil) and then heating the mixture to at least
70 C. By employing drum-dying or spray-drying methods, colorant can be obtained
in the powder form. Addition of fat confers the beneficial effect of bringing
xanthophyll in better contact with the antioxidant because of their mutual solubility
in fat. Xanthophyll esters in marigold flowers are reported to diminish rapidly on
drying, milling, and storing as well as after mixing with other ingredients to make
poultry feeds (Anthony and Shankaranarayana, 2001).
Lutein is stable in pH range 3 to 9. At extreme pH and in the presence of light,
lutein undergoes isomerization resulting in color loss. Lutein structure consists of
conjugated bonds, which when react with the oxygen present in air, cause oxidation
to take place and lead to color loss. Oxidation products of xanthophylls are mono-
and di-epoxides, carbonyls, and alcohols. Extensive oxidation results in bleaching of
carotenoid pigments. To minimize color loss, it is safe to pack lutein-containing
products in tin or opaque containers. Enzymes like lipoxygenase hasten oxidative
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mesquite or arabic gums also have been studied. The composition of emulsifying
agents and pH have an important role in determining the degree of effectiveness of
the emulsions against color loss and coalescence kinetics. Mesquite gum is reported
to give more stability than gum Arabic (Vernon Carter et al., 1996).
ANALYSIS OF PIGMENTS
esters from diesters of xanthophyll and separates free xanthophylls from their fatty
acid esters in a single step. The method consists of using a C18 column with mobile
phase of acetonitrile-methanol-ethyl acetate in gradient elution at 450 nm detection.
Acetone extract of the marigold flower was partitioned with hexane and evaporated,
then taken into ethyl acetate and used for the HPLC analysis. Both saponified and
unsaponified extracts of marigold were analyzed. In total, eight esters of lutein—
namely, lutein monomyristate, monopalmitate, monosterate, dimyristate, myristate
palmitate, diplamitate, palmitate:stearate, and disterate—have been separated
(Fig. 3).
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Figure 3. Typical HPLC chromatograph of marigold flower extract: (1) lutein, (2) lutein
dimyristate, (3) lutein myristate-palmitate, (4) lutein dipalmitate, and (5) lutein palmitate-
stearate. (Adapted from Gregory et al. (1986)).
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Xanthophyll fatty acid esters is marigold flower petals have been identified by
combined gas chromatography-mass spectrometry (GC-MS) and HPLC methods
(Gau et al., 1983). Xanthophyll fatty acid esters were isolated in semipreparative
scale and structure elucidation was carried out by MS. In addition to the major
components viz., xanthophyll dipalmitate, the presence of mixed esters (i.e.,
xanthophyll palmitate sterate, xanthophyll palmitate myristate), which were hither
to unknown, has been established. Liquid–liquid extraction technique using Craig
countercurrent distribution (CCD) is described as a method for the isolation of pure
xanthophyll palmitate in larger quantities. Reversed-phase HPLC with C18 column
was used for the analysis, mobile phase was dichloromethane:acetonitrile (35:65),
and flow rate 15 mL/min detection at 471 nm. The liquid–liquid distribution was
carried out in dimethyl formamide:dichloromethane:hexane (8:2:10 v/v) under argon
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PROCESSING
Full-blown marigold flowers having minimum calyx portion are taken for
processing. The availability of flower is seasonal; hence, during peak season the
flowers are collected and stored suitably. The harvested flowers are filled into
chambers (rooms) of about 70 to 80 tons holding capacity having drainage ducts.
The room is constructed in such a way that the three sides are brick walled and the
other side is closed with wooden plank having a discharge chamber to withdraw the
material, as and when required, for further processing. After the material is loaded
into the room, it is compressed and sprayed with lactic bacterial culture, covered
with a layer of lime and covered with black tarpaulin. This will induce lactic acid
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fermentation under anaerobic condition. Under this condition, the material can be
stored for 3 to 4 months. By this technique, it is reported that xanthophylls are
stabilized and preserved (Vernon Carter et al., 1996). The extudate water will be
drained from the bottom. The amount of pigment lost in the outgoing liquor is
negligible. The raw material, after withdrawal from the room, is passed through a
dewatering unit and then dried in a drier for 8 to 10 hr under controlled conditions at
a temperature lower than 60 C to 65 C to a moisture level of 8% to 10%. The dried
flowers are powdered (15–20 mesh size) and made into pellets (8 12 mm) after
conditioning of the powder. Pellets are loaded into extractors and extracted using
hexane as the solvent.
In our laboratory, studies on the storage of fresh marigold petals were carried
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out by two techniques of storage: (1) anaerobic storage, and (2) lactic culture method
(unpublished data).
Anaerobic Storage
Petals (1 kg) separated from calyx were mixed with distilled water (200 mL)
and packed aspectically into 10 glass bottles (100 g each), taking care to press
out most of the air, and the lids were secured tightly to prevent external
contamination. The bottles were stored at ambient conditions. Samples were
withdrawn periodically after 12, 18, 35, and 135 days and analyzed for pigment
and also for spoilage by visual observation. No spoilage was observed even after
135 days of storage. The initial pigment in the treated material was 0.25% (as-is
basis) and there was no change in pigment content after 135 days of anaerobic
storage.
Petals (1 kg) were mixed with an aqueous suspension (200 mL) containing two
types of lactic bacteria culture and aseptically packed into glass bottles (100 g each).
The bottles were stored at ambient conditions, and the samples were withdrawn
periodically after 12, 18, 35, and 135 days and analyzed for pigment content. The
petals were free of spoilage and retained bright orange color, and there was no
pigment loss at the end of 135 days of storage. Both techniques, viz., anaerobic
storage and lactic preservation, showed promise in extending the storage life of
petals beyond 135 days.
Marigold flowers stored by anaerobic and lactic methods were subjected to
mechanical pressing using a hydraulic press before drying to reduce the moisture
content in the petals because this helps to reduce the load on the drier and the drying
time. The drying time for 100 g petals was reduced from 6 hr (control) to 2 hr for
pressed petals.
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Oleoresin Preparation
carried out under vaccum between 50 C and 55 C. The yield of oleoresin is about
8% to 10% with a xanthophyll content of 8 to 12 g per 100 g oleoresin. Sometimes an
antioxidant like ethoxyquin at 0.1% to 0.3% is added to the final product with
stirring at a temperature of less than 45 C for the stabilization of the pigment.
Concentration of lutein fatty acid esters in marigold extracts can be enhanced by
purification steps using solvents like isopropanol followed by precipitation.
Enrichment of xanthophylls can be achieved by phase partition between 70% and
90% of methanol, ethanol, acetone, and hexane. In one of the methods, marigold
extract is subjected to precipitation using isopropanol, which removes 65% of the
lipids in the extract. The precipitated fraction contained 51.3% lutein esters and a
second precipitation from isopropanol-petroleum ether (80:20) resulted in a product
of much higher purity, more than 65% pure. The precipitated lutein esters were
soluble in vegetable oil up to 20% w/w at 60 C (Philip and Berry, 1976). Properties
of purified lutein fatty acid esters are provided in Table 5. Hexane-extracted
Property
marigold oleoresin is dark brown in color and highly viscous, with a characteristic
herbal odor. Commercial extracts are valued by their xanthop,hyll and trans lutein
content. It is reported that xanthophyll content in nonsaponified marigold oleoresin
will be 8% minimum and desirable is 9% to 11%, which is preferred in the trade,
although 7.5% minimum is acceptable (Verghese, 1998b).
Application of enzymes for enhanced extraction of xanthophylls from marigold
flowers has been studied (Delgado-Vergas, 1997; Delgado-Vargas and Pardes-Lopez,
1997). Commercial enzyme preparation was used for the pretreatment of fresh
marigold flowers at 0.01% at pH 5 adjusted with citric acid and kept at room
temperature for 120 hr. After enzyme treatment, water-soluble substances were
removed by washing with deionized water. Further extraction was carried by the
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Saponification
40% methanolic KOH to the extract and refluxing at 55 C for 20 min. and after
cooling, hexane is added, shaken well, and kept in dark for 2 hr. Xanthophylls are
extracted to the hexane layer, which is used for the estimation of xanthophylls
(Quackenbush, 1973). Most of the commercial saponified extracts contain 1% to 4%
xanthophyll. Saponified oleresin is also modified into dry powder by absorption into
materials like calcium silicate, saturated fatty material, gelatin, gum acacia, and
starch. Some food color preparations containing purified lutein are also available.
Commercial marigold extract is available in different forms.
Several patents examine the extraction and isolation of lutein, zeaxanthin, and
other carotenoids from marigold flowers and oleoresin. According to one of the
patents (Frederick Khachik, 1995), a process for simultaneous extraction,
saponification, and isolation of lutein and zeaxanthin and a mixture of several
carotenoids in high purity from plants without the use of harmful solvents is
described. Lutein crystals containing 5% zeaxanthin were obtained from the dried
petals of marigold flowers (T. erecta), whereas zeaxanthin was isolated and purified
from the berries of Lycium Chinese Mill (LCM). The method employs a
combination of tetrahydrofuran (THF) and alcoholic potassium hydroxide at
room temperature under mild conditions to quantitatively effect the hydrolysis of
lutein and zeaxanthin fatty acid esters in marigold flowers and LCM berries to their
free forms. This method can easily remove the unwanted chlorophylls. After
filtration, the THF and alcohol are evaporated and the residue is washed well with
water and alcohol to remove the THF and the base, and in the case of the green
plants, the chlorophylls and their derivatives as well. The resulting crystals of lutein
and zeaxanthin obtained from their respective sources are approximately 70% pure
and can be further purified to 97% either by recrystallization or by passing their
solution in tetrahydrofuran/water through a silica gel column. As by-products of
these latter purification steps, several rare carotenoids such as anhydrolutein and
alpha cryptoxanthin from marigold and b-cryptoxanthin from LCM berries are
obtained. The pure crystals obtained are claimed to be suitable for human consump-
tion and can be used as a nutritional supplement and as an additive in foods.
According to one of the patents, a process for the isolation and purification of
xanthophylls, particularly lutein from marigold flower petals, zeaxanthin from
wolfberries, or capsanthin and capsorubin from red pepper, is described (Rodney
and David, 1997). The plant extract containing a xanthophyll diester is saponified in
a mixture of propylene glycol and aqueous alkali to obtain xanthophyll crystals
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without using organic solvents. The crystals are isolated and purified. The
substantially pure xanthophyll crystals so obtained are claimed to be suitable for
human consumption and also for use as a nutritional supplement and an additive in
foods.
In another patent (Luis, 1999), a method for the preparation of high-purity
trans-xanthophyll ester concentrate is reported. It is claimed in the patent that, by
the method reported, a preparation having trans-xanthophyll ester content four to
nine times higher than the cis-xanthophyll ester content can be obtained. Only the
corollas of marigold flower have been used to get the lutein ester concentrate of high
purity. The structural conformation of the isolated lutein and its esters isolated from
marigold flowers has also been determined (Frederick Khachik and Andrea Steck,
1999).
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FAO Specifications
The Food and Agriculture Organization states that Tagetes extract (a synonym
for xanthophylls) is obtained from hexane extraction of dried petals of T. erecta L.
and subsequent removal of solvent. The content of total coloring matter is calculated
as lutein. According to the Code of Federal Regulations (Marmion, 1985), hexane
extract of marigold flowers petals will conform to the following specifications:
Dried marigold flowers are used in poultry feed, either in powder from or as
extracts, which imparts a good yellow color for egg yolks and muscle tissue. Lutein
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esters are soluble in vegetable oil to an extent of 20% to 25% (w/w) and can find
application as a food colorant. Marigold color can find application in coloring foods
like edible oils, oleo-margarine, mayonnaise, mustard and other salad dressings,
yogurt, cakes, ice cream, and dairy products. Marigold extract without purification
is not allowed directly in foods. Only the purified extracts with a lutein content of
known concentration and a pure crystalline lutein isolated from marigold flower is
allowed for food use. Recently, the safety aspect of dietary incorporation of lutein
(86% pure) isolated from marigold flowers in a 4-week rat feeding study has been
carried out (Kruger et al., 2002). The bioavailability of lutein and zeaxanthin has
also been studied. The authors have concluded that crystalline lutein is safe and a
generally recognized as safe (GRAS) source of lutein for uses in food.
According to a USSR patent (Zotov et al., 1990), it is reported that 5% aqueous
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creams prepared from 1:1 mixture of butter:sugar, and in concentrated milk (40%),
was carried out. Products containing 0.4% marigold powder and controls were
stored at 0 C for 7 days, and it was found that the addition of marigold color
imparted an intense yellow color and intensified the flavor and aroma of the creams.
After the storage period, color and flavor of treated samples decreased only slightly
without any off-flavor development, whereas the control formulations acquired a
pronounced tallowy odor. The study recommended the addition of marigold color to
butter creams for the improvement of quality (Soboleva et al., 1978).
CONCLUSION
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