GOVERNMENT OF TELANGANA

IRRIGATION & C.A.D.DEPARTMENT

KALESHWARAM LIFT IRRIGATION PROJECT

PACKAGE NO-10

REPORT ON STRUCTURAL ANALYSIS AND DESIGN OF

AIR WASHER ROOM FOUNDATION

SEPTEMBER, 2018

HCC – MEIL – BHEL JOINT VENTURE

Kaleshwaram Lift Irrigation Project (Package-10) Air Washer Room Foundation Design
M/s HCC-MEIL-BHEL Joint Venture

TABLE OF CONTENTS

1 INTRODUCTION ...................................................................................................... 3
2 SCOPE OF WORK OF DESIGN REPORT .............................................................. 3
3 SALIENT FEATURES OF AIR WASHER ROOM FOUNDATION ........................... 4
4 MODEL GENERATION ............................................................................................ 4
5 MATERIAL PROPERTIES ....................................................................................... 4
5.1 Concrete ............................................................................................................................... 4
5.2 Steel Reinforcement ............................................................................................................ 4
6 RESULTS AND DISCUSSIONS............................................................................... 4
7 REINFORCEMENT CALCULATION ........................................................................ 5
8 CONCLUSION AND RECOMMENDATIONS........................................................... 5
9 DRAWINGS .............................................................................................................. 6

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Kaleshwaram Lift Irrigation Project (Package-10) Air Washer Room Foundation Design
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LIST OF DRAWINGS

1382-CC-444 : Air washer room general arrangement plan and sectional details

1382-CC-445 : Air washer room plan and sectional details at different levels
1382-CC-446 : Air washer room individual column foundation plan details
1382-CC-447 : Air washer room foundation and cable trench reinforcement details

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Kaleshwaram Lift Irrigation Project (Package-10) Air Washer Room Foundation Design
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1 INTRODUCTION

Kaleshwaram Irrigation Project in Telangana State envisages creation of an irrigation

potential of 16.40 lakh acres in the up land areas of seven districts namely Adilabad,
Karim Nagar, Medam, Warangal, Nalganda, Ranga Reddy and Nizamabad.Thescheme
envisages pumping of 160 TMC of water from right bank of River Pranahitha, a tributary
of Godavari River by constructing a barrage.Water from River Pranahitha is ultimately
transferred to Chevalla in Ranga Reddy district with multiple stages lifting to balancing
reservoirs and through tunnels and gravity canals with enroute creation of irrigation
potential of 16.40 lakh acres besides drinking and industrial water use.The project work
is being executed in 28 packages.

The project work under package-10 involving “Investigation, Designs and execution of
Lift Irrigation Scheme for drawal/lifting of 88.24 TMC of water from Mid Manair
Reservoir to new reservoir at Anantagiri village, Illanthakunta Mandal, Karimnagar
district by water conveyer system with all associated components to irrigate an
ayacut of 30,000 acres” has been awarded by Government of Telangana, Irrigation
and CAD department in December, 2008 to HCC-MEIL-BHEL JV.

Themainworksunderthis package include:

 Approach channels for a length of about 3.40 km with a discharge capacity of

362 cumecs and lined tunnel with 9.50 meters diameter 'D' shaped for a length of
about 8.0 km with a design discharge of 321 Cumecs.
 Provision of surge pool, pump house to enable lifting of 88.24 TMC of water in 90 days
with a dynamic head of about 101.2 meters lift in single stage at Ananthagiri village.
 Delivery mains of suitable diameter to carry the total discharge of 321 cumecs.
 Delivery cistern.
 Formation of new reservoir with capacity of about 3.5 TMC at Ananthagiri village with
associated works such as sluices, surplus weir, surplus course etc.
 Fabrication, supply, inspection and testing transportation, storage, erection and
commissioning of Hydro-Mechanical equipment such as draft tube gates, gantry
crane, trash rack and other associated works connected with lift scheme.
The general layout and structural details of Air Washer Room are indicated in Drawing
No.1382-CC-444, 1382-CC-445, 1382-CC-446 and 1382-CC-447.

2 SCOPE OF WORK OF DESIGN REPORT

The scope of this design report is the structural analysis and design of Air washer Room
Foundation. The dimension of air washer room is 40m (L) x 24.5m (B) in plan and there
are total 36 number of columns being proposed which includes 12 columns having
proposed dimension of 2.25m (L) x 2.25m (B) and 24 columns with proposed dimension
of 1.5m (L) x 1.5m (B). The air washer room foundation is subjected to dead load of the
structure, live load and earth quake load. The analysis for design of concrete foundation
is carried out by Staad Modelling in Bentley STAAD Pro V8i software. After structural
analysis on software, the concrete and reinforcement detailing of foundation has been
worked out.

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Kaleshwaram Lift Irrigation Project (Package-10) Air Washer Room Foundation Design
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3 SALIENT FEATURES OF AIR WASHER ROOM FOUNDATION

The Air washer room is proposed as two floored structure with dimension of 40m (L) x
24.5m (B) having finished floor level at EL 377.50 m and first floor level at EL.383.10m.
A 200 mm thick floor slab with 100mm thick leveling concrete is proposed under EL
377.5 m. To support the loads from super structure, individual column foundations are
proposed at EL 377.00 m. There are two types of column foundations proposed in the
air washer room based on the loading conditions and column sizes.

The following loadings have been used in the analysis of foundation.

 Dead load of air washer room structure
 Live load (5 KN/m2)
 Earthquake loading
The Layout of Air washer room plan, longitudinal section, cross section along with the
footings and cable trench reinforcement details are shown in the attached Drawings
(1382-CC-444, 1382-CC-445, 1382-CC-446 and 1382-CC-447).

4 MODEL GENERATION

The Air washer room structural Analysis is carried out in Bentley STAAD Pro V8i
Software. The purpose of this analysis is to determine the downward vertical load and
moment for the foundation design for the different combination of possible loading. The
finished floor level of the air washer room is proposed at EL. 377.50m and top of the
foundation is proposed at EL. 377.00m.

5 MATERIAL PROPERTIES

5.1 CONCRETE

The material considered for modeling Air washer room with concrete having grade M25.
The concrete is modeled as elastic and isotropic material. A homogenous behavior for
the concrete is assumed. The default properties of the material are taken from database
of STAAD software. The properties adopted for analysis are indicated below;

Grade of Concrete : RCC M-25

Modulus of Elasticity : 2, 17, 18,500 kN/m2
Poisson’s Ratio : 0.17
Unit Weight : 23.56 KN/m3

5.2 STEEL REINFORCEMENT

The steel reinforcement is considered of grade Fe 500 (with 2% proof stress, or yield
stress of 500 N/mm2) cold drawn, high strength, deformed bars in accordance of IS
1786. The minimum reinforcement required for each structural component is considered
as per IS 456.

6 RESULTS AND DISCUSSIONS

After structural analysis on Staad software, the vertical loading and moments derived
and thus the column foundations are designed accordingly. Safe bearing capacity and
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Kaleshwaram Lift Irrigation Project (Package-10) Air Washer Room Foundation Design
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density of the rock for the foundation design is assumed as 1000 KN/m2 and 26 KN/m3
and based on above and the minimum depth of the foundation has been calculated as
1.12m approximately below the ground level.
Also, there are basically two types of column foundations being proposed for air washer
room foundation based on the software analysis results and column sizes. For column
sizes of 750mm x 500mm, the column footing size has been proposed as 2.25m (L) X
2.25m (W) x 1.55m (H) and for the column sizes of 500mm x 500mm, the column footing
size has been proposed as 1.5m (L) x 1.5m (W) x 1.15m (H).

For design of column foundations the design vertical loads and moments are taken as
mentioned below:

For design of column footing of size 2.25m (L) X 2.25m (W)

Vertical load (P) = 2075.642 KN,
Moment (Mx) = 5.074 KN-m,
Moment (My) = 52.715 KN-m

For design of column footing of size 1.5m (L) X 1.5m (W)

Vertical load (P) = 1462.124 KN,
Moment (Mx) = 6.324 KN-m,
Moment (My) = 25.746 KN-m

7 REINFORCEMENT CALCULATION

Based on the software analysis results and design, the proposed reinforcement
calculation for individual column footings are presented in Annexure 1 & 2 and details
are mentioned as under:

For column foundation size 2.25m x 2.25m

Main reinforcement: 12 diameter bars @ 150 mm c/c
Distribution reinforcement: 12 diameter bars @ 150 mm c/c
Clear cover to reinforcement: 50 mm

For column foundation size 1.5m x 1.5m

Main reinforcement: 12 diameter bars @ 200 mm c/c
Distribution reinforcement: 12 diameter bars @ 200 mm c/c
Clear cover to reinforcement: 50 mm

8 CONCLUSION AND RECOMMENDATIONS

Based on Staad analysis results, the footings dimension and reinforcement for column is
proposed for of the Air washer room structure.

The reinforcement details for individual column foundation with size 2.25m x 2.25m is
proposed as 12 mm dia bars @ 150 mm c/c both ways on both faces and for thr
foundation of size 1.5m x 1.5m, the proposed reinforcement is of 12 mm dia bars @ 200
mm c/c both ways on both faces.

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9 DRAWINGS

In view of the above analysis and design of air washer room foundation, the proposed
footing dimensions and reinforcement details are shown in the civil drawings No. 1382-
CC-444, 1382-CC-445, 1382-CC-446 & 1382-CC-447.

S No Name of Drawing Drawing No.

1 1382-CC-444 Air washer room general arrangement plan and sectional details
2 1382-CC-445 Air washer room plan and sectional details at different levels
3 1382-CC-446 Air washer room individual concrete foundation plan details
Air washer room foundation and cable trench reinforcement
4 1382-CC-447
details

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DESIGN OF ISOLATED RCC FOOTING OF SIZE 1.5M X 1.5M (IS 456, 2000) Annexure 1

COLUMN
Length (l, dim. || Z axis ) = 500 mm
global
Breadth (b, dim. || X axis) = 500 mm
X
Breadth 1.5 m
FOOTING
Foot length (L, dim. || Z axis) = 1.5 m global
global
Foot Breadth (B, dim. || X axis) = 1.5 m Z
Z
Thickness of footing (t) = 525 mm
Clear cover of footing = 50 mm global
Main bar dia of footing = 12 mm X
Effective depth of footing = 469 mm Length 1.5 m
Selfweight of the footing = 29.53 KN Footing Dimensions
Area of Footing(A) = 2.25 m2
Sect mod of foot about Z axis (Zz) = 0.56 m3
Sec mod of foot about X axis (Zx) = 0.56 m3

MATERIALS OF CONSTRUCTION
2
Grade of concrete fck = 25 N/mm
2
Grade of steel fy = 500 N/mm

CHECK FOR GROSS BEARING PRESSURE

2
Safe NET bearing pressure = 1000 KN/m
3
Safe gross bearing pr. = 1017.83 KN/m (net pr. + depth of foot * soil unit wt)

Unfactored load case number =

Axial load from output (P1) = 1462.124 KN
Moment about Z axis (Mz) = 25.746 KN-m
Moment about X axis (Mx) = 6.324 KN-m
Depth of top of foot. from ground = 0.25 m
3
Unit wt of filling = 23 KN/m
Weight of soil retained above foot = 11.50 KN
P = (P1+soil+foot self wt) = 1503.16 KN
2 P M y Mx
Maximum bearing pressure = 725.08 KN/m
Minimum bearing pressure = 611.06 KN/m
2 A Zy Zx
Hence footing is safe against max gross bearing pr.

DESIGN FORCES
Factored load comb. no.
Axial load:(Pu) = 1462.124 KN
Moment about Z axis (Muz) = 25.746 KN-m
Moment about X axis (Mux) = 6.324 KN-m
Maximum effective soil pressure pe max
2
( Pu/Area+ Muz/Zz + Mux/Zx) = 706.85 KN/m
Minimum effective soil pressure pe min
2
( Pu/Area - Muz/Zz - Mux/Zx) = 592.82 KN/m
Design of footing is done using above maximum effective soil pressure
CALCULATION FOR BOTTOM STEEL
Mu about X1 X1 = ( pe max x length2/2)= 88.36 KN-m per meter
Mulimit = 731.51 KN-m per meter
0.5 f ck 4 .6 M u The section is singly reinforced
Ast 1 1 bd
fy f ck bd 2
2
Hence, Ast = 441.618 mm
2
Min Ast = 562.800 mm (0.12 % for slab, cl 26.5.2.1)
Spacing = 200.95 mm (considering max of above two calculated values of Ast)
pt provided = 0.12 %
Hence provide 12 mm dia bar @ 200 mm c/c parellel to length of footing ( || to Z)

Mu about N1 N1 = ( pe max x length2/2)= 88.36 KN-m per meter

2
Calc. Ast = 441.618 mm The section is singly reinforced
2
Min Ast = 562.8 mm (0.12 % for slab, cl 26.5.2.1)
Spacing = 200.95 mm (considering max of above two calculated values of Ast)
pt provided = 0.12 %
Hence provide 12 mm dia bar @ 200 mm c/c parellel to breadth of footing ( || to X)
Arrangement of bottom reinforcement as per above design is shown below

12 mm dia bar @ 200 mm c/c

12 mm dia bar @ 200 mm c/c

1 1

Footing Length 1500 mm Breadth 1500 mm

Sec 1-1

969 500
969
L1 X1 X

a a

Z Z
N1 N1
a a

L2 L2

31 X1 X
L1 Breadth 1500 mm
500
Footing Length 1500 mm 31
PLAN
CHECK FOR ONE WAY SHEAR :
One way shear at critical section L1- L1
Distance of critical sec. from edge of footing = 0.031 m
Shear force Vs =pe max x 0.031 x 1m width of footing = 21.912 KN
2
Shear stress tv = Vs/bd = 0.047 N/mm
2
tc = 0.26 N/mm
tv < tc hence O.K.

One way shear at critical section L2- L2

Distance of critical sec. from edge of footing = 0.031 m
Shear force Vs =pe max x 0.031 x 1m width of footing = 21.912 KN
2
Shear stress tv = Vs/bd = 0.047 N/mm
2
tc = 0.26 N/mm
tv < tc hence O.K.

CHECK FOR TWO WAY SHEAR

Ref. cl 34.2.4 and cl.31.6.3 of IS 456 : 2000
Allowable shear stress tv allowable = kstc
ks = ( 0.5 + bc) = 1.5 >1
Hence, ks= 1
2
tc = 0.25 (fck)0.5 = 1.25 N/mm
2
tv allowable = ks x c = 1.25 N/mm
Shear force Vs = 706.846 ( 1.5 x 1.5 - 0.969 x 0.969) = 926.70 KN
Length of critical section = 2 x ( 969 + 969) = 3876 mm
2
Area of the critical section (length of critical sec x eff. d ) = 1817844 mm
2
Hence shear stress v = 0.510 N/mm
tv < allowable hence O.K.
DESIGN OF ISOLATED RCC FOOTING OF SIZE 2.5M X 2.5M (IS 456, 2000) Annexure 2

COLUMN
Length (l, dim. || Z axis ) = 750 mm
global
Breadth (b, dim. || X axis) = 500 mm
X
Breadth 2.25 m
FOOTING
Foot length (L, dim. || Z axis) = 2.25 m global
global
Foot Breadth (B, dim. || X axis) = 2.25 m Z
Z
Thickness of footing (t) = 675 mm
Clear cover of footing = 50 mm global
Main bar dia of footing = 12 mm X
Effective depth of footing = 619 mm Length 2.25 m
Selfweight of the footing = 85.43 KN Footing Dimensions
Area of Footing(A) = 5.06 m2
Sect mod of foot about Z axis (Zz) = 1.90 m3
Sec mod of foot about X axis (Zx) = 1.90 m3

MATERIALS OF CONSTRUCTION
2
Grade of concrete fck = 25 N/mm
2
Grade of steel fy = 500 N/mm

CHECK FOR GROSS BEARING PRESSURE

2
Safe NET bearing pressure = 1000 KN/m
3
Safe gross bearing pr. = 1027.03 KN/m (net pr. + depth of foot * filling unit wt)

Unfactored load case number =

Axial load from output (P1) = 2075.642 KN
Moment about Z axis (Mz) = 5.074 KN-m
Moment about X axis (Mx) = 52.715 KN-m
Depth of top of foot. from ground = 0.5 m
3
Unit wt of filling = 23 KN/m
Weight of soil retained above foot = 53.91 KN
P = (P1+soil+foot self wt) = 2214.98 KN
2 P M y Mx
Maximum bearing pressure = 467.97 KN/m
Minimum bearing pressure = 407.09 KN/m
2 A Zy Zx
Hence footing is safe against max gross bearing pr.

DESIGN FORCES
Factored load comb. no.
Axial load:(Pu) = 2075.642 KN
Moment about Z axis (Muz) = 5.074 KN-m
Moment about X axis (Mux) = 52.715 KN-m
Maximum effective soil pressure pe max
2
( Pu/Area+ Muz/Zz + Mux/Zx) = 440.44 KN/m
Minimum effective soil pressure pe min
2
( Pu/Area - Muz/Zz - Mux/Zx) = 379.56 KN/m
Design of footing is done using above maximum effective soil pressure
CALCULATION FOR BOTTOM STEEL
Mu about X1 X1 = ( pe max x length2/2)= 123.87 KN-m per meter
Mulimit = 1274.25 KN-m per meter
0.5 f ck 4 .6 M u The section is singly reinforced
Ast 1 1 bd
fy f ck bd 2
2
Hence, Ast = 467.334 mm
2
Min Ast = 742.800 mm (0.12 % for slab, cl 26.5.2.1)
Spacing = 152.26 mm (considering max of above two calculated values of Ast)
pt provided = 0.12 %
Hence provide 12 mm dia bar @ 152 mm c/c parellel to length of footing ( || to Z)

Mu about N1 N1 = ( pe max x length2/2)= 168.61 KN-m per meter

2
Calc. Ast = 639.712 mm The section is singly reinforced
2
Min Ast = 742.8 mm (0.12 % for slab, cl 26.5.2.1)
Spacing = 152.26 mm (considering max of above two calculated values of Ast)
pt provided = 0.12 %
Hence provide 12 mm dia bar @ 152 mm c/c parellel to breadth of footing ( || to X)
Arrangement of bottom reinforcement as per above design is shown below

12 mm dia bar @ 152 mm c/c

12 mm dia bar @ 152 mm c/c

1 1

Footing Length 2250 mm Breadth 2250 mm

Sec 1-1

1369 500
1119
L1 X1 X

a a

Z Z
N1 N1
a a

L2 L2

131 X1 X
L1 Breadth 2250 mm
750
Footing Length 2250 mm 256
PLAN
CHECK FOR ONE WAY SHEAR :
One way shear at critical section L1- L1
Distance of critical sec. from edge of footing = 0.131 m
Shear force Vs =pe max x 0.131 x 1m width of footing = 57.698 KN
2
Shear stress tv = Vs/bd = 0.093 N/mm
2
tc = 0.26 N/mm
tv < tc hence O.K.

One way shear at critical section L2- L2

Distance of critical sec. from edge of footing = 0.256 m
Shear force Vs =pe max x 0.256 x 1m width of footing = 112.754 KN
2
Shear stress tv = Vs/bd = 0.182 N/mm
2
tc = 0.26 N/mm
tv < tc hence O.K.

CHECK FOR TWO WAY SHEAR

Ref. cl 34.2.4 and cl.31.6.3 of IS 456 : 2000
Allowable shear stress tv allowable = kstc
ks = ( 0.5 + bc) = 1.5 >1
Hence, ks= 1
2
tc = 0.25 (fck)0.5 = 1.25 N/mm
2
tv allowable = ks x c = 1.25 N/mm
Shear force Vs = 440.443 ( 2.25 x 2.25 - 1.369 x 1.119) = 1555.03 KN
Length of critical section = 2 x ( 1369 + 1119) = 4976 mm
2
Area of the critical section (length of critical sec x eff. d ) = 3080144 mm
2
Hence shear stress v = 0.505 N/mm
tv < allowable hence O.K.
PLAN @377.50M

FOR APPROVAL PURPOSE

DRAFT
PLAN @383.10M PLAN @387.70M

FOR APPROVAL PURPOSE

DRAFT
FOUNDATION PLAN
@377.50M FOR APPROVAL PURPOSE

DRAFT
FOR APPROVAL PURPOSE

DRAFT