HDPE Catalogue

HDPE
P I P I N G S Y S T E M
Complete Engineering Solution from one Source
Gas
Fire Water
ü ShieldGlobal.com
INTRODUCTION
At SHIELD, we are dedicated to serving the
needs of the fire protection and building services
industries. We have a comprehensive range of
quality products designed to the highest local and
international standards.
Our commitment to continued research and

development ensure that we remain at the forefront
of innovative products to bring to the marketplace.
Our worldwide manufacturing facilities are some of

the most advanced in the industry. Our experienced
and professional staff provide the highest levels of
service across engineering, quality, manufacturing,
and after-sales support.
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With our highly responsive and customer-focused
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network of distribution centres around the world,

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we excel at providing outstanding levels of service

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With offices and facilities in the UK and the Middle

East, we can cater to the specific needs of your
region and we are justifiably proud of our global
client base.
At our manufacturing facility, in the UAE, we produce

UL Listed, FM Approved, WRAS approved, and
Bureau Veritas approved PE Pipes and fittings
for use across a wide range of industries and
applications in the region.
* Refer to UL, FM & WRAS certificates for more information.
Introduction
TABLE OF
CONTENTS
1 - 10 HDPE System
1 Introduction
2 Characteristics of HDPE
5 Physical Properties of HDPE
5 Minimum Required Strength
6 Automated Quality Control System
7 Design Stress & Safety Factor
7 Pipe SDR & Pressure Relationships
8 Pressure Reduction Co-efficient
9 Manufacturing Process
10 Quality Control
11 - 14 Water Line
11 Technical Data PE100 - ISO 4427

12 Technical Data PE80 - ISO 4427
13 Technical Data Bore Size PE80- ISO 4427
14 Technical Data - ANSI/AWWA C906
15 HDPE Pipe Selection
16 Gas Line
16 Technical Data - ISO 4437 & BS EN 1555
17 Fire Line
17 Technical Data
17 Hydrant Installation
18 Drainage Line
18 Technical Data - BS EN 1519-1
19 HDPE Fittings
19 Introduction
21 - 29 Moulded Fittings - ISO 4427
22 90°Elbow
23 45°Elbow
24 Equal Tee
25 Concentric Reducer
27 Stub Flange
28 Short Stub Flange
29 End Cap
30 - 34 Segmented Fittings - ISO 4427
31 90°Elbow
32 45°Elbow
33 60°/30°/22.5°/11.25°Elbow
34 Equal Tee
35 Reducer Tee
36 Cross Tee
37 - 41 Moulded Fittings - ANSI/AWWA C906
38 90°Elbow
39 45°Elbow
40 Equal Tee
41 Concentric Reducer
Contents
TABLE OF
CONTENTS
Segmented Fittings - ANSI/AWWA C906 42 - 48
90°Elbow 42
45°Elbow 43
60°/30°/22.5°/11.25°Elbow 44
Equal Tee 45
Reducer Tee 46
Cross Tee 47
Stub Flange 48
Fitting Accessories 49 - 56
Galvanized Backing Ring - BS 4504/EN 1092-1 50

Stainless Steel Backing Ring - BS 4504/EN 1092-1 51
Steel Blind Flange - BS 4504/EN 1092-1 52
Galvanized Backing Ring - ANSI/ASME B16.5 53
Stainless Steel Backing Ring - ANSI/ASME B16.5 54
Steel Blind Flange - ANSI/ASME B16.5 55
EPDM Rubber - Gasket 56
Electro-Fusion Fittings 57 - 59
Fusion Machines 60 - 63
Butt-Fusion Machines 61
Facts & Benefits of Butt-Fusion 61
Range of Butt-Fusion Machines 62
Range of Electro-Fusion Machines 63
Machine Accessories 64
Installation Manual 66 - 77
Jointing Methods 67
Heat Fusion Welding 68
Electro-Fusion 68
Butt-Fusion 69
Socket Fusion Joints 70
Mechanical Assembly 70
Installation Procedures 71
Site Conditions 71
Installation Methods 71
Underground Installation of HDPE Piping 73
Allowable Deflection 73
Above Ground Applications for HDPE Pipe 75
Anchorage and Thrust Blocks 75
Testing & Commissioning 76
Hydrostatic Pressure Pipeline Testing 76
HDPE Piping Hydro-testing Procedures 77
Health & Safety 78 - 79
Handling & Storage 80 - 85
Certificates & Approvals 86
Standards & Abbreviations 90
Contents
HDPE System
Through a comprehensive and quality focused research program, SHIELD has been leading the industry for
manufacturing and supply of HDPE piping system.
SHIELD HDPE pipes and fittings are manufactured as per ISO and AWWA Standards. Products are required to
pass strict quality control procedures, and are rigorously monitored throughout the production process, from
the inspection of raw materials to the storage of the finished products, to ensure their compliance with relevant
quality standards. Review of existing facilities and continual improvements is always a priority, parallel to the
consistent production process.
SHIELD High Density Polyethylene Pipes and Fittings are durable and strong for long life installation. This piping
system is an effective solution for municipal, industrial, marine, agricultural and firefighting applications. Its
efficiency has been tested and proven for above ground, surface, buried, slip lined, floating and sub-surface
applications.
SHIELD HDPE is capable of meeting all your piping requirements.
Material Standards Sizes Applications
High Density Polyethylene ISO 20 mm - 2000 mm Fire Fighting (Underground)

AWWA 4” - 42” Irrigation
Potable Water
Drainage
Gas
Insulation/Sleeves/Jacket
Directional Drilling/Marine
SHIELD reserves the right to change the contents without notice. p1

HDPE System
Characteristics of PE:
The figure summarizes many of the key characteristics of the HDPE like:
1 Impact Resistant
2 Elastic
3 Thermal Resistant
100 °C
-40 °C
4 Smooth Internal Wall
5 Wear Resistant
6 Weather-resistant
/ UV Resistant
7 Poor Heat
Conductivity
8 Non-toxic
9 Insulating PE-HD
10 Highly Suitable for Welding
11 Homogeneous
Welded Joints
12 Prefabrication
13 Light Weight
NOTE: Drawings are for illustration purpose only.

p2 SHIELD reserves the right to change the contents without notice.
HDPE System
We recommend SHIELD HDPE piping solution due to its renowned following characteristics:
High Impact Resistance: Elasticity:
(Also referred to as toughness) Despite being very rigid, HDPE stays a

This might be one of the most important polymer material, and this means high degree
properties needed in transferring fluids. It is of elasticity and flexibility. The implications
mainly about how strongly this material can of this are high impact resistance, flexibility
withstand a sudden internal or external hit and minimum possibility of damaging HDPE
(normally for a buried pipe, a sudden pressure material because of rough trench conditions
wave inside pipe). This property report the or reduction of massive number of bends.
amount of energy this material is capable of This characteristic also implies that using
absorbing before deforming. these flexible pipes is safer especially in
applications that need seismic protection.
Thermal Resistance: Smooth Internal Wall:
The operational safe temperature range of The PE pipe interior is very smooth and
HDPE starts in the cold side from -40°C and guarantees decent flow. Not only this, the
ends in the hot side at about 100°C, and this smoothness lifetime is much larger than that
range includes most of applications except of steel or ductile iron because PE doesn’t rust
the heating applications. or rot. The free flow eliminates the possibility
of internal deposits which make the inner
diameter smaller.
Wear Resistance: Weather Resistance:
High yield strength, high toughness, and This property is an extension of thermal
high tensile stress the HDPE resists hard resistance and wear resistance properties,
ambience. Even if the bedding used for this which means it can be left in any weather no
type of pipes contains large granules of rock matter how hard it is and nothing will happen
and sand, this material can withstand up to to it. SHIELD HDPE products are UV stabilised
granule diameter size of 65 mm which is really carbon black protected.
superb.

HDPE System
Poor Heat Conductivity: Insulation/Sleeve:
This is one of the most useful properties This is another property that assures it is
of HDPE that make it suitable for the always very safe to use HDPE pipes even
applications where it necessary to secure close to the areas where electric wires may
absence of heat leakage either in or out, like pass or cross. HDPE is bad conductor for
HVAC applications. electric current.
Non-Toxic:
This property is inherent from the fact that
Characteristics the HDPE material is inert so the water inside

will always be clean and safe. This is a big
advantage when HDPE is compared to metal
pipes for conveyance of potable drinking
water.
Homogeneous Welded Joints:
Many technicians always complain that the

welding remains a critical process for the
metal pipes, because, the rigidity of metal
prevents the full homogeneity of the welding
area. While with HDPE, welding is more
powerful especially in butt welding, that
makes the Joints share same properties of
the pipe, and even are stronger.
Highly Suitable for Welding:
The main process used for manufacturing

HDPE pipes is extrusion which is a hot forming
process, that ensures high homogeneity for
the end product, which leads to homogeneous
formation of the molten material at the time of
welding.
Pre-Fabrication: Lightweight:
The HDPE is friendly for pre-fabrication to The light weight nature of HDPE pipes
make customised products, for example and fittings makes it easy for handling and
segmented fittings can be pre-fabricated installation in comparison to other materials.
from the pipes of same SDR.

HDPE System
Physical Properties of HDPE:
Characteristics Units PE 80 PE 100 Test Standards
Density gm/cm3 ≥ 0.93 ≥ 0.95 BS EN ISO 1183
Minimum Required Strength (MRS) MPa 8 10 BS EN ISO 1167
Design Stress MPa 6.4 8 BS EN ISO 1167
Tensile Strength At Yield N/mm 2

18 - 23 23 - 25 BS EN ISO 527
Flexural Modules (Bend Creep) N/mm 2

650 - 850 1000 - 1200 BS EN ISO 527
Elongation At Break % > 600 > 600 ISO 527
Crystallite Melt Range °C 128 - 132 128 - 132 DIN 53736
Surface Resistance Ohm 1013 > 1014 ASTM D 257, DIN IEC 167
Coefficient Of Linear Expansion mm/m*k 0.2 0.13 DIN 53752
Heat Conductivity At 20 °C W/m*K 0.43 0.38 BS EN 12664, DIN 52612
Impact Strength At 23 °C Kj/m2 110 83 BS EN ISO 179
Brittleness Temperature °C < -70 < -70 ASTM D746
Shore Hardness D 65 62 ISO 868
Melt Flow Rate (Melt Flow Index - Mfi) g/10min 0.2 - 1.4 0.2 - 1.4 ISO 1133
Water Absorption % 0.01 - 0.04 0.01 - 0.04 BS EN ISO 62, DIN 53495
Minimum Required Strength (MRS):

Polyethylene pipes and fittings materials are evaluated
Strength on the basis of their Minimum Required Strength.
Test
When PE 100 pipes are hydro-statically tested at 20°C,
ISO 1167 specify a Minimum Required Strength at 50
years of 10 Mpa (100bar) - MRS100.
When PE 80 pipes are hydro-statically tested at 20°C, ISO

1167 specify a Minimum Required Strength at 50 years of
8 Mpa (80bar) - MRS80.
The MRS value for PE 100 compound is 10MPa. PE

100 pipe has enhanced toughness, higher permissible
design strength and improved resistance to rapid crack
propagation in addition to benefits in efficiency and
economy. This allows the design engineers to use PE 100
pipes at substantially higher operating pressures than PE
100.00
80 pipes with equivalent SDR rating i.e. allows PE 100
mpa
pipes to be produced with thinner walls than PE 80 pipes

of equivalent SDR rating.

Automated Quality Control System
Introduction:
The production of plastic pipes is largely determined by the high demands on quality control, economic efficiency
and productivity. These demands can be met only by up-to-date automation concepts.
The Automated Quality Control product line solves almost all measuring, automation and documentation tasks
for single-layer pipes while offering customized process solutions for very specific pipes. Of particular interest
is the easy operation of the complete system. This includes, above all, the easy operation of the software, the
temperature-independent measuring principle and the automatic centring of the measuring mechanics.
Automated Quality Control system with its electronically rotating sensors covers a broad product spectrum.
Process-oriented automatically centring measuring mechanics combined with gravimetry, thermal centring and
other modules provide an affordable complete solution for the automation of pipe extrusion lines. Designed
especially for the gas pipe and pressure pipe production, the portable is designed for a fast direct measurement
independent of pipe temperatures. It is able to carry out a 100 % wall thickness measurement of pipe diameters.
Benefits:
Comprehensive product information (wall thickness, diameters, eccentricity, ovality)
Absolute measurement Automatic centring
Independent of pipe temperatures
Maintenance-free
Material savings of 5% or more through s-min control or thin points control, improved
centring process and a systematic start-up of the extrusion line
Documentation for submission to the customer
Proven control principles
Easy connection to extruder control
Easy to use, thus low training need

HDPE System
Design Stress & Safety Factor:
Safety factors are taken into account for handling Required Strength (MRS), for the particular material
conditions, service conditions and other classification (e.g. PE 80, PE 100), gives the
circumstances not directly considered in the design. maximum allowable hydrostatic design stress for the
In terms of ISO 4427 the minimum safety factor is designated material.
1.25. This factor, when applied to the Minimum
Designation of Material MRS at 50 years & 20°C Hydrostatic Design Stress
(Mpa) (Mpa)
PE 100 10 8
PE 80 8 6.4
Formula: MRS, c=1.25

c
Pipe SDR & Pressure Relationships:

SDR is the standard dimensional ratio, it is the ratio between the O.D. (Outside Diameter) of the pipe & the wall
thickness. E.g.:
As per ISO 4427, the SDR of 110mm 10 bar rated PE 100 pipe is 110/6.6 = 16.66 i.e. SDR 17
As per ISO 4427, the SDR of 110mm 16 bar rated PE 100 pipe is 110/10 = 11 i.e. SDR 11
As per ISO 4427, the SDR of 110mm 20 bar rated PE 100 pipe is 110/12.3 = 8.94 i.e. SDR 9
Material Design Stress Nominal Pressure (PN)
(Mpa) 4 5 6 8 10 12.5 16 20 25
PE 100 8.0 SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PE 80 6.4 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4 SDR 6

HDPE System
Pressure Reduction Co-Efficient for PE 100 as Per ISO 4427:2007:
When a HDPE piping system is operated at a From the below table, Pressure rating of different
continuous constant temperature higher than 20°C, SDRs at various level of temperature can be
a pressure reduction co-efficient as given in the determined, therefore pipe selection can be made
below tables are applicable. early at the design stage.
PE 100
Temperature °C 20 25 30 35 40 45 50
Pressure Reduction
1 0.93 0.87 0.80 0.74 0.675 0.61
Co-efficient
SDR Pressure in Bar
7.4 25.0 23.3 21.8 20.0 18.5 16.87 15.25
9.0 20.0 18.6 17.4 16.0 14.8 13.50 12.20
11.0 16.0 14.9 13.9 12.8 11.8 10.80 9.76
13.6 12.5 11.6 10.9 10.0 9.3 8.40 7.60
17.0 10.0 9.3 8.7 8.0 7.4 6.80 6.10
21.0 8.0 7.4 7.0 6.4 5.9 5.40 4.90
26.0 6.0 5.6 5.2 4.8 4.4 4.00 3.70
33.0 5.0 4.7 4.4 4.0 3.7 3.40 3.00
41.0 4.0 3.7 3.5 3.2 3.0 2.70 2.40
Pressure reduction Co-efficient SDR 7.4 Pressure reduction Co-efficient SDR 11

PE 100 PE 100
30 30
25.0
25 23.3 25
21.8
20.0
Pressure in Bar
Pressure in Bar
20 18.5 20
16.87 16.0 14.9
15.25
13.9 12.8
15 15 11.8 10.8
9.76
10 10
5 5
0 0
20 25 30 35 40 45 50 20 25 30 35 40 45 50
Temperature in °C Temperature in °C
Pressure reduction Co-efficient SDR 9 Pressure reduction Co-efficient SDR 17

PE 100 PE 100
30 30
25 25
20.0
Pressure in Bar
Pressure in Bar
20 18.6 20
17.4
16.0
14.8 13.5
15 12.2 15
10.0 9.3
10 10 8.7 8.0 7.4 6.8 6.1
5 5
0 0
20 25 30 35 40 45 50 20 25 30 35 40 45 50
Temperature in °C Temperature in °C

HDPE System
Manufacturing Process:
SHIELD manufactures Polyethylene Pipes and Fittings with a combination of advanced technologies, tested
and proven materials and efficient factory production techniques. The facilities are equipped with state of the art
technologies, operated by a team of highly skilled personnel.
The manufacturing facilities are being inspected on an ongoing basis, and passes both scheduled and
unscheduled inspections. Strict Quality Control procedures are conducted on a routine basis throughout the
entire production cycle from the inspection of the raw materials to the storage of the finished goods to ensure
products compliance with the relevant standards.
SHIELD’s high-tech laboratory consists of modern calibrated machines to meet stringent quality standards.

HDPE System
Quality Control:
QUALITY
CONTROL
SAFETY
KNOWLEDGE IMPORTANT
ENSURE
MANUFACTURING
PREVENTATIVE
MANUFACTURED STRATIFICATION OPERATING CORRECTIVE
ENVIRONMENTAL
IDENTIFICATION SEE TOTAL PERSONNEL
PRODUCTION WORK WAY WELL
MATERIAL MAINTAINABILITY
PROJECT
RISK IMPLEMENTED
REQUIRES SPECIFICATION IMPROVEMENTS MATERIAL SOP RELIABILITY
REFLECT
MANAGEMENT
CONFIDENCE
REVIEW
CONTENTS
ASSURANCE
REQUIREMENTS
PRESSURE
MANAGED PRACTICE
PERFORMANCE
SHIELD facilities are equipped with latest tools and technologies which can handle all the related processes of
strict quality control which are routinely conducted throughout the production process from the inspection of raw
materials to the finished goods. Rigorous quality control procedures are carried throughout the manufacturing
process from bringing in the raw material to the delivery & storage of finish products.
Apart from the manufacturing process, SHIELD also provides on-site engineering, technical and installation
assistance.
Quality Control Procedure:
Test &
Acceptance 1 Raw Materials
In-process Inspection
Process Monitoring 2 Production
Final inspection
- dimensional control
- surface finish 3 In-process Inspection
- melt flow index
- heat reversion test
- hygienical and
toxicological test
-mechanical testing
4 Final Inspection
-pressure testing
Storage & Storage, Packaging

Delivering 5 & Dispatch
p 10 SHIELD reserves the right to change the contents without notice.

Water Line
HDPE Pipe (PE100) Technical Data as per ISO 4427:
Pipe Sizes & Corresponding Wall Thickness at Different SDRs is as follows:
SD-PEPW
SDR SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PN for Outside PN4 PN5 PN6 PN8 PN10 PN12.5 PN16 PN20 PN25
PE 100 Diameter
Nominal
Wall Thickness Wall Thickness Wall Thickness Wall Thickness Wall Thickness Wall Thickness Wall Thickness Wall Thickness Wall Thickness
Size
L Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
16 16 16.3 - - - - - - - - - - - - - - 2.0 2.3 2.3 2.7
20 20 20.3 - - - - - - - - - - - - 2.0 2.3 2.3 2.7 3.0 3.4
25 25 25.3 - - - - - - - - - - 2.0 2.3 2.3 2.7 3.0 3.4 3.5 4.0
32 32 32.3 - - - - - - - - 2.0 2.3 2.4 2.8 3.0 3.4 3.6 4.1 4.4 5.0
40 40 40.4 - - - - - - 2.0 2.3 2.4 2.8 3.0 3.5 3.7 4.2 4.5 5.1 5.5 6.2
50 50 50.4 - - - - 2.0 2.3 2.4 2.8 3.0 3.4 3.7 4.2 4.6 5.2 5.6 6.3 6.9 7.7
63 63 63.4 - - - - 2.5 2.9 3.0 3.4 3.8 4.3 4.7 5.3 5.8 6.5 7.1 8.0 8.6 9.6
75 75 75.5 - - - - 2.9 3.3 3.6 4.1 4.5 5.1 5.6 6.3 6.8 7.6 8.4 9.4 10.3 11.5
90 90 90.6 - - - - 3.5 4.0 4.3 4.9 5.4 6.1 6.7 7.5 8.2 9.2 10.1 11.3 12.3 13.7
110 110 110.7 - - - - 4.2 4.8 5.3 6.0 6.6 7.4 8.1 9.1 10.0 11.1 12.3 13.7 15.1 16.8
125 125 125.8 - - - - 4.8 5.4 6.0 6.7 7.4 8.3 9.2 10.3 11.4 12.7 14.0 15.6 17.1 19.0
140 140 140.9 - - - - 5.4 6.1 6.7 7.5 8.3 9.3 10.3 11.5 12.7 14.1 15.7 17.4 19.2 21.3
160 160 161.0 - - - - 6.2 7.0 7.7 8.6 9.5 10.6 11.8 13.1 14.6 16.2 17.9 19.8 21.9 24.2
180 180 181.1 - - - - 6.9 7.7 8.6 9.6 10.7 11.9 13.3 14.8 16.4 18.2 20.1 22.3 24.6 27.2
200 200 201.2 - - - - 7.7 8.6 9.6 10.7 11.9 13.2 14.7 16.3 18.2 20.2 22.4 24.8 27.4 30.3
225 225 226.4 - - - - 8.6 9.6 10.8 12.0 13.4 14.9 16.6 18.4 20.5 22.7 25.2 27.9 30.8 34.0
250 250 251.5 - - - - 9.6 10.7 11.9 13.2 14.8 16.4 18.4 20.4 22.7 25.1 27.9 30.8 34.2 37.8
280 280 281.7 - - - - 10.7 11.9 13.4 14.9 16.6 18.4 20.6 22.8 25.4 28.1 31.3 34.6 38.3 42.3
315 315 316.9 7.7 8.6 9.7 10.8 12.1 13.5 15.0 16.6 18.7 20.7 23.2 25.7 28.6 31.6 35.2 38.9 43.1 47.6
355 355 357.2 8.7 9.7 10.9 12.1 13.6 15.1 16.9 18.7 21.1 23.4 26.1 28.9 32.2 35.6 39.7 43.8 48.5 53.5
400 400 402.4 9.8 10.9 12.3 13.7 15.3 17.0 19.1 21.2 23.7 26.2 29.4 32.5 36.3 40.1 44.7 49.3 54.7 60.3
450 450 452.7 11.0 12.2 13.8 15.3 17.2 19.1 21.5 23.8 26.7 29.5 33.1 36.6 40.9 45.1 50.3 55.5 61.5 67.8
500 500 503.0 12.3 13.7 15.3 17 19.1 21.2 23.9 26.4 29.7 32.8 36.8 40.6 45.4 50.1 55.8 61.5 68.2 75.4
560 560 563.4 13.7 15.2 17.2 19.1 21.4 23.7 26.7 29.5 34.3 37.8 41.2 46.1 50.8 56.0 62.5 68.9 - -
630 630 633.8 15.4 17.1 19.3 21.4 24.1 26.7 30.0 33.1 37.4 41.3 46.3 51.1 57.2 63.1 70.3 77.5 - -
710 710 716.4 17.4 19.3 21.8 24.1 27.2 30.1 33.9 37.4 42.1 46.5 52.2 57.6 64.5 71.1 79.3 87.4 - -
800 800 807.2 19.6 21.7 24.5 27.1 30.6 33.8 38.1 42.1 47.4 52.3 58.8 64.8 72.6 80.0 89.3 98.4 - -
900 900 908.1 22.0 24.3 27.6 30.5 34.4 38.3 42.9 47.3 53.3 58.8 66.2 73.0 81.7 90.0 - - - -
1000 1000 1009.0 24.5 27.1 30.6 33.5 38.2 42.2 47.7 52.6 59.3 65.4 72.5 79.9 90.2 99.4 - - - -
1200 1200 1210.8 29.4 32.5 36.7 40.5 45.9 50.6 57.2 63.1 67.9 74.8 88.2 97.2 - - - - - -
1400 1400 1412.6 34.3 37.9 42.9 47.3 53.5 59.0 66.7 73.5 82.4 90.8 102.9 113.3 - - - - - -
1600 1600 1614.4 39.2 43.3 49 54 61.2 67.5 76.2 84.0 94.1 103.7 117.6 129.5 - - - - - -
1800 1800 1816.2 43.8 48.3 54.5 60.1 69.1 76.2 85.7 94.4 105.9 116.6 - - - - - - - -
2000 2000 2018.0 48.8 53.8 60.6 66.8 76.9 84.7 95.2 104.9 117.6 129.5 - - - - - - - -
NOTE:
Refer to FM & WRAS certificates for more information.
PN values are based on C=1.25.
Tolerances in accordance with grade V of ISO 11922-1:1997.
The calculated value of e-min (ISO 4085:1998) is rounded up to the nearest value of either 2.0, 2.3 or 3.0. This is to satisfy certain national requirements.
For practical reasons a wall thickness of 3.00 mm is recommended for Electro-Fusion jointing and lining applications.
Upto 110mm Shield pipes are also available in coils.
Please contact us for more information.
SHIELD reserves the right to change the contents without notice. p 11

Water Line
MDPE Pipe (PE80) Technical Data as per ISO 4427:
Pipe Sizes & Corresponding Wall Thickness at Different SDRs is as follows:
SD-PEPW
SDR SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PN for Outside PN 3.2 PN 4 PN 5 PN6 PN 8 PN 10 PN 12.5 PN 16 PN 20

PE 80 Diameter
Nominal
Wall Thickness Wall Thickness Wall Thickness Wall Thickness Wall Thickness Wall Thickness Wall Thickness Wall Thickness Wall Thickness
Size
L Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
16 16 16.3 - - - - - - - - - - - - - - 2.0 2.3 2.3 2.7
20 20 20.3 - - - - - - - - - - - - 2.0 2.3 2.3 2.7 3.0 3.4
25 25 25.3 - - - - - - - - - - 2.0 2.3 2.3 2.7 3.0 3.4 2.5 4.0
32 32 32.3 - - - - - - - - 2.0 2.3 2.4 2.8 3.0 3.4 3.6 4.1 4.4 5.0
40 40 40.4 - - - - - - 2.0 2.3 2.4 2.8 3.0 3.5 3.7 4.2 4.5 5.1 5.5 6.2
50 50 50.4 - - - - 2.0 2.3 2.4 2.8 3.0 3.4 3.7 4.2 4.6 5.2 5.6 6.3 6.9 7.7
63 63 63.4 - - - - 2.5 2.9 3.0 3.4 3.8 4.3 4.7 5.3 5.8 6.5 7.1 8.0 8.6 9.6
75 75 75.5 - - - - 2.9 3.3 3.6 4.1 4.5 5.1 5.6 6.3 6.8 7.6 8.4 9.4 10.3 11.5
90 90 90.6 - - - - 3.5 4.0 3.5 4.0 5.4 6.1 6.7 7.5 8.2 9.2 10.1 11.3 12.3 13.7
110 110 110.7 - - - - 4.2 4.8 5.3 6.0 6.6 7.4 8.1 9.1 10.0 11.1 12.3 13.7 15.1 16.8
125 125 125.8 - - - - 4.8 5.4 6.0 6.7 7.4 8.3 9.2 10.3 11.4 12.7 14.0 15.6 17.1 19.0
140 140 140.9 - - - - 5.4 6.1 6.7 7.5 8.3 9.3 10.3 11.5 12.7 14.1 15.7 17.4 19.2 21.3
160 160 161.0 - - - - 6.2 7.0 7.7 8.6 9.5 10.6 11.8 13.1 14.6 16.2 17.9 19.8 21.9 24.2
180 180 181.1 - - - - 6.9 7.7 8.6 9.6 10.7 11.9 13.3 14.8 16.4 18.2 20.1 22.3 24.6 27.2
200 200 201.2 - - - - 7.7 8.6 9.6 10.7 11.9 13.2 14.7 16.3 18.2 20.2 22.4 24.8 27.4 30.3
225 225 226.4 - - - - 8.6 9.6 10.8 12.0 13.4 14.9 16.6 18.4 20.5 22.7 25.2 27.9 30.8 34.0
250 250 251.5 - - - - 9.6 10.7 11.9 13.2 14.8 16.4 18.4 20.4 22.7 25.1 27.9 30.8 34.2 37.8
280 280 281.7 - - - - 10.7 11.9 13.4 14.9 16.6 18.4 20.6 22.8 25.4 28.1 31.3 34.6 38.3 42.3
315 315 316.9 7.7 8.6 9.7 10.8 12.1 13.5 15.0 16.6 18.7 20.7 23.2 25.7 28.6 31.6 35.2 38.9 43.1 47.6
355 355 357.2 8.7 9.7 10.9 12.1 13.6 15.1 16.9 18.7 21.1 23.4 26.1 28.9 32.2 35.6 39.7 43.8 48.5 53.5
400 400 402.4 9.8 10.9 12.3 13.7 15.3 17.0 19.1 21.2 23.7 26.2 29.4 32.5 36.3 40.1 44.7 49.3 54.7 60.3
450 450 452.7 11.0 12.2 13.8 15.3 17.2 19.1 21.5 23.8 26.7 29.5 33.1 36.6 40.9 45.1 50.3 55.5 61.5 67.8
500 500 503.0 12.3 13.7 15.3 17.0 19.1 21.2 23.9 26.4 29.7 32.8 36.8 40.6 45.4 50.1 55.8 61.5 68.2 75.4
560 560 563.4 13.7 15.2 17.2 19.1 21.4 23.7 26.7 29.5 33.2 36.7 41.2 45.5 50.8 56.0 62.5 68.9 - -
630 630 633.8 15.4 17.1 19.3 21.4 24.1 26.7 30.0 33.1 37.4 41.3 46.3 51.1 57.2 63.1 70.3 77.5 - -
710 710 716.4 17.4 19.3 21.8 24.1 27.2 30.1 33.9 37.4 42.1 46.5 52.2 57.6 64.5 71.1 79.3 87.4 - -
800 800 807.2 19.6 21.7 24.5 27.1 30.6 33.8 38.1 42.1 47.4 52.3 58.8 64.8 72.6 80.0 89.3 98.4 - -
900 900 908.1 22.0 24.3 27.6 30.5 34.4 38.3 42.9 47.3 53.3 58.8 66.2 73.0 81.7 90.0 - - - -
1000 1000 1009.0 24.5 27.1 30.6 33.5 38.2 42.2 47.7 52.6 59.3 65.4 72.5 79.9 90.2 99.4 - - - -
1200 1200 1210.8 29.4 32.5 36.7 40.5 45.9 50.6 57.2 63.1 67.9 74.8 88.2 97.2 - - - - - -
1400 1400 1412.6 34.3 37.9 42.9 47.3 53.5 59.0 66.7 73.5 82.4 90.8 102.9 113.3 - - - - - -
1600 1600 1614.4 39.2 43.3 49.0 54.0 61.2 67.5 76.2 84.0 94.1 103.7 117.6 129.5 - - - - - -
1800 1800 1816.2 43.8 48.3 54.5 60.1 69.1 76.2 85.7 94.4 105.9 116.6 - - - - - - - -
2000 2000 2018.0 48.8 53.8 60.6 66.8 76.9 84.7 95.2 104.9 117.6 129.5 - - - - - - - -
NOTE:
PN values are based on C=1.25.
Tolerances in accordance with grade V of ISO 11922-1:1997.
The calculated value of e-min (ISO 4085:1998) is rounded up to the nearest value of either 2.0, 2.3 or 3.0. This is to satisfy certain national requirements.
For practical reasons a wall thickness of 3.00 mm is recommended for Electro-Fusion jointing and lining applications.
Upto 110mm Shield pipes are also available in coils.

Water Line
Pipe Selection of Bore Size PE80 as per ISO 4427:
Design engineers choose pipe selection of bore size Shield PE80 is as follows:
Nominal PE 80
Size
mm SDR13.6 PN10 SDR9 PN16 SDR7 PN20
50 42.6 38.8 36.2
63 53.6 48.8 45.8
75 63.8 58.2 54.4
90 76.6 69.8 65.4
110 93.8 85.4 79.8
125 106.6 97 90.8
140 119.4 108.6 101.6
160 136.4 124.2 116.2
180 153.4 139.8 130.8
200 170.6 155.2 145.2
225 191.8 174.6 163.4
250 213.2 194.2 181.6
280 238.8 217.4 203.4
315 268.6 244.6 228.8
Pressure reduction Co-efficient SDR11

PE 100
14
12.5
11.6
12 10.9
10
10 9.3
Pressure in Bar
Pressure reduction co-efficient for PE80 as per ISO 4427: 2007 8
4
PE80
2
0
Temp (Deg C) 20 25 30 35 40
20 25 30 35 40 45 50
Temperature in °C
Pressure
Pressure reduction Co-efficient SDR13.6
Reduction 1 0.93 0.87 0.8 0.74 PE 100
Co-efficient 12
Pressure in Bar 10
SDR 10 9.3
8.7
8
Pressure in Bar
6 25 23.3 21.8 20 18.5 8 7.4
7.4 20 18.6 17.4 16 14.8 6
4
9 16 14.9 13.9 12.8 11.8
2
11 12.5 11.6 10.9 10 9.3
0
13.6 10 9.3 8.7 8 7.4 20 25 30 35 40 45 50
Temperature in °C
17 8 7.4 7 6.4 5.9
21 6 5.6 5.2 4.8 4.4 Pressure reduction Co-efficient SDR17

PE 100
26 5 4.7 4.4 4 3.7 12
33 4 3.7 3.5 3.2 3 10

8
Pressure in Bar
8 7.4
41 3.2 3 2.8 2.6 2.4 7
6.4
6 5.9
0
20 25 30 35 40 45 50
Temperature in °C

Water Line
HDPE Pipe Technical Data as per ANSI/AWWA C906:
Pipe Sizes & Corresponding Wall Thickness at Different DRs is as follows:
SD-PEPW
DR DR 11 DR 9 DR 7.3 DR 7
PC for PE
PC200 PC250 PC317 PC335
4710/ PE 100 Outside
Pressure in Diameter
13.79 17.23 21.85 23.09
Bar
Nominal Size Wall Thickness Wall Thickness Wall Thickness Wall Thickness
L Min Max Min Max Min Max Min Max Min Max
Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch
4 4.480 4.520 0.409 0.458 0.500 0.560 0.625 0.700 0.643 0.720
6 6.600 6.660 0.602 0.674 0.736 0.825 0.920 1.031 0.946 1.060
8 8.590 8.660 0.784 0.878 0.958 1.073 1.198 1.342 1.228 1.376
10 10.700 10.800 0.977 1.094 1.194 1.337 1.473 1.650 1.536 1.720
12 12.690 12.810 1.159 1.298 1.417 1.587 1.747 1.957 1.821 2.039
14 13.940 14.060 1.273 1.426 1.556 1.743 1.918 2.148 2.000 2.240
16 15.930 16.071 1.455 1.630 1.778 1.992 2.192 2.455 2.286 2.560
18 17.920 18.081 1.636 1.832 2.000 2.240 2.466 2.762 2.571 2.879
20 19.910 20.090 1.818 2.036 2.222 2.489 2.740 3.069 2.857 3.200
22 21.900 22.099 2.000 2.240 2.444 2.737 3.014 3.376 3.143 3.520
24 23.890 24.108 2.182 2.444 2.667 2.987 3.288 3.683 3.429 3.841
26 25.880 26.117 2.364 2.648 2.889 3.236 3.562 3.989 3.714 4.160
28 27.870 28.126 2.545 2.850 3.111 3.484 3.836 4.296 - -
30 29.860 30.135 2.727 3.054 3.333 3.733 - - - -
32 31.860 32.144 2.909 3.258 3.556 3.983 - - - -
34 33.850 34.153 3.091 3.462 3.778 4.231 - - - -
36 35.840 36.162 3.273 3.666 - - - - - -
42 41.810 42.189 3.818 4.276 - - - - - -
NOTE:
Refer to UL, FM & WRAS certificates for more information.

Water Line
HDPE Pipe Selection (Bore Size):
Design Engineers choose SHIELD PE 100 piping system, as the system provides larger bore size because of its
lower wall thickness. Moreover, at the same working pressure, designers can opt for lower SDR level pipe than
in PE 80 piping system.
Bore Size of PE 100 as per ISO 4427 & AWWA C906:
SD-PEPW
Pipe Size ISO 4427 - PE 100 Pipe Size AWWA C906 - PE 100
SDR 17 SDR 11 SDR 9 SDR 7.4 DR11 DR 9 DR 7.3 DR 7

PN10 PN16 PN20 PN25 PC200 PC250 PC317 PC335
mm mm mm mm mm Inch Inch Inch Inch Inch
50 44.0 40.8 38.8 36.2 4 3.66 2.66 1.41 0.13
63 55.4 51.4 48.8 45.8 6 5.40 3.92 2.08 0.19
75 66.0 61.4 58.2 54.4 8 7.02 5.11 2.71 0.25
90 79.2 73.6 69.8 65.4 10 8.75 6.36 3.41 0.34
110 96.8 90.0 85.4 79.8 12 10.37 7.54 4.04 0.40
125 110.2 102.2 97.0 90.8 14 11.39 8.28 4.45 0.45
140 123.4 114.6 108.6 101.6 16 13.02 9.46 5.08 0.51
160 141.0 130.8 124.2 116.2 18 14.65 10.65 5.72 0.57
180 158.6 147.2 139.8 130.8 20 16.27 11.83 6.35 0.64
200 176.2 163.6 155.2 145.2 22 17.90 13.01 6.98 0.70
225 198.2 184.0 174.6 163.4 24 19.53 14.19 7.62 0.76
250 220.4 204.6 194.2 181.6 26 21.15 15.37 8.25 0.82
280 246.8 229.2 217.4 203.4 - - - - -
315 277.6 257.8 244.6 228.8 - - - - -
NOTE: For installation instructions please refer to our technical guidelines.

Gas Line
PE Pipe Technical Data as per ISO 4437 & BS EN 1555:
SHIELD Polyethylene is the right choice for your Gas application due to its characteristics such as strength,
flexibility, inertness, quality, light weight and ease of maintenance and installation. SHIELD PE pipes are
maintenance free with a design life of over 50 years under normal operating conditions.
SHIELD manufactures PE pipes for GAS service as per ISO 4437 & BS EN 1555 standards which undergo
rigorous quality checks throughout the entire production process to ensure their reliability and effectiveness for
gas transportation. The preferred series of pipes are SDR 11 and SDR 17 for gas applications.
Pipes are available in coils of 50 and 100 meters for sizes up to 160mm in order to reduce the number of
joints to make a cost effective choice for contractors and clients. Pipes are also available in straight lengths
of 6 or 12 meters. The jointing can be done by Butt-Fusion or Electro-Fusion methods, providing a completely
homogeneous leak free system.
Pipe Sizes & Corresponding Wall Thickness as per ISO 4437 & BS EN 1555:
SD-PEPG
Nominal PE 100 - MRS 10 MPa PE 80 - MRS 8 MPa
Outside
Diameter SDR 17 SDR 11 SDR 17 SDR 11
PN 6.25 PN 10 PN 5 PN 8
Wall Thickness Wall Thickness
mm mm mm
20 - 2.3 - 2.7 - 2.3 - 2.7
25 - 2.3 - 2.7 - 2.3 - 2.7
32 2.3 - 2.7 3.0 - 3.5 2.3 - 2.7 3.0 - 3.5
40 2.4 - 2.8 3.7 - 4.2 2.4 - 2.8 3.7 - 4.2
50 3.0 - 3.5 4.6 - 5.2 3.0 - 3.5 4.6 - 5.2
63 3.8 - 4.3 5.8 - 6.5 3.8 - 4.3 5.8 - 6.5
75 4.5 - 5.1 6.8 - 7.6 4.5 - 5.1 6.8 - 7.6
90 5.4 - 6.1 8.2 - 9.2 5.4 - 6.1 8.2 - 9.2
110 6.6 - 7.4 10.0 - 11.1 6.6 - 7.4 10.0 - 11.1
125 7.4 - 8.3 11.4 - 12.7 7.4 - 8.3 11.4 - 12.7
140 8.3 - 9.3 12.7 - 14.1 8.3 - 9.3 12.7 - 14.1
160 9.5 - 10.6 14.6 - 16.2 9.5 - 10.6 14.6 - 16.2
180 10.7 - 11.9 16.4 - 18.2 10.7 - 11.9 16.4 - 18.2
200 11.9 - 13.2 18.2 - 20.2 11.9 - 13.2 18.2 - 20.2
225 13.4 - 14.9 20.5 - 22.7 13.4 - 14.9 20.5 - 22.7
250 14.8 - 16.4 22.7 - 25.1 14.8 - 16.4 22.7 - 25.1
280 16.6 - 18.4 25.4 - 28.1 16.6 - 18.4 25.4 - 28.1
315 18.7 - 20.7 28.6 - 31.6 18.7 - 20.7 28.6 - 31.6
355 21.1 - 23.4 32.2 - 35.6 21.1 - 23.4 32.2 - 35.6
400 23.7 - 26.2 36.4 - 40.1 23.7 - 26.2 36.4 - 40.1
450 26.7 - 29.5 40.9 - 45.1 26.7 - 29.5 40.9 - 45.1
500 29.7 - 32.8 45.5 - 50.1 29.7 - 32.8 45.5 - 50.1
560 33.2 - 36.7 50.9 - 56.1 33.2 - 36.7 50.9 - 56.1
630 37.4 - 41.3 57.3 - 63.2 37.4 - 41.3 57.3 - 63.2
NOTE:
SDR 11 & SDR 17 are the series commonly used for gas application.
Other SDRs are also available upon request.
Outer diameter & Wall thickness is according to ISO 11922-1.
For applications above 20 Deg C – suitable de-rating factors apply.
PE 100 Minimum Required Strength (MRS) is 10 Mpa.
PE 80 Minimum Required Strength (MRS) is 8 Mpa.
All dimensions for BS EN 1555 are same as ISO 4437 except for 20 & 25 mm (min 3mm Wall Thickness
for SDR 11).

Fire Line
HDPE Pipe Technical Data:
SHIELD HDPE pipes are manufactured complying to ISO 4427 (metric) and ANSI/AWWA C906 (inch) standards. SHIELD produce and
supply moulded and segmented fittings as per ISO and AWWA standards under stringent quality control. Our pipes and fittings are tested
at each stage of production to comply with quality and standards.
HDPE Pipe Dimensions as per ISO 4427: Hydrant Installation:

SD-PEPF
Where local soil does not provide the needed support for the HDPE
PE 100
SDR11 SDR9 SDR7.4 pipe, heavy thrust blocks or dense concrete mixes can sink. When a
PN16 PN20 PN25
large thrust block sinks, it creates excessive bending moment and
e-min e-max e-min e-max e-min e-max
failure which must be avoided. Where good local soil conditions
mm mm mm mm mm mm mm exist, no thrust block or special bedding is required. If local soil
50 4.6 5.2 5.6 6.3 6.9 7.7
conditions support the use of geo-textile fabrics or stabilized soils
63 5.8 6.5 7.1 8.0 8.6 9.6
offer another way to provide good proper support to pipe and
75 6.8 7.6 8.4 9.4 10.3 11.5
90 8.2 9.2 10.1 11.3 12.3 13.7
fittings to prevent excessive bending should be used.
110 10.0 11.1 12.3 13.7 15.1 16.8
125 11.4 12.7 14.0 15.6 17.1 19.0
140 12.7 14.1 15.7 17.4 19.2 21.3
160 14.6 16.2 17.9 19.8 21.9 24.2
180 16.4 18.2 20.1 22.3 24.6 27.2
UNDERGROUND
HDPE FIRE LINE
200 18.2 20.2 22.4 24.8 27.4 30.3
CONNECTED TO
225 20.5 22.7 25.2 27.9 30.8 34.0
ABOVE GROUND
250 22.7 25.1 27.9 30.8 34.2 37.8
STEEL PIPE
280 25.4 28.1 31.3 34.6 38.3 42.3
315 28.6 31.6 35.2 38.9 43.1 47.6
355 32.2 35.6 39.7 43.8 48.5 53.5
400 36.3 40.1 44.7 49.3 54.7 60.3
450 40.9 45.1 50.3 55.5 61.5 67.8
500 45.4 50.1 55.8 61.5 - -
560 50.8 56.0 - - - -
630 57.2 63.1 - - - -
Pipe Dimensions in ANSI/AWWA C906:

SD-PEPF
DR DR 11 DR 9 DR 7.3 DR 7
PC Outside PC200 PC250 PC317 PC335
Diameter
Nominal Size Wall Thickness Wall Thickness Wall Thickness Wall Thickness
L Min Max Min Max Min Max Min Max Min Max
Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch
4 4.480 4.520 0.409 0.458 0.500 0.560 0.625 0.700 0.643 0.720
6 6.600 6.660 0.602 0.674 0.736 0.825 0.920 1.031 0.946 1.060
8 8.590 8.660 0.784 0.878 0.958 1.073 1.198 1.342 1.228 1.376
10 10.700 10.800 0.977 1.094 1.194 1.337 1.473 1.650 1.536 1.720
12 12.690 12.810 1.159 1.298 1.417 1.587 1.747 1.957 1.821 2.039
14 13.940 14.060 1.273 1.426 1.556 1.743 1.918 2.148 2.000 2.240
16 15.930 16.071 1.455 1.630 1.778 1.992 2.192 2.455 2.286 2.560
18 17.920 18.081 1.636 1.832 2.000 2.240 2.466 2.762 2.571 2.879
20 19.910 20.090 1.818 2.036 2.222 2.489 2.740 3.069 2.857 3.200
22 21.900 22.099 2.000 2.240 2.444 2.737 3.014 3.376 3.143 3.520
24 23.890 24.108 2.182 2.444 2.667 2.987 3.288 3.683 3.429 3.841
26 25.880 26.117 2.364 2.648 2.889 3.236 3.562 3.989 3.714 4.160
NOTE:
For installation instructions please refer to our technical guidelines.
Refer to UL and FM certificates for more details.

Drainage Line
HDPE Pipe Technical Data as per BS EN 1519-1:
SHIELD also provides an effective and economic alternative to cast iron and other traditional systems for drainage
applications. The SHIELD HDPE drainage system is a total solution for all types of drainage requirements, soil
and waste include above and below ground, and chemical waste applications. The exceptional performance
is the result of versatile characteristics of SHIELD HDPE, which make the system fit for long term solution as
compared to cast iron and other traditional systems. Its Corrosion resistance and ability to withstand in different
temperature makes it suitable to use in chemical and greasy kitchen waste applications.
What makes SHIELD HDPE Piping System a great alternative solution?

ü Corrosion & Abrasion resistance
ü Chemical resistance
ü Impact resistance
ü Heat Resistance
ü Low weight, flexible and Easy to install
ü Ideal for prefabrication and recyclable.
Areas of application Standards

SHIELD HDPE Drainage Pipe is suitable for SHIELD HDPE Drainage pipes are manufactured
Laboratories, Factories, Hotels and Domestic/ in accordance with the European standard BS EN
Commercial/Industrial buildings. 1519-1 which supersedes the German standards DIN
19535-1 and DIN 19535-2.
Dimensions of HDPE drainage pipes according to BS EN 1519-1:

SD-PEPD
Nominal
Outside Wall Thickness Wall Thickness
Outside
Diameter S 16 S 12.5
Diameter
Minimum Maximum Minimum Maximum Minimum Maximum

mm mm mm mm mm mm mm
32 32.0 32.0 3.0 3.5 3.0 3.5
40 40.0 40.4 3.0 3.5 3.0 3.5
50 50.0 50.5 3.0 3.5 3.0 3.5
56 56.0 56.5 3.0 3.5 3.0 3.5
63 63.0 63.6 3.0 3.5 3.0 3.5
75 75.0 75.7 3.0 3.5 3.0 3.5
80 80.0 80.9 3.0 3.5 3.1 3.6
90 90.0 90.9 3.0 3.5 3.5 4.1
100 100.0 100.9 3.2 3.8 3.9 4.4
110 110.0 111.0 3.4 4.0 4.2 4.9
125 125.0 126.2 3.9 4.5 4.9 5.5
160 160.0 161.5 4.9 5.6 6.2 7.1
200 200.0 201.8 6.2 7.1 7.7 9.7
250 250.0 252.3 7.7 9.7 9.6 10.8
315 315.0 317.9 9.7 10.9 12.1 13.6
NOTE:
Series 16 (S 16) is suitable for application area inside buildings and outside buildings fixed on the wall.
Series 12.5 (S 12.5) is suitable for application area under and within 1 metre from the building where
the pipes and fittings are buried underground and connected to the soil and waste discharge system
of the building.

p 19 ü ShieldGlobal.com
HDPE Fittings
Introduction:
SHIELD supplies a wide range of fittings used in PE piping industry, this range includes fittings for butt welded,
Electro-Fusion welded and flanged connections.
These butt-welded fittings are of two types, moulded (injected) fittings and segmented fittings. The difference
lies in the method of manufacturing. Moulded fittings are manufactured by injection moulding and segmented
fittings are manufactured using HDPE pipes of the same class and standard using automatic welding machines
that give no room for error to produce a homogeneous product. The high tech methods used for welding
ensures the strongest joints. SHIELD fittings are FM and WRAS approved for different areas of usage.
Moulded and segmented fittings are manufactured according to ISO 4427, ANSI/AWWA C906 and BS EN 1519-1
standards.
NOTE:
For the details of the FM & WRAS approved HDPE fittings, please refer to respective certificates.

H D P E
fittings complying
ISO 4427 standards
SHIELD fittings are available in moulded &

segmented. They are manufactured as per ISO
standard which are FM and WRAS approved,
applicable for firefighting & water applications.
NOTE: Please contact us for more information.
ü ShieldGlobal.com p 21
Moulded Fittings
(Metric)
90°Elbow (ISO 4427):
L1
dn
90° Elbow
SD-PEM90E (PE 100 Long spigot version)
D
dn H L1 e
(Min - Max)
SDR 17 SDR 11 SDR 9 SDR 7.4
PN10 PN16 PN20 PN25
mm mm mm mm mm mm mm mm
20 20.0 - 20.1 75 49 - 2.0 - 2.3 2.3 - 2.7 3.0 - 3.4
25 25.0 - 25.1 80 53 - 2.3 - 2.7 3.0 - 3.4 3.5 - 4.0
32 32.0 - 32.1 89 59 - 3.0 - 3.4 3.6 - 4.1 4.4 - 5.0
40 40.0 - 40.2 89 59 - 3.7 - 4.2 4.5 - 5.1 5.5 - 6.2
50 50.0 - 50.3 89 60 - 4.6 - 5.2 5.6 - 6.3 6.9 - 7.7
63 63.0 - 63.4 115 65 - 5.8 - 6.5 7.1 - 8.0 8.6 - 9.6
75 75.0 - 75.5 130 75 - 6.8 - 7.6 8.4 - 9.4 10.3 - 11.5
90 90.0 - 90.6 145 80 5.4 - 6.1 8.2 - 9.2 10.1 - 11.1 12.3 - 13.7
110 110.0 - 110.7 165 88 6.6 - 7.4 10.0 - 11.1 12.3 - 13.7 15.1 - 16.8
125 125.0 - 125.8 180 95 7.4 - 8.3 11.4 - 12.7 14.0 - 15.6 17.1 - 19.0
160 160.0 - 161.0 215 110 9.5 - 10.6 14.6 - 16.2 17.9 - 19.8 21.9 - 24.2
180 180.0 - 181.1 230 115 10.7 - 11.9 16.4 - 18.2 20.1 - 22.3 24.6 - 27.2
200 200.0 - 201.2 250 125 11.9 - 13.2 18.2 - 20.2 22.4 - 24.8 27.4 - 30.3
225 225.0 - 226.4 285 135 13.4 - 14.9 20.5 - 22.7 25.2 - 27.9 30.8 - 34.0
250 250.0 - 251.5 310 140 14.8 - 16.4 22.7 - 25.1 27.9 - 30.8 34.2 - 37.8
280 280.0 - 281.7 265 120 16.6 - 18.4 25.4 - 28.1 31.3 - 34.6 38.3 - 42.3
315 315.0 - 316.9 290 110 18.7 - 20.7 28.6 - 31.6 35.2 - 38.9 43.1 - 47.6
355 355.0 - 357.2 365 155 21.1 - 23.4 32.2 - 35.6 39.7 - 43.8 48.5 - 53.5
400 400.0 - 402.4 375 155 23.7 - 26.2 36.3 - 40.1 44.7 - 49.3 54.7 - 60.3
450 450.0 - 452.7 425 175 26.7 - 29.5 40.9 - 45.1 50.3 - 55.5 61.5 - 67.8
500 500.0 - 503.0 445 170 29.7 - 32.8 45.4 - 50.1 55.8 - 61.5 68.2 - 75.4
NOTE:
The tolerance limit for the dimensions (H & L1) will be ±5 mm.
e = Thickness at the end.
SDR 11 - 16 bar water/10 bar gas.
Refer to FM & WRAS certificates for more details.

Moulded Fittings
(Metric)

SD-PEM45E (PE 100 Long spigot version)
D
dn H L1 e
(Min - Max)
PN10 PN16 PN20 PN25
32 32.0 - 32.1 50 64 - 3.0 - 3.4 3.6 - 4.1 4.4 - 5.0
40 40.0 - 40.2 59 71 - 3.7 - 4.2 4.5 - 5.1 5.5 - 6.2 e
50 50.0 - 50.3 60 74 - 4.6 - 5.2 5.6 - 6.3 6.9 - 7.7

63 63.0 - 63.4 90 65 - 5.8 - 6.5 7.1 - 8.0 8.6 - 9.6
75 75.0 - 75.5 103 75 - 6.8 - 7.6 8.4 - 9.4 10.3 - 11.5 L1
90 90.0 - 90.6 112 80 5.4 - 6.1 8.2 - 9.2 10.1 - 11.1 12.3 - 13.7
110 110.0 - 110.7 125 88 6.6 - 7.4 10.0 - 11.1 12.3 - 13.7 15.1 - 16.8
125 125.0 - 125.8 140 95 7.4 - 8.3 11.4 - 12.7 14.0 - 15.6 17.1 - 19.0
H
160 160.0 - 161.0 160 110 9.5 - 10.6 14.6 - 16.2 17.9 - 19.8 21.9 - 24.2
180 180.0 - 181.1 180 115 10.7 - 11.9 16.4 - 18.2 20.1 - 22.3 24.6 - 27.2
200 200.0 - 201.2 200 125 11.9 - 13.2 18.2 - 20.2 22.4 - 24.8 27.4 - 30.3
225 225.0 - 226.4 215 135 13.4 - 14.9 20.5 - 22.7 25.2 - 27.9 30.8 - 34.0
250 250.0 - 251.5 230 140 14.8 - 16.4 22.7 - 25.1 27.9 - 30.8 34.2 - 37.8 dn
280 280.0 - 281.7 185 119 16.6 - 18.4 25.4 - 28.1 31.3 - 34.6 38.3 - 42.3
45° Elbow
315 315.0 - 316.9 195 110 18.7 - 20.7 28.6 - 31.6 35.2 - 38.9 43.1 - 47.6
355 355.0 - 357.2 265 165 21.1 - 23.4 32.2 - 35.6 39.7 - 43.8 48.5 - 53.5
400 400.0 - 402.4 260 150 23.7 - 26.2 36.3 - 40.1 44.7 - 49.3 54.7 - 60.3
450 450.0 - 452.7 280 160 26.7 - 29.5 40.9 - 45.1 50.3 - 55.5 61.5 - 67.8
500 500.0 - 503.0 320 180 29.7 - 32.8 45.4 - 50.1 55.8 - 61.5 68.2 - 75.4
NOTE:
The tolerance limit for the dimensions (H & L1) will be ±5 mm.

Moulded Fittings
(Metric)
Equal Tee (ISO 4427):
L1
dn
L1
L
Equal Tee
SD-PEMET (PE 100 Long spigot version)
D
dn H L L1 e
(Min - Max)
PN10 PN16 PN20 PN25
mm mm mm mm mm mm mm mm mm
20 20.0 - 20.1 80 160 59 - 2.0 - 2.3 2.3 - 2.7 3.0 - 3.4

25 25.0 - 25.1 81 162 60 - 2.3 - 2.7 3.0 - 3.4 3.5 - 4.0
32 32.0 - 32.1 82 164 60 - 3.0 - 3.4 3.6 - 4.1 4.4 - 5.0
40 40.0 - 40.2 84 168 60 - 3.7 - 4.2 4.5 - 5.1 5.5 - 6.2
50 50.0 - 50.3 89 178 60 - 4.6 - 5.2 5.6 - 6.3 6.9 - 7.7
63 63.0 - 63.4 115 230 65 - 5.8 - 6.5 7.1 - 8.0 8.6 - 9.6
75 75.0 - 75.5 130 260 75 - 6.8 - 7.6 8.4 - 9.4 10.3 - 11.5
90 90.0 - 90.6 145 290 80 5.4 - 6.1 8.2 - 9.2 10.1 - 11.1 12.3 - 13.7
110 110.0 - 110.7 165 330 88 6.6 - 7.4 10.0 - 11.1 12.3 - 13.7 15.1 - 16.8
125 125.0 - 125.8 180 360 95 7.4 - 8.3 11.4 - 12.7 14.0 - 15.6 17.1 - 19.0
160 160.0 - 161.0 215 430 110 9.5 - 10.6 14.6 - 16.2 17.9 - 19.8 21.9 - 24.2
180 180.0 - 181.1 245 490 115 10.7 - 11.9 16.4 - 18.2 20.1 - 22.3 24.6 - 27.2
200 200.0 - 201.2 260 520 120 11.9 - 13.2 18.2 - 20.2 22.4 - 24.8 27.4 - 30.3
225 225.0 - 226.4 285 570 125 13.4 - 14.9 20.5 - 22.7 25.2 - 27.9 30.8 - 34.0
250 250.0 - 251.5 310 620 130 14.8 - 16.4 22.7 - 25.1 27.9 - 30.8 34.2 - 37.8
280 280.0 - 281.7 283 570 125 16.6 - 18.4 25.4 - 28.1 31.3 - 34.6 38.3 - 42.3
315 315.0 - 316.9 285 570 110 18.7 - 20.7 28.6 - 31.6 35.2 - 38.9 43.1 - 47.6
355 355.0 - 357.2 360 725 160 21.1 - 23.4 32.2 - 35.6 39.7 - 43.8 48.5 - 53.5
400 400.0 - 402.4 380 730 155 23.7 - 26.2 36.3 - 40.1 44.7 - 49.3 54.7 - 60.3
450 450.0 - 452.7 450 810 140 26.7 - 29.5 40.9 - 45.1 50.3 - 55.5 61.5 - 67.8
500 500.0 - 503.0 480 860 155 29.7 - 32.8 45.4 - 50.1 55.8 - 61.5 68.2 - 75.4
NOTE:
The tolerance limit for the dimensions (L, H & L1) will be ±5 mm.

Moulded Fittings
(Metric)
Concentric Reducer (ISO 4427):

D dn
L1 L2
SD-PEMCR (PE 100 Long spigot version) Concentric Reducer
D dn
D x dn L L1 L2 e c
(Min - Max) (Min - Max)
SDR 17 SDR 11 SDR 9 SDR 7.4 SDR 17 SDR 11 SDR 9 SDR 7.4
PN10 PN16 PN20 PN25 PN10 PN16 PN20 PN25
mm mm mm mm mm mm mm mm mm mm mm mm mm mm
25 x 20 25.0 - 25.3 20.0 - 20.2 113 49 48 - 2.3 - 2.7 3.0 - 3.4 3.5 - 4.0 - 2.0 - 2.3 2.3 - 2.7 3.0 - 3.4
32 x 20 32.0 - 32.3 20.0 - 20.2 124 55 52 - 3.0 - 3.4 3.6 - 4.1 4.4 - 5.0 - 2.0 - 2.3 2.3 - 2.7 3.0 - 3.4
32 x 25 32.0 - 32.3 25.0 - 25.2 130 61 59 - 3.0 - 3.4 3.6 - 4.1 4.4 - 5.0 - 2.3 - 2.7 3.0 - 3.4 3.5 - 4.0
40 x 20 40.0 - 40.3 20.0 - 20.2 130 59 52 - 3.7 - 4.2 4.5 - 5.1 5.5 - 6.2 - 2.0 - 2.3 2.3 - 2.7 3.0 - 3.4
40 x 25 40.0 - 40.3 25.0 - 25.2 128 59 54 - 3.7 - 4.2 4.5 - 5.1 5.5 - 6.2 - 2.3 - 2.7 3.0 - 3.4 3.5 - 4.0
40 x 32 40.0 - 40.3 32.0 - 32.3 125 61 54 - 3.7 - 4.2 4.5 - 5.1 5.5 - 6.2 - 3.0 - 3.4 3.6 - 4.1 4.4 - 5.0
50 x 25 50.0 - 50.4 25.0 - 25.2 135 60 50 - 4.6 - 5.2 5.6 - 6.3 6.9 - 7.7 - 2.3 - 2.7 3.0 - 3.4 3.5 - 4.0
50 x 32 50.0 - 50.4 32.0 - 32.3 134 60 47 - 4.6 - 5.2 5.6 - 6.3 6.9 - 7.7 - 3.0 - 3.4 3.6 - 4.1 4.4 - 5.0
50 x 40 50.0 - 50.4 40.0 - 40.3 134 60 62 - 4.6 - 5.2 5.6 - 6.3 6.9 - 7.7 - 3.7 - 4.2 4.5 - 5.1 5.5 - 6.2
63 x 25 63.0 - 63.4 25.0 - 25.2 140 64 57 - 5.8 - 6.5 7.1 - 8.0 8.6 - 9.6 - 2.3 - 2.7 3.0 - 3.4 3.5 - 4.0
63 x 32 63.0 - 63.4 32.0 - 32.3 143 64 63 - 5.8 - 6.5 7.1 - 8.0 8.6 - 9.6 - 3.0 - 3.4 3.6 - 4.1 4.4 - 5.0
63 x 40 63.0 - 63.4 40.0 - 40.3 139 68 52 - 5.8 - 6.5 7.1 - 8.0 8.6 - 9.6 - 3.7 - 4.2 4.5 - 5.1 5.5 - 6.2
63 x 50 63.0 - 63.4 50.0 - 50.4 132 63 57 - 5.8 - 6.5 7.1 - 8.0 8.6 - 9.6 - 4.6 - 5.2 5.6 - 6.3 6.9 - 7.7
75 x 40 75.0 - 70.5 40.0 - 40.3 147 72 60 - 6.8 - 7.6 8.4 - 9.4 10.3 - 11.5 - 3.7 - 4.2 4.5 - 5.1 5.5 - 6.2
75 x 50 75.0 - 70.5 50.0 - 50.4 153 72 59 - 6.8 - 7.6 8.4 - 9.4 10.3 - 11.5 - 4.6 - 5.2 5.6 - 6.3 6.9 - 7.7
75 x 63 75.0 - 75.5 63.0 - 63.4 160 75 65 - 6.8 - 7.6 8.4 - 9.4 10.3 - 11.5 - 5.8 - 6.5 7.1 - 8.0 8.6 - 9.6
90 x 63 90.0 - 90.6 63.0 - 63.4 170 80 65 - 8.2 - 9.2 10.1 - 11.3 12.3 - 13.7 - 5.8 - 6.5 7.1 - 8.0 8.6 - 9.6
90 x 75 90.0 - 90.6 75.0 - 75.5 170 80 75 - 8.2 - 9.2 10.1 - 11.3 12.3 - 13.7 - 6.8 - 7.6 8.4 - 9.4 10.3 - 11.5
110 x 63 110.0 - 110.7 63.0 - 63.4 185 88 65 - 10.0 - 11.1 12.3 - 13.7 15.1 - 16.8 - 5.8 - 6.5 7.1 - 8.0 8.6 - 9.6
110 x 75 110.0 - 110.7 75.0 - 75.5 185 88 75 6.6 - 7.4 10.0 - 11.1 12.3 - 13.7 15.1 - 16.8 4.5 - 5.1 6.8 - 7.6 8.4 - 9.4 10.3 - 11.5
110 x 90 110.0 - 110.7 90.0 - 90.6 185 88 80 6.6 - 7.4 10.0 - 11.1 12.3 - 13.7 15.1 - 16.8 5.4 - 6.1 8.2 - 9.2 10.1 - 11.1 12.3 - 13.7
125 x 75 125.0 - 125.8 75.0 - 75.5 200 95 75 7.4 - 8.3 11.4 - 12.7 14.0 - 15.6 17.1 - 19.0 4.5 - 5.1 6.8 - 7.6 8.4 - 9.4 10.3 - 11.5
125 x 90 125.0 - 125.8 90.0 - 90.6 200 95 80 7.4 - 8.3 11.4 - 12.7 14.0 - 15.6 17.1 - 19.0 5.4 - 6.1 8.2 - 9.2 10.1 - 11.1 12.3 - 13.7
125 x 110 125.0 - 125.8 110.0 - 110.7 200 95 85 7.4 - 8.3 11.4 - 12.7 14.0 - 15.6 17.1 - 19.0 6.6 - 7.4 10.0 - 11.1 12.3 - 13.7 15.1 - 16.8
160 x 110 160.0 - 161.0 110.0 - 110.7 230 110 90 9.5 - 10.6 14.6 - 16.2 17.9 - 19.8 21.9 - 24.2 6.6 - 7.4 10.0 - 11.1 12.3 - 13.7 15.1 - 16.8
160 x 125 160.0 - 161.0 125.0 - 125.8 230 110 95 9.5 - 10.6 14.6 - 16.2 17.9 - 19.8 21.9 - 24.2 7.4 - 8.3 11.4 - 12.7 14.0 - 15.6 17.1 - 19.0
180 x 110 180.0 - 181.1 110.0 - 110.7 250 110 90 10.7 - 11.9 16.4 - 18.2 20.1 - 22.3 24.6 - 27.2 6.6 - 7.4 10.0 - 11.1 12.3 - 13.7 15.1 - 16.8
180 x 125 180.0 - 181.1 125.0 - 125.8 250 115 95 10.7 - 11.9 16.4 - 18.2 20.1 - 22.3 24.6 - 27.2 7.4 - 8.3 11.4 - 12.7 14.0 - 15.6 17.1 - 19.0
180 x 160 180.0 - 181.1 160.0 - 161.0 250 115 110 10.7 - 11.9 16.4 - 18.2 20.1 - 22.3 24.6 - 27.2 9.5 - 10.6 14.6 - 16.2 17.9 - 19.8 21.9 - 24.2
200 x 125 200.0 - 201.2 125.0 - 125.8 270 120 95 11.9 - 13.2 18.2 - 20.2 22.4 - 24.8 27.4 - 30.3 7.4 - 8.3 11.4 - 12.7 14.0 - 15.6 17.1 - 19.0
200 x 160 200.0 - 201.2 160.0 - 161.0 270 120 110 11.9 - 13.2 18.2 - 20.2 22.4 - 24.8 27.4 - 30.3 9.5 - 10.6 14.6 - 16.2 17.9 - 19.8 21.9 - 24.2
200 x 180 200.0 - 201.2 180.0 - 181.1 270 120 115 11.9 - 13.2 18.2 - 20.2 22.4 - 24.8 27.4 - 30.3 10.7 - 11.9 16.4 - 18.2 20.1 - 22.3 24.6 - 27.2
225 x 160 225.0 - 226.4 160.0 - 161.0 280 125 110 13.4 - 14.9 20.5 - 22.7 25.2 - 27.9 30.8 - 34.0 9.5 - 10.6 14.6 - 16.2 17.9 - 19.8 21.9 - 24.2
225 x 180 225.0 - 226.4 180.0 - 181.1 280 125 115 13.4 - 14.9 20.5 - 22.7 25.2 - 27.9 30.8 - 34.0 10.7 - 11.9 16.4 - 18.2 20.1 - 22.3 24.6 - 27.2
225 x 200 225.0 - 226.4 200.0 - 201.2 280 125 120 13.4 - 14.9 20.5 - 22.7 25.2 - 27.9 30.8 - 34.0 11.9 - 13.2 18.2 - 20.2 22.4 - 24.8 27.4 - 30.4
250 x 160 250.0 - 251.5 160.0 - 161.0 300 130 110 14.8 - 16.4 22.7 - 25.1 27.9 - 30.8 34.2 - 37.8 9.5 - 10.6 14.6 - 16.2 17.9 - 19.8 21.9 - 24.2
250 x 180 250.0 - 251.5 180.0 - 181.1 300 130 115 14.8 - 16.4 22.7 - 25.1 27.9 - 30.8 34.2 - 37.8 10.7 - 11.9 16.4 - 18.2 20.1 - 22.3 24.6 - 27.2
250 x 200 250.0 - 251.5 200.0 - 201.2 300 130 120 14.8 - 16.4 22.7 - 25.1 27.9 - 30.8 34.2 - 37.8 11.9 - 13.2 18.2 - 20.2 22.4 - 24.8 27.4 - 30.4
250 x 225 250.0 - 251.5 225.0 - 226.4 300 130 125 14.8 - 16.4 22.7 - 25.1 27.9 - 30.8 34.2 - 37.8 13.4 - 14.9 20.5 - 22.7 25.2 - 27.9 30.8 - 34.0
NOTE:
The tolerance limit for the dimensions (L, L1 & L2) will be ±5 mm.
e & c = Thickness at the end.

Moulded Fittings
(Metric)
Concentric Reducer (ISO 4427):

SD-PEMCR (PE 100 Long spigot version)
D dn
D x dn L L1 L2 e c
mm mm mm mm mm mm mm mm mm mm mm mm mm mm
280 x 200 280.0 - 281.7 200.0 - 201.2 320 150 150 16.6 - 18.4 25.4 - 28.1 31.3 - 34.6 38.3 - 42.3 11.9 - 13.2 18.2 - 20.2 22.4 - 24.8 27.4 - 30.3
280 x 225 280.0 - 281.7 225.0 - 226.4 320 150 150 16.6 - 18.4 25.4 - 28.1 31.3 - 34.6 38.3 - 42.3 13.4 - 14.9 20.5 - 22.7 25.2 - 27.9 30.8 - 34.0
280 x 250 280.0 - 281.7 250.0 - 251.5 320 150 150 16.6 - 18.4 25.4 - 28.1 31.3 - 34.6 38.3 - 42.3 14.8 - 16.4 22.7 - 25.1 27.9 - 30.8 34.2 - 37.8
315 x 200 315.0 - 316.9 200.0 - 201.2 350 150 150 18.7 - 20.7 28.6 - 31.6 35.2 - 38.9 43.1 - 47.6 11.9 - 13.2 18.2 - 20.2 22.4 - 24.8 27.4 - 30.3
315 x 225 315.0 - 316.9 225.0 - 226.4 350 150 150 18.7 - 20.7 28.6 - 31.6 35.2 - 38.9 43.1 - 47.6 13.4 - 14.9 20.5 - 22.7 25.2 - 27.9 30.8 - 34.0
315 x 250 315.0 - 316.9 250.0 - 251.5 350 150 150 18.7 - 20.7 28.6 - 31.6 35.2 - 38.9 43.1 - 47.6 14.8 - 16.4 22.7 - 25.1 27.9 - 30.8 34.2 - 37.8
315 x 280 315.0 - 316.9 280.0 - 281.7 350 150 150 18.7 - 20.7 28.6 - 31.6 35.2 - 38.9 43.1 - 47.6 16.6 - 18.4 25.4 - 28.1 31.3 - 34.6 38.3 - 42.3
355 x 200 355.0 - 357.2 200.0 - 201.2 350 150 150 21.1 - 23.4 32.2 - 35.6 39.7 - 43.8 48.5 - 53.5 11.9 - 13.2 18.2 - 20.2 22.4 - 24.8 27.4 - 30.3
355 x 225 355.0 - 357.2 200.0 - 201.2 350 150 150 21.1 - 23.4 32.2 - 35.6 39.7 - 43.8 48.5 - 53.5 13.4 - 14.9 20.5 - 22.7 25.2 - 27.9 30.8 - 34.0
355 x 280 355.0 - 357.2 280.0 - 281.7 350 150 150 21.1 - 23.4 32.2 - 35.6 39.7 - 43.8 48.5 - 53.5 16.6 - 18.4 25.4 - 28.1 31.3 - 34.6 38.3 - 42.3
355 x 315 355.0 - 357.2 315.0 - 316.9 350 150 150 21.1 - 23.4 32.2 - 35.6 39.7 - 43.8 48.5 - 53.5 18.7 - 20.7 28.6 - 31.6 35.2 - 38.9 43.1 - 47.6
400 x 280 400.0 - 402.4 280.0 - 281.7 400 160 160 23.7 - 26.2 36.3 - 40.1 44.7 - 49.3 54.7 - 60.3 16.6 - 18.4 25.4 - 28.1 31.3 - 34.6 38.3 - 42.3
400 x 315 400.0 - 402.4 315.0 - 316.9 400 160 160 23.7 - 26.2 36.3 - 40.1 44.7 - 49.3 54.7 - 60.3 18.7 - 20.7 28.6 - 31.6 35.2 - 38.9 43.1 - 47.6
400 x 355 400.0 - 402.4 355.0 - 357.2 400 160 160 23.7 - 26.2 36.3 - 40.1 44.7 - 49.3 54.7 - 60.3 21.1 - 23.4 32.2 - 35.6 39.7 - 43.8 48.5 - 53.5
450 x 315 450.0 - 452.7 315.0 - 316.9 400 180 180 26.7 - 29.5 40.9 - 45.1 50.3 - 55.5 61.5 - 67.8 18.7 - 20.7 28.6 - 31.6 35.2 - 38.9 43.1 - 47.6
450 x 355 450.0 - 452.7 355.0 - 357.2 400 180 180 26.7 - 29.5 40.9 - 45.1 50.3 - 55.5 61.5 - 67.8 21.1 - 23.4 32.2 - 35.6 39.7 - 43.8 48.5 - 53.5
450 x 400 450.0 - 452.7 400.0 - 402.4 400 180 180 26.7 - 29.5 40.9 - 45.1 50.3 - 55.5 61.5 - 67.8 23.7 - 26.2 36.3 - 40.1 44.7 - 49.3 54.7 - 60.3
500 x 355 500.0 - 503.0 355.0 - 357.2 450 200 200 29.7 - 32.8 45.4 - 50.1 55.8 - 61.5 68.2 - 75.4 21.1 - 23.4 32.2 - 35.6 39.7 - 43.8 48.5 - 53.5
500 x 400 500.0 - 503.0 400.0 - 402.4 450 200 200 29.7 - 32.8 45.4 - 50.1 55.8 - 61.5 68.2 - 75.4 23.7 - 26.2 36.3 - 40.1 44.7 - 49.3 54.7 - 60.3
500 x 450 500.0 - 503.0 450.0 - 452.7 450 200 200 29.7 - 32.8 45.4 - 50.1 55.8 - 61.5 68.2 - 75.4 26.7 - 29.5 40.9 - 45.1 50.3 - 55.5 61.5 - 67.8
NOTE:
The tolerance limit for the dimensions (L, L1 & L2) will be ±5 mm.
Refer to FM & WRAS certificates for more details. D dn
Other SDRs and sizes are also available upon request.
L1 L2
Concentric Reducer

Moulded Fittings
(Metric)
Stub Flange (ISO 4427):
L
L1
dn
Stub Flange
SD-PEMSF (PE 100 Long spigot version)
D
dn Z L L1 h e
(Min - Max)
mm mm mm mm mm mm mm mm mm mm mm mm mm
20 20.0 - 20.1 45 67 60 - 7 7 7 - 2.0 - 2.3 2.3 - 2.7 3.0 - 3.4
25 25.0 - 25.1 58 75 65 - 9 10 10 - 2.3 - 2.7 3.0 - 3.4 3.5 - 4.0
32 32.0 - 32.1 68 94 83 - 10 11 11 - 3.0 - 3.4 3.6 - 4.1 4.4 - 5.0
40 40.0 - 40.2 78 96 84 - 11 12 12 - 3.7 - 4.2 4.5 - 5.1 5.5 - 6.2
50 50.0 - 50.3 88 98 85 - 12 13 13 - 4.6 - 5.2 5.6 - 6.3 6.9 - 7.7
63 63.0 - 63.4 102 100 70 - 14 16 18 - 5.8 - 6.5 7.1 - 8.0 8.6 - 9.6
75 75.0 - 75.5 122 110 75 - 16 18 20 - 6.8 - 7.6 8.4 - 9.4 10.3 - 11.5
90 90.0 - 90.6 138 125 85 17 17 19 21 5.4 - 6.1 8.2 - 9.2 10.1 - 11.1 12.3 - 13.7
110 110.0 - 110.7 158 130 90 18 18 20 22 6.6 - 7.4 10.0 - 11.1 12.3 - 13.7 15.1 - 16.8
125 125.0 - 125.8 158 135 95 25 25 27 29 7.4 - 8.3 11.4 - 12.7 14.0 - 15.6 17.1 - 19.0
160 160.0 - 161.0 212 175 120 25 25 28 30 9.5 - 10.6 14.6 - 16.2 17.9 - 19.8 21.9 - 24.2
180 180.0 - 181.1 212 180 125 30 30 33 36 10.7 - 11.9 16.4 - 18.2 20.1 - 22.3 24.6 - 27.2
200 200.0 - 201.2 268 190 130 32 32 35 38 11.9 - 13.2 18.2 - 20.2 22.4 - 24.8 27.4 - 30.3
225 225.0 - 226.4 268 200 140 32 32 35 38 13.4 - 14.9 20.5 - 22.7 25.2 - 27.9 30.8 - 34.0
250 250.0 - 251.5 320 210 150 35 35 38 40 14.8 - 16.4 22.7 - 25.1 27.9 - 30.8 34.2 - 37.8
280 280.0 - 281.7 320 175 145 39 36 39 41 16.6 - 18.4 25.4 - 28.1 31.3 - 34.6 38.3 - 42.3
315 315.0 - 316.9 370 175 142 38 38 41 43 18.7 - 20.7 28.6 - 31.6 35.2 - 38.9 43.1 - 47.6
355 355.0 - 357.2 430 185 150 42 42 45 47 21.1 - 23.4 32.2 - 35.6 39.7 - 43.8 48.5 - 53.5
400 400.0 - 402.4 482 215 175 48 48 51 53 23.7 - 26.2 36.3 - 40.1 44.7 - 49.3 54.7 - 60.3
450 450.0 - 452.7 535 220 175 50 50 53 55 26.7 - 29.5 40.9 - 45.1 50.3 - 55.5 61.5 - 67.8
500 500.0 - 503.0 585 230 185 50 50 53 55 29.7 - 32.8 45.4 - 50.1 55.8 - 61.5 68.2 - 75.4
NOTE:
The tolerance limit for the dimensions (Z, L, L1 & h) will be ±5 mm.
This product “Stub Flange’ is usually used with G.I. backing ring and an EPDM rubber gasket, the whole assembly is called flange adapter set.

Moulded Fittings
(Metric)
Short Stub Flange (ISO 4427):
L
L1
dn
Short Stub Flange

Short Stub Flange
SD-PEMSSF (PE 100 Long spigot version)
D
dn Z L L1 h e
(Min - Max)
mm mm mm mm mm mm mm mm mm mm mm mm mm
200 200.0 - 201.2 270 128 58 32 32 35 38 11.9 - 13.2 18.2 - 20.2 22.4 - 24.8 27.4 - 30.3
225 225.0 - 226.4 270 122 58 32 32 35 38 13.4 - 14.9 20.5 - 22.7 25.2 - 27.9 30.8 - 34.0
250 250.0 - 251.5 320 115 40 35 35 38 40 14.8 - 16.4 22.7 - 25.1 27.9 - 30.8 34.2 - 37.8
280 280.0 - 281.7 320 110 40 39 36 39 41 16.6 - 18.4 25.4 - 28.1 31.3 - 34.6 38.3 - 42.3
315 315.0 - 316.9 370 125 40 38 38 41 43 18.7 - 20.7 28.6 - 31.6 35.2 - 38.9 43.1 - 47.6
355 355.0 - 357.2 430 125 40 42 42 45 47 21.1 - 23.4 32.2 - 35.6 39.7 - 43.8 48.5 - 53.5
400 400.0 - 402.4 480 146 45 48 48 51 53 23.7 - 26.2 36.3 - 40.1 44.7 - 49.3 54.7 - 60.3
450 450.0 - 452.7 535 155 35 50 50 53 55 26.7 - 29.5 40.9 - 45.1 50.3 - 55.5 61.5 - 67.8
500 500.0 - 503.0 585 175 50 50 50 53 55 29.7 - 32.8 45.4 - 50.1 55.8 - 61.5 68.2 - 75.4
NOTE:
The tolerance limit for the dimensions (Z, L, L1 & h) will be ±5 mm.

Moulded Fittings
(Metric)
End Cap (ISO 4427):
L
H
e
dn
End Cap
SD-PEMEC (PE 100 Long spigot version)
dn H L e
PN10 PN16 PN20 PN25
20 54 59 - 2.0 - 2.3 2.3 - 2.7 3.0 - 3.4

25 60 68 - 2.3 - 2.7 3.0 - 3.4 3.5 - 4.0
32 53 59 - 3.0 - 3.4 3.6 - 4.1 4.4 - 5.0
40 57 68 - 3.7 - 4.2 4.5 - 5.1 5.5 - 6.2
50 61 74 - 4.6 - 5.2 5.6 - 6.3 6.9 - 7.7
63 64 80 - 5.8 - 6.5 7.1 - 8.0 8.6 - 9.6
75 74 89 - 6.8 - 7.6 8.4 - 9.4 10.3 - 11.5
90 82 100 5.4 - 6.1 8.2 - 9.2 10.1 - 11.1 12.3 - 13.7
110 91 118 6.6 - 7.4 10.0 - 11.1 12.3 - 13.7 15.1 - 16.8
125 102 122 7.4 - 8.3 11.4 - 12.7 14.0 - 15.6 17.1 - 19.0
160 101 134 9.5 - 10.6 14.6 - 16.2 17.9 - 19.8 21.9 - 24.2
180 114 150 10.7 - 11.9 16.4 - 18.2 20.1 - 22.3 24.6 - 27.2
200 119 163 11.9 - 13.2 18.2 - 20.2 22.4 - 24.8 27.4 - 30.3
225 124 180 13.4 - 14.9 20.5 - 22.7 25.2 - 27.9 30.8 - 34.0
250 132 179 14.8 - 16.4 22.7 - 25.1 27.9 - 30.8 34.2 - 37.8
280 137 183 16.6 - 18.4 25.4 - 28.1 31.3 - 34.6 38.3 - 42.3
315 175 298 18.7 - 20.7 28.6 - 31.6 35.2 - 38.9 43.1 - 47.6
NOTE:
The tolerance limit for the dimensions (H & L) will be ±5 mm.

Segmented Fittings
(Metric)

SD-PES90E (PE 100 - 3 Segments, Long spigot version)
dn Le Z e
Min Min PN10 PN16 PN20 PN25
90 150 225 5.4 - 6.1 8.2 - 9.2 10.1 - 11.1 12.3 - 13.7
110 150 315 6.6 - 7.4 10.0 - 11.1 12.3 - 13.7 15.1 - 16.8
125 150 338 7.4 - 8.3 11.4 - 12.7 14.0 - 15.6 17.1 - 19.0
160 150 390 9.5 - 10.6 14.6 - 16.2 17.9 - 19.8 21.9 - 24.2
180 150 420 10.7 - 11.9 16.4 - 18.2 20.1 - 22.3 24.6 - 27.2
200 150 450 11.9 - 13.2 18.2 - 20.2 22.4 - 24.8 27.4 - 30.3
225 150 488 13.4 - 14.9 20.5 - 22.7 25.2 - 27.9 30.8 - 34.0
250 250 625 14.8 - 16.4 22.7 - 25.1 27.9 - 30.8 34.2 - 37.8
280 250 670 16.6 - 18.4 25.4 - 28.1 31.3 - 34.6 38.3 - 42.3
315 300 773 18.7 - 20.7 28.6 - 31.6 35.2 - 38.9 43.1 - 47.6
355 300 833 21.1 - 23.4 32.2 - 35.6 39.7 - 43.8 48.5 - 53.5
400 300 900 23.7 - 26.2 36.3 - 40.1 44.7 - 49.3 54.7 - 60.3
450 300 975 26.7 - 29.5 40.9 - 45.1 50.3 - 55.5 61.5 - 67.8
500 350 1100 29.7 - 32.8 45.4 - 50.1 55.8 - 61.5 68.2 - 75.4
560 350 1190 34.3 - 37.8 50.8 - 56.0 62.5 - 68.9 -
630 350 1295 37.4 - 41.3 57.2 - 63.1 70.3 - 77.5 -
710 400 933 42.1 - 46.5 64.5 - 71.1 79.3 - 87.4 -
800 400 1000 47.4 - 52.3 72.6 - 80.0 89.3 - 98.4 -
900 400 1075 53.3 - 58.8 81.7 - 90.0 - -
NOTE:
Z
Le
dn
Le
90° Elbow

Segmented Fittings
(Metric)

SD-PES45E (PE 100 - 3 Segments, Long spigot version)
dn Le Z e

e
Z Le dn
90 150 220 5.4 - 6.1 8.2 - 9.2 10.1 - 11.1 12.3 - 13.7
110 150 225 6.6 - 7.4 10.0 - 11.1 12.3 - 13.7 15.1 - 16.8
125 150 228 7.4 - 8.3 11.4 - 12.7 14.0 - 15.6 17.1 - 19.0
160 150 249 9.5 - 10.6 14.6 - 16.2 17.9 - 19.8 21.9 - 24.2
180 150 262 10.7 - 11.9 16.4 - 18.2 20.1 - 22.3 24.6 - 27.2
200 150 274 11.9 - 13.2 18.2 - 20.2 22.4 - 24.8 27.4 - 30.3
225 150 290 13.4 - 14.9 20.5 - 22.7 25.2 - 27.9 30.8 - 34.0
250 250 412 14.8 - 16.4 22.7 - 25.1 27.9 - 30.8 34.2 - 37.8
280 250 448 16.6 - 18.4 25.4 - 28.1 31.3 - 34.6 38.3 - 42.3 Z
315 300 504 18.7 - 20.7 28.6 - 31.6 35.2 - 38.9 43.1 - 47.6 Le
355 300 568 21.1 - 23.4 32.2 - 35.6 39.7 - 43.8 48.5 - 53.5
400 300 640 23.7 - 26.2 36.3 - 40.1 44.7 - 49.3 54.7 - 60.3
450 300 720 26.7 - 29.5 40.9 - 45.1 50.3 - 55.5 61.5 - 67.8
dn
500 350 800 29.7 - 32.8 45.4 - 50.1 55.8 - 61.5 68.2 - 75.4
560 350 848 34.3 - 37.8 50.8 - 56.0 62.5 - 68.9 -
45° Elbow
630 350 1008 37.4 - 41.3 57.2 - 63.1 70.3 - 77.5 -

710 400 675 42.1 - 46.5 64.5 - 71.1 79.3 - 87.4 -
800 400 720 47.4 - 52.3 72.6 - 80.0 89.3 - 98.4 -
900 400 775 53.3 - 58.8 81.7 - 90.0 - -
NOTE:

Segmented Fittings
(Metric)
60°/30°/22.5°/11.25°Elbow (ISO 4427):

SD-PES60E, SD-PES30E, SD-PES225E & SD-PES1125E
(PE 100 - 3 Segments, Long spigot version)
dn Le Z e
60° 30° 22.5° 11.25° SDR 17 SDR 11 SDR 9 SDR 7.4
Min Min Min Min Min PN10 PN16 PN20 PN25
mm mm mm mm mm mm mm mm mm mm
90 150 225 215 215 215 5.4 - 6.1 8.2 - 9.2 10.1 - 11.1 12.3 - 13.7
110 150 245 218 218 218 6.6 - 7.4 10.0 - 11.1 12.3 - 13.7 15.1 - 16.8
125 150 258 220 220 220 7.4 - 8.3 11.4 - 12.7 14.0 - 15.6 17.1 - 19.0
160 150 288 240 240 240 9.5 - 10.6 14.6 - 16.2 17.9 - 19.8 21.9 - 24.2
180 150 305 250 250 250 10.7 - 11.9 16.4 - 18.2 20.1 - 22.3 24.6 - 27.2
200 150 323 260 260 260 11.9 - 13.2 18.2 - 20.2 22.4 - 24.8 27.4 - 30.3
225 150 345 275 275 275 13.4 - 14.9 20.5 - 22.7 25.2 - 27.9 30.8 - 34.0
250 250 466 380 380 380 14.8 - 16.4 22.7 - 25.1 27.9 - 30.8 34.2 - 37.8
280 250 560 392 392 392 16.6 - 18.4 25.4 - 28.1 31.3 - 34.6 38.3 - 42.3
315 300 630 441 441 441 18.7 - 20.7 28.6 - 31.6 35.2 - 38.9 43.1 - 47.6
355 300 710 497 497 497 21.1 - 23.4 32.2 - 35.6 39.7 - 43.8 48.5 - 53.5
400 300 800 560 560 560 23.7 - 26.2 36.3 - 40.1 44.7 - 49.3 54.7 - 60.3
450 300 900 630 630 630 26.7 - 29.5 40.9 - 45.1 50.3 - 55.5 61.5 - 67.8
500 350 1000 700 700 700 29.7 - 32.8 45.4 - 50.1 55.8 - 61.5 68.2 - 75.4
560 350 1120 784 784 784 34.3 - 37.8 50.8 - 56.0 62.5 - 68.9 -
630 350 1260 882 882 882 37.4 - 41.3 57.2 - 63.1 70.3 - 77.5 -
710 400 750 608 608 608 42.1 - 46.5 64.5 - 71.1 79.3 - 87.4 -
800 400 800 648 648 648 47.4 - 52.3 72.6 - 80.0 89.3 - 98.4 -
900 400 860 698 698 698 53.3 - 58.8 81.7 - 90.0 - -
NOTE:
11.25°/22.5°/30°/60°Elbows are also available upon request.
Segmented fittings are also available in 2 segments upon request.
e
Le
Le
dn
60°/30°/22.5°/11.25° Elbow

Segmented Fittings
(Metric)
Equal Tee (ISO 4427):
SD-PESET (PE 100 - 3 Segments, Long spigot version)
dn Le Z L e
Min Min Min PN10 PN16 PN20 PN25
90 150 250 500 5.4 - 6.1 8.2 - 9.2 10.1 - 11.1 12.3 - 13.7
110 150 250 500 6.6 - 7.4 10.0 - 11.1 12.3 - 13.7 15.1 - 16.8
125 150 250 500 7.4 - 8.3 11.4 - 12.7 14.0 - 15.6 17.1 - 19.0
140 150 250 500 8.3 - 9.3 12.7 - 14.1 15.7 - 17.4 19.2 - 21.3
160 150 250 500 9.5 - 10.6 14.6 - 16.2 17.9 - 19.8 21.9 - 24.2
180 150 300 600 10.7 - 11.9 16.4 - 18.2 20.1 - 22.3 24.6 - 27.2
200 150 300 600 11.9 - 13.2 18.2 - 20.2 22.4 - 24.8 27.4 - 30.3
225 150 300 600 13.4 - 14.9 20.5 - 22.7 25.2 - 27.9 30.8 - 34.0
250 250 375 750 14.8 - 16.4 22.7 - 25.1 27.9 - 30.8 34.2 - 37.8
280 250 490 980 16.6 - 18.4 25.4 - 28.1 31.3 - 34.6 38.3 - 42.3
dn 315 300 560 1120 18.7 - 20.7 28.6 - 31.6 35.2 - 38.9 43.1 - 47.6
355 300 580 1160 21.1 - 23.4 32.2 - 35.6 39.7 - 43.8 48.5 - 53.5
400 300 600 1200 23.7 - 26.2 36.3 - 40.1 44.7 - 49.3 54.7 - 60.3
Le 450 300 625 1250 26.7 - 29.5 40.9 - 45.1 50.3 - 55.5 61.5 - 67.8
Z
500 350 700 1400 29.7 - 32.8 45.4 - 50.1 55.8 - 61.5 68.2 - 75.4
560 350 730 1460 34.3 - 37.8 50.8 - 56.0 62.5 - 68.9 -
630 350 765 1530 37.4 - 41.3 57.2 - 63.1 70.3 - 77.5 -
dn
710 400 800 1600 42.1 - 46.5 64.5 - 71.1 79.3 - 87.4 -
e 800 400 900 1800 47.4 - 52.3 72.6 - 80.0 89.3 - 98.4 -
Le Le
900 400 1000 2000 53.3 - 58.8 81.7 - 90.0 - -
Z Z
NOTE:
L e = Thickness at the end.
Equal Tee Other SDRs are also available upon request.

Segmented Fittings
(Metric)
Reducer Tee (ISO 4427):
SD-PESRT (PE 100 - 2 Segments, Long spigot version)
dn
D x dn D dn L L1 e1 e2 e1 e2 e1 e2 e1 e2
e2

L1
mm mm mm mm mm mm mm mm mm
90 x 50 90 50 720 300 5.4 - 6.1 3.0 - 3.4 8.2 - 9.2 4.6 - 5.2 10.1 - 11.1 5.6 - 6.3 12.3 - 13.7 6.9 - 7.7 D
110 x 50 110 50 720 300 6.6 - 7.4 3.0 - 3.4 10.0 - 11.1 4.6 - 5.2 12.3 - 13.7 5.6 - 6.3 15.1 - 16.8 6.9 - 7.7 e1
110 x 63 110 63 720 300 6.6 - 7.4 3.8 - 4.3 10.0 - 11.1 5.8 - 6.5 12.3 - 13.7 7.1 - 8.0 15.1 - 16.8 8.6 - 9.6 L
125 x 50 125 50 720 300 7.4 - 8.3 3.0 - 3.4 11.4 - 12.7 4.6 - 5.2 14.0 - 15.6 5.6 - 6.3 17.1 - 19.0 6.9 - 7.7 Reducer Tee
125 x 63 125 63 720 300 7.4 - 8.3 3.8 - 4.3 11.4 - 12.7 5.8 - 6.5 14.0 - 15.6 7.1 - 8.0 17.1 - 19.0 8.6 - 9.6
160 x 50 160 50 720 300 9.5 - 10.6 3.0 - 3.4 14.6 - 16.2 4.6 - 5.2 17.9 - 19.8 5.6 - 6.3 21.9 - 24.2 6.9 - 7.7
160 x 63 160 63 720 300 9.5 - 10.6 3.8 - 4.3 14.6 - 16.2 5.8 - 6.5 17.9 - 19.8 7.1 - 8.0 21.9 - 24.2 8.6 - 9.6
160 x 75 160 75 720 300 9.5 - 10.6 4.5 - 5.1 14.6 - 16.2 6.8 - 7.6 17.9 - 19.8 8.4 - 9.4 21.9 - 24.2 10.3 - 11.5
160 x 90 160 90 720 300 9.5 - 10.6 5.4 - 6.1 14.6 - 16.2 8.2 - 9.2 17.9 - 19.8 10.1 - 11.1 21.9 - 24.2 12.3 - 13.7
180 x 63 180 63 720 300 10.7 - 11.9 3.8 - 4.3 16.4 - 18.2 5.8 - 6.5 20.1 - 22.3 7.1 - 8.0 24.6 - 27.2 8.6 - 9.6
180 x 75 180 75 720 300 10.7 - 11.9 4.5 - 5.1 16.4 - 18.2 6.8 - 7.6 20.1 - 22.3 8.4 - 9.4 24.6 - 27.2 10.3 - 11.5
180 x 90 180 90 720 300 10.7 - 11.9 5.4 - 6.1 16.4 - 18.2 8.2 - 9.2 20.1 - 22.3 10.1 - 11.1 24.6 - 27.2 12.3 - 13.7
180 x 110 180 110 720 300 10.7 - 11.9 6.6 - 7.4 16.4 - 18.2 10.0 - 11.1 20.1 - 22.3 12.3 - 13.7 24.6 - 27.2 15.1 - 16.8
200 x 63 200 63 720 300 11.9 - 13.2 3.8 - 4.3 18.2 - 20.2 5.8 - 6.5 22.4 - 24.8 7.1 - 8.0 27.4 - 30.3 8.6 - 9.6
200 x 75 200 75 720 300 11.9 - 13.2 4.5 - 5.1 18.2 - 20.2 6.8 - 7.6 22.4 - 24.8 8.4 - 9.4 27.4 - 30.3 10.3 - 11.5
200 x 90 200 90 720 300 11.9 - 13.2 5.4 - 6.1 18.2 - 20.2 8.2 - 9.2 22.4 - 24.8 10.1 - 11.1 27.4 - 30.3 12.3 - 13.7
200 x 110 200 110 720 300 11.9 - 13.2 6.6 - 7.4 18.2 - 20.2 10.0 - 11.1 22.4 - 24.8 12.3 - 13.7 27.4 - 30.3 15.1 - 16.8
225 x 63 225 63 720 300 13.4 - 14.9 3.8 - 4.3 20.5 - 22.7 5.8 - 6.5 25.2 - 27.9 7.1 - 8.0 30.8 - 34.0 8.6 - 9.6
225 x 75 225 75 720 300 13.4 - 14.9 4.5 - 5.1 20.5 - 22.7 6.8 - 7.6 25.2 - 27.9 8.4 - 9.4 30.8 - 34.0 10.3 - 11.5
225 x 90 225 90 720 300 13.4 - 14.9 5.4 - 6.1 20.5 - 22.7 8.2 - 9.2 25.2 - 27.9 10.1 - 11.1 30.8 - 34.0 12.3 - 13.7
225 x 110 225 110 720 300 13.4 - 14.9 6.6 - 7.4 20.5 - 22.7 10.0 - 11.1 25.2 - 27.9 12.3 - 13.7 30.8 - 34.0 15.1 - 16.8
225 x 125 225 125 720 300 13.4 - 14.9 7.4 - 8.3 20.5 - 22.7 11.4 - 12.7 25.2 - 27.9 14.0 - 15.6 30.8 - 34.0 17.1 - 19.0
250 x 63 250 63 720 300 14.8 - 16.4 3.8 - 4.3 22.7 - 25.1 5.8 - 6.5 27.9 - 30.8 7.1 - 8.0 34.2 - 37.8 8.6 - 9.6
250 x 75 250 75 720 300 14.8 - 16.4 4.5 - 5.1 22.7 - 25.1 6.8 - 7.6 27.9 - 30.8 8.4 - 9.4 34.2 - 37.8 10.3 - 11.5
250 x 90 250 90 720 300 14.8 - 16.4 5.4 - 6.1 22.7 - 25.1 8.2 - 9.2 27.9 - 30.8 10.1 - 11.1 34.2 - 37.8 12.3 - 13.7
250 x 110 250 110 720 300 14.8 - 16.4 6.6 - 7.4 22.7 - 25.1 10.0 - 11.1 27.9 - 30.8 12.3 - 13.7 34.2 - 37.8 15.1 - 16.8
250 x 125 250 125 720 300 14.8 - 16.4 7.4 - 8.3 22.7 - 25.1 11.4 - 12.7 27.9 - 30.8 14.0 - 15.6 34.2 - 37.8 17.1 - 19.0
280 x 63 280 63 720 300 16.6 - 18.6 3.8 - 4.3 25.4 - 28.1 5.8 - 6.5 31.3 - 34.6 7.1 - 8.0 38.3 - 42.3 8.6 - 9.6
280 x 90 280 90 720 300 16.6 - 18.6 5.4 - 6.1 25.4 - 28.1 8.2 - 9.2 31.3 - 34.6 10.1 - 11.1 38.3 - 42.3 12.3 - 13.7
280 x 110 280 110 720 300 16.6 - 18.6 6.6 - 7.4 25.4 - 28.1 10.0 - 11.1 31.3 - 34.6 12.3 - 13.7 38.3 - 42.3 15.1 - 16.8
280 x 125 280 125 720 300 16.6 - 18.6 7.4 - 8.3 25.4 - 28.1 11.4 - 12.7 31.3 - 34.6 14.0 - 15.6 38.3 - 42.3 17.1 - 19.0
315 x 63 315 63 720 300 18.7 - 20.7 3.8 - 4.3 28.6 - 31.6 5.8 - 6.5 35.2 - 38.9 7.1 - 8.0 43.1 - 47.6 8.6 - 9.6
315 x 90 315 90 720 300 18.7 - 20.7 5.4 - 6.1 28.6 - 31.6 8.2 - 9.2 35.2 - 38.9 10.1 - 11.3 43.1 - 47.6 12.3 - 13.7
315 x 110 315 110 720 300 18.7 - 20.7 6.6 - 7.4 28.6 - 31.6 10.0 - 11.1 35.2 - 38.9 12.3 - 13.7 43.1 - 47.6 15.1 - 16.8
355 x 63 355 63 720 300 21.1 - 23.4 3.8 - 4.3 32.2 - 35.6 5.8 - 6.5 39.7 - 43.8 7.1 - 8.0 48.5 - 53.5 8.6 - 9.6
355 x 90 355 90 720 300 21.1 - 23.4 5.4 - 6.1 32.2 - 35.6 8.2 - 9.2 39.7 - 43.8 10.1 - 11.3 48.5 - 53.5 12.3 - 13.7
355 x 110 355 110 720 300 21.1 - 23.4 6.6 - 7.4 32.2 - 35.6 10.0 - 11.1 39.7 - 43.8 12.3 - 13.7 48.5 - 53.5 15.1 - 16.8
355 x 160 355 160 720 300 21.1 - 23.4 9.5 - 10.6 32.2 - 35.6 14.6 - 16.2 39.7 - 43.8 17.9 - 19.8 48.5 - 53.5 21.9 - 24.2
400 x 90 400 90 720 300 23.7 - 26.2 5.4 - 6.1 36.3 - 40.1 8.2 - 9.2 44.7 - 49.3 10.1 - 11.3 54.7 - 60.3 12.3 - 13.7
400 x 110 400 110 720 300 23.7 - 26.2 6.6 - 7.4 36.3 - 40.1 10.0 - 11.1 44.7 - 49.3 12.3 - 13.7 54.7 - 60.3 15.1 - 16.8
400 x 160 400 160 720 300 23.7 - 26.2 9.5 - 10.6 36.3 - 40.1 14.6 - 16.2 44.7 - 49.3 17.9 - 19.8 54.7 - 60.3 21.9 - 24.2
400 x 200 400 200 720 300 23.7 - 26.2 11.9 - 13.2 36.3 - 40.1 18.2 - 20.2 44.7 - 49.3 22.4 - 24.8 54.7 - 60.3 27.4 - 30.3
450 x 110 450 110 720 300 26.7 - 29.5 6.6 - 7.4 40.9 - 45.1 10.0 - 11.1 50.3 - 55.5 12.3 - 13.7 61.5 - 67.8 15.1 - 16.8
450 x 160 450 160 720 300 26.7 - 29.5 9.5 - 10.6 40.9 - 45.1 14.6 - 16.2 50.3 - 55.5 17.9 - 19.8 61.5 - 67.8 21.9 - 24.2
450 x 200 450 200 720 300 26.7 - 29.5 11.9 - 13.2 40.9 - 45.1 18.2 - 20.2 50.3 - 55.5 22.4 - 24.8 61.5 - 67.8 27.4 - 30.3
450 x 225 450 225 720 300 26.7 - 29.5 13.4 - 14.9 40.9 - 45.1 20.5 - 22.7 50.3 - 55.5 25.2 - 27.9 61.5 - 67.8 30.8 - 34.0
500 x 160 500 160 720 300 29.7 - 32.8 9.5 - 10.6 45.4 - 50.1 14.6 - 16.2 55.8 - 61.5 17.9 - 19.8 68.2 - 75.4 21.9 - 24.2
500 x 200 500 200 720 300 29.7 - 32.8 11.9 - 13.2 45.4 - 50.1 18.2 - 20.2 55.8 - 61.5 22.4 - 24.8 68.2 - 75.4 27.4 - 30.3
500 x 225 500 225 720 300 29.7 - 32.8 13.4 - 14.9 45.4 - 50.1 20.5 - 22.7 55.8 - 61.5 25.2 - 27.9 68.2 - 75.4 30.8 - 34.0
500 x 250 500 250 720 300 29.7 - 32.8 14.8 - 16.4 45.4 - 50.1 22.7 - 25.1 55.8 - 61.5 27.9 - 30.8 68.2 - 75.4 34.2 - 37.8
NOTE:
The tolerance limit for ‘e1’ & ‘e2’ will be +0.2mm.

Segmented Fittings
(Metric)
Cross Tee (ISO 4427):
dn
SD-PESCT (PE 100 - 4 Segments, Long spigot version)

Cross Tee
dn H Z e
110 100 310 6.6 - 7.4 10.0 - 11.1 12.3 - 13.7 15.1 - 16.8
125 150 325 7.4 - 8.3 11.4 - 12.7 14.0 - 15.6 17.1 - 19.0
160 150 460 9.5 - 10.6 14.6 - 16.2 17.9 - 19.8 21.9 - 24.2
180 200 580 10.7 - 11.9 16.4 - 18.2 20.1 - 22.3 24.6 - 27.2
200 200 600 11.9 - 13.2 18.2 - 20.2 22.4 - 24.8 27.4 - 30.3
225 200 625 13.4 - 14.9 20.5 - 22.7 25.2 - 27.9 30.8 - 34.0
250 200 650 14.8 - 16.4 22.7 - 25.1 27.9 - 30.8 34.2 - 37.8
280 200 680 16.6 - 18.4 25.4 - 28.1 31.3 - 34.6 38.3 - 42.3
315 300 915 18.7 - 20.7 28.6 - 31.6 35.2 - 38.9 43.1 - 47.6
355 300 955 21.1 - 23.4 32.2 - 35.6 39.7 - 43.8 48.5 - 53.5
400 300 1000 23.7 - 26.2 36.3 - 40.1 44.7 - 49.3 54.7 - 60.3
450 300 1050 26.7 - 29.5 40.9 - 45.1 50.3 - 55.5 61.5 - 67.8
500 300 1100 29.7 - 32.8 45.4 - 50.1 55.8 - 61.5 68.2 - 75.4
560 350 1260 34.3 - 37.8 50.8 - 56.0 62.5 - 68.9 -
630 350 1330 37.4 - 41.3 57.2 - 63.1 70.3 - 77.5 -
NOTE:

H D P E
fittings complying
ANSI/AWWA standards
SHIELD moulded & segmented fittings are

manufactured as per ANSI/AWWA C906 standards
which meet the National Fire Protection Association
(NFPA) requirements. Fittings are FM & WRAS
approved, available in DR 11, DR 9, DR 7.3 & DR 7.
NOTE:
Moulded Fittings
(Imperial)
90°Elbow (ANSI/AWWA C906):

SD-PEM90E (PE 100/PE 4710 Long spigot version)
D
dn H L1 e
(Min - Max)
DR 11 DR 9 DR 7.3 DR 7
Min Min PC200 PC250 PC317 PC335
Inch Inch Inch Inch Inch Inch Inch Inch
4 4.48 - 4.52 6.70 3.54 0.409 - 0.458 0.500 - 0.560 0.625 - 0.700 0.643 - 0.720
6 6.60 - 6.65 8.66 4.33 0.602 - 0.674 0.736 - 0.825 0.920 - 1.031 0.946 - 1.060
8 8.60 - 8.66 10.62 4.92 0.784 - 0.878 0.958 - 1.073 1.198 - 1.342 1.228 - 1.376
10 10.70 - 10.78 12.20 5.11 0.977 - 1.094 1.194 - 1.337 1.473 - 1.650 1.536 - 1.720
NOTE:
The tolerance limit for the dimensions (H & L1) will be ±0.2 inch.
L1
dn
90° Elbow

Moulded Fittings
(Imperial)
L1
dn
45° Elbow
SD-PEM45E (PE 100/PE 4710 Long spigot version)
Diameter
dn H L1 e
(Min - Max)
DR 11 DR 9 DR 7.3 DR 7
4 4.48 - 4.52 6.70 3.54 0.409 - 0.458 0.500 - 0.560 0.625 - 0.700 0.643 - 0.720
6 6.60 - 6.65 8.66 4.33 0.602 - 0.674 0.736 - 0.825 0.920 - 1.031 0.946 - 1.060
8 8.60 - 8.66 10.62 4.92 0.784 - 0.878 0.958 - 1.073 1.198 - 1.342 1.228 - 1.376
10 10.70 - 10.78 12.20 5.11 0.977 - 1.094 1.194 - 1.337 1.473 - 1.650 1.536 - 1.720
NOTE:
The tolerance limit for the dimensions (H & L1) will be ±0.2 inch.

Moulded Fittings
(Imperial)
Equal Tee (ANSI/AWWA C906):

SD-PEMET (PE 100/PE 4710 Long spigot version)
Diameter
dn H L L1 e
(Min - Max)
DR 11 DR 9 DR 7.3 DR 7
Min Min Min PC200 PC250 PC317 PC335
Inch Inch Inch Inch Inch Inch Inch Inch Inch
4 4.48 - 4.52 6.70 13.38 3.54 0.409 - 0.458 0.500 - 0.560 0.625 - 0.700 0.643 - 0.720
6 6.60 - 6.65 8.66 17.32 4.33 0.602 - 0.674 0.736 - 0.825 0.920 - 1.031 0.946 - 1.060
8 8.60 - 8.66 10.62 21.25 4.92 0.784 - 0.878 0.958 - 1.073 1.198 - 1.342 1.228 - 1.376
10 10.70 - 10.78 11.81 23.62 5.11 0.977 - 1.094 1.194 - 1.337 1.473 - 1.650 1.536 - 1.720
NOTE:
The tolerance limit for the dimensions (L, H & L1) will be ±0.2 inch.
L1
dn
L1
L
Equal Tee

Moulded Fittings
(Imperial)
Concentric Reducer (ANSI/AWWA C906):
D dn
L1 L2
Concentric Reducer
SD-PEMCR (PE 100/PE 4710 Long spigot version)
D dn
D x dn L L1 L2 e c
DR 11 DR 9 DR 7.3 DR 7 DR 11 DR 9 DR 7.3 DR 7
Min Min Min PC200 PC250 PC317 PC335 PC200 PC250 PC317 PC335
Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch
6x4 6.60 - 6.66 4.50 - 4.52 11.02 4.52 3.50 0.602 - 0.674 0.736 - 0.825 0.920 - 1.031 0.946 - 1.060 0.409 - 0.458 0.500 - 0.560 0.625 - 0.700 0.643 - 0.720
8x6 8.60 - 8.66 6.60 - 6.65 12.00 4.52 4.00 0.784 - 0.878 0.958 - 1.073 1.198 - 1.342 1.228 - 1.376 0.602 - 0.674 0.736 - 0.825 0.920 - 1.031 0.946 - 1.060
10 x 6 10.70 - 10.80 6.60 - 6.65 16.00 4.52 6.00 0.977 - 1.094 1.194 - 1.337 1.473 - 1.650 1.536 - 1.720 0.602 - 0.674 0.736 - 0.825 0.920 - 1.031 0.946 - 1.060
10 x 8 10.70 - 10.80 8.60 - 8.66 16.00 4.52 6.00 0.977 - 1.094 1.194 - 1.337 1.473 - 1.650 1.536 - 1.720 0.784 - 0.878 0.958 - 1.073 1.198 - 1.342 1.228 - 1.376
12 x 8 12.70 - 12.80 8.60 - 8.66 16.00 4.52 6.00 1.159 - 1.298 1.417 - 1.587 1.747 - 1.957 1.821 - 2.039 0.784 - 0.878 0.958 - 1.073 1.198 - 1.342 1.228 - 1.376
12 x 10 12.70 - 12.80 10.70 - 10.78 16.00 4.52 6.00 1.159 - 1.298 1.417 - 1.587 1.747 - 1.957 1.821 - 2.039 0.977 - 1.094 1.194 - 1.337 1.473 - 1.650 1.536 - 1.720
14 x 8 13.93 - 14.10 8.60 - 8.66 18.03 7.00 7.00 1.273 - 1.426 1.556 - 1.743 1.918 - 2.148 2.000 - 2.240 0.784 - 0.878 0.958 - 1.073 1.198 - 1.342 1.228 - 1.376
14 x 10 13.93 - 14.10 10.70 - 10.78 18.03 7.00 7.00 1.273 - 1.426 1.556 - 1.743 1.918 - 2.148 2.000 - 2.240 0.977 - 1.094 1.194 - 1.337 1.473 - 1.650 1.536 - 1.720
14 x 12 13.93 - 14.10 12.70 - 12.80 18.03 7.00 7.00 1.273 - 1.426 1.556 - 1.743 1.918 - 2.148 2.000 - 2.240 1.159 - 1.298 1.417 - 1.587 1.747 - 1.957 1.821 - 2.039
16 x 10 15.92 - 16.10 10.70 - 10.78 18.03 7.00 7.00 1.455 - 1.630 1.778 - 1.992 2.192 - 2.455 2.286 - 2.560 0.977 - 1.094 1.194 - 1.337 1.473 - 1.650 1.536 - 1.720
16 x 12 15.92 - 16.10 12.70 - 12.80 18.03 7.00 7.00 1.455 - 1.630 1.778 - 1.992 2.192 - 2.455 2.286 - 2.560 1.159 - 1.298 1.417 - 1.587 1.747 - 1.957 1.821 - 2.039
16 x 14 15.92 - 16.10 13.93 - 14.10 18.03 7.00 7.00 1.455 - 1.630 1.778 - 1.992 2.192 - 2.455 2.286 - 2.560 1.273 - 1.426 1.556 - 1.743 1.918 - 2.148 1.228 - 1.376
18 x 12 17.91 - 18.10 12.70 - 12.80 18.03 7.00 7.00 1.636 - 1.832 2.000 - 2.240 2.466 - 2.762 2.571 - 2.879 1.159 - 1.298 1.417 - 1.587 1.747 - 1.957 1.821 - 2.039
18 x 14 17.91 - 18.10 13.93 - 14.10 18.03 7.00 7.00 1.636 - 1.832 2.000 - 2.240 2.466 - 2.762 2.571 - 2.879 1.273 - 1.426 1.556 - 1.743 1.918 - 2.148 2.000 - 2.240
18 x 16 17.91 - 18.10 15.92 - 16.10 18.03 7.00 7.00 1.636 - 1.832 2.000 - 2.240 2.466 - 2.762 2.571 - 2.879 1.455 - 1.630 1.778 - 1.992 2.192 - 2.455 2.286 - 2.560
20 x 14 19.90 - 20.10 13.93 - 14.10 18.03 7.00 7.00 1.818 - 2.036 2.222 - 2.489 2.740 - 3.069 2.857 - 3.200 1.273 - 1.426 1.556 - 1.743 1.918 - 2.148 2.000 - 2.240
20 x 16 19.90 - 20.10 15.92 - 16.10 18.03 7.00 7.00 1.818 - 2.036 2.222 - 2.489 2.740 - 3.069 2.857 - 3.200 1.455 - 1.630 1.778 - 1.992 2.192 - 2.455 2.286 - 2.560
20 x 18 19.90 - 20.10 17.91 - 18.10 18.03 7.00 7.00 1.818 - 2.036 2.222 - 2.489 2.740 - 3.069 2.857 - 3.200 1.636 - 1.832 2.000 - 2.240 2.466 - 2.762 2.571 - 2.879
NOTE:
The tolerance limit for the dimensions (L, L1, & L2) will be ±0.2 inch.

Segmented Fittings
(Imperial)

SD-PES90E (PE 100/PE 4710 - 3 Segments, Long spigot version)
dn Le Z e
DR 11 DR 9 DR 7.3 DR 7
Inch Inch Inch Inch Inch Inch Inch
4 5.91 12.64 0.409 - 0.458 0.500 - 0.560 0.625 - 0.700 0.643 - 0.720 Z
Le
6 7.87 17.76 0.602 - 0.674 0.736 - 0.825 0.920 - 1.031 0.946 - 1.060
8 9.84 22.72 0.784 - 0.878 0.958 - 1.073 1.198 - 1.342 1.228 - 1.376
dn
10 11.81 27.83 0.977 - 1.094 1.194 - 1.337 1.473 - 1.650 1.536 - 1.720
12 11.81 30.87 1.159 - 1.298 1.417 - 1.587 1.747 - 1.957 1.821 - 2.039
14 11.81 32.72 1.273 - 1.426 1.556 - 1.743 1.918 - 2.148 2.000 - 2.240
16 11.81 35.71 1.455 - 1.630 1.778 - 1.992 2.192 - 2.455 2.286 - 2.560
18 11.81 38.70 1.636 - 1.832 2.00 - 2.240 2.466 - 2.762 2.571 - 2.879 Z
20 11.81 41.65 1.818 - 2.036 2.222 - 2.489 2.740 - 3.069 2.857 - 3.200
22 13.78 30.24 2.000 - 2.240 2.444 - 2.737 3.014 - 3.376 3.143 - 3.520
Le
24 13.78 31.69 2.182 - 2.444 2.667 - 2.987 3.288 - 3.683 3.429 - 3.841
26 13.78 33.19 2.364 - 2.648 2.889 - 3.236 3.562 - 3.989 3.714 - 4.160
e
28 13.78 34.69 2.545 - 2.850 3.111 - 3.484 3.836 - 4.296 -
30 15.75 38.15 2.727 - 3.054 3.333 - 3.733 - - 90° Elbow
32 15.75 39.65 2.909 - 3.258 3.556 - 3.983 - -
34 15.75 41.14 3.091 - 3.462 3.778 - 4.231 - -
36 15.75 42.64 3.273 - 3.666 - - -
42 19.69 51.06 3.818 - 4.276 - - -
NOTE:
The tolerance limit for the angle (α) will be ±2°.

Segmented Fittings
(Imperial)
Le
Le
dn
45° Elbow
SD-PES45E (PE 100/PE 4710 - 3 Segments, Long spigot version)
dn Le Z e
DR 11 DR 9 DR 7.3 DR 7
Inch Inch Inch Inch Inch Inch Inch
4 5.91 9.45 0.409 - 0.458 0.500 - 0.560 0.625 - 0.700 0.643 - 0.720
6 7.87 11.02 0.602 - 0.674 0.736 - 0.825 0.920 - 1.031 0.946 - 1.060
8 9.84 12.80 0.784 - 0.878 0.958 - 1.073 1.198 - 1.342 1.228 - 1.376
10 11.81 13.78 0.977 - 1.094 1.194 - 1.337 1.473 - 1.650 1.536 - 1.720
12 11.81 17.64 1.159 - 1.298 1.417 - 1.587 1.747 - 1.957 1.821 - 2.039
14 11.81 19.84 1.273 - 1.426 1.556 - 1.743 1.918 - 2.148 2.000 - 2.240
16 11.81 22.36 1.455 - 1.630 1.778 - 1.992 2.192 - 2.455 2.286 - 2.560
18 11.81 25.20 1.636 - 1.832 2.00 - 2.240 2.466 - 2.762 2.571 - 2.879
20 11.81 28.35 1.818 - 2.036 2.222 - 2.489 2.740 - 3.069 2.857 - 3.200
22 13.78 24.53 2.000 - 2.240 2.444 - 2.737 3.014 - 3.376 3.143 - 3.520
24 13.78 25.71 2.182 - 2.444 2.667 - 2.987 3.288 - 3.683 3.429 - 3.841
26 13.78 26.89 2.364 - 2.648 2.889 - 3.236 3.562 - 3.989 3.714 - 4.160
28 13.78 28.11 2.545 - 2.850 3.111 - 3.484 3.836 - 4.296 -
30 15.75 30.91 2.727 - 3.054 3.333 - 3.733 - -
32 15.75 32.09 2.909 - 3.258 3.556 - 3.983 - -
34 15.75 33.35 3.091 - 3.462 3.778 - 4.231 - -
36 15.75 34.57 3.273 - 3.666 - - -
42 19.69 41.34 3.818 - 4.276 - - -
NOTE:

Segmented Fittings
(Imperial)
60°/30°/22.5°/11.25°Elbow (ANSI/AWWA C906):
Le
Le
dn
60°/30°/22.5°/11.25° Elbow
SD-PES60E, SD-PES30E, SD-PES225E & SD-PES1125E

(PE 100/PE 4710 - 3 Segments, Long spigot version)
dn Le Z e
60° 30° 22.5° 11.25° DR 11 DR 9 DR 7.3 DR 7
Min Min Min Min Min PC200 PC250 PC317 PC335
Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch
4 5.91 11.02 8.66 8.66 8.66 0.409 - 0.458 0.500 - 0.560 0.625 - 0.700 0.643 - 0.720
6 7.87 12.60 9.84 9.84 9.84 0.602 - 0.674 0.736 - 0.825 0.920 - 1.031 0.946 - 1.060
8 9.84 15.35 11.02 11.02 11.02 0.784 - 0.878 0.958 - 1.073 1.198 - 1.342 1.228 - 1.376
10 11.81 18.90 14.57 14.57 14.57 0.977 - 1.094 1.194 - 1.337 1.473 - 1.650 1.536 - 1.720
12 11.81 22.05 15.43 15.43 15.43 1.159 - 1.298 1.417 - 1.587 1.747 - 1.957 1.821 - 2.039
14 11.81 24.80 17.32 17.32 17.32 1.273 - 1.426 1.556 - 1.743 1.918 - 2.148 2.000 - 2.240
16 11.81 27.95 19.57 19.57 19.57 1.455 - 1.630 1.778 - 1.992 2.192 - 2.455 2.286 - 2.560
18 11.81 31.50 22.05 22.05 22.05 1.636 - 1.832 2.00 - 2.240 2.466 - 2.762 2.571 - 2.879
20 11.81 35.43 24.80 24.80 24.80 1.818 - 2.036 2.222 - 2.489 2.740 - 3.069 2.857 - 3.200
22 13.78 27.20 22.09 22.09 22.09 2.000 - 2.240 2.444 - 2.737 3.014 - 3.376 3.143 - 3.520
24 13.78 28.54 23.15 23.15 23.15 2.182 - 2.444 2.667 - 2.987 3.288 - 3.683 3.429 - 3.841
26 13.78 29.88 24.21 24.21 24.21 2.364 - 2.648 2.889 - 3.236 3.562 - 3.989 3.714 - 4.160
28 13.78 31.22 25.31 25.31 25.31 2.545 - 2.850 3.111 - 3.484 3.836 - 4.296 -
30 15.75 34.33 27.83 27.83 27.83 2.727 - 3.054 3.333 - 3.733 - -
32 15.75 35.67 28.90 28.90 28.90 2.909 - 3.258 3.556 - 3.983 - -
34 15.75 37.05 30.00 30.00 30.00 3.091 - 3.462 3.778 - 4.231 - -
36 15.75 38.39 31.10 31.10 31.10 3.273 - 3.666 - - -
42 19.69 45.94 37.20 37.20 37.20 3.818 - 4.276 - - -
NOTE:
11.25°/22.5°/30°/60°Elbows are also available upon request.
Other angles can also be manufactured as per customer’s requirements.
Segmented fittings are also available in 2 segments upon request.

Segmented Fittings
(Imperial)
Equal Tee (ANSI/AWWA C906):

SD-PESET (PE 100/PE 4710 - 3 Segments, Long spigot version)
dn Le Z1 Z2 L e
DR 11 DR 9 DR 7.3 DR 7
Min Min Min Min PC200 PC250 PC317 PC335
4 5.91 8.27 8.27 16.54 0.409 - 0.458 0.500 - 0.560 0.625 - 0.700 0.643 - 0.720
6 7.87 11.42 11.42 22.83 0.602 - 0.674 0.736 - 0.825 0.920 - 1.031 0.946 - 1.060
8 9.84 14.17 14.17 28.35 0.784 - 0.878 0.958 - 1.073 1.198 - 1.342 1.228 - 1.376
10 11.81 17.32 17.32 34.65 0.977 - 1.094 1.194 - 1.337 1.473 - 1.650 1.536 - 1.720
12 11.81 23.62 23.62 47.24 1.159 - 1.298 1.417 - 1.587 1.747 - 1.957 1.821 - 2.039
14 11.81 25.59 25.59 51.18 1.273 - 1.426 1.556 - 1.743 1.918 - 2.148 2.000 - 2.240
16 11.81 27.56 27.56 55.12 1.455 - 1.630 1.778 - 1.992 2.192 - 2.455 2.286 - 2.560
18 11.81 29.53 29.53 59.06 1.636 - 1.832 2.00 - 2.240 2.466 - 2.762 2.571 - 2.879
20 11.81 31.50 31.50 62.99 1.818 - 2.036 2.222 - 2.489 2.740 - 3.069 2.857 - 3.200
22 13.78 32.68 32.68 65.35 2.000 - 2.240 2.444 - 2.737 3.014 - 3.376 3.143 - 3.520
24 13.78 33.46 33.46 66.93 2.182 - 2.444 2.667 - 2.987 3.288 - 3.683 3.429 - 3.841
26 13.78 34.65 34.65 69.29 2.364 - 2.648 2.889 - 3.236 3.562 - 3.989 3.714 - 4.160
28 13.78 35.43 35.43 70.87 2.545 - 2.850 3.111 - 3.484 3.836 - 4.296 -
30 15.75 38.58 38.58 77.17 2.727 - 3.054 3.333 - 3.733 - -
32 15.75 39.57 39.57 79.13 2.909 - 3.258 3.556 - 3.983 - -
34 15.75 40.55 40.55 81.10 3.091 - 3.462 3.778 - 4.231 - -
36 15.75 41.73 41.73 83.46 3.273 - 3.666 - - -
42 19.69 48.43 48.43 96.85 3.818 - 4.276 - - -
NOTE:
e = Thickness at the end. dn
Le
Z2
dn
Le Le
Z1 Z1
Equal Tee

Segmented Fittings
(Imperial)
Reducer Tee (ANSI/AWWA C906):

SD-PESRT (PE 100/PE 4710 - 2 Segments, Long spigot version)
D x dn D dn L L1 e1 e2
DR 11 DR 9 DR 7.3 DR 7 DR 11 DR 9 DR 7.3 DR 7
Min Min PC200 PC250 PC317 PC335 PC200 PC250 PC317 PC335
Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch Inch
10 x 4 10 4 28.35 11.81 0.977 - 1.094 1.194 - 1.337 1.473 - 1.650 1.536 - 1.720 0.409 - 0.458 0.500 - 0.560 0.625 - 0.700 0.643 - 0.720
12 x 6 12 6 28.35 11.81 1.159 - 1.298 1.417 - 1.587 1.747 - 1.957 1.821 - 2.039 0.602 - 0.674 0.736 - 0.825 0.920 - 1.031 0.946 - 1.060
14 x 4 14 4 28.35 11.81 1.273 - 1.426 1.556 - 1.743 1.918 - 2.148 2.000 - 2.240 0.409 - 0.458 0.500 - 0.560 0.625 - 0.700 0.643 - 0.720
14 x 6 14 6 28.35 11.81 1.273 - 1.426 1.556 - 1.743 1.918 - 2.148 2.000 - 2.240 0.602 - 0.674 0.736 - 0.825 0.920 - 1.031 0.946 - 1.060
16 x 6 16 6 28.35 11.81 1.455 - 1.63 1.778 - 1.992 2.192 - 2.455 2.286 - 2.560 0.602 - 0.674 0.736 - 0.825 0.920 - 1.031 0.946 - 1.060
16 x 8 16 8 28.35 11.81 1.455 - 1.63 1.778 - 1.992 2.192 - 2.455 2.286 - 2.560 0.784 - 0.878 0.958 - 1.073 1.198 - 1.342 1.228 - 1.376
18 x 8 18 8 28.35 11.81 1.636 - 1.832 2.000 - 2.240 2.466 - 2.762 2.571 - 2.879 0.784 - 0.878 0.958 - 1.073 1.198 - 1.342 1.228 - 1.376
20 x 6 20 6 28.35 11.81 1.818 - 2.036 2.222 - 2.489 2.740 - 3.069 2.857 - 3.200 0.602 - 0.674 0.736 - 0.825 0.920 - 1.031 0.946 - 1.060
20 x 8 20 8 28.35 11.81 1.818 - 2.036 2.222 - 2.489 2.740 - 3.069 2.857 - 3.200 0.784 - 0.878 0.958 - 1.073 1.198 - 1.342 1.228 - 1.376
20 x 10 20 10 28.35 11.81 1.818 - 2.036 2.222 - 2.489 2.740 - 3.069 2.857 - 3.200 0.977 - 1.094 1.194 - 1.337 1.473 - 1.650 1.536 - 1.720
NOTE:
e1 & e2 = Thickness at the end.
dn
e2
L1
e1
Reducer Tee

Segmented Fittings
(Imperial)
Cross Tee (ANSI/AWWA C906): dn
Cross Tee
SD-PESCT (PE 100/PE 4710 - 4 Segments, Long spigot version)
dn O.D. Z H e
DR 11 DR 9 DR 7.3 DR 7
4 4.50 11.00 3.000 0.409 - 0.458 0.500 - 0.560 0.625 - 0.700 0.643 - 0.720
6 6.63 12.00 4.000 0.602 - 0.674 0.736 - 0.825 0.920 - 1.031 0.946 - 1.060
8 8.63 26.50 6.000 0.784 - 0.878 0.958 - 1.073 1.198 - 1.342 1.228 - 1.376
10 10.75 31.75 7.500 0.977 - 1.094 1.194 - 1.337 1.473 - 1.650 1.536 - 1.720
12 12.75 30.00 8.625 1.159 - 1.298 1.417 - 1.587 1.747 - 1.957 1.821 - 2.039
14 14.00 33.00 9.500 1.273 - 1.426 1.556 - 1.743 1.918 - 2.148 2.000 - 2.240
16 16.00 36.00 10.000 1.455 - 1.630 1.778 - 1.992 2.192 - 2.455 2.286 - 2.560
18 18.00 40.00 11.000 1.636 - 1.832 2.00 - 2.240 2.466 - 2.762 2.571 - 2.879
20 20.00 52.00 16.000 1.818 - 2.036 2.222 - 2.489 2.740 - 3.069 2.857 - 3.200
22 22.00 52.00 15.000 2.000 - 2.240 2.444 - 2.737 3.014 - 3.376 3.143 - 3.520
24 24.00 54.00 15.000 2.182 - 2.444 2.667 - 2.987 3.288 - 3.683 3.429 - 3.841
NOTE:

Segmented Fittings
(Imperial)
Stub Flange (ANSI/AWWA C906):

SD-PESSF (PE 100/PE 4710 - Long spigot version)
dn D L1 L h e
DR 11 DR 9 DR 7.3 DR 7
Min Min Min Min PC200 PC250 PC317 PC335
4 6.22 3.50 5.12 0.79 0.41 - 0.46 0.50 - 0.55 0.63 - 0.70 0.64 - 0.72
6 8.35 4.72 6.89 0.98 0.60 - 0.67 0.74 - 0.82 0.92 - 1.03 0.95 - 1.06
8 10.55 4.92 7.99 1.38 0.80 - 0.90 0.96 - 1.07 1.20 - 1.34 1.23 - 1.38
10 12.60 5.12 8.78 1.57 1.00 - 1.10 1.19 - 1.33 1.47 - 1.65 1.54 - 1.72
12 13.39 5.12 9.06 1.57 1.15 - 1.30 1.42 - 1.59 1.75 - 1.96 1.82 - 2.04
14 16.54 6.30 9.33 1.57 1.27 - 1.43 1.56 - 1.74 1.92 - 2.15 2.00 - 2.24
16 18.90 5.51 10.08 1.57 1.45 - 1.63 1.78 - 1.99 2.19 - 2.46 2.29 - 2.56
18 20.87 5.51 10.63 1.77 1.63 - 1.83 2.00 - 2.24 2.47 - 2.76 2.57 - 2.88
20 23.03 5.91 10.71 1.77 1.81 - 2.04 2.22 - 2.49 2.74 - 3.07 2.86 - 3.20
NOTE:
e
dn
Stub Flange

H D P E
fitting accessories
SHIELD provides state-of-the-art fitting accessories

for jointing HDPE piping system which not only
ensures the safe conveyance but also makes it
possible to easily move HDPE pipes at a later stage.
Fitting Accessories
Galvanized Backing Ring (BS 4504/EN 1092-1):
(for HDPE Stub Flange Adaptor)
B A C
Galvanized Backing Ring
SD-GBKR-16 (as per BS 4504/EN 1092-1 PN16)
HDPE Pipe Outer Internal PCD Hole No. of

dn Thickness
Size Diameter Diameter Diameter Holes
SDR DR A B C D K
mm Inch mm mm mm mm mm mm mm
50 1½ 40 150 63 110 18 4 18
63 2 50 165 79 125 18 4 19
75 2½ 65 185 93 145 18 8 20
90 3 80 200 110 160 18 8 20
110 4 100 220 128 180 18 8 22
125 - 125 250 135 210 18 8 22
160 6 150 285 178 240 22 8 24
180 - 150 285 188 240 22 8 24
200 8 200 340 236 295 22 12 26
225 - 200 340 238 295 22 12 26
250 10 250 405 290 355 26 12 29
280 - 250 405 294 355 26 12 29
315 12 300 460 338 410 26 12 32
355 14 350 520 376 470 26 16 35
400 16 400 580 430 525 30 16 38
450 18 450 640 518 585 30 20 42
500 20 500 715 535 650 33 20 46
NOTE:
Backing Ring is also available in Polypropylene (PP) coating upon request.
Backing Rings have been modified as per the requirements of HDPE sizes.
Refer to FM certificate for more information.

Fitting Accessories
Stainless Steel Backing Ring (BS 4504/EN 1092-1):
B A C
SS Backing Ring
SD-SSBKR (as per BS 4504/EN 1092-1 PN16)

dn Thickness
SDR DR A B C D K
20 ¼ 15 95 28 65 14 4 14
25 ½ 20 105 34 75 14 4 16
32 1 25 115 42 85 14 4 18
40 1¼ 32 140 51 100 18 4 18
50 1½ 40 150 63 110 18 4 18
63 2 50 165 79 125 18 4 19
75 2½ 65 185 93 145 18 8 20
90 3 80 200 110 160 18 8 20
110 4 100 220 128 180 18 8 22
125 - 125 250 135 210 18 8 22
160 6 150 285 178 240 22 8 24
180 - 150 285 188 240 22 8 24
200 8 200 340 236 295 22 12 26
225 - 200 340 238 295 22 12 26
250 10 250 405 290 355 26 12 29
280 - 250 405 294 355 26 12 29
315 12 300 460 338 410 26 12 32
355 14 350 520 376 470 26 16 35
400 16 400 580 430 525 30 16 38
450 18 450 640 518 585 30 20 42
500 20 500 715 535 650 33 20 46
NOTE:
SS Backing Ring is available in SS304 and SS316.
PP/Steel are also available upon request.

Fitting Accessories
Steel Blind Flange (BS 4504/EN 1092-1):
SD-BF-16 (as per BS 4504/EN 1092-1 PN16)
HDPE Pipe Outer PCD Hole No. of

dn Thickness
Size Diameter Diameter Holes
SDR DR A C D K
mm Inch mm mm mm mm mm mm
50 1½ 40 150 110 18 4 16
63 2 50 165 125 18 4 18
75 2½ 65 185 145 18 8 18 A C
90 3 80 200 160 18 8 20
110 4 100 220 180 18 8 20
125 - 125 250 210 18 8 22
160 6 150 285 240 22 8 22
D
180 - 150 285 240 22 8 22
200 8 200 340 295 22 12 24
225 - 200 340 295 22 12 24 K
250 10 250 405 355 26 12 26
Steel Blind Flange
280 - 250 405 355 26 12 26
315 12 300 460 410 26 12 28
355 14 350 520 470 26 16 30
400 16 400 580 525 30 16 32
450 18 450 640 585 30 20 34
500 20 500 715 650 33 20 36
NOTE:
Steel Blind Flanges have been modified as per the requirements of HDPE sizes.

Fitting Accessories
Galvanized Backing Ring (ANSI/ASME B16.5):
SD-GBKR-150 (as per ANSI/ASME B16.5 Class 150)

dn Thickness
SDR DR A B C D K
50 1½ 40 125 63 98.4 15.87 4 17.5

63 2 50 150 79 120.7 19.05 4 19.1
75 2½ 65 180 93 139.7 19.05 4 22.3
90 3 80 190 110 152.4 19.05 4 23.9
110 4 100 230 128 190.5 19.05 8 23.9
125 - 125 255 135 215.9 19.05 8 23.9
160 6 150 280 178 241.3 22.22 8 25.4 B A C
180 - 150 280 188 241.3 22.22 8 25.4

200 8 200 345 236 298.5 22.22 8 28.6
225 - 200 345 238 298.5 22.22 8 28.6
250 10 250 405 290 362.0 25.40 12 30.2
D
280 - 250 405 294 362.0 25.40 12 30.2
315 12 300 485 338 431.8 25.40 12 31.8
355 14 350 535 376 476.3 28.57 12 35.0 K
400 16 400 595 430 539.8 28.57 16 36.6
Galvanized Backing Ring
450 18 450 635 518 577.9 31.75 16 39.7
500 20 500 700 535 635.0 31.75 20 42.9
NOTE:
Backing Ring is also available in Polypropylene (PP) coating upon request.
Backing Rings have been modified as per the requirements of HDPE sizes.

Fitting Accessories
Stainless Steel Backing Ring (ANSI/ASME B16.5):
SD-SSBKR-150 (as per ANSI/ASME B16.5 Class 150)
Outer Internal PCD Hole No. of

dn Thickness
Diameter Diameter Diameter Holes
A B C D K
Inch mm mm mm mm mm mm
1½ 125 63 98.4 15.87 4 15.9

2 150 79 120.7 19.05 4 17.5
2½ 180 93 139.7 19.05 4 20.7
3 190 110 152.4 19.05 4 22.3
4 230 128 190.5 19.05 8 22.3
5 255 135 215.9 19.05 8 22.3
6 280 178 241.3 22.22 8 23.9 B A C
8 345 236 298.5 22.22 8 27.0

10 405 290 362.0 25.40 12 28.6
12 485 338 431.8 25.40 12 30.2
14 535 376 476.3 28.57 12 33.4
D
16 595 430 539.8 28.57 16 35.0
18 635 518 577.9 31.75 16 38.1
20 700 535 635.0 31.75 20 41.3 K
24 815 620 749.3 34.92 20 47.7
SS Backing Ring
NOTE:
SS Backing Ring is available in SS304 and SS316.
PP/Steel are also available upon request.

Fitting Accessories
Steel Blind Flange (ANSI/ASME B16.5):
SD-BF-150 (as per ANSI/ASME B16.5 Class 150)
HDPE Pipe Outer PCD Hole No. of

dn Thickness
Size Diameter Diameter Holes
SDR DR A C D K
mm Inch mm mm mm mm mm mm
50 1½ 40 125 98.4 15.87 4 17.5

63 2 50 150 120.7 19.05 4 19.1
75 2½ 65 180 139.7 19.05 4 22.3
90 3 80 190 152.4 19.05 4 23.9
110 4 100 230 190.5 19.05 8 23.9
125 - 125 255 215.9 19.05 8 23.9
160 6 150 280 241.3 22.22 8 25.4
180 - 150 280 241.3 22.22 8 25.4
200 8 200 345 298.5 22.22 8 28.6
225 - 200 345 298.5 22.22 8 28.6
250 10 250 405 362.0 25.40 12 30.2
280 - 250 405 362.0 25.40 12 30.2
A C
315 12 300 485 431.8 25.40 12 31.8
355 14 350 535 476.3 28.57 12 35.0
400 16 400 595 539.8 28.57 16 36.6
450 18 450 635 577.9 31.75 16 39.7
500 20 500 700 635.0 31.75 20 42.9 D
NOTE:
Steel Blind Flanges have been modified as per the requirements of HDPE sizes.
K
Steel Blind Flange

Fitting Accessories
EPDM Rubber - Gasket:
SD-RGKT
dn Ø A B S
mm mm mm mm mm
25 32 68 28 3
32 40 78 36 3
40 50 88 44 3
50 63 102 54 3
65 75 122 53 3
80 90 138 76 3
100 110 158 92 3
100 125 158 104 3
125 140 188 116 3
150 160 212 134 3
150 180 212 150 3
200 200 268 166 3
200 225 268 188 3
250 250 320 207 3
250 280 320 233 3
300 315 370 260 3
350 355 430 294 3
400 400 482 330 4
B
450 450 535 372 4
500 450 585 372 4
S
500 500 585 446 4
600 560 685 500 4
A
600 630 685 562 4
700 710 800 632 4 EPDM Rubber - Gasket
800 800 900 710 4

900 900 1005 830 4
1000 1000 1110 944 4
1200 1200 1330 1108 4
NOTE:
EPDM Rubber Gasket have been modified as per the requirements of HDPE sizes.

Electro
Fusion fittings
SHIELD also supplies state-of-the-art electrofusion

fittings for various applications.
Electro-Fusion Fittings
Product Image S.No Description Size Range Available
1 Couplers 20 mm - 400 mm PE 100 Black
2 90° Elbows 20 mm - 200 mm PE 100 Black
3 45° Elbows 20 mm - 200 mm PE 100 Black
4 Tees 20 mm - 200 mm PE 100 Black
5 Reducers 20 mm - 200 mm PE 100 Black
6 20/32/40/50/63mm Top Loading Branch Saddle 40 mm - 250 mm PE 100 Black
7 20/32/40/50/63mm Top Loading Tapping Tees 40 mm - 250 mm PE 100 Black
8 Under Clamping Tapping Tees - Monobloc version 40 mm - 110 mm PE 100 Black
9 Branch Saddle - Monobloc version 40 mm - 110 mm PE 100 Black
10 End Cap 20 mm - 180 mm PE 100 Black
11 Male Transition Socket 20 mm - 110 mm PE 100 Black
12 Female Transition Socket 20 mm - 110 mm PE 100 Black

Electro-Fusion Fittings
Product Image S.No Description Size Range Available
13 Transition Adaptor, PE / Brass, Male BSP Taper 20 mm - 110 mm PE 100 Black
14 Transition Adaptor, PE / Brass, Female BSP Taper 20 mm - 110 mm PE 100 Black
15 90° Transition Elbow, PE / Brass, Male BSP Taper 20 mm - 110 mm PE 100 Black
16 90° Transition Elbow, PE / Brass, Female BSP Taper 20 mm - 110 mm PE 100 Black
17 45° Transition Elbow, PE / Brass, Male BSP Taper 20 mm - 110 mm PE 100 Black
18 45° Transition Elbow, PE / Brass, Female BSP Taper 20 mm - 110 mm PE 100 Black
19 Transition Socket, PE / Brass - Free Nut 20 mm - 63 mm PE 100 Black
20 90° Transition Elbow, PE / Brass - Free Nut 20 mm - 63 mm PE 100 Black
21 45° Transition Elbow, PE / Brass - Free Nut 32 mm - 63 mm PE 100 Black
22 Transition Spigot Saddle, PE / Brass 110 mm - 160 mm PE 100 Black
23 Spigot Saddle , PE / Brass - Shut-off Equipment 110 mm - 160 mm PE 100 Black

Fusing
solutions for HDPE
Pipes & Fittings
Fusion Machines
SHIELD supplies fusion machines for the jointing of HDPE pipes and fittings. All the fusion machines are designed
and built according to International standards.
Butt-Fusion Machines:
For jointing HDPE pipes it is the most common method used for pipes to be jointed, having bigger diameters
(larger than 90mm) for many reasons including cost, simplicity, strength of joints, etc.
Butt fusion is used to joint pipes with one another or with the fittings. It
is also used for manufacturing segmented fittings. This reliable and
strong jointing method withstands the pressure changes and flow
conversions critical pressure performance.
The main parts of a butt-fusion machine consists of

machine body, hydraulic unit, heater and milling cutter.
The clamps are used to fasten the pipes firmly and
assure they will not move or slip during the welding
process.
If the pipe diameter is smaller than clamps,

then it will be necessary to use inserts to make
sure that pipe will be firmly fastened. These inserts
are metal parts in the shape of arcs that are fixed in
the inner periphery of the clamps.
Facts & Benefits of Butt-Fusion:

Visual inspection is possible during the welding process.

Uniform heating and melting under pressure makes the joint stronger and durable.

Jointing of pipes and fittings of different SDRs are not advisable.

Proper heating and cooling before and after jointing is important for getting the best results.

Butt-fusion joints make pipe system stronger due to formation of beads during the welding process.

Beads formed during butt-fusion states the quality of jointing.

HDPE pipe fused joints are self-restraining and usually do not require thrust blocks which also nullifies the
probability of water leakage.

Using a butt-fusion method does not only eliminate the requirements of extra material or support but also
gives a cost-effective and long-life solution.

Fusion Machines
Range of Butt-Fusion Machines:
SHIELD provides wide range of Butt-Fusion Machines which are manual, semi-automatic and fully automatic
machines to fulfil project requirements ranging from:
Basic Line: Set of machines (160 to 355) covers pipe diameters from 40mm to 355mm. Basic line machines are Manually operated
hydraulic machines.
Basic Easy life: Set of machines (160 to 355) covers pipe diameters from 40mm to 355mm. Basic Easy line machines are Semi-
automatic hydraulic machines capable of storing and retrieving welding information to get joint reports.
Delta Line: Set of machines (500 to 1600) covers pipe diameters from 200mm to 1600mm. DELTA line machines are self aligning
hydraulic machines.
Delta Easy life: Set of machines (500 to 630) covers pipe diameters from 200mm to 630mm. Delta Easy line machines are Semi-
automatic hydraulic machines capable of storing and retrieving welding information to get joint reports.
All Terrain-Trailer Line & CNC machines are also available upon request.
General Technical Details:
Working Range: 40 mm to 1600 mm Power Supply: 110 V Single Phase 50/60 Hz

230 V Single Phase 50/60 Hz
Materials: HDPE, PP, PP-R, PB, PVDF 400 V Three Phase 50/60 Hz
* Contact SHIELD for different materials
Total Absorbed Power: 2400 W - 45000 W Working Temperature: 180°C - 280°C
Weight Machine Body: 21 Kg - 4800 Kg Outside Temperature Range: -10°C - 40°C
Standard Composition of Machine:
Gear-case
Machine Body
Support Milling cutter Heating plate

with Digital
Dragon

Fusion Machines
Range of Electro-Fusion Machines:
SHIELD provides wide range of Electro-Fusion Machines which includes mainly:

Elektra 500

Elektra 1000
General Technical Details:
Working Range: 20 - 500 mm to 20 - 1600 mm Welding Output Voltage: 8 - 48 V
Materials: HDPE, PP, PP-R Power Supply: 110 V Single Phase 50/60 Hz
230 V Single Phase 50/60 Hz
Max. Absorbed Power: 3100 W (110 V) 60% Duty Cycle Output 2: 70 A - 90 A
3500 W (230 V)
Connections: USB for external memory Operating Mode: Bar-code Manual
(Numerical code or tension/time)
and ESC-POS
Max. Output Current: 100 A (110 V) Outside Temperature Range: -10°C - 50°C
120 A (230 V)
Protection Degree: IP 54 T°Reading Probe-precision: ± 1°C
Memory: 4000 Reports Dimensions Transport Case: ± 1°410 x 290 x 485 mm
Welding Hose Length: 3m Weight Standard Composition: 18 Kg - 20 Kg
Standard Composition of Machine:
Manual scraper
Universal
Adapter
Transport case
Machine
Laser scanner

Tools &
machine accessories
for proper fusion welding
Wide range of tools, accessories and spares are

available to prepare HDPE pipes & fittings for proper
fusion welding. It is important to use proper tools
and accessories to execute professional quality
welded joint.
Machine Accessories
The Inspector: Pipe Scrappers:

It controls, records and generates a PDF report of the It is essential to prepare the plastic pipes and fittings
entire welding process. before Electro-Fusion welding. Practical and handy,
the pipe scrapers remove the oxidation layer caused
by weather and ultraviolet rays.
Universal Aligners: Pipe Aligners:

This tool is used to hold the pipes still and aligned It is an essential and a professional tool for the
during Electro-Fusion. alignment and support of pipes during Electro-Fusion
from Ø 125 mm to 500 mm.
Rollers: Pipe Cutters:

This device is essential for supporting the pipes while It is a professional tool, essential for the manual cut of
they are being welded with the butt fusion machines. plastic pipes up to Ø 315 mm.
The roller minimizes pipe friction and drag force
independently of the jobsite conditions.

HDPE
Installation
Manual
ü ShieldGlobal.com
Installation Manual
Jointing Methods:
Safety considerations are very important when jointing the high density polyethylene piping material, but they are
not a part of this document; the user of this jointing information must consult and follow the appropriate safety
instructions, please refer to the Health and Safety section.
For permanent For Mobile (detachable)

No chain is stronger than its weakest link is a
Joints (FUSION) Joints (MECHANICAL)
common saying which can also be applied to the
piping system joints.
Electro-Fusion welding Flanged Joints
Butt-Fusion Welding Compression Joints
Socket Fusion Welding Insert Joints
- Quick release Joints
The main requirements to be fulfilled are hydraulic

tightness as well as structural stability of the system.
An integral part of any piping system is the method
used to joint the system components. Proper
engineering design of a system will take
into consideration along with the type
and effectiveness of techniques used
to joint the piping components and
appurtenances as well as the
durability of the resulting Joints.
The integrity and

versatility of the
jointing techniques
used for high density
polyethylene pipe allow the
designer to take advantage
of the performance benefits in a
variety of applications.
HDPE pipe and fitting can be assembled

into a pipeline network by means of
fusion or mechanical assembly techniques
depending on the project requirements.
Wide range of fittings are available to cater design

flexibility for HDPE piping system.

Installation Manual
Heat Fusion Welding (permanent):
The fundamental of heat fusion welding is to apply heat
and pressure for a specified time to the mating surfaces
to be jointed. The application of heat and pressure
under the correct conditions allows changing the
resin’s molecular structure to an amorphous state and
then fuse them together by application of prescribed
force until cooling occurs, returning the material to a
crystalline state and creating one homogeneous pipe
and also creating a joint as strong as the pipe itself.
A fusion of HDPE pipe and fittings can be by Electro-
Fusion, Butt-Fusion or Socket fusion.
Electro-Fusion:
Fitting Wire Coils
Electro-Fusion is a simple method of jointing HDPE
pipes in circumstances where butt-fusion is not
practicable, such as where valves, elbows and tees
must be added.
Typical Electrofusion Joint
Electro-Fusion is most commonly used for jointing pipes

up to 250mm diameter, but there is no technical upper limit.
Different grades and SDR’s of pipe can be connected using
Electro-Fusion, again only under controlled conditions.
Electro-Fusion fittings may be of different grade and SDR

than the pipes, in which case the lower rating (pipe or
fitting) governs the rating of the assembly as a whole.
Electro-Fusion is most commonly used in conventional

open cut trenching installation, and in repair works. It is
also used for adding new services to existing HDPE mains
by means of saddle fittings or tees. It is less well suited to
trench-less installation or rehabilitation methods because
the fittings protrude on the outside of the pipe.
Electro-Fusion fittings are available in a range of forms;

they may be straight connectors, bends, tees, stop ends,
reducers, saddle fittings and repair fittings.

Installation Manual
Butt-Fusion:
This is the simplest and quickest method of jointing HDPE pipes of any diameter. Butt fusion is a thermo-fusion
process which involves the simultaneous heating of the ends of two pipe/fitting components which are to be
jointed, until a molten state is attained on each contact surface. The two surfaces are then brought together
under controlled pressure for a specific cooling time and a homogeneous fusion joint is formed. The resultant
joint is fully resistant to end loads and has comparable performance under pressure to the pipe itself.
Schematic Butt Fusion Joint
An electrical heater plate is used Due to the low profile of the butt
to raise the temperature of the joint, it is ideal for use in Trenchless
pipe ends to the required fusion technology installations; slip-lining,
temperature. The butt welding pipe bursting, directional drilling,
machines have controls to ensure etc.
the welding parameters.
During the fusion process internal
Used for jointing pipes and fittings and external ‘weld beads’ are
from 90mm diameter to larger. formed, however, as they do not
However, it is most commonly add anything to the overall strength
used for larger diameter pipes. they may be safely removed if
Butt fusion jointing is equally suited required.
for both coiled and straight pipe
lengths. Inside beads may create minor
flow turbulence of liquids or may
Only pipes and fittings of the same become an obstacle on which
nominal diameter and SDR should solids in the fluids may become
be butt fused. lodged. Furthermore, outside
beads may be a hindrance to slip-
lining operations.
CAUTION
Proper torquing of bolts of the machine is required to obtain specified performance.
Insufficient melt bead may result from an improper fusion joint.

Butt fusion Joints are stronger when the melt beads remain intact.
Butt fusion can also be used to fabricate a range of fittings, bends, tees, reducers, etc.

Installation Manual
Socket Fusion Joints:
Welding of HDPE pipes by socket fusion fittings where
the individual pipe lengths are jointed by heat fusing the
outside surface of the pipe to the inside surface of the fitting
thus providing a homogeneous joint and is mainly used for
smaller diameter range of domestic plumbing applications.
Mechanical Assembly:
Mechanical assembly is used for jointing where The fittings, which are used in gas and water applications
neither fusion method is suitable. Most commonly may differ and it is essential to use the correct fitting for
this is when HDPE and other pipe materials are the application. If there is any doubt then the manufacturer
being connected or when HDPE pipe is connected should be contacted. Similarly the manufacturer’s
to valves or similar appurtenances made from recommendations on installing the fitting, including any
other materials or in situations requiring frequent limitations on torque to be applied in tightening the fitting,
dismantling and shifting. should be followed at all times.
Mechanical assembly requires the use of fittings, Mechanical jointing may be used to connect different
generally working on the compression principle, grades and SDR’s, with the same limitations as above for
to joint different materials together. Usually an the Electro-Fusion method. Special care should be taken to
elastomeric sealing ring is provided for pressure use the appropriate insert stiffeners to the corresponding
integrity, leak tightness and resistance to end SDR.
Body Wire Coils
loads. Mechanical fittings generally include a Nut
stiffener which is placed inside the pipe or fitting Polyethylene Pipe
to ensure stability when the fitting is compressed.

These stiffeners are also designed to withstand
end loading where necessary. The fittings also
include gaskets which are compressed to effect
the seal at the rated pressure of the fitting.
Grip Ring Spring Washer
Insert Stiffener
The most widely used mechanical jointing methods include:
Flanged Joints (with Stub Flanges and Backing Plates) - HDPE pipes can be flange-jointed by using HDPE stub
flange ends in conjunction with metal backing plates and a sealing gasket to provide a demountable joint or to
match up with pumps, valves etc.
Butt Fusion Joint
Steel Pipe
Polyethylene Pipe
Polyethylene Flange
Bolt, Nut and Washer
Adaptor (or Stub end)
Metal Back Up Ring Steel Flange
Compression Joints - Compression couplers are ideal for pipe systems requiring frequent dismantling and shifting,
e.g. economic irrigation of larger areas by using smaller pipe lengths.
NOTE:
Dissimilar materials (PE 100 & PE 80) and dissimilar wall thickness (SDR & DR) can be jointed by Electro-Fusion fittings.
Only similar materials (PE 100 or PE 80) and same wall thickness (SDR or DR) can be jointed by Butt-Fusion.
Dissimilar wall thickness (SDR or DR) may not be jointed by Butt-Fusion.
Dissimilar materials (PE 100, PE 80) may not be jointed by Butt-Fusion.

Installation Manual
Installation Procedures:
Polyethylene is a thermoplastic material that when extruded
produces a pipe of a flexible nature and to which the
principles of flexible pipeline design must be applied
not only at the design stage but throughout
installation as well.
In particular, the quality of materials

and workmanship employed in trench
preparation, bedding, backfilling and
compaction must be of a high standard, if the full
strength potential of the pipeline is to be achieved
and pipe deformation limited to that calculated by the
design engineer.
The following subsections deal with trench preparation,

bedding, backfill and compaction.
Site Conditions:
For each pipeline development, consideration must first be given to the nature of the site in
terms of configuration, existing surface material and the likely subsoil component materials.
The machinery and equipment necessary to carry out the work

The method of installation (i.e. by trenching or guided drilling)
The need of imported material for bedding and surrounds
The requirements in respect of the surface restoration.
Installation Methods:
Slip Lining and Pipe Bursting are both
proven methods for the rehabilitation of
existing clay, metal, and concrete for water
and sewer lines.
Directional Drilling of HDPE for water and

sewer applications has become popular
because of reduced restoration costs and
efficiencies of installation.
Trenching is another construction method

that allows for greater production efficiencies
for the proper application.
Generally the width of the trench should be

the minimum dimension compatible with
safe working and the satisfactory laying,
jointing and bedding of the pipe.

Above
& Underground
Piping Solution
Installation Manual
Underground Installation of HDPE Piping:
HDPE piping is considered “flexible” pipe. Flexible pipes can deflect up to their allowable deflection limit without
damage. Flexibility is directly proportional to the Dimension Ration (DR). Low DR pipes such as DR 7.3 have
high resistance to deflection because their flexibility is very low, or conversely their stiffness is high. The depth of
cover and anticipated surface loads also affects the particular installation requirements.
Allowable Deflection:
HDPE pipes installed on a curved alignment must be
drawn evenly over the entire curve length, and not
over a short section. This can lead to kinking in small
diameter, and/or thin wall pipes. Pegs or stakes are
not permitted to achieve the pipeline curvature as
these can result in highly localised stresses. Instead,
the pipe should be progressively supported by backfill
material as the curve is formed.
Large diameter HDPE pipes (450mm and above)

must be jointed together, and then drawn evenly to
the desired radius. Care must be exercised during
construction to prevent over stressing of Joints and
fittings. Where mechanical Joints are used, any
joint deflection limitations must be observed. During
installation, the minimum allowable bending radius,
as shown below, should be observed. For curves of
smaller radius, post formed bends or moulded fittings
shall be used.
The allowable radii of curvature depends

on the temperature of the pipe and
the SDR. The following table gives
recommended minimum bending radius
for pipes at 20°C.
Pipe SDR Minimum Bending Radius
(x DN)
9 12
11 15
13.6 21
17/17.6 25
21 35
26 45
33 65

Installation Manual
In general, there are two objectives to achieve in the pipe stiffness and the embeds stiffness. Lower
an installation. The first is to provide an envelope SDR pipes will carry more of the load and require
of embedment to protect the pipe from mechanical less support from the soil. When support from the
damage and from the impact of hard objects embedment is needed by the pipe to resist earth
(pebbles, boulders) in the soil. The second is to and live loads, the embedment material is often
provide support against earth and live load pressures, compacted. The trench backfill placed on top of
where this is required. The envelope surrounding the embedment material may also be compacted.
the pipe is referred to as the “embedment” (see Compaction of trench backfill immediately above the
Underground Piping Installation Diagram). The earth pipe facilitates the redistribution of some of the load
and live loads are supported by the combination of away from the pipe and into the side-fill soil.
1. Foundation: 2. Initial Backfill:
A foundation is required only when the This is the critical zone of embedment soil surrounding the pipe from the foundation to
native trench bottom does not provide a at least 6 inches over the pipe. The pipe’s ability to support loads and resist deflection
firm working platform for placement of the is determined by the quality of the embedment material and the quality of its placement.
pipe bedding material. Within the initial backfill zone are bedding, haunch, primary, and secondary zones.
3. Bedding:
In addition to bringing the trench bottom to

required grade, the bedding levels out any
irregularities and ensures uniform support
along the length of the pipe.
4. Haunch:
The backfill under the lower half of the pipe

Final
(haunches) distributes the superimposed Backfill Undisturbed
native soil
loadings. The nature of the haunch material
Secondary
and the quality of its placement are one of Initial Backfill Crown
the most important factors in limiting the

Min. 6”
deformation of HDPE pipe.
5. Primary Initial Backfill: Embedment

Primary
Initial Backfill
75% of
Pipe Dia
Trench Grade
Bedding
This zone of backfill provides the primary Foundation
4” - 6”
(may not be
support against lateral pipe deformation. required)
As required
To ensure such support is available,
this zone should extend from the trench Haunch Embedment
grade up to at least 75 percent of the pipe
diameter. Under some conditions, such as Underground Piping Installation Diagram
when the pipe will be permanently below
the ground water table, the primary initial
backfill should extend to at least 6 inches 7. Final Backfill:
over the pipe.
As the final backfill is not an embedment material, its nature and quality of compaction
6. Secondary Initial Backfill: has a lesser effect on the flexible pipe. However, arching and thus a load reduction on the
pipe is promoted by a stiff backfill. To preclude the possibility of impact or concentrated
The basic function of the material in this loadings on the pipe, both during and after backfilling, the final backfill should be free of
zone is to distribute overhead loads and to large rocks, organic material, and debris. The material and compaction requirements for
isolate the pipe from any adverse effects of the final backfill should reflect sound construction practices, satisfy local ordinances &
the placement of the final backfill. sidewalk, road building, or other applicable regulations.
NOTE: Please refer PPA Industry Piping Installation Guidelines

Installation Manual
Above Ground Applications for HDPE Pipe:
In above ground applications, HDPE piping may be suspended or cradled in support structures or, it may simply
be placed directly on the ground surface. When HDPE pipe is utilized outdoors in aboveground applications,
it will be subjected to extended periods of direct sunlight. The ultraviolet component in sunlight can produce a
deleterious effect on the HDPE unless the material is sufficiently protected. Black pipe (containing 2.0% minimum
carbon black) is normally recommended for aboveground use.
Conditions and effects which can influence the

behaviour and thus, the design of above ground
HDPE piping systems include:
Temperature
Chemical exposure
Ultraviolet radiation
Potential mechanical impact or loading
Internal Pressure
Anchorage and Thrust Blocks:

One of the fundamental features of fully integrated fusion welded HDPE pipe systems is that they are end load
resistant and anchorage is not normally required at the junctions or bends. However, an exception to this are at
transition points to non end load bearing piping system where thrust anchoring will be required.
The designer should consider all aspects of the system, including the imbalanced loads imposed by testing
procedures, unusual configurations, large temperature variations, etc. and where excessive stress on the pipe
system is envisaged, additional anchorage should be considered.
Hydrant
Valve Box
Gate Valve
Valve Stem
Sand Stabilised
with Concrete
MJ Adapter MJ Adapter
Sand: Stabilised with Concrete Pad to HDPE

Concrete around 90° Support Valve HDPE Fire Main
Reducing Tee
Installation of Hydrants

Installation Manual
Testing & Commissioning:
The standard procedures for testing installed pipelines prior to commissioning. These standards will normally
require, as a minimum, the adequate flushing of the service and the testing of all pipes and Joints to the
maximum head to which the service is to be subjected.
After being tested, all service pipes must be subjected to a final disinfection process before being introduced into
the supply system. Special attention must be paid to the proper sterilization of those services laid to hospitals.
Hydrostatic Pressure Pipeline Testing:

Polyethylene is a resilient material, lightweight and easy to handle. Nonetheless, care should be taken not to
cause scuffing or gouging of the surface. In addition to the guidelines set out here, the handling and storage
of HDPE pipes are covered by codes of practice issued by various utilities (e.g. the WRc manual for HDPE
pipe systems for water supply). For example, with blank flanges provided with connections for pressure gauge,
pump, breathers etc.
The normal testing procedure used for most pipeline materials requires the application of a nominated hydraulic
pressure in the pipeline, then isolating the pressure pump for a period of 1 hour. The success of the test is then
judged by the quantity of water required to restore the original test pressure measured against a given formula.
The pipeline must be anchored avoiding the movement of under pressure pipelines, and proceeding with
partial trench covering leaving the jointing uncovered for further inspection. The pipeline is filled with water from
the most lower-laying point where the manometer must be installed. Particular care is applied for the out coming
of air from breathers, cocks etc.
The pipeline is placed under pressure at a value up to 1.5 times the nominal pressure at 20°C for 1 hour. If there
is a pressure loss, it is important to measure the necessary quantity of water to restore the testing pressure.
The quantity must not exceed the water quantity, derived from the formula:
Q(H2O) = 0.125 x L / 1000 x P / 3 x D / 25 x N
Where:
Q = Quantity
L = Length in meters
P = Testing pressure in bar
D = Inside diameters in millimetres
N = Number of hours
H2O = Water
If the test results are positive for 1 hour, the test

will continue for next 12 hours under the same
pressure value, along with the checking carried
out as per the above given calculation.
WARNING
For safety reasons, high density polyethylene pipelines should be tested with water. Air testing is not recommended. Pressure
tests are normally conducted at 1.5 times the design service pressure. The total time at test pressure should not exceed 3
hours. Take appropriate safety precautions to eliminate danger to personnel during testing. Risks include sudden movement of
pipe, failed bolts and threads on flanges and valves.

Installation Manual
HDPE Piping Hydro-testing Procedures:
Hydro pressure testing should be conducted as follows:
Proper backfilling should be provided to the testing pipe & keep the Joints open for inspection.
It is necessary to fill, pressurize and test the section within the allotted time for the test.
One end of the test section to be closed with the End cap or blind flange and the other end of the test section to be connected with
the testing flange having water inlet connected to the calibrated pressure gauge & air out let.
Fill the test section slowly with water and ensure that no air is trapped in the test section.
Air release valve to be connected to the system at the highest point to expel the trapped air and to get the system completely filled
with water.
During pressure testing, gradually increase the pressure in the test section to the required test pressure.
Add make up water as necessary to maintain maximum test pressure.
Monitor the test section at test pressure for the test duration.
As per ISO standard, pressure test can be conducted 1.5 times the rated pressure for 2 hours at 20°C.
For testing at high temperature, Suitable pressure reduction co-efficient has to be considered.
As general practice the testing should be carried out at the earlier hours & late hours of the day to get the established temperature.
Refer below table for SDR 9 PIPES & FITTINGS

Test pressure recommended at various temperatures:
Pressure De-ration due Test pressure

Test Temperature De-rated pressure Test duration
to increase in Temp (1.5 x Rated Pressure)
20°C 1.000 20.0 30.00 2 hrs. Max
25°C 0.930 18.6 27.90 2 hrs. Max
30°C 0.870 17.4 26.10 2 hrs. Max
35°C 0.800 16.0 24.00 2 hrs. Max
40°C 0.740 14.8 22.20 2 hrs. Max
45°C 0.675 13.5 20.25 2 hrs. Max
50°C 0.610 12.2 18.30 2 hrs. Max
Refer below table for SDR 11 PIPES & FITTINGS

Test pressure recommended at various temperatures:
Pressure De-ration due Test pressure

Test Temperature De-rated pressure Test duration
to increase in Temp (1.5 x Rated Pressure)
20°C 1.000 16.00 24.0 2 hrs. Max
25°C 0.930 14.88 22.3 2 hrs. Max
30°C 0.870 13.92 20.8 2 hrs. Max
35°C 0.800 12.80 19.2 2 hrs. Max
40°C 0.740 11.84 17.7 2 hrs. Max
45°C 0.675 10.80 16.2 2 hrs. Max
50°C 0.610 9.76 14.6 2 hrs. Max
NOTE: Selection of the pipe should be based on the shut off pressure of the Fire pump using for the job

Health & Safety
High Density Polyethylene pipes and fittings have been used safely and effectively
throughout the world, in a wide variety of installation conditions for almost 40
years and shall continue to do so in the future.
At all times, the health and safety of operatives and other people involved in the
processing, handling, jointing, installation, testing and end user of HDPE piping
systems has been of utmost importance to SHIELD. To achieve and maintain
these objectives, good working practice is essential. The guidelines for the
usage of polyethylene piping systems have been published by several regulatory
bodies and they should always be strictly followed.
The Material: Ingestion:
Polyethylene is chemically non-reactive and Ingestion of polyethylene in any form should

generally regarded as biologically inert. It is be avoided.
not classified as dangerous product (EEC).
Inhalation: Physical Contact:
Inhalation of HDPE dust can irritate the Polyethylene is not regarded to be a skin
respiratory system. Wherever possible, irritant.
when cutting or scrapping HDPE pipes,
operatives should work in the open air or in When cutting or scrapping HDPE pipes or
well ventilated areas with proper Personal fittings, HDPE dust particles may cause
Protective Equipment (PPE). eye irritation and it is recommended that
protective eye-wear must be used.
Recycling: Disposal of Waste Material:
The product is suitable for recycling using Surplus or waste HDPE material can be
modern methods of shredding and cleaning. reprocessed for new pipes or other products.
In-house production waste should be kept Alternatively the disposal should be as per the
clean to facilitate direct recycling. standard local regulations.
Fire Hazards:
Polyethylene burns, but it is not classified as flammable. It has a flash point of 360°C approx.
Above 300°C, HDPE will degrade to produce carbon monoxide, water and small amounts of various hydrocarbons
and aldehyde. Avoid the accumulation of HDPE dust particles as they could give a potential risk of dust explosion.
All electrical equipment in the area should be carefully earthed. In the vent of fire involving HDPE materials, apply
water in a spread jet. Dry chemical, foam and carbon dioxide can also be used.
The Environment:
High Density Polyethylene is not considered dangerous for the environment.
NOTE:
Drawings are for illustration purpose only.
This is only a general information and qualified medical attention should be obtained as soon as practically possible.

Health & Safety
Handling:
HDPE pipes and fittings should be handled and moved in accordance with the instructions detailed in the manuals
of regulatory bodies and in the Handling and Storage section of this publication.
Particular care should be taken while handling large diameter pipes.
Safety clothing and equipment should be used at all times when handling and moving HDPE pipes.
When transporting, handling and releasing coils of HDPE pipes, extreme caution should be taken, particularly with
pipes 90 mm and above, dispensing trailer must be used and the details in Handling and Storage section must be
strictly followed.
Jointing:
Butt fusion or Electro-Fusion jointing of HDPE pipes and fittings should always be carried out in well ventilated areas.
The fusion process is a high temperature operation and fumes are generated around the jointing area. Inhalation of
the fumes should be avoided.
During the butt-fusion operation, molten HDPE is formed. This should not be allowed to come into contact with the
skin as it will adhere strongly and cause severe burns. Protective gloves should be worn during the jointing process
and when using the heater plates of the welding machinery.
During the Electro-Fusion process, care should be taken to prevent the ejection of molten material from the joint.
Protective clothing including gloves and safety eye-wear should be worn during the jointing process.
First Aid:
The following are recommendations for immediate first aid to be applied in the event of an accident involving
polyethylene products.
Ingestion: Wash the mouth with clean water.
Inhalation: Move the affected person into fresh air situation. If in distress, apply oxygen or artificial respiration.
Eye Injury: If HDPE particles get into the eyes, immediately flush with clean water, repeating as necessary.
Burns: If molten HDPE material comes into contact with skin, cool the affected area immediately by flow of cold water.
DO NOT attempt to remove the HDPE material from the skin. Seek medical attention as quickly as possible, even for
the smallest burn.
DISCLAIMER
This technical product guide should only be used as a reference and for any clarification, refer to the relevant standards for
further information.
NOTE:
Drawings are for illustration purpose only.
This is only a general information and qualified medical attention should be obtained as soon as practically possible.

Handling & Storage
General Handling:
Although relatively lightweight, polyethylene pipe products should be treated with a similar level of caution as
for heavier metallic pipe products. Whilst polyethylene is a robust and resilient material, care should be taken
not to cause excessive scuffing or gouging of the surface. Surface damage may occur during handling, storage
and installation, but providing the depth, value should not be more than 10% of the wall thickness, only then the
service performance of the pipe or fitting will not be affected. Further guidance regarding handling and storage
of HDPE pipes and fittings is given by various industry bodies, including the following:
HSE Guidance - Avoidance of danger from overhead Department of Transport - Safety of loads on vehicles.
power lines (HS GS 6); Protect yourself, protect the WRc - Polyethylene Pipe Systems For Water Supply
load; The lifting operations and lifting equipment (version 01/02).
regulations (LOLER); The provision and use of work IGEM/G/8 Handling, Transport and Storage of PE
equipment regulations (PUWER). Pipes and Fittings.
Factors of Safe Lifting & Loading:

In lifting operations, where either manual or mechanical
effort is involved in moving a load, the following factors
are common to all situations and provide the basis on
which the selection of the appropriate type of lifting
equipment can be made:
Weight of Load Bulk of Load Size or Shape of Load
Safety Precautions Joining the Load to Centre of Gravity

the Lifting System of the Load
Stabilising the Training of Personnel The Environment i.e.

Lifting Equipment Involved in Lifting Ground Conditions, Weather, etc.

Rules of
Handling & Storage
Always store pipes/fittings on
Never drag or roll individual pipes flat, firm ground, able to
or bundles withstand the weight of the
material and lifting apparatus
Always use non-metal slings

Never throw or drop pipe and
when handling pipes/fittings (e.g.
fittings from vehicle
nylon or polypropylene)
Always exercise special care

Never use metal hooks, slings or
when handling pipes in wet or
chains when handling
frosty conditions, since they may
pipes/fittings
become slippery
Always keep protective

Never stack pipe bundles more packaging (battens, shrink-wrap,
than 3 meters or 3 bundles high pallets, strapping, etc.) intact until
pipes/fittings are required to be
used.
Never place pipes/fittings in

contact with lubricating or Always store pipes/fittings away
hydraulic oil, gasoline, solvent, or from intense heat
other aggressive materials
Always allow some bending

Never stack coils more than 2
deflection when pipes are loaded
meters high
and unloaded
Always protect pipes/fittings with

Never store pipes and fittings
opaque sheeting or tarpaulin
near sharp objects

Handling & Storage
IELD
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Delivery & Unloading at Customer Sites:

The Plastic Pipe Industry - Recommended Guidelines for the Safe Delivery and Unloading of Plastic Pipes to
Customer’s Site (Health & Safety Charter) has been developed by industry stakeholders to provide a risk-based
framework to assist with the safe delivery and off-loading of plastic pipe products. This document has been
recommended by the HSE and SHIELD formally adopted these guidelines.
Deliveries should not be made to unmanned sites.
Length & Bundles: Coils:
It is the responsibility of the Site In-charge to ensure that the The delivery driver is responsible for undoing the load securing
site is safe to accept pipe deliveries. The area where the devices, which should only be removed from the product that
delivery vehicle is to be stopped shall be safe and the location is to be imminently off-loaded. The driver is the only person
for storage shall be on firm level ground, which is free from authorised to access the trailer and if off-loading is to be carried
damaging material. out by fork-lift then the driver should be escorted to a safe zone
away from the off-loading area by the Site In-charge.
Polyethylene pipe products should be off-loaded in a controlled
manner. All polyethylene pipe products shall be mechanically It is the responsibility of the person operating the fork-lift to
off-loaded and if there is no suitable mechanical off-loading ensure that the off-loading process is carried out safely. If off-
equipment available on-site then an on-board crane vehicle loading is to be carried out by the driver using the on-board
shall be requested. It is the responsibility of the on-board crane crane, then the procedures for handling lengths and bundles
operator to off-load polyethylene pipes and he is the only person should be followed.
authorised to access the trailer for this purpose. It is important
to maintain an exclusion zone with all personnel and vehicular Larger coils 90mm - 180mm pipe will require lifting by a fork-
traffic kept at a safe distance. lift ensuring that the tines are covered to protect the coils from
damage. It is recommended to use anti-slip protective fork
covers, which are readily available.
Small coils of pipe delivered on pallets may be handled by

forklift, but they should remain secured to the pallet during
transportation. Securing bands should only be cut at the time
of use. Coils delivered in shrink-wrapped packs should be
D
handled with care to avoid damage.
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S SH SH
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SH HIE IEL IELD
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SHIELD reserves the right to change the contents without notice.
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Handling & Storage
Site/Depot Handling: Sling
A flat-bed vehicle, free from sharp objects and

projections should be used for transporting pipes.
When lifting pipe bundles by crane, wideband
slings of polypropylene, nylon or similar material
is recommended. Do not use chains, hooks or
hawsers.
12m pipe bundle
Where large diameter coils are to be stored vertically

at depots, the coils must be secured with purpose
built racking with protective matting positioned Good Lifting Practice
underneath, and facilities for safe lifting, movement
and loading must be available.
Storage:
Fittings: Pipes:
Boxed fittings and pre-fabricated fittings may be stacked on The on site storage facilities will vary depending upon factors
pallets for transport which should be adequately secured. They such as the available space, location, size and nature of the
should be stacked, secured and transported such that no loads project etc.
are imparted to the fittings. Never use hooks to lift fittings.
The storage may range from a secure central storage compound,
localised storage points close to the laying operation, to
stringing the pipes along the planned route. In all cases careful
consideration should be given to the following aspects:
Security of all materials and equipment from theft, vandalism,

accidental damage or contamination (Pipe-end caps,
intended to prevent ingress, should be kept in place during
storage).
Safety of the general public, especially, the elderly and
disabled.
The movement of traffic, construction equipment, farm
machinery and animals.
All pipe store locations should be on suitably firm, level
ground, free from damaging material with adequate access
for construction vehicles and/or lifting equipment.
Badly stacked pallets, coils or bundles may slip or collapse,
which will cause injury to personnel or damage to the pipe.
Pipe lengths stored individually should be stacked in a pyramid

not more than one metre of height, with the bottom layer fully
restrained by wedges. Where possible, the bottom layer of pipes
should be laid on timber battens. On site, pipes may be laid out
individually in strings. (Where appropriate, protective barriers
should be placed with adequate warning signs and lamps.)
Bundled packs of pipe should be stored on clear, level ground,

with the battens supported from the outside by timbers or
concrete blocks. For safety, bundled packs should not be
stacked more than three metres of height.

Handling & Storage
Large Coils:
Coiled pipe should be stored flat, especially during periods of warm weather, and on firm level
ground, which has suitable protection for the bottom coil. Where space is limited and colours
are to be stacked, the height of stacked coils should be such that the stack is stable and
the uppermost coil can be safely handled. The height of the stack should not exceed 2.0
metres under any circumstance.
Wedged-end wooden battens placed below the

bottom coil and used as spacers between each
layer will facilitate easy access for slinging.
When the need for transportation is required, it

should only be carried out by trained operatives.
Batches of coils delivered on pallets must

remain secured to the pallet and only to be cut at
the time of use.
Coil Dispensing:
Safety first: Pipe held in coils, is under tension and is strapped accordingly. Coils may be hazardous if released in the incorrect
manner — particularly if the end of the pipe is not kept restrained at all times. It is most important to read and understand the following
guidelines before attempting to untie coils.
Coils are secured by one of two methods depending on the pipe’s diameter:
1. Outer bands with additional strapping of individual layers (63mm to 110mm).

Do not remove any of these bands until pipe is required for use. Remove them
carefully, from the outermost layer first, so that only the length of pipe needed
immediately is released. Successive layers can be released by removing band as
the pipe is drawn away from the coil.
Coils of pipe should only be dispensed in the field from proprietary trailers.
2. Wrapped coils
Pipe sizes in 32mm and below are protected with the film-wrap, enabling
the free end of the pipe to be taken out from the coil. Take the only
sufficient pipe for immediate use from the coil and on no account,
should remove the outer wrapping until the coil is almost fully unwound.

Handling & Storage
Fittings:
Electro-Fusion fittings should be stored under cover in dry

conditions, preferably on racking. They should be kept in their
SHIE L D
boxes/packaging until ready for use. LD SHIE
Fabricated fittings may be stored outdoors, as long as they are
protected against damage and prolonged direct sunlight.
SHIE
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Storage Outside:
Black polyethylene material contains ultraviolet
stabiliser to provide excellent protection against
degradation due to UV radiation.
Blue and yellow polyethylene is UV stabilised to

resist degradation in storage only. The maximum
recommended storage outside is 12 months. Product
to be stored outside for periods in excess of this,
should be covered with polyethylene sheet or stored
under cover.
Additional precautions may be required, where

polyethylene pipes are stored outdoor in regions of
high solar radiation.

Certificates & Approvals
Certificate of Compliance
This certificate is issued for the following:
Polyethylene Pipe and Fittings

(see attached product listing)
Prepared for: Manufactured by:
Shield Fire Safety and Security Ltd Shield Fire Safety and Security LtBox
Unit 3 Endeavour Dr Jebel Ali, Dubai
Basildon, SS14 3WF, United Arab Emirates
United Kingdom
FM Approvals Class: 1613
Approval Identification: 3041288 Date Approved: July 6, 2011

Superseded by: RR210750 Date Approved: August 29, 2017
Superseded by: RR220985 Date Approved: November 21, 2019
To verify the availability of the Approved product, please refer to www.approvalguide.com
Said Approval is subject to satisfactory field performance, continuing Surveillance Audits, and strict conformity to the
constructions as shown in the Approval Guide, an online resource of FM Approvals.
David B. Fuller
AVP, Manager of Fire Protection
FM Approvals
1151 Boston-Providence Turnpike
Norwood, MA 02062 USA
Page 1 of 13

High Density
Polyethylene
Piping Solution
Standards & Abbreviations
General Standards:
ISO 161-1:1996 Thermoplastics pipes for the conveyance of fluid - Nominal outside diameters and nominal pressures - Part 1: Metric series.
ISO 4065:1996 Thermoplastics Pipes - Universal Wall Thickness table.
ISO 11922-1:1997 Thermoplastics pipes for the conveyance of fluids - Dimensions and tolerances - Part 1: Metric series.
BS 6437:1984 Specification for polyethylene pipes (type 50) in metric diameters for general purposes.
BS EN 1092-1:2007 Flanges and their Joints. Circular flanges for pipes, valves, fittings and accessories, PN designated. Steel flanges.
Polyethylene Range Is Designed To Comply With The Requirements Of One Or More Of The Standards:
ISO 4427-1,2,3,5
HDPE pipes and fittings for water supply - General, Pipes, Fittings and Fitness for the purpose of the system.
(2007-08)
ISO 4437-1:2014 Plastics piping systems for the supply of gaseous fuels - Polyethylene (PE) - Part 1: General.
Plastics piping systems for industrial applications. Polybutene (PB), polyethylene (PE), polyethylene of raised temperature resistance (PE-RT),
BS EN 15494:2015
cross-linked polyethylene (PE-X), polypropylene (PP). Metric series for specifications for components and the system.
BS EN 12201-1:2011 Plastic piping systems for water supply. Polyethylene (PE). General.
BS EN 805:2000 Water supply - requirements for systems and components outside buildings.
BS EN 681-2:2000 Elastomeric seals. Material requirements for pipe Joint seals used in water and drainage applications. Thermoplastic elastomers.
BS 5306-2:1990 or
Fixed fire-fighting systems. Automatic sprinkler systems. Design, installation and maintenance.
BS EN 12845:2015
BS EN ISO 8085-1:2001 Polyethylene fittings for use with polyethylene pipes for the supply of gaseous fuels - Metric series - Specifications - Part 1: Fittings for socket fusion
or ISO 4437-3:2014 using heated tools.
BS EN ISO 8085-2:2001 Polyethylene fittings for use with polyethylene pipes for the supply of gaseous fuels - Metric series - Specifications - Part 2: Spigot fittings for butt
or ISO 4437-3:2014 fusion, for socket fusion using heated tools and for use with Electro-Fusion fittings.
BS EN ISO 8085-3:2001
Polyethylene fittings for use with polyethylene pipes for the supply of gaseous fuels - Metric series - Specifications - Part 3: Electro-Fusion fittings.
or ISO 4437-3:2014
BS EN 1555-1,2,3,5
Plastic piping systems for supply of gaseous fuels - Polyethylene - General, Pipes, Fittings and Fitness for the purpose of the system.
(2010-12)
BS EN 682:2002 Elastomeric seals. Materials requirements for seals used in pipes and fittings carrying gas and hydrocarbon fluids.
DIN 8074:2011-12 Polyethylene (PE) - Pipes PE 80, PE 100 - Dimensions.
DIN 8075:2017-08 Polyethylene (PE) pipes - PE 80, PE 100 - General quality requirements.
DIN 16963:1980 Part-1 High density polyethylene (HDPE) fittings dimensions, type 2.
DIN 3543-4:1984-08 High density polyethylene (HDPE) tapping valves for HDPE pipes.
IGN 4-08-01:1994 Bedding & side fill materials for buried pipelines.
ISO 12176-1,2,3,4
Plastic pipes and fittings - Equipment for fusion jointing – Butt-fusion, Electro-Fusion, Operators badge, Traceability coding.
(2003-17)
Thermoplastics pipes for conveyance of fluids - Determination of resistance to rapid crack propagation - Small scale steady state test, Full scale
ISO 13477/78/79/80
test, Test method for slow crack growth in notched pipes (notch test), Resistance to slow crack Growth - Cone test method.
WIS 4-08-02:1994 Specification for bedding and side fill materials for buried pipelines.
WIS 4-24-01:1998 Specification for mechanical fittings and Joints for polyethylene pipes for nominal sizes 90 to 1000.
WIS 4-32-08:2002 Specification for the fusion jointing of polyethylene pressure pipeline systems using PE 80 and PE 100 materials.
WIS 4-32-14:1995 Specification for PE 80 and PE 100 Electro-Fusion fittings for nominal sizes up to and including 630.
WIS 4-32-15:1995 Specification for PE 80 and PE 100 spigot fittings and drawn bends for nominal sizes up to and including 1000.
WIS 4-32-16:1998 Specification for butt fusion jointing machines.
WIS 4-32-18:2003 The choice of pressure ratings for polyethylene pipe systems for water supply and sewerage duties.
List Of Abbreviations:
ANSI American National Standard Institute D, dn, Ø Diameter
ASTM American Society for Testing & Materials e, e1, e2, c, c1, c2 Wall Thickness
AWWA American Water Works Association h Thickness
BS British Standard L, L1, L2, Le, H, Z Length
DIN Deutsche Industrie Normen R Radius
ISO International Standard Organization DVS German Welding Society
HDPE High Density Polyethylene d Pipe Outside Diameter
PVC-U Unplasticised Polyvinyl Chloride SDR Standard Dimension Ratio
PVC-C Chlorinated Polyvinyl Chloride DR Dimension Ratio
PP Polypropylene WIS Water Industry Specification
PE Polyethylene IGN Water Industry Information & Guidance Note
PVDF Polyvinylidene Fluoride FM Factory Mutual
EPDM Ethylene Propylene Diene Monomer UL Underwriters Laboratories
NBR Nitrile Rubber DN, dn Nominal Diameter
PTFE Polytetrafluorethylene PN Nominal Pressure
PB Polybutylene Kg Weight In Kilogram
PBT Polybutylene Terephthalate g Weight In Gram
WRAS Water Regulations Advisory Scheme Mpa Mega Pascal
Psi Pounds per square inch

For further information on any aspect of the
Shield range of HDPE Piping System, please
contact your nearest office.
United Kingdom
Unit 3, Endeavour Drive,
Basildon-Essex, SS14 3WF,
United Kingdom.
Email: shielduk@shieldglobal.com
Tel: +44 1708 377731
Fax: +44 1708 347637
Middle East & Africa

Jebel Ali Free Zone, Dubai, U.A.E.
Email: shieldme@shieldglobal.com
Tel: +971 4 881 2070
Fax: +971 4 881 2198
SG-HPS 0821-8
ü ShieldGlobal.com

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HDPE

Our commitment to continued research and

Our worldwide manufacturing facilities are some of

network of distribution centres around the world,

we excel at providing outstanding levels of service

With offices and facilities in the UK and the Middle

At our manufacturing facility, in the UAE, we produce

* Refer to UL, FM & WRAS certificates for more information.

11 Technical Data PE100 - ISO 4427

16 Technical Data - ISO 4437 & BS EN 1555

18 Technical Data - BS EN 1519-1

21 - 29 Moulded Fittings - ISO 4427

30 - 34 Segmented Fittings - ISO 4427

37 - 41 Moulded Fittings - ANSI/AWWA C906

Galvanized Backing Ring - BS 4504/EN 1092-1 50

Health & Safety 78 - 79

Handling & Storage 80 - 85

Certificates & Approvals 86

Standards & Abbreviations 90

SHIELD HDPE is capable of meeting all your piping requirements.

Material Standards Sizes Applications

 High Density Polyethylene  ISO  20 mm - 2000 mm  Fire Fighting (Underground)

SHIELD reserves the right to change the contents without notice. p1

4 Smooth Internal Wall

10 Highly Suitable for Welding

NOTE: Drawings are for illustration purpose only.

High Impact Resistance: Elasticity:

(Also referred to as toughness) Despite being very rigid, HDPE stays a

Thermal Resistance: Smooth Internal Wall:

Wear Resistance: Weather Resistance:

NOTE: Drawings are for illustration purpose only.

Poor Heat Conductivity: Insulation/Sleeve:

This property is inherent from the fact that

Characteristics the HDPE material is inert so the water inside

Homogeneous Welded Joints:

Many technicians always complain that the

Highly Suitable for Welding:

The main process used for manufacturing

NOTE: Drawings are for illustration purpose only.

Density gm/cm3 ≥ 0.93 ≥ 0.95 BS EN ISO 1183

Minimum Required Strength (MRS) MPa 8 10 BS EN ISO 1167

Design Stress MPa 6.4 8 BS EN ISO 1167

Tensile Strength At Yield N/mm 2

Flexural Modules (Bend Creep) N/mm 2

Elongation At Break % > 600 > 600 ISO 527

Crystallite Melt Range °C 128 - 132 128 - 132 DIN 53736

Coefficient Of Linear Expansion mm/m*k 0.2 0.13 DIN 53752

Heat Conductivity At 20 °C W/m*K 0.43 0.38 BS EN 12664, DIN 52612

Impact Strength At 23 °C Kj/m2 110 83 BS EN ISO 179

Brittleness Temperature °C < -70 < -70 ASTM D746

Shore Hardness D 65 62 ISO 868

Minimum Required Strength (MRS):

When PE 80 pipes are hydro-statically tested at 20°C, ISO

The MRS value for PE 100 compound is 10MPa. PE

pipes to be produced with thinner walls than PE 80 pipes

NOTE: Drawings are for illustration purpose only.

p6 SHIELD reserves the right to change the contents without notice.

Designation of Material MRS at 50 years & 20°C Hydrostatic Design Stress

Formula: MRS, c=1.25

High Density Polyethylene ISO 20 mm - 2000 mm Fire Fighting (Underground)