Vertical Chemical Pump: Original Operating Manual Plant No.: - TNP Series

Vertical Chemical Pump
Original Operating Manual TNP Series
Plant No.:_______________
Version BA-2020.04 Munsch Chemie-Pumpen GmbH

Print-No. EN – 08 Im Staudchen
D-56235 Ransbach-Baumbach
Germany
Phone: +49 (0) 26 23-8 98-90
Fax: +49 (0) 26 23-8 98-95
E-mail: munsch@munsch.de
Internet: http://www.munsch.de
We reserve the right to make technical changes.

Read this operating manual before installation
and commissioning!
Save for future use.
Table of contents
Table of contents
1 About this document ............................... 6 5.3.3 Optimising changes in cross-section and
direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.1 Target groups ................................. 6
5.3.4 Providing safety and monitoring devices
1.2 Other applicable documents ................ 6 (recommended) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.3 Warnings and symbols . . . . . . . . . . . . . . . . . . . . . . . 7 5.4 Connecting pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.4.1 Avoid impurities in the pipes . . . . . . . . . . . . . . . . . 16
1.4 Technical terms ............................... 7
5.4.2 Installing auxiliary piping . . . . . . . . . . . . . . . . . . . . . 16
2 Safety ................................................. 8 5.4.3 Installing the pressure pipe . . . . . . . . . . . . . . . . . . 16
2.1 Intended use .................................. 8 5.4.4 Installing the suction pipe . . . . . . . . . . . . . . . . . . . . 16
5.4.5 Checking that the pipe connection is
2.2 General safety instructions . . . . . . . . . . . . . . . . . . 8 stress-free . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2.1 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.2 Operator's obligations . . . . . . . . . . . . . . . . . . . . . . . . 9 5.5 Connecting the electrical system . . . . . . . . . . . 17
2.2.3 Duties of staff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 5.5.1 Connecting the motor . . . . . . . . . . . . . . . . . . . . . . . . 17
5.5.2 Checking the direction of rotation . . . . . . . . . . . 17
2.3 Special hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3.1 Potentially explosive areas . . . . . . . . . . . . . . . . . . 9 6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.3.2 Hazardous pumped media . . . . . . . . . . . . . . . . . . 9
6.1 Putting the pump into service for the first
3 Layout and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.1.1 Identifying the pump version . . . . . . . . . . . . . . . . 18
3.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 6.1.2 Checking the downtime . . . . . . . . . . . . . . . . . . . . . . 18
3.2 Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 6.1.3 Preparing auxiliary operating systems (if
3.2.1 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 available) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.2 Type plate with ATEX . . . . . . . . . . . . . . . . . . . . . . . . 10 6.1.4 Filling and bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.3 Pump type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 6.1.5 Checking the direction of rotation . . . . . . . . . . . 18
6.1.6 Switching on the pump . . . . . . . . . . . . . . . . . . . . . . 19
3.3 Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 6.1.7 Switching off the pump . . . . . . . . . . . . . . . . . . . . . . . 19
3.4 Shaft seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 6.2 Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4.1 Labyrinth seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 6.2.1 Making preparations for operation . . . . . . . . . . 20
3.5 Auxiliary operating systems . . . . . . . . . . . . . . . . . 12 6.2.2 Switching on the pump . . . . . . . . . . . . . . . . . . . . . . 20
3.5.1 Flushing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 6.2.3 Switching off the pump . . . . . . . . . . . . . . . . . . . . . . . 20
6.3 Shut-down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4 Transport, storage and disposal . . . . . . . . . . . . . . . . . . 13
6.4 Restoring the pump to service . . . . . . . . . . . . . . 21
4.1 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1.1 Unpacking and inspection on delivery . . . . . . 13 6.5 Operating the stand-by pump . . . . . . . . . . . . . . . 21
4.1.2 Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2 Preservation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 7.1 Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 7.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 7.2.1 Roller bearings on the motor . . . . . . . . . . . . . . . . 22
5 Setup and connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 7.3 Dismounting the pump . . . . . . . . . . . . . . . . . . . . . . . 23

7.3.1 Returning the pump to the manufac-
5.1 Preparing the setup . . . . . . . . . . . . . . . . . . . . . . . . . . 15 turer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1.1 Checking the ambient conditions . . . . . . . . . . . 15 7.3.2 Preparations for dismounting the
5.1.2 Preparing the setup site . . . . . . . . . . . . . . . . . . . . . 15 pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1.3 Preparing the setup surface . . . . . . . . . . . . . . . . . 15 7.3.3 Dismounting the motor . . . . . . . . . . . . . . . . . . . . . . . 24
5.1.4 Preparing the pump . . . . . . . . . . . . . . . . . . . . . . . . . . 15 7.3.4 Dismounting the column pipe . . . . . . . . . . . . . . . 24
5.2 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 7.3.5 Dismounting the pump casing . . . . . . . . . . . . . . . 24
5.2.1 Installing the suction pipe / suction pipe with 7.3.6 Dismounting the impeller . . . . . . . . . . . . . . . . . . . . 25
suction strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 7.3.7 Dismounting the plain bearing . . . . . . . . . . . . . . 25
5.2.2 Placing the pump/unit on the support 7.3.8 Dismounting the casing cover . . . . . . . . . . . . . . . 25
surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 7.3.9 Removing the delivery suspension
5.2.3 Fastening the pump/unit . . . . . . . . . . . . . . . . . . . . . 15 pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.3.10 Dismounting the shaft protection
5.3 Planning pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.3.1 Laying out supports and flange 7.3.11 Dismounting the motor stool . . . . . . . . . . . . . . . . 27
connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 7.3.12 Dismounting the pump shaft . . . . . . . . . . . . . . . . 27
5.3.2 Specifying nominal diameters . . . . . . . . . . . . . . . 16 7.3.13 Dismounting the sleeve coupling . . . . . . . . . . . 28
2 TNP Series BA-2020.04 EN – 08

Table of contents
7.4 Installing the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

7.4.1 Preparing the installation . . . . . . . . . . . . . . . . . . . . 29
7.4.2 Installing the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.4.3 Installing the pump shaft . . . . . . . . . . . . . . . . . . . . . 29
7.4.4 Installing the sleeve coupling . . . . . . . . . . . . . . . . 30
7.4.5 Inserting the casing cover . . . . . . . . . . . . . . . . . . . 31
7.4.6 Installing the plain bearing . . . . . . . . . . . . . . . . . . . 31
7.4.7 Checking the distance between the bottom
edge of the shaft sleeve and the face of the
pump shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.4.8 Installing the suction pipe / suction pipe with
suction strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.4.9 Final inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.4.10 Installing the pump in the installation . . . . . . . 32
7.5 Ordering spare parts . . . . . . . . . . . . . . . . . . . . . . . . . 32
8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.1 Sectional drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
9.1.1 Part numbers and designations . . . . . . . . . . . . . 36
9.1.2 Overview sectional drawing . . . . . . . . . . . . . . . . . 37
9.1.3 Variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9.2 Technical specifications . . . . . . . . . . . . . . . . . . . . . . 42
9.2.1 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
9.2.2 Parameters for auxiliary operating
systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
9.2.3 Noise pressure levels . . . . . . . . . . . . . . . . . . . . . . . . 42
9.2.4 Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
9.2.5 Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
9.2.6 Minimum filling levels . . . . . . . . . . . . . . . . . . . . . . . . 44
9.2.7 Operating limits for pressure and temperature
................................................ 45
9.3 Spare parts for two years of continuous
operation according to DIN 24296 . . . . . . . . . . 46
9.4 Declaration of conformity according to EC
Machine Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
EN – 08 BA-2020.04 TNP Series 3

Table of contents
List of figures Fig. 37 Lower bearing with external plain bearing

flushing – plain bearing size 1/2 . . . . . . . . . . . . 40
Fig. 38 Lower bearing with external plain bearing
Fig. 1 Type plate (example) . . . . . . . . . . . . . . . . . . . . . . . . 10 flushing – plain bearing size 1/2, dry
Fig. 2 Type plate with ATEX (example) . . . . . . . . . . . . 10 setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Fig. 3 Pump type code (example) . . . . . . . . . . . . . . . . . . 10 Fig. 39 Upper bearing – labyrinth seal . . . . . . . . . . . . . . 41
Fig. 4 TNP layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Fig. 40 Upper bearing – labyrinth seal, TNP
50-32-125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Fig. 5 Fastening the lifting gear to the
pump/unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Fig. 41 Lower bearing – plain bearing size 1/2 . . . . . 41
Fig. 6 Dismounting the column pipe . . . . . . . . . . . . . . . 24 Fig. 42 Lower bearing – plain bearing size 1/2, dry
setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Fig. 7 Dismounting the pump casing . . . . . . . . . . . . . . . 24
Fig. 43 Lower bearing – TNP 50-32-125 . . . . . . . . . . . . 41
Fig. 8 Dismounting the impeller . . . . . . . . . . . . . . . . . . . . 25
Fig. 44 Minimum filling levels – standard pump
Fig. 9 Dismounting the plain bearing . . . . . . . . . . . . . . 25
version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Fig. 10 Removing the casing cover . . . . . . . . . . . . . . . . . 25
Fig. 45 Minimum filling levels – pump with suction
Fig. 11 Dismounting the casing cover . . . . . . . . . . . . . . . 25 pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Fig. 12 Removing the delivery suspension Fig. 46 Minimum filling levels – pump with
pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Fig. 13 Removing the key and O-ring . . . . . . . . . . . . . . . 26 Fig. 47 Minimum filling levels – pump with suction
pipe incl. suction strainer . . . . . . . . . . . . . . . . . . . . 44
Fig. 14 Dismounting the shaft protection
sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Fig. 48 Minimum filling levels – pump with suction
manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Fig. 15 Dismounting the motor stool . . . . . . . . . . . . . . . . 27
Fig. 49 Operating limits for pressure and temperature
Fig. 16 Dismounting the pump shaft . . . . . . . . . . . . . . . . 27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Fig. 17 Dismounting the sleeve coupling . . . . . . . . . . . 28
Fig. 18 Installing the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Fig. 19 Installing the pump shaft . . . . . . . . . . . . . . . . . . . . . 29
Fig. 20 Installing the sleeve coupling . . . . . . . . . . . . . . . . 30
Fig. 21 Inserting the casing cover . . . . . . . . . . . . . . . . . . . 31
Fig. 22 Installing the plain bearing . . . . . . . . . . . . . . . . . . . 31
Fig. 23 Distance between the bottom edge of the
shaft sleeve and the face of the pump
shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Fig. 24 TNP – Overview sectional drawing . . . . . . . . . 37
Fig. 25 ATEX version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Fig. 26 Column pipe connection – with flange and
bow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Fig. 27 Riser connection – with flange . . . . . . . . . . . . . . 38
Fig. 28 Riser connection – without flange . . . . . . . . . . . 38
Fig. 29 Suction nozzle – with suction strainer . . . . . . 38
Fig. 30 Suction nozzle – with suction pipe . . . . . . . . . . 38
Fig. 31 Suction nozzle – with suction pipe incl.
suction strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Fig. 32 Suction pipe - dry setup . . . . . . . . . . . . . . . . . . . . . 38
Fig. 33 Riser union, left-right up to DNd50 . . . . . . . . . . 38
Fig. 34 Riser union, left-right from DNd65 . . . . . . . . . . 39
Fig. 35 Riser union, pipe union . . . . . . . . . . . . . . . . . . . . . . 39
Fig. 36 Flushing pipe to external plain bearing
flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Table of contents
List of tables
Tab. 1 Target groups and their duties .............. 6
Tab. 2 Other applicable documents and their
purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Tab. 3 Warnings and consequences of
non-observance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Tab. 4 Symbols and their meaning ................. 7
Tab. 5 Technical terms and their meaning ......... 7
Tab. 6 Measures after long storage
times/downtimes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Tab. 7 Measures to be taken if operation is
interrupted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Tab. 8 Measures to be taken, depending on the
pumped medium behaviour . . . . . . . . . . . . . . . . . 21
Tab. 9 Measures for return . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Tab. 10 Permissible distance between the bottom
edge of the shaft sleeve and the face of the
pump shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Tab. 11 Fault/number assignment . . . . . . . . . . . . . . . . . . . 33
Tab. 12 Troubleshooting table . . . . . . . . . . . . . . . . . . . . . . . . 35
Tab. 13 Designation of components according to part
numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Tab. 14 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Tab. 15 Operating parameters for flushing
medium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Tab. 16 Noise pressure levels . . . . . . . . . . . . . . . . . . . . . . . . 42
Tab. 17 Socket head cap screw 914.1 – steel/steel
pairings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Tab. 18 Cap nut 925 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Tab. 19 Cone couplings 851.xxx . . . . . . . . . . . . . . . . . . . . . 43
Tab. 20 Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Tab. 21 Minimum filling levels – when starting . . . . . . 44
Tab. 22 Minimum filling levels – during
operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Tab. 23 Spare parts for two years of continuous
operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

About this document
1 About this document

This manual
• Is part of the pump
• Applies to all of the afore-mentioned series
• Describes safe and appropriate operation during all oper-
ating phases
1.1 Target groups

Target group Duty
Operating company Keep this manual available where the installation is used, including
for later use.
Make sure the staff read and follow this manual and the other
applicable documents, especially the safety instructions and
warnings.
Observe any additional rules and regulations referring to the
installation.
Qualified staff, fitter Read, observe and follow this manual and the other applicable
documents, especially the safety instructions and warnings.
Tab. 1 Target groups and their duties
1.2 Other applicable documents

Document Purpose
ATEX additional instructions Operation in potentially explosive areas
Order data sheet Technical specifications, operating conditions
Setup drawing Setup dimensions, connection dimensions etc.
Technical description Technical specifications, operating limits
Sectional drawing Sectional drawing, part numbers, component designations
Supplier documentation Technical documentation for supplier parts
Spare parts list Ordering spare parts
Document of compliance Returning the pump to the manufacturer
Declaration of conformity Legal confirmation that the pump meets all requirements of the
applicable EC directive(s) (→ 9.4 Declaration of conformity according
to EC Machine Directive, Page 47).
Tab. 2 Other applicable documents and their purpose

About this document
1.3 Warnings and symbols

Warning Risk level Consequences of non-obser-
vance
Immediate acute risk Fatal or serious injury
DANGER
Potential acute risk Fatal or serious injury
Potentially hazardous situation Minor bodily harm

CAUTION
Potentially hazardous situation Material damage
NOTE
Tab. 3 Warnings and consequences of non-observance
Symbol Meaning
Safety warning sign
Observe all information indicated by the safety warning sign to
avoid injury or death.
Instruction
1. , 2. , ... Multiple-step instructions
 Requirement
→ Cross reference
Information, note
Tab. 4 Symbols and their meaning
1.4 Technical terms

Term Meaning
Pump unit Pump with motor
Quenching medium Medium for quenching shaft seals
Barrier medium Pressurised barrier medium for shaft seals
Flushing medium Medium for flushing the sealing faces in the seal space or plain bearing
Auxiliary operating systems Devices for operating the pump
Tab. 5 Technical terms and their meaning

Safety
2 Safety
The manufacturer does not accept any liability for dam- Avoiding common types of misuse (examples)
age resulting from non-observance of the entire documen-
• The power uptake of the pump increases with increasing
tation.
density of the pumped medium. To avoid any overloading
of the pump, coupling and motor, do not exceed the allow-
able density (→ order data sheet).
2.1 Intended use Lower densities are allowed. Adapt the auxiliary systems
accordingly.
The intended use of the pump is defined in the techni-
cal documents. If the pump is to be used for operating • Adhere to the limits for solid content and grit size when
data other than those specified in the order data sheet, the pumping fluids containing solids (→ order data sheet, tech-
operator should check carefully whether the pump version, nical description).
the accessories and the materials are suitable for the new • When using auxiliary operating systems:
operating conditions. – Make sure the operating medium is compatible with the
product medium.
• Adhere to the operating limits (→ order data sheet, techni- – Ensure a permanent supply of the respective operating
cal description). medium.
• Operate the pump only in a vertical position.
• Only use the pump to pump the agreed pumped media
(→ order data sheet).
2.2 General safety instructions
• Avoid dry running: Take note of the following instructions before carrying out
Initial damage such as destruction of the mechanical seal any work.
or plain bearing and plastic parts occurs within only a few
seconds. 2.2.1 Product safety
– Make sure the pump is never put into operation or oper-
ated without pumped medium. The pump has been constructed according to the latest tech-
nology and established technical safety rules. Nevertheless, a
• Avoid cavitation: potential risk to life and limb of the operator or other persons or
– Fully open the suction-side fitting, if available; do not damage to the pump and other property cannot be completely
use the fitting to adjust the flow rate. excluded.
– Do not open the pressure-side fitting beyond the
agreed operating point. • Only operate the pump if it is in perfect technical condition;
– Ensure a sufficient NPSHinstallation. only use it as intended, staying aware of safety and risks
• Avoid overheating: and adhering to the instructions in this manual.
– Do not operate the pump while the pressure-side fitting • Keep this manual and all other applicable documents com-
is closed. plete, legible and accessible to staff at all times.
– Minimum permissible flow rate 0.1 x Qopt (minimum
• Refrain from any procedures that would endanger staff or
flow rate → order data sheet)
third parties.
• Adhere to the operating limits for pressure and temperature
• If a safety-relevant fault occurs, shut down the pump imme-
(→ 9.2.7 Operating limits for pressure and temperature ,
diately and have the fault eliminated by appropriate staff.
Page 45).
• In addition to the entire documentation, comply with statu-
• Avoid damage to the motor:
tory or other safety and accident-prevention regulations as
– Do not open the pressure-side fitting beyond the
well as with the applicable standards and guidelines in the
agreed operating point.
country where the pump is operated.
– Observe the number of permitted motor start-ups per
hour (→ manufacturer's specifications). • The assembly of incomplete pump units delivered by the
customer must be made in accordance with EC Machine
• Consult the manufacturer about any other use of the pump.
Directive 2006/42/EC.

Safety
2.2.2 Operator's obligations 2.2.3 Duties of staff

Safety-conscious operation • Observe and keep legible all directions given on the pump,
e.g. the arrow indicating the direction of rotation and the
• Only operate the pump if it is in perfect technical condition;
markings for flushing connections.
only use it as intended, staying aware of safety and risks
and adhering to the instructions in this manual. • Do not remove the protection against accidental contact
with hot, cold and moving parts during operation.
• Ensure the following are observed and monitored:
– Adherence to intended use • Use protective equipment if necessary.
– Statutory or other safety and accident-prevention reg-
• Carry out work on the pump only while the pump is not
ulations
running.
– Safety regulations governing the handling of haz-
ardous substances • Before carrying out any fitting or maintenance work, iso-
– Applicable standards and guidelines in the country late the motor from its supply voltage and secure it against
where the pump is operated being switched back on again.
• Make protective equipment available. • Reinstall the safety devices according to regulations after
any work on the pump.
Staff qualifications
• Make sure all staff assigned with work on the pump have
read and understood this manual and all other applicable 2.3 Special hazards
documents, especially the safety, maintenance and repair
information, before beginning with work. 2.3.1 Potentially explosive areas
• Organise responsibilities, areas of competence and the • (→ ATEX additional instructions)

supervision of staff.
2.3.2 Hazardous pumped media
• Make sure all work is carried out by specialist technicians
only: • Observe the safety regulations for handling hazardous
– Fitting, repair and maintenance work substances when handling hazardous pumped media
– Work on the electrical system (e.g. hot, flammable, explosive, poisonous or potentially
harmful).
• Make sure trainee staff only work on the pump under super-
vision of specialist technicians. • Use protective equipment when carrying out any work on
the pump.
Safety devices
• Provide the following safety devices and verify their
integrity:
– For hot, cold and moving parts: contact protection of
the pump provided by the customer
– If electrostatic charging is possible: Provide appropri-
ate earthing
Warranty
• Obtain the manufacturer's approval before carrying out
any modifications, repairs or alterations during the war-
ranty period.
• Only use original parts or parts that have been approved
by the manufacturer.

Layout and function
3 Layout and function
3.1 Description 3.2.2 Type plate with ATEX
Vertical centrifugal pump with volute casing for wet installation

(dry installation possible), with single-entry, single-stage radial MUNSCH Chemie-Pumpen GmbH
D-56235 Ransbach-Baumbach
impeller; nominal pressure PN 10. Maschinenart: Chemie-Pumpe
Typ
type
1
W.-Nr. 2
serial-no.
3.2 Labels 12
Lfrd.Ø
impellerØ mm Baujahr 3
year
3.2.1 Type plate 11 Q m3/h n 1/min r kg/dm3 4

10 H m P kW M Nm 5
MUNSCH Chemie-Pumpen GmbH II 2 G Ex h IIC T 4 Gb i
D-56235 Ransbach-Baumbach II 2 D Ex h IIIC T135°C Db

Maschinenart: Chemie-Pumpe
Typ
type 1 9 87 6
W.-Nr.
2
serial-no.
Lfrd.Ø Baujahr
Fig. 2 Type plate with ATEX (example)
11 impellerØ mm year
3
1 Pump type
10 Q m3/h n 1/min r kg/dm3 4
2 Serial number
9 H m P kW M Nm 5
3 Year of construction
i
4 Density
5 Torque
8 7 6 6 Note on operating manual
Fig. 1 Type plate (example) 7 Speed
8 Power consumption
1 Pump type
9 Explosion protection code
2 Serial number
10 Pump head
3 Year of construction
11 Flow rate
4 Density
12 Impeller diameter
5 Torque
6 Note on operating manual 3.2.3 Pump type code
7 Power consumption
8 Speed
9 Pump head TNP 50 - 32 - 200
10 Flow rate
11 Impeller diameter 1
2
3
Fig. 3 Pump type code (example)

1 Series
2 Suction nozzle DN [mm]
3 Pressure joint DN [mm]
4 Nominal impeller diameter [mm]

Layout and function
3.3 Layout
Fig. 4 TNP layout

1 Column pipe 4 Casing cover and plain bearing 7 Motor stool
2 Pump casing 5 Pump shaft 8 Motor
3 Impeller 6 Suspension pipe unit with sole plate

Layout and function
3.4 Shaft seals

Only one of the following shaft seals can be used.
3.4.1 Labyrinth seal

Non-contact running labyrinth seal (not gas-tight)
3.5 Auxiliary operating systems

3.5.1 Flushing system
Internal flushing system
• Integrated in the pump
• No external supply necessary
External flushing system

• For flushing the plain bearings with a flushing medium suit-
able for the installation, e.g. fresh water

Transport, storage and disposal
4 Transport, storage and disposal
4.1 Transport 4.1.2 Lifting
Weight specifications (→ individual order documents)

DANGER
Death or crushed limbs caused by falling or overturning
4.1.1 Unpacking and inspection on delivery loads!
1. Unpack the pump/unit on delivery and check it for transport Use lifting gear appropriate for the total weight to be trans-
damage. ported.
2. Report any transport damage to the manufacturer without Do not stand under suspended loads.
delay. Set the load down on a level surface and secure it against
3. Dispose of packaging material according to local regula- overturning.
tions.
1. Dismount the coupling guard.
Keep the transport frame for horizontal storage (recom- 2. Fasten the lifting gear as illustrated below.
mended).
Fig. 5 Fastening the lifting gear to the pump/unit

3. Lift the pump/unit in an appropriate manner.
4. Install the coupling guard after carrying out the work.

Transport, storage and disposal
4.2 Preservation 4.4 Disposal

No preservation required Plastic parts can be contaminated by poisonous or radio-
active pumped media to such an extent that cleaning is
insufficient.
Do not preserve the pump.
WARNING
4.3 Storage
Risk of poisoning and environmental damage due to the
Store the pump/unit in vertical position (recommended). pumped medium or oil!
Use protective equipment when carrying out any work on
the pump.
Prior to the disposal of the pump:
DANGER – Collect any pumped medium and oil or grease which
run out and dispose of them separately according to
Death or crushed limbs caused by the pump overturning! local regulations.
If stored in vertical position: – Neutralise residues of pumped medium in the pump.
– Set the pump down on a level surface and secure it Remove the plastic parts and dispose of them according to
against overturning. local regulations.
Dispose of the pump according to local regulations.

NOTE
Material damage due to inappropriate storage!
Store the pump in an appropriate manner.
1. Make sure the storage room meets the following condi-

tions:
– Dry
– Frost-free
– Vibration-free
At temperatures below zero, the plastic material,

polypropylene (PP) becomes brittle and fragile.
2. Seal all openings with blank flanges, blind plugs or plastic

covers.
3. In the event of horizontal storage:
– Secure the pump against sagging by propping it up
appropriately.
4. Turn the shaft once a month:
– Remove any existing transport protection devices first.
Keep the transport protection devices for later use.
– Make sure the shaft and the bearing change their rota-
tional position in the process.

Setup and connection
5 Setup and connection

For pumps in potentially explosive areas (→ ATEX addi- 5.1.4 Preparing the pump
tional instructions)
1. Take the following measures after long storage times /
downtimes.
NOTE Storage time/ Measure

Material damage caused by dirt! downtime
Remove the covers and sealing cover according to the > 2 years Replace the motor
explanations in the following chapters. bearing if necessary
(→ operating manual of
5.1 Preparing the setup the motor manufacturer).
Replace the elastomer
5.1.1 Checking the ambient conditions seals (O-rings, shaft seal
rings).
1. Make sure the required ambient conditions are met
(→ 9.2.1 Ambient conditions, Page 42). Tab. 6 Measures after long storage times/downtimes
2. Ensure the required dimensions for the container cross-
2. Remove any transport protection devices which are
section (→ setup drawing).
present.
3. Ensure the required installation dimensions and filling lev- Keep the transport protection devices for later use.
els (→ setup drawing):
– Minimum distances (As)
– Maximum filling level (Max.)
– Minimum filling levels 5.2 Setup
(→ 9.2.6 Minimum filling levels, Page 44).
5.1.2 Preparing the setup site

NOTE
1. Make sure the pump is installed in vertical position. Material damage caused by dry running!
2. Make sure the setup site meets the following conditions: Remove the suction-side sealing cover for container instal-
– Pump freely accessible from all sides lation.
– Sufficient space for installation/removal of the pipes
5.2.1 Installing the suction pipe / suction pipe
and for maintenance and repair work, especially for the
removal and installation of the pump and motor with suction strainer
– Pump not exposed to external vibrations (damage to Only possible with container installation.
bearings)
– Frost protection
– Sufficient leak protection available according to local 1. Remove the suction-side sealing cover.
regulations 2. Seal the union of the suction pipe to the pump with an
3. Clean the container, reservoir or pit and protect it against O-ring 412.41 and lock with the screw 900.1.
further dirtying, e. g. by installing overflow walls in front of 3. Pay attention to the correct position of the O-ring 412.41.
the container or pit inlet.
5.2.2 Placing the pump/unit on the support surface
5.1.3 Preparing the setup surface
1. If present, remove the suction-side sealing cover.
Implements, tools and materials:
– Steel washers 2. Raise the pump/unit (→ 4.1 Transport, Page 13).
– Spirit level 3. Place the pump/unit on the support surface of the con-
1. Make sure the setup surface meets the following condi- tainer/pit.
tions:
– Level 5.2.3 Fastening the pump/unit
– Support surface on same level as support surface of Fasten the support plate to the support surface.
the support plate – The pump may not be deformed mechanically during
– Clean (no oil, dust or other impurities) the attachment procedure.
– Capable of bearing the weight of the pump unit and all
operating forces
– Stability of the pump unit ensured
– Resonance-free
2. Use a machine spirit level to check the permissible height
deviation (1 mm/m) lengthwise and crosswise.

5.3 Planning pipes 5.4 Connecting pipes

5.3.1 Laying out supports and flange connections
NOTE
NOTE Material damage due to excessive forces and torques of
the pipes on the pump!
Material damage due to excessive forces and torques of
the pipes on the pump! Make sure the pipe connection is stress-free.
Make sure the pipe connection is stress-free.
5.4.1 Avoid impurities in the pipes
1. Support the pipes in front of the pump.
2. Ensure the pipe can slide freely in the supports and does NOTE
not seize up due to corrosion. Material damage due to impurities in the pump!
Ensure no impurities enter the pump.
5.3.2 Specifying nominal diameters
Keep the flow resistance in the pipes as low as possible. 1. Clean all pipe sections and fittings prior to assembly.
2. Ensure no flange gaskets protrude inwards.
3. Remove any blank flanges, plugs, protective films and/or
1. Specify pressure pipe nominal width ≥ pressure joint nom-
protective paint from the flanges.
inal width.
2. With dry setups: 5.4.2 Installing auxiliary piping
– Specify suction pipe nominal width ≥ suction nozzle
nominal width. Observe the manufacturer's specifications for any existing
auxiliary operating systems.
5.3.3 Optimising changes in cross-section and
direction 1. Install the auxiliary pipes at the auxiliary connections with-
out stress and leaks.
1. Avoid bends with radii smaller than 1.5 times the pipe diam- 2. Also observe the following for the flushing system:
eter. – Make sure the fresh water flush does not freeze.
– Provide automatic bleeding of the connection hose.
2. Avoid abrupt changes of cross-sections in the pipes. – When installing the connection hose, make sure no
forces are applied to the flushing tube during all oper-
5.3.4 Providing safety and monitoring devices ating phases. Fasten the connection hose separately.
(recommended)
Avoid impurities 5.4.3 Installing the pressure pipe
1. With dry setups: 1. Remove the transport and sealing covers from the pump.
– Install a filter in the suction pipe if necessary. 2. Install the pressure pipe without stress and leaks.
2. To monitor the level of dirt, install a differential manometer 3. Ensure no seals protrude inwards.
with contact manometer.
5.4.4 Installing the suction pipe
Avoiding reverse operation
Only possible with dry setups.
1. Install a non return valve between the pressure joint and
stop valve to ensure the medium does not flow back after
the pump is switched off. 1. Remove the transport and sealing covers from the pump.
2. To enable bleeding, provide a bleeding connection 2. Install the suction pipe without stress and leaks.
between the pressure joint and non return valve. To avoid air enclosures:
– Always run the pipes at an upward slope to the pump.
Make provisions for isolating and shutting off the pipes
3. Ensure no seals protrude inwards.
For maintenance and repair work. 4. If necessary:
– Install a foot valve in the suction pipe to prevent the
pump and suction pipe from running empty during
Provide stop valves in the pressure pipe. downtimes.
Enable measurements of the operating conditions

1. Provide manometers in the pressure pipe for pressure
measurements.
2. With dry setups:
– Provide a manometer in the suction pipe if necessary.
3. Provide for pump temperature measurements.

5.4.5 Checking that the pipe connection is stress-free

Pipe installed and cooled down
1. Disconnect the connection flange of the pipes from the
pump.
2. Check whether the pipe is freely moveable in all directions
within the range of expected expansion:
– Nominal width < 150 mm: by hand
– Nominal width > 150 mm: with a small lever
3. Make sure the flange surfaces are parallel.
4. Reconnect the connection flange of the pipes to the pump.
5.5 Connecting the electrical system

5.5.1 Connecting the motor
Observe the specifications of the motor manufacturer.
DANGER
Risk of fatal injury due to electric shock!
Have all electrical work carried out by qualified electricians
only.
Isolate the installation from its supply voltage and secure it
against being switched back on again prior to any work on
the electrical system.
1. Connect the motor according to the circuit diagram.

2. Ensure the electrical power does not pose any risks.
3. Install an EMERGENCY STOP switch.
5.5.2 Checking the direction of rotation

Only possible when putting the pump into service
(→ 6.1 Putting the pump into service for the first time,
Page 18).

Operation
6 Operation
For pumps in potentially explosive areas (→ ATEX addi- 6.1.5 Checking the direction of rotation
Transport protection devices removed
6.1 Putting the pump into service

DANGER
for the first time
Risk of fatal injury due to rotating parts!
6.1.1 Identifying the pump version Use protective equipment when carrying out any work on
Identify the pump version (→ order data sheet). the pump.
Operate the pump only with the coupling guard installed.
Pump versions vary, for example in the bearing lubrication Keep a sufficient distance to rotating parts.
and auxiliary operating systems.
6.1.2 Checking the downtime NOTE

Check the downtime (→ Tab. 6 Measures after long stor- Material damage caused by dry running!
age times/downtimes, Page 15).
Make sure the pump is filled properly.
6.1.3 Preparing auxiliary operating systems Ensure the minimum filling level (→ Tab. 21 Minimum fill-
(if available) ing levels – when starting, Page 44).
The manufacturer assumes no liability for damage caused
1. Switch the motor on and immediately off again.
by installing or using a third-party or non-approved auxiliary
operating system. 2. Check whether the motor's direction of rotation corre-
sponds to the arrow indicating the direction of rotation of
the pump.
Flushing system
3. If the direction of rotation is different:
1. Install the flushing system (→ manufacturer's specifica- – Swap two phases (→ 5.5.1 Connecting the motor,
tions). Page 17).
2. Ensure the following:
– The flushing medium is suitable for the installation
3. Ensure the parameters required for the installed flushing
system (→ 9.2.2 Parameters for auxiliary operating sys-
tems, Page 42).
6.1.4 Filling and bleeding

If available: Auxiliary operating systems are ready for oper-
ation
WARNING
Risk of injury and poisoning due to hazardous pumped
media!
the pump.
Collect any leaking pumped medium safely and dispose of
it according to local regulations.
1. With dry setups:

– Open the suction-side fitting.
2. Open the pressure-side fitting.
3. Fill the pump and, if available, the suction pipe with pumped
medium.
Ensure the minimum filling level (→ Tab. 21 Minimum fill-
ing levels – when starting, Page 44).
4. Open the auxiliary operating systems, if available, and
check the flow rate.
5. Make sure all connections are tight.

Operation
6.1.6 Switching on the pump 1. With dry setups:

The pump is correctly set up and connected
2. Close the pressure-side fitting.
The motor is correctly set up and connected
3. Switch on the motor and check whether it is running
The motor is exactly aligned with the pump
smoothly.
All connections stress-free and leak-free
4. As soon as the motor is running at nominal speed, open
Any existing auxiliary system are ready for operation the pressure-side fitting slowly until the operating point is
All safety devices installed and checked for integrity reached.
The pump has been correctly prepared, filled and bled 5. With hot pumped media, make sure any temperature
Container filled up to minimum filling level changes do not exceed 50 °C/h.
6. After the initial stress caused by pressure and operating
temperature, check whether the pump is not leaking.
DANGER
6.1.7 Switching off the pump
Risk of injury due to running pump! Pressure-side fitting closed (recommended)
Do not touch the running pump.
Do not carry out any work on the running pump.
Allow the pump to cool down completely before starting any WARNING
work.
Risk of injury due to hot pump components!
WARNING the pump.
1. Switch off the motor. If available, maintain the following
media!
functions:
Use protective equipment when carrying out any work on – External plain bearing flushing
the pump.
2. Check all connecting screws and tighten them if necessary.
NOTE
Material damage caused by dry running!
ing levels – during operation, Page 45).
NOTE
Risk of cavitation when throttling the suction flow rate!
With dry setups:
– Fully open the suction-side fitting; do not use the fitting
to adjust the flow rate.
Do not open the pressure-side fitting beyond the operating
point.
NOTE
Material damage caused by overheating!
Do not operate the pump while the pressure-side fitting is
closed.
Observe the minimum flow rate (→ order data sheet).

Operation
6.2 Operating 1. With dry setups:

6.2.1 Making preparations for operation 2. Close the pressure-side fitting.
If necessary, perform the following steps: 3. Switch on the motor and check whether it is running
– Prepare any auxiliary operating systems smoothly.
(→ 6.1.3 Preparing auxiliary operating systems (if 4. As soon as the motor is running at nominal speed, open
available), Page 18). the pressure-side fitting slowly until the operating point is
– Fill and bleed the pump (→ 6.1.4 Filling and bleeding, reached.
Page 18).
5. Make sure the temperature changes do not exceed 50 °C/h
at pumps with hot pumped media.
6.2.2 Switching on the pump
Pump initially put into service properly 6.2.3 Switching off the pump
Operation prepared properly Pressure-side fitting closed (recommended)
DANGER WARNING
Risk of injury due to running pump! Risk of injury due to hot pump components!
Do not touch the running pump. Use protective equipment when carrying out any work on
Do not carry out any work on the running pump. the pump.
Allow the pump to cool down completely before starting any
work. Switch off the motor. If available, maintain the following
functions:
– External plain bearing flushing
WARNING
media!
the pump.
NOTE
Material damage caused by dry running!
ing levels – during operation, Page 45).
NOTE
Risk of cavitation when throttling the suction flow rate!
With dry setups:
– Fully open the suction-side fitting; do not use the fitting
to adjust the flow rate.
Do not open the pressure-side fitting beyond the operating
point.
NOTE
Material damage caused by overheating!
Do not operate the pump while the pressure-side fitting is
closed.
Observe the minimum flow rate (→ order data sheet).

Operation
6.3 Shut-down Behaviour of Duration of the interruption to

the pumped service (depending on process)
medium
DANGER Short Long
Risk of fatal injury due to electric shock! Solids Flush the Flush the
sedimenting pump. pump.
Have all electrical work carried out by qualified electricians
only. Solidifying/ Heat up or Empty the
Isolate the installation from its supply voltage and secure it freezing, empty the pump and
against being switched back on again prior to any work on non-corrosive pump and containers.
the electrical system. containers.
Solidifying/ Heat up or Empty the
freezing, empty the pump and
DANGER corrosive pump and containers.
containers. Clean and
Risk of injury due to running pump!
dry the
Do not touch the running pump.
pump.
Preserve the
Before carrying out any fitting or maintenance work, iso- containers if
late the motor from its supply voltage and secure it against necessary.
being switched back on again.
Remains liquid, – –
non-corrosive
WARNING Remains liquid, – Empty the
Risk of injury and poisoning due to hazardous pumped corrosive pump and
media! containers.
Use protective equipment when carrying out any work on Clean and
the pump. dry the
pump.
it according to local regulations. Preserve the
containers if
necessary.
Take the following measures if operation is interrupted:
Tab. 8 Measures to be taken, depending on the
Pump is Measure pumped medium behaviour
...shut down Take measures according
for a prolonged to the pumped medium
period (→ Tab. 8 Measures to be 6.4 Restoring the pump to service
taken, depending on the pumped
medium behaviour, Page 21). 1. Check the downtime (→ Tab. 6 Measures after long stor-
age times/downtimes, Page 15).
Isolate the motor from its supply
voltage and secure it against 2. Carry out all steps as for the initial start-up (→ 6.1 Putting
being switched back on again. the pump into service for the first time, Page 18).
Turn the shaft once a month.
Make sure the shaft and the
bearing change their rotational 6.5 Operating the stand-by pump
position in the process.
Stand-by pump filled and bled
...emptied Close the suction-side and
pressure-side fittings. Operate the stand-by pump at least once a week.
...dismounted Disconnect the electrical
connections and secure the
1. With dry setups: Fully open the suction-side fitting.
motor against being switched
back on again 2. Open the pressure-side fitting until the stand-by pump
reaches operating temperature and is evenly heated
...put into Follow the storage instructions (→ 6.2.2 Switching on the pump, Page 20).
storage (→ 4.3 Storage, Page 14).
Tab. 7 Measures to be taken if operation is interrupted

Maintenance
7 Maintenance
For pumps in potentially explosive areas (→ ATEX addi- 7.2 Maintenance
Service life of the roller bearings for operation within the
Trained service technicians are available for fitting and permissible range: > 2 years.
repair work. Present a pumped material certificate (DIN
Intermittent operation, high temperatures, low viscosities
safety data sheet or document of compliance) upon
and aggressive ambient and process conditions reduce the
request.
service life of roller bearings.
Plain bearings are subject to natural wear, which strongly

7.1 Monitoring depends on the actual operating conditions. Therefore,
general statements regarding their service life cannot be
The inspection intervals depend on the load placed on the made.
pump.
DANGER
DANGER
Risk of fatal injury due to electric shock!
Risk of injury due to running pump! Have all electrical work carried out by qualified electricians
Do not touch the running pump. only.
Do not carry out any work on the running pump. Isolate the installation from its supply voltage and secure it
against being switched back on again prior to any work on
the electrical system.
WARNING
Risk of injury and poisoning due to hazardous pumped DANGER
media!
Use protective equipment when carrying out any work on Risk of injury due to running pump!
the pump. Do not touch the running pump.
1. Check at appropriate intervals:
Before carrying out any fitting or maintenance work, iso-
– Compliance with minimum flow rate
late the motor from its supply voltage and secure it against
– Filling level of the container
– Roller bearing temperature < 70 °C
– Normal operating conditions unchanged
2. For trouble-free operation, ensure the following: DANGER
– No dry running
– No leaks Risk of fatal injury due to rotating parts!
– No cavitation Make sure the coupling guard is installed after carrying out
– with dry setups: Suction-side gate valves open any work on the pump.
– Unobstructed and clean filters
– Sufficient supply pressure
– No unusual running noises and vibrations WARNING
– No impermissible leaks at the shaft seal
– Proper functioning of auxiliary operating systems Risk of injury and poisoning due to hazardous or hot
pumped media!
the pump.
Allow the pump to cool down completely before performing
any work.
Make sure the pump is unpressurised.
Empty the pump, safely collect the pumped medium and
dispose of it in accordance with environmental rules and
requirements.
7.2.1 Roller bearings on the motor

Detailed information on the service life of the roller bearings
(→ motor operating manual).

Maintenance
7.3 Dismounting the pump 7.3.1 Returning the pump to the manufacturer
The pump is unpressurised
DANGER Pump completely empty
Electrical connections disconnected and motor secured
Risk of injury due to running pump! against being switched back on again
Do not touch the running pump. Pump cooled down
Do not carry out any work on the running pump. Auxiliary systems shut down, depressurised and emptied
Before carrying out any fitting or maintenance work, iso- Manometer lines, manometer and fixtures dismounted
late the motor from its supply voltage and secure it against
1. Enclose a truthfully completed declaration of compliance
when returning pumps or components to the manufacturer.
Order a form for the document of compliance from the man-
ufacturer if necessary.
DANGER
2. Take the measures required to return the pump to the man-
Risk of fatal injury due to rotating parts! ufacturer as specified in the following table, depending on
Make sure the coupling guard is installed after carrying out the repair work required.
any work on the pump.
Repairs Measure for return
At the customer's Return the defective
DANGER premises component to the
Risk of fatal injury due to electric shock! manufacturer.
Have all electrical work carried out by qualified electricians At the Flush the pump and
only. manufacturer's decontaminate it if it has
Isolate the installation from its supply voltage and secure it premises been used with hazardous
against being switched back on again prior to any work on pumped media.
the electrical system. Return the entire pump
(not disassembled) to the
manufacturer.
DANGER At the Only in the event of
Death or crushed limbs caused by the pump overturning! manufacturer's hazardous pumped media:
premises for – Flush and
Set the pump down on a level surface and secure it against
warranty repairs decontaminate the
overturning.
pump.
Return the entire pump
WARNING (not disassembled) to the
manufacturer.
Risk of injury and poisoning due to hazardous or hot Tab. 9 Measures for return
pumped media!
Use protective equipment when carrying out any work on 7.3.2 Preparations for dismounting the pump
the pump.
The pump is unpressurised
Allow the pump to cool down completely before performing
any work. Pump completely empty, flushed and decontaminated
Make sure the pump is unpressurised. Electrical connections disconnected and motor secured
against being switched back on again
Empty the pump, safely collect the pumped medium and
dispose of it in accordance with environmental rules and Pump cooled down
requirements. Auxiliary systems shut down, depressurised and emptied
Manometer lines, manometer and fixtures dismounted
1. Observe the following when dismounting the pump:
WARNING – Mark the precise installation orientation and position of
all components prior to the disassembly.
Risk of injury due to heavy components!
– Dismount the components concentrically without cant-
Pay attention to the component weight. Lift and transport ing.
heavy components with suitable lifting gear. – Dismount the pump (→ sectional drawing).
Set down components safely and secure them against 2. Undo the connection between the sole plate of the suspen-
overturning or rolling away. sion pipe unit 791 and the container/pit.
3. Undo the pipes and auxiliary pipes from the pump.
4. Lift the pump out of the installation (→ 4.1.2 Lifting,
Page 13).

Maintenance
7.3.3 Dismounting the motor 7.3.5 Dismounting the pump casing

As an example, the following dismounting process shows
a pump with labyrinth seal and plain bearing size 1, without
external plain bearing flushing.
Pay attention to the sectional drawings for all other
versions.
7.3.4 Dismounting the column pipe
925
711 412.25
791
412.49 412.1
734.2
101
734.3
412.49
918
412.25
925
Fig. 7 Dismounting the pump casing
Fig. 6 Dismounting the column pipe 1. Undo the cap nuts 925 and remove the threaded pieces
918 and O-rings 412.25.
1. Screw the nut 734.3 in the OPEN direction and remove it. 2. Raise the pump casing 101.
2. Take out the compensator 734.2 and O-rings 412.49. 3. Remove the O-ring 412.1.
3. Take the column pipe 711 out of the sole plate of the
delivery suspension pipe 791.

Maintenance
7.3.6 Dismounting the impeller 7.3.8 Dismounting the casing cover
161
230
939
914.1 Fig. 10 Removing the casing cover
412.4
922 515
Fig. 8 Dismounting the impeller
310.2
1. Undo the impeller screw 922 with circlip pliers and unscrew
it. Remove the O-ring 412.4. 161
2. Unscrew the socket head cap screw 914.1. Remove the
SCHNORR spring washer 939.
3. Extract impeller 230.
7.3.7 Dismounting the plain bearing Fig. 11 Dismounting the casing cover
310.1 1. Remove the casing cover 161.

(310.3) 2. Unscrew the taper lock ring 515.
3. Pull the plain bearing 310.2 out of the casing cover 161.
410.2
230
Fig. 9 Dismounting the plain bearing
Pull the plain bearing 310.1 (310.3) and profile joint

410.2 off the impeller 230.

Maintenance
7.3.9 Removing the delivery suspension pipe 7.3.10 Dismounting the shaft protection sleeve
800
901.6
554.6
341
940.1
791 412.20
412.25
Fig. 13 Removing the key and O-ring
925
211
Fig. 12 Removing the delivery suspension pipe
1. Undo the cap nuts 925 and remove the hexagon head bolts 792
901.6 with washers 554.6 and O-rings 412.25.
2. Raise the delivery suspension pipe 791 off the motor stool
341.
Fig. 14 Dismounting the shaft protection sleeve
1. Remove the key 940.1 and O-ring 412.20.

2. Pull the shaft protection sleeve 792 off the pump shaft 211.

Maintenance
7.3.11 Dismounting the motor stool 7.3.12 Dismounting the pump shaft
800
901.5
554.5
341
681
800
849
851
211
Fig. 15 Dismounting the motor stool
1. Dismount the coupling guard 681.

2. Undo the hexagon head bolt 901.5 and remove it together
with the washer 554.5.
3. Remove the motor stool 341 from the motor 800.
Fig. 16 Dismounting the pump shaft
1. Undo the cone coupling 851. When doing this, hold the
sleeve coupling 849 in place with a suitable tool.
2. Pull the pump shaft 211 out of the cone coupling 851.
3. Pull the cone coupling 851 out of the sleeve coupling 849.

Maintenance
7.3.13 Dismounting the sleeve coupling
800
851.2
849
Fig. 17 Dismounting the sleeve coupling
1. Undo the cone coupling 851.2. When doing this, hold the
sleeve coupling 849 in place with a suitable tool.
2. Pull off the sleeve coupling 849 and cone coupling
851.2 from the motor shaft.
3. Pull the cone coupling 851.2 out of the sleeve coupling 849.

Maintenance
7.4 Installing the pump 7.4.2 Installing the pump

The pump is installed in the reverse order of its disassem-
7.4.1 Preparing the installation
bly. The following sections show particular aspects to be
The easiest way to install the pump is vertically on a mount- observed when installing the pump.
ing plate. The mounting plate:
– Must be of sufficient size to ensure a stable footing. 1. Install the pump (→ sectional drawing).
– Must have a bore hole for the fan-side motor shaft 2. Install the shelter and motor fan.
(diameter of motor shaft + 10 – 20 mm).
7.4.3 Installing the pump shaft
1. Observe the following for the installation:
– Replace worn out parts with original spare parts.
– Replace the seals.
– Before installation, lubricate all O-rings
(412.4/.25/.26/.27/.29/.31/.32/.35/.36/.37/.51/.86)
that are stressed by shearing during installation
with lubricant which is approved for the process and
compatible with the O-ring material.
– Tighten the screws/nuts crosswise with a torque key in
an appropriate manner.
Observe any tightening torques which deviate from 211
standard (→ 9.2.4 Tightening torques, Page 43).
– Reinstall the components concentrically without cant-
ing according to the applied marks.
2. Clean all components (→ 9.2.5 Cleaning agents, 851
Page 43). but do not remove the applied marks.
849
Fig. 19 Installing the pump shaft
1. Make sure all parts are clean and free from oil and grease.
2. Insert the cone coupling 851 into the sleeve coupling 849.
3. Push the pump shaft 211 up to the stop in the cone coupling
851.
– The pump shaft must be positioned on the sleeve cou-
pling 849.
4. Tighten the cone coupling 851 with a torque of approx. 50
Nm. When doing this, hold the sleeve coupling 849 in place
with a suitable tool.
5. Drive the pump shaft 211 into the cone coupling 851 using
a rubber mallet until the pump shaft is repositioned on the
sleeve coupling 849.
Fig. 18 Installing the pump
6. Tighten the cone coupling 851 with a torque of 300 Nm.
3. Prepare the pump for vertical installation: When doing this, hold the sleeve coupling 849 in place with
– Remove the shelter and motor fan. a suitable tool.
– Prepare the mounting plate and secure it against over-
turning.
– Install the pump unit with motor casing vertically on the
mounting plate (insert the fan-side motor shaft into the
bore hole in the mounting plate).

Maintenance
7.4.4 Installing the sleeve coupling NOTE

Pump shaft installed Danger of overturning!
Prevent the motor and shaft from overturning by sub-
jecting them to asymmetric loads.
1. Make sure all parts are clean and free from oil and grease.
2. Place a steel washer X underneath the fan-side motor
shaft.
– Select the thickness of the steel washer so that the
pump unit only rests on the shaft end.
– The gap Y must be visible on all sides.
3. Insert the cone coupling 851.2 into the sleeve coupling 849.
4. Push the cone coupling 851.2 up to the stop on the motor
shaft.
– The sleeve coupling 849 must be positioned on the
849
motor shaft.
5. Tighten the cone coupling 851.2 with a torque of approx.
851.2 50 Nm. When doing this, hold the sleeve coupling 849 in
800 place with a suitable tool.
6. Drive the cone coupling 851.2 onto the motor shaft by strik-
ing it lightly with a rubber mallet until the sleeve coupling
849 is repositioned on the motor shaft.
7. Tighten the cone coupling 851.2 with a torque of 300 Nm.
When doing this, hold the sleeve coupling 849 in place with
a suitable tool.
8. Remove the steel washer X.
Y
Fig. 20 Installing the sleeve coupling

Maintenance
7.4.5 Inserting the casing cover 7.4.7 Checking the distance between the bottom edge
of the shaft sleeve and the face of the pump shaft
Only necessary on pumps with external plain bearing flush-
ing.
708.40
412.36
791
515
161
Fig. 21 Inserting the casing cover
1. Insert the O-ring 412.36 into the groove on the flushing pipe Fig. 23 Distance between the bottom edge of the shaft
coupling “X”, which is welded onto the taper lock ring 515. sleeve and the face of the pump shaft
2. Insert the pre-assembled casing cover assembly 161 into
the delivery suspension pipe 791. When doing this, feed Check the distance A between the top edge of the shaft
the flushing pipe 708.40 into the flushing pipe coupling “X”, sleeve 792 and the face of the pump shaft 211.
which is welded onto the taper lock ring 515.
Pump size Distance A [mm]
7.4.6 Installing the plain bearing
50-32-160 30
NOTE 50-32-200
Damage to the impeller due to wrong support! 65-40-160

Make sure an appropriate support is used. 65-40-200
80-50-200
x 65-40-250 40
310.1 80-50-250
(310.3)
80-50-315
410.2
100-65-200
230 100-65-250
100-65-315
125-80-200
Fig. 22 Installing the plain bearing
125-100-200
x Press-in tool
Tab. 10 Permissible distance between the bottom
1. Pull the profile joint 410.2 over the plain bearing edge of the shaft sleeve and the face
310 (310.3). of the pump shaft
2. Insert the plain bearing with profile joint evenly into the
impeller by hand.
If necessary, use a press-in tool and lubricant.

Maintenance
7.4.8 Installing the suction pipe / suction pipe

with suction strainer
1. Seal the union of the suction pipe to the pump with an
O-ring 412.41 and lock with the screw 900.1.
2. Pay attention to the correct position of the O-ring 412.41.
7.4.9 Final inspection

When the pump is installed correctly, the unit should be
able to be rotated easily by hand.
7.4.10 Installing the pump in the installation
DANGER
Risk of fatal injury due to rotating parts!
Make sure the coupling guard and motor shelter are
installed after carrying out any work on the pump.
(→ 5 Setup and connection, Page 15).
7.5 Ordering spare parts

For trouble-free replacement in the event of damage,
we recommend keeping entire sub-assemblies or spare
pumps available on site.
The application guidelines according to DIN 24296 recom-
mend keeping a supply for two years of continuous use
(→ 9.3 Spare parts for two years of continuous operation
according to DIN 24296, Page 46).
Have the following information ready to hand when order-

ing spare parts (→ type plate):
– Short designation of the pump
– Serial number
– Year of construction
– Part number
– Designation
– Quantity

Troubleshooting
8 Troubleshooting
If faults occur which are not specified in the following table or
cannot be traced back to the specified causes, please consult
the manufacturer.
Possible faults are assigned a number in the table below. Use
this number to find the cause and remedy in the troubleshooting
table.
Fault Number
Pump not pumping 1
Pumping rate insufficient 2
Pumping rate too high 3
Pumping pressure too low 4
Pumping pressure too high 5
Pump running roughly 6
Roller bearing temperature too high 7
Pump leaking 8
Excessive motor power uptake 9
Tab. 11 Fault/number assignment
Fault number Cause Remedy

1 2 3 4 5 6 7 8 9
X – – – – – – – – Supply/Suction pipe and/or pressure pipe Open the fitting.
closed by fitting
– X – X – – – – – Supply/Suction pipe not fully opened Open the fitting.
X X – X – X – – – Supply/Suction pipe, pump or suction Clean the supply/suction pipe, pump
strainer blocked or encrusted or suction strainer.
– X – X – X – – – Supply/Suction pipe cross-section too Increase the cross-section.
narrow Remove encrustations from the suction
pipe.
Open the fitting completely.
X – – – – – – – – Transport sealing cover not removed Remove the transport sealing cover.
Dismount the pump and check for
dry-running damage.
X X – – – X – – – Filling level below minimum level Switch off the pump immediately.
Check the filling level regulation.
Switch on the pump again after
reaching the minimum filing level.
– X – X – X – – – Suction head too large: NPSHpump larger Increase the supply pressure.
than NPSHinstallation Consult the manufacturer.
X – – – – X – – – Supply/Suction pipe and pump not bled Fill the pump and/or pipes completely
properly or not filled up completely and bleed them.
X – – – – X – – – Supply/Suction pipe contains air pockets Install a fitting for bleeding.
Correct the pipe installation.
X X – X – X – – – Air is sucked in Seal the source of malfunction.
X X – X – X – – – Excessive amount of gas: pump cavitating Consult the manufacturer.

Troubleshooting

1 2 3 4 5 6 7 8 9
– X – X – X – – – Temperature of pumped medium too high: Increase the supply pressure.
pump cavitating Lower the temperature.
Consult the manufacturer.
– X – X – – – – X Viscosity or density of the pumped Consult the manufacturer.
medium outside the specified range for
the pump
– X – X – – – – – Geodetic pump head and/or pipe flow Remove sediments from the pump
resistance too high and/or pressure pipe.
Install a larger impeller and consult the
manufacturer.
– X – – X X – – – Pressure-side fitting not opened wide Open the pressure-side fitting.
enough
X X – – X X – – – Pressure pipe blocked Clean the pressure pipe.
X X – X – X – – – Pump running in wrong direction Swap any two phases at the motor.
X X – X – – – – – Motor speed too low Compare the required motor speed
with the specification on the pump type
plate. Replace the motor if necessary.
Increase the motor speed if speed
control is available.
– X – X – X X – – Pump components worn out Replace any worn-out pump
components.
– – X X – X – – X Pressure-side fitting opened too wide Throttle with pressure-side fitting.
Mill down the impeller. Consult the
manufacturer and adjust the impeller
diameter.
– – X – – X – – X Geodetic pump head, pipe flow Throttle the flow rate with the
resistances and/or other resistances lower pressure-side fitting. Observe the
than specified minimum flow rate.
diameter.
– – X – X – – – – Viscosity lower than expected Mill down the impeller. Consult the
diameter.
– – X – X X X – X Motor speed too high Compare the required motor speed
with the specification on the pump type
plate. Replace the motor if necessary.
Reduce the motor speed if speed
control is available.
– – X – X X – – X Impeller diameter too large Throttle the flow rate with the
pressure-side fitting. Observe the
minimum flow rate.
diameter.
X X – X – X – – – Impeller out of balance or clogged up Dismount the pump and check for
dry-running damage.
Clean the impeller.
– X – X – X – – – Hydraulic components of the pump dirty, Dismount the pump.
clotted or encrusted Clean the components.

Troubleshooting

1 2 3 4 5 6 7 8 9
– – – – – X X – X Plain bearing defective Replace the plain bearing.
– – – – – – X – X Roller bearing in motor defective Replace the roller bearing.
– – – – – – – X – Connecting screws not tightened properly Tighten the connecting screws.
– – – – – – – X – Housing seal defective Replace the housing seal.
– – – – – – – X – Flushing system leaking or clogged up Check the connections of the flushing
system.
Clean the pipes of the flushing system.
– – – – – – – X – Shaft sleeve is infiltrated Replace shaft sleeve and/or O-rings.
– – – – – X X X X Pump distorted Check the pipes and pump fastenings.
Check the coupling alignment.
– X – X – X – – X Motor running on 2 phases Check the fuse and replace it if
necessary.
Check the cable connections and
insulation.
Tab. 12 Troubleshooting table

Appendix
9 Appendix
9.1 Sectional drawing Part no. Designation

734.2 Compensator
9.1.1 Part numbers and designations
734.3 Nut
Part no. Designation 748 Suction strainer
101 Pump casing 748.2 Suction pipe with suction strainer
139 Suction elbow 791.xxx Delivery suspension pipe
141 Suction pipe 792.xxx Shaft protection sleeve
153 Suction nozzle 800 Motor
161 Casing cover 849 Sleeve coupling
211.xxx Pump shaft 851.xxx Cone coupling
230 Impeller 893.xxx Sole plate
310.1 Plain bearing, inner 900.1 Screw
310.2 Plain bearing, outer 901.xxx Hexagon head screw
341 Motor stool 914.xxx Socket head cap screw
410.xxx Profile joint 918.xxx Threaded rod, coated
412.xxx O-ring 922 Impeller screw
505.xxx Loose collar 925 Cap nut
515.xxx Taper lock ring 939.xxx SCHNORR spring washer
524.xxx Shaft wearing sleeve 940.xxx Fitting key
529.xxx Bearing sleeve Tab. 13 Designation of components according
to part numbers
554.xxx Washer
555 Labyrinth disc Some of the specified parts are delivered as a standard only
as sub-assemblies. Those parts and the parts installed in them
558.xxx Labyrinth disc holder are listed here:
563.xxx Pin 141 = 141 + 153*
515 = 515.3 + 708.1
681.xxx Coupling guard
558 = 555 + 558.2
708.1 Flushing pipe coupling 708.40** = 708.3 + 708.11 + 708.12 + 708.13 + 708.14 + 708.19
708.3 Flushing tube 748.2 =141* +153* +748 + 731.2
708.11 Flushing pipe adapter 791 = 713 + 725 + 893
792 = 412.21 + 412.27* + 505* + 524 + 529 + 555* + 558.2*
708.12 Bow
* optional, depending on the size and version
708.13 Intermediate piece ** not available as a complete weld unit
708.14 Bow
708.19 Flushing tube
708.40 Flushing pipe
711 Column pipe
713.xxx Suspension pipe
725 Casing flange
728 Backing ring
731.2 Pipe union

Appendix
9.1.2 Overview sectional drawing 9.1.3 Variants

The position numbers in brackets in the following illustra-
tions only apply to previous versions of the pump.
554.41
901.31
901.32
554.42
*412.29
(412.98)
A E
563.1
211
(211.4) 563
791
Fig. 25 ATEX version

B
728*
161
(169)
711
230
101
C
Fig. 24 TNP – Overview sectional drawing Fig. 26 Column pipe connection – with flange and bow
A Column pipe connection, detail * optional, depending on the size and version
B Column pipe union, detail
C Suction nozzle, detail
D Lower bearing, detail / with external plain bearing flushing*
E Upper bearing, detail
F Flushing pipe to external plain bearing flushing, detail*

Appendix
728*
101
900.1 (904.3)
412.41
711 731.2
748.2
Fig. 27 Riser connection – with flange

Fig. 31 Suction nozzle – with suction pipe incl.
suction strainer
101
900.1 (904.3)
711
412.41
731.2
139
Fig. 28 Riser connection – without flange Fig. 32 Suction pipe - dry setup
101
748
412.29 *
711
Fig. 29 Suction nozzle – with suction strainer 734.3
412.49
101
900.1 (904.3) 734.2
412.41 412.49
731.2
141
Fig. 33 Riser union, left-right up to DNd50

Fig. 30 Suction nozzle – with suction pipe * optional, depending on the size and version

Appendix
711
734.3
412.49
734.2
412.49
Fig. 34 Riser union, left-right from DNd65
711
Fig. 35 Riser union, pipe union
708.40/.45
Fig. 36 Flushing pipe to external plain bearing flushing

Appendix
792 708.40/.50 **
(792.1/.2/.3/.4)
515 412.36
(515.3) 412.20
310.2 412.32
(310.6) 410.2
310.1 412.1
(310.3) 940.1
161 939
230 914.1
412.4 918
922 412.25
101 925
Fig. 37 Lower bearing with external plain bearing flushing – plain bearing size 1/2
** not available as a complete weld unit
792 708.40/.50 **
515
(792.1/.2/.3/.4)
(515.3) 412.36
310.2 412.20
(310.6) 412.32
310.1 410.2
(310.3) 412.1
412.87 940.1
161 939
230 914.1
412.4 918
922 412.25
101 925
Fig. 38 Lower bearing with external plain bearing flushing – plain bearing size 1/2, dry setup
** not available as a complete weld unit

Appendix
792
(792.1/.2/.3/.4)
800 310.2 412.20
851.2 901.5 310.1 515
412.48 554.5 (310.3) 410.2
849 341
681 901.6 412.87 412.1
851 554.6 161 940.1
792 412.25 230 939
925 412.4 918
211 922 914.1
(211.4)
101 412.25
925
Fig. 42 Lower bearing – plain bearing size 1/2, dry setup

Fig. 39 Upper bearing – labyrinth seal
310.1 792
(310.3) 412.20
681 800 161 410.2
341 901.5 (169) 412.1
849 554.5 940.1 939
211 901.6 230 914.1
(211.4) 554.6 412.4 918
792 412.25 922 412.25
925 101 925
Fig. 43 Lower bearing – TNP 50-32-125

Fig. 40 Upper bearing – labyrinth seal, TNP 50-32-125
792
(792.1/.2/.3/.4)
310.2 412.20
310.1 515
(310.3) 410.2
161 412.1
940.1 939
230 914.1
412.4 918
922 412.25
101 925
Fig. 41 Lower bearing – plain bearing size 1/2

Appendix
9.2 Technical specifications 9.2.3 Noise pressure levels

Measuring conditions:
Further technical specifications (→ order data sheet)
• Distance to pump: 1 m
9.2.1 Ambient conditions • Operation: cavitation-free
Consult the manufacturer about operation under other • Motor: IEC standard motor
ambient conditions. • Tolerance ±3 dB
Tempera- Relative humidity [%] Setup level Lower-noise motor versions are available if the expected noise
ture [°C] above sea values exceed the permissible limits.
Long-term Short-term level [m]
Nominal motor Noise pressure level [dB] for pump
–20 to +401) ≤ 85 ≤ 100 ≤ 1000
power PM [kW] with motor at speed [min-1]
Tab. 14 Ambient conditions
1450 1750 2900 3500
1) material-dependent
1,5 58 58,5 63 64
9.2.2 Parameters for auxiliary operating systems
2,2 60 60,5 66 67
Flushing medium
3,0 62 62,5 68 69
Only possible with external plain bearing flushing.
4,0 63 63,5 69 70
5,5 65 65,5 71 72
Bearing Flow rate [l/h] Flushing pressure
7,5 66 66,5 72 73
Plain bearing, 150 Define the
bottom flushing 11,0 68 68,5 74 75
pressure Tab. 16 Noise pressure levels
according to
the flow rate.
Ensure a
flushing
pressure of
≤ 10 bar.
Tab. 15 Operating parameters for flushing medium

Appendix
9.2.4 Tightening torques

Tighten the screws/nuts with torques properly in accor-
dance with the general technical rules. Deviating torques
are dealt with in the following.
The following figures apply to new screws and nuts.
The following values only apply to the assembly procedure.
Tighten hand-tight for plastic/plastic pairings, e.g. impeller

screw 922.
Thread size Tightening torque [Nm]

M 10 45
M16 75
Tab. 17 Socket head cap screw 914.1 – steel/steel pairings

M 10 25
Tab. 18 Cap nut 925

Cone coupling 300
Tab. 19 Cone couplings 851.xxx
9.2.5 Cleaning agents
Application area Cleaning agents

Foodstuff and drinking water E.g. spirit, Ritzol 155,
sector strong alkaline soap suds,
steam blast (for individual
components only)
Other Benzine, wax solvents,
diesel, petrol, alkaline
cleaners
Tab. 20 Cleaning agents

Appendix
9.2.6 Minimum filling levels

For minimum filling levels, observe: H
H > 100 mm
As > 1.5 x DNs (→ setup drawing) As As
A
ha
H
As As R3 hb
A R4
DNs As
ha
hb
Fig. 47 Minimum filling levels – pump with suction
pipe incl. suction strainer
DNs As
H
Fig. 44 Minimum filling levels – standard pump version
As As
A
H
ha
As As hb
A R
DNs
As
ha
R hb Fig. 48 Minimum filling levels – pump with suction manifold

DNs As
Pump size Minimum filling level when starting

Fig. 45 Minimum filling levels – pump with suction pipe
ha [mm]
50-32-160 230
H 50-32-200 250
65-40-160 230
As As
65-40-200 250
A
65-40-250 270
ha 80-50-200 250
hb
80-50-250 270
R5
DNs 80-50-315 270
As
100-65-200 270
100-65-250 270
Fig. 46 Minimum filling levels – pump with strainer
100-65-315 270
125-80-200 280
125-100-200 305
Tab. 21 Minimum filling levels – when starting

Appendix
The switch-off point during operation depends on the pump

speed and pumped medium, among others.
It is not possible to specify the minimum filling level pre-
cisely. The following table contains reference values.
DNs suction nozzle Minimum filling level during

operation hb [mm]1)
50 125
65 150
80 175
100 200
125 250
Tab. 22 Minimum filling levels – during operation
1) Reference values
9.2.7 Operating limits for pressure and temperature
10
A 5
0
0 20 40 60 80 90 100
PE-UHMW
PP
PVDF
Fig. 49 Operating limits for pressure and temperature

A Permissible pump interior pressure [bar]
B Temperature of pumped medium [°C]

Appendix
9.3 Spare parts for two years of

continuous operation according
to DIN 24296
Part no. Part designation Number of identical pumps (including spare pumps)
10 or
1 2 3 4 5 6 or 7 8 or 9
more
Set/Quantity of spare parts
161 Casing cover 0 1 1 1 1 2 2 20 %
211 Shaft 1 1 1 1 1 1 1 10 %
230 Impeller 1 1 1 1 2 2 2 20 %
310.8 Repair set for plain bearing 1 1 1 1 2 2 3 30 %
412.1 Casing O-ring 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 %
412.25 O-ring 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 %
792 Shaft protection sleeve 1 1 1 1 1 1 1 10 %
925 Cap nut 50 % 50 % 50 % 50 % 50 % 50 % 50 % 50 %
Tab. 23 Spare parts for two years of continuous operation
Item 310.8 consists of items 310.1/310.2/410.2/412.20

Item 792 consists of items 412.21/412.27/412.48/505/524/529/
555/558.2

Appendix
9.4 Declaration of conformity according

to EC Machine Directive
EG-Konformitätserklärung des Herstellers

nach der EG-Maschinenrichtlinie 2006/42/EG Anhang II, Nr. 1 A
EC Declaration of Conformity by the Manufacturer
as defined by machinery directive 2006/42/EC, Annex II, No. 1 A
MUNSCH Chemie-Pumpen GmbH

Im Staudchen
56235 Ransbach-Baumbach
Germany
Mr Johann Dausenau,
MUNSCH Chemie-Pumpen GmbH,
is authorised to compile the technical documentation.
We hereby declare that the pump units
Machine Type: Vertical Chemical Pump Vertical Cantilever Pump

Design Designation: TNP-KL TNP TNP-C TPC
TCM-DW TPC-B TPC-M
are in accordance with all relevant provisions of the EC Machinery Directive.
The following harmonised standards (or parts of these standards) were applied:
DIN EN ISO 12100 : 2011-03

DIN EN 809 : 2012-10
The product complies with the aforesaid standards insofar as it is used at the contractually agreed conditions.
The operator is responsible for this.
In the event of any structural change or use not as intended, this declaration becomes invalid unless the
manufacturer’s prior written approval has expressly been given.
Ransbach-Baumbach, 31.02.2014 Dipl.-Ing. Stefan Munsch

Managing Director
MUNSCH Chemie-Pumpen GmbH Januar 2013

Appendix

Vertical Chemical Pump: Original Operating Manual Plant No.: - TNP Series

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Vertical Chemical Pump: Original Operating Manual Plant No.: - TNP Series

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Vertical Chemical Pump

Original Operating Manual TNP Series

Version BA-2020.04 Munsch Chemie-Pumpen GmbH

We reserve the right to make technical changes.

5 Setup and connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 7.3 Dismounting the pump . . . . . . . . . . . . . . . . . . . . . . . 23

2 TNP Series BA-2020.04 EN – 08

7.4 Installing the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

EN – 08 BA-2020.04 TNP Series 3

List of figures Fig. 37 Lower bearing with external plain bearing

4 TNP Series BA-2020.04 EN – 08

EN – 08 BA-2020.04 TNP Series 5

1 About this document

1.1 Target groups

1.2 Other applicable documents

6 TNP Series BA-2020.04 EN – 08

1.3 Warnings and symbols

Potentially hazardous situation Minor bodily harm

Tab. 4 Symbols and their meaning

1.4 Technical terms

EN – 08 BA-2020.04 TNP Series 7

8 TNP Series BA-2020.04 EN – 08

2.2.2 Operator's obligations 2.2.3 Duties of staff

• Organise responsibilities, areas of competence and the • (→ ATEX additional instructions)

EN – 08 BA-2020.04 TNP Series 9

3 Layout and function

3.1 Description 3.2.2 Type plate with ATEX

Vertical centrifugal pump with volute casing for wet installation

3.2.1 Type plate 11 Q m3/h n 1/min r kg/dm3 4

D-56235 Ransbach-Baumbach II 2 D Ex h IIIC T135°C Db

Fig. 3 Pump type code (example)

10 TNP Series BA-2020.04 EN – 08

Fig. 4 TNP layout

EN – 08 BA-2020.04 TNP Series 11

3.4 Shaft seals

3.4.1 Labyrinth seal

3.5 Auxiliary operating systems

External flushing system

12 TNP Series BA-2020.04 EN – 08

4 Transport, storage and disposal

4.1 Transport 4.1.2 Lifting

Weight specifications (→ individual order documents)

Fig. 5 Fastening the lifting gear to the pump/unit

EN – 08 BA-2020.04 TNP Series 13

4.2 Preservation 4.4 Disposal

Dispose of the pump according to local regulations.

1. Make sure the storage room meets the following condi-

At temperatures below zero, the plastic material,

2. Seal all openings with blank flanges, blind plugs or plastic

14 TNP Series BA-2020.04 EN – 08

5 Setup and connection

NOTE Storage time/ Measure

5.1.2 Preparing the setup site

EN – 08 BA-2020.04 TNP Series 15

5.3 Planning pipes 5.4 Connecting pipes

Enable measurements of the operating conditions

16 TNP Series BA-2020.04 EN – 08

5.4.5 Checking that the pipe connection is stress-free

5.5 Connecting the electrical system

1. Connect the motor according to the circuit diagram.