INDEX

Sr. No. Particulars Report No.

1 11KV VCB PANEL INSTALLATION 1

2 1600 KVA TRANSFORMER INSTALLATION 2

3 PMCC PANEL INSTALLATION 3

4 ESB PANELINSTALLATION 4

5 FWPH PANEL INSTALLATION 5

6 APFC PANEL INSTALLATION 6

7 NORMAL LIGHTING DB INSTALLATION 7

8 EMERGENCY LIGHTING DB INSTALLATION 8

9 50 KVA EMERGENCY LIGHTING TRANSFORMER INSTALLATION 9

10 150 KVA LIGHTING TRANSFORMER INSTALLATION 10

11 NORMAL AUXILIARY DB INSTALLATION 11

12 YLDSB-2 INSTALLATION 12

13 YLDSB-1 INSTALLATION 13

14 DCDB INSTALLATION 14

15 DC CHARGER PANEL INSTALLATION 15

16 2X15 KVA AC UPS INSTALLATION 16

17 2X40 KVA AC UPS INSTALLATION 17

18 750 KVA DG-1 SET INSTALLATION 18

19 750 KVA DG-2 SET INSTALLATION 19

20 250 KVA EMERGENCY DG-1 SET INSTALLATION 20

21 BUS DUCT INSTALLATION 21

22 SYNC LOGIC PANEL INSTALLATION 22

23 AMF CONTROL PANEL INSTALLATION 23

24 WSDB INSTALLATION 24

25 LIGHTING INSTALLATION 26
 SOPAN O & M COMPANY PVT. LTD.

PROJECT: CONSTRUCTION OF RAIL FED DEPOT AT VILLAGE SWAIPURA/CHOTILA,DIST-PALI, RAJASTHAN

OWNER: M/s NAYARA ENERGY LTD.(formerly known as Essar Oil Limited)
CONSULTANT: M/s PRAGATI ENGINEERING MANAGEMENT SERVICES
CONTRACTOR: SOPAN O & M COMPANY LTD.
PO NO & DATE: P O No. – 6300002455 dated 16/12/2019
Equipment to be handover : 250 kva DG
Tag No./Sr. No. of Equipment : 60250
Ref. Drawing No. : SOP-NAYA-ELE-DW-MCC-EQL-514
S.No Description of Item/activity
1

6
It is agreed that Foundation/Structure is Inspected & is ready to take equipment erection.
Handed Over BY (SOPAN) Eelctrical Dept.

Signature:

Name:
Date:
OMPANY PVT. LTD.

RA/CHOTILA,DIST-PALI, RAJASTHAN
FORMAT No. :
REPORT NO :
DATE :

Obseved /acceptable Remark

nt erection.
Taken Over By (NAYARA)
Witness By- PEMS
Mechanical Dept.
 Doc No .SOP/NAYARA/PEMS/EE/PRE-COMM/IR-18
PRE-COMMISSIONING DG Rev-1.0
PROJECT : CONSTRUCTION OF RAIL FED DEPOT AT VILLAGE SWAIPURA/CHOTILA,DIST-PALI, RAJASTHAN REPORT NO.:-20
OWNER :M/s NAYARA ENERGY LTD.(formerly known as Essar Oil Limited) AREA/LOCATION: MCC BULDING
PMC : M/s PRAGATI ENGINEERING MANAGEMENT SERVICES EMERGENCY DG
CONTRACTOR : M/s SOPAN O & M COMPANY LTD. TAG NO. :-DG-3, 250 KVA, AMPS-417.4
SO. Sr. No. : 60250 Alternator No : N20J444343 Panel No : 09/2021/J-8839 Engine No 84522398

Make : CGL Make/Frame : SF/HCI434D1 Rating : 417.4

: SINGLE/DOUBLE/DOUBLE
Model : 6L8.9TAA-G4 Const RPM : 1500
A BEARING

Hours Run : 8.8 l KVA : 250 Meters : Amp./Volt/Freq./PF/KW/KWH

E t
n e
1.0 MANUFACTURER’S DATA
g r
i n
nRating a : 250 KVA
eType Designation t : SF/HCI434D1
Fuel tank capacity o : 900 LTR (Day Tank)
r
Battery : 24V, ---- Ah
Charging system : SMPS TYPE FLOTE/BOOST MODE
Excitation type : 20snd
Method of start : Auto & Manual

2.0 GENERAL

Checking of foundation CHECKED OK

Installation, alignment & grouting CHECKED OK

General cleanliness CHECKED OK

Cable termination & tightness of all connection CHECKED OK

Earthing of DG set and control panels CHECKED OK

(Enclose Earthing Values taken and Relay Test Reports) CHECKED OK

Generator neutral earthing grouting CHECKED OK

Sealing of exposed outlets CHECKED OK

Fuelling connection & valves in correct position CHECKED OK

Fuel leaks (if observed, shall set right) CHECKED OK

Lube oil circuit and oil level CHECKED OK

Radiator filled up with clean soft water CHECKED OK

Instruments & control devices installation CHECKED OK

Battery sets, charger and control panel CHECKED OK

Remark.

Description SOPAN PEMS NAYARA

Signature

Name

Date
 Doc No .SOP/NAYARA/PEMS/EE/TEST/IR-20
TEST REPORTF FOR DG Rev-1.0
PROJECT : CONSTRUCTION OF RAIL FED DEPOT AT VILLAGE SWAIPURA/CHOTILA,DIST-PALI, RAJASTHAN REPORT NO.:-20
OWNER :M/s NAYARA ENERGY LTD.(formerly known as Essar Oil Limited) AREA/LOCATION: MCC BULDING
PMC : M/s PRAGATI ENGINEERING MANAGEMENT SERVICES EMERGENCY DG
CONTRACTOR : M/s SOPAN O & M COMPANY LTD. TAG NO. :-DG-3, 250 KVA, AMPS-417.4
SO. Sr. No. : 60250 Alternator No : N20J444343 Panel No :: 09/2021/J-8839 Engine No 84522398

Make : CGL Make/Frame : SF/HCI434D1 Rating : 417.4

: SINGLE/DOUBLE/DOUBLE
Model : 6L8.9TAA-G4 Const BEARING RPM : 1500

Hours Run : 8.8 KVA : 750 Meters : Amp./Volt/Freq./PF/KW/KWH

1.0 INSULATION RESISTANCE TEST

I. ALTERNATOR MEGGAR USED: 1000V DC

Winding to earth
Test report is Attached (IRN)
R15
R60
K R 60
=
R 15

II. FIELD WINDING

R
III. POWER CABLE
N
RE >936.67 MΩ RY >968.63 MΩ RN >864.84 MΩ
YE >934.53 MΩ YB >936.53 MΩ YN >887.33 MΩ
BE >936.68 MΩ BR >983.86 MΩ BN >894.75 MΩ
NE >997.53 MΩ

2.0 WINDING RESISTANCE

Stator
Test report is Attached (IRN)
Rotor

3.0 CT Polarity check

R Y B
Metering Core OK OK OK
Protection Core OK OK OK

Details of Calibrated Equipments:

Description Megger Multimeter

Make MECO Rishabh

SerialNo. 547249 2105118764
Cal.Due date 8/30/2022 30-Aug-22

Cal.certificate No. KES/210216E/002 PTCC/SEP/SOM-01

Remark.

Description SOPAN PEMS NAYARA

Signature

Name

Date
 Doc No .SOP/NAYARA/PEMS/EE/PRE-COMM/IR-18
COMMISSIONING DG Rev-1.0
PROJECT : CONSTRUCTION OF RAIL FED DEPOT AT VILLAGE SWAIPURA/CHOTILA,DIST-PALI, RAJASTHAN REPORT NO.:-20
OWNER :M/s NAYARA ENERGY LTD.(formerly known as Essar Oil Limited) AREA/LOCATION: MCC BULDING
PMC : M/s PRAGATI ENGINEERING MANAGEMENT SERVICES EMERGENCY DG
CONTRACTOR : M/s SOPAN O & M COMPANY LTD. TAG NO. :-DG-3, 250 KVA, AMPS-417.4
SO. Sr. No. : 60250 Alternator No : N20J444343 Panel No : 09/2021/J-8839 Engine No 84522398

Make : CGL Make/Frame : SF/HCI434D1 Rating : 417.4

: SINGLE/DOUBLE/DOUBLE
Model : 6L8.9TAA-G4 Const BEARING RPM : 1500

Hours Run : 8.8 KVA : 750 Meters : Amp./Volt/Freq./PF/KW/KWH

1.0 COMMISSIONING

Tripping of breaker on protections Checked Ok

Operation of excitation, control & signaling ckt. Checked Ok

Interlocks Checked Ok

Operation of all protective devices and setting

Checked Ok
(pl. refer Annexure-I, Sh. 5 of 5)

Operation of AVR circuit Checked Ok

Auto and manual transfer circuits Checked Ok

Starting circuit functioning Checked Ok

All instruments reading on engine operating panel Checked Ok

Voltage frequency excitation current Checked Ok

Bearing condition/temp. after 4 hrs. run Checked Ok

Any abnormal sound Checked Ok

Vibrations Checked Ok

Fuel, lubrication and cooling circuits Checked Ok

Paralleling of DG sets (if available) Checked Ok

Radiator filled up with clean soft water Checked Ok

2.0 LOAD RUN

Voltage Dip during starting : Controlling of governor by Governor switch :yes

Voltage dip during load thrown off :

Time of Starting : 20 Second Resistance of AVR confirmed : yes

Full load current in all phases : Up to 160 A Tripping of Gen. incomer CIB by M/c Fault
signals : yes
Wind. Temp. rise at interval of ½ Hr. , 1 Hr. 60°C to 80°C Rotor leakage current : ___
1 Hr. , 2 Hr., 4 Hrs : P-F 50

Bearing temp. rise : : 73°C Noise level {Radiator of standard

Stator & Rotor temp rise : option- 85 DBA at @1m &
Vibration level: (45 RIC Engg) (20 Alt-1 28 Alt-2) mm/s 75 DBA at @10m (+/- 3 DBA)}

Remark.

Description SOPAN PEMS NAYARA

Signature

Name
Date
 Doc No .SOP/NAYARA/PEMS/ELE/INSTL/IR-10
INSTALLATION OF DG SET Rev-1.0
PROJECT : CONSTRUCTION OF RAIL FED DEPOT AT VILLAGE SWAIPURA/CHOTILA,DIST-PALI, RAJASTHAN REPORT NO.:-20
OWNER :M/s NAYARA ENERGY LTD.(formerly known as Essar Oil Limited) AREA/LOCATION: MCC BULDING
PMC : M/s PRAGATI ENGINEERING MANAGEMENT SERVICES EMERGENCY DG
CONTRACTOR : M/s SOPAN O & M COMPANY LTD. TAG NO. :-DG-3, 250 KVA, AMPS-417.4
Make : SUDHIR POWER LTD Alternator No : N20J444343 Fuel tank capacity :
Model : 6L8.9TAA-G4 KVA : 250 Battery : 24V, ---- Ah

Engine No : 84522398 VOLTS : 415

RPM : 1500 AMPS : 417.4

1.0 GENERAL

Checking of foundation

Installation, alignment & grouting

General cleanliness

Cable termination & tightness of all connection

Earthing of DG set and control panels

(Enclose Earthing Values taken and Relay Test Reports)

Generator neutral earthing grouting

Sealing of exposed outlets

Fuelling connection & valves in correct position

Fuel leaks (if observed, shall set right)

Radiator filled up with clean soft water

Instruments & control devices installation

Battery sets, charger and control panel

Remark.

Description SOPAN PEMS NAYARA

Signature

Name

Date