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VOC Reducer Starbetter

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Magic-porous Polymer &

Liquid Additive Masterbatches


Micro-porous polymer

✓ 3-D network micro-porous structure


✓ Excellent filtration, adsorption and loading levels

PP, PS, PC, PE, EVA, PA, PET, ABS are available.
Main business

Polymer ⚫ Light and stable


⚫ Pore tunable
⚫ Large surface area
⚫ Excellent filtration / adsorption / load performance
Micro-porous polymer

1 2 3 4 5
Filter Sustained-
Auxiliary Biological Emergency
antibacterial release
Masterbatch filler materials materialsls material
Application problem statement

Liquid additives can be a challenge to process

Adding

Quantifying
Major Dispersing
Issues
Heat sensitive additives

High concentration
Liquid additive masterbatches

High viscosity auxiliaries Capsule-like Masterbatches

Produces dry, free-flowing pellets →


Preparation

Mix the liquid or convert-to-liquid additives


with micro-porous polymer
Many Applications

Additive Examples
Liquid Antistatic agent, Light stabilizer, Coupling agent,
(viscosity < 30,000 cSt)
Flame retardant, Initiator, Maleic anhydride,
OR
Converted-to-liquid Antioxidant, Lubricant, Anti-drip, Anti-blocking agent,
(heating or dissolve) Release agent, Plasticizer, Foaming agent,

Flavoring agent, etc.


Application advantages

✓ Efficiently overcome difficulties in adding, quantifying and dispersing

✓ Convenient: easily added, accurately quantified, well dispersed

✓ No harm to materials properties: good compatibility

✓ Suitable for thermally sensitive & high concentration additives


Odor and VOC-Emission Reduction

in Polyolefins
Market drivers

Growing consumer
health awareness

Manufacturers need innovative


products, so will compound

National and industry


compulsory standards
LDVTM odor-reducing agent

• LDVTM odor-reducing agent for Polyolefin

• Effectively & permanently reduced odor and VOC-emissions


Review of solutions

Extraction &
Mode of Chemical Devolatiliz Devolatilization
Absorbing Covering
Action Reaction -ation Gas stripping Master-
method batches

Porous materials Aroma Reducing Inactive gas Plastic


(zeolite, carbon, cover agent agent master
molecular sieve, Chelating batches
Additives etc.) agent
Decomposing
agent

Implement Vacuum Direct


Direct addition at 1% - 3% Injection
Methods Drying addition

1. VOCs still 1. Cover only, 1. Small 1. High 1. Difficult to add, 1. Convenient


exist, not not suitable, investment high capital to use.
complete. complete. high cost. costs. cost, complex
Advantage process. 2. No new
2. Poor 2. VOCs are 2. Cause side 2. Affect equipment
& compatibility. still slowly effects, other 2. Poor effect as or tech.
Disadvantage released. affect other properties. low
3. Mechanical properties. compatibility 3. High
property loss. with matrix and efficiency.
VOCs.
Mechanism

Resin, fillers, additives


and LDVTM are
synchronously added to Resin
Emission Micro foam contains VOC
the hopper
will be extracted under
Carrier releases the vacuum
active substances Impurities
of LDVTM when VOC
under thermal and
shear stress Additives
Emission Low
VOC
Materials
RELEASE EXTRACTION REMOVAL

The active substance and VOC contacted, wetted and


miscibility extracted to form a large amount of micro foam.
Application Examples

Case 1:LDV 1035T applied in PP/T20 ✓ Clearly improved smell,


LDV 1040 Screw speed Vacuum PV PV3341 PV3015 total carbon, fog degree
(rpm) (MPa) 3900 (μgC/g) (mg) benzene, formaldehyde
blank 250 0.078 4.5 57 1.2 and VOC
1.5% 250 0.078 3.5 40 0.34
2% 250 0.078 3.0 28 0.3 ✓ Minimal effect on
mechanics performance
2% 250 0.1 3.0 19 0.34

Case 2:LDV 2040 applied in ABS


Items & Result benzene toluene Ethyl xylene styrene formald acetalde acrolein TVOC
μg/m3 benzene ehyde hyde
ABS-blank N.D. N.D. 155 111 87 26 N.D. N.D. 539
ABS- N.D. N.D. 78 19 78 13 N.D. N.D. 309
2%LDV2040
VOC test method of Ford:65℃, 2h, 10L

Items MFR IZOD Tensile Elongation Bending Strength Flexural Modulus


g/10min /KJ • m-2 Strength /% /MPa /MPa
/MPa
ABS-blank 20.8 21.1 42.9 12.6 66.5 2368.1
ABS-2%LDV2040 20.1 21.6 42.8 11.3 65.5 2354.1
Assessment report
Advantage

Low cost: suitable for traditional equipment/process.

Easy to use: Easy addition, quantitative and dispersive

Good performance: without affecting the other properties


High Efficiency
High concentration masterbatch
Light stabilizer masterbatch

Marketed products 1

Marketed products 2
Light stabilizer masterbatch

Capsule-like light stabilizer

1. Active content 50%-55%, matrix resin and effective content can be higher
2. Under high temperature, the surface of the masterbatch is dry and sticky
Antistatic masterbatch

Antistatic agent currently Capsule-like antistatic


on the market masterbatch (>70% load)
Application advantages

◼ Capsule liquid auxiliary masterbatch is not agglomerated and easy


to disperse.

◼ Potential to load higher concentration of additives.

◼ High temperature resistance better than similar products in the


market.

◼ More suitable for storage, transportation and use in high


temperature environment.
Thank You!

STAR-BETTER CHEM
Beijing +86-10-82895072
Shanghai +86-21-62164991
Guangzhou +86-20-82308865
Hong Kong +852-53046010
E-mail sales@starbetter.com
Web www.starbetter.com

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