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L 524 - L 542 Wheel Loaders: Tipping Load, Articulated: 7,300 KG - 9,760 KG

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Wheel Loaders L 524 - L 542

2plus1 2plus1

Tipping load, articulated: 7,300 kg – 9,760 kg

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L 524 2plus1 L 528 2plus1 L 538 2plus1

Tipping load, articulated: 7,300 kg Tipping load, articulated: 8,100 kg Tipping load, articulated: 9,020 kg
Bucket capacity: 2.0 m³ Bucket capacity: 2.2 m³ Bucket capacity: 2.5 m³
Operating weight: 10,600 kg Operating weight: 11,100 kg Operating weight: 12,755 kg
Engine output: 86 kW Engine output: 86 kW Engine output: 105 kW

L 542 2plus1

Tipping load, articulated: 9,760 kg


Bucket capacity: 2.7 m³
Operating weight: 13,320 kg
Engine output: 105 kW

2 L 524 2plus1 - L 542 2plus1

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Economy Reliability
The Liebherr driveline combined with low operating All the materials used have passed long-time tests to en-
weight and high tipping load results in up to 25 % less fuel sure that they comply with Liebherr’s high quality stand-
consumption compared with conventionally driven wheel ards in even the toughest conditions. A sophisticated
loaders. Up to 5 litres of fuel per operating hour can be concept and proven quality mean that Liebherr wheel
saved, which means lower operating costs and an active loaders set the standard when it comes to reliabilty.
protection of the environment at the same time.
Comfort
Performance The ultra-modern cabin design with advanced ergo-
The Liebherr driveline enables the Liebherr diesel engine nomics, continuously variable Liebherr driveline without
to be installed in the ideal position. For this class of wheel no interruption of tractive force thanks to the “2plus1”
loader, it is transversely mounted at the rear. This greatly gearbox, optimal weight distribution and a transversely-
increases the tipping load and the handling capacity per mounted engine for excellent maintenance access lead
operating hour at a lower operating weight than conven- to unequalled overall comfort.
tional wheel loaders.

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Lower fuel consumption
• A fuel saving of up to 5 litres per operating
hour represents a cost saving of up to 25 %.
• The Liebherr standard test demonstrates the
operating efficiency of Liebherr wheel loaders.

4 L 524 2plus1 - L 542 2plus1

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Economy
The Liebherr driveline combined with low operating weight and high tipping
load results in up to 25 % less fuel consumption compared with conventionally
driven wheel loaders. Up to 5 litres of fuel per operating hour can be saved,
which means lower operating costs and an active protection of the environment
at the same time.

Low operating costs


Minimum costs, When it comes to economy, conventional wheel
high handling capacity loaders are no match for Liebherr machines, mainly
due to the following factors:

− Low fuel consumption as a result of higher ef-


ficiency and a lower operating weight. The Lie-
bherr wheel loader’s fuel consumption is up to
5 litres per operating hour lower than a con-
ventional wheel loader under the same working
conditions.

− Virtually no brake wear, thanks to the hydraulic


braking action of the driveline. This means no
brake repair costs resulting from wear and tear.

− Continuous traction control for reduced tyre


wear. Depending on the working conditions,
tyre wear can be up to 25 % lower than with
conventional wheel loaders.

Active environmental protection


Economical use Reduced fuel consumption means lower emis-
of resources sions, which leads to the active and economical
use of resources.
During combustion, 1 litre of diesel produces up to
3 kg of CO2. A saving of 5 litres of fuel per operat-
ing hour translates into a 15,000-kilogram reduc-
tion in CO2 emissions over a period of 1,000 oper-
ating hours, for example. The result: reduced fuel
costs and active protection of the environment.

Low noise emissions The innovative driveline concept also cuts noise
emissions considerably: Liebherr wheel loaders
are significantly quieter in operation.

Reduced brake wear Reduced tyre wear


• Even in the toughest working conditions, • The tractive force can be adjusted con-
the Liebherr travel drive is always braked tinuously. This prevents wheelspin and
hydraulically. The mechanical service reduces tyre wear by up to 25 %.
brake is used only as a secondary braking
function – as such – the brakes are virtu-
ally wear-free.

L 524 2plus1 - L 542 2plus1 5

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Liebherr driveline
• Optimum weight distribution thanks
to transverse installation of the Lieb-
herr diesel engine.
• The Liebherr diesel engine is used as
a counterweight - so high tipping load
at low operating weight.
• Compact design improves visibility
in all directions.

6 L 524 2plus1 - L 542 2plus1

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Performance
The Liebherr driveline enables the Liebherr diesel engine to be installed in the
ideal position. For this class of wheel loader, it is transversely mounted at the
rear. This greatly increases the tipping load and the handling capacity per oper-
ating hour at a lower operating weight than conventional wheel loaders.

Higher performance, lower weight


Higher productivity, Liebherr’s driveline enables the Liebherr diesel en-
lower operating weight gine to be installed transversely at the rear of the
wheel loader. This increases the tipping load while
keeping the operating weight low. Productivity is
greatly increased because no unnecessary coun-
terweight has to be carried on the machine.

Ultra-modern Liebherr driveline


Innovative Liebherr Allround wheel loaders are equipped with
technology a “2plus1” gearbox. Tractive force and speed are
adapted to suit demand – automatically and with-
out gear changes. Even the change from forward
to reverse travel is controlled hydraulically, so that
no mechanical reverse gear is required.

Flexibility puts them ahead


An all-purpose loader The Allround wheel loader models can be supplied
with either a parallel or a Z-pattern linkage. This
gives them the ideal equipment for tackling a va-
riety of tasks. Their compact design allows these
wheel loaders to manoeuvre quickly and efficiently
– an ideal basis for high handling capacity.

Conventional travel gear An all-purpose loader


• Longitudinally mounted diesel engine moves • The choice between parallel (P) and Z-pattern
the centre of gravity to the further forward. linkage means that the loader can always be
configured to suit the customer’s specific tasks:
• Much more additional counterweight is
P for industrial use, Z for conventional material
needed to maintain stability and to increase
handling.
the tipping load.
• This leads to high operating weight and bad
visibility.

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Liebherr driveline
• The Liebherr driveline consists of two
hydraulic motors, which accelerate the
loader continuously from a standstill to
maximum speed, either forwards or in
reverse – without a manual gear shift and
a reversing gear unit.

8 L 524 2plus1 - L 542 2plus1

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Reliability
All the materials used have passed long-time tests to ensure that they comply
with Liebherr’s high quality standards in even the toughest conditions. A so-
phisticated concept and proven quality mean that Liebherr wheel loaders set
the standard when it comes to reliability.

Reliable Liebherr driveline


Fewer components Liebherr’s driveline includes a self-locking hydrau-
lic brake, with the result that the additional wet
brake discs are effectively wear-free. A reversing
gear unit is not required, thereby reducing the
number of components susceptible to wear.

Controlled cooling
The intelligent answer The cooling fan is not driven directly from the Lie-
bherr diesel engine, and produces only the cool-
ing air output that is needed at any given moment.
Heat sensors control its operating speed, and if
overheating should occur, the wheel loader shifts
down automatically to the lowest travel speed
range.

Since less power is then consumed, the Liebherr


diesel engine is better protected against overheat-
ing. At the same time, the fan speed is increased
to the maximum value, for the best possible pro-
tection of all components.

Components to the manufacturer’s


quality standards
Everything from Important components such as the engine, hy-
a single source draulic rams and electronics are manufactured by
Liebherr itself – which means co-ordinated quality
from the manufacturer down to the smallest detail
to ensure the highest possible performance and
reliability.

Cooling system Liebherr’s own components


• The radiator is installed on the rear sec- • Liebherr has many years of experience in
tion of the vehicle, between the diesel the design, development and construction of
engine and the cabin. Cooling air is diesel engines, hydraulic rams and electronic
drawn in directly behind the cabin and components. They are all matched together
blown out upwards at the rear. The fan down to the smallest detail for use on its
speed is varied automatically by heat wheel loaders.
sensors that determine the amount of
cooling needed.
• A reversible fan drive to expel dust from
the radiator can be specified as an op-
tional extra.

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Liebherr control lever
• The Liebherr control lever is used to manage all the machine’s
travel and working movements. The operator’s left hand can
remain on the steering wheel at all times without having to
reach for other control levers – a valuable safety feature. The
operator controls the following functions with his right hand:
– Raise and lower attachment
– Fill and dump the bucket
– Automatic bucket repositioning
– Change of travel direction with simultaneous
travel start
– Controls for additional hydraulic functions

10 L 524 2plus1 - L 542 2plus1

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Comfort
The ultra-modern cabin design with advanced ergonomics, continuously vari-
able Liebherr driveline without no interruption of tractive force thanks to the
“2plus1” gearbox, optimal weight distribution and a transversely-mounted en-
gine for excellent maintenance access lead to unequalled overall comfort.

Top-class cabin design


Comfort cabin This ultra-modern, ergonomically planned cabin
design is the basis for increased performance and
productivity of the operator. The displays, controls
and driver’s seat are carefully coordinated to form
a perfect ergonomic unit.
Liebherr control lever All working and travel functions are operated pre-
cisely and sensitively from a single control lever.
This means accurate and safe handling, and the
left hand always remains on the steering wheel.
This increases the safety at the job site.

Liebherr driveline
Continuously variable Liebherr’s driveline with a “2plus1” gearbox ena-
transmission bles the wheel loader to accelerate smoothly and
continuously in all speed ranges, with no discern-
able gear shifts and no interruptions to tractive
force.
Unique oscillation The combination of centre pivot and rear swing
system axle reduces the cab tilt by 50 % and this again
makes the working conditions much more pleas-
ant for the operator.

Service accessibility
Straightforward The transversely-installed Liebherr diesel engine
maintenance allows excellent ease of access for maintenance.
All maintenance points can be reached easily and
safely from ground level when a single engine
hood is opened.
Hydrostatic fan drive The cooling system is located directly behind the
cabin. This reduces the accumulation of dust and
thus the need for cleaning and maintenance work,
which in turn saves both time and money.

Service accessibility Unique oscillation system


• The transversely installed Liebherr diesel • The combination of centre pivot and rear
engine enables an easy accessibility for swing axle reduces the cab tilt by 50 %.
maintenance. Lifting a hinge up cover al- This leads to greater operator comfort
lows you a safe and convenient access to based on the reduction of the cab tilt.
all maintenance points from ground level.

– Initial position
– Liebherr wheel loader
– Conventional wheel loader
– Lateral slope angle

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Technical Data
L 524 L 528 L 538 L 542
Engine 2plus1 2plus1 2plus1 2plus1 Attachment Hydraulics
Diesel engine ����������������������� 4045 HF 286 4045 HF 286 D 934 S AG D 934 S AG Design ������������������������������ “Load-Sensing” variable axial piston pump with out-
Design ������������������������� 4-cylinder, inline engine, water-cooled, turbo put and flow control, and pressure cut-off in the con-
­charged, intercooled trol block
Rated output according Cooling ������������������������������ Hydraulic oil cooling using thermostatically ­controlled
to ISO 9249 �������������� kW 86 86 105 105 fan and oil cooler
at RPM 2,400 2,400 2,000 2,000 Filtration ���������������������������� Return line filter in the hydraulic reservoir
Max. torque �������������� Nm 430 430 770 770 Control ������������������������������ “Liebherr joystick” with hydrostatic servo control
at RPM 1,500 1,500 1,000 – 1,300 1,000 – 1,300 Lift circuit ��������������������������� Lifting, neutral, lowering
Displacement ����������� Liter 4.5 4.5 6.36 6.36 and float position controlled by Liebherr joystick with
Bore/Stroke �������������� mm 106/127 106/127 122/136 122/136 detent; automatic lifting-limit circuit optional
Air cleaner system ����������������� Dry air filter with main and safety element, pre-­ Tilt circuit ��������������������������� Tilt back, neutral, dump
cleaner, service indicator on LCD display automatic bucket positioning
Electrical system L 524 L 528 L 538 L 542
Operating voltage ���������� V 24 24 24 24 2plus1 2plus1 2plus1 2plus1
Battery ������������������ Ah/V 2 x 135/12 2 x 135/12 2 x 135/12 2 x 135/12 Max. flow �������������������� l/min. 105 105 140 140
Alternator ��������������������� Three-phase Three-phase Three-phase Three-phase Max. pressure ������������������ bar 315 315 330 330
AC AC AC AC
V/A 24/55 24/55 28/80 28/80
Starter ������������������ V/kW 24/7 24/7 24/5.4 24/5.4

The exhaust emissions are below the limits in stage IIIA / Tier 3. Attachment
Geometry can be chosen ��������� Powerful Z-bar linkage with one tilt cylinder, hydr.
quick change coupler – optional equipment
��������� Parallel linkage with two tilt cylinders, hydr. quick
Travel Drive change coupler – standard equipment
Bearings ���������������������������� Sealed
Stepless hydrostatic travel drive Cycle time at nominal load �������� L 524 L 528 L 538 L 542
Design “2plus1” �������������� Swash plate type variable flow pump and two 2plus1 2plus1 2plus1 2plus1
­variable axial piston motors in closed loop circuit ZK PK ZK PK ZK PK ZK PK
and axle transfer case 2plus1. Direction of travel is Lifting �������������������������� 6.6 6.6 6.6 6.6 5.9 5.9 5.9 5.9
reversed by changing the flow-direction of the Dumping ���������������������� 1.8 3.5 1.8 3.5 1.6 3.5 1.6 3.5
­variable-dis­placement pump Lowering (empty) ������������� 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0
Filtering system �������������� Suction filter for closed circuit
Control ������������������������ By travel and inching pedal. The inching pedal makes
it possible to control the tractive and thrust forces
steplessly at full engine speed. The Liebherr joystick
is used to control forward and reverse travel Operator’s Cab
Travel speed range ���������������� Speed range 1���������������������������� 0 –   6.0 km/h
Speed range A1-2������������������������ 0 – 16.0 km/h Design �����������������������_______ On elastic bearing on rear section, soundproof
Speed range A1-3������������������������ 0 – 40.0 km/h ROPS/FOPS cab. Operator’s door with optional
The quoted speeds apply with the tyres that are ­sliding window, 180° opening angle, fold-out window
­standard equipment on the loader on right site with opening angle, front windscreen
made of compound safety glass, green tinted as
standard, side windows made of single-pane safety
glass, grey tinted, continuously adjustable steering
column and joystick control as standard, heatable
Axles rear window
ROPS roll over protection per DIN/ISO 3471/
Four-wheel drive EN 474-3
Front axle ��������������������������� Fixed FOPS falling objects protection per DIN/ISO 3449/
Rear axle ��������������������������� Centre pivot, with 6° oscillating angle to each side. EN 474-1
470 mm in height can be driven over (with all four Liebherr Operator’s seat ���������� 6 way adjustable seat with lap belt, vibration
wheels remain in contact with the ground) ­damping and suspension adjustable for the opera­
Differentials ������������������������� Automatic limited-slip differentials with 45 % locking tor’s weight
action in both axles Cab heating and ventilation ������� Operator’s cab with 4-level air control, cooling water
Reduction gear ��������������������� Planetary final drive in wheel hubs heating, defroster and air conditioning with electronic
Track width ������������������������� 1,960 mm with all types of tyres (L 524, L 528) valve control, as well as electronic fresh/recirculated
1,900 mm with all types of tyres (L 538, L 542) air control, filter system with pre-filter, fresh air filter
and recirculated air filter, easily replaced, air condition
optional

Brakes
Wear-free service brake ����������� Self-locking of the hydrostatic travel drive (acting on Noise Emission
all four wheels) and additional pump-accumulator
brake system with wet multi-disc brakes located in L 524 L 528 L 538 L 542
the differential housing (two seperate brake circuits) 2plus1 2plus1 2plus1 2plus1
Parking brake ���������������������� Electro-hydraulically actuated spring-loaded disc ISO 6396
brake system on the front axle LpA (inside cab) ��������������� 69 dB(A) 69 dB(A) 69 dB(A) 69 dB(A)
2000/14/EC
The braking system meets the requirements of the EC guidelines 71/320. LWA (surround noise) ��������� 101 dB(A) 101 dB(A) 102 dB(A) 102 dB(A)

Steering Capacities
Design ������������������������������ Hydraulic servo power steering Central oscillating L 524 L 528 L 538 L 542
frame articulation with damper element 2plus1 2plus1 2plus1 2plus1
Articulation angle ������������������ 40° (to each side) Fuel tank ��������������������������� l 170 170 170 170
Oscillating angle �������������������   6° (to each side) Engine oil
Max. pressure ���������������������� 230 bar (inclusive filter change) ����������� l 12 12 29 29
Emergency steering ��������������� Electro-hydraulic emergency steering system Pump distributor gears ����������� l 3.8 3.8 3.8 3.8
Front axle/wheel hubs ����������� l 16.3/2.6 16.3/2.6 16.3/2.6 16.3/2.6
Rear axle/wheel hubs ������������ l 15/2.6 15/2.6 15/2.6 15/26
Hydraulic tank �������������������� l 110 110 110 110
Hydraulic system, total ����������� l 170 170 180 180

12 L 524 2plus1 – L 542 2plus1

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Z-bar Linkage
60°

45°
E
F
D
C
B
A
I H

G
K
L

L 524 2plus1 L 528 2plus1 L 538 2plus1 L 542 2plus1


Bucket type GPB QH LMB GPB QH LMB GPB QH LMB GPB QH LMB
Cutting tools T T BOCE T T BOCE T T BOCE T T BOCE
Bucket capacity
according to ISO 7546 ** m3 2.0 1.7 2.4 2.2 2.0 3.0 2.5 2.2 3.5 2.7 2.4 4.0
Bucket width mm 2,500 2,500 2,500 2,500 2,500 2,750 2,500 2,500 2,750 2,500 2,500 2,750
Specific material weight t/m3 1.8 1.8 1.0 1.8 1.8 1.0 1.8 1.8 1.0 1.8 1.8 1.0
A Dumping height at max. lift height mm 2,870 2,765 2,660 2,800 2,700 2,550 2,900 2,770 2,606 2,845 2,740 2,505
B Dump-over height mm 3,335 3,320 3,320 3,335 3,320 3,330 3,480 3,475 3,475 3,480 3,480 3,476
C Max. height of bucket bottom mm 3,530 3,530 3,525 3,530 3,530 3,531 3,680 3,680 3,681 3,680 3,680 3,688
D Max. height of bucket pivot point mm 3,775 3,775 3,775 3,775 3,775 3,775 3,930 3,930 3,928 3,930 3,930 3,930
E Max. operating height mm 4,860 4,915 5,160 4,960 5,030 5,230 5,170 5,230 5,530 5,260 5,290 5,590
F Reach at max. lift height mm 850 900 1,075 935 980 1,120 960 1,015 1,165 1,005 1,050 1,265
G Digging depth mm 80 80 80 80 80 80 80 80 80 80 80 80
H Height above cab mm 3,200 3,200 3,200 3,200 3,200 3,200 3,250 3,250 3,250 3,250 3,250 3,250
I Height above exhaust mm 2,860 2,860 2,860 2,860 2,860 2,860 2,910 2,910 2,910 2,910 2,910 2,910
J Ground clearance mm 460 460 460 460 460 460 490 490 490 490 490 490
K Wheelbase mm 2,750 2,750 2,750 2,850 2,850 2,850 2,975 2,975 2,975 2,975 2,975 2,975
L Overall length mm 6,720 6,835 7,245 6,930 7,035 7,240 7,150 7,280 7,605 7,225 7,335 7,695
Turning circle radius
over outside bucket edge mm 5,520 5,550 5,620 5,660 5,690 5,840 5,840 5,880 6,045 5,870 5,910 6,100
Lifting force (SAE) kN 100 99 98 99 97 96 145 143 135 144 142 132
Breakout force (SAE) kN 91 85 83 80 76 73 113 102 96 105 96 81
Tipping load, straight * kg 8,310 7,500 7,320 9,180 8,380 8,130 10,210 9,250 9,135 11,040 10,220 9,931
Tipping load, articulated at 40° * kg 7,300 6,600 6,430 8,100 7,400 7,180 9,020 8,180 8,060 9,760 9,040 8,760
Operating weight * kg 10,600 10,780 11,055 11,100 11,330 11,470 12,755 12,915 13,090 13,320 13,530 13,805
Tyre sizes 17.5R25 17.5R25 20.5R25 20.5R25
Michelin XHA Michelin XHA Michelin XHA2 Michelin XHA2
* The figures shown here are valid with tyres above, includes all lubricants, a full fuel tank, the ROPS/FOPS cab and the operator. Different tyres
and optional equipment will change the operating weight and tipping load.
** Actual bucket capacity may be approx. 10 % larger than the calculation according to ISO 7546 standard. The degree to which the bucket can
be filled depends on the material – see page 17.
GPB = General purpose bucket (Rehandling bucket)
QH = Quickhitch
LMB = Light material bucket
T = Welded-on tooth holder with add-on teeth
BOCE = Bolt-on cutting edge

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Parallel Linkage

40º

E 45º A F
F
D
B H
A I

K
G L

L 524 2plus1 L 528 2plus1 L 538 2plus1 L 542 2plus1


Bucket type LMB LMB HDB LMB LMB HDB LMB LMB HDB LMB LMB HDB
Cutting tools BOCE BOCE BOCE BOCE BOCE BOCE BOCE BOCE BOCE BOCE BOCE BOCE
Bucket capacity
according to ISO 7546 ** m3 3.0 5.5 5.0 3.5 6.0 5.5 4.0 6.5 6.0 4.5 7.0 6.7
Bucket width mm 2,750 2,750 2,700 2,750 2,750 2,700 2,750 2,750 2,700 2,750 2,750 2,950
Specific material weight t/m3 1.0 0.5 0.5 1.0 0.5 0.5 1.0 0.5 0.5 1.0 0.5 0.5
A Dumping height at max. lift height mm 2,630 2,230 4,479 2,550 2,185 4,457 2,520 2,185 4,480 2,450 2,135 4,417
B Dump-over height mm 3,380 3,380 4,505 3,380 3,380 4,505 3,430 3,430 4,555 3,430 3,430 4,555
C Max. height of bucket bottom mm 3,595 3,595 3,595 3,595 3,595 3,595 3,645 3,645 3,645 3,645 3,645 3,645
D Max. height of bucket pivot point mm 3,835 3,835 3,835 3,835 3,835 3,835 3,890 3,890 3,890 3,890 3,890 3,890
E Max. operating height mm 5,290 5,670 6,500 5,440 5,450 6,630 5,460 5,925 6,755 5,560 5,980 6,820
F Reach at max. lift height mm 1,220 1,630 1,639 1,305 1,680 1,666 1,300 1,650 1,613 1,370 1,700 1,600
G Digging depth mm 55 55 55 55 55 55 35 35 35 35 35 35
H Height above cab mm 3,200 3,200 3,200 3,200 3,200 3,200 3,250 3,250 3,250 3,250 3,250 3,250
I Height above exhaust mm 2,860 2,860 2,860 2,860 2,860 2,860 2,910 2,910 2,910 2,910 2,910 2,910
J Ground clearance mm 460 460 460 460 460 460 490 490 490 490 490 490
K Wheelbase mm 2,750 2,750 2,750 2,850 2,850 2,850 2,975 2,975 2,975 2,975 2,975 2,975
L Overall length mm 7,255 7,830 7,739 7,475 8,000 7,874 7,765 8,250 8,094 7,865 8,320 8,194
Turning circle radius
over outside bucket edge mm 5,765 5,930 5,925 5,905 6,070 5,934 6,070 6,240 6,193 6,120 6,265 6,340
Lifting force (SAE) kN 76 75 102 101
Breakout force (SAE) kN 63 61 80 76
Tipping load, straight * kg 7,686 7,010 6,665 8,718 8,065 7,840 9,092 8,580 8,375 9,969 9,445 9,125
Tipping load, articulated at 40° * kg 6,754 6,155 5,855 7,698 7,120 6,920 8,019 7,570 7,385 8,793 8,330 8,050
Operating weight * kg 11,929 12,320 12,715 12,335 12,750 13,145 13,442 13,745 14,220 14,041 14,320 14,910
Tyre sizes 17.5R25 17.5R25 20.5R25 20.5R25
Michelin XHA Michelin XHA Michelin XHA2 Michelin XHA2
* The figures shown here are valid with tyres above, includes all lubricants, a full fuel tank, the ROPS/FOPS cab and the operator. Different tyres
and optional equipment will change the operating weight and tipping load.
** Actual bucket capacity may be approx. 10 % larger than the calculation according to ISO 7546 standard. The degree to which the bucket can
be filled depends on the material – see page 17.
LMB = Light material bucket
HDB = High-Dump bucket
BOCE = Bolt-on cutting edge

14 L 524 2plus1 – L 542 2plus1

NTB_L524-542_T_enGB_10-07.indd 14 04.08.10 11:48


Parallel Linkage High Lift
Light Material Bucket High-Dump Bucket

35º

E
A F
45º F

Light Material Bucket


with Bolt-On Cutting Edge L 524 2plus1 L 528 2plus1 L 538 2plus1 L 542 2plus1
Bucket capacity m3 4.0 4.5 5.0 5.5
Bucket width mm 2,750 2,750 2,750 2,750
Specific material weight t/m3 0.5 0.5 0.5 0.5
A Dumping height at max. lift height mm 3,050 2,980 2,960 2,855
E Max. operating height mm 5,950 6,050 6,140 6,250
F Reach at maximum lift height mm 1,355 1,425 1,404 1,505
L Overall length mm 8,165 8,365 8,635 8,780
Tipping load, straight * kg 5,510 6,380 7,020 7,655
Tipping load, articulated at 40° * kg 4,840 5,635 6,190 6,750
Operating weight * kg 12,500 12,930 13,905 14,530
Tyre sizes 17.5R25 17.5R25 20.5R25 20.5R25
Michelin XHA Michelin XHA Michelin XHA2 Michelin XHA2

High-Dump Bucket
with Bolt-On Cutting Edge L 524 2plus1 L 528 2plus1 L 538 2plus1 L 542 2plus1
Bucket capacity m3 3.5 4.0 4.5 5.0
Bucket width mm 2,500 2,700 2,700 2,700
Specific material weight t/m3 0.5 0.5 0.5 0.5
A Dumping height at max. lift height mm 5,260 5,260 5,269 5,246
E Max. operating height mm 6,915 6,975 7,085 7,160
F Reach at maximum lift height mm 1,468 1,468 1,446 1,479
L Overall length mm 8,257 8,357 8,612 8,652
Tipping load, straight * kg 5,045 5,940 6,485 7,310
Tipping load, articulated at 40° * kg 4,430 5,245 5,720 6,450
Operating weight * kg 12,820 13,255 14,320 14,925
Tyre sizes 17.5R25 17.5R25 20.5R25 20.5R25
Michelin XHA Michelin XHA Michelin XHA2 Michelin XHA2
* The figures shown here are valid with tyres above, includes all lubricants, a full fuel tank, the ROPS/FOPS cab and the operator. Different tyres
and optional equipment will change the operating weight and tipping load.

 L 524 2plus1 – L 542 2plus1 15

NTB_L524-542_T_enGB_10-07.indd 15 04.08.10 11:48


Attachment
Fork Carrier and Fork

FEM III (500) F min.


FEM IV (600) F max.

F
G L

Fork Carrier and Fork


with Quick Change Device L 524 2plus1 L 528 2plus1 L 538 2plus1 L 542 2plus1 L 538 2plus1 L 542 2plus1
Fork FEM III FEM IV
Geometry ZK PK ZK PK ZK PK ZK PK ZK PK ZK PK
A Lifting height at max. reach mm 1,690 1,690 1,693 1,693 1,781 1,739 1,780 1,739 1,760 1,715 1,760 1,715
C Max. lifting height mm 3,580 3,645 3,592 3,650 3,738 3,697 3,740 3,699 3,710 3,665 3,710 3,665
E Max. operating height mm 4,510 4,560 4,513 4,565 4,662 4,612 4,664 4,613 4,695 4,610 4,695 4,610
F Reach at loading position mm 975 1,110 969 1,104 939 975 937 974 955 995 955 995
F max. Max. reach mm 1,625 1,720 1,619 1,720 1,635 1,635 1,631 1,631 1,615 1,610 1,615 1,610
F min. Reach at max. lifting height mm 695 780 698 774 694 695 683 684 675 975 675 975
G Fork length mm 1,200 1,200 1,200 1,200 1,200 1,200 1,200 1,200 1,200 1,200 1,200 1,200
L Length – basic machine
without forks mm 7,290 7,425 7,392 7,527 7,553 7,591 7,552 7,590 7,525 7,570 7,525 7,570
Tipping load, straight * kg 5,755 6,315 6,410 7,205 7,225 7,610 7,970 8,355 7,110 7,510 7,860 8,260
Tipping load, articulated at 40° * kg 5,055 5,550 5,660 6,360 6,375 6,715 7,030 7,370 6,270 6,620 6,935 7,285
Recommended payload ** kg 3,035 3,330 3,395 3,820 3,825 4,030 4,220 4,420 3,765 3,975 4,160 4,370
Recommended payload *** kg 4,045 4,440 4,1501) 5,0002) 5,0002) 5,0002) 5,0002) 5,0002) 5,020 5,300 5,1651) 5,830
Operating weight * kg 10,525 11,370 10,905 11,735 12,500 12,690 13,035 13,225 12,736 12,926 13,274 13,464
Tyre sizes 17.5R25 17.5R25 20.5R25 20.5R25 20.5R25 20.5R25
Michelin XHA Michelin XHA Michelin XHA2 Michelin XHA2 Michelin XHA2 Michelin XHA2
* The figures shown here are valid with tyres above, includes all lubricants, a full fuel tank, the ROPS/FOPS cab and the operator. Different tyres
and optional equipment will change the operating weight and tipping load.
** for uneven ground = 60 % of tipping load (articulated at 40°) (according to EN 473-3 and ISO 14397)
*** for smooth surfaces = 80 % of tipping load (articulated at 40°) (according to EN 473-3 and ISO 14397)
1) Payload on forks is limited by tilt cylinder
2) Load capacity for the fork carrier and forks is limited to 5,000 kg

ZK = Z-bar linkage
PK = Parallel linkage

16 L 524 2plus1 – L 542 2plus1

NTB_L524-542_T_enGB_10-07.indd 16 04.08.10 11:48


Tipping Load

Diese Seite enthält transparente Objekte


ISO 7546

What is tipping load? Pay load. Bucket capacity.


Load at centre of gravity of working equip- The pay load must not exceed 50 % of the The bucket volume is determined from the
ment, so that the wheel loader just begins to tipping load when articulated. pay load.
tip over the front axle. This is equivalent to a static stability-margin Tipping load, articulated
Pay load =
This the most unfavourable static-load posi­ factor of 2,0. 2
tion for the wheel loader.
Lifting arms horizontal, wheel loader fully Pay load (t)
Bucket capacity =
­articulated at centre pivot. Specific bulk weight of
material (t/m3)

Bulk Material Densities and Bucket Filling Factors


t/m3 % t/m3 % t/m3 %
Gravel, moist 1.9 105 Clay, natural 1.6 110 Granite 1.8 95
dry 1.6 105 dry 1.4 110 Limestone,
wet, 6 – 50 mm 2.0 105 wet 1.65 105 hard 1.65 95
dry, 6 – 50 mm 1.7 105 Clay and gravel, soft 1.55 100
crushed stone 1.5 100 dry 1.4 110 Sandstone 1.6 100
Sand, dry 1.5 110 wet 1.6 100 Slate 1.75 100
moist 1.8 115 Earth, dry 1.3 115 Bauxite 1.4 100
wet 1.9 110 wet excavated 1.6 110 Gypsum, broken 1.8 100
Gravel and sand, Topsoil 1.1 110 Coke 0.5 110
dry 1.7 105 Weathered rock Slag, broken 1.8 100
wet 2.0 100 50 % rock, 50 % earth 1.7 100 Coal 1.1 110
Sand and clay 1.6 110 Basalt 1.95 100

Tyres
Size and Change of Width Change in vertical
tread code operating weight over tyres dimensions Use
kg mm mm
L 524 2plus1/L 528 2plus1
Bridgestone 17.5R25 VMT L3 +   84 2,450 + 21 Gravel
Bridgestone 17.5R25 VSDL L5 + 640 2,450 + 57 Stone, Recycling
Goodyear 17.5R25 RT-3B L3 + 168 2,470 + 21 Gravel
Goodyear 17.5R25 RL-5K L5 + 704 2,470 + 42 Industry, Stone
Michelin 17.5R25 XTLA L2 –   68 2,470 –   6 Gravel, Earthworks
Michelin 17.5R25 XHA L3    0 2,460   0 Gravel
Michelin 17.5R25 XLD D2A L5 + 420 2,480 + 37 Stone, Recycling
Michelin 17.5R25 X-MINE D2 L5 + 608 2,480 + 54 Stone, Recycling
L 538 2plus1/L 542 2plus1
Bridgestone 20.5R25 VMT L3 + 174 2,470 –   6 Gravel
Bridgestone 20.5R25 VSDL L5 + 672 2,470 + 36 Stone, Scrap
Goodyear 20.5R25 RL-5K L5 + 624 2,490 + 47 Industry, Stone
Goodyear 20.5R25 RT-3B L3 +   16 2,480 +   5 Gravel
Goodyear 20.5R25 TL-3A+ L3 –   16 2,480 +   5 Gravel, Earthworks
Goodyear 20.5R25 GP-4D L4 + 328 2,470 + 18 Sand, Gravel, Industry
Michelin 20.5R25 XHA2 L3 +    0 2,480   0 Gravel
Michelin 20.5R25 XLD D2A L5 + 428 2,490 + 30 Stone, Mining spoil, Recycling
Michelin 20.5R25 X-Mine D2 L5 + 696 2,480 + 43 Stone, Scrap

Before operating the vehicle with tyre foam filling or tyre protection chains, please discuss this with the Liebherr-Werk Bischofshofen GmbH.

 L 524 2plus1 – L 542 2plus1 17

NTB_L524-542_T_enGB_10-07.indd 17 04.08.10 11:48


The Liebherr Wheel Loaders
Stereoloader
L 506Stereo L 507Stereo L 508Stereo L 509Stereo L 510Stereo L 514Stereo
Tipping load kg 3,231 3,501 3,824 4,225 4,581 5,680
Bucket capacity m3 0.8 0.9 1.0 1.1 1.2 1.5
Operating weight kg 5,120 5,240 5,480 6,080 6,250 8,350
Engine output kW/HP 46/63 48/65 48/65 60/82 60/82 72/98

Wheel Loader
L 524 2plus1 L 528 2plus1 L 538 2plus1 L 542 2plus1 L 550 2plus2
Tipping load kg 7,300 8,100 9,020 9,760 11,650
Bucket capacity m3 2.0 2.2 2.5 2.7 3.2
Operating weight kg 10,600 11,100 12,755 13,320 16,525
Engine output kW/HP 86/117 86/117 105/143 105/143 129/175

Wheel Loader
L 556 2plus2 L 566 2plus2 L 576 2plus2 L 580 2plus2 L 586 2plus2
Tipping load kg 13,140 15,550 17,200 18,000 20,430
Bucket capacity m3 3.6 4.0 4.5 5.0 5.5
Operating weight kg 17,270 22,500 24,260 24,580 31,380
Engine output kW/HP 140/191 190/259 200/272 200/272 250/340
07.10

Environmental protection can help you earn money!

The Liebherr Standard Consumption Test –


easy to reproduce and practical.
Every Liebherr dealer will provide you with this measuring-tank kit free
of charge or, on request, will carry out the standard fuel consumption
5 test on your premises. It’s so easy: you simply determine the number
of loading cycles that can be carried out with 5 litres of diesel. The
n=?
B
2,5 m

material is taken from pile A and carried over a distance of 20 metres


35 to point B. The time needed for each working cycle should be
35 seconds. Discharge at point B should take place from a height of
4 2.5 m. The working cycles continue until the 5 litres of diesel in the
external measuring tank have been used up. The loader’s fuel con-
30 sumption per operating hour is calculated as follows:
T ~ 35 sec.

3
20 m

400 consumption
=
25 Number of loading cycles per hour

2
20 Values for the Liebherr Wheel Loaders
Numbers of Litres/ Litres/

15 A 1

L 524 2plus1: 2.0 m3
working cycles
n = 44
100 tons
3.2   9.1
hour

L 528 2plus1: 2.2 m3 n = 43 2.9   9.3


L 538 2plus1: 2.5 m3 n = 36 2.9 11.1
L 542 2plus1: 2.7 m3 n = 35 2.7 11.4
L 550 2plus2: 3.2 m3 n = 31 2.6 12.9
L 556 2plus2: 3.6 m3 n = 27 2.9 14.5
L 566 2plus2: 4.0 m3 n = 22 2.9 18.2
L 576 2plus2: 4.5 m3 n = 21 2.9 19.1
L 580 2plus2: 5.0 m3 n = 20 2.8 20.0
L 586 2plus2: 5.5 m3 n = 14 3.2 28.5*
* Equipped with L5 tires and 5.5 m3 HD bucket

18 L 524 2plus1 – L 542 2plus1

NTB_L524-542_T_enGB_10-07.indd 18 04.08.10 11:48


Equipment
Reverse travel • • • •

2plus1

2plus1

2plus1

2plus1
Speedometer • • • •
Clock • • • •
Basic Machine

524

528

538

542
Diesel engine pre-heat • • • •
Forward travel • • • •
Automatic central lubrication system + + + +
Battery master switch • • • •
Fuel particle filter + + + +
Electronical theft protection + + + +

2plus1

2plus1

2plus1

2plus1
Automatic travel mode • • • •
Headlights • • • •
Warning Lights for:

524

528

538

542
Ride control + + + +
Fluff trap for radiator + + + +
Large-mesh radiator + + + + Battery charge • • • •
Pre-heat system for cold starting • • • • Flow through emergency steering system • • • •
Combined inching-braking system • • • • Parking brake • • • •
Fuel tank steel version + + + + Hydraulic oil temperature • • • •
Multi-disc limited slip differentials in both axles • • • • Air cleaner blockage • • • •
LiDAT Standard (Liebherr Data Transfer System) + + + + Engine oil pressure • • • •
Liebherr bio degredable hydraulic oil + + + + Engine overheat • • • •
Liebherr travel gear • • • •
Liebherr shock absorbing element • • • •
Air cleaner system with pre-filter • • • •
Reversible fan drive + + + +

2plus1

2plus1

2plus1

2plus1
Emergency steering system • • • •
Back-up alarm + + + +
Audible Warnings for:

524

528

538

542
Lockable doors, service flap and engine hood • • • •
Toolbox with toolkit + + + +
Towing hitch • • • • Overheat of hydraulic fluid • • • •
Two working area lights at rear + + + + Engine oil pressure • • • •
Two tail lights • • • • Engine overheat • • • •
20 km/h speed limiting + + + + Emergency steering system • • • •
2plus1

2plus1

2plus1

2plus1

2plus1

2plus1

2plus1

2plus1
Operator’s Cab Function Keys for:
524

528

538

542

524

528

538

542
Storage box • • • • Working lights rear • • • •
Lockable storage compartment • • • • Working lights front • • • •
Ashtray • • • • Electronic tractive force adaptation • • • •
Operator’s package • • • • Speed range selection • • • •
Operator’s seat – adjustable in 6 ways • • • • Headlights • • • •
Operator’s seat – air sprung with seat heating + + + + Ride control + + + +
Fire extinguisher 2 kg + + + + Parking brake • • • •
Cup holder • • • • Fresh air or recirculated air • • • •
Height-adjustable steering column + + + + Blower • • • •
Horn • • • • Heater • • • •
Joystick steering + + + + Hoist kick-out + + + +
Floor mat • • • • Air conditioning + + + +
Clothes hook • • • • Creep speed • • • •
Air conditioning system + + + + Mode switch • • • •
LED operating spotlight, front/rear + + + + Amber beacon • • • •
Liebherr-joystick control – adjustable • • • • Automatic bucket positioner • • • •
Radio set + + + + Wash/wipe system for rear window • • • •
Provision for radio including loudspeaker + + + + Float position • • • •
Monitoring area to the rear with camera + + + + Road travel • • • •
Interior rear-view mirror • • • • Hazard warning flashers • • • •
Amber beacon + + + + Additional hydraulics • • • •
Soundproof ROPS/FOPS cab with tinted safety glass front windscreen,
• • • •
heatable rear window
Wash/wipe system for windscreen and rear window • • • •
Sliding window + + + +
2plus1

2plus1

2plus1

2plus1
Protective ventilation system + + + +
Windscreen guard + + + +
Equipment
524

528

538

Sun visor • • • • 542


Dust filter system + + + +
Plug 12 V • • • • Automatic hoist kick out – adjustable + + + +
First aid kit + + + + Automatic bucket positioner – adjustable • • • •
Adjustable steering column • • • • Fork carrier and lift forks + + + +
Four working area lights at front • • • • High-dump bucket + + + +
Hot water heater with defroster and recirculated-air system • • • • Hydraulic quick-change device – Parallel linkage • • • •
Wide angle mirror + + + + Hydraulic quick-change device – Z-bar linkage + + + +
Xenon working lights front + + + + Hydraulic servo control of working hydraulics • • • •
Two or four working area lights rear + + + + Comfort control + + + +
Loading buckets with and without teeth, or bolt-on cutting edge + + + +
Country-specific versions + + + +
Light material bucket + + + +
Parallel linkage • • • •
524-542 03.10
2plus1

2plus1

2plus1

2plus1

Parallel linkage “High Lift” + + + +


Float position • • • •
Instruments for:
524

528

538

542

Z-bar linkage • • • •
3rd hydraulic control circuit + + + +
Timer for hours of operation • • • • 3rd and 4th hydraulic control circuits + + + +
Flashing turn indicators • • • •
Diagnosis system • • • •
Forward – reverse travel • • • •
Travel speed ranges and gear selected • • • •
High-beam headlights • • • •
Fuel reserve • • • •
Engine oil temperature • • • •

• = Standard, + = Option

All illustrations and data may differ from standard equipment. Subject to change without notice.

 L 524 2plus1 – L 542 2plus1 19

NTB_L524-542_T_enGB_10-07.indd 19 04.08.10 11:48


NTB_RS_A4_D.qxd 26.03.2007 8:53 Uhr Seite 1

The Liebherr Group of Companies

Wide product range State-of-the-art technology


The Liebherr Group is one of the largest construction To provide consistent, top quality products, Liebherr
equipment manufacturers in the world. Liebherr’s high- ­attaches great importance to each product area, its
value products and services enjoy a high reputation in ­components and core technologies. Important modules
many other fields, too. The wide range includes domes­ and components are developed and manufactured in-
tic  appliances, aerospace and transportation systems, house, for instance the entire drive and control techno­
machine tools and maritime cranes. logy for construction equipment.

Exceptional customer benefit Worldwide and independent


Every product line provides a complete range of models Hans Liebherr founded the Liebherr family company in
in many different versions. With both their technical excel­ 1949. Since that time, the enterprise has steadily grown
lence and acknowledged quality, Liebherr products offer to  a group of more than 100 companies with over
a maximum of customer benefits in practical application. 32,000 employees located on all continents. The corporate
headquarters of the Group is Liebherr-International AG
in Bulle, Switzerland. The Liebherr family is the sole owner
of the company.

www.liebherr.com

Printed in Germany by Eberl RG-BK-RP LBH/PM 10354047-2-07.10_enGB

Liebherr-Werk Bischofshofen GmbH


Postfach 49, A-5500 Bischofshofen
 +43 50809 1-0, Fax +43 50809 11385
www.liebherr.com, E-Mail: info.lbh@liebherr.com

NTB_L524-542_T_enGB_10-07.indd 20 04.08.10 11:48

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