Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Harris FM BC 10H Transmitter 1974

Download as pdf or txt
Download as pdf or txt
You are on page 1of 102

TMINàC IL

A1APIVAL FM-10H3 IOKW FM TRANSMITTER

HARRIS
,GATESDIV IOAi
ilatiIN Intnrlyp© Corporation

www.americanradiohistory.com
WARRANTY

Seller warrants new equipment manufactured by Gates Division of Harris Intertype Corporation against defects in
material or workmanship at the time for delivery thereof, that develop under normal use within a period of one year
(6 months on moving parts) from the date of shipment, of which Purchaser gives Seller prompt written notice. Other
manufacturers' equipment, if any, including electron tubes, and tower.; shall carry only such manufacturers' stand-
ard warranty.

Seller's sole responsibility for any breach of the foregoing provision of this contract, with respect to any equip-
ment or parts not conforming to the warranty or the description herein contained, is at its option, (a) to repair or
replace such equipment or parts upon the return thereof f.o.b. Seller's factory within the period aforesaid, or (b)
to accept the return thereof f.o.b. Purchasers's point of installation, whereupon Seller shall either (1) issue a
credit to Purchaser's account hereunder in an amount equal to an equitable portion of the total contract price,
without interest, or (2) if the total contract price has been paid, refund to Purchaser an equitable portion thereof,
without interest.

If the Equipment is described as used, it is sold as is and where is. If the contract covers equipment not owned
by Seller atthis date it is sold subject to Seller's acquisition of possession and title.

Seller assumes no responsibility for design characteristics of special equipment manufactured to specifications
supplied by or on behalf of Purchaser.

Seller shall not be liable for any expense whether for repairs, replacements, material, service or otherwise, in-
curred by Purchaser or modifications made by Purchaser to the Equipment without prior written consent of Seller.

EXCEPT AS SET FORTH HEREIN, AND EXCEPT AS TO TITLE, THERE ARE NO WARRANTIES, OR ANY
AFFIRMATIONS OF FACT OR PROMISES BY SELLER, WITH REFERENCE TO THE EQUIPMENT, OR TO MER-
CHANTABILITY, INFRINGEMENT, OR OTHERWISE, WHICH EXTEND BEYOND THE DESCRIPTION OF THE
EQUIPMENT ON THE FACE HEREOF.

RETURNS AND EXCHANGES

Do not return any merchandise without our written approval and Return Authorization. We will provide special ship-
ping instructions and a code number that will assure proper handling and prompt issuance of credit. Please furn-
ish complete details as to circumstances and reasons when requesting return of merchandise. Custom built equip-
ment or merchandise specially ordered for you is not retJrnable. Where return is at the request of, or for the con-
venience of the customer, a restocking fee of 15% will be charged. All returned merchandise must be sent freight
prepaid and properly insured by the customer. When writing to Gates Division of Harris Intertype Corporation about
your order, it will be helpful if you specify the Gates Factory Order Number or Invoice Number.

WARRANTY ADJUSTMENTS

In the event of equipment failure during the warranty period, replacement or repair parts may be provided in ac-
cordance with the provisions of the Gates Warranty. In most cases you will be required to return the defective
merchandise or part to Gates f.o.b. Quincy, Illinois for replacement or repair. Cost of repair parts or replacement
merchandise will be billed to your account at the time of shipment and compensating credit will be issued to off-
set the charge when the defective items are returned.

MODIFICATIONS

Gates reserves the right to modify the design and specifications of the equipment shown in this manual without
notice or to withdraw any item from sale provided, however, that any modifications shall not adversely affect the
performance of the equipment so modified.

DAMAGES AND RISK OF LOSS

Purchaser assumes all responsibility for and risk of loss of, or damage to, the Equipment upon delivery at Seller's
shipping point, notwithstanding the fact that Seller may have selected the carrier.

In no event shall Seller be liable under any provision of this contract for loss of business or of anticipated pro-
fits by Purchaser, outlays by Purchaser in anticipation of business, other incidental or consequential damages
on account of negligence.

Purchaser agrees to indemnify Seller against all claims, whether on account of negligence or otherwise, except
those asserted by Seller's employees, arising out of or resulting from the erection, operation or use of the Equip-
ment.

www.americanradiohistory.com
' - T
HARRIS !-1ARRIS- INTERTYPE CORPORATJ9,N
CORPORATION
GATES DIVISION: 123 HAMPSHIRE STREET QUINCY. ILLINOIS 62301 217-222-8200

INSTRUCTION BOOK ADDENDUM

EQUIPMENT. FM10H3 SERIAL NO. 89293


I. B. NO. 888- 1070-001 DATE: 1 -18 -74

It has always been the policy of the Gates Radio Company to give our customers the advantage of the latest
product improvements. This addendum insures you that the latest improvements have been incorporated in your
equipment. This way we can provide up to date information without a delay due to printing new instruction
manuals.
Please make the necessary corrections as listed below. Please use ink for a permanent record.

This addendum may be removed after corrections have been made.

Thank you for your cooperation.

Page /Drawing No. Changes

R53 changed from 100 ohm, 1 watt to 51 ohm, 1 watt for


proper operation of the P,A.Overload.

The screen bypassing has been increased to 5500 pf..

A 8 mfd, 4KV capacitor was added from the PA screen to grid.

Full winding used on T3 secondary of Bias supply.

R40 was changed to (2) 1000 ohm, 10 watt resistors in parallel.

A 8 mfd, 4KV capacitor was added in parallel with C44.

R47 was changed to 10K ohm, 225 watt for TPO of 8000 watts.

6K ohm, tap used on R45 for TPO of 8000 watts.

A 2K ohm, 20 watt resistor was added from R26 to ground.

R39 in the AFC Unit changed to 750 ohm, 1 watt resistor.

110 -0253 -233

www.americanradiohistory.com
I

INSTRUCTIONS FOR INSTALLING AND OPERATION

OF

GATES FM -10H3 - 10 kW FM TRANSMITTER

0r-
o

888 1070 001 Gates Radio Company

Price: $15.00 Quincy, Illinois


SAFETY NOTICE

WARNING: THE CURRENTS AND VOLTAGES IN THIS EQUIPMENT ARE DANGEROUS AND
UNDER CERTAIN CONDITIONS, COULD BE FATAL.

This Manual is intended as general guidance for trained and qualified


installation, operating, maintenance and service personnel who are
familiar with and aware of the dangers inherent to handling potentially
hazardous electrical and /or electronic circuits. It is not intended to
contain a complete statement of all safety precautions which should be
observed by personnel in using this or other electronic equipment.

THE INSTALLATION, OPERATION, MAINTENANCE AND SERVICING OF THIS EQUIP-


MENT INVOLVES RISKS TO BOTH PERSONNEL AND EQUIPMENT, AND MUST BE
PERFORMED ONLY BY PROPERLY TRAINED AND EXPERIENCED PERSONNEL EXERCISING
DUE CARE. PERSONNEL MUST FAMILIARIZE THEMSELVES WITH SAFETY REQUIREMENTS,
SAFE HANDLING AND OPERATING PRACTICE, AND RELATED FIRST -AID PROCEDURES
(E.G., FOR ELECTRICAL BURNS AND ELECTRICAL SHOCK).

Gates shall not be responsible for injury or damage resulting from


improper installation, operation, maintenance or servicing, or from
the use of improperly trained or inexperienced personnel in the perform-
ance of such tasks, or from the failure of persons engaged in such tasks
to exercise due care.

As with all electronic equipment, care should be taken to avoid


electrical shock in all circuits where substantial currents or
voltages may be present, either thru design or short circuit.
Caution should also be observed in lifting and hoisting equipment,
especially regarding large structures, during installation.

LIABILITY LIMITATION

The procedures outlined in this Manual are based on the information


available at the time of publication and should permit the specified
use with minimum risk. However, the manufacturer cannot assume
liability with respect to technical application of the contents and
shall, under no circumstances, be responsible for damage or injury
(whether to person or property) resulting from its use.

The manufacturer is specifically not liable for any damage or injury


arising out of failure to follow the instructions in this Manual or
failure to exercise due care and caution during installation, opera-
tion, maintenance and service of this equipment.

CAUTIONARY NOTICE

Always disconnect power before opening covers, doors, enclosures, gates,


panels or shields. Always use grounding sticks and short out high volt-
age points before servicing. Never make internal adjustments, perform
maintenance or service when alone or when tired.

Never remove, short -circuit or tamper with interlock switches on access


covers, doors, enclosures, gates, panels or shields. Keep away from
live circuits, know your equipment and don't take chances. Proper
training of experienced personnel and observing the above guidelines
will help assure safe and continued operation of this equipment.

www.americanradiohistory.com
TABLE OF CONTENTS

SECTION PAGE

1.0 GENERAL DESCRIPTION 1-1

1.1 Warranty and Safety Notice 1-1


1.2 Purpose of Book 1-1
1.3 Purpose of Equipment 1-1
1.4 Description 1-1
1.5 Technical Data 1-2
1.6 Vacuum Tube Table 1-3

2.0 INSTALLATION 2-1

2.1 Inspection 2-1


2.2 Tube Handling and Operation Precautions 2-1
2.3 Packing Check List 2-1
2.4 Installation 2-2
2.5 Wiring Connection 2-3
2.6 Cooling 2-4

3.0 OPERATION 3-1

3.1 Pre-Operation 3-1


3.2 Test Data 3-1
3.3 Adjustment 3-1
3.4 Maintenance 3-3

4.0 CIRCUIT DESCRIPTION 4-1

4.1 Power Amplifier 4-1


4.2 IPA 4-1
4.3 Exciter 4-2
4.4 Power Supply 4-2
4.5 Control Circuits 4-2
4.6 Metering 4-3

5.0 ADDITIONAL INFORMATION 5-1

5.1 Remote Control 5-1


5.2 Stereophonic Operation 5-1
5.3 Second Harmonic Filter 5-1

6.0 PARTS LIST 6-1

www.americanradiohistory.com
SECTION PAGE

7.0 ILLUSTRATIONS

Block Diagram 814 6639 001

PA Efficiency Curve 814 1920 001

PA Coarse Tuning 814 1733 001

Installation Details 838 1602 001 ó


Low Pass Filter 814 8556 001

2nd Harmonic Filter 814 8554 001

Overall Schematic 852 6711 001

8.0 FM EXCITER

ii

www.americanradiohistory.com
SECTION 1 - GENERAL DESCRIPTION

1.1 WARRANTY AND SAFETY NOTICE


This equipment is guaranteed under the liberal Gates Warranty, terms and
conditions of which are explained in the standard Gates Warranty which is
printed inside the front cover of this manual.

Most Gates manufactured items are guaranteed for one year, with the exception
of tubes and moving parts, which are subject to specific warranties based upon
hours of usage. The Warranty does not extend to "no charge" service in the
field.

Switch to Safety - This equipment employs voltages which are dangerous and
may prove fatal if contacted by operating personnel. Extreme caution should
be exercised when working with the equipment. Observe safety regulations.
Do not change tubes or make adjustments inside equipment with any voltages
ON. While your Gates transmitter is fully interlocked you should not rely on
the interlock switches for removing high operating voltages. It is always best
to disconnect the primary power at the building wall switch and discharge all
capacitors with the grounding stick provided.

1.2 PURPOSE OF BOOK

This instruction book has been prepared to assist in the installation, operation,
and maintenance of the Gates FM -10H3 10 kW FM transmitter.

1.3 PURPOSE OF EQUIPMENT

The Gates FM -10H3 is an FM broadcast transmitter with 10 kW watts output


delivered to the transmission line. The operating frequency is 88 -108 MHz.
with characteristics exceeding those required by the Federal Communications
Commission for standard FM broadcast service. The transmitter is designed
for continuous broadcast operation and consists of the exciter, intermediate
power amplifier, and the power amplifier, plus their associated power supplies.

1.4 DESCRIPTION

Only one cabinet is required to house the entire transmitter. This cabinet is
42" wide x 78" high x 32-%" deep. All necessary metering is provided by
four meters located on a meter panel at the top of the cabinet. Ready access
to the complete transmitter is accomplished by a removable rear door, a hinged
access panel, and a drop cover of the exciter unit.

Front doors are provided to offer a pleasing and symmetrical front view
appearance. The following controls are located on the front panel:

(a) Filament ON
o (b) Filament OFF
o (c) Plate ON
(d) Plate OFF
(e) Multimeter Selector
(f) VSWR Cal
(g) PWR Cal
(h) FOR PWR /VSWR CAL /VSWR Selector
(i) IPA Screen Control
(j) PA Screen Raise/Lower Control
(k) PA Filament Control
1 -1

www.americanradiohistory.com
(I) Remote /Local Switch
(m) PA Plate Tuning Control
(n) PA Output Loading Control
(p) IPA Plate Tuning Control
(r) Plus Five (5) Potentiometers for adjustment of PA Plate
Current Remote Reading, Recycle Adjustment, IPA Overload,
PA Plate Voltage Remote Reading, PA Overload

1.5 TECHNICAL DATA


ó
Power Output: 5 tp 10 kW 0
Frequency Range: 88 to 108 MHz

RF Output Impedance: 50 ohms

Output Termination: Standard EIA 3 -1/8" Flange

Frequency Stability: +.001%

Harmonic Attenuation: -80 dB

Modulation Capability: +100 kHz

Audio Input Impedance: 600 ohms

Audio Input Level: +10 dBm, +2 dB

Audio Frequency Response: +1 dB, 30- 15,000 Hz

Audio Distortion: /z% or less,


'' 30- 15,000 Hz

FM Noise Level: 65 dB below 100% FM modulation

AM Noise Level: 50 dB below equivalent 100% AM


modulation

Power' Sóurce: 208/250 V., 3 Phase, 60 Hz;


115 V., 1 Phase, 60 Hz

Input AC Power Requirement: 17 kW. 240 V. 300 W. 115 V.

Power Line Variation (Slow): +5%

Power Factor: 90%

Altitude: 7500 feet

Ambient Temperature Range: -20° C to 45° C

Maximum VSWR 1.7 to 1

Overall Cabinet Size: 42" W x 78" H x 323/" D *

Weight: 825 pounds (Approx.)

Front Door Swing: 21"

1 -2 * 323/" is overall depth dimension. With rear door, front door handles, and
meter trim strip removed minimum depth is 29% ".

www.americanradiohistory.com
1.6 VACUUM TUBE TABLE
The following tubes are employed in the transmitter:

SYMBOL TUBE TYPE FUNCTION

V-2 4CX300A Intermediate Power Amplifier


V-1 4CX1 0,000D Power Amplifier

0N
o

1 -3
SECTION 2 - INSTALLATION
2.1 INSPECTION

The FM -10H3 is carefully packed at the Gates plant to ensure safe arrival at
its destination. The equipment is packed in a number of heavy cartons and
wooden crates. Open the crates and cartons carefully to avoid damaging any
of the contents. Remove the packing material and search for possible small
items, such as pilot lights, fuses, loose screws, and bolts.

If damage should occur during shipment, all claims should be filed promptly
with the transportation company. If a claim is to be filed, the original pack-
ing case and material must be preserved. A damage report must be filed to
collect for shipping damages. Gates Radio Company is not responsible for
damage occúring during shipment. Parts or components shipped to replace
those damaged in transportation will be billed to the customer plus trans-
portation expenses, the cost of which should form a portion of your claim
to the transportation company.

A complete visual inspection should be made of the equipment. Determine


that there are no loose connections, loose components, broken insulators, etc.,
that may have been damaged in shipment. Make sure all relay contacts are
free and in good mechanical condition. Make sure all mechanical connections
are tight. Check with a screw driver ora wrench, all mechanical and electrical
connections that are mechanically bolted together. All tie downs or blocking
used for shipping purposes should be removed. A good overall visual inspec-
tion may save time and trouble in placing the transmitter into operating
condition.

2.2 TUBE HANDLING AND OPERATING PRECAUTIONS, 4CX10,000D

Avoid bumping this tube. Due to its large mass, bumping this tube will
introduce resultant stresses which may cause internal damage.

Before operating this tube, please refer to the tune -up and operating procedure
given in Section 3. It is recommended procedure to adjust the equipment for
operation under heavy plate loading conditions, and with only sufficient RF
drive to provide the required power output and efficiency.

Extreme care should be taken during tune -up as well as in regular service to
avoid, even momentarily, operation of this tube under conditions of insufficient
plate loading or excessive RF drive. These operating conditions, especially at
the upper end of the VHF range, will produce excessively high seal and /or bulb
temperature and will result in damage to this tube.

2.3 PACKING CHECK LIST

Certain components of the transmitter have been removed for shipment and are
o packed separately to ensure safe handling. These parts on the FM -10H3 have
r
0 been kept to a bare minimum and are plug -in units and heavy components.
Tubes that are not clamped down for normal operation are also removed. The
following components have been removed from the transmitter for shipping
purposes:

Quantity Part Number Description

1 813 9383 001 Exhaust Tubing and O Rings (IPA)


1 374 0014 000 Tube, 4CX300A
2 -1

www.americanradiohistory.com
Quantity Part Number Description
1 374 0077 000 Tube, 4CX10,000D
1 524 0029 000 Capacitor, plug -in, C42
1 Assy. 942 3928 002 Notch Filter & RF Balun Assembly
1 Assy. 992 1600 001 Low Pass Filter
1 472 0410 000 Power Transformer, T4
As various components are removed, the wires connecting each component are
numbered or tagged for placement of these parts. After determining that all
these components are on hand, you are ready to proceed with the installation °o
in an orderly manner.

2.4 INSTALLATION
In advance of actual placement of the equipment, certain planning should be
accomplished. The use of the installation drawing will assist in locating the
power and audio input terminals of the transmitter.

Either side of the transmitter may be placed against a wall or other equipment.
Complete accessibility for maintenance and installation is provided in the
M -10H3 by access from the front or the rear of the transmitter cabinet.

Install the plug -in capacitor in the transmitter bias supply.

Refer to the FM Exciter Installation Instructions for proper module placement


in the exciter cabinet.

Unblock the blower assembly.

Mount the power transformer (T4) through the back door of the transmitter.
It would be wise to remove the ceramic fuse block temporarily when doing this
to prevent accidental damage to this part. Orient the transformer so that the
secondary taps on the coils face inward. Connect the primary power leads from
contactor, K2 to marked terminals at the top of T4. Select the proper taps on
the power transformer T4 for the primary line voltage. Secondary leads are
.tagged for connection to their proper taps on the coils.

The RF output balun assembly installs from inside the transmitter enclosure.
Before mounting, temporarily remove both monitor coupling loops from the
top portion of the balun. With the inner conductor removed and the balun
sleeve up, bolt the unit beneath the top of the enclosure. Insert the inner
conductor from the top.

Take the notch filter and thread the stud from the balun inner conductor
into the inner conductor of the notch filter. Tighten with a crescent wrench
from the loading capacitor connection in the PA enclosure. Slip the filter
sleeve down over the outer conductor and fasten securely with the stainless
steel clamp provided.

Remount the two monitor coupling loops on the exterior vertical balun.

The lower end of the inner conductor of the balun connects to output
loading capacitor C-6.

Loosen the Allen set screws on the adjustable portion of the balun. The
distance that this component is positioned vertically from the tube deck
varies with operating frequency. Refer to your test data sheets for the
proper measurement on your assigned channel. This adjustment must be
accurate within 1/8" for proper operation.
2 -2

www.americanradiohistory.com
The 4CX300A IPA tube has a breechblock base. The tube must be carefully
installed to prevent damage to the contacts of the tube or its socket. The
tube must be seated over the center rod of the tube socket and positioned
in such a way that the tube electrode rings are in line with the socket fingers.
After the tube is pushed downward to the proper position, rotate the tube
until all the electrode rings have completely slipped between their associated
socket fingers.

Install the anode connector around the anode and tighten securely. Drop the
exhaust tube through the opening of the upper deck to the top of the IPA
anode connector. Hold the exhaust tube in place with 0 rings above and
below the deck surface.

Install the 4CX10,000D carefully in its socket and push firmly until the tube is
properly seated. The anode connector assembly secures with a clamp to the
tube and with a bolt to the plate line. Coarse frequency tuning of the plate
circuit is determined by the distance of the rotary section of the plate circuit
from the 4CX10,000D tube deck. This measurement is recorded in the test
data for your transmitter and should be checked before operating the trans-
mitter. Tolerance here is approximately 1/16 ".
Bolt the low pass filter in the transmission line between the directional
coupler and antenna coax, and your basic installation is complete. Provisions
should be made at the transmitter site to have at least two supports for the
filter.
2.5 WIRING CONNECTION

After the transmitteris physically in place and the components removed for
shipment have been re- installed, AC power should be brought to the trans-
mitter. The power leads from the transmitter shouid come from a low
reactance power source of either 208,230, or 240 volts, 60 Hz, 3 phase,
with approximately a 21 kVA capacity. A power source of 115 volts,
60 Hz, with 500 watts capacity is also required.

Referring to the installation drawing, the 240 Volt, 3 phase input enters the
transmitter in the lower right hand corner and connects to the 3 phase fuse
block immediately to the left.

A 115 Volt, single phase fuse block is located at the center and to the rear
of the transmitter with the input terminals for the 115 Volts, single phase
towards the rear of the transmitter.

The audio input line enters the base of the transmitter at the center
approximately 7Y2" from the front. The audio line connects directly to
terminal board TB -1 of the FM Exciter. Terminals and 3 are the audio
1

input and terminal 2 is ground or shield connection. If stereo is used the


lines are connected in accordance with the M6533 Stereo Generator instructions.
o
or The conduit or wiring of the power leads should be in agreement with local
electric codes and be able to carry the power requirements of the transmitter.
Power leads and program leads should not be run in the same conduit or in the
same wiring duct. If, due to necessity, the program leads are in close proximity
to the power leads, the program leads should be separately shielded.

2 -3

www.americanradiohistory.com
A good ground at these FM frequencies is mandatory in keeping RF currents
in nearby audio equipment to a minimum. RF Usually shows up in one of
two ways -- feedback or high noise, and in some cases both. t should he
I

pointed out that even a small amount of unshielded wire makes a very
efficient antenna for FM frequencies. If RE from the cabinet field is trans-
ferred to the audio equipment, it is rectified and shows up as noise or feed-
back. We strongly recommend a single common ground point from the
transmitter base to a good grounding system, such as, a water pipe or actual
earthing ground.

2.6 COOLING
ó
CD

The transmitter is air cooled and several kilowatts of heat are developed and
dissipated through the air outlet in the top of the transmitter. t may be
l

necessary to provide a means of exhausting this air from the transmitter


room or enclosure. Heat is a major factor to electronic component deteriora-
tion. A good system of removing the heated air from the transmitter and the
transmitter room and providing cool air for the air inlet of the transmitter
will greatly prolong the life of the transmitter and its components. Duct work,
if installed, should not provide any back pressure to the power amplifier
enclosure. At no point should the duct work have less of a cross sectional
area than the opening at the top of the transmitter. Sharp, right angle bends
are not permissible. Where it is necessary to turn a right angle, a radius type
bend should be used.

There are many installation possibilities. Each and every installation is


somewhat different. Therefore, it is not possible to give complete detailed
information on the transmitter ducting. Only general information can be
supplied. As a suggestion, contact a local heating and cooling contractor for
a detailed analysis of the problem.

After the transmitter has operated at full output a number of hours a


temperature rise inside. the transmitter must not exceed a rise of 206 C
above the ambient measured at the air intake of the blower and must not
rise above 60° C under any circumstances (excluding PA output air).

20o C = 68° F, 60° C = 140° F

2 -4
SECTION 3 - OPERATION

3.1 PRE -OPERATION

Before placing the FM -10H3 into operation, check once again the points
covered in Section 2. Have you mounted all components physically and
made these electrical connections?

1. Primary power to the 3 phase fuse block.


2. 115 Volts to the phase fuse block.
1

3. Program line connected to the exciter.


4. 115 Volts to the exciter.
5. Transmitter connected to antenna or a suitable load.

If everything appears to be in order, then you may proceed.

3.2 TEST DATA

Your equipment has gone through many different kinds of tests at the
Gates factory, and has been operated for several hours on your assigned
operating frequency. This is to ensure correct adjustment and proper
setting of all controls. Refer to the test data supplied with your transmitter.
This data is attached to the front of the transmitter when shipped.

3.3 ADJUSTMENT

Set the dial settings to those given on the test data sheet. Turn the IPA
screen voltage control fully counter -clockwise. Primary power may now be
applied to the transmitter by pushing the filament ON button. The light
behind the filament ON button should light. Next, the blower should begin
to run and come up to speed. After the blower reaches maximum operating
speed, air pressure in the PA enclosure will operate the air switch.

Run the PA screen voltage control to the lowest position (counterclockwise)


on the screen rheostat.

Check the P.A. bias voltage and adjust as necessary to obtain the test data
sheet measurements. During the tune -up procedure it may be necessary to
increase the bias voltage to prevent the P.A. from drawing excessive plate
current. The grid bias voltage on the P.A. is a combination of the developed
bias from the RF and the constant voltage from the bias supply. The bias
supply is set at a compromise position to obtain the-desired power output
and to keep the P.A. within its dissipation ratings in case of RF failure.

Closing of the air switch will turn ON the PA filament voltage which may
be read with the multimeter switch on the meter panel in the filament
voltage position. Set the filament voltage for 7.5 volts:, -¿...
o Next, place the multimeter switch on the meter panel to thePA cathode
o current position (this is the UP position). If the exciter is delivering power
to the IPA stage, a reading of approximately 10% will be read on the multi -
meter. As this meter is reading cathode current it will also read the grid
current.

3 -1

www.americanradiohistory.com
The high voltage may now be applied by pushing the high voltage ON button.
This supplies plate and screen voltage to the IPA stage simultaneously with the
application of plate and screen voltage to the power amplifier stage. Bring the
screen control for the IPA up until the IPA cathode draws approximately 50%
scale reading on the multimeter. Resonate the IPA plate circuit by tuning for
a dip in the IPA cathode meter reading. If the plate circuit and loading are
near their operating positions, power output of the amplifier will be noticed.

During the tune -up procedure it may be necessary to increase the IPA screen
voltage to prevent the P.A. from drawing excessive plate current. ó
J
O
Increase the screen voltage of the power amplifier by bringing the screen control
lever switch to the UP position until approximately 1.5 amperes power amplifier
plate current is indicated. Resonate the plate circuit of the power amplifier by
adjusting the plate tuning (L2) for a dip in plate current. Next, check the
position of the output loading by rotating the output loading control to give
a maximum output indication.

The power output meter is the farthest right hand meter on the meter panel.
Its function is determined by the FOR PWR /VSWR CAL /VSWR Selector switch
(S1) located on the upper portion of the access door. You may read:

1. Forward power.
2. Meter calibration for maximum scale reading during VSWR measurements.
3. VSWR on the transmittion line.

Check the VSWR on the transmission line. Position the Power /VSWR
Selector to the VSWR Calibrate position and set the power output meter
for full scale deflection with the VSWR CAL control. Turn the selector
switch to VSWR and read the reflected wave. Although the transmitter
will operate into a 1.7:1 mismatch it is recommended to keep the VSWR
to a minimum. If a high VSWR is noticed it is generally traced to the
transmission line and /or antenna problems.

Since the transmitter was checked into a 50 ohm resistive load any system
with a mismatch will probably change the tuning. Therefore, the recorded
test-data knob readings may not agree with the actual operation.'

If it 1.5:1 or better, the screen voltage of the P.A. and the IPA stage may
is
be increased until both are at maximum or near maximum. The plate tuning,
output loading, and IPA plate tuning should be adjusted for the maximum
output and the most overall efficient condition. To reduce the RF output,
the amount of drive to the PA can be decreased by lowering the screen
voltage of the IPA. Also, the output can be reduced by decreasing the PA
screen voltage.

The multimeter switch (S10) located on the meter panel will give an indication
of the amount of drive to the grid of the PA tube. This is a relative indication
and is read with the meter switch in the DOWN position. It will be noticed
that maximum drive condition will he very close to the same point of the IPA
plate current dip. The IPA plate tuning may, at some frequencies and power
levels, be different for maximum output and for minimum IPA plate current.
A compromise should be made on the plate tuning of the IPA for a IPA cathode
current of approximately 70% scale reading with a minimum or dip in tuning.
The tuning on either side of the dip may affect PA efficiency as well as power
output.

3-2

www.americanradiohistory.com
The operation of the transmitter is very simple and straight- forward, and
once adjusted should require only a nominal amount of touching up the
tuning at regular maintenance periods.

The overloads are set for correct operating level at the factory. The IPA
plate overload is set for nearly full scale reading on the multimeter. The
PA plate overload is set for approximately .7 amperes plate current. The
adjustments for the overloads are located under a small cover plate located
on the front access door. They may be referred to by symbol numbers on
the schematic.

Power output of the transmitter may be increased or decreased by three


controls on the transmitter. The first is the output loading. It is best to
leave this control set for maximum loading on the amplifier as this will
give more stable operation as recommended for any tetrode. The second
control is the power amplifier screen voltage. After the loading has been
'adjusted for maximum power output the screen voltage may be raised or
lowered for the desired operating power. The third control is the IPA
screen voltage control. Reducing this to its minimum value will reduce
the drive and part of the bias to the final amplifier causing it to overload
and trip the plate voltage. It may be operated in its maximum position
without any detrimental effects. However, to give partial control to power
output and some tolerance on the power output of the IPA stage, it is
recommended that it be run at approximately 80% of its full scale setting.

The output of the exciter is adjusted with a output control of the 10 watt
amplifier on the exciter and is covered in the FM Exciter section of this
manual.

The transmitter can easily be remotely controlled. Description of the


connections is covered in Section 5.

Two controls for setting the remote plate voltage and plate current for
external metering are located under the cover on the hinged access door
and are shown by symbol numbers on the schematic.

The screen voltage of the power amplifier is motor controlled and is also
connected to the remote control Raise /Lower function for power output.

3.4 MAINTENANCE

Maintenance of the FM -10H3 should consist of the following:

1. Keeping the transmitter clean.


2. Changing tubes when emission falls off.
3. Checking mechanical connections and fasteners.
4. Lubricating the blower motor.

o Keeping the transmitter clean from the accumulation of dust will reduce
ro failure resulting from arcing, dirty relay contacts, and overheating of chokes,
resistors, and transformers. Electrostatic fields are "dust catchers ". Support
insulators in the PA enclosure and other locations are the worse offenders.
They must be kept clean and free of all foreign material at all times. If not,
arcing may result and the insulator shattered.

3 -3

www.americanradiohistory.com
The air filter should be clean at all times. The washable air filter used in the
back door may be purchased from the Gates Radio Company under Part
Number 827 5285 011. However, the filter may be cleaned by using warm
water and a mild detergent.

Once a month the entire transmitter should be cleaned of dust. The inside
of the power amplifier should be thoroughly wiped clean of dust. A small
brush, soft rag, and vacuum cleaner can be used very effectively in keeping
the equipment clean.

All contactors and relays should be inspected regularly for pitting and dirt.
The contacts should be burnished and cleaned if required. The overload
relays are telephone type with sealed contacts and should require little
attention.

The bearings for the motor of the PA blower are sealed and normally give
long trouble free operation. They are lubricated for approximately 20,000
hours of operation. After this period of operation the grease in these bearings
should be changed. This is done by taking the drain plug out of the bottom
of the bearing and attaching a grease fitting to the upper plug on the bearing.
New grease should be applied until clean grease runs out of the drain plug at
the bottom. It is suggested the blower be removed for this maintenance.

The PA tube and the IPA tube should be removed once a month and the fins
cleaned of dust. Air may be blown through the fins in the reverse direction
or the anode cleaned with soap and water or denatured alcohol.

This transmitter is a precision electrical device, and as such, should be kept


clean at all times and free of dust and foreign material. Dust and moisture
condensation will lead to possible arc overs and short conductive paths.

A good preventive maintenance schedule is always the best assurance for


trouble free transmitter operation.

3-4

www.americanradiohistory.com
SECTION 4 - CIRCUIT DESCRIPTION

The FM -10H3 circuits will be described in the following sections:

Power Amplifier
Intermediate Power Amplifier (IPA)
Exciter
Power Supply
Control Circuits
Metering

4.1 POWER AMPLIFIER

The power amplifier of the FM -10H3 employs a single 4CX.10,000D tetrode


in a common cathode amplifier circuit. The plate circuit is inductively
tuned by varying a length of inner conductor of a transmission line within
the rectangular outer conductor. The plate line is approximately one -half
wavelength long, being fore -shortened by the output capacity of the tube.

The large variable portion of the line is used for rough or approximate
frequency setting and the end of the half -wave line is made variable for
plate circuit tuning. The end is controlled from the front panel. The fine
frequency control covers approximately 3 MHz at the low end of the FM
band and approximately 6 MHz at the higher end of the band.

Output coupling is accomplished by capacity tuning a balun. The balun


inductively couples RF power from the amplifier enclosure.

The PA grid circuit is common with the IPA plate circuit. Output
capacitance of the IPA tube with the IPA variable plate inductance, L6,
and the input capacitance of the PA tube form a pi circuit. The position
and size of inductor L10, is used to vary the IPA loading. (A small move-
ment of L10 will change the IPA loading appreciably.)

Bypassing of the PA screen and filaments is accomplished by using a number


of high voltage ceramic capacitors with lead lengths kept as short as possible.

In some transmitters, especially at the higher operating frequencies, there may


be a capacitor connected between grid and cathode of the P.A. This capacitor
is usually 25 pF or 50 pF. The purpose of adding this component is to
improve the overall performance of the power amplifier.

4.2 IPA

The intermediate power amplifier employs 4CX300A tetrode in a common


cathode circuit. The plate circuit is common with the PA grid as previously
explained.

o with the built -in capacitance of the 4CX300A


Screen bypassing is effected
ro air system socket. The IPA cathode is bypassed with four ceramic button
capacitors.

The grid circuit is inductively tuned and sealed at the Gates factory. Since
the circuit is several megahertz wide and will not require field adjustment the
variable inductors are accessible only with the bottom IPA cover off.

4 -1

www.americanradiohistory.com
Neutralization has been added to the IPA stage. A small stud protruding from
a ceramic insulator adjacent to the anode of the tube provides the degenerative
feedback pickup. The RF pickup is then returned to the grid input circuit to
stabilize the tube's operation. After factory setting, it will not require further
adjustment changes.

4.3 EXCITER

The FM exciter is described in detail in the Exciter section of this instruction


book. ó
J
O
4.4 POWER SUPPLY

Only one high voltage power supply is used in the FM -10H3. The basic
configuration of the supply is a three phase full wave bridge.

It supplies 6.6 kV for the PA plate, 2.5 kV for the IPA plate, 1000 Volt for the
PA screen grid and 280 Volt for the IPA screen grid.

The reduced voltages are obtained from resistor dividers which are connected
to the center tap of the transformer.

The PA screen grid voltage is variable between 600 Volt and 1000 Volt and *is
controlled by the Raise /Lower switch. Series limiting resistor, R47 prevents
the PA screen grid from over -dissipating in case the PA has a loss of plate
voltage.

The 0 to 280 Volt variable supply for the IPA screen voltage is controlled by
R -26. -

Silicon rectifiers for this supply consists of three doublers, each containing a
number of diodes in series with proper resistors and capacitors across the
diodes. The diodes are mounted in copper heat sinks.

The PA bias supply is a single phase full wave bridge circuit using silicon
rectifiers. Grid bias between 125 and 225 Volts is supplied to the PA control
grid. The bleeder resistor across the supply; R -41, will also provide. additional
bias voltage if the PA grid current due to RF drive causes grid current to flow
above 40 mA with 160 Volts fixed bias. R -39 is the bias adjust control.

4.5 CONTROL CIRCUITS

The control circuits of the FM -10H3 consist of the following:

K1 - Primary Contactor -
Applies voltage to the blower,
PA bias supply, and the IPA filaments.

K2 - Plate Contactor - Applies primary voltage to the plate


transformer. (K2 is energized after K3 closes.)

K3 - Step /Start Contactor -


It closes and then K2 is energized,
shorting out the contacts of K3 and the ohm resistors.
1

Step/Starting of the high voltage supply is accomplished


by K3 closing first and applying voltage to the transformer
primary through ohm resistors, R22, R23, and R24.
1

4 -2

www.americanradiohistory.com
K4 - Auxiliary Relay -
Applies holding voltages to the Step /Start
contactor K3, if the air switch and door interlocks are closed.

K5 - Recycle Relay -Energizes when either the PA overload or IPA


overload relay is energized a number of times. The number of
times is determined by control R -25. The two overload relay
contacts are in series across the relay circuit for K5. When either
overload relay energizes and the contacts open, C -36 starts to
charge. If the contacts are open for a sufficient length of time
for C -36 to charge to the point that the voltage will energize K5.
The contacts of K5 will break the hold circuit of K4 and the
plate voltage will be switched off. If K5 does not operate,
the overload contacts will close after an overload and the
plate contactor K2 will again energize.

K9 - Underdrive Relay -
Will prevent application of plate and
screen voltage to thé IPA and PA until the grid current of
the IPA reaches 8 mA or more. The contacts of K9 are
in series with door interlocks. In case of a plate voltage
trip -out due to low IPA grid current the recycle circuit will
not operate.

S9 - Air Switch -Closes after the air pressure in the plenum


reaches proper pressure, and switches primary voltage to
the PA filament transformer.

4.6 METERING
All necessary metering of the FM -10H3 is accomplished with four meters
located on the cabinet meter panel.

A multimeter provides the following:

IPA Cathode Current

PA Filament Voltage

PA Drive

A metering rectifier circuit is calibrated at the factory to give PA filament


voltage read on the multimeter. A PA drive detector, coupled to the grid
circuit, provides a DC voltage to the multimeter to indicate the presence of
RF in the PA grid enclosure.

The second meter reads PA plate current and is located in the Plate B+
lead. The meter is properly insulated and isolated behind a protective
plexiglass cover.

o The third meter reads plate voltage is located on the low potential side of
o the meter multiplier resistor.

The fourth meter is for indicating power output and VSWR on the trans-
mission line. This meter works in conjunction with the directional coupler
mounted in the output transmission line.

4-3

www.americanradiohistory.com
SECTION 5 - ADDITIONAL INFORMATION
5.1 REMOTE CONTROL

Remote control facilities are built into the FM -10H3 and require only
connection to either the Gates RDC -10AC Remote Control Unit or the
Gates RDC -200A Remote Control equipment. The connections to the
transmitter are made at TB -6 located in the base of the cabinet. Terminal
connections for the functions are shown on the schematic.

The functions are:

1. Fail -Safe, Filament ON -OFF.


2. Momentary ON -OFF for plate voltage.
3. Raise -Lower for adjusting power output.
4. Plate voltage metering.
5. Plate current metering.
6. RF power output metering.

5.2 STEREOPHONIC OPERATION

Provision has been provided for the installation of the Gates M6533 Stereo
Generator in the FM Exciter. Instructions for audio connections are given
.in the exciter section of this instruction book.
With the addition of the M6533 Stereo Generator the transmitter is FCC
type accepted for stereophonic operation.

5.3 SECOND HARMONIC FILTER

Upon completion of installation of the transmitter a check should be made


on the tightness of the Allen set screws at the adjustment end of the second
harmonic trap. There are two set screws that secure the short to the center
conductor. If these become loose for any reason and light contact is made
between the brass short and the center conductor, heating at this point may
occur, resulting in possible burning and eventual destruction of the short and
other parts of the filter.

A regular check on the tightness of these screws should be made at six month
intervals, as part of the preventive maintenance program for the transmitter.

0
0

5-1

www.americanradiohistory.com
FM HARMONICS IN THE TV BAND

The sharp upsurge in FM broadcasting has in some instances developed


unlooked for interference with local TV reception. In every instance this
interference is in so- called fringe areas for TV reception and where the
strength of the TV signal is weak enough that outside highly directional home
TV antennas are necessary. - - -- When this condition develops, the TV viewer
quickly learns from his service man that the local FM station is the offender.
--
- The FM broadcaster is immediately deluged with requests to eliminate
the interference. In some instances CATV (Community Antenna Television)
systems are also offended as they pick up weak distant TV stations. - - ----
What is the FM broadcaster's responsibility? Answer: To meet FCC rules
and regulations as related to harmonic radiation of his FM equipment but not
to guarantee perfect TV reception.
Below is a chart showing the picture and sound frequencies of TV stations
between Channels 7 -13 inclusive. Channels 2 -6 are not shown. FM harmonics
-
do not fall in these Channels. In fact, commercial FM station harmonics will
affect only Channels 8 and above -- look at the chart.
TV Channel Picture Frequency Band - --Mc -- Sound Frequency
7 175.25 179.50
to 197.75
8 181.25 185.50
to 185.75
9 187.25 191.50
to 191.75
10 193.25 197.50
to 197.75
11 199.25 203.50
to 203.75
12 205.25 209.50
to 209.75
13 211.25 to 215.50 215.75
The frequency range for commercial FM broadcasting is 92.1 Mc to 107.9 Mc:
- -- To determine the second harmonic of your FM frequency, just multiply your
frequency by 2. Example: If your frequency is 99.9 Mc, multiplied by 2 would
make a second harmonic of 199.8 Mc. By consulting the above chart, you will
note the second harmonic falls in the picture portion of the TV Channel 11.
Correct FM Harmonic Radiation
The FCC stipulates that transmitters of 3000 watts power and over must have
a harmonic attenuation of 80 db. For 1000 watts, 73 db., and for 250 watts,
66.9 db. All reputable manufacturers design their FM transmitters to meet
or exceed these specifications.
Fringe Area TV Strength Versus FM Harmonics
Let's take a typical FM station that radiates 70,000 microvolts per meter at
1 mile. At 80 db. harmonic attenuation (as called for by FCC), this station will
radiate approximately 7 microvolts per meter at mile on the second harmonic.
1
In the case of our Channel 11 example, it is estimated that a fringe area TV
station from 60 to 90 miles distance would have a signal strength of from 5 to
25 microvolts per meter. It can then be easily understood that a 7 microvolt
signal, well within FCC specifications, would definitely interfere with the TV
signal, yet with the FM broadcaster's equipment performing normally.

www.americanradiohistory.com
This is sometimes further aggravated by the FM station being located between
the TV station and the TV receivers. In this instance the TV antennas are
focussed not only on the TV station but yoúr FM station as well. The home
TV antennas are beamed at your legal second harmonic as well as the fringe
TV station.
What To Do
When interference occurs, it will develop ragged horizontal lines on the TV
picture varying with the FM program content. If the TV sound portion is
interfered with (usually not the case), then the FM signal will be heard in
addition to the TV sound.
1. It is not up to the FM broadcaster to go on the defensive. He did not put
the TV station 75 miles away nor did he select the TV Channel. - - -- In
most instances the condition is a natural phenomena that neither you, the
TV station, nor the FCC can correct.

2. Do not adjust the FM harmonic or "T" notch filters supplied with the
FM transmitter. These are factory adjusted and most FM stations do not
have the expensive equipment necessary for correct adjustment. Tampering
with this calibrated adjustment will probably make the condition worse.
3. Do not rely on TV service men's types of measuring equipment. They are
not built to accurately measure harmonics and invariably give erroneous
readings that invite the CATV or local service men's association to say
"I told you so." Remember it is difficult to radiate harmonics if the
equipment is built to suppress the harmonics and it is.
4. In many instances interference may be caused by overloading on the front
end of the TV receiver. This problem usually occurs when the receiver is
located close to the FM transmitter. This problem can be overcome by
installing a trap tuned to the frequency of the FM carrier. The TV service
man can and must learn how to do this. In most cases it works, while in
some instances, if not properly installed or tuned, it will not completely
eliminate the interference. In one case where interference of this type
existed, a TV station put traps for the fundamental FM frequency on
nearly every TV set in town. Not the FM transmitter.
Summary
The FCC is well acquainted with this nation -wide problem. If TV viewers write
FCC, complaining about your FM station, remember the FCC has received a few
thousand similar letters. -
--- It is not the obligation of the FM broadcaster to
assure fringe area reception of a TV station any more than is the obligation of
the TV station to assure the FM broadcaster perfect reception in his TV city.
Probably your installation will not have problems as outlined above. If they do
exist, don't blame the equipment. Every transmitting device puts out a second
harmonic, even the TV stations. The fact that these harmonics legally fall into
the spectrum of a TV station many miles distant is coincidental, but not your
fault.

Gates Radio Company

www.americanradiohistory.com
6.0 PARTS LIST

SYMBOL NO. GATES STOCK NO. DESCRIPTION

Al Neon Lamp, .25 W. (part of S4)


A2 Neon Lamp, .25 W. (part of S5)

Bi 913 9392 001 Blower, 1/3 H.P. 3500 RPM,


115/230 V. (60 Hz)
B1 432 0046 000 Blower, 1/3 H.P. 2900 RPM (50 Hz)
B2 436 0013 000 Motor, RPM, 115 V. a.c.
1

B3 430 0024 000 Fan, 3380 RPM, 115 V AC, 50/60 Hz

C6 514 0218 000 Cap., Variable, 6 -50 pF


C7 516 0233 000 Cap., 500 pF., 30 kV
C8 516 0205 000 Cap., 500 pF., 5 kV
C9 Same C8
as
C10 Same C8
as
Cl l Same C8
as
C12 Same C8
as
C13 Same C8
as
C14 Same C8
as
C15 Same C8
as
C16 Same C8
as
C17 Not Used
C18 516 0206 000 Cap., 1000 pF., 5 kV
C19 Same as C18
C20 Same as C18
C21 Same as C18
C22 Same as C18
C23 Same as C18.
C24 522 0071 000 Cap., 50 uF., 25 V
C25 516 0227 000 Cap., Feedthru, 500 pF., 500 V
C26 516 0201 000 Cap., 50 pF., 5 kV
C27 516 0250 000 Cap., 500 pF., 500 V
C28 Same as C27
C29 516 0200 000 Cap., 25 pF, 7.5 kV
C30 Not Used
C31 Cap., (part of tube socket)
C32 500 0852 000 Cap., 1000pF., 500 V
C33 516 0054 000 Cap., .001 uF., 1 kV
C34 Same as C33
C35 516 0043 000 Cap., 470 pF., 1 kV
C36 522 0133 000 Cap., 16 uF., 450 V
C37 516 0082 000 Cap., .01 uF., 1 kV
C38 Same as C37
C39 516 0450 000 Cap., Feedthru, 1000 pF, 500 V
C40 Same as C8
° C41 Same as C8
o C42 524 0029 000 Cap., plug -in, 80 uF., 450 V
C43 Not Used
C44 510 0465 000 Cap., 8 uF., 4 kV.
C45 Same as C44
C46 Same as C44
C47 Same as C37
C48 Same as C33
C49 Same as C25
C50 Same as C8
6 -1

www.americanradiohistory.com
SYMBOL NO. GATES STOCK NO. DESCRIPTION

C51 516 0396 000 Cap., 6200 pF., 10 kV


C52 Same as C51
C53 Same as C51
C54 Same as C7
C55 Not Used
C56 516 0210 000 Cap., 200 pF., 7.5 kV
C57 Same as C18
C58 Same as C18
C59 Not Used 0
C60 Not Used
C61 Same as C8

CR2 386 0016 000 Diode, Zener, 1N2974


CR3 384 0020 000 Diode, 1N2071
CR4 Same as CR3
CR5 384 0134 000 Diode, 1N914
CR6 Same as CR2
CR7 Same as CR3

DC1 927 3270 002 Coupler Unit, 12 kW

F1 398 0182 000 Fuse, 10 A., 250 V


F2 Same as F1
F3 398 0222 000 Fuse, 60 A., 250 V.
F4 Same as F3
F5 Same as F3
F6 398 0213 000 Fuse, 8 A., 250 V
F7 398 0017 000 Fuse, 1 A., 250 V

FL1 992 1600 001 Low Pass Filter


FL2 942 3928 004 Notch Filter & RF Balun Ass'y.

J2 613 0237 000 Receptacle, "BNC" (part of FL2)


J3 Same as J2
J4 612 0233 000 Receptacle "N"

K1 570 0120 000 Contactor, 4 pole, 110 V. a.c.


K2 570 0088 000 Contactor, 3 pole, 230 V.
K3 570 0119 000 Contactor, 4 pole, 208/220 V AC
K4 574 0099 000 Relay, DPDT, 120 V.
K5 574 0054 000 Relay, SPDT
K6 572 0125 000 Relay, DPDT, 6 VDC
K7 Same as K6
K8 572 0066 000 Relay, DPDT, 6 VDC
6 -2 K9 572 0052 000 Relay, DPDT, 6 VDC

www.americanradiohistory.com
SYMBOL NO. GATES STOCK NO. DESCRIPTION

L1 913 8288 001 Variable Coupling Section (part of F L2)


L2 942 3910 001 Plate Line & Coupling Ass'y.
L3 927 4249 001 Choke, RF, PA Plate
L4 494 0004 000 Choke, RF, 7 uH
L5 Same as L4
L6 Coil, IPA Plate (Det. by Freq.)

L7 914 9991 001 Coil, IPA Grid Tuning


L8 914 9992 001 Coil, IPA Input Loading
L9 815 3829 001 Inductor, IPA Neutralizing
L10 815 3831 001 Inductor, IPA Plate Loading
L11 Not Used
L12 Not Used
L13 4760007 000 Reactor, Bias, 6 H.
L14 476 0168 000 Reactor, H.V. 2 H.
L15 476 0296 000 Reactor, H.V. 10 H.
L16 914 7670 001 Choke, RF., 2 uH
L17 Same as L16
L18 Same as L4
L19 Same as L4

Ml 632 0547 002 Multimeter, 0-300 mA


0 -10 V. & 0 -100 Scale
M2 632 0559 002 Meter, Plate Current 0 -5 A
M3 632 0554 002 Meter, Plate Voltage 0 -8 A
M4 632 0667 000 Meter,% Pwr. Output /VSWR,
200 uA Movement

R8 914 9092 001 Control, 10 K ohm, 2 W


R9 550 0067 000 Control, 10 K ohm, 2 W
R10 542 0204 000 Res., 5 ohm, 50 W
R 1 1 550 0061 000 Control, 1 K ohm, 2 W
R12 540 0580 000 Res., 51 ohm, 2 W
R13 Same as R9
R14 540 0746 000 Res., 3300 ohm, 2 W
R15 540 0068 000 Res., 6200 ohm, 1/2 W
R16 540 0073 000 Res., 10 K ohm, '/2 W
R17 540 0058 000 Res., 2400 ohm, 1/2 W
R18 550 0054 000 Control, 50 ohm, 2 W
R19 540 0603 000 Res., 470 ohm, 2 W
R20 540 0563 000 Res., 10 ohm, 2 W
O R21 Same as R20
or R22 542 0164 000 Res., 1 ohm, 25 W
R23 Same as R22
R24 Same as R22
R25 Same as R9
R26 552 0349 000 Rheostat, 10 K ohm, 50 W
R27 540 0611 000 Res., 1000 ohm 2 W
R28 Same as R11
R29 550 0055 000 Control, 100 ohm, 2 W '

6 -3

www.americanradiohistory.com
SYMBOL NO. GATES STOCK NO. DESCRIPTION

R 30 542 0058 000 Res., 50 ohm, 10 W


R31 542 0165 000 Res., 3 ohm, 25 W
R32 548 0167 000 Res., .16 ohm, 2 W
R 33 552 0380 000 Rheostat, 10 ohm, 100 W
R 34 544 1613 000 Res., 100 ohm, 4 W
R35 Same as R34
R 36 Same as R34
R37 542 0209 000 Res., 200 ohm, 50 W ó
R38 540 0833 000 Res., 100 ohm, 25 W
R39 52 0324 000 Rheostat, 5 K ohm, 25 W
R40 40 0579 000 Res., 47 ohm, 2 W
R41 542 0218 000 Res., 4 K ohm, 50 W
R42 Not Used
R 43 Not Used
R44 Not Used
R45 542 1079 000 Res., 10 K ohm, 50 W tapped
R46 552 0423 000 Rheostat, 10 K ohm, 150 W
R47 542 0368 000 Res., 7.5 K ohm, 200 W
R48 914 3424 001 Meter Multiplier, 5megohm
R49 542 0346 000 Res., 100 K ohm, 160 W
R 50 Not Used
R51 Same as R11
R 52 540 0628 000 Res., 5100 ohm, 2 W
R 53 540 0456 000 Res., 100 ohm, W 1

R 54 Same as R47
R 55 Same as R47
R 56 914 3422 001 Meter Multiplier, 3 megohm
R 57 Same as R47
R 58 542 0222 000 Res., 7500 ohm, 50 W
R 59 Same as R49
R60 542 0095 000 Res., 10 K ohm, 10 W
R61 Same as R60
R 62 Same as R60
R63 542 0309 000 Res., 50 K ohm, 100 W
R 64 Same as R63

S1 914 9091 001 Switch, rotary, 3 pole, 3 position


S2 604 0196 000 Switch, plunger, SPDT
S3 604 0284 000 Switch, pushbuttoh, N.C.
S4 604 0283 000 Switch, pushbutton, N.O.
S5 604 0286 000 Switch, pushbutton, N.C.
S6 604 0285 000 Switch, pushbutton, N.O.
S7 604 0032 000 Switch, toggle, DPDT
S8 Same as S2
S9 604 0258 000 Switch,air pressure, N.O.
S10 602 0005 000 Switch, lever, 2 pole, 3 position
Si 1 602 0056 000 Switch, lever, 2 pole, 3 position
S12 604 0052 000 Switch, lever, SPST
S13 Same as S12

6 -4 Rev. 2/73

www.americanradiohistory.com
SYMBOL NO. GATES STOCK NO. DESCRIPTION

T1 472 0409 000 Transformer, PA Filament


T2 472 0090 000 Transformer, IPA Filament
T3 472 0052 000 Transformer, Bias
T4 472 0509 000 Transformer, H.V. (60 Hz)
T4 472 0576 000 Transformer, H.V. (50 Hz)

TB2 Not Used


TB3 614 0071 000 Terminal Board, 4 terminal
TB4 614 0052 000 Terminal Board, 8 terminal
TB5 614 0114 000 Terminal Board, 6 terminal
TB6 614 0104 000 Terminal Board, 14 terminal

V1 374 0077 000 Tube, 4CX10,000D


V2 374 0014 000 Tube, 4CX300A

XC42 404 0016 000 Socket, Octal

XF1 -2-6 402 0015 000 Fuse Block, 3 pole


XF3 -4 -5 402 0087 000 Fuse Block, 3 pole
XF7 402 0021 000 Fuseholder

XV1 404 0069 000 Socket, tube (4CX10,000D)


XV2 404 0074 000 Socket, tube (4CX300A)

Z1 -Z2 384 0299 000 Rectifier, H.V. Supply


Z3 -Z4 Same as Z1 -Z2
Z5 -Z6 Same as Z1 -Z2
Z7 384 0121 000 Rectifier, Bias Supply

0
n
o

6 -5

www.americanradiohistory.com
PARTS LIST

M -4845 RF OUTPUT CURRENT EXTENSION KIT

SYMBOL NO. GATES STOCK NO. DESCRIPTION

Cl 516 0043 000 Cap., 470 pF., 1 kV


C2 516 0054 000 Cap., .001 uF., 1 kV ó
C3 Same as C2 0

CR1 384 0195 000 Diode, 1N914


CR2 Same as CR 1

J1 612 0237 000 Receptacle, "BNC"

R1 540 0594 000 Res., 200 ohm, 2 W


R2 Same as R1
R3 Same as R1
R4 Same as R1
R5 Not Used
R6 550 0067 000 Potentiometer, 10 K ohm
R7 540 0070 000 Res., 7500 ohm, 1/2 W

TB1 614 0069 000 Terminal Board, 2 terminal

6-6

www.americanradiohistory.com
RF
OUTPUT

RF RF V1, PA
FM EXCITER
4C;IDODOD

PLATE GRID SCREEN PLATE

------ ----1
STEREO GENERATOR

SCA GENERATOR
OPTIONAL

I
L -J -125 TO -250 V
0 TO 280 V 2.5 kV 600
6.6 kV
l0 Ó0 V

POWER
SUPPLY

,17.12 1:7;
,

BLOCK DIAGRAM
FM -10H, FM -10H3
814 MD 001
www.americanradiohistory.com
80

10

NOMINAL
EFFICIENCY 60
()

50

40
5 6 1 8 9 10

POWER OUTPUT (kW)

REFER TO TRANSMITTERS FACTORY TEST DATA FOR THE EFFICIENCY


FACTOR DETERMINED ON FINAL TEST

GRAPH -PA EFFICIENCY


FM -100

FM -10H
(REVISED 1- 10 -69)
814 1920 001
(REVISED 9-0-69)
www.americanradiohistory.com
17

16

15

14

13

*DISTANCE
12
(INCHES)

11

10

90. 92 94 96 98 100 102 104 106 108

OPERATING FREQUENCY (MHz)

*DISTANCE FROM THE PA TUBE DECK TO THE BOTTOM OF THE


ROTARY SECTION OF THE PLATE CIRCUIT

REDRAWN 1-20-70

Ji Art f
ekliNCY, I,

I '

GRAPH - PA CARE TM:NG


FM IRAN= TTLR

014_1733 UUT.,

www.americanradiohistory.com
ous
Toe VIÇW

aov-R4
It ois
r
IA.i ie ois
?4O .i%

co
w T
Co N
po0rO
N r
oo = n.4
O
z
r
07LERANGES UNLESS OTHERWISE SPECIFIED
NtCTUNNO ±.14
occiru .coe
usµs *
I' ,
IeIO olr[Nt1OY t REAR VW'W
AL1 IRNCRIp IEE YICROINCNEE now
www.americanradiohistory.com
,c+ N
,.i N.
N O
co =
F-
O
0
zW .O
ill
V)
CO
J 03

J
CO
Cd
W
0

t
1
I

M
4
Ia

(AT -OPERATING FREQUENCY)

ADJUSTABLE SHORTING SLEEVE

AT FREQUENCIES BELOW RESONANCE


THE "STUB" APPEARS AS AN INDUCTANCE.

AT FREQUENCIES ABOVE RESONANCE THE


"STUB" APPEARS AS A CAPACITY.

AT THE SECOND HARMONIC FREQUENCY,


THE "STUB" APPEARS AS A SERIES
RESONANT CIRCUIT OR DEAD SHORT.

APPEARANCE OF NOTCH FILTER


AT SECOND HARMONIC

2nd HARMONIC FILTER -

FM TRANSMITTERS

814 8554 CCI


TECHNICAL
MANUAL

TE -3
SOLID STATESMAN
FM EXCITER

HARRIS frGATES DI WS/OA


Harris- Intertype Corporation

www.americanradiohistory.com
SAFETY NOTICE

WARNING: THE CURRENTS AND VOLTAGES IN THIS EQUIPMENT ARE DANGEROUS AND
UNDER CERTAIN CONDITIONS, COULD BE FATAL.

This Manual is intended as general guidance for trained and qualified


installation, operating, maintenance and service personnel who are
familiar with and aware of the dangers inherent to handling potentially
hazardous electrical and /or electronic circuits. It is not intended to
contain a complete statement of all safety precautions which should be
observed by personnel in using this or other electronic equipment.

THE INSTALLATION, OPERATION, MAINTENANCE AND SERVICING OF THIS EQUIP-


MENT INVOLVES RISKS TO BOTH PERSONNEL AND EQUIPMENT, AND MUST BE
PERFORMED ONLY BY PROPERLY TRAINED AND EXPERIENCED PERSONNEL EXERCISING
DUE CARE. PERSONNEL MUST FAMILIARIZE THEMSELVES WITH SAFETY REQUIREMENTS,
SAFE HANDLING AND OPERATING PRACTICE, AND RELATED FIRST -AID PROCEDURES
(E.G., FOR ELECTRICAL BURNS AND ELECTRICAL SHOCK).

Gates shall not be responsible for injury or damage resulting from


improper installation, operation, maintenance or servicing, or from
the use of improperly trained or inexperienced personnel in the perform-
ance of such tasks, or from the failure of persons engaged in such tasks
to exercise due care.

As with all electronic equipment, care should be taken to avoid


electrical shock in all circuits where substantial currents or
voltages may be present, either thru design or short circuit.
Caution should also be observed in lifting and hoisting equipment,
especially regarding large structures, during installation.

LIABILITY LIMITATION

The procedures outlined in this Manual are based on the information


available at the time of publication and should permit the specified
use with minimum risk. However, the manufacturer cannot assume
liability with respect to technical application of the contents and
shall, under no circumstances, be responsible for damage or injury
(whether to person or property) resulting from its use.

The manufacturer is specifically not liable for any damage or injury


arising out of failure to follow the instructions in this Manual or
failure to exercise due care and caution during installation, opera -
tion, maintenance and service of this equipment.

CAUTIONARY NOTICE

Always disconnect power before opening covers, doors, enclosures, gates,


panels or shields. Always use grounding sticks and short out high volt-
age points before servicing. Never make internal adjustments, perform
maintenance or service when alone or when tired.

Never remove, short -circuit or tamper with interlock switches on access


covers, doors, enclosures, gates, panels or shields. Keep away from
live circuits, know your equipment and don't take chances. Proper
training of experienced personnel and observing the above guidelines
will help assure safe and continued operation of this equipment.
TECHNICAL MANUAL

TE -3 FM EXCITER

INTRODUCTION

This Technical Manual provides the necessary information for the application, installation,
operation, adjustment and maintenance of the TE -3 Exciter.

Price: $15.00

888 1042 001 i i

www.americanradiohistory.com
TABLE OF CONTENTS
SECTION PAGE

FRONTISPIECE i

INTRODUCTORY INFORMATION ii
TABLE OF CONTENTS iii

1 DESCRIPTION 1-3

1.1 GENERAL 1-1


1.2 OPTIONAL EQUIPMENT 1-1
1.3 TECHNICAL CHARACTERISTICS 1-1
Fig. 1.1 Front View 1-4
Fig. 1.2 Front View 1-5
Fig. 1.3 Front View 1-6

2 INSTALLATION 2.1

2.1 DAMAGE CLAIM INFORMATION 2-1


2.2 UNPACKING AND INSPECTION 2-1

2.3 UNPACKING CHECK LIST 2-1

2.4 MECHANICAL DETAILS 2-1

2.5 POWER REQUIREMENTS & CONNECTION 2-1

2.6 RF OUTPUT CONNECTION 2-2


2.7 ADDITIONAL CONNECTIONS 2-2
Fig. 2.1 Rear View 2-3

3 OPERATION AND ADJUSTMENT 3-1

3.1 FRONT PANEL CONTROLS 3-1


Table 3.1 Fuse and Test Point Location 3-1
3.2 TURN-ON PROCEDURE 3-2
3.3 MODULATED OSCILLATOR ADJUSTMENT 3-2
3.4 ALARM CIRCUITS ADJUSTMENT 3-2
3.5 AFC MULTIMETER 3-3
4 THEORY OF OPERATION 4-1

4.1 GENERAL 4-1


4.2 POWER SUPPLY 4-1
4.3 POWER AMPLIFIER 4-1
4.4 AUDIO UNIT 4-1
4.5 MODULATED OSCILLATOR 4-2
4.6 AUTOMATIC FREQUENCY CONTROL UNIT 4-4
4.7 STEREO GENERATOR 4-6
4.8 SUB-CARRIER GENERATOR 4-7

iii

www.americanradiohistory.com
SECTION PAGE

Fig. 4.1 Internal View Power Supply 4-9


Fig. 4.2 Power Amplifier 4'10
Fig. 4.3 Internal View Modulated Oscillator 4'11
Fig. 4.4 Internal View AFC Unit 4-12
Fig. 4.5 Internal View - Audio Unit 4'13
Fig. 4.6 Internal View - Stereo Generator 4'14
Fig. 4.7 Internal View - SCA Generator 4'15

5 TROUBLESHOOTING 5-1

5.1 GENERAL 5-1


5.2 N{) CARRIER OUTPUT 5'1
5.3 CARRIER OFF FREQUENCY 5-1
5.4 HIGH DISTORTION 5-1
5.5 HIGH NOISE 5-2
5i6 EXCESSIVE CROSSTALK 5-2
5.7 POOR STEREO SEPARATION 5-2
5.8 POWER AMPLIFIER TUNING 5-2
5i9 AUDIO UNIT ALIGNMENT 5-2
5.10 STEREO GENERATOR ALIGNMENT 5-3
5.11 SUB-CARRIER GENERATOR SETTING 5-3

6 PARTS LIST 6-1

6.1 CHASSIS 6-1


6.2 POWER SUPPLY 8'1
6.3 10W POWER AMPLIFIER 6-3
6.4 AUDIO UNIT 6-4
6.5 MODULATED OSCILLATOR 6-5
6.6 AFC UNIT 8'7
6.7 FILTER ASSEMBLY 6-10
6[8 ISOLATION PAD, 3d8 0'10
6.9 STEREO GENERATOR 6-11
6.10 SCAGENERAT[)R 6-15

7 DRAWINGS 7-1

Fig. 7.1 Block Diagram 7-2


Fig. 7.2 Interconnecting Diagram 7-3
Fig. 7.3 Power Supply 7-4
Fig. 7.4 Modulated Oscillator 7-5
Fig. 7.5 AFC Unit 7-6
Fig. 7.6 10 W Amplifier 7-7
Fig. 7.7 Audio Unit 7-8
Fig. 7.8 SCA Generator 7-9
Fig. 7.9 Stereo Generator 7-10
Fiâ, 7"10 8T~1 Isolation Pad

iv
SECTION 1 - DESCRIPTION

1.1 GENERAL

The TE -3 Exciter consists of five basic, interconnected, modular units; Power


Supply, Power Amplifier, Modulated Oscillator, Automatic Frequency Control,
and Audio Section. See Fig. 1.1.

The frequency range of the exciter is from 87.5 MHz to 108 MHz and it is
factory tuned to the customer specified frequency.

The exciter is completely self- contained. The oscillator of the exciter operates
at the carrier output frequency eliminating frequency multipliers. This insures
improved carrier stability and excellent frequency response when the power
level is increased in conjunction with high power transmitters. The output
power of the exciter is 10 to 15 watts.

1.2 OPTIONAL EQUIPMENT


The TE -3 exciter has provisions for three optional plug in modules; two SCA
Generators, and one Stereo Generator. Figure 1.1 shows the TE -3 with Stereo
Generator and SCA Generator installed.

1.3 TECHNICAL CHARACTERISTICS


1.3.1 MECHANICAL:
Width: 19" (Fits standard rack mount)
Height: 14"
Depth: 1214"
Weight: (Uncrated) 52 lbs. (monaural only)
3 lbs. (SCA generator)
6 lbs. (stereo generator)
Finish: Beige

Semiconductors used throughout.

1.3.2 ELECTRICAL: (Monaural Operation)

Frequency Range: 87.5 to 108 MHz

Power Output: 10 Watts

RF Harmonics: Suppression meets or exceeds all


FCC requirements

RF Output Impedance: 50 ohms (BNC connector)

Frequency Stability: .001% or better

Modulation Capability: Capable of +100 kHz ( +75 kHz =100%


modulation)

Audio Input Impedance: 600 ohms balanced

Audio Input Level: +10 dBm ±2 dB for 100% modulation


at 400 Hz
Audio Frequency Response: Standard 75 microsecond FCC pre -
emphasis curve, ±1 dB, 30- 15,000 Hz

Distortion: .5%, 30 to 15,000 Hz

FM Noise: 65 dB below 100% modulation


(ref. 400 Hz)

AM Noise: 70 dB below reference carrier AM


modulated 100%

Temperature: -20° to +50° C

Altitude: 7,500 feet

Power Requirements: 117 V AC, single phase, 60 Hz, 85 watts

1.3.3 ELECTRICAL: (Stereophonic Operation)

Pilot Oscillator: Crystal controlled

Pilot Stability: 19 kHz +1 Hz, 0° to 50° C

Audio Input Impedance


(Left and Right): 600 ohms balanced

Audio Input Level:


(Left and Right): +10 dBm +1 dB for 100% modulation
at 400 Hz

Audio Frequency Response


(Left and Right): Standard 75 microsecond, FCC pre -
emphasis curve, ±1 dB, 50- 15,000 Hz

Distortion (Left and Right): 1% or less, 50- 15,000 Hz

FM Noise (Left and Right): 60 dB (minimum) below 100%


modulation (ref. 400 Hz)

Stereo Separation (Left to Right


or Right to Left Channel): 35 dB (minimum) 50 to 15,000 Hz

Sub -Carrier Suppression


(With or without
modulation present): 42 dB (minimum) below 90% modulation

* Crosstalk (Main channel to


sub-channel or sub -channel
to main channel): 42 dB (minimum) below 90% modulaton,
50- 15,000 Hz

Sub -Carrier 2nd Harmonic


Suppression (76 kHz): 60 dB or better below 100% modulation

NOTE: Stereophonic measurements to be made with an FCC


approved monitor.

* Measurement to be made using an L =R signal for sub -channel crosstalk and an


L= -R signal for main channel crosstalk.
1 -2
1.3.4 ELECTRICAL: (SCA Operation)

Frequency: Any SCA channel between 25 and 75 kHz


Frequency Stability: ±500 Hz

Oscillator Type: Two Colpitts heterodyned to produce


desired output frequency

Modulation: Direct FM

Modulation Capability: Capable of +7.5 kHz ( +5 kHz considered


100% modulation)

Audio Input Impedance: 600 ohms balanced

Audio Input Level: +8 dBm, ±3 dB for 100% modulation


at 400 Hz

Audio Frequency Response: 41 kHz and 67 kHz, 50 microsecond,


modified pre- emphasis

67 kHz response modified for proper


operation when used with stereo to
conform to FCC specs

Distortion: 1.5% (or better) 30-7,000 Hz

FM Noise (Main channel


not modulated): 55 dB minimum (ref. 100% modulation
400 Hz)

Crosstalk (Sub- channel


to main channel and
stereophonic sub -channel): -60 dB or better

** Crosstalk (Main channel


to sub -channel): 50 dB below 100% modulation (ref. 400 Hz)
with main channel modulated 70% by
frequencies 30- 15,000 Hz

** Crosstalk measurements to be made from an FCC approved monitor using


75 microsecond de-emphasis.

Automatic Mute Level: Variable from 0 to 40 dB below 100%


modulation
Remote Control: Exciter is internally equipped to be
locally or remotely switched from
monaural to stereo operation. On
monaural operation, normal right audio
input connections are switched to the
41 kHz SCA position, if used. Remote
functions are accomplished by a single
set of external relay contacts, (closure
required for stereo operation). An ex-
ternal relay must provide a holding
function.
1 -3
STEREO AFC
GENERATOR MODULI
(OPTIONAL) POWER
POWER AMPLIFIER
SUPPLY

MODULATED
OSCILLATOR

SPACE FOR 2ND AUDIO


SCA GENERATOR MODULE
(OPTIONAL)

SCA GENERATOR
(OPTIONAL)

FRONT
VIEW
FIG. 1.1

1 -4
MS NIL
A 11

L + R
COMPOSITE
PILOT OFF MULTIMETER AFC
GAIN
OUTPUT ON /OFF
LEVEL SWTICH
PI LOT
GAIN
PILOT
PHASE

FRONT
VIEW
FIG. 1.2

1 -5
POWER ON
F2 RF DRIVE
INDICATOR
24 V DC ADJUST
FUSE LIGHT
TJ1
RF
OUTPUT
Fl INPUT
F3 (NOT USED)
115VAC OFF /ON
F USE SWITCH NOT
TJ2 USED
GROUND

1o
0A7.0

r 1 a
u

o
OUTPUT
LEVEL
ADJUST
STEREO /MONO/
MUTE
REMOTE
DELAY SWITCH

MUTE
LEVEL
TJ1 FREQUENCY
ADJUST
OUTPUT ADJUST

METER FUNCTION
SELECTOR SWITCH

FRONT
VIEW
FIG. 1.3
1 -6
SECTION 2 - INSTALLATION

2.1 DAMAGE CLAIM INFORMATION

In case of damage, notify the delivering carrier at once. After he has approved
the damage report order new part(s) from Gates Radio Company, using the
parts list for description and individual identification.

2.2 UNPACKING AND INSPECTION


The container and packing should be removed only after a careful examination
of the outside of the carton for indications of possible mishandling.

Retain packing material until installation is complete and the TE -3 is placed in


operation.

2.3 UNPACKING CHECK LIST

When the TE -3 is shipped as a separate unit, the following items are furnished
and packed separately:

EQUIPMENT GATES PART NO.

Basic

TE -3 Cabinet 992 1726 001


Modulated Oscillator (Module) 992 2696 001
Audio Unit (Module) 992 1830 001
AFC Control (Module) 992 2697 001
Power Amplifier (Module) 992 1715 001
Technical Manual 888 1042 001

Optional

SCA Generator or 2 Modules(s)


1 994 6507 001
Stereo Generator (Module) 994 6533 001

2.4 MECHANICAL DETAILS


The modular design assures easy access to all parts during inspection, routine
maintenance and repair. Each module may be released from the chassis by
means of thumb screws, and operated external to the chassis.

The exciter output may be connected into a dummy load, antenna, or a follow-
ing amplifier stage.

2.5 POWER REQUIREMENTS & CONNECTION

A 117 V AC, 60 Hz, single phase, 85 watt, fuse or circuit breaker protected,
power source is required. No additional equipment is necessary for operation.

Connect the input power to terminals 7 & 8 of TB1. See Fig. 2.1.

When the AC input is 117 VAC, the black and green /black primary leads of the
transformer T1 should be used. If the AC input voltage is less than 105 VAC,
the black and white /black primary leads should be used. If the AC input volt-
age is greater than 125 VAC, the black and white primary leads should be used.

2 -1
2.6 R.F. OUTPUT CONNECTION

The R.F. connection to the exciter is a BNC connector (J1) on the rear of the
unit. See Fig. 2.1. Use coaxial cable type RG58A /U.

2.7 ADDITIONAL CONNECTIONS - See Fig. 2.1

Additonal connections are located on the terminal board TB1 on the rear of
the exciter. They are as follows:

1-2 -3: Left Audio Input (2 is shield)

4 -5 -6: Right Audio Input (5 is shield)


or SCA
7 -8: AC Input

9 -10: AFC Alarm (N.C.)

11- 12 -13: SCA Audio (12 is shield)

14 -15: Stereo -Mono Switch

16- 17- 18- 19 -20: Spare

2 -2

www.americanradiohistory.com
LEFT
AUDIO
RF INPUT
OUTPUT

RIGHT
AUDIO
INPUT

AC
POWER

AFC
ALARM
10

SCA
12
2
AUDIO
13

14
STEREO
SWITCH
15

16

17

18 SPARE

19

REAR
VIEW
FIG. 2.1

2 -3

www.americanradiohistory.com
SECTION 3 - OPERATION & ADJUSTMENT

3.1 FRONT PANEL CONTROLS

The following table gives the identification and function of the front panel con-
trols, (See Fig. 1.1 for basic modules).

TABLE 3.1
FUSES & TEST POINTS
LOCATION AND IDENTIFICATION

IDENTIFICATION TYPE FUNCTION

Power Supply

F2 3Amp Fuse Protect +24 Volt circuits


F3 2 Amp Fuse Protect 115 V AC circuits
S1 Toggle Switch Energize /De- energize unit
Al Green Light Indicates unit energized

Power Amplifier

R11 Potentiometer DRIVE Adjust


Modulated Oscillator

R29 Knob controlled Pot. AFC Adjust


Audio Unit

Toggle Switch STEREO /MONO /REMOTE


SELECT
AFC Unit

S1 Toggle Switch AFC - ON /OFF


R48 Potentiometer FREQ. ADJUST
M1 DC Microammeter Indicates indexed function
S2 5 position knob Indicates meter function
controlled switch
Stereo Generator

S1 Toggle Switch COMPOSITE /PILOT OFF


TJ1 Jack (Test) COMPOSITE OUTPUT
TJ2 Jack (Test) GROUND
R68 Potentiometer L + R GAIN Adjust
R53 Potentiometer OUTPUT LEVEL Adjust
R27 Potentiometer PILOT GAIN Adjust
R24 Potentiometer PILOT PHASE Adjust
SCA Generator

TJ1 Jack (Test) OUTPUT


TJ2 Jack (Test) GROUND
R30 Potentiometer OUTPUT LEVEL Adjust
S1 4 position knob MUTE DELAY Select
R32 Potentiometer MUTE LEVEL Adjust
3-1

www.americanradiohistory.com
3.2 TURN ON PROCEDURE
INITIAL
Connect input, output, and power leads as outlined in Section 2.

Turn on main power switch S-1 on the power supply and allow approximately
thirty seconds warmup. Set the AFC "OFF /ON" switch to the "ON" position.
The red "Alarm" lamp should be extinguished.

NOTE: If it is not, slowly rotate the 'AFC Adjust" control on


the modulator until it is extinguished.

Adjust the "DRIVE" control on the Power Amplifier for required output.

Select stereo or mono operation with the toggle switch on the audio unit.

After a roximately 30 minutes adjust the frequency by rotating R -48 "FREQ


A ' on t e unit or correct requency as read on a frequency monitor or
counter.

The TE -3 is now ready for operation.

NOTE: In routine operation it is recommended that the TE -3 be


left on at all times.

3.3 MODULATED OSCILLATOR ADJUSTMENT - See Fig. 4.3

The front panel control "AFC ADJUSTMENT" is a vernier frequency adjust-


ment. Two additional factory adjustments, coarse frequency adjustment (L3)
and the modulator bias adjustment (R6) are located on the shock mounted
chassis.

Turn the "AFC ADJUSTMENT" control to a mid -range position and turn the
meter switch on the AFC unit to the "AFC" position. Turn the AFC switch to
"ON".
NOTE: Within a few seconds the "Alarm" lamp should extin-
guish and the AFC meter should read on sca /e.

Adjust the "AFC ADJUSTMENT" on the modulated oscillator for a reading


between 29 and 31 on the AFC meter.

NOTE: The recommended operating range of the 'AFC" posi-


tion of the meter switch is from 22 to 35. Operation
within this range will assure that the modulated oscil-
lator is always within the capture range of the automatic
frequency control unit. This will assure that the auto-
matic frequency control will regain a locked condition
after a power failure or other interruption of power.

3.4 ALARM CIRCUITS ADJUSTMENT


The operation of the AFC alarm system may be verified in the following
manner.

3 -2
Momentarily disconnect the RF connector from the "AFC" input jack on the
modulated oscillator. Note that the "ALARM" lamp lights immediately.
Re- insert the connector and note that the lamp extinguishes within a few
seconds.

Note that the AFC meter is in the "AFC" position and rotate the "AFC
ADJUSTMENT" fully counterclockwise. Note that the meter reading has de-
creased to approximately 15. Momentarily turn the "AFC" switch off and on.
Note that the "ALARM" lamp illuminates and the meter returns to mid -scale.
Rotate the "AFC ADJUSTMENT" clockwise until the "ALARM" lamp is
extinguished. Set the "AFC ADJUSTMENT" for a reading between 29 and 31
on the AFC meter.

3.5 AFC MULTIMETER

POSITION INDICATION

"Mod" Output of Modulator Frequency Divider Chain.


Nominal Reading: 35 -45

"Ref" Output of Reference Frequency Divider Chain.


Nominal Reading: 35 -45

"AFC" AFC Buss Voltage.


Nominal Reading: 25 -35

"Mod Out" Power Output of Modulator.


Nominal Reading: Refer to Final Test
Data supplied with exciter.

"PA Out" Power Output of Exciter.


Nominal Reading: Refer to Final Test
Data supplied with exciter.

3 -3

www.americanradiohistory.com
SECTION 4 - THEORY OF OPERATION

4.1 GENERAL

The TE -3 Exciter is self- contained with capabilities in excess of minimum FCC


specifications.

Each exciter is factory tested on the customer's frequency and satisfactory


operation is verified.

4.2 POWER SUPPLY - See Fig. 7.3 Schematic & Fig. 4.1 Photograph

The power supply consists of a two section unit. The two sections supply a
regulated 24 DC volts and a regulated 150 DC volts respectively. Both sections
receive AC voltage from a common power transformer.

NOTE: The 150 volt section is not used in the TE -3.

In the 24 volt supply, the AC voltage supplied by transformer Ti, is rectified


by diodes CR6 through CR9. The rectified voltage is applied to filter section
C3, C4, and R7. Q4 is a series control transistor that regulates the 24 volt
supply. A sample of the output voltage is compared with a reference voltage in
Q7. The reference voltage is supplied by temperature compensated diodes
CR10 and CR 1. Any change in the output voltage is amplified by 05 and Q6.
1

This amplified output causes series control Q4 to return the output voltage to
the value set by R11.

NOTE: The output voltages will remain relatively constant over


a temperature range of -20 to +70° C. The output volt-
ages will remain constant as the line voltage is varied
from 85 to 115% of normal 117 volt AC supply.
Normal load variations will cause no voltage change in
these supplies.

4.3 POWER AMPLIFIER - See Fig. 7.6 Schematic & Fig. 4.2 Photograph

The power amplifier is a four stage amplifier. Transistors Q1, Q2, and Q3 are
single stage amplifiers. Q4 and Q5 are paralleled to obtain the desired output
level.

Maximum power is 10 to 15 watts. Power output is determined by the setting


of R11, the input drive control. Transformers Ti and T2, along with the
associated capacitors C4 and C7 match the output impedance of these stages to
the low input impedance of the following stages. Inductors L1, L2, and capaci-
tors C14 and C15 match the output impedance of Q3 to the low impedance of
Q4 and Q5. The output circuit of Q4 and Q5 is a modified Pi type of circuit
consisting of L5, L6, and C19 and C20.

4.4 AUDIO UNIT - See Fig. 7.7 Schematic & Fig. 4.5 Photograph

The audio unit supplies the modulated oscillator with all main channel modu-
lation (excluding SCA). When the function switch is in the "MONO" position,
left audio input is filtered and pre- emphasized and applied directly to the
modulated oscillator unit. The composite stereo signal including the pilot is
completely removed from the modulation input of the modulated oscillator.

4 -1

www.americanradiohistory.com
If the function switch is in the "STEREO" position, left and right audio inputs
are filtered, pre- emphasized and applied to a resistive matrix. They then con-
nect to the stereo generator. The composite stereo signal including pilot
returns through the audio unit for application to the modulation input of the
modualted oscillator.
Left audio input circuitry consists of three fundamental types of circuits. First,
is a 19kHz notch filter consisting of L1 and Cl.

Resistors R1 through R5 and capacitors C2, C3, C4 along with inductor L2


form a 75 microsecond pre -emphasis section.

The primary and secondary impedance of T1 is 600 ohms. Right audio input
circuitry is exactly identical to left audio input circuitry.
When selector switch S1 is in the STEREO position, output of the left pre-
emphasis section is connected to the primary of Ti. The secondary of Ti
connects into the matrix consisting of R13 through R18. At the same time,
right audio input signals are routed through the right 19 kHz filter, pre-
emphasis network and T2. The secondary of T2 is also connected into the
resistive matrix.

Output of the matrix then produces the L -R and L + R signals for application
to the signal unit of the stereo generator. At the same time the composite
signal along with the 19 kHz pilot is connected through the relay to the input
terminals of the modulated oscillator.

When S1 is placed in the MONO position, audio input signals connected to the
left audio input, again pass through a 19 kHz notch filter and the left pre -
emphasis network. There the signal terminates in R11. R11 may be adjusted
to produce the desired modulation level for a given level of audio input.

Also with S1 in the MONO position the normal right stereo input terminals are
connected through relay contacts K1 for application to the input of a 41 kHz
sub -carrier generator unit if it is used. The 41 kHz SCA (if used) is muted
when audio is not applied.

The stereo generator is completely bypassed when Si is in the MONO position


and no stereo signals (or pilot) can modulate the main carrier.

When S1 is in the REMOTE position the mono to stereo functions may be per-
formed by the contacts of a remote control relay. This relay must perform a
holding function.

4.5 MODULATED OSCILLATOR - See Fig. 7.4 Schematic & Fig. 4.3 Photograph

The modulated oscillator accepts monaural, composite stereo, and SCA signals
and generates a stable, low distortion, frequency modulated signal in the stand-
ard FM broadcast band of 87.5 to 108 MHz.

The modulated oscillator consists of three sections; a stable oscillator, a buffer


amplifier, and a power supply regulator.
There are four inputs to the modulated oscillator; baseband for monaural or
composite stereo, two isolated SCA inputs, and an automatic frequency control
input.

4 -2

www.americanradiohistory.com
Three outputs from the modulated oscillator are as follows: An RF output of
approximately 500 millivolts into a fifty ohm load for automatic frequency
control (J -2). An RF output of 20 milliwatts to drive a power amplifier (J -3)
and a DC output proportional to the RF output level that provides a conven-
ient means of monitoring the RF output of the modulator (J1 -9).

4.5.1 OSCILLATOR

The oscillator is a modified "CLAPP" circuit operating at the assigned carrier


frequency at a power level of approximately 150 milliwatts.

The oscillator frequency is adjusted by L3 and R29. L3 is an internal coarse


frequency adjustment used to set the oscillator frequency within the adjust-
ment range of the vernier frequency adjustment R29.

NOTE: L3 is factory adjusted and should not be reset in the


field.

Resistor R29 is a ten turn potentiometer located on the front panel. See Fig.
1.1. R29 provides a reverse bias voltage to CR3, a voltage variable capacitor,
used as an electrically adjustable frequency control. A DC control voltage
from the automatic frequency control unit maintains the electrical adjustment
and is the frequency controlling element in the system.

Diodes CR and CR2 are connected to the oscillator tank circuit and are biased
1

to the linear region by resistor R6, the "Modulator Bias" control. See Fig. 4.3.

Modulation from the audio unit, or SCA generators, or stereo generator is


applied to the junction of diodes CR1 and CR2.

4.5.2 BUFFER AMPLIFIER

A broadband matching network consisting of L4 and C12 matches the collector


circuit of the oscillator transistor 01 to the attenuator network, R13, R14, and
R15. The attenuator provides a nonreactive load and isolation for the signal.
Transistor Q2 amplifies the oscillator output to approximately 500 milliwatts.

A broadband low pass filter comprised of C23, C24, and L6 matches the
collector circuit of 02 to the output attenuator, R20, R21, and R22.

The attenuator network reduces the output level of the buffer stage to a level
sufficient to drive the power amplifier and provides additional isolation for the
oscillator circuit.

A sample of the RF output of the buffer stage is directed to the automatic


frequency control system. An additional sample of the RF output is rectified
by diode CR8. The DC voltage derived from diode CR8 is used to provide a
meter reading on the AFC unit proportional to the RF output of the modu-
lated oscillator.

NOTE: The oscillator and buffer transistors are low noise silicon
"overlay" transistors designed specifically for VHF oscil-
lator and amplifier applications.

4 -3

www.americanradiohistory.com
4.5.3 POWER SUPPLY REGULATOR

The power supply regulator is a conventional pass transistor type using a zener,
regulated reference voltage applied to the base of Q3. The reference voltage is
temperature compensated by diode CR7.

4.6 AUTOMATIC FREQUENCY CONTROL UNIT


See Fig. 7.5 Schematic & Fig. 4.4 Photograph

The automatic frequency control unit is designed to operate in conjunction


with the modulated oscillator to provide a stable, automatically controlled, FM
broadcast signal in the standard FM broadcast band of 87.5 to 108 MHz.

The automatic frequency control unit is divided into five sections: Reference
oscillator, frequency dividers, phase detector, power supply regulator, and
alarm circuitry.

The AFC unit operates on the principle of the phase locked loop. The input
signal frequency from the modulated oscillator is phase locked to an internal
crystal controlled reference.

The AFC unit is energized from the FM exciter main frame with 24 V DC at
300 milliamps. In addition, 500 millivolts of RF at the carrier frequency is
necessary for operation.

A multimeter is incorporated (see Fig. 1.2), to monitor five parameters associ-


ated with the AFC unit, the modulated oscillator, and the power amplifier. A
red pilot light will indicate any malfunctions and a front panel switch disables
the AFC unit during initial tune -up and in case of malfunction.

Exact center frequency adjustment is assured by a vernier frequency control.

4.6.1 REFERENCE OSCILLATOR

The reference oscillator is a standard crystal controlled oscillator utilizing an


integrated circuit, 712. The oscillator frequency is adjusted with capacitor
C27 and diode CR10.

The first two transistors of the integrated circuit Z12 form an emitter coupled
amplifier and the third transistor is a buffer amplifier to isolate the load from
the crystal oscillator. The crystal is a high stability unit enclosed in a tempera-
ture controlled oven. The oven temperature is maintained at 60° C by the
closed loop system consisting of integrated circuit Z13, a differential amplifier,
thermistor RT1, transistor Q6, and resistor R38. R38 is used as the oven
heater element. The oven temperature is evaluated by thermistor RT1. The
output of RT1 controls the bias voltage at the base of Z13B. The bias voltage
is compared with the reference setting at the base of Z13A and the difference
between the two voltages is amplified and applied to the base of control tran-
sistor Q5. 05 regulates the current through the heater resistor R38 and con-
trols the oven temperature.

4.6.2 FREQUENCY DIVIDERS

Two frequency divider systems are incorporated in the AFC unit, one for the
modulated oscillator output and one for the reference oscillator output.

4 -4

www.americanradiohistory.com
The modulated oscillator divider consists of integrated circuits Zl through Z7
and divides the input frequency by 16,384. This is necessary to eliminate the
phase shift in the incoming signal caused by the frequency modulation. The
large division ratio permits full range modulation from twenty hertz upward
without upsetting the phase detector function.
All of the integrated circuits are bi- stable multi- vibrators or "Flip Flops ". The
resultant output of either side of the flip flops is a frequency one half of the
input frequency. The output at test point TP1 is 1/16th of the incoming
frequency.

Transistor Q1 is a buffer amplifier used to isolate and amplify the output of Z4


to a level sufficient to drive Z5. Integrated circuits Z5, Z6, Z8, and Z9 divide
each incoming signal by sixteen. Integrated circuit Z7 divides the incoming
signal by four.

The reference oscillator frequency divider consists of integrated circuits Z8 and


Z9 and divides the frequency of the reference oscillator by 256. This is done in
order to operate the crystal in the most stable range.

4.6.3 PHASE DETECTOR

The phase detector consists of integrated circuit Z10. The IC is a flip -flop cir-
cuit with the toggle input connected to the reference oscillator frequency
divider which keys alternate sides of the flip -flop. The resultant output of the
phase detector is a square wave with a duty cycle of fifty percent. The output
of the modulated oscillator frequency dividers is also a square wave. This signal
is differentiated by capacitor C9 and resistor R5 to form a sharp pulse. The
pulse is used to "set" the flip -flop Z10.

NOTE: If the frequencies at the input of the phase detector are


exactly equal, the output of the phase detector will be a
square wave with a duty cycle proportional to the
relative phase of the two input signals.

The square wave output of the phase detector is amplified by transistor Q2 to a


level of approximately twenty volts peak to peak. The signal is then filtered by
resistors R9 and R10 and capacitors C13 and C14 to remove the reference fre-
quency component of the signal. The amplitude of the remaining DC com-
ponent is then proportional to the phase difference of the input signals and is
used to control the modulated oscillator frequency.

4.6.4 ALARM CIRCUITS


Five circuits are monitored by the alarm circuits, three directly and two in-
directly. The alarm output, indicating functional failures, is displayed on the
front panel by indicator lamp DS -1. The alarm output is also available in the
form of normally open and normally closed relay contacts through the power
connector.

The circuits directly monitored by the alarm system are the reference and
modulated oscillator frequency dividers and the "out of lock" condition. The
circuits indirectly monitored are the reference oscillator output and the modu-
lated oscillator output through their respective dividers.

The output of the reference frequency dividers is detected and converted to a


DC voltage by diodes CR1 and CR2. The detected voltage is amplified by
Z11C and Z11D.

4-5

www.americanradiohistory.com
NOTE: Both amplifier stages are biased in a saturated condition
or cut off.

In normal operation both stages are saturated and there is no output from
Z1 D. If a failure occurs in this section, the voltage at the collector of Z11 D
1

will increase toward five volts. Diode CR5 will conduct, turning on Z14B and
Q3. When Q3 conducts, alarm lamp DS -1 illuminates and relay K1 is energized.
This action disables the associated transmitter.

The modulated oscillator and its associated frequency dividers are monitored in
an identical manner by Z11A and Z11B and their associated components.

An "out of lock" condition exists when the modulated oscillator is operating at


a frequency outside the lock in range of the phase detector and the automatic
frequency control circuit. When this condition occurs the phase detector out-
put will contain a large AC component in addition to the normal comparison
frequency and DC component. The AC component is directly proportional to
the frequency error between the two signals. The AC component is amplified
by Z14A and detected by diodes CR11 and CR12. The resultant DC voltage
turns on Z14B and Q3 in a manner identical to the presentation in the previous
section.

The comparison frequency present in the normal output of the phase detector
is removed by the filtering action of R27, R28, C20, and C21.

NOTE: The frequency response of the amplifier is such that


it will not respond to all signals outside the capture
range of the phase detector.

4.7 STEREO GENERATOR

A 19 kHz pilot signal is generated by a crystal controlled oscillator Q1 for the


composite stereo. 02 isolates this signal and the 19 kHz signal is applied to the
19 kHz tuned amplifier stage Q3. The secondary of transformer Tl is con-
nected to a push -pull doubler circuit consisting of transistors Q4 and Q5.

This stage in conjunction with transformer T2 generates a 38 kHz signal. The


38 kHz signal is applied to the balanced sub- carrier modulator circuit consisting
of transformers T3 and T4 and diodes CR1 through CR4.

An L-R input signal from the audio unit is also applied to the balanced sub -
carrier modulator.

An L-R double sideband suppressed carrier signal appears at the output of T4.
Harmonics of this signal are reduced by forward biasing of diodes CR1 through
CR4 and by adjusting the harmonic null control R37. Sub -carrier null control
R48 balances out the residual 38 kHz sub -carrier tó a level of approximately
-45 dB.

NOTE: Second harmonics of the double sideband signal fall into


the band pass of the normal 67 kHz SCA signal. If these
second harmonic signals are not attenuated, crosstalk
from the stereo signal will interfere with the sub -carrier
channel.

4 -6

www.americanradiohistory.com
The L +R input signal from the audio unit is combined with the L -R double
sideband signal at the junction of C22, R53, and R60. A circuit consisting
of L3 through L6 and capacitors C29 and C30 adjusts the time delay of the
L +R input to match the L -R signal. A composite stereo signal appears at the
junction of C22, R53, and R60. This signal is applied to the emitter follower
Q12 from the output level control R53.

The composite stereo signal is amplified by Q13 and applied to the base of
emitter follower Q14.

The total composite signal with 10% 19 kHz pilot signal appears at the emitter
of Q14.

A pilot signal from terminal 4 of transformer T1 is applied to emitter follower


Q6. Maximum separation is maintained by the adjustment of the pilot phase
by the phase control between Q6 and emitter follower Q7. A pilot gain control
is incorporated at the emitter of transistor Q7. The pilot signal is added to the
composite output by connecting R27 to the emitter resistor of 014.

The second harmonic signal from R53 via 08 is amplified and inverted by 09.
This signal is applied to emitter follower Q10 and from Q10 to the amplifier
Q13, thus cancelling the harmonics.

NOTE: Crosstalk null control R33 cancels any remaining cross-


talk.

4.8 SUB -CARRIER GENERATOR


The sub -carrier generator generates the sub -carrier frequencies (41 or 67 kHz)
by utilizing two self- excited oscillators.

01 and Q2 are the individual Colpitts oscillators. Q1 oscillates at 900 kHz and
02 oscillates at 941 or 967 kHz.

The outputs from Q1 and Q2 are mixed by diodes CR1 and CR2. Filter net-
work L5, C13, and C14 remove all undesired frequencies.

The sub -carrier frequency is amplified by 03 and applied to a tunable low pass
filter. The filter consists of L6, L7, L8, C19, C20, C21, and C22, and removes
all harmonics of the sub -carrier frequency.

By variation of the base bias voltage the oscillators are frequency modulated at
an audio rate. The audio modulation is applied to the oscillators Q1 and Q2 by
the push -pull audio transformer Ti.
NOTE: An audio shaping network is connected prior to the
primary of Ti. The network is adjusted so that the
audio response will increase several dB at 5 kHz with
respect to the 400 Hz reference. The response will
roll -off above 5 kHz.
When this generator is used as a 67 kHz sub -carrier unit for use with stereo,
capacitors Cl and C2 are disconnected. The circuit then functions as a de-
emphasis circuit. The roll -off is above 3 kHz to avoid generating side bands
that would interfere with the stereo signal.

4 -7

www.americanradiohistory.com
A portion of the audio input is applied to a muting circuit consisting of 04,
Q5, Q6, and Q7. Q4 and Q5 amplify and square the input audio. The resulting
square wave signal is rectified by diodes CR3 and CR4.

When audio is applied to 06 the DC level at the base of Q6 and the bias of Q7
keeps Q6 and Q7 from conducting.

When audio input is removed, Q6 and Q7, conduct causing the impedance
from the junction of C17 and C18 to chassis ground to drop to a few ohms.
This causes the sub -carrier output to be attenuated approximately 50 to 60 dB.

N OTE: The length of time between sub -carrier shut off and
when the audio is removed from 04 is determined by a
capacitor network at the base of 06 in conjunction with
the mute time constant switch Si.
The Mute Level control, R32, determines the audio level required to turn
OFF the sub -carrier.

4-8

www.americanradiohistory.com
c;r

CR6

INTERNAL VIEW
POWER SUPPLY
FIG. 4.1

4 -9
T2

RF OUTPUT
C22
J12

POWER AMPLIFIER
FIG. 4.2

4 -10

www.americanradiohistory.com
INTERNAL VIEW
MODULATED OSCILLATOR

FIG. 4.3
4 -1 1

www.americanradiohistory.com
Z9

INTERNAL VIEW
(OVEN COVER REMOVED)
AFC UNIT
FIG.4.4

4-12

www.americanradiohistory.com
K1

INTERNAL VIEW
AUDIO UNIT
FIG. 4 -5
4 -13
01

07

013

014

R2u

010

R33

L1

L3

L5 C29
CR1

INTERNAL VIEW
STEREO GENERATOR
FIG. 4 - 6

4 -14

www.americanradiohistory.com
/
h
C1

,
'C
w

1
.

n ....
.
W

C11
_'

-
114)

.
.
'. ,~
tO

1:
06

.
m
.
it'll;
M-R]0

:10
41

ci M
a
-
-

117
E-

-'
'
.---
C

-
1+K

0
'

-.
--q...a
_ .
O

-
W

4N -

.
¡'S,

U
-
w 1,

..../Ne
u

L <1

CR2

INTERNAL VIEW
SCA GENERATOR
FIG. 4 -7

4 -15

www.americanradiohistory.com
SECTION 5 - TROUBLESHOOTING

5.1 GENERAL
Each individual unit is thoroughly tested on the customer frequency before
shipment. If any unit fails to operate properly, insure that all connectors fit
properly into the respective receptacles on each individual module.

Isolate a problem to an individual module by referring to the overall block


diagram Fig. 7.1. Refer to the appropriate schematic of the module in question.

5.2 NO CARRIER OUTPUT

Check that the power supply is providing 24 V DC. If the pilot lamp on the
power supply is extinguished, insure that S1 on the power supply is "ON ".
Determine the condition of the 117 V AC connections at the terminals on the
rear of the exciter. Check the condition of F3, the 117 volt fuse on the power
supply. Check fuse F1 located on the rear of the cabinet.

If the pilot lamp on the power supply lights; check F2, the 24 V fuse on the
power supply.

If the power supply is providing the proper voltages, check the output coax of
the exciter for a short or open circuit.

Determine if the modulated oscillator is providing output by listening to an FM


Receiver tuned to the operating frequency. Check the output level of the
modulated oscillator as read on the AFC meter.

If the modulated oscillator is functioning properly and is providing power out-


put to the 10 watt amplifier, trace the RF signal through the amplifier stages
and compare AC and DC voltages with the schematic values.

5.3 CARRIER OFF FREQUENCY


Measure the "Locked" and "Unlocked" frequency. If the frequency is further
away from the correct value when the AFC defeat switch is on, the fault is
probably in the AFC unit. Determine if the fine frequency control knob has
been misadjusted. Check the power supply voltages.

If the AFC unit isn't functioning, the AFC switch may be turned off and the
modulated oscillator tuned to carrier frequency and operated temporarily with-
out AFC.

NOTE: Drift must be checked at short intervals when operating


in this mode.

NOTE: Some types of frequency monitors will display a nearly


"ON FREQUENCY" reading when the carrier is several
hundred kHz off frequency. The correct frequency is
the point where the AFC "Locks" instead of kicking the
frequency monitor off scale.

5.4 HIGH DISTORTION

Units other than the transmitter will usually be responsible for high distortion;
especially the console, amplifier, limiters, and audio lines. There are no active
elements present in the exciter at audio frequencies.

5 -1

www.americanradiohistory.com
5.5 HIGH NOISE

First establish the noise as to type. If the noise is 120 Hz ripple, check the
power supply. Disconnect the audio lines. If the noise originates from the
audio lines, check that the center tap of the audio output transformer of the
audio equipment is not grounded. In a remote controlled system, check all
isolation devices. Determine if the modulated oscillator is causing the noise
by disconnecting the audio unit and any SCA generators used.

5.6 EXCESSIVE CROSSTALK (Main & Stereo Channel to SCA Channel)

Determine if crosstalk is present on the audio input lines. The most common
cause of high crosstalk is in the detector and IF strip of the SCA monitor or
SCA receiver. Determine if high crosstalk is present on more than one receiver.

NOTE: Crosstalk may occur in improperly tuned stages in either


the transmitter or receiver. The tuned stages of the
exciter amplifier are very broad and should not cause
trouble.

5.7 POOR STEREO SEPARATION

Check the wave form at the output of the stereo generator and at the output of
the monitor or receiver detector. Determine if the pilot is on and is modulating
the main carrier 8 to 10%. Check the pilot phase.

5.8 POWER AMPLIFIER TUNING

All internal adjustments are tuned for maximum power output. R11, the input
"DRIVE" control on the front panel is then set for the desired power output.
5.9 AUDIO UNIT ALIGNMENT - See Fig. 4.5

S1 is placed in the "Mono" position to adjust the audio unit.

A 400 Hz, +10 dBm signal is applied to the left audio input. Adjust R11 for
100% carrier modulation.

A "Left= Right" signal of 400 Hz is applied to the left and right audio inputs
and S1 is switched to the stereo mode. Adjust R18 for a minimum 400 Hz
signal level at J11 -10 (L -R out).

A "Left =Minus Right" signal of 400 Hz is then connected into the left and
right audio inputs. Switch S1 to the stereo mode position and adjust R17 for a
minimum 400 Hz signal level at J11 -6 (L +R out).

Apply a 19 kHz audio signal to the left audio input terminal and adjust L1 for
a minimum 19 kHz output signal at J11 -6 (L +R out). Apply a 19 kHz audio
signal to the right audio input terminal and adjust L3 for a minimum 19 kHz
output signal at J11 -6 (L +R out). Adjust L2 and L4 for a 16.8 dB increase in
output level at 15 kHz as compared to a 400 Hz reference signal. Measure this
signal at J11 -6 (L +R out).

Connect the L =R and L =R signals into the exciter input terminals. Adjust L1
through L4 for minimum L +R to L-R crosstalk at 15 kHz. Measure at the L -R
and L +R terminals of the matrix.

5 -2

www.americanradiohistory.com
5.10 STEREO GENERATOR ALIGNMENT - See Fig. 4.6

C2 is adjusted to set the pilot frequency as observed on a frequency counter or


monitor.

R20, the doubler balance control, is adjusted for minimum 19 kHz ripple on
the composite output signal, This adjustment is performed without a pilot
signal.

The sub -carrier null control, R48, is adjusted for a minimum 38 kHz output.
Harmonic null control, R37 is adjusted for minimum second harmonic output
from the balanced modulator.

NOTE: The adjustment of R48 and R37 may be observed on an


approved stereo monitor, wave analyzer, or ultrasonic
display.

R53, the output level control, is adjusted to modulate the main carrier 90%
with a 400 Hz left or right audio input signal of +10 dBm. This level excludes
the pilot.

L1 is tuned to the second harmonic of the 38 kHz double sideband signal and
R33, the crosstalk null control, is adjusted to cancel out the 76 kHz compon-
ent remaining at the output of the stereo generator.

The pilot gain control R27 is adjusted to modulate the main carrier 10 %. The
pilot phase control, R24 is adjusted for best separation as read on a stereo
monitor.

5.11 SUB -CARRIER GENERATOR SETTING - See Fig. 4.7

The first SCA generator adjustments consist of tuning the output filter so that
there are essentially no harmonics of the sub -carrier present in the output of
the SCA generator.

L6 and L8 are adjusted for maximum attenuation of the second harmonic of


the SCA frequency. L7 is adjusted to minimize ripple over the sub -carrier
passband.

NOTE: The passband is considered to be the sub -carrier fre-


quency +15 kHz.

L3 is adjusted for an approximate output frequency of 900 kHz and L4 for


approximately 900 kHz plus the sub -carrier frequency. The L4 frequency is
generally 941 or 967 kHz. L3 or L4 is then fine tuned for the exact SCA fre-
quency.

NOTE: The SCA frequency must be compared to a frequency


standard. A non -metallic tool with narrow screwdriver
type blade is necessary for this adjustment.

The output level control, R30, is set to modulate the main carrier at the re-
quired level.
The Mute Level control, R32, is adjusted to turn off the sub -carrier output if
the audio input signal disappears.

5 -3

www.americanradiohistory.com
NOTE: Optimum setting is 30 to 40 dB below 100% modulation
of the sub -carrier.
Connect an audio signal at 400 Hz to the proper SCA input terminals of the
exciter and modulate the sub -carrier 100 %. Reduce the level of the audio input
30 or 40 dB and adjust R32 so the sub -carrier output disappears.

NOTE: S 1, the mute delay, is adjusted to whatever muting speed


is desired after the audio is removed from the input.

5-4
SECTION 6 - PARTS LIST

6.1 - CHASSIS

SYMBOL DESCRIPTION GATES PART NO, SYMBOL DESCRIPTION GATES PART NO,

B1 Fan 115 V AC 430 0037 000 Y1 Crystal, NE6A 444 000


50/60 Hz (Freq. Determined
by Customer/

F1 Fuse 4 Amp 398 0021 000


250 V Type AGC XF1 Fuse Holder 402 0074 000

RF Weather 358 0834 000


Strip

Shock Mount 426 0003 000


J1 Panel Jack, BNC 612 0418 000
UG 291 /U

P12 Plug BNC 610 0238 000


UG88 /U

6.2 - POWER SUPPLY

SYMBOL DESCRIPTION GATES PART NO. SYMBOL DESCRIPTION GATES PART NO.

Al Lamp 3W 120 V 396 0163 000 CR1 Diode 1N2070 384 0019 000
thru
CR4

CR5 Zener Diode 386 0189 000


1 N 4061

Cl Cap 200 uF 250 V 524 0125 000


CR6 Diode 1N4720 384 0165 000
C2 Same as Cl thru
CR9
C3 Cap 1000 uF 50 V 524 0104 000
CR10 Zener Diode 386 0047 000
C4 Some as C3 1 N 3582

C5 Cap 500 uF 50 V 524 0094 000 CR11 Diode 1N914 384 0134 000

C6 Cap 470 pF 1 kV 516 0043 000 CR12 Zener Diode 386 0077 000
1N4749A
C7 Same as C6
CR13 Same asCR11
CB Cap .01 uF 50 V 516 0375 000
thru
C14

C15 Cap 2 uF 200 V 506 0085 000


F1 Fuse 3/10A 398 0012 000
C16 Cap .01 uF 1 kV 516 0082 000 250 V AGC

C17 Same as C16 F2 Fise 3A 398 0020 000


250 V MTH

F3 Fuse 2A 398 0019 000


250 V AGC
6 -1

www.americanradiohistory.com
SECTION -6 - PARTS LIST - CONT'D.

6.2 - POWER SUPPLY - CONT'D.

SYMBOL DESCRIPTION GATES PART NO, SYMBOL DESCRIPTION GATES PART NO.

JI Panel Connector 610 0419 000 R15 Same as R8

R16 Res 10 K ohms 540 0936 000


thru W 5%
R18

Q7 Transistor 2N3054 380 0041 000


Q2 Transistor 380 0045 000
2N4036 S1 Switch Toggle 604 0005 000
Q3 Transistor 2N3440 380 0058 000 SPST, 6A, 125 V

Q4 Transistor 2N3055 380 0043 000

05 Transistor 2N3054 380 0041 000


T1 Transformer 472 0536 000
Power
Q6 Transistor 40319 380 0044 000

Q7 Transistor 2N697 380 0098 000

XA1 Lamp Socket 406 0367 000


(Less Lens)

R1 Res 10 ohms 540 0284 000


1 W 5%

R2 Res 30 ohms 540 0574 000


2W 5% XF1 Fuseholder 402 0013 000
thru
R3 Res 2.2 K ohms 548 0189 000 XF3
3W 1%

R4 Pot 1 K ohm 552 0775 000


W

R5 Res 17.5 K ohms 548 0190 000 X01 Not Used in Power Supply
3 W 1%
X02 Transipad for 404 0198 000
thru TO -5 Case
X03
R6 Same as R5
X04 Not Used in Power Supply
R7 Res 2 ohms 542 0438 000 thru
25 W XQ5

R8 Res 1 K ohm 548 0192 000 X06 Same as X02


3 W 1% thru
X07
R9 Res 68 ohms 540 0583 000
2W 5%
R10 Not Used
in Power Supply
Heat Sink 814 3250 701

Lens, Green 406 0378 000


R11A Res 510 ohms 540 0042 000

R 11 B Same as R 11 -A

R12 Not Used in Power Supply

R 13 Not Used in Power Supply


R14 Res 1.6 K ohms 548 0197 000
31A/ 1%

6 -2

www.americanradiohistory.com
SECTION 6 - PARTS LIST - CONT'D.

6.3 - 10 W POWER AMPLIFIER

SYMBOL DESCRIPTION GATES PART NO. SYMBOL DESCRIPTION GATES PART NO.

Cl Cap .001 uF 1 kV 516 0054 000 J1 Not Used in Power Amplifier


th ru
C3 J2 Panel Connector 610 0419 000
C4 Cap Ver 520 0116 000 J3 Receptacle Panel 620 0355 000
3.9 to 50 pF thru Male, 50 ohms
J4
C5 . Same as Cl
J5 Not Used in Power Angrlilier
C6 Same as Cl thru
J11
C7 Same as C4
J12 Right Angle 612 0403 000
Receptacle
C8 Not Used

C9 Same as Cl
C10 Same as Cl L1 Inductor 814 9577 001
C11 Cap 3.9 uF, 35 V 526 0012 000 L2 Inductor 814 9578 (101

C12 Not Used L3 RF Choke 494 0164 000


.68 uH

L4 Same as L3
C13 Cap 22 pF 500 V 500 0809 000
L5 Inductor B14 3244 (1(11
C14 Same as C4
L6 Sarne as L5
C15 Same as C4

C16 Same as C13

C17 Cap .01 uF, 1 kV 516 0082 000


Q1 Transistor 380 0036 000
PT3134A

C18 Same as Cl 02 Transistor 380 0037 000


PT3134B
C19 Cap 82 pF 500 V 500 0823 000
Q3 Transistor 380 0038 000
C20 Cap 30 pF 500 V 500 0812 000 PT 3134C

C21 Same as Cl 04 Transistor 380 0039 000


thru PT3134E
C22 Cap Var 520 0341 000 05 (Matched Pair)
1.5 to 9.1 pF
Transistor Kit 380 0040 000
PT3134
(Containing 01 thru 05)
C23 Not Used in Power Amplifier
thru
C24

C25 Same as Cl
R1 Res 1.1 K ohms 540 0050 000
%W5%
R2 Res 11 K ohms 540 0074 000
h W 5%
CR1 Diode 1N914 384 0134 000
R3 Res 56 ohms 540 0019 000
:W5%
R4 Res 470 ohms 540 0174 000
'h W 10%
FL1 Filter 484 0065 000
thru R5 Res 2.7 K ohms 540 0183 000
FL2 W 10%

6 -3

www.americanradiohistory.com
SECTION 6 - PARTS LIST - CONT'D.

6.3 - 10 W POWER AMPLIFIER - CONT'D.

SYMBOL DESCRIPTION GATES PART NO SYMBOL DESCRIPTION GATES PART NO

R6 Res 33 ohms 540 0296 000 T1 Ti anslormer 914 3246 001


1 W 5% Bifilar
R7 Same as R4 T2 Transformer 914 3247 001
Bitilar
R8 Res 2.2 K ohms 540 0182 000
YW10%
R9 Res 27 ohms 540 0011 000
W 5%
XQ1 Heat Sink 404 0196 000
R10 Same as R9 th ru (For TO-5 Cusel
XQ2

R11 Pot 100 ohms 550 0001 000 eLa Ta L/.vA SvPpof7 BAP (1ykRa.?)
rW 4i $37- 973-ooÍ
R12 Res 1 K ohm 540 0049 000
%W 5%

R13 Res 4.7 K ohms 540 0065 000


W5%

R14 Res 47 K ohms 540 0089 000


W5%

6.4 - AUDIO UNIT

SYMBOL DESCRIPTION GATES PART NO. SYMBOL DESCRIPTION GATES PART NO

Cl Cap .025 uF 508 0308 000 K1 Relay 572 0134 000


100 V

C2 Cap .03 uF 508 0307 000


thru 100V
C4
L1 Inductor 492 0328 000
C5 Same as Cl thru 2.7 to 3.3 rnH
L4
C6 Same as C2
thru
CB

C9 Cap 1000 uF 522 0391 000


16V R1 Res 270 oliins 548 0139 000
thru % W 1%
C10 Cap .005 uF, 516 0074 000 R4
1 kV
R5 Res 110 ohms 548 0217 000
W 1%
CRI Diode 1N914 384 0134 000
R6 Same as R 1

thru
R9

R10 Same as R5
J1 Not Used in Audio Unit
thru R11 Trim Pot 552 0800 000
J10 500 ohms 1 W

J11 Panel Connector 610 0419 000

6 -4

www.americanradiohistory.com
SECTION 6 PARTS LIST - CONT'D.
-

6.4 - AUDIO UNIT - CONT'D.

SYMBOL DESCRIPTION GATES PART NO. SYMBOL DESCRIPTION GATES PART NO,

R12 Res 10 K ohms 540 0073 000 S1 Switch SPDT 604 0336 000
W 5% Center Off

R13 Res 600 ohrns 548 0218 000


%W 1%

R14 Same as R13


T1 Input Transformer 914 8783 001
R15 Res 560 ohms 540 0043 000 thru (Matched Pair)
%W5% T2

R16 Same as R15

R17 Trim Pot 552 0797 000 XK1 Relay Socket 404 0209 000
100 ohms 1 W

R18 Same as R17

R19 Res 750 ohms 540 0046 000


W5%

R20 Res 300 ohms 540 0036 000


W 5%

6.5 - MODULATED OSCILLATOR

SYMBOL DESCRIPTION GATES PART NO. SYMBOL DESCRIPTION GATES PART NO.

Cl Cap 100 uF 25 V 522 0246 000 C10B Cap 47 pF 500 V 500 0817 000
(98-108 MHz)
C2 Cap .001 uF 1 kV 516 0054 000
C10C Cap 68 pF 500 V 500 0821 000
C3 Same as C2 (88-98 MHz)

C4 Not Used in Modulated Oscillator C11A Same asC10A

C5 Cap 27 pF 500 V 500 0811 000 C118 Cap 47 pF 500 V 516 0459 000
(88-98 MHz) (88-98 MHz)

C1 1 B Cap 47 pF 500 V 500 0817 000


(98-108 MHz)
C5 Cap 18 pF 500 V 500 0807 000
(98-108 MHz)

C6 Cap 15 uF 25 V 522 0240 000 C11C Same asC10C

C7 Same as C2 C12 Cap 18 pF 500 V 500 0807 000

C8 Same as C2 C13 Same as C2


thru
C9 Cap 2 uF 25 V 522 0233 000 C15

C16 Cap 3 pF 500 V 500 0802 000

C1 OA Cap 47 pF 516 0459 000 C17 Same as C2

C1OB Cap 47 pF 500 V 516 0459 000 C18 Cap 5 pF 500 V 500 0803 000
(88 -98 MHz)

6-5

www.americanradiohistory.com
SECTION 6 - PARTS LIST - CONT'D.

6.5 - MODULATED OSCILLATOR - CONT'D.

SYMBOL DESCRIPTION GATES PART NO. SYMBOL DESCRIPTION GATES PART NO.

C19 Same as Cl 01 Transistor 380 0114 000


2N5109
C20 Same as Cl
Q2 Same as Q1
C21 Same as C2
03 Transistor 380 0049 000
C22 Cap 100 uF 25 V 522 0246 000 2N3053

C23 Cap 22 pF 500 V 500 0809 000

C24 Cap 39 pF 500 V 500 0815 000

C25 Cap 1000 pF 516 0319 000 R1 Not Used in Modulated Oscillator
thru 500 V
C31 R2 Res 10 K ohms 540 0936 000
''A W 5%

R3 Res 4,7 K ohms 540 0928 000


''h W 5%

CR1 DiodeVaricap 528 0010 000 194 Same as R3


thru MV1650
CR3 R5 Res 2.2 K ohms 540 0920 000
W 5%
CR4 Diode Zener 386 0100 000
1N4747A

CR5 Diode 1N914 384 0134 000 R6 Pot 10 K ohms 550 0009 000
'A W
CR6 Diode Zener 386 0082 000
1N4744A R7 Res 39 K ohms 540 0950 000
W 5%
CR7 Same as CR5
R8 Res 68 K ohms 540 0956 000
CR8 Same as CR5 W 5%

R9 Res 100 K ohms 540 0960 000


W 5%
''h

R10 Res 100 ohms 540 0888 000


J1 Connector, Power 610 0419 000 W 5%

J2 Receptacle, Coax 620 0355 000

J3 Same as J2 R11 Res 470 ohms 540 0904 000


W 5%
'''h

R12 Same as R5

R13 Res 15 ohms 540 0868 000


L1 Inductor 10 uH 494 0231 000 W 5%
''h

L2 Same as L 1 R14 Res 68 ohms 540 0884 000


%W5%
L3 Inductor Variable 492 0366 000
R15 Same as R13
L4 Inductor .47 uH 494 0230 000

L5 Same as L1
R16 Res 1.5 K ohms 540 0916 000
L6 Inductor .1 uH 494 0229 000 ''h W 5%

R17 Res 270 ohms 540 0898 000


W 5%

R18 Res 15 ohms 540 0005 000


'A W 5%

R19 Res 1 K ohm 540 0912 000


''h W 5%

R20 Res 27 ohms 540 0011 000


6 -6 'A W 5%

www.americanradiohistory.com
SECTION 6 - PARTS LIST - CONT'D.

6.5 - MODULATED OSCILLATOR - CONT'D.

SYMBOL DESCRIPTION GATES PART NO. SYMBOL DESCRIPTION GATES PART NO.

R21 Same as R20 R 28 Res 180 ohms 540 0031 000


W 5%
R 22 Res 39 ohms 540 0015 000
''h W 5% R29 Pot 5 K ohms 552 0818 000
3W
R23 Res 39 K ohms 540 0950 000
'A W 5% R 30 Res 6.8 K ohms 540 0069 000
'W5%
R24 Res 470 ohms 540 0041 000
'A W 5% R31 Res 22 K ohms 540 0944 000
''h W,5%
R25 Res 10 ohms 540 0001 000
'AW5%

R 26 Same as R2 X01 Socket, 404 0281 000


th ru Transistor
R27 Same as R9 X 03

6.6 - AFC UNIT

SYMBOL DESCRIPTION GATES PART NO. SYMBOL DESCRIPTION GATES PART NO.

Cl Cap 220 pF 500 V 500 0754 000 C26 Same as C7

C2 Cap .001 u F 1 kV 516 0054 000 C27 Cap Variable 518 0047 000
thru 2.5 to 11 pF
C6
C28 Cap 120 pF 500 V 500 0826 000
C7 Cap .05 uF 100 V 516 0435 000
C29 Same as C2
C8 Not Used in AFC Unit
C30 Cap 82 pF 500 V 500 0823 000
C9 Same as C2

C31 Cap .01 uF 1 kV 516 0081 000


C10 Not Used in AFC Unit
C32 Same as C2
C11 Cap .05 uF 100 V 516 0435 000
C33 Cap 100 uF 12 V 522 0210 000
C12 Same as C11
C34 Cap 1000 uF 10 V 522 0422 000
C13 Cap .22 uF 100 V 516 0475 000

C14 Same as C13

CR1 Diode 1N914 384 0318 000


C15 Cap 100 uF 50 V 522 0394 000 thru
CR7
C16 Cap .1 uF 100V 516 0453 000
thru CR8 Diode Zener 386 0135 000
C22 1 N 4733A

C23 Cap 100 uF 25 V 522 0246 000 CR9 Same as CR 1

C24 Cap 250 uF 3 V 522 0164 000 CR 10 VaricapMV1626 528 0017 000

C25 Same as C23

6 -7

www.americanradiohistory.com
SECTION 6 - PARTS LIST - CONT'D.

6.6 - AFC UNIT - CONT'D.

SYMBOL DESCRIPTION GATES PART NO. SYMBOL DESCRIPTION GATES PART NO.

CR11 Same as CR 1 R3 Res 470 ohms 540 0904 000


Y.W5%
CR12 Same as,CR 1
R4 Res 2.2 K ohm 540 0920 000
%W5%
R5 Res 10 K ohm 540 0936 000
''/. W 5%

DS1 Lamp 396 0060 000

R6 Res 1.51< ohms 540 0916 000


W 5%

R7 Same as R4
J1 Connector, Coax 620 0355 000
R8 Same as R2
J2 Connector, Power 610 0419 000
R9 Same as R5

R10 Same as R5

K1 Relay, DPDT 578 0010 000


26.5 V. R11 Res 330 K ohms 540 0972 000
W5%
R12 Same as R6
L1 Inductor 100uH 494 0233 000 R13 Res 1.3 K ohms 540 0915 000
thru ''h W 5%
L3
R14 Res 22 K ohms 540 0944 000
/. W 5%
''

R15 Not Used in AFC Unit


M1 Meter 632 0663 000
0-50 uA DC
R16 Res 39 K ohms 540 0950 000
/.W5%
R17 Res 220 K ohms 540 0968 000
''h W 5%
01 Transistor 380 0087 000
2N3702 R18 Res 1 K ohrn 540 0912 000
/.W5%
Q2 Transistor 380 0049 000
2N3053 R19 Same as R18

03 Transistor 380 0146 000 R20 Res 4.7 K ohms 540 0928 000
2N4037 W 5%

04 Transistor 380 0041 000


2N3054
R21' Same asRl6
Q5 Transistor 380 0066 000
2N 3740 R22 Same as 817
R23 Same as R18

R24 Sarne as R18


R1 Res 82 ohms 540 0886 000 R25 Same as R20
'A W 5%

R2 Res 100 ohms 540 0888 000


'A W 5% R26 Res 47 K ohms 540 0952 000
W 5%

6 -8

www.americanradiohistory.com
SECTION 6 - PARTS LIST - CONT'D.

6.6 - AFC UNIT - CONT'D.

SYMBOL DESCRIPTION GATES PART NO. SYMBOL DESCRIPTION GATES PART NO,

R27 Same as R26 S1 Switch Toggle 604 0320 000


DPDT
R28 Same as R14
S2 Switch SP 5 Pos 600 0477 000
R29 Same as R17

R30 Same as R5

R31 Same as R4
XDS1 Socket, Lamp 406 0376 000

Lens, Red 406 0374 000


R32 Res 220 ohms 540 0896 000
A W 5%

R33 Same as R20 XQ1 Not Used in AFC Unit


R34 Pot 5 K ohms 550 0257 000 XQ2 Transipad for 404 0198 000
TO -5 Case
R35 Res 2.7 K ohms 540 0922 000
'4 W 5% X03 Same as X02
R36 Same as R26 XQ4 Socket, Transistor 404 0206 000
R37 Res 3.3 K ohms 540 0924 000 XQ5 Same as X04
'hW5%

XY1 Socket, Crystal 404 0132 000


R38 Res 50 ohms 542 1143 000
5W Z1 Integrated Circuit 382 0032 000
MC -1027P
R39 Res 750 Ohm 540 0329 000
1 W 5% Z2 Integrated Circuit 3 82 0033 000
thru MC -1013L
R40 Same as R26 Z4
R41 Res 6.8 K ohms 540 0932 000 Z5 Integrated Circuit 382 0034 000
'hW5% SN 7493N

Z6 Same as Z5

R42 Same as R37 Z7 Integrated Circuit 382 0035 000


MC -853P
R43 Same as R2
Z8 Same as Z5
R44 Same as R2
Z9 Same as Z5
R45 Same as R41
Z10 Integrated Circuit 382 0016 000
MC -848P

R46 Same as R37 Z11 Integrated Circuit 382 0018 000


CA -3018
R47 Same as R3
Z12 Same as Z11
R48 Pot 10 K ohms 550 0007 000
(Locking) Z13 Differential Amp 382 0020 000
TD -101
R49 Res 10 K ohms 540 0936 000
1/< W 5% Z14 Same as Z13

R50 Res 51 ohms 540 0881 000


W 5%
'''h

R51 Same as R3

RT1 Thermistor 559 0002 000


45TG-2
6 -9

Rev. 11/73
SECTION 6 - PARTS LIST - CONT'D.

6.7 - FILTER ASSEMBLY

SYMBOL DESCRIPTION GATES PART NO. SYMBOL DESCRIPTION GATES PART NO.

Cl Cap .001 uF 516 0319 000 L1 Choke 100uH 494 0233 000
thru 500 V thru
C20 L6

C21 Cap .025 uF 516 0393 000 L7 Coil 814 4837 001
thru 500 V +20% thru
C24 L10

L11 Choke 3.3 uH 494 0110 000


th ru
TB1 Terminal Board 614 0087 000 L20

6.8 - ISOLATION PAD, 3 dB

SYMBOL DESCRIPTION GATES PART NO. SYMBOL DESCRIPTION GATES PART NO.

J5 Receptacle "BNC" 612 0237 000 R1 Res 300 ohm 7 W 546 0229 000
J6 Receptacle "N" 612 0233 000 R2 Res 20 ohm 5 W 546 0230 000

R3 Same as R1

6-10

www.americanradiohistory.com
SECTION 6 - PARTS LIST - CONT'D.

6.9 - STEREO GENERATOR

SYMBOL DESCRIPTION GATES PART NO. SYMBOL DESCRIPTION GATES PART NO.

Cl Cap 100 uF 522 0322 000 C31 Cap 1000 uF 522 0306 000
50 V 25 V

C2 Cap Var 2 -27 pF 520 0342 000 C32 Cap 1000 pF 516 0054 000
1 kV
C3 Cap .008 uF 508 0291 000
600 V C33 Not Used in Stereo Generator
thru
C4 Cap .1 uF 506 0088 000 C34
200 V
C35 Same as C16
C5 Cap 100 pF 500 0877 000
500 V C36 Same as C16

C6 Same as C4 C37 Same as Cl

C7 Cap 5 uF 50 V 522 0251 000 C38 Same as C4

C8 Same as C4 C39 Same as C16


thru
C9 Cap 2000 pF 500 0845 000 C41
500 V
C42 Same as C24
C10 Same as C4
thru C43 Same as C24
C13

C44 Same as C16


C14 Cap 2500 pF 500 0879 000
500 V C45 Cap 1000 uF 522 0391 000
16 V
C15 Not Used in Stereo Generator
C46 Cap 470 pF 500 0835 000
C16 Cap 15 uF 25 V 522 0240 000 300 V

C17 Cap 1000 uF 6 V 526 0058 000 C47 Cap .1 uF 506 0088 000
thru 200 V
C20
C48 Cap .50 pF 500 0818 000
C21 Cap 20 uF 50 V 522 0256 000 500 V

CR1 Diode Quad Assy 915 0064 001


C22 Cap 250 uF 522 0336 000 thru
15 V CR4

C23 Same as C16

C24 Cap 50 uF 25 V 522 0244 000

C25 Cap 35 uF 25 V 522 0243 000 J7 Panel Connector 610 0419 000

C26 Not Used in Stereo Generator

C27 Cap 1 uF 200 V 506 0087 000 L1 Adjustable RF 492 0331 000
Coil 1.3 -3mH
C28 Cap .01 uF 200 V 506 0001 000
L2 Not Used in Stereo Generator
C29. Cap 470 pF 500 0835 000
300 V L3 RF Choke 300 uH 494 0153 000

C30 Same as C29 L4 Adjustable RF 492 0332 000


Coil .65. 1.3 mH

6-11
SECTION 6 - PARTS LIST - CONT'D.

6.9 - STEREO GENERATOR - CONT'D.

SYMBOL DESCRIPTION GATES PART NO. SYMBOL DESCRIPTION GATES PART NO.

L5 Same as L1 R16 Res 4.7 K ohms 540 0928 000


'/. W 5%
L6 Same as L3
F117 Res 2.4 K ohms 548 0211 000
%a W 1%

R18 Res 150 K ohms 540 0964 000


''h W 5%
01 Transistor, FET 380 0060 000
R19 Res 51 K ohms 540 0953 000
Q2 Transistor 380 0098 000 ''h W 5%
thru 2N697
016 F120 Pot 10 K ohms 552 0795 000
1W

R21 Same as R8
R1 Res 5.1 Megohms 540 1001 000
''h W 5% R22 Res 2 K ohms 540 0919 000
%W5%
R2 Res 10 K ohms 540 0936 000
'hW5% R23 Res 510 ohms 540 0905 000
W 5%
''/<

R3 Res 15 K ohms 540 0940 000


''h W 5% R24 Pot 50 K ohms 550 0009 000
W
R4 Res 470 K ohms 540 0976 000
''h W 5% R25 Same as R8

R5 Res 390 ohms 540 0902 000


W 5%
R26 Res 3.3 K ohms 540 0924 000
''h W 5%

R6 Res 620 ohms 540 0907 000 R27 Pot 5 K ohms 550 0006 000
''h W 5% W

F17 Res 8.2 K ohms 540 0934 000 R28 Same as R8


W 5%
''h
R 29 Same as R22
R8 Res 100 K ohms 540 0960 000
W 5% R 30 Same as R4

R9 Res 1 K ohm 540 0912 000


W 5%
''h
F131 Same as R8
R10 Same as F12
R32 Res 22 K ohms 540 0944 000
''h W 5%

R11 Same as R2 R33 Pot 5 K ohms 552 0796 000


1W
R12 Res 2.2 K ohms 540 0920 000
W 5%
''h R34 Same as R8

R13 Same as R8 R35 Same as F122

R14 Res 100 ohms 540 0888 000


''h W 5%
R36 Res 200 ohms 540 0895 000
F115 Same as R14 %W5%
R37 Pot 100 ohms 552 0797 000
1W

R38 Same as F136

R39 Res 5.1 K ohms 540 0929 000


/<W5%
R40 Res 9.1 K ohms 540 0935 000
6 -12 %W5%

www.americanradiohistory.com
SECTION 6 - PARTS LIST - CONT'D.

6.9 - STEREO GENERATOR - CONT'D.

SYMBOL DESCRIPTION GATES PART NO. SYMBOL DESCRIPTION GATES PART NO.

R41 Res 4.75 K ohms 548 0199 000 R71 Same as R9


thru %W1%
R 44 R72 Same as R2

R45 Not Used in Stereo Generator R73 Same as R4

R 46 Res 10 ohms 540 0864 000 R74 Same as R59


'A W 5%
R75 Same as R12
R 47 Same as R46

R48 Same as R37


R76 Same as R4

R77 Same as R12


R 49 Same as R9
R78 Res 10 Megohms 540 1008 000
R 50 Same as R4 W 5%

R51 Same as R22 R79 Res 500 ohms 552 0800 000
1W
R52 Same as R23
R80 Res 1200 ohms 540 0914 000
R 53 Same as R27 'A W 5%

R54 Same as R8 R81 Res 10 K ohms 540 0936 000


'/.W5%
R55 Res 1.5 K ohms 540 0916 000
%W5% R 82 Res 100 ohms 548 0049 000
thru %W1%
R56 Res 240 ohms 540 0897 000 R 85
/.W5%
R86 Same as R19
R 57 Same as R22
R87 Same as R19
R58 Same as R3
R 88 Res 100 ohms 540 0025 000
W 5%

R59 Res 120 K ohms 540 0962 000


''h W 5%

R60 Same as R23


R T1 Thermistor 559 0006 000
R61 Same as R2 1 K ohm

R62 Same as R23

R63 Res Assembly 915 3312 001


S1 Switch 604 0366 000
Subminiature
R64 Same as R8 Toggle, SPDT

R65 Pot Trim 1 K ohm 552 0802 000


1W
R66 Same as R9
T1 Transformer 478 0269 000
19 kHz
R67 Same as R4
T2 Transformer 478 0270 000
R68 Pot 1 K ohm 550 0004 000 38 kHz
%W
T3 Transformer 478 0026 000

T4 Transformer 478 0220 000


R69 Same as R9

R70 Same as R4
6 -13

www.americanradiohistory.com
SECTION 6 - PARTS LIST - CONT'D.

6.9 - STEREO GENERATOR - CONT'D.

SYMBOL DESCRIPTION GATES PART NO SYMBOL DESCRIPTION GATES PART NO.

TJ1 Test Point Jack 612 0312 000 XY1 Crystal Socket 404 0132 000
White

TJ2 Test Point Jack 612 0311 000


Black

TJ3 Sarne as TJ 1 Y1 Crystal 19 kHz 444 1129 000

XQ1 Transipact 404 0197 000

X02 Transipa1 404 0198 000


thru
XQ 16

6 -14

www.americanradiohistory.com
SECTION 6 - PARTS LIST - CONT'D.

6.10 - SCA GENERATOR

SYMBOL DESCRIPTION GATES PART NO. SYMBOL DESCRIPTION GATES PART NO,

Cl Cap .15 uF 508 0286 000 C27 Same as C16


Mylar 100 V
C28 Cap 2uF25V 522 0233 000
C2 Same as Cl
C29 Same as C16
C3 Cap 100 pF 500 0844 000
thru 100 V C30 Cap 25 uF 25 V 522 0242 000
C5
C31 Cap 50 uF 25 V 522 0244 000
C6 Cap 220 pF 500 0873 000
500 V

C7 Cap 62 pF 500 0820 000 C32 Same as C31


500 V 5%
C33 Cap 20 uF 50 V 522 0256 000

C8 Same as C3

C9 Same as C6
CR1 Diode 1N270 384 0128 000
C10 Same as C7

C11 Cap 100 pF 500 0759 000 CR2 Same as CR 1


500 V
CR3 Rectifier 1N2069 384 0018 000
C12 Same as C11
CR4 Same as CR3
C13 Cap 1500 pF 500 0878 000
500 V

C14 Same as C13 J5 Receptacle 610 0419 000


C15 Cap .1 uF 508 0278 000
Mylar 100 V

C16 Cap 15 uF 25 V 522 0240 000


L1 Choke 4.7 mH 494 0175 000
C17 Cap .01 uF 508 0298 000
Mylar 100 V L2 Same as L1
C18 Same as C17 L3 Choke Adjustable 492 0321 000
.28 -.65mH
L4 Same as L3
C19 Cap 250 pF 500 0831 000
500 V L5 Choke 2.2 mH 494 0165 000
C20 Cap 330 pF 500 0874 000
100 V
L6 Coil Adjustable 492 0322 000
C21 Same as C20 8 -20mH
C22 Same as C19 L7 Coil Adjustable 492 0323 000
15- 40 mH
C23 Cap .01 uF 508 0298 000
Mylar 100 V L8 Same as L6

C24 Cap 25uF6V 522 0178 000

C25 Same as C24 Q7 Transistor 380 0098 000


thru 2N697
C26 Cap 100 uF 522 0210 000 06
12V
07 Transistor 2N 1539 380 0016 000

6-15

www.americanradiohistory.com
SECTION 6 - PARTS LIST - CONT'D.

SCA GENERATOR - CONT'D.

SYMBOL DESCRIPTION GATES PART NO. SYMBOL DESCRIPTION GATES PART NO.

R1 Res 1.8Kohms 540 0055 000 R27 Same as R26


%W5%
R28 Res 2 K ohms 540 0056 000
R2 Res 1.5 K ohms 540 0053 000 'W5%
'A W 5%
R29 Same as R28
R3 Res 270 ohms 540 0035 000

R4
'A W 5%

Same as R3
R30 Pot Min
10K ohm W '
Linear Taper
550 0007 000

R5 Res 47 ohms 540 0017 000 R31 Res 6.8 K ohms 540 0069 000
th ru W 5% 'A W 5%
R8

R32 Same as R30


R9 Res 62Kohms 540 0092 000
%W5% R33 Res 120 K ohms 540 0099 000
W 5%
R10 Res 51 K ohms 540 0090 000
'A W 5% R34 Res 5.1 K ohms 540 0066 000
A W 5%
R11 Res 100 K ohms 540 0097 000
'A W 5%
R35 Same as R28
R12 Res 82 K ohms 540 0095 000
'A W 5% R36 Res 1.1 K ohms 540 0050 000
'A W 5%
R13 Res 4.7 K ohms 540 0065 000
%zW5%

R37 Res 680 ohms 540 0045 000


'A W5%
R14 Res 10 K ohms 540 0073 000
'AW5% R38 Res 510 ohms 540 0042 000

R15 Res 1 K ohm 540 0049 000


'A W 5% R39 Res 16 K ohms 540 0078 000
:W5%
R16 Res 100 ohms 540 0025 000
'A W 5% R40 Same as R12

R17 Same as R10 R41 Same as R26

R18 Same as R11

R42 Res 12 K ohms 540 0075 000


A W5%

R19 Same as R12 R43 Same as R28

R 20 Same as R 13 R44 Res 3.3 K ohms 540 0061 000


'A W 5%
R21 Same as R14
R45 Same as R14
R 22 Same as R15

R 23 Same as R16

R24 Same as R14 S1 Switch 4 Pos. 600 0421 000


Modified
R 25 Same as R14

R 26 Res 33 K ohms 540 0085 000


''W5%

6-16

www.americanradiohistory.com
SECTION 6 PARTS LIST- - CONT'D.

SCA GENERATOR - CONT'D.

SYMBOL DESCRIPTION GATES PART NO, SYMBOL DESCRIPTION GATES PART NO.

I irnndrunn? 478 0145 000 XQ1 Transistor Socket 404 0066 000
Intrur
X02 Same as XQ1

XQ3 Transipad for 404 0198 000


thru TO -5 Case
XQ6
TJ1 Test Point Jack 612 0312 000
White

TJ2 Test Point Jack 612 0311 000


Black

6 -17

www.americanradiohistory.com
SECTION 7 - DRAWINGS

7 -1

www.americanradiohistory.com
87KNZ SCA (M88071

900K HZ 15-25 MW
FRED MOD IV PP FOR
N-108 MHZ 10 WATT, 88 -106 MHZ
OSCILLATOR ION., MODULATION V
AUDIO
RESPONSE
SHAPING
XFMR
01
MIXER
FILTER
CRI. CR2
AMPUTIER
03
TUNABLE
LOW - PASS
FILTER
i 67X112 OUTPUT

MODULATED OSCILLATOR IO WATT AMPLIFIER


967K HZ
MO MOD H
OSCILLATOR
02
OSCILLATOR DC POWER
BUFFER AMPLIFIER AMPLIFIER DRIVER

}I
MODULATOR REGULATOR I AMPLIFIER
01 02 03 01 02 Q3
AUDIO
04, OS
RECTIFIER
AMPLIFIER AUDIO DC
MUTE -i-- AMPLIFIER MUTE TIME
AMPLIFIER
SWITCH
07
LEVEL
04
QS CONSTANT
CR3, CR4
OS
J
DC ERROR VOLTAGE RF SAMPLE

AUDIOINPUT
FROM TBI

r
200 MV PP AUDIO OR
COMPOSITE STEREO FOR AUTOMATIC FREQUENCY CONTROL
100% MODULATION

AUDIO INPUT
FROM AUDIO UNIT

L
B-
41 KNZ 1M8807) AUDIO MODULATOR PHASE
DIVIDERS DETECTOR XMTR.
41 KNZ OUTPUT ALARM INTLK.
2I- 21 B 01 210

1 LEFT INPUT
FROM TSI
19KHZ
NOTCH
73U_ SEC
PRE-CNN
AUDIO
RELAY
SWITCH
r CIRCUITS
211,Z14
03
FILTER
XFMR
RIGHT INPUT
CIRCUITRY IDENTICAU TO 87KHZ SCA UNIT
XP FROM TSI REFERENCE REFERENCE
101 & 02 TUNE TO 900 941 KHZ) OSCILLATOR DIVIDERS
2B, I9 AMPLIFIER
751k SEC 212
19KHZ 02
PRE-(MPH
NOTCH --JP-- MATRIX DC
8 AUDIO REGULATOR
FILTER XFMR 04
LOW PASS
FILTER
J J

+24VDC
ALL UNITS
A
STEREO GENERATOR (61733) POWER SUPPLY

L
ISOLATION
OIS
--31"
TIME
DELAY
L3,,S,6
ISOLATION
OS
- 75KHZ
TUNEO
AMPLIFIER
-2 ISOLATION
010
FILTER
SERIE';
CONTROL
04
C298 C50 09
J
r t I

BALANCED ISOLATION
S OL AT ION
018
SUB-CARRIER
MODULATOR
ISOLATION
011
ISOLATION
012
--}- AMPLIFIER
013
--, COMPOSITE,
5R OUTPUT COMPOSITE STEREO
REGT FIER

CR67,8,9
A
DC
AMPLIFIER
OS
REFERENCE
CRIO,CR II
T3,4.CR2,3,4 014 SIGNAL OUTPUT

191(NZ 15K HZ 36KHZ ISOLATION ISOLATION


CRYSTAL
OSCILLATOR
ISOLATION
02
TUNED
AMPLIFIER
TUNED
DOUBLER
PHASE
ADJUST
8 GAIN
CONTROL
117 V AC
INPUT
FROM TB -I
DC
AMPLIFIER
06, CR12
l-- COMPARATOR

07
01 03 04 8 03 06 07

BLOCK DIAGRAM
GATES DIVISION FIG. 7.1
HARRIS - INTERTYPE CORPORATION 842 5878 001
123 NANPSNIRe STR8s.TOUINCY.ILLINOIS 82301 U.Sw 7 -2

www.americanradiohistory.com
TB1
11
P11-8 B

CI
11

LFT STEREO L2 PI RF OUTPUT


P11-5 PO ER SUPPLYB1_2
OR 00-6-0 . P2-1
MONO INPUT C2 O
L3
P2-3 0P1-9
P11-15 0

C3-4; P10-3 BI
(FAN)
L4
P11-12
4 0P6 -1 P8-3012
C4

RT STEREO
5 PII
15 /J 5 O
P10-1 P1-3013

T
INPUT OR 5

41kHz SCA
C5
P6-3014
60
P1-15
P11-13 LG 1
2
G
XF1-2015
C6

v2 P8-13
C8 XF
XFi-I
O O
MAIN
AC
I1C2I
VV\
LVV
C7 T
//!
(MA N)
4A0i
RF AMP

INPUT B-111-1

B
0000 0
C8
Pi(C22
1 /77
9
9

P5 P6 P7 PI0 PII
XMTR INLK 67 Hz SCA 41kHz SCA STEREO

10 P6-1
1 Q P1-4
MOD OSC

1 0 P1-5 wl
AUDIO UNIT
-1

P5-1 P6 -12
20 z
P1-13 PII-4( -,
2 O 20 30 2 O Tel-I5(Ci )
° \ P10-3
P1p-2
P6-3 P1-14 4 0
O C\ 0- P1 -11
3(\ PI-II
67KHz
SCA
INPUT
L12

C I 2
3 3

P5-3
4
P11-3 5 O N-J,
0-- P10-10-, P8-4 P7-8
0 P10-11 .
4 5O 40 6 0
1
4
L13
P5-13
'006a O NC-7z NC-1' SHIELD +'
7 0_TBI-14(C141
C13
5 0 50 60 P11 10 s 50- GND
0- TBI-I(CI)

C
B
14 NÇ
PII -1
P6 a -
REMOTE 14 90
C141. 11 O 110 80 P11-6
90 P8-9
PT-6
REMOTE 100
GNO PII -3 115 NC
181-I I

15
C15;(' O (C11)
120 P11 -2 , -. 100 P6-4 , 110
P7-4 -
12
NC __//
r Lib

'MVP O
NC-
TB1-13
NC ` 120
NC
TBI-4(C4) /-4

160
-r
(C13) ,-, PII -9 i-, P5-4 TBI-6(C6) ,-1
(OPEN FOR MONO 13 O 130 1O F 30
CLOSE FOR STEREO) C16/-Ci NC ____Lr
NC NC

117 FT-OUTPUT 140


P3-1 -
17O et1rOP O 0 TBI-3(C3)
150

18
L18
C17;7;
13 NC-
C18
C:710 P9-1 !'z
L19
SAMPLE
19 4
C194;
120
20
C20
838 4199 001
INTERCONNECTING DIAGRAM
HARRIS -INTERTYPE CORPORATION
FIG. 7.2
7 -3

www.americanradiohistory.com
20mV P P

147VOC UVDC/
FI
í IE AMP

Cl 7 R16
=01 ICE
REO

R3
2 2K TP-I
34 150V
ICI
TP-2
R4
1 OK
CR4 CR3
RED 112010 192070 94VOC
R17

/r-
R6
IOK
17 SK
3W

C9 -33VDC
DI

1f2 SV P P
IMP
,;\u"./(\j'\./ P
3 10N7
20 39V0C 1111\IL- r LIgIS
R7 04
B
20 703055
15M
011
6RN BLA
CR6
444710
N4120 CR'
24 9VOC
916
IOK

32VRAS leCRIO
000 OLE
5
103502

L_ _ 20]054J iP-3

109 _ CR8
25 3VOC

RI
11 6'V0C
210

®
BP4 10 I01710 IN1720 1000 --= C13 CII CS
10 ----CA 3V 01 01 5Ó0uf
N41N PIT T1000 C12 01 5711

113 4mV P.Pl RIIA


IMPS 50 50
5 7
6 lr
RCA
BO 40319
IVOCi I1/
LN9RII

90-- 35

,`
I1
100-
12 0---
C6
47c;ú
.7'7. C10 01
-Cn 01
2N697
al
11 MC
7vOC
RI10
510

RIS
130- RII
1600 1000

140 3W Il
10
10 1

1
31 AMPS 3 0--^ C15
Tuf
40 1

50
60
65,1
7 O

150VOC

o 000
0 0 0 0 0 0 0
....4 3 2
24

15 74 13 12 II IO 9
VOLTAGE MEASUREMENTS
tISYAC (SIITCNE0)
I15VBIS
RNS VOLTAGE MEASURED MITE VON MEG 24V SUPPLY
OC VOLTAGE MEASURED WITH VIVO
P -P NAVE SHAPES MEASURED WITH SCOPE

II, VIEH FROM REAR

=
SUBJECT T0 VARIATION
A

-
r
}- 11_1 24V IN
E14
0 BIAS
°2*
JVV

l0
2225
úpp
+
CW
ÌÑÁ141Á
R28

18/2W
T
T 2ggÿÓÚ
-
711I44 4Á
- E13 O O
I
C27
100
)),-- 11 -3 PWR ONO

. ES
I

725
39K
i/2W 5

7194g14
/n
,L\ )i- 12 AFC OUT
ItC16 Eo
COARSLE FRED

©
)1 -10 5
4, 7K Ì0O0
0310
2N5109 EOÌ0
252K / CI5 061
II 1000
CRI
uvI650 CC33

100
E9
i" -.L_RF OUT

d
;t1 : RI
470
I
C23
22
T si
B/B 0000 `- 1
L2
IO
=C
R13
15
RI5
15
/77 R20 R21
y/2W
J1-2 R1/2W 2)2* 1
ÿuF
1C14
R CR2 1000
6 MV1650 R19 IN914
SIG GNO IK
/!7 30K

m
R14 2
68

T9

24

E8 0E12

o. qÓD

R29

IOT CW Y qSB -4
AFC IN
:1 9

40N OUT

en
TO C27 PWR GND

®
CA
FREO RANGE B C CAI B C5
SEE CHART
5C
R1 IS NOT USEO IN STD MODEL TE -3 EXCITER *Li" 47750 71750 58 4750 717 50 58 9,pF

01 MAY EE SELECTED FOR MINIMUM NOISE AND /OR DISTORTION 47 NOT NOT
9MHz0A 4750 71750 5x 58pf
5. UNDERLINED COMPONENTS ON FRONT PANEL
4. INDUCTANCE IN uH
3. CAPACITANCE IN pF
2. RESISTANCE IN OHMS
1. RESISTORS ARE 1/4 WATT 5%
UNLESS OTHERWISE NOTED:

MODULATED OSCILLATOR
DATCS DIVISION
FIG. 7.4
HARRIS-INTERTYPE CORPORATION
842 5827 001 7 -5

www.americanradiohistory.com
F

5 0

+{ 15OLs F-
1S
Air
125 -- - E26
12-I 24V IN
C-fd13L MC fd131 MC fD131
SN 1493N SM1493N YC853P
E2 P111¡WWI
NV
RI 10 NON
]I]
-7 CIS
100

2N3102 0 -17V

470 343057
- AFC OUT

I12uF
o
ON
--o TP2
AI C
0104 5V 0 E6
}- 12-3 MEG

VHF INPUT
)>--- 12-5 GN0

4J-7-4)--

710


1)-- i/ N NO RI MON

Ïiì N7493h
5V

14
E4

-o
}- I2 II PA RI MON

T o 1
1

1 1;1

5 Dv !NI
(---0IP4
dd0
(/ YI
50uA
1C1A 3
) 0-

A30212
6Y

036V 5 AV

m IB i
III 1.R

1f
cR
"- A1@
6V PP

ILL 4DUAC
DUI
y4 I14 s 2V

FREI]
k-I 1us--+I 1 iv uu 52 pA Gui

INBI4

E17

WAX"
NI

2X4037

C20 SELECTED ON FINAL TEST


TO 02-C
I OV,

B UNDERLINED COMPONENTS ARE FRONT PANEL C22


5. VOLTAGE IS APPLICABLE TO FAILURE CONDITIONS ONLY 0 IuF 0 4V
4. INDUCTANCE IN uH
3. CAPACITANCE IN pF
2 RESISTANCE IN OHMS
I. RESISTORS ARE 1/4 MATT 5%
UNLESS OTHERWISE NOTED'

0ATE DIVISION AUTOMATIC FREQ. CONTROL


HARRIS-INTERTYPE CORPORATION FIG. 7.5 842 5828 001
7 -6

www.americanradiohistory.com
A

FL2 < 12-13

R13 RI4
4, 71(

-<
47K
RF SAMPLE

14

-C23
.001
CRI
IN9I4
.56V RMS
0(
(.4V RMS)
3:2V DC
4.4V RMS
(2.3v RMS) IBV RMS
C13
22pF d L3

IV RMS (3.20 OC) 3V RMS


1.9V DC (.65V RUS) (10V RMS)
(.5V RNS)
(1.95V DC)
5V RMS 14
012
/ 37V RNS (I RMS)
IV II(
. 9-50pF C22
(.25V RMS) 2.h DC 1.5-9.1pF
T2 1/ (3.2V OC)
23V RMS 04
/C73.9-50pF (12 5V RNS) PT-3134E

13
RF
i
IN
CI
.001
PT-3134A C4
,9 50pf
02
P1-3134B
\ 03
PT-3134C
L14,
L6

Já000---{'
C19
82pF

' < 112


L7 RF OUT
I. 3V C 2,70 DC
(2.15V DC)
(1,35V DC1 C15 05 1 21V RMS
(12V RMS)
3.9 -500F PT-3134E 30V RMS
R2 RB
RII IIK 7K 2,2K (11V RIAS)
100
DRIVE R3
56
CONTROL
1
R6 C5
C21
.001
C9
.001
,- C20
470 001
R1 30PF
33 410 01
1GID CIE '6)14 CIB

^C2 C3" TC6 f:R10 09


001 220 .ODI

.001 .001
.001
m 27
/77
27 0

/7/
CII
3.9
35V
/77
Fil

n J\
12
LIA
24 VOLTS DC
AT ID MATT LEVEL
1 -3 12 -1 ,BA AT 3.2 WATT LEVEL
N G +24V .4A AT NO DRIVE CONDITION

NOTE

ALL CAPACITORS IN uF UNLESS OTHERWISE STATED


VOLTAGE MEASUREMENTS WITH HP -4108 VTVM USING
RF PROBE FOR RMS VALUES
VOLTAGES IN ( --) ARE AT 30 OUTPUT LEVEL
OTHERWISE 1011 OUT
04 L 05 ARE A MATCHED PAIR

low AMPLIFIER
GATLS DIVISION FIG. 7.6
HARRIS - INTERTYPE CORPORATION 838 4204 001
7 -7

www.americanradiohistory.com
SHOWN IN STEREO
(ENERGIZED) VIEW
- KI
120

MONO LEVEL -ADJUST 119


I

NC

L1
)I-
C2
03
NC
2 I

1 0- 3
NC

i
7-3 3MH

RI
1%

R2
14
I

015
13
0
O
REMOTE

MONO
> (RMT CONT)

210 270 STEREO


I 1

__3>
U w o `R19 R11

o ó - )I
C1
750 500

ó
CC ó " N
x
025
1.
C10
>!()!-

i
O. 005
+ o ..c v (RMT CONI)
P- 0 v C3 ol L2
03 2 7-33 JUMPER IF NEEDED
MH
R20
o (SHIELD GND)
300
R5
110
IG >0 COMPOSITE INPUT
7

R3 R4 10
270 270
1

C9
C4
4 1000
03
1

06
R12
10K

LEFT STEREO
OR

RIGHT STEREO
OR
KI BOTTOM VIEW 4IkHz AUDIO INPUT

000000 DE ENERGIZED

1000000 .4--ROTORS C6
9

000000 ENERGIZED

1
2 1
L3
-3 3MH
03

19 00 R6 R7
R15
41kHz AUDIO OUT
270 "70 R17
NC NC 1 i
T2 560 100

C5
025 (L + R DUT)
1
t
MATRIX BALANCE
Cl 2 7 -3 3MH
03
\ 10
1
l (L - R OUT)

RIO
110

5. *NOMINAL VALUE, DETERMINED ON FINAL TEST


4. INDUCTANCE IN uH RO R9
210 270
3. CAPACITANCE IN uF
1% lo
2. RESISTANCE IN OHMS
1. RESISTORS ARE 1/2 WATT 5%
CO
UNLESS OTHERWISE NOTED: 03
1%

AUDIO UNIT
GATES DIVISION FIG. 7.7
HARRIS- INTERTYPE CORPORATION 838 2575 001
123 HAMPSHIRE STREET OLIINCT. ILLINOIS 62301 LI 6 A
7 -8

www.americanradiohistory.com
IIIII9YPP
EEE7)11))1II1-T

+240 15-I >


H32MA UNMUTED
37NA MUTED
MEG 15-3 > PII 013
100K 4 1K R28

RID
M
20YOC
SIR
9 6VDC
C17 CI!
01 01

13
-C3
;1000 28- 65
Mx r 1)1697
1500C
(NOTE 4) Ctg I
I LB
C1 250 I
B-20MH
9 3VDC I

15uF BLUE
10 4
RI? Ril J
CRI LS VOL
URNS 62 820 10K
1X210 - 2 2MH 9 8VDC
15-12 5H00

LI 1
9 6YDC
4 INN IVRMS
R2
AUDIO L7
R24 R25
ION 10K

AUDIO
INPUI
10dBm
!2UB 1 /77
9 6YDC
IVRMS 6V PP
LB
AUDIO
RIB 020 B-20MH
15 -13 í00K 4 1K
1VRNS

9 BYOL 20VOC
CI
15uF
(NOIE 4)
OUTPUT
EVEL C23 5 60 PP
OIuF
1000
v v
220 15 -4 (NO VOLTAGE IN
13Y PP OSC FRED SCA OUTPUT MUTED CONDITION)
9 5YOC -4 7YDC
R71
900KC SUB 7 5VOC ( 51VDC)
CARRIER FWEO (7 4Y0C) -8 1YOC
IOR ( 6400C) I OVOC
15 9000)

R22
1K
R13
100
C11
100
036 13 60OC R39 R40 RAI 24YDC \
2
1 IN IBK W2K 335 ( 1200C)

06 07
+ 25uF ii R44
211697 2N153 3 3K
R42 NOIE
R31 NUTE 12R 9 2YDC
9YDC)

© 68K LEVEL (5

R10 6 R17 MAY VARY ON FINAL 1ESI


CR3
IN2069
=
.70VDC R33
i, 120K
5 VOLTAGES MEASURED WITH HP410B + 045
WITH IOU MODULATION AT 400CPS 108
VOLTAGES IN ( MEASURED IN
)
C25
MUTED CONDITION WITH NO AUDIO 250 502F
PRESENT P -P WAVE FORMS
MEASURED IITH A 545 TEKTRONIX T TC32
SCOPE
4 REMOVE CI AND C2 FROM CIRCUIT
WREN 67kHz SUBCARRIER IS USED Y PP
SIMULTANEOUSLY RITO F1 STEREO 7V PP BY PP
3 LAST C 0'33 ALL VALUES OF UNLESS
OTHERWISE INDICATED
LAST R 4 45 ALL VALUES 1/2 WATT
AND IN OHMS UNLESS OTHERWISE
INDICATED
2. T1 ONLY. MIN NFE = 120
O9
/J
15 14 Il 12 II 10
1 S (SHORT) 1DONS
M (REDIUY) GOONS
L (LONG) 1200MS 15
0 (DEFEAT) SUBCARRIER ON (REAR " AUDIO
VIEW)
V NOTES: IWUT

n
www.americanradiohistory.com
SINE
D
6V

19 2VDC
.24V
CONNECT T2 TO EYELETS IN
mA 24VDC RI6 SUCH A MANNER AS TO COMPLY
.P50 19 2VDC WITH FCC 3 322C AT J7 -4 TI & T2
17 -I 4 7K
RI DOUBLER
MEG 811449 15K 470K 24VDC
f ; BALANCE
41VOC
.T 85
S RIPPLE
7VDC 14VOC 65VOC
NEG > 17
2N697
1

2N697 ÑDOÁÚbÌÓkHz COLOR DOT


J7-3 /SINE
3 5VDC
04V0C O © 2
I ISVOC r
TO ICI R46, R47 & R48

139

\
OI
6 6VDC 1K ,
RIS -' %71 /// SINE
SINE (110% RIPPLE)
5HF IDO
52VDC
RII

? lÓK
R0K
TO 73 (TERS 9 & 10)
L IVDC
5V 04VDC

9kÑORTEO
z PILOT FRED
19kH GAIN

--/-125V
1 15VDC
1,9 kHt PEAK IVDC
0 R11
Ix R00
11C
2 5640C
38kH: PEAK ..J-,
NOOAUkHz
AUDIO
3
24 SINE
19kHz
6 4VDC

1119
51K
38 k HZ v/ÿ
SINE
SINE

35MV 3 8V
_J-1 24 ilI(Ili'tllll 60MV
2N697 OSSC
CROSSTALK NULL
L R INPUT
4 IVOC C8
J7 -8
:,;T
WAVEFORM MEASUREMENTS ARE PEAK i); ISúF
MEASURED WITH A V502
C46
TEKTRONIIX 33ÁH AUDIO(L.R)(L -R)
PHA
T 470 5011V

031
100uF - -1 23VOC
C13
R68' R34
1K L4 (NOTE\ R21 Q
IuF
I00K
260MV 65 -I 3MH 100K 19kHz/ 15uf ,.y_

VTV
D.C.0MEASURRMENTS
MADE WITH J7-5
(CASE GNO)
> AUDIO
-J
06
19kHZ
4V
13VOC
07
2N697
V SINE
I IV /// 20 5VDC
14VDC 010
211697
ri7 4 14 SYOC
SNE
SINE -1 211697

CIO
12 2
Cil levoc
14101 1uF IuF
2YOC
13 -3MH 5iÒ
PILOT
PHASE VOC -4 ? I PGIALIONT
12 4VOC I c,2 r i-,
13

1iF
f

I
R24 RBE `I BVOC ÿ211K j I 13-3MH

STEREO MODULATING L-R INPUT


i 7- 2N697
C30
19kHt

SINE
3V
11 2101 50K

-
2000 G
3R311 R27
5K
511,
R29
2K a

22 R

5 2VDC
.
LEFT ONLYAAT 400NNEL
17 -6
C35
/77
470 L3MH R21
I I 5V
500 -
4 1V 1K
PINOT
S
42446, 25MV
T CI4
2500
C2E
1D'uF
1K °
COMPOSITE IILTEO
2 3VDC
25VO RK6
510 TJNE 76kHz
CRuF
RIK L -R GAIN
__f__.' 100MV T13 I,rLOTI
/ AUDIO ONLY
+24

HARMONIC NULL
CI7 SUB-CARRIER NULL
I T 7
2 45VDC I000uF2 min 2 48VOC 2 45VDC R15
3d M 470K
ob 40VV
OSSC
12ÓK 2 2K 470K
- C27
COMPOSITE 7 5VDC 12 5VDC 22VDC 6 9VOC

1 1I

COpMyN CTLL 3
R50
4)0rc T15uF
C41
/; 50u
C42
F
-I:
T C43
50uF
y C44
1 & 6
^ i R K COMPOSITE OUTPUT
R34
100K R59
```` pp
I 20K R88
ÁFMELSITOF RÓÓ ROOK 100
R 13 5VDC

I5uF
2N69? 2V0C
211691
I 2N697
- r TJ-1

L__ RD FHT BLK I. C21


4101 25V

3 BVOC
R58 C25
3 2VOC
2

/
5VDC (WHITE)

R49 pF 3 2VDC ISK 66YOC 1] MV


SOV 254 25VF (I kHz)
f I, RB7
2 42VDC 2 4 VDC 51K 240 14101 0 11-4

i)IuF
V005 1000 F VDCB CR4 RóK
NOTE 3 J` TO 12
2 8VDC
TR2 R80 0`P11LaMT) 10% AUDIO RIPPLE
R53 I

R57 (BLACK)
R55K 2K R6 1

BO 51

®25 F^^^-t--
IR63
66VDC

5.I7 ADJUSTMENT ON FRONT PANEL


50 - 3BkHz IN PHASE AND AUDIO IS 10
t

L-R INPUT
OUTPUT
4. ADJUSTMENTS LOCATED ON PC BOARD
= OUT OF PHASE AT TWO POINTS SHOWN CASE
3. MATCHED DIODES SEE 915 0064 001 R INU, i
24 iBl1101. Ìili) 50MV
2. *NOMINAL VALUE, MAY CHANGE IN TEST OSSI
(DISTORTED)
I. THIS INDUCTOR WILL BE ADDED ON FINAL
TEST IF NEEDED ANO JUMPER REMOVED
NOTES: (D0000/0/
© © O IO 13 I I
IR ON VREAR O

STEREO GENERATOR, M6533


FIG. 7.9
HARR;S'+.NTERTVPEcCORPORATION 7.10
842 4887 001

www.americanradiohistory.com
R2
20
5W

15 J6
INPUT OUTPUT

AT -1, ISOLATION PAD FM EXCITER


OATES DIVISION FIG. 7.10 815 1459 001
HARRIS - INTERTYPE CORPORATION
123 HAMPSHIRE STREET QUINCY, ILLINOIS 03301 U.S A. 7 -11

www.americanradiohistory.com
JI
. LW, SUMO

NOT
et M
IRI
110p 11/1ñ

tE-116
STEREO
SOU INPUT OM
EL

OII[CTIOML
DCI
fpyLER
nt

aNPUT O,EMNR
B

RI Tt DR MDNDDR CRI
67 Su
MOM INPUT
OSI
. 1
REMOTE
CONTROL
STIMO,I.0
MOOS
W
IP
P._D.M OtKCT01 - -I LI
3 On
x C
Ia
-JO RillDrE PD

I Rle CM, RI. II Lt


6E N ION t.N TOA 1

OMM/ (SSW
M., WT
J
--_
OS] coo.

NEUTRALIZING
E CSO
NOTE
I

L
DOO, N
>
css
I

P
.OR
COW?
LOM1N0
C. b.

r.
- YçJSO
T 1-;F
1--1

EM.
COI

OSO
sEN MOTE. ns L,
MO AIE TUIE
í
nee
IN
- RM
Sloe
CSI
TLLM
,
ON
ta
RwIOO
OgOY-eo 0000towE TE
zE
sooK
cz
IOC Vu Ma AGE\
CONTROL

1
\
DDDDODDOD
re¢
a
1

I., 4, IP C 6/ I

EIL
a00M
AOJUST
-J TO

Y
TSB,

AC

I
IxuT
src
IrNA SE
1.03
.Q,! ÿ. T°r,
C .1$ a-
l'a
*CBOT( I.
/ °Mt

,2,10 LS tl
as
.

tioW8 E. M, Ct
L¡-0---_--R* _ P. MONK.

(CIT

yE
I
1
1 -----)1 O.a o I

0
1
PRAWN I
1-1-0
oll
1

.1 l
1

z.
PA nL
wow
DLDE 040
PaD
N C N
6i ,I TóLI NM I
fin
aid TterF6t
,C2

N.
_
91 AoJU uS, Nf .p.51 .O M,
{0...4_°u ' NIA -ai Fed R30n '
. OP
TB
1
R,O
ON
l

I. L.ti I

M
CRI Ta-t
1)1+1
Ni
ETI .TM. moTSLL
eDSm

F
115
ION
ru
OL
I
OAST
RH
lEw
L, --J
AC INPUT

Eb vc
, PHASE

r.. d4 dd.d'p
0ld IS III
L NaE
CD 0.0 Ca
SOGREST

NE HOVE NOTES
MID GHIW1(p

tlE MAW
-C

1
E
ANOTE CONTROL

S
-O-
THE
TB Sa-O

AiUti ,auR, ilMI.L .ORO NUMREII


T. rs
O(TEE
HAS uNUSED
IV IREOVENCr
INDINOs

. RESISTANCE VALUES ARE M MOM


..

trr.,s,,,,//er b.f,.,y -f9C resÏà


,.M.a.F'.(
7
5 ALL RELAYS ANDSNITONS SONN N
NORMAL READY TO START POSITION

¡jo'fi
44-er to
ï
.'-k.' hoed ¡

{. y for t.1/ trn t. t . 5 dcG?.. i]t.fiTti,s L:ylll.


ALA)Cf1^`
/E

c áZDwl.L( SCHEMATIC
r
c.v(rlo2 vr.yl. FM -10H3
/E(1 l! /1óol ,,.l((k.l,(:/ .TCñ relay ,,.,J kE01,.yy//p.9
L
ATEN DIVISION
HARRSwNTERTYCPEcCORPORATIION
J
rí3G-(G3-ae) 3-y(,.I.GJr.rjtis/rl,( 852 6711 001
csMtk.Ik2ry. re le/ . o JC reá%+rr5uTll.
?,ÌlÌ c-f,Ptr s6' e tor. 7J f/3 - I
t
l
;s S el/P.11114 JII /J

wl soot eh() os eleLyt t lir /lc/,l 1"'7"11 /307/7/Lw., s' F/i({ -(qpt)
Cn f(lz, /; are M.Jfr! d5 .`I T11:s C/1 /,nzl Lf
HOME OFFICE AND MAIN PLANT
QUINCY, ILLINOIS 62301
123 Hampshire Street
Phone: 222 -8200, Area 217
Telex: 403416

DISTRICT OFFICES
NEW YORK, NEW YORK 10016
130 East 34th Street
Phone: 889 -0790, Area 212
WASHINGTON, D. C. 20005
730 Federal Building
/ 1522 K Street, N. W.
Phone: 223 -5508, Area 202
LOS ANGELES, CALIFORNIA 90007
1945 South Figueroa
Phone: 747 -7129, Area 213

SERVICE CENTERS
NEW YORK, NEW YORK 10016
130 East 34th Street
Phone: 889 -0790, Area 212
HOUSTON, TEXAS 77027
4019 Richmond Avenue
Phone: 623 -6655, Area 713

CANADJAN SALES
RATE YKANADA )
Division of Harris-Inter-type (Canada) Ltd.
MONTREAL OFFICE
312 Brunswick Boulevard
Pointe -Claire, Quebec, Canada
Phone: 696 -3751, Area 514
TORONTO OFFICE
19 Leshnill Road
Don Mills, Ontario, Canada
Phone: 447 -7234, Area 416

INTERNATIONAL SALES OFFICE


NEW YORK, NEW YORK 10016
130 East 34 Street
Phone: 725 -9800, Area 212
Cable: Garadcom
Telex: 127397

1
GATES DIVISION
HARRIS - INTERTYPE CORPORATION
123 HAMPSHIRE STREET QUJINCY, ILLINOIS 62301 U.S.A.

www.americanradiohistory.com

You might also like