KARBALA REFINERY PROJECT

KRP- JHA / RISK ASSESSMENT- SAFE WORK PLAN

1.TASK: ‫ ن وع العمل‬- Localized Shutdown
‫المهمة‬ HOT WORK Required Not required 2. AREA: ‫المنطقة‬ AREA C
5. JV- SUPERVISOR:‫مش رف‬ Mr. IMAM
3. DATE: ‫التاريخ‬ 27- October-2021 4. COMPANY: ‫المقاول‬ . INCO SMP # 4 ‫االتالف‬ (Mobile # 0783-301-7548 )
6. Sub-Con SUPERVISOR: Mr Dara
‫مشرف المقاول الثانوي‬ (Mobile # 078-3449-7252)
7. Reference Number 04 KRP-HSE-JHA-2021- 8. Revision Number 4 (JHA # KRP-HSE-JHA-2020- )
9. CIRCLE IF RELEVANT ‫حول االشارة المناسبة دائرة عالمة ض‬
Falling hazard Trip hazard Slippery surface Hot surface Falling object Lifting zone Heavy Pinch point Confined space Oil / Chemical
equipment spillage

Electrical shock Irritation Oxidation / Toxic Corrosive Radiation Safety glasses Safety helmet Gloves Safety shoes
Flammable

High visibility Coverall Safety harness Hearing Respiratory Dust mask Welding mask Face shield Gas monitoring Securing
vest protection protection cylinder

Additional Lock out (Tag Machine guard Designated Grounding Sufficient Fire extinguisher Fire blanket No smoking No hot work
attachment out) walkway illumination

Do not operate Do not use cell Flagman First aid Eye wash station Emergency Drinking water Emergency stop Assembly point Life buoy
phone shower

Analysis criteria:
 KARBALA REFINERY PROJECT
Severity
Probability
Insignificant (1) Minor (2) Moderate (3) Major (4) Catastrophic (5)

Rare (1) 1 2 3 4 5
Possible (2) 2 4 6 8 10
Likely (3) 3 6 9 12 15
Often (4) 4 8 12 16 20
Frequent (5) 5 10 15 20 25
15 – 25 Extreme Risk (E) Activity must not proceed in current form.
8 – 12 High Risk (H) Activity must be modified to include further control measures and be subject to detailed HSE dept. assessment.
4–6 Moderate Risk (M) Activity can proceed subject to appropriate direct and continuous supervision and/or task modification.
1–3 Low Risk ((L) No action required. Activity can proceed subject to compliance with the specified control measures.
Descriptor Likely Frequency Probability

Environment Health and Safety

Frequent Continuous or will happen frequently. Occurs several times a year at location. 5
Often 5 – 12 times per year. Occurs several times a year in similar industries in Iraq 4
Likely 1 – 5 times per year. Has occurred at least once in Iraq 3
Possible Once every 5 years. Has occurred in industry (Worldwide). 2
Rare Less than once every five years Never encountered in industry. 1
Descriptor Consequence Severity
Environment Health and Safety
Catastrophic Long term severe / permanent impact on ecosystem Multiple fatalities 5
Major Significant widespread impact on ecosystem Fatality 4
Moderate Significant localized impact on ecosystem Serious injuries – off site medical treatment 3
Minor Minor changes to ecosystem Injuries – on site medical treatment 2
Insignificant Insignificant occasional change to ecosystem Minor injuries – first aid 1
 KARBALA REFINERY PROJECT
2nd Risk
1st Risk
Assessmen

Application
Application

Assessment
Consequence t Action by
Activities Hazards (High/ Control Measures
(E/H/S) (High/ (Due date)
Moderate/
Moderate/
Low)
Low)
 KARBALA REFINERY PROJECT
▣ Common Unauthorised of Personnel Injury H  Conducted TBT and sharing Information with ▣ L Construction
work activity. direct involved participants.
Damage to Manager
Unsafe condition property  Issuing permit to work with all the required
▣ Job Supervisor
tools documents.
Fatality
Foreman
Bad environment  Continuous monitoring is carried out by site
supervisor and safety supervisor. ▣ HSE Personnel
Fire
 Wear basic PPE (Safety helmet / Gloves /
Safety shoes / googles) ▣

 In restricted area, fire resistant coverall must be ▣

worn, and only

 All participants received related training such ▣

as induction training and job specific training.

 Good housekeeping is conducted every day

▣
after activity.

 All tools must be checked prior to activity and

color-coded periodically, or certified by TPC in ▣
case of using as lifting gear.

 In area of general construction activity, enough

illumination is provided for activity at least ▣
50lux.

 Out-door activity will be ceased in case of bad ▣

weather condition, such as heavy raining, sand-
storming or her similar extreme weather.
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□ Before Cylinders under Personnel Injury High Low Construction
commencing of pressure  All cylinders to be positioned upright and
gas cutting,
Fire and explosion secured with chains. □ Manager
Spark and flame
welding, and Gas leaking out Job Supervisor
 Soap water must be provided for bubble
grinding works Electric shock
Fire and explosion
testing along with gas cylinder trolleys. □ Foreman
Defective welding
 Flash back arrester must be connected with HSE Personnel
equipment.
LPG cylinder for cutting works with
Fire
□
certification. Need to provide the flashback
arrester on torch and regulator hose (both
Exposure to gases,
side). Optimal protection required.
smoke and high
temperature.  Cylinder storage area also must have bubble
test facility to determine gas leakage & must
be in a safe distance from hot work area. □
 Welding machines must be properly earthed
and calibrated. □
 All electrodes holders should be insulated.

 All cylinder regulators to be shut during break

□
hours. □
 Flammable materials should not be stored near □
hot work area.
 KARBALA REFINERY PROJECT
□ Grinding Cutting Uninspected Cuts and injury to H □ Low Construction
and Welding Grinder. the workers  Grinding, Cutting wheels and disk to be
checked for recommended standard to operate Manager

Electric shock. at high RPM speeds and compatibility prior to

Job Supervisor
Electric portable fittings.
Foreman
generator. Skin irritation
 Never use grinding disc for cutting purpose or
electric.
any other activity. □ HSE Personnel
Short circuit &
electrical shock Fire.  Proper cable management and housekeeping
Eye injury □
Flying particles  Ensure the grinder is safe to use with guard,
inspected and colour coded. □
Sparks & fume
 Visual inspection of all the tools
Rotating parts □
 Hold the grinder firmly to prevent kick back...
□
Disintegration of disk
 To wear safety glass & face shield & welding □
hood
Welding arch flash
 Ensure area is well ventilated
Noise & vibration □
 To contain sparks & flames by covering with □
Poor cable fire blanket
management
 Welder must be qualified
□
 To assign training fire watch to monitor hot □
work

 Must be fire extinguisher near hot work area

□
 To ensure checking and improper mounting of □
disk
 KARBALA REFINERY PROJECT
□ Bending of Falling Personal Injury High Low Construction
steam tracing  Fixing to be done by an experience and
pipes by using of
Slip and trip competent person in pipe bending machine. □ Manager

manual Exposer Job Supervisor

 Slowly increase the pressure on jaws
hydraulic pipe
bending machine
manually. If any doubt release the hydraulic □ Foreman
pressure manually and relax the pipe.
HSE Personnel
 ensure periodical rest to the workforce and
□
availability of sufficient drinking water at site
□ Chip concrete Flying concrete debris, Personal Injury High □ Low Construction
using chipping foreign objects in  Use “wet control” methods to keep air born
Fire/Explosion Manager
gun eyes silica dust to minimum

Electrical shock Burn  When engineering controls cannot be

□ Job Supervisor
implemented an N-95 dust mask approved Foreman
Vibration
respirator is recommended to be worn
HSE Personnel
 Perform proper body positioning to eliminate
□
static postures
 KARBALA REFINERY PROJECT
7. Mixing & Strains, sprains, pinch- Personal Injury High □ Low Construction
□ Apply points, inhalation,  Ventilate mixer exhaust directly outside of
grouting enclosure Manager
ingestion, skin
irritation eye injuries
 Continuously gas monitor
□ Job Supervisor

Strains, skin irritation, Foreman

static postures  Practice safe lifting techniques
□ HSE Personnel
 Use buddy system to lift and carry items >53
lbs.
□

 Use “wet control” methods to keep air born

silica dust from resin to a minimum □
 When mixing hardener and resin, area must be
well ventilated using local exhaust ventilation □
 Wear nitrile-leather gauntlet gloves □
 Use good body mechanics & change body
position often □

□ SIMOPS Interfere / Clash with Personnel Injury High □ Low Construction

other activity  All related person attend SIMOPS training.
Fire/Explosion Manager
 SIMOPS workshop is conducted and risk is
Damage to
evaluated by SIMOPS matrix
□ Job Supervisor
property
Foreman
 Prior to activity, attending site inspection
□ HSE Personnel
 SIMOPS checklist is applied
□

Working at Transmission of Fever, H L Construction

 KRP COVID-19 procedure and guidelines to
 KARBALA REFINERY PROJECT
site/office during Covid-19 via: Sore throat □ Manager
COVID-19 be complied by all employees
Pandemic
Not following KRP Cough, □ Job Supervisor
COVID-19 Preventive  Discuss COVID-19 Precautions in TBM
Foreman
guidelines
□ Chest pain
Skipping/avoiding
 Awareness signage and posters to be place at □ HSE
workplace, office, camp etc. Personnel
Shortness of
consulting doctors to
breath
hide symptoms  Close supervision of areas and activities that
Stress/trauma
are higher risk for Covid-19 transmission
□
Airborne particles and
infected surfaces Loss of life □
 Monitoring health by getting all employees
(desks, doors, tested(Rapid test / RT PCR)
equipment, fixtures
and fittings, etc.  To follow quarantine/isolation requirement
□
People at greater risk
 Personal hygiene to be maintained
of viral transmission □
are older age groups  Provide hand sanitizer and disinfectants
and chronicle health □
history  Sanitization at office and welfare facilities □
Meetings with staff or
 Ensure social distance at all time □
workers / On-site
meetings/TBM  Report to clinic if there are symptoms
□
Bottleneck in shared □
 Wear mask and gloves and cover face before
areas such as break
sneezing/coughing
rooms, canteens,
toilets, corridors and  Increase ventilation in closed area to ensure
□
other welfare facilities airborne particles are dispersed.
Works that may
 Avoid routes that are likely to create □
involve less than 2m
bottlenecks or queues into buildings,
social distancing
 KARBALA REFINERY PROJECT
Poor welfare facilities □
 Reduce need for face to face contact Reduce
Poor personal hygiene usage of shared equipment
Unavailability/not
 Updating information to employees in order to
□
wearing personal
avoid spreading rumors/violence
protective equipment
(PPE  Report to Security Dept. in case of violence □
Stress/trauma

Spreading

Prepared by Sub-con Manager Reviewed by HSE Manager Approved by Discipline Manager

Name : Name : Name :

Signature : Signature : Signature :