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Caterpillar® AP-655C and Barber Greene® BG-2255C Asphalt Pavers

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Component Identifiers (CID¹) Component Location Wire Description Resistor, Sender and Solenoid Specifications

Module Identifier (MID²) Machine Machine Wire Wire Part No. Component Description Resistance (Ohms)¹ KENR5023-01
Component Rung No. Component Rung No. Wire Color Description Wire Color Description
Caterpillar Monitoring System Location Location Number Number 4W-9972 Sender: Hydraulic Oil Temperature 2560 ± 400 June 2004
AC Generator 1280 36 Sensor - PWM Buffer "B" 646 B Power Circuits Control Circuits Continued 7W-1251 Resistor: Start Aid 0.85 ± 0.1
(MID No. 030)
Alarm - Action 378 A Sensor - RP Speed Buffer 479 B 103 YL Horn Breaker (CB5) A841 WH Left Operator Select Switch Grade/Right Raise
CID Component Grade/Right Lower
Alarm - Backup 598 20 Sensor - RP Steering Wheel 459 B 104 YL Operator Station Select Relay A844 BU Right Operator Select Switch 103-3602 Solenoid: 11.88 ± 1.19
0096 Fuel Level Sender Grade/Left Raise
0100 Engine Oil Pressure Sensor Alternator 122 4 Solenoid - Auger Down 984 28 104A YL Operator Station Select Relay A845 BR Operator Station LED Grade/Left Lower
2 28 Start Breaker (CB2) Fuel Spray Pump Motor Can Resistor
0110 Engine Coolant Temperature Sensor Batteries 104 Solenoid - Auger Up 977 105 BR A856 OR 134-2540 Resistor: 120
Computer Plug-in
0177 Torque Converter Oil Temperature Sensor Block As. - LP Diode 610 C Solenoid - Cooling Fan 748 26 106 WH Grade Breaker (CB14) A858 GN Hopper Down Solenoid Empty: 240 ± 12.5
0248 Data Link Block As. - RP Diode 635 B Solenoid - Generator On/Off 1266 35 108 BU Caterpillar Monitoring System Breaker (CB7) A859 PU Hopper Up Solenoid
196-3830 Sender: Fuel Level
Full: 33 ± 1.7 Electrical Schematic Symbols And Definitions
0263 Sensor Power Supply Propel #1
Block Gp. - Junction 104 2 Solenoid - Hitch Close 973 30 110 GN Throttle Breaker (CB21) A866 WH Diode Block for Propel Mode Switch 231-1389 Resistor: 50 ± .50
Propel #2
0271 Action Alarm 111 YL Fuel Spray Pump Breaker (CB15) A885 GN Operator Station Select Relay
Box - Generator Control 1225 34 Solenoid - Hitch Open 967 30 ¹ At room temperature unless otherwise noted.
0324 Action Lamp
Breaker - Air Inlet Heater 292 A Solenoid - Hopper Down 991 28 112 PU Main Relay A894 YL Grade/Slope On/Off Relay
0523 Engine Speed Sensor
Breaker - Alternator 123 A Solenoid - Hopper Up 998 28 115 PK Worklight Breaker (CB10) A895 GN Grade/Slope On/Off Relay
0600 Hydraulic Oil Temperature Sensor T

(Dimensions: 56 inches x 35 inches)


A 33 118 GY Burner Timer Delay Relay A910 PU Left Feeder Override Switch
0819 Display Data Link Breaker - Auto Burner 146 Solenoid - L Lower (Towpoint) 1178
A 33 119 PK Screed Motor Breaker (CB19) A911 BU Left Feeder Off Switch Pressure Temperature Level Flow
0821 Display Power Supply Breaker - Caterpillar Monitoring System 381 Solenoid - L Raise (Towpoint) 1164
120 YL Screed Power Breaker (CB20) A912 PU Left Auger Forward Symbol Symbol Symbol Symbol
Machine Electronic Control Module Breaker - Engine 141 A Solenoid - Left Auger Forward Pump 688 23
122 BU Propel #2 Breaker (CB18) A936 PU Right Feeder Override Switch
(MID No. 039) Breaker - Fuel Spray Pump 1007 A Solenoid - Left Auger Reverse Pump 675 23
125 OR Air Inlet Heater Breaker (CB6) A937 BU Right Feeder Off Switch

KENR5023-01
CID Component Breaker - Generator 1132 A Solenoid - Left Conveyor Pump 698 23
128 PK Implement Breaker (CB13) A960 BU LP LH Conveyor Switch
0070 Switch (Parking Brake) Breaker - Grade 1103 A Solenoid - Left Forward Propel 508 17
131 BR Vibrator Breaker (CB12) A984 GN LP RH Conveyor Switch
0105 Temperature Sensor (Inlet Manifold) Breaker - Headlight 823 A Solenoid - Left Reverse Propel 504 17 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
0110 Temperature Sensor (Engine Coolant) 133 OR Auto Burner Breaker (CB4) A995 GN Grade/Slope On/Off Relay
Breaker - Horn 169 A Solenoid - Park Brake 526 19
0150 Speed Sensor (Tamper Bar) 140 BU LH Extend Power Screed Breaker (CB16) A996 GN Grade/Slope On/Off Relay
Breaker - Implement 922 A Solenoid - R Lower (Towpoint) 1150 32
0151 Solenoid (Piston Pump) for Tamper 141 PK RH Extend Power Screed Breaker (CB17) C413 YL SPI Data
Breaker - L EXT Power Screed 1045 A Solenoid - R Raise (Towpoint) 1138 32 Normally open switch that is closed due to an applied condition, and will open again with a
0153 Speed Sensor (Right Motor) 144 GN Operator Station Relay #1 C414 BU SPI Load
Breaker - Machine Control 136 A Solenoid - Right Auger Forward Pump 680 24 specific decrease in that condition.
0154 Speed Sensor (Left Motor) 150 OR Generator Breaker (CB22) C736 WH Left Conveyor Forward

Caterpillar® AP-655C and Barber


0168 System Voltage Breaker - Main 119 A Solenoid - Right Auger Reverse Pump 685 24
151 GN Machine Control Breaker (CB9) C743 PK Park Brake Switch
0254 Electronic Control Module (Machine) Breaker - Propel #2 591 A Solenoid - Right Conveyor Pump 695 24
169 PK Headlight Breaker (CB11) C778 BR Right Auger Forward

Greene® BG-2255C Asphalt Pavers


0291 Solenoid Valve (Engine Cooling Fan) Breaker - R EXT Power Screed 1051 A Solenoid - Right Forward Propel 520 18 Off Machine Switch Specification
170 YL CP Hazard Lights Switch C856 BR Tamper Mode Switch (Auto) Normally closed switch that will open with an increase of a specific condition.
0331 Start Switch (Key) Breaker - Screed Motor 1025 A Solenoid - Right Reverse Propel 515 18 Part No. Function Actuate Deactuate Contact Position
171 GN Flasher C857 GN Tamper Mode Switch (Man)
0447 Relay (Fuel Shutdown) A 29

Electrical System
Breaker - Screed Power 1031 Solenoid - Screed Assist #1 927 Engine Breaker (CB8) Tamper Bar Pump Solenoid 275.8 to 303.4 kPa 206.8 kPa MIN
199 OR C892 GY 134-0404 Hydraulic Oil Filter Pressure Normally Open
0523 Speed Sensor (Engine) (40 to 44 psi) (30 psi MIN)
Breaker - Start Switch 129 A Solenoid - Screed Assist #2 933 29
Ground Circuits C924 YL VIB Enable Relay
0600 Temperature Sensor (Hydraulic Oil)
A 29
Normally closed switch that is open due to an applied condition, and will close again
Breaker - Throttle 267 Solenoid - Screed Float 920 200 BK Main Chassis C925 GN CP Vibrator Switch Right Track Take-up Pressure 10700 kPa MAX 8960 ± 537 kPa A - B : Normally Open
0637 Backup Alarm
A 29
175-3244
Left Track Take-up Pressure (1552.0 psi MAX) (1299.5 ± 77.9 psi) A - C : Normally Closed with a specific decrease in that condition.
Breaker - Vibrator 903 Solenoid - Screed Lift 943 202 BK Machine Control Return C934 BU VIB Enable Relay
0681 Solenoid (Parking Brake)
0668 Transmission Control (Shift Lever) Breaker - Worklight 806 A Solenoid - Shift Gear 531 19 277 BK Fuel Shutdown Relay C976 YL Park Brake Switch AP-655C: BG-2255C:
0972 Toggle Switch (Left Auger Mode) Console - Main 304 7 Solenoid - Tamper Pump 741 25 BK Service Switch Throttle Relay
0973 Toggle Switch (Right Auger Mode) Control Gp. - Caterpillar Monitoring System 350 7 Solenoid - Vibrator 913 27
290
BK Clear Switch
C978 BR
Throttle Switch
The circle indicates that the component has screw terminals and a wire can be disconnected CDG1-UP CKR1-UP
291 C979 OR
0974 Toggle Switch (Feeder Mode) on Left Station Control Gp. - Gauge Module 321 7 Switch - Control Select 1070 A BK Mode 0 Switch Hydraulic Oil Filter Switch
from it.
292 E454 GN
0975 Potentiometer (Speed Dial) for Left Conveyor on Left Station Control Gp. - Speed/Tach 311 7 Switch - Counterbalance 927 A Basic Machine Circuits +V Cluster
E707 GN
0976 Position Sensor (Material Height) (Paddle Type) for Left Side C A
Dial - LP LH Conveyor Ratio 657 Switch - CP Hazard Lights 855 304 WH Starter Relay No.1 Output E708 PK SPI Clock
0977 Grade Sensor (Material Height) (Sonic Type) for Left Side
Dial - LP Propel Speed 444 C Switch - CP Horn 185 A 307 OR Start Relay E764 OR Tamper Bar Speed Dial No circle indicates that the wire cannot be disconnected from the component.

42 Page,
0978 Potentiometer (Material Height Dial) on Left Side of Screed
Dial - LP RH Conveyor Ratio 663 C Switch - CP Vibrator 903 A 308 YL Ignition Switch E766 GN Left Auger Switch (Auto)
0981 Proportional Solenoid (Auger Reverse) on Left Station
Dial - RP LH Conveyor Ratio 639 B Switch - Disconnect 104 1 317 OR Start Aid Relay E767 BU Left Auger Switch (Man)
0983 Toggle Switch (Auger Reverse) on Left Station
Dial - RP Propel Speed 436 B Switch - Headlight 825 A 322 GY Backup Alarm E770 PK Right Auger Reverse Switch
0986 Toggle Switch (Right Auger Mode) on Left Station
0987 Toggle Switch (Right Auger Mode) Dial - RP RH Conveyor Ratio 646 B Switch - Hydraulic Oil Level 318 8 325 PK Fuel Pump Relay E917 WH Implement Lockout Switch

0988 Toggle Switch (Feeder Mode) on Right Station Flasher 827 A Switch - Ignition 139 5 334 BU Gear Shift Solenoid E918 GN Control Select Switch This indicates that the component has a wire connected to it that is connected to ground.
0989 Potentiometer (Speed Dial) for Right Conveyor on Left Station 104,135,205, 335 BR Left Forward Propel Solenoid E984 BU Grade/Slope Relay
0990 Position Sensor (Material Height) (Paddle Type) for Right Side Ground - Control Box Bussbar 296,316,687, A Switch - Implement Lockout 922 A 336 GY Right Forward Propel Solenoid F711 GN Can High
0991 Grade Sensor (Material Height) (Sonic Type) for Right Side 807 Machine Control to Engine On/Off Switch Can Low
343 PK F712 GY
0992 Potentiometer (Material Height Dial) on Right Side of Screed Ground - Engine 110 4 Switch - Increment/Store 318 A 350 PK Limp Home Adapter F733 GN Right Paddle Sensor Signal Related Electrical Service Manuals
0997 Toggle Switch (Auger Reverse) on Right Station Ground - Ground Stud #2 (Frame) 104 1 Switch - LH Towpoint Jog 1125 42 Fuel Shutdown Relay Left Paddle Sensor Signal Title Form Number
This indicates that the component does not have a wire connected to ground. It is grounded
362 PU F734 YL
1703 Proportional Solenoid (Forward) of Piston Pump (Propel) for Left Side Ground - Ground Stud #6 937,950,988 39 Switch - LP Auger Raise/Lower 978 C Engine On/Off Switch Right Sonic Select Switch Alternator: 114-2401 SENR7508
by being fastened to the machine.
363 WH F735 BR
1704 Proportional Solenoid (Reverse) of Piston Pump (Propel) for Left Side
Ground - Ground Stud #7 (Left Front) 1186 40 Switch - LP LH Auger Mode 613 C 370 BU Decel Pedal Sensor Signal F736 BU Left Sonic Select Switch Electric Starting Motor: 168-3499 SENR3581
1705 Proportional Solenoid (Forward) of Piston Pump (Propel) for Right Side
Ground - Ground Stud #9 (Right Front) 1152 41 Switch - LP RH Auger Mode 627 C 373 GN Start Aid Resistor F742 PU Right Screed Lift Safety Switch Caterpillar Monitoring System: KENR5038
1706 Proportional Solenoid (Reverse) of Piston Pump (Propel) for Right Side
Horn - Tractor 188 6 Switch - LP Auger Reverse 610 C 374 PK Park Brake Solenoid F743 GY Right Screed Lift Safety Switch Machine Control Module: KENR5036
1723 Potentiometer of Propel Lever (Left Station)
1724 Potentiometer of Propel Lever (Right Station) Indicator - Hydraulic Oil Filter #1 325 9 Switch - LP LH Conveyer 670 C Monitoring Circuits F744 BU Left Screed Lift Safety Switch

1725 Position Sensor (Deceleration Pedal) for Operator Panel (Left Station) Indicator - Hydraulic Oil Filter #2 322 9 Switch - LP RH Conveyer 661 C 403 GN Alternator (R) Term. F760 PU Solenoid Return (5-8)
1726 Position Sensor (Deceleration Pedal) for Operator Panel (Right Station) Indicator - Hydraulic Oil Filter #3 325 9 Switch - LP LH Extender In/Out 1066 C 404 YL Hydraulic Oil Temperature Sender F761 BR Solenoid Return (9-12)
1727 Position Sensor (Steering Wheel) for Operator Panel (Left Station) Indicator - Hydraulic Oil Filter #4 333 9 Switch - LP RH Extender In/Out 1060 C 411 PK Action Alarm F780 PK Park Brake Switch
1728 Position Sensor (Steering Wheel) for Operator Panel (Right Station) Indicator - Hydraulic Oil Filter #5 339 9 Switch - LP Hopper 990 C 414 PK Fuel Level Sender G728 YL Tamper Mode Switch
1729 Potentiometer of Propel Lever of Control Panel (Left Station) C C 419 YL Park Brake Switch G808 BU Track Speed Sensor Signal #1
Lever - LP Speed 470 Switch - LP Horn 192
1730 Potentiometer of Propel Lever of Control Panel (Right Station)
B C 464 GY Engine Oil Pressure Sensor G809 GN Track Speed Sensor Signal #2 © 2004 Caterpillar, All Rights Reserved Printed in U.S.A.
Lever - RP Speed 479 Switch - LP Engine On/Off 175
1731 Toggle Switch (Propel Mode Selector) of Control Panel (Left Station) Accessory Circuits Left Take-up Pressure Switch
Meter - Hour 913 A Switch - LP Park Brake 492 C H424 YL
1732 Toggle Switch (Propel Mode Selector) of Control Panel (Right Station)
31 C 537 GN CP Hazard Lights Switch H425 BR Right Take-up Pressure Switch
1733 Solenoid (Propel Mode Shift) Motor - Fuel Spray Pump 1012 Switch - LP Propel Mode 443
3 C Lighting Circuits H438 YL Tamper Speed (-)
1735 Proportional Solenoid (Auger Forward) for Left Side Motor - Starter 112 Switch - LP Screed Hoist 944
605 YL Left Blinker H746 YL Cooling Fan Solenoid
1736 Proportional Solenoid (Auger Forward) for Right Side Relay - Burner Timer Delay 145 A Switch - LP Throttle 270 C
606 GY Right Blinker H795 PK Throttle Switch
1737 Proportional Solenoid (Left Conveyor) Relay - Fuel Pump 237 A Switch - LP Truck Hitch 965 C
1738 Proportional Solenoid (Right Conveyor) Relay - Fuel Shutdown 214 A Switch - LP Turn Signal 844 C 609 YL Headlight Switch H804 GN Backup Alarm Harness And Wire Electrical Schematic Symbols
1763 Toggle Switch (Operator Station Select) 619 GN Headlight Switch H805 BR Machine Control Return (17-20)
Relay - Grade Slope 755,1103 A Switch - Left Track Take-up Pressure 353 10
1764 Relay (Operator Station Select) 642 WH CP Hazard Lights Switch J775 GY Grade Slope Relay
Relay - Grade/Slope On/Off 1108 A Switch - Left Track Limp Home 535 44
1765 Relay (Vibratory System Enable) 652 YL Worklight Switch Relay J900 WH Throttle Control Switch #2
Relay - Main 129,153 A Switch - Mode Scroll 328 7
1766 Relay (Grade Slope Enable) 653 GN Worklight Switch J900A WH Throttle Control Switch #1
Relay - Operator Station #1 425,740 A Switch - Panel Select 772 A
1767 Toggle Switch (Tamper Bar Mode) Control Circuits J993 PK Control Select Switch
1768 Potentiometer (Tamper Speed Dial) Relay - Operator Station #2 466,740 A Switch - RH Towpoint Jog 1115 43 Deutsch connector: Sure-Seal connector:
709 OR Tamper Speed + J995 PU Control Select Switch 1 1
1769 Potentiometer (Speed Dial) for Left Conveyor on Right Station Relay - Operator Station Select 740,937 A Switch - RP Auger Raise/Lower 985 C The plug contains all sockets The plug and receptacle contain
710 GN Speed Lever Sensor Signal J995A PU Control Select Switch 2 and the receptacle contains all pins. 2 both pins and sockets.
1770 Potentiometer (Speed Dial) for Right Conveyor on Right Station Relay - Screed Generator Shutdown 755 A Switch - RP LH Auger Mode 606 B
713 OR Speed Lever Sensor Power K708 BU Propel Lever
1771 Toggle Switch (Left Auger Mode) on Right Station Relay - Start 156,160 A Switch - RP RH Auger Mode 617 B
714 YL Speed Lever Sensor Ground K720 WH Right Conveyor Switch (Man)
1782 Toggle Switch (Right Auger Mode) on Right Station Relay - Start Aid 289 A Switch - RP Auger Reverse 602 B
733 BR Harness Code #2 K721 OR Right Conveyor Switch (Auto)
1783 Toggle Switch (Left Conveyor Mode) on Right Station Relay - Throttle #1 273 A Switch - RP LH Conveyer 665 B Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s):
734 WH Harness Code #6 K722 YL Right Conveyor Switch (Man)
1784 Toggle Switch (Right Conveyor Mode) on Right Station Includes Harness Identification Letters and Harness (A, B, C, ..., AA, AB, AC, ...)
Relay - Throttle #2 284 A Switch - RP RH Conveyer 653 B
735 OR Harness Code #3 K723 PU Right Conveyor Switch (Auto)
21 Connector Serialization Codes
¹ The CID is a diagnostic code that indicates which component is faulty. Relay - VIB Enable 755,904 A Switch - RP LH Extender In/Out 1073 B
736 YL Harness Code #5 K727 GY LH Conveyor Dial 8 38 LT 10 33
A B
28 Harness Connector Serialization Code:
² The MID is a diagnostic code that indicates which electronic control module Relay - Worklight 811 Switch - RP RH Extender In/Out 1079 Harness Code #4 Right Conveyor Forward Harness identification code
737 GN K727A GY
29 40 42 This example indicates
The "C" stands for "Connector" and the number
diagnosed the fault. Sender - Fuel Level 375 12 Switch - RP Hopper 997 B Harness Code #1 RH Conveyor Dial Part Number for indicates which connector in the harness. (C1, C2, C3, ..)
738 BR K731 OR wire 135 in harness "AG".
Sender - Hydraulic Oil Temperature 375 8 Switch - RP Horn 197 B Auger Down Solenoid Left Towpoint Jog Switch (Down) LH 13 Connector Plug
781 PK K792 GN
19 9 6 Part Number For
Sensor - Left Paddle 683 21 Switch - RP Engine On/Off 158 B 787 WH Auger Up Solenoid K793 BU Left Towpoint Jog Switch (Up) C-C4 AG-C3 AG-C4 L-C12 Connector Recepticle
C 15 44 111-7898 3E-5179
Sensor - Left Sonic 683 21 Switch - RP Park Brake 492 B 870 OR Hitch Close Solenoid K794 YL Right Towpoint Jog Switch (Down) 130-6795 130-6795
Sensor - Left Track Speed 406 13 Switch - RP Propel Mode 451 B 27
872 YL Hitch Open Solenoid K795 BR Right Towpoint Jog Switch (Up)
LP HH 325-AG135 PK-14 1
Sensor - LP Decel Pedal 419 15 Switch - RP Screed Hoist 955 B 896 GN Left Auger Reverse Pump Solenoid K966 PU LH Auger Switch (Man)
Sensor - PWM Buffer "C" 657 C Switch - RP Throttle 277 B 944 OR CAT Data Link (-) K967 WH Right Auger Reverse Solenoid Pin Socket Pin or Socket
Sensor - PWM Buffer #2 444 C Switch - RP Truck Hitch 972 B 945 BR CAT Data Link (+) K968 GN LH Auger Switch (Auto)
Wire Color Wire Gauge 9X-1123 Component
Number
25 Single Wire Part Number
Sensor - PWM Buffer "D" 663 C Switch - RP Turn Signal 835 B A275 BK Machine Control Switch/Sensor Return K970 OR Left Auger Reverse Switch Circuit
Connector Ground
Control Interface Connector Switch Ground +8V Sensor Supply
24 23 Identification Connection
Plug
Sensor - LP Speed Buffer 470 C Switch - Right Track Take-up Pressure 347 11 A277 BK K983 BU
EH Number 2 200-L32 BK-14
C 44 A283 BK Operator Station Relay #2 M798 GY Diode Block
Failure Mode Identifiers (FMI)¹ Sensor - LP Steering Wheel 451 Switch - Right Track Limp Home 550 17 18
FMI No. Failure Description Sensor - Right Paddle 697 22 Switch - Service Mode Control 325 A A305 YL Tractor Horn M799 GN Diode Block

0 Data valid but above normal operational range. Sensor - Right Sonic 697 22 Switch - Tamper Mode 789 A A314 OR Park Brake Switch Release M906 BU LH Material Height Dial 12
1 Data valid but below normal operational range. Sensor - Right Track Speed 406 14 Switch - Tamper Speed Dial 772 A A327 WH Right Track Limp Home Switch M907 GY RH Material Height Dial
2 Data erratic, intermittent, or incorrect. 16 38 A330 PU Travel Switch M996 PK Screed Hoist Switch
Sensor - RP Decel Pedal 427 Switch - LT Screed Lift (SAFETY) 951
3 Voltage above normal or shorted high. A331 GY Maneuver Switch N700 YL Diode Block
Sensor - PWM Buffer "A" 639 B Switch - RT Screed Lift (SAFETY) 957 37
4 Voltage below normal or shorted low.
Sensor - PWM Buffer #1 436 B Switch - Worklight 802 A A332 YL Left Reverse Propel Solenoid N701 PK Diode Block Electrical Schematic Symbols And Definitions
5 Current below normal or open circuit. 39 2
Machine locations are repeated for components located close together. A333 PK Right Reverse Propel Solenoid R718 BU Hydraulic Oil Level Switch A 7 30
6 Current above normal or grounded circuit.
A334 BU Steering Wheel Sensor T776 GY Ignition Switch
7 Mechanical system not responding properly. A = Located on or inside of main console. FUSE - A component in an electrical circuit that will open the circuit if too much
A335 GY Speed Dial T825 YL Vibrator Solenoid CC
8 Abnormal frequency, pulse width, or period. B = Located on or inside of right operator station. CP current flows through it.
9 Abnormal update. A340 YL Left Track Limp Home Switch T826 BU Counterbalance Switch
C = Located on or inside of left operator station.
10 Abnormal rate of change. A408 PK VIB Motor Speed Sensor T827 BU Left Extend In/Out Switch 5 REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet
11 Failure mode not identifiable. A487 PU Fault Lamp T828 PU Left Extend In/Out Switch closes the contacts of a normally open reed switch; it opens the contacts of a
12 Bad device or component. MH 31
A602 PK Star Aid Lamp T829 GY Right Extend In/Out Switch normally closed reed switch.
13 Out of calibration. Hazard Light Right Extend In/Out Switch
A614 GN T830 WH
14 Parameter failures.
A745 WH Fuel Pump (+) T841 PK Counterbalance Switch SENDER - A component that is used with a temperature or pressure gauge. The
15 Parameter failures.
20 36 sender measures the temperature or pressure. Its resistance changes to give an
16 Parameter not available. T
17 Module not responding. indication to the gauge of the temperature or pressure.
35 3 4
18 Sensor supply fault.
19 Condition not met. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by
20 Parameter failures.
B 16 electricity. It has a coil that makes an electromagnet when current flows through it.
¹The FMI is a diagnostic code that indicates what type of failure has occurred. The electromagnet can open or close the switch part of the relay.
RP 14
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the
circuit if too much current flows through it. This does not destroy the circuit breaker
41 43 and it can be reset to become part of the circuit again.
34
22 26 37
1 RT 11 32 SOLENOID - A solenoid is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close a valve or move a piece of metal that can do work.

NOTES:

Before you begin troubleshooting the screed lift functions, ensure


that the following steps are followed:

C B

Ensure the access panels on both sides of the machine are in the CLOSED
44
5 7 position. Ensure there is a tight seal on both sides of the machine. The
A
screed lift interlock switch is mounted on both sides of the machine. There will be
Wire Harness Locations no power to the screed unless this switch is depressed.
Harness Machine
Description 34 Ensure the opposite operator station screed lift switch is in the FLOAT
Code Location 15 position. The screed will not lower unless this step is followed.
16
The FLOAT position is the lower stationary position. During normal paving both
CC Center Console Assembly CC
screed switches are in the lower float position.
20 39 29 28 40 41
38 37 1
CP Center Enclosure Assembly CP 2 6
12 31 4
MH 35 32 33
Main Harness Assembly MH 3
19
36
RT Right Side Tractor Harness Assembly RT 26 8

LT Left Side Tractor Harness Assembly LT


24 23
EH Engine Harness Assembly EH
17 18 25
LH Limp Home Assembly LH

RP Right Operator Station Assembly RP 9


21 22
LP Left Operator Station Assembly LP
27 42 43 30
HH Pump Harness Assembly HH
11 10
14 13

Machine Component Locations


(Dimensions: 56 inches x 35 inches)

2 CC-C23
BLOCK GP 9W-1951
100 1 A 400 700 108-CC150 BU-16
9W-0742 701 A 383-CB7
101 209-5587 RD-2 209-5585 RED-00 212-9517 RED-00 209-5588 BLK-00 401 A 200-CC388 BK-16
102 1 402 702 B 134-CONTROL BOX GND 1000
A275-LT3 BK-16 C 1001
103 225-4163 BK-00 209-5595 BK-2 403 R. TRACK SPEED SENSOR RT-C1 L. TRACK SPEED SENSOR LT-C1 672-L SONIC SENSOR LT-C4 CC-C4 703 944-CC283 OR-16 944-CC134 OR-16
POS NEG POS NEG CONTROL BOX BUSS 155-2272 155-2272 9X-7147 9X-7148 E 1002
104 404 229-5027 229-5027 704 945-CC333 BR-16 945-CC135 BR-16
K983-RT3 BU-16 K983-LT43 BU-16 K983-CC76 BU-16 200-CC5 BK-16 D 1003 (924)
KENR5023-01

105 7N-0718 405 PWR 1 PWR 1 39 385-CENTER PANEL 705 F711-CC427 GN-16 F711-CC426 GN-16 MACHINE CONTROL
G808-RT2 BU-16 G808-LT2 BU-16 A275-LT4 BK-16 A275-CC75 BK-16 F 247-MACH CONTROL 1004
106 12V BATT RH 12V BATT LH DISCONNECT SW 406 SIG 1 2 SIG 1 2 15 706 F712-CC428 GY-16 F712-CC425 GY-16 161-2355
115-2422 115-2422 GND STUD 2 14 A275-RT35 BK-16 A275-LT25 BK-16 G 246-MACH CONTROL CC-C2 MH-C2 MH-C1 1005 FUEL SPRAY PUMP CC-C2 MH-C2 MH-C1
107 304-EH42 WH-14 2 (FRAME) 407 GND 3 13 GND 3 BOX GND BUSBAR 707 103-0213 9X-4391 103-0213 9X-4391 103-0213
G809-RT1 GN-16 G809-LT1 GN-16 H 103-0213 1006
108 304-EH41 WH-14 408 SIG 2 4 SIG 2 4 203-5954 708 F712-CC271 GY-16 944-CC146 OR-16 944-MH25 OR-16 111-CC235 YL-16 111-MH53 YL-16
GS1 4 J 242-ENG HARNESS 26 26 1007 A 1 1
109 G S 4M-7146 STRAP ASSEMBLY GROUND 409 RT-C3 CC-C3 MACHINE CONTROL 709 F711-CC304 GN-16 945-CC147 BR-16 945-MH26 BR-16 TO SCREED 15A TO SCREED
A275-RT5 BK-16 9X-0141 9X-1343 243-ENG HARNESS 27 27 30

191-1556
110 410 R SONIC SENSOR-686 CC-C17 161-2355 710 1008 CB15
(ENGINE) K983-RT3 BU-16 K983-CC74 BU-16 160-7690 CC-C10 CC-C1 1009 6T-3643
111 3 MTR BAT 209-5579 RED-00 209-6394 BK-2 411 40 711 111-CC120 YL-16 FUEL SPRAY PUMP MOTOR
A275-RT4 BK-16 A275-CC73 BK-16 200-CC7 BK-16 174-0502 160-7690 1010 678- L. SONIC SENSOR
112 412 12 2 J2-2 BATTERY - 712 F711-CC429 GN-16 111-CC291 YL-16 106-6610
144-RP32 GN-16 200-CC8 BK-16 A CC-C6 EH-C6 7 J1-7 CAT DATA LINK - 1011 692- R. SONIC SENSOR
113 413 640-CONVEYER RATIO DIAL 22 J2-22 BATTERY - 713 F712-CC430 GY-16 9X-7148
144-LP43 GN-16 200-CC9 BK-16 COMPUTER PLUG IN RESISTOR B 9X-7147 8 J1-8 CAT DATA LINK + 1012
114 MOTOR 168-3499 209-5589 BLK-00 414 652-CONVEYER RATIO DIAL 46 J2-46 BATTERY - 714 134-2540 944-CC144 OR-16 944-EH7 OR-16 A856-MH55 OR-16
STARTER C 19 220 MACHINE INTERFACE CONNECTOR 1013 MOTOR 31
115 403-CC387 GN-16 415 15 715 945-CC145 BR-16 945-EH8 BR-16 200-MH54 BK-16
915-HOUR METER CC-C8 151-CC1 GN-16 20 221 1014 952-GND STUD 6
LP-C1 133-MACH CONTROL 1 J2-1 BATTERY + 716

BUS BAR
116 416 LP-C5
155-2267 9X-4391 103-0213 151-CC3 GN-16 MH-C1 MH-C2 CC-C2 1015
117 417 134-MACH CONTROL 23 J2-23 BATTERY + 717
OR-18 144-LP3 GN-16 144-LP1 GN-16 144-CC54 GN-16 151-CC4 GN-16 CP-C7 CC-C7 103-0213 9X-4391 103-0213 1016
118 MAIN BREAKER ALTERNATOR 418 BATT A 5 137-MACH CONTROL 47 J2-47 BATTERY + 718 709-MH27 OR-16 709-CC149 OR-16
114-2401 EH-C6 CC-C6 CC-C7 CP-C7 CC-C36 BK-18 A275-LP4 BK-16 A275-LP5 BK-16 A275-CC55 BK-16 9X-4391 103-0213 23 23 32 J1-32 TAMPER SPEED + 1017
419 GND B 20 719
80A

119 CB3 9X-7147 9X-7148 103-0213 9X-4391 1552269 WH-18 944-CP52 OR-16 944-CC143 OR-16 TO SCREED H438-MH41 YL-16 H438-CC327 YL-16
SIG 370-LP2 BU-16 370-LP2 BU-16 370-CC56 BU-16 355-CATERPILLAR MONITORING SYSTEM 38 52 52 33 J1-33 TAMPER SPEED - 1018
120 171-2210 403-EH37 GN-16 403-CC141 GN-16 403-CC299 GN-16 403-CP94 GN-16 420 C 12 LT-C4 CC-C4 CC-C1 720 945-CP53 BR-16 945-CC142 BR-16
+ ALT R 14 23 343-CATERPILLAR MONITORING 1 ARC SUPPRESSOR 6 9X-7147 9X-7148 147-1446 PROPEL INPUTS 721 356-CATERPILLAR MONITORING SYSTEM 39 1019
121 189-3158 421
SYSTEM 2 LP DECEL PEDAL SENSOR G808-LT2 BU-16 G808-CC64 BU-16 1020
122 A ALTERNATOR 422 160-2443 OPR STATION RELAY 1 32 25 J1-25 LEFT SPEED #1 722
_ G809-LT1 GN-16 G809-CC63 GN-16 J1-53 COOLING FAN SPEED +

112-PU
123 209-5593 RD-2 308-CC334 YL-16 423 3E-6477 33 15 J1-15 LEFT SPEED #2 723 1021
261-MACHINE CONTROL 16
124 80A 424 RP-C1 RP-C5 CC-C5 (LINE 740) 724 J1-66 COOLING FAN SPEED - 1022
308-CC447 YL-16 CC-C2 MH-C2 MH-C1
KEY SWITCH INPUT 155-2267 9X-4391 103-0213 CP-C7 CC-C7 1023 SCREED MOTOR
191-2358

125 CB1 308-CC336 YL-16 425 RT-C3 CC-C3 725 103-0213 9X-4391 103-0213
171-2210 511-MACHINE CONTROL OR-18 144-RP3 GN-16 144-RP1 GN-16 144-CC58 GN-16 87 30 9X-0141 9X-1343 9X-4391 103-0213 1024
126 4 200-CC453 BK-16 426 BATT A 5 726 E917-CP51 WH-16 E917-CC133 WH-16 119-CC404 PK-16 119-MH60 PK-16
KEY START INPUT BK-18 A275-RP2 BK-16 A275-RP9 BK-16 A275-CC59 BK-16 87A CC-C18 G808-RT2 BU-16 G808-CC62 BU-16 923-IMPLEMENT LOCKOUT SW 57 56 J1-56 IMPLEMENT LOCKOUT 1025 A 4 4
127 427 GND B 20 29 3 J1-3 RIGHT SPEED #1 727 20A 119-CC264 PK-16 119-MH74 PK-16
CC-C7 CP-C7 CP-C7 CC-C7 CC-C9 CC-C9 WH-18 370-RP11 BU-16 370-RP11 BU-16 370-CC53 BU-16 7T-6365 G809-RT1 GN-16 G809-CC61 GN-16 1026 8 8 TO SCREED
128 START MAIN RELAY 428 SIG C 12 30 26 J1-26 RIGHT SPEED #2 728 CB19 120-MH17 YL-16
103-0213 9X-4391 9X-4391 103-0213 3E-3364 167-0138 3E-3364 5 5
129 105-CC259 BR-16 105-CP47 BR-16 308-CP86 YL-16 308-CC254 YL-16 308-CC255 YL-16 308-CC452 YL-16 200-CC454 BK-16 200-CC289 BK-16 429 729 1027 6T-3644
4 19 1 2 308-CONTROL BOX GND RP DECEL PEDAL SENSOR 1028
130 15A 430 160-2443 730 A885-CC115 GN-16
K983-CC60 BU-16 K983-CC34 BU-16 CC-C17 1029 SCREED POWER
131 CB2 431 11 J1-11 8V SENSOR SUPPLY 731 103-LP106 YL-16 A885-CC280 GN-16 A885-CC118 GN-16
6T-3643
A A
193-HORN SW 160-7690 1030
132 5 432 732 H804-CC287 GN-16 120-CC411 YL-16
133 A (LINE 166) 433 RP PROPEL SPEED DIAL PWM BUFFER #1 RP-C10 733 LP-C12 LIMP HOME ADAPTER 599-BACKUP ALARM 14 J2-14 OPR SELECT RELAY #1 1031 A
15A
MACHINE 151-CC1 GN-16 K983-CC110 BU-16 9X-4813 199-6600
CONTROL 414-MACH CONTROL BATTERY + 134-6048 122-9303 3E-3376 A 636-SCREED 734
A 1032
134 151-CC3 GN-16 200-CC388 BK-16 200-CC375 BK-16 434 CB20
415-MACH CONTROL BATTERY + 363-RP PARK BRAKE RD-18 OR VS 144-RP5 GN-16 370-CC52 BU-16
702-COMPUTER PLUG-IN VS OR 1 A A A 1033 6T-3643
135 435 A RP-C5 CC-C5 2 J1-2 DECEL PEDAL 735 200-LP105 BK-16
CP-C8 WH-18 WH SIG GND BK 2 A275-RP6 BK-16 9X-4391 103-0213 A335-CC45 GY-16 B 85 86 OPR STATION RELAY 1 85 86 85 86 1034
136 20A 151-CC4 GN-16 155-2272 R 200-CC403 BK-16 436 C 14 J1-14 SPEED DIAL 736 350-LH15 PK-16
416-MACH CONTROL BATTERY + 1103-GRADE/SLOPE RELAY B BK-18 BK GND SIG WH 3 A335-RP15 GY-16 A335-CC26 GY-16 A334-CC50 BU-16 540-LIMP HOME C CC-C18 3E-6477 CC-C22 OPR STATION RELAY 2 CC-C24 OPR STATION SELECT 1035
137 CB9 437 B 32 16 J1-16 STEERING WHEEL 737 3E-6477
6T-3644 1 YL-16 K708-CC51 BU-16 7T-6365 (LINE 425) 7T-6365 7T-6365 3E-6477 1036
138 C OFF 438 4 24 J1-24 PROPEL LEVER 738 ASSEMBLED AT TAMPER PUMP SOL (LINE 466) (LINE 928)
ENGINE 2 PU-16 A BOX GND BUSBAR 739 INSTALLATION TROUBLE LIGHT ADAPTER 190-8792 HH-C9 1037
139 199-CC208 OR-10 S 439
42Page, Color 2,

227-FUEL PUMP RELAY 3 OR-16 ON 203-5954 B 155-2269 H804-CC122 GN-16 H804-CC121 GN-16
140 199-CC313 OR-16 ST 440 PAVE LP-C5 CC-C8 740 100-5805-CAP 1038
231-MACHINE INTERFACE CONNECTOR 4 BR-16 B H804-CC119 GN-16 H804-CC119 GN-16
141 20A 441 LP PROPEL SPEED DIAL LP-C10 9X-4391 103-0213 741 LP L CONSOLE LAMP 1G-9089-CHAIN 1 13 J2-13 PROPORTIONAL RETURN 13-16 1039
199-CC314 OR-16 PWM BUFFER #2

191-1556
25
BUS BAR

211-MACHINE INTERFACE CONNECTOR IGNITION SW CC-C2 MH-C2 MH-C1 134-6048 122-9303 3E-3376 1 A330-LP31 PU-16 A330-CC66 PU-16 7G-9730 2 1040
142 CB8 199-CC209 OR-16 133-CC265 OR-16 11 3 200-CC261 BK-16 103-0213 9X-4391 103-0213 442 2 TRAVEL 27 742
234-FUEL PUMP RELAY 110-7887 RD-18 OR VS 144-LP21 GN-16 A866-LP14 WH-16 +
143 A 6T3644
21
+ -
4 118-CC262 GY-16 118-MH16 GY-16 443 A VS OR 1 LP-C5 CC-C8 610-DIODE BLOCK 743 LAMP 7N-5876 HH-C28 LT-C28 LT-C4 CC-C4 1041
2 2 TO SCREED WH-18 WH SIG GND BK A275-LP25 BK-16 9X-4391 103-0213 3 A331-LP32 GY-16 A330-CC65 PU-16 9X-7143 9X-7144 9X-7147 9X-7148 1042
144 AUTO BURNER 308-CC256 YL-16 61 118-CC31 GY-16 118-MH3 GY-16 444 C 2 MAN 28 55 J1-55 TRAVEL SWITCH 744 C892-HH19 GY-16 C892-LT46 GY-16 C892-CC132 GY-16
3 3 C BK-18 BK GND SIG WH A335-LP26 GY-16 A335-CC44 GY-16 A331-CC69 GY-16 COOLING FAN SOL 19 26 58 J2-58 TAMPER BAR PUMP SOL 1043 L EXT POWER SCREED MH-C2 MH-C1
B 3 32 745

200-LP77 BK-16
145 445 LP PROPEL MODE SW

122-LP67 BU-16
133-CC401 OR-16 308-CC263 YL-16 190-8800 F761-HH18 BR-16 103-0213 9X-4391 103-0213
146 15A 908-HOUR METER 446 4 1V-6652 746 RT-C3 CC-C3 692-MACH CONTROL 1044 140-CC220 BU-16 140-MH47 BU-16
BURNER TIMER DELAY RELAY C COOLING FAN SOL CONNECTOR 9X-0141 9X-1343 A 6 6
147 CB4 196-9895 447 747 1045 15A 141-MH31 PK-16 TO SCREED
CC-C6 EH-C6 C
PAVE H746-RT26 YL-16 H746-CC131 YL-16 9 9
148 6T-3643 448 C LP-C2 RP-C5 CC-C5 748 1 32 48 J2-48 COOLING FAN SOL 1046 CB16
101-RD

9X-7148 9X-7147 26
2 F761-RT34 BR-16
149 449 155-2267 9X-4391 103-0213 749 22 1047 6T-3643
15 CC-C38 RD-18 144-LP6 GN-16 1 A330-RP18 PU-16 A330-CC67 PU-16 C924-CC123 YL-16
150 450 BATT A LP-C5 CC-C8 27 750 LP R CONSOLE LAMP RT-C10 3 J2-3 VIB ENABLE RELAY 17 1048
16 1552269 BK-18 A275-LP23 BK-16 9X-4391 103-0213 A866-RP47 WH-16 2 TRAVEL A331-RP19 GY-16 A331-CC70 GY-16 A331-CC68 GY-16 7G-9730 195-5219 671-MACH CONTROL RETURN
F761-CC154 BR-16 E984-CC125 BU-16
16 J2-16 GRADE & SLOPE RELAY 18 1049 R EXT POWER SCREED
151 B 307-CC455 OR-16 451 GND B 634-DIODE BLOCK 28 54 J1-54 MANEUVER SWITCH 751
1 ARC SUPPRESSOR 7 WH-18 A334-LP27 BU-16 A334-CC46 BU-16 3 +
152 452 SIG C 31 MAN 752 LAMP 7N-5876
A 1050 141-CC221 PK-16
MAIN RELAY 2 189-3158 A314-CC42 OR-16 122-LP86 BU-16 A F866-CC124 GY-16
153 167-0138 START RELAY 453 57 J1-57 PARK BRAKE SW RELEASE 753 555-LIMP HOME 4 J2-4 SCREED/GEN SHUTDOWN 19 1051 A
15A
LP STEERING WHEEL SENSOR RP PROPEL MODE SW 200-LP78 BK-16 8 1
(LINE 129) 175-2309 1V-6652 754 373-LP WARNING LIGHT 8 1 1052
154 1 454 A

112-PU
304-CC330 WH-14 START 195-8090 419-CC79 YL-16 VIB ENABLE RELAY CB17
218-FUEL SOL RESISTOR, B
44 J1-44 PARK BRAKE SW SET 755 CC-C27 CC-C25 GRADE SLOPE RELAY 85 86 1053 6T-3643

122-LP65 BU-16
155 112-CC421 PU-10 1 304-CC295 WH-14 362-RP97 PU-16 2 200-CC457 BK-16 455 3E-6477
BUS BAR 191-1556

214-FUEL PUMP RELAY RP-C5 CC-C5 & ENGINE CONTROLLER 7T-6365 7T-6365 3E6477 CC-C26 SCRD GEN SHUTDOWN 1054
156 3 9X-4391 103-0213 456 B RP-C2 756 (LINE 904)
CC-C11 CC-C11 155-2267 A275-CC72 BK-16 (LINE 1103) 7T-6365 3E-6477 C
157 (LINE 160) STOP T776-RP101 GY-16 T776-CC361 GY-16 START RELAY 457 12 J1-12 SWITCH/SENSOR RETURN 757 (LINE N.A.) 1055
CC-C5 RP-C5 63 169-8668 169-8668 RD-18 144-RP4 GN-16 H805-CC260 BR-16 H805-CC390 BR-16 H805-CC391 BR-16 LP-C5 CC-C8
158 4 175-2309 458 BATT A RP-C5 CC-C5 758 12 J2-12 RETURN 17-20 1056
103-0213 9X-4391 START 307-RP100 OR-16 307-CC258 OR-16 307-CC335 OR-16 307-CC456 OR-16 200-CC458 BK-16 BK-18 A275-RP8 BK-16 9X-4391 103-0213
21 1 2 GND B 9X-4391 103-0213 759 LP-C5 CC-C8 1057
159 343-CC246 PK-16 343-CC247 PK-16 343-RP98 PK-16 5 459 L OPR STATION STATUS 1 T830-LP71 WH-16
513-MACHINE CONTROL 22 WH-18 A334-RP12 BU-16 A334-CC47 BU-16 3T-0304 9X-4391 103-0213 1058 EXTEND 70
160 A 6 A 460 SIG C 31 760 A845-LP46 BR-16 A845-CC126 BR-16 A845-CC127 BR-16 2 T829-LP72 GY-16
LENS 087-0812 37 32 J2-32 L OPR STATION LED 1059 69
161 STOP 461 LP-C5 CC-C8 761 3 T827-LP73 BU-16

J995-LP69 PU-16
(LINE 156) RP STEERING WHEEL SENSOR A275-CC380 BK-16 LAMP 116-5269 122-LP47 BU-16 RETRACT 67
162 462 9X-4391 103-0213 928-IMPLEMENT LOCKOUT SW 762 492-PARK BRAKE 1060 T828-LP74 PU-16
RP ENGINE ON/OFF 195-8090 A283-LP12 BK-16 A283-CC338 BK-16 A845-CC126 BR-16 (1100) 68
163 8I-7041 463 607-AUGER REV SW 23 A275-CC326 BK-16 763 33 J2-33 R OPR STATION LED 1061 A LP R EXT IN/OUT
CP-C7 CC-C7 1062 9G-0011
164 464 764
CC-C5 RP-C5 RP-C5 CC-C5 9X-4391 103-0213 1063
165 103-0213 9X-4391 465 LP SPEED LEVER LP-C3 RP-C5 CC-C5 765 R OPR STATION STATUS A841-CP27 WH-16 A841-CC372 WH-16
155-2273 9X-4391 103-0213 3T-0304 9X-4391 103-0213 45 31 J2-31 L OPERATOR SELECT 1064 CP-C7 CC-C7 CC-C8 LP-C5
166 363-CC323 WH-16 363-RP99 WH-16 200-CC293 BK-16 466 1323090 766 A845-RP35 BR-16 A845-CC127 BR-16 A844-CP98 BU-16 A844-CC371 BU-16 TRACTOR SCREED 9X-4391 103-0213 103-0213 9X-4391 1
CP-C7
112-PU

HORN 36 292-CONTROL BOX BUSS RD-18 A283-RP7 BK-16 A283-CC337 BK-16 LENS 087-0812 37 46 30 J2-30 R OPERATOR SELECT 1065 CC-C7 RETRACT
167 467 1 603-AUGER REV SW 23 CC-C21 767 122-RP36 BU-16 103-0213 9X-4391 TRAC 1 J995A-CP81 PU-16 J995A-CC215 PU-16 J995-LP68 PU-16 2
BK-18 PARKING BRAKE JUMPER 155-2269 LAMP 116-5269 492-PARK BRAKE 1066 66 52
168 C 468 2 LP-C4 LP SPEED BUFFER LP-C6 768 104-CC212 YL-16 104-CP36 YL-16 2 3
WH-18 3E-3370 122-9303 3E-3376 9U-3672 C976-CC350 YL-16 1067 961-OPR STATION 2 CP-C7 CC-C7 EXTEND
169 15A 469 3 1 769 104A-CC213 YL-16 SCRD 3 9X-4391 103-0213
YL-18 713-LP49 OR-16 144-LP22 GN-16 A275-CC353 BK-16 963-SELECT RELAY 3
LP-C5 CC-C8 A OR VS VS OR 1 TAMPER SPEED DIAL CP-C6
C FOR U.S. 1068 LP L EXT IN/OUT

122-RP74 BU-16
170 CB5 9X-4391 103-0213 470 4 LP-C5 CC-C8 2 770 4 J995-CP82 PU-16
CC-C8 LP-C5 GN-18 710-LP90 GN-16 WH BK A275-LP84 BK-16 9X-4391 103-0213 ONLY CC-C7 CP-C7 134-6048 155-2267 CP-C7 CC-C7 CC-C1 TRAC 67 9G-0011
171 6T-3643 1 T776-LP98 GY-16 T776-CC363 GY-16 471 5 C SIG GND 2 771 1 RD-18 1069 104A-CP35 YL-16 5
103-0213 9X-4391 START 220-FUEL SOL RESISTOR BU-18 714-LP96 YL-16 K708-LP29 BU-16 K708-CC48 BU-16 A275-CC331 BK-16 30 87 A283-CC337 BK-16 103-0213 9X-4391 LEFT A841-CP27 WH-16 9X-4391 103-0213 160-7690 B
172 363-LP101 WH-16 2
63
307-CC324 OR-16 472 6 B BK GND SIG WH 3 53 MH-C1 MH-C2 CC-C2 772 122-CC278 BU-16 122-CP20 BU-16 2 WH-18
A
E764-CP66 OR-16 E764-CC139 OR-16
1070
SCRD 6 C
(262) 36 21 CC-C22 87A A283-CC338 BK-16 103-0213 9X-4391 103-0213 592-CB18 9 C 56 51 J1-51 TAMPER BAR SPEED DIAL 1071 RP-C5 CC-C5
173 3 473 4 773 3 A844-CP98 BU-16 BK-18 A275-CP84 BK-16 7 J993-CP104 PK-16 9X-4391 103-0213
7T-6365 A275-MH29 BK-16 A275-CC352 BK-16 RIGHT B 919-IMPLEMENT LOCKOUT SW 1072 TRAC CC-C5 RP-C5
174 STOP 474 RP SPEED LEVER RP-C3 C 28 28 774 E918-CP83 GN-16 8 103-0213 9X-4391 1 T830-RP58 WH-16
CC-C8 LP-C5 155-2273 OPR STATION RELAY 2 C976-MH30 YL-16 C976-CC351 YL-16 PANEL SELECT SW 1073 920-IMPLEMENT LOCKOUT SW RETRACT 70
175 103-0213 9X-4391 START 4 307-LP102 OR-16 475 1323090 3E-6477 TO SCREED 42 42 775 RP R CONSOLE LAMP C856-CC328 BR-16 SCRD 9 J995-CC223 PU-16 J995-RP55 PU-16 2 T829-RP59 GY-16
RD-18 419-MH2 YL-16 419-CC348 YL-16 7G-9730 4D-1836 52 J1-52 TAMPER BAR AUTO SW 1074 52 69
176 343-CC316 PK-16 343-LP100 PK-16 5 476 1 (LINE 740) 18 18 776 C857-CC329 GN-16 10 3 T827-RP60 BU-16
22 BK-18 + 49 J1-49 TAMPER BAR MODE MAN SW EXTEND 67
177 6 477 2 RP-C4 RP SPEED BUFFER RP-C6 777 1075 11 T828-RP61 PU-16

J995-RP57 PU-16
WH-18 A314-CC270 OR-16 LAMP 7N-5876 200-RP78 BK-16 A A 68
178 STOP 478 3 3E-3370 122-9303 3E-3376 778 361-WARNING LIGHT 1076 12 RP L EXT IN/OUT
362-LP99 PU-16 1 YL-18 713-RP39 OR-16 144-RP87 GN-16 A314-CC317 OR-16
211-FUEL PUMP RELAY B
4 A OR VS VS OR 1 RP-C5 CC-C5 779 1077 9G-0011
179 LP ENGINE ON/OFF 479 T828-CC214 PU-16
GN-18 710-RP96 GN-16 A275-RP83 BK-16
5 C WH SIG GND BK 2 9X-4391 103-0213 A 780 1078

200-RP82 BK-16
180 8I-7041 480 CONTROL SELECT SW T828-CC224 PU-16

122-RP75 BU-16
BU-18 714-RP95 YL-16 BK WH K708-RP16 BU-16 K708-CC49 BU-16 C976-CC389 YL-16 1079 8C-0378 CP-C7 CC-C7 CC-C2 MH-C2 MH-C1
181 481 6 B GND SIG 3 53 LP-C5 CC-C8 781 9X-4391 103-0213 103-0213 9X-4391 103-0213 1 T827-CC226 BU-16
9X-4391 103-0213 1080 EXREND
182 482 4 RP-C5 CC-C5 782 J993-CP85 PK-16 J993-CC395 PK-16 J993-MH46 PK-16 2 T827-CC225 BU-16
A A275-RP68 BK-16 9X-4391 103-0213 1081 65 54 54 TO SCREED
183 CP HORN SW 483 B 25 783 3 T829-CC227 GY-16
CC-C7 CP-C7 CP-C7 CC-C7 RETRACT

A275-LP83 BK-16
184 484 41 25 784 1082 T829-CC228 GY-16
103-0213 9X-4391 9X-4391 103-0213 A314-LP19 OR-16 C976-RP84 YL-16 C976-CC349 YL-16
185 103-CC413 YL-16 103-CP101 YL-16 1 2 A305-CP33 YL-16 A305-CC414 YL-16 485 41 785 RP L CONSOLE LAMP 1083 RP R EXT IN/OUT T830-CC229 WH-16
1 41 6 F780-LP18 PK-16 419-CC79 YL-16 F780-RP13 PK-16 OFF CP-C7 CC-C7 1084 9G-0011
186 486 786 7G-9730 T830-CC230 WH-16

A314-RP21 OR-16
CC-C4 LT-C4 LT-C8 + 122-RP69 BU-16 MH-C1 9X-4391 103-0213
187 3T-2357 487 787 LAMP 7N-5876 573-LIMP HOME MH-C2 CC-C2 CC-C7 CP-C7 1085
218-START AID LAMP 103-CP38 YL-16 9X-7148 9X-7147 155-2269 103-0213 9X-4391 103-0213 103-0213 9X-4391 3 C856-CP40 BR-16 B
188 488 C 788 2 AUTO 47 1086
A305-CC286 YL-16 A305-LT68 YL-16 1X 1X G728-MH18 YL-16 G728-CC345 YL-16 G728-CP25 YL-16 C857-CP61 GN-16
C 16 2 TRACTOR HORN 789 TO SCREED 47 47 60 52 1087
189 LP HORN SW 489 1
CC-C8 LP-C5 LP-C5 CC-C8 1 163-1201 200-LP91 BK-16 2X 200-RP67 BK-16 2X MAN 1088 MH-C1 MH-C2 CC-C2
190 103-0213 9X-4391 9X-4391 103-0213 490 374-LP WARNING LIGHT 364-GND 790 103-RP105 YL-16 103-0213 9X-4391 103-0213
200-LP82 BK-16 200-RP56 BK-16 199-HORN SW 1089
191 103-CC279 YL-16 103-LP75 YL-16 1 2 A305-LP76 YL-16 A305-CC284 YL-16 491 375-GND 365-RP WARNING LIGHT 791 TAMPER MODE SW T828-MH49 PU-16 T828-CC231 PU-16
1 24 1 2 C976-LP79 YL-16 1 2 RP-C12 1V-6652 1090 67 67
192 200-LT33 BK-16 492 792 T827-MH50 BU-16 T827-CC232 BU-16
1183-GS7 122-LP88 BU-16 3 4 122-RP48 BU-16 3 4 9X-4813 1091 TO SCREED 66 66
193 103-LP106 YL-16 3T-2357 493 557-PROPEL 2 C.B. LP-C5 CC-C8 575-PROPEL 2 C.B. 116-5270 LAMP 793 T829-MH51 GY-16 T829-CC233 GY-16
762-TROUBLE LIGHT ADAPTER 122-LP47 BU-16 9X-4391 103-0213 122-RP36 BU-16 A TROUBLE LIGHT ADAPTER
A
1092 68 68
194 494 762-OPR STATION STATUS LIGHT 768-OPR STATION STATUS LIGHT 116-5274 KNOB-RED 794 200-RP104 BK-16 T830-MH52 WH-16 T830-CC234 WH-16
B 1 2 C743-LP20 PK-16 1 2 B 100-5805-CAP 1093 69 69
195 495 40 116-5275 E-STOP-OPERATOR 795
CC-C5 RP-C5 RP HORN SW RP-C5 CC-C5 3 4 419-LP33 YL-16 3 4 C 1G-9089-CHAIN
196 496 14 116-6565 LIGHT MODULE 796 1094
103-0213 9X-4391 9X-4391 103-0213
197 103-CC282 YL-16 103-RP62 YL-16 1 2 A305-RP63 YL-16 A305-CC285 YL-16 497 180-5617 CONTACT BLOCK 797 1095
1 24 LP PARK BRAKE RP PARK BRAKE 1096
198 498 (PUSH TO SET) CC-C5 RP-C5 B (PUSH TO SET) 798
199 103-RP105 YL-16 3T-2357 499 103-0213 9X-4391 799 1097
791-TROUBLE LIGHT ADAPTER 116-5270 LAMP C743-CC43 PK-16 C743-RP14 PK-16 1098
40 A
CC-C6 EH-C6 116-5274 KNOB-RED 419-CC78 YL-16 419-RP20 YL-16 1099
9X-7148 9X-7147 14
116-5275 E-STOP-OPERATOR 419-CC77 YL-16 419-CC348 YL-16 CP-C7 CC-C7
200-CC418 BK-16 200-EH39 BK-16 103-0213
8 116-6565 LIGHT MODULE CC-C7 CP-C7 9X-4391
200 200-CC386 BK-16 200-EH31 BK-16 103-0213 9X-4391 1 653-CP55 GN-16 653-CC158 GN-16
6 180-5617 CONTACT BLOCK ON 33
201 350-CC273 PK-16 500 800 115-CC155 PK-16 115-CP54 PK-16 2
568-LIMP HOME RIGHT CC-C32 CC-C6 EH-C6 6 (1058) A
202 1552269 9X-7148 9X-7147 501 REVERSE HH-C1 MACHINE CONTROL 801 OFF 3 1100
350-CC275 PK-16 350-CC437 PK-16 200-CC373 BK-10 200-CC112 BK-14 200-EH18 BK-14 155-2269 802 GRADE SLOPE RELAY
203 542-LIMP HOME LEFT 1 ARC SUPPRESSOR 1 10 502 161-2355 115-CP64 PK-16 4 609-CP56 YL-16 1101 3E-6477
277-CC439 BK-16 200-CC441 BK-14 200-EH38 BK-14 200-EH29 BK-10 503 A332-HH1 YL-16 803 (587) GRADE
204 2 189-3158 9 L REV PROPEL SOL 1 5 ON 200-CC376 BK-16 1102
A A745-EH36 WH-10 504 190-6480 202-HH5 BK-16 804 WORKLIGHT CB 371-LP PARK BRAKE 106-CC237 WH-16 30 87 J775-CC346 GY-16 200-CC403 BK-16
205 MACHINE INTERFACE CONNECTOR 2 HH-C28 LT-C28 LT-C4 CC-C4 6 A 1103 A 136-CONTROL BOX GND
9X-7143 9X-7144 9X-7147 9X-7148 805 OFF MH-C1 MH-C2 CC-C2 15A 13
206 EH-C12 103-0213 505 200-CC315 BK-16 103-0213 9X-4391 103-0213 1104 CC-C25 87A RT-C3 CC-C3 14 CC-C3 RT-C3
BOX GND BUSBAR 17 A332-LT39 YL-16 A332-CC13 YL-16 806 A 274-THROTTLE RELAY CB14 7T-6365
207 203-5954 9X-4391 506 FORWARD HH-C2 13 17 15A WORKLIGHT SW A 200-MH4 BK-16 200-CC6 BK-16 1105 9X-0141 9X-1343 9X-1343 9X-0141 FOR G/S INTERFACE OPTION
202-HH6 BK-16 202-LT42 BK-16 202-CC14 BK-16 807 10 10 6T-3643

BUS BAR 191-1556


277-CC438 BK-16 277-CC17 BK-16 155-2269 3T-4405 K795-RT28 BR-16 K795-CC240 BR-16 9 5 A894-CC405 YL-16 A894-RT50 YL-16

191-1556
208 529-PARK BRAKE SOL 68 68 BATT - 507 5 4 CB10 TO SCREED 200-MH42 BK-16 200-CC10 BK-16 1106 (LINE 755) 39 18 (RIGHT SIDE)
335-HH2 BR-16 335-LT41 BR-16 335-CC19 BR-16 808 11 11 K794-RT30 YL-16 K794-CC241 YL-16 A895-CC406 GN-16 A895-RT53 GN-16
209 69 69 BATT - 508 L FWD PROPEL SOL 1 6 5 6T-3643 1107 38 19 RT-C17
350-CC410 PK-16 277-CC25 BK-16 200-EH21 BK-14 190-6480 202-HH7 BK-16 A333-LT23 PK-16 A333-CC20 PK-16 809 85 86 BOX GND BUSBAR 10 6
210 527-MACH CONTROL RETURN CC-C6 EH-C6 58 58 FUEL PUMP - 509 2 14 18 CC-C17 1108 CC-C4 LT-C4 132-6773
A745-EH40 WH-14 336-LT21 GY-16 336-CC30 GY-16 160-7690 810 30 87 CC-C4 LT-C4 LEFT #2 203-5954 200-RT48 BK-16
211 LP-C5 CC-C8 9X-7148 9X-7147 48 48 FUEL PUMP + 510 7 6 115-CC157 PK-16 9X-7148 9X-7147 1109 LT-C4 CC-C4 9X-7148 9X-7147 A
A 9X-4391
103-0213 199-CC313 OR-16 199-EH9 OR-16 511 17 308-CC336 YL-16 J2-39 24V POWER (KEY SW) 811 WORK LIGHT 9X-7147 9X-7148 11 7 A996-CC407 GN-16 106-RT49 WH-16
212 85 86 CC-C6 EH-C6 ENGINE C.B.-140 4 57 57 BATT + 131-IGNITION SW 39 CC-C28 652-CC162 YL-16 652-LT10 YL-16 652-LT11 YL-16 9X-1439 1110 23 B
362-CC156 PU-16 362-LP99 PU-16 199-CC314 OR-16 199-EH13 OR-16 812 11 K793-LT22 BU-16 K793-CC242 BU-16 A995-CC408 GN-16
213 35 174-ENGINE ON/OFF SW 9X-7148 9X-7147 ENGINE C.B.-141 5 56 56 BATT + 512 REVERSE HH-C14 7T-6365 87A 200-LT14 BK-16 1111 43 37 20 C
30 87 T776-CC344 GY-16 513 155-2269 343-CC246 PK-16 813 1178-GND STUD 7 K792-LT24 GN-16 K792-CC243 GN-16 12 8
214 CC-C5 RP-C5 39 167-ENG ON/OFF SW 25 J2-25 START RELAY POWER 652-LT12 YL-16 1112 36 D
T776-EH14 GY-16 A333-HH3 PK-16 814 WORKLIGHT RELAY CC-C3 RT-C3
215 CC-C19 103-0213 9X-4391 CP-C7 CC-C7 CC-C6 EH-C6 70 70 IGNITION SW 514 R REV PROPEL SOL 1 9X-1343 9X-0141 1113 CC-C3 RT-C3 E
START AID LAMP 202-HH8 BK-16 A332-CC12 YL-16 815 3E6477 1 A
216 7T-6365 87a 362-CC245 PU-16 362-RP97 PU-16 9X-4391 103-0213 9X-7148 9X-7147 515 190-6480 2 65 J2-65 LEFT REVERSE EDC 652-CC163 YL-16 652-RT10 YL-16 652-RT11 YL-16 RIGHT #1 LEFT #1 1114 9X-1343 9X-0141
35 155-ENGINE ON/OFF SW 9D-3127 + 11 WORK LIGHT WORK LIGHT UP F
217 A602-CP14 PK-16 A602-CC57 PK-16 A602-EH26 PK-16 516 816 1115 106-CC238 WH-16 106-RT27 WH-16 2
FUEL SHUTDOWN RELAY LENS 087-0812 44 23 12 12 START AID LAMP 9X-1439 9X-1439 1 3 G/S ON/OFF RELAY G
103-CP38 YL-16 517 202-CC14 BK-16 817 RELAY 105-4684
110-CC136 GN-14

218 3E-6477 LAMP 116-5270 180-HORN SW


18 FORWARD HH-C15 52 J2-52 DRIVER RETURN 1-4 1116 DOWN H
818 BASE 8T-5570
-
219 325-EH28 PK-16 518 155-2269 200-RT13 BK-16 200-LT16 BK-16 1117
42 42 FUEL PUMP CONTROL 336-HH4 GY-16 335-CC15 BR-16 1187-GS7 R TOWPOINT JOG SW J
519 819

BUS BAR
220 R FWD PROPEL SOL 1 64 J2-64 LEFT FORWARD EDC 1118

112-PU
19 19 THROTTLE CONT SW 4 202-HH9 BK-16 CC-C7 CP-C7 CP-C7 CC-C7 9G-0011 K
221 T776-CC361 GY-16 520 190-6480 2 820 652-RT12 YL-16 RIGHT #2 1119
156-ENGINE ON/OFF SW 11 11 THROTTLE CONT SW 3 A333-CC16 PK-16 103-0213 9X-4391 9X-4391 103-0213 WORK LIGHT 1155-GND STUD L
222 521 63 J2-63 RIGHT REVERSE EDC 821 HEADLIGHT CB 169-CC159 PK-16 169-CP57 PK-16 1 619-CP58 GN-16 619-CC164 GN-16 1120 106-RT49 WH-16
822 12 2 ON 32 9X-1439
223 T776-CC363 GY-16 J900A-EH34 WH-16 522 18 1121
171-ENGINE ON/OFF SW 28 28 THROTTLE CONT SW 1 336-CC21 GY-16 CC-C4 LT-C4 42
224 J900-EH12 WH-16 523 MH-C2 CC-C2 62 J2-62 RIGHT FORWARD EDC 823 A 20A A OFF 3 200-RT14 BK-16 1122
CC-C16 20 20 THROTTLE CONT SW 2 169-CP62 PK-16 CP-C7 CC-C7 9X-7148 9X-7147 1153-GND STUD
225 1552269 524 PARK BRAKE SOL CONNECTOR 9X-4391 103-0213 824 CB11 4 619-CC165 GN-16 619-LT13 GN-16 1123
374-MH44 PK-16 374-CC28 PK-16 374-CC22 PK-16 9X-4391 103-0213 10 CC-C4 LT-C4 1
226 199-CC419 OR-16 944-EH7 OR-16 525 PARK BRAKE SOL 1 15 44 J2-44 PARK BRAKE SOL 825 6T-3644 169-CC170 PK-16 5 ON 609-CP59 YL-16 609-CC169 YL-16 1124 9X-7148 9X-7147
1 ARC SUPPRESSOR 2 MACH CONTROL 715 5 5 CAT DATA LINK - 277-MH10 BK-16 277-MH45 BK-16 277-CC17 BK-16 31 CC-C3 RT-C3 UP CC-C2 MH-C2 MH-C1

112-PU
227 325-CC420 PK-16 189-3158 945-EH8 BR-16 526 190-8793 2 12 826 6 1125 106-CC252 WH-16 106-LT20 WH-16 2 103-0213 9X-4391 103-0213
2 MACH CONTROL 716 4 4 CAT DATA LINK + 277-CC25 BK-16 (901) OFF 9X-1343 9X-0141 1 3
228 317-EH2 OR-16 527 MH-C2 CC-C2 207-FUEL SHUTDOWN RELAY 36 J2-36 ON/OFF RETURN 1-4 827 FLASHER 619-CC166 GN-16 619-RT36 GN-16 1126 K792-CC251 GN-16 K792-MH56 GN-16
CC-C6 EH-C6 43 43 START AID CONTROL MH-C4 10 DOWN 56 56
9X-7148 9X-7147 F711-EH15 GN-16 528 195-5219 9X-4391 103-0213 828 108-0358 1127 K793-CC250 BU-16 K793-MH57 BU-16
229 61 61 CAN LOW 19 HEADLIGHT SW L TOWPOINT JOG SW 55 55
325-CC2 PK-16 325-EH28 PK-16 F712-EH22 GY-16 529 334-CC27 BU-16 334-CC27 BU-16 J2-45 SHIFT SOL 829 171-CC171 GN-16 3T-4405 K794-CC249 YL-16 K794-MH58 YL-16 TO SCREED
230 12 EH-C4 52 52 CAN HIGH 14 45 A 1128 9G-0011 58 58
A745-CC213 WH-14 A745-EH30 WH-14 OFF GEAR SHIFT SOL CONNECTOR 830 CC-C3 RT-C3 K795-CC248 BR-16 K795-MH59 BR-16
231 24 174-0502 530 9X-1343 9X-0141 1129 57 57
A745-CC442 WH-14 A745-EH35 WH-14 F711-EH4 GN-16 A277-EH24 BK-16 334-MH12 BU-16 322-CC33 GY-16 831 RT-C4
232 25 A 37 37 SWITCH GROUND 531 SHIFT GEAR SOL 1 205-FUEL SHUTDOWN RELAY 24 J2-24 BACKUP ALARM 609-CC168 YL-16 609-RT23 YL-16 155-2269 1130
199-CC209 OR-16 CAN RESISTOR F712-EH6 GY-16 1 190-8793 277-MH11 BK-16 832 9 GENERATOR
233 142-ENGINE C.B. A B 532 FWD 2 609-RT6 YL-16 RD RIGHT 1131 FOR G/S INTERFACE OPTION
134-2540 A340-LH8 YL-16 2 833 CC-C4 LT-C4 1 106-LT36 WH-16
234 C 533 MH-C5 9X-7148 9X-7147 BK CLEARANCE LIGHT 1132 A (LEFT SIDE)
3 834 CC-C5 RP-C5 2 162-5402 20A
235 86 534 REV 19 195-5219 103-0213 9X-4391 1 609-CC167 YL-16 609-LT5 YL-16 1133 LT-C14
85 9
236 F711-EH23 GN-16 535 835 171-CC172 GN-16 171-RP37 GN-16 2 RIGHT 200-RT8 BK-16 1134 CB22 132-6773
199-CC208 OR-10 30 87 A745-CC111 WH-10 F712-EH20 GY-16 4 836 7 1154-GND STUD 6T-3644 32 200-LT35 BK-16
237 140-ENGINE C.B. 536 FWD 3 1135 CC-C3 RT-C3 RT-C15 872-GS5 A
MACHINE CONTROL 122-LH7 BU-16 5 837 LEFT RP-C5 CC-C5 RT-C5 106-LT36 WH-16
238 CC-C12 537 374-LH9 PK-16 9X-4391 103-0213 155-2267 1136 9X-1343 9X-0141 155-2269 B
7T-6365 87a 161-2355 122-LH14 BU-16 6 838 150-CC422 OR-16 150-RT29 OR-16 K795-RT42 BR-16 A996-LT37 GN-16
239 538 REV RP TURN SIGNAL 170-RP40 YL-16 170-CC175 YL-16 RD RIGHT 1137 4 1 C
839 1V-6652 6 A S 1250-GENERATOR
240 539 B 537-RP41 GN-16 537-CC176 GN-16 609-RT7 YL-16 WH TAIL LIGHT 1138 150-CC423 OR-16 150-RT40 OR-16 A995-LT40 GN-16
FUEL PUMP RELAY EH-C6 CC-C6 CC-C1 L TRACK LIMP HOME 15 B T 1251-GENERATOR 2 R RAISE SOL(TOWPOINT) D
241 3E-6477 9X-7147 9X-7148 147-1446 540 7N-8008 737-TROUBLE LIGHT ADAPTER 840 200-RT9 BK-16 BK 107-4401 1139
C 103-3602 E
242 F712-CC271 GY-16 541 841 1140 200-RT32 BK-16
32 709-COMPUTER PLUG-IN 18 J1-18 CAN HIGH F

374-LH10 PK-16
F711-CC304 GN-16 44 842 LP-C5 CC-C8
243 31 710-COMPUTER PLUG-IN 6 J1-6 CAN LOW 542 LH-C8 LP-C8 LP-C5 CC-C8 203-FUEL SHUTDOWN RELAY 9X-4391 103-0213 200-RT9 BK-16 LEFT HEADLIGHT & BLINKER 1141 RT-C16 G
155-2252 3E-5179 9X-4391 103-0213 843 CC-C8 LP-C5 1158-GND STUD
244 543 103-0213 9X-4391 1 170-LP51 YL-16 170-CC177 YL-16 105-4849 1142 155-2269 H
6
245 544 350-LH15 PK-16
4
350-LP80 PK-16
11
350-CC275 PK-16 844 171-CC173 GN-16 171-LP48 GN-16 2 RIGHT 537-LP52 GN-16 537-CC178 GN-16 1143 K795-RT44 BR-16
1 J
F712-CC425 GY-16 A332-LH1 YL-16 A332-LP7 YL-16 A332-CC35 YL-16 845 7 15 LT-C2 LT-C9
246 707-COMPUTER RESISTOR 545 7 29 3 155-2269 155-2273 1144 2 K
F711-CC426 GN-16 546 OFF 335-LH2 BR-16 335-LP8 BR-16 335-CC36 BR-16 846 LEFT
247 706-COMPUTER RESISTOR 2 9 CC-C7 609-LT6 YL-16 RD LEFT 1145 R RAISE SOL DIODE L
A333-LH3 PK-16 A333-LP9 PK-16 A333-CC37 PK-16 847 CP-C7 LP TURN SIGNAL 1 5
248 J1-17 COOLANT TEMP SENSOR 547 8 30 103-0213 9X-4391 C BK CLEARANCE LIGHT BU 1146 106-8704
1 336-LH4 GY-16 336-LP10 GY-16 336-CC38 GY-16 848 1V-6652 2 162-5402 4 200-RT31 BK-16
249 548 FWD 3 10 171-CC174 GN-16 171-CP65 GN-16 RD 1147
A327-LH6 WH-16 2 374-LH5 PK-16 374-LP11 PK-16 374-CC39 PK-16 849 14 6
250 549 5 13 WH 1148 RT-C13
3 A327-LH6 WH-16 A327-LP85 WH-16 A327-CC290 WH-16 850 CP-C7 CC-C7 3 32 200-RT9 BK-16
251 550 REV 6 26 ON OFF 9X-4391 103-0213 200-LT8 BK-16 YL 1149 155-2269 843-R TAILLIGHT
350-CC319 PK-16 122-LH7 BU-16 122-LP86 BU-16 122-CC341 BU-16 851 CC-C7 CP-C7 1189-GS7 1 K794-RT45 YL-16 200-RT33 BK-16
252 68 J2-68 FUEL SHUTDOWN RELAY 551 1 4 103-0213 9X-4391 1 170-CC179 YL-16 BK 1150 1 877-R REAR TAILLIGHT
4 A340-LH8 YL-16 A340-LP87 YL-16 A340-CC342 YL-16 852 13 2
253 552 FWD 9 33 605-CP70 YL-16 2 537-CC180 GN-16 1151 2
122-LH14 BU-16 5 374-LH11 PK-16 853 29 28 LT-C3 R LOWER SOL(TOWPOINT)
254 553 3 170-CP68 YL-16 155-2267 1152
6 854 103-3602
255 554 REV 4 171-CP67 GN-16 RD LEFT 1153 200-RT56 BK-16 200-RT13 BK-16
A S 821-R WORK LIGHT 1
256 555 753-OPR STATION STATUS LIGHT 855 606-CP71 GY-16 5 609-LT7 YL-16 WH TAIL LIGHT 1154 200-RT15 BK-16
J1-40 ENGINE SPEED + 44 R TRACK LIMP HOME 30 C T RT-C14 880-R HEAD LIGHT
257 556 7N-8008 856 6 537-CP69 GN-16 HAZARD LIGHT 200-LT9 BK-16 BK 107-4401 1155 155-2269
J1-41 ENGINE SPEED - B
41
557 122-LP88 BU-16 857 7 A614-CP93 GN-16 + 9D-3127 1156 K794-RT47 YL-16 200-RT14 BK-16
258 491-PARK BRAKE 1 823-R WORK LIGHT 2
259 558 858 8 LENS 9D-2868 200-LT15 BK-16 1157 200-RT25 BK-16
EH-C6 CC-C6 CP-C7 CC-C7 1188-GS7 2 346-R TRACK TAKEUP SW
260 9X-7147 9X-7148 308-CC334 YL-16 559 859 9 - LAMP 116-5270 1158 200-RT8 BK-16
IGNITION SW-125 58 J1-58 KEY SWITCH 9X-4391 103-0213 1179-GND STUD 7 R LOWER SOL DIODE 836-R CLEARANCE LIGHT
261 J900-CC305 WH-16 560 860 10 642-CP81 WH-16 200-CP28 BK-16 1159 106-8704 GRN STUD 9
36 34 389-BATTERY GND 8T9040
262 J900A-CC449 WH-16 561 861 115-CP103 PK-16 11 642-CP87 WH-16 1160 200-RT41 BK-16
(170) C 37 35 (RIGHT FRONT)
263 562 862 12 200-CP34 BK-16 1161
323-GROUND LT-C10 33
264 ON 563 863 1162 155-2269
LP-C5 CC-C8 RIGHT HEADLIGHT & BLINKER
265 HIGH LOW 9X-4391 103-0213 C978-CC448 BR-16 564 864 CP HAZARD LIGHTS 105-4849 1163 K793-LT26 BU-16
THROTTLE CC-C8 LP-C5 A CC-C5 RP-C5 RP-C11 RB-C1 RB-C2 1
266 103-0213 9X-4391 1 H795-LP24 PK-16 H795-CC257 PK-16 565 865 8C-0378 1164
48 103-0213 9X-4391 155-2269 3E-3364 155-2269 RP STROBE LIGHT (OPTION) RT-C8 2 L RAISE SOL(TOWPOINT)
267 110-CC11 GN-16 110-LP13 GN-16 2 C979-CC277 OR-16 566 866 171-CP29 GN-16 642-CC383 WH-16 642-RP102 WH-16 642-RB1 WH-16 110-7563 1165
A 3 43 51 1 1 155-2273 103-3602
268 15A 3 C979-LP60 OR-16 C978-CC308 BR-16 C978-CC222 BR-16 200-CC450 BK-16 567 867 200-RP103 BK-16 200-RB2 BK-16 1166 200-LT61 BK-16
42 361-WARNING LIGHT 2 2 5
269 CB21 200-CC451 BK-16 200-CC215 BK-16 568 RP-C8 RP-C5 CC-C5 201-FUEL SHUTDOWN RELAY 868 1167
6T-3644 CC-C35 4 BU LT-C11
270 110-LP16 GN-16 4 C978-LP62 BR-16 200-CC311 BK-16 1552269 569 3E-5179 9X-4391 103-0213 869 1168 155-2269
85 86 350-CC273 PK-16 CC-C8 LP-C5 LP-C11 LB-C1 LB-C2 6 RD
5 570 350-RP94 PK-16 870 1169 K793-LT31 BU-16
271 RP-C5 CC-C5 1 ARC SUPPRESSOR 5 4 11 103-0213 9X-4391 155-2269 3E-3364 155-2269 LP STROBE LIGHT (OPTION) WH 1
6 30 87 C978-CC444 BR-16 A332-RP88 YL-16 A332-CC40 YL-16 871 3
272 9X-4391 103-0213 2 189-3158 571 (488) 7 29 642-CC417 WH-16 642-LP97 WH-16 642-LB1 WH-16 110-7563 YL 1170 2
200-CC446 BK-16

H795-RP64 PK-16 H795-CC257 PK-16 335-RP89 BR-16 335-CC41 BR-16 872 51 1 1 1


273 ON 48 CC-C31 572 2 9 200-LP103 BK-16 200-LB2 BK-16 BK 1171 L RAISE SOL DIODE
HIGH LOW THESE WIRES FOR A333-RP90 PK-16 A333-CC32 PK-16 873 371-WARNING LIGHT 2 2 2
274 LP THROTTLE SW C979-RP66 OR-16 C979-CC309 OR-16 7T-6365 87a 573 8 30 1172 106-8704
43 LIMP HOME 336-RP91 GY-16 336-CC129 GY-16
8I-7041 1 C978-RP65 BR-16 C978-CC310 BR-16 574 874 200-LT62 BK-16
191-1556

275 3 10 1173
191-1556

2 42 SWITCHES ON THE 374-RP92 PK-16 374-CC29 PK-16


276 575 5 13 875 1174
THROTTLE RELAY 1 CC-C34 RIGHT SIDE PANEL LT-C12 33
3 3E-6477 A
1552269 576 A327-RP93 WH-16 A327-CC128 WH-16 876 1175 155-2269
277 CC-C5 RP-C5 CC-C29 6 26
103-0213 9X-4391 1552269 C978-CC385 BR-16 C978-CC445 BR-16 577 122-RP69 BU-16 122-CC268 BU-16 877 1176 K792-LT32 GN-16
278 1 ARC SUPPRESSOR 4 1 4 1
110-CC18 GN-16 110-RP38 GN-16 4 125-CC440 OR-16 A340-CC274 YL-16 878 CC-C3 RT-C3
279 3 1 ARC SUPPRESSOR 3 2 189-3158 578 9 33 9X-1343 9X-0141 1177 2
5 317-CC443 OR-16 579 879 L LOWER SOL(TOWPOINT) 200-LT14 BK-16
280 2 189-3158 A 606-CC181 GY-16 606-CC397 GY-16 606-RT16 GY-16 606-RT17 GY-16 200-RT15 BK-16 1178 103-3602 814-L WORKLIGHT 2
6 200-CC315 BK-16 880 8 1156-GND STUD 200-LT64 BK-16 200-LT9 BK-16
281 807-WORKLIGHT RELAY CC-C6 EH-C6 580 786-OPR STATION STATUS LIGHT 1179 866-LEFT TAILLIGHT
CC-C6 EH-C6 RT-C6
112-PU BUS BAR

282 110-RP54 GN-16 9X-7148 9X-7147 581 881 1180 200-LT35 BK-16
B 9X-7148 9X-7147 85 86 122-RP48 BU-16 CC-C2 MH-C2 MH-C1 155-2269 LT-C13 1135-G/S INTERFACE OPTION
283 RP THROTTLE SW 317-CC253 OR-16 A277-EH24 BK-16 582 491-PARK BRAKE 882 606-RT18 GY-16 RD 1181 155-2269 200-LT71 BK-16
11 87 22 103-0213 9X-4391 103-0213 1 RIGHT REAR BLINKER 352-L TRACK TAKEUP PRESS
284 8I-7041 30 583 883 606-CC399 GY-16 606-MH20 GY-16 BK 1182 K792-LT34 GN-16
3E-6466 1
112-PU

125-CC239 OR-16 A 884 20 20 2 200-LT57 BK-16


285 CC-C33 584 CC-C20 CC-C20 605-CC400 YL-16 605-MH21 YL-16 TO SCREED 1183 2 898-L REAR TAILLIGHT
7T-6365 87a 122-CC298 BU-16 169-8668 50 169-8668 885 19 19 200-LT33 BK-16
286 85 86 585 1184 L LOWER SOL DIODE 182-TRACTOR HORN
586 122-CC339 BU-16 A340-CC343 YL-16 886 200-RT33 BK-16 1185 106-8704 200-LT30 BK-16
287 THROTTLE RELAY 2 1 2 321-HYD OIL LEVEL
30 87 373-CC266 GN-16 887 1159-GND STUD 200-LT65 BK-16
288 3E-6477 587 1186
125-CC236 OR-16 317-EH2 OR-16 PROPEL RESISTOR 1 888 CC-C4 LT-C4 200-LT16 BK-16
289 CC-C14 588 231-1389 9X-7148 9X-7147 1187 HH-C28 LT-C28 819-L WORKLIGHT 1
290 7T-6365 87a 589 889 605-CC182 YL-16 605-CC398 YL-16 605-LT17 YL-16 605-LT19 YL-16 1188 9X-7143 9X-7144 200-LT15 BK-16
AIR INLET HEATER PROPEL 2 122-CC272 BU-16 8 859-LEFT HEADLIGHT
291 A277-CC340 BK-16 590 CC-C30 CC-C30 890 1189 200-HH29 BK-16 200-LT47 BK-16 200-LT8 BK-16
START AID RELAY 970-HITCH OPEN SOL 1 854-L CLEARANCE LIGHT
191-1556

292 3E-6477 591 169-8668 50 169-8668 891 1190 200-HH28 BK-16 200-LT49 BK-16
A 15A 122-CC278 BU-16 122-CC384 BU-16 A327-CC354 WH-16 LT-C6 969-HITCH CLOSE SOL 2
293 15A 200-CC402 BK-16 200-CC293 BK-16 592 773-PANEL SELECT SW 1 2 892 1191 200-HH34 BK-16 200-LT38 BK-16 40
912-HOUR METER 155-2269 915-VIB SOL 3
CB6 593 CB18 893 605-LT18 YL-16 RD 1192 GND STUD 7
294 START AID RESISTOR 6T-3643 1
6T-3643 594 PROPEL RESISTOR 2 894 LEFT REAR BLINKER 5P2600
295 CC-C6 EH-C6 7W-1251 231-1389 BK 3E-6466 1193 (LEFT FRONT)
A 895 2
296 9X-7148 9X-7147 A 595 1194
373-EH5 GN-16 377-EH27 OR-16 20 896
297 13 596 MH-C6 MH-C2 CC-C2 1195
START AID 597 155-2269 9X-4391 103-0213 897
112-PU

298 (377) 166-START RELAY 200-LT57 BK-16 1183-GND STUD 7 1196


BOX GND BUSBAR 598 322-MH13 GY-16 322-CC33 GY-16 898
299 203-5954 BACKUP ALARM 1 13 1197
599 123-6449 H804-MH40 GN-16 H804-CC287 GN-16 899 1198
2 53 733-MACH CONTROL RETURN
1199
HYD OIL TEMP R TRACK TAKE UP PRESS
HYD OIL FILTER CLOG A
MACHINE SPEED L TRACK TAKE UP PRESS SYSTEM VOLTAGE (804) A
HYD OIL LEVEL LOW PROPEL FAULT A283-RP46 BK-16 RP-C5 900
600 CC-C5 (826) VIB ENABLE RELAY CP-C7 CC-C7 CC-C2 MH-C2 MH-C1
300 A283-RP7 BK-16 9X-4391 103-0213 901 9X-4391 103-0213 103-0213 9X-4391 103-0213
601 465-OPR STATION RELAY 2 3E-6477 CC-C7 CP-C7 1200
301 A283-LP17 BK-16 1 E770-RP22 PK-16 E770-CC82 PK-16 902 VIBRATOR 103-0213 ON 1 C925-CP79 GN-16 C925-CC219 GN-16 C925-MH37 GN-16
602 2 RIGHT 46 9X-4391 53 41 41 1201
302 ENGINE COOLANT TEMP A283-LP12 BK-16 903 131-CC218 BR-16 30 87 C934-CC392 BU-16 C934-CP80 BU-16 2 T825-CC409 YL-16 T825-MH43 YL-16 TO SCREED GENERATOR CONTROL BOX 160-2453
MATERIAL FAULT,TAMP & AUX SYS FAULT 603 461-OPR STATION RELAY 2 A 54 65 65 1202
303 3 K970-RP23 OR-16 K970-CC85 OR-16 904 15A OFF 3
OPERATOR FAULT LP-C13 LEFT 62 87A

112-PU BUS BAR 191-1556


604 1 MACHINE CONTROL CC-C27 1203
304 155-2252 AUTO RP-C5 CC-C5 905 CB12 7T-6365
BURNER FAULT 605 2 RP AUGER REVERSE 161-2355 CP VIBRATOR SW CC-C4 LT-C4 LT-C28 HH-C28 1204
305 7 FUEL LEVEL 9 9X-4391 103-0213 9G-0011 906 6T-3643 4D-1836 9X-7148 9X-7147 9X-7144 9X-7143
606 3 K968-RP24 GN-16 K968-CC89 GN-16 (LINE 754) 1205
306 MODE 0: OPERATOR MODE 8 MAN 61 907 (TRACTOR) T825-LT60 YL-16
SPEED/TACH CP-C2 MODE 1: HARNESS CODE MODE 607 K966-RP25 PU-16 K966-CC91 PU-16 B 308-CC263 YL-16 21 24 1206
307 194-1926 200-CC289 BK-16 1 60 LP-C5 CC-C8 908 145-BURNER TIMER DELAY RELAY
155-2273 129-MAIN RELAY MODE 2: PARAMETER DISPLAY 608 N701-LP92 PK-16 B RP LH AUGER MODE 1207
308 200-CC160 BK-16 MODE 3: SERVICE MODE 7 8C-9812 9X-4391 103-0213 909 BK-10 BK-14
HARNESS CODE 6 BU 6 609 A866-LP14 WH-16 1 E770-LP61 PK-16 E770-CC81 PK-16 CC-C1 CC-C15 1208
8KW GENERATOR OPTION
309 686-BOX GND STUD MODE 4: DIGITAL TATTLETALE MODE 910 HOUR METER 15A CB 120VAC
441-PROPEL MODE SW 6 2 RIGHT 46 160-7690 1552267
C414-CP1 BU-16 27
310 SPI LOAD 5 YL 5 MODE 5: UNITS SELECTION MODE 610 A984-LP15 GN-16 911 161-3934 BR BR VIBRATOR SOL CONNECTOR
1209 GFI
C413-CP2 YL-16 MODE 6: CALIBRATION MODE 5 LP-C5 CC-C8 A 1210
311 SPI DATA 4 WH 4 ENGINE OIL PRESS MODE 7: CONFIGURATION PARAMETER MODE
611 A960-LP28 BU-16 AUTO 1 9X-4391 103-0213 3 K970-LP34 OR-16 K970-CC84 OR-16 K970-CC83 OR-16 912 1 2 BK BK 200-CC402 BK-16 T825-HH32 YL-16
E708-CP3 PK-16 4 LEFT 62 37 J1-37 L AUGER REVERSE SW B 292-CONTROL BOX GND 1 VIBRATOR SOL 1211
312 SPI CLOCK 3 GN 3 CP-C7 CC-C7 612 M798-LP30 GY-16 2 K968-LP35 GN-16 K968-CC88 GN-16 913
+ -
GN GN 403-CC387 GN-16 190-8803
200-CP4 BK-16 PROPEL SPEED 3 61 C 2 1212
313 GROUND 2 BK 2 9X-4391 103-0213
PAVE/TRAVEL GEAR 613 M799-LP104 GN-16 3 K966-LP36 PU-16 K966-CC90 PU-16 LP AUGER REVERSE E770-CC80 PK-16 914
115-ALTERNATOR
HH-C10 BK-10 BK-14
E707-CP5 GN-16 291-CP46 BK-16 291-CC318 BK-16 2 MAN 60 9G-0011 21 J1-21 R AUGER REVERSE SW
314 +V DISPLAY 1 OR 1 17 A 614 N700-LP93 YL-16 915
SIG CONTROL GP 195-5219 1213
15A CB
7 615 10 LP LH AUGER MODE RP-C5 CC-C5 141-7556 1214
315 C 9X-4391 103-0213 C 916 3 200-HH34 BK-16
7
616 11 8C-9812 A 1191-GND STUD 7 1215
316 LT-C27 HYD OIL LEVEL ARROWS ON SWITCH: 1 E767-RP26 BU-16 E767-CC94 BU-16 917
GAUGE MODULE 200-CC161 BK-16 1 290-CC412 BK-16 155-2269 123-2993 617 12 AUTO 45 MH-C1 MH-C2 CC-C2 A 1216
317 CP-C3 2 INC POINTING UP- TANK EMPTY- OPEN CIRCUIT 2 E766-RP27 GN-16 E766-CC96 GN-16 103-0213 9X-4391 103-0213 918 120VAC
166-6943 155-2273 R718-LT54 BU-16 BK-18 618 44 29 1217
318 3 1 POINTING DOWN-TANK FULL- CLOSED CIRCUIT 3 K970-MH14 OR-16 K970-CC140 OR-16 919 OFF ON SCREED FLOAT SOL CONNECTOR BK-10 BK-12 GFI
BU C414-CP6 BU-16 A 291-CC416 BK-16 BK-18 619 MAN 59 59 FEEDER INPUTS CC-C7 CP-C7 1218
319 HARNESS CODE 6 6 BOX GND BUSBAR CLEAR 2 E770-MH15 PK-16 E770-CC137 PK-16 920 IMPLEMENT 103-0213 9X-4391 1 E918-CP83 GN-16 F734-MH9 YL-16 BK-10 BK-12
YL 200-CC325 BK-16 HYD OIL FILTER 2 620 LP DIODE BLOCK RP RH AUGER MODE 44 44 1070-CONTROL SELECT SW 1 SCREED FLOAT SOL 1219
320 SPI LOAD 5 5 203-5954 INCREMENT/STORE C B A937-MH32 BU-16 A937-CC300 BU-16 921 A 128-CC217 PK-16 128-CP77 PK-16 2 WH-10
WH C413-CP7 YL-16 134-0404 200-LT30 BK-16 112-4735 8C-9812 TO SCREED 40 40 29 J1-29 R FEEDER OFF SW 11 2 190-8793 1220 GFI
9G-0011 621

112-PU 191-1556
321 SPI DATA 4 4 1184-GS7 A936-MH33 PU-16 A936-CC301 PU-16 922 15A 3 E918-CP78 GN-16 MH-C7 20A CB
GN E708-CP8 PK-16 1 E454-LT53 GN-16 622 39 39 30 J1-30 R FEEDER O'RIDE SW CC-C7 CP-C7 A 1221
322 SPI CLOCK 3 3 2 MODE 9 A911-MH38 BU-16 A911-CC302 BU-16 923 103-0213 9X-4391 4 E917-CP51 WH-16 195-5219
BK 200-CP9 BK-16 200-CP34 BK-16 623 38 38 45 J1-45 L FEEDER OFF SW CB13 1222 240VAC
323 GROUND 2 2 863-HAZARD LIGHT A910-MH39 PU-16 A910-CC303 PU-16 924 6T-3643 A275-CC380 BK-16 A275-CP11 BK-16 5 200-MH62 BK-16
OR E707-CP10 GN-16 3 A HYD OIL FILTER 3 624 33 33 46 J1-46 L FEEDER O'RIDE SW 40 CP-C7 CC-C7 CC-C2 MH-C2 1223
324 +V DISPLAY 1 1 HOLD HYD OIL FILTER 1 8 1 925 6
134-0404 134-0404 625 AUTO 9X-4391 103-0213 103-0213 9X-4391 MH-C8 1224
325 200-CC244 BK-16 2 K968-CC86 GN-16 926 A275-CP84 BK-16 ON 1 F734-CP75 YL-16 F734-CC205 YL-16 29 BK-10 BK-12
4 E454-LT52 GN-16 E454-LT55 GN-16 626 LP-C5 CC-C8 36 J1-36 L AUGER MAN SW 774-TAMPER SPEED DIAL 59 45 155-2269 1225
326 MODE 9 3 9X-4391 103-0213 K966-CC87 PU-16 927 IMPLEMENT LOCKOUT SW 2 T841-CP76 PK-16 T841-CC206 PK-16 T841-MH28 PK-16 T841-MH5 PK-16 BK-10 BK-12
1 5 627 MAN 47 J1-47 L AUGER AUTO SW 70 70 1 1226
327 ON E767-LP37 BU-16 E767-CC95 BU-16 E767-CC92 BU-16 928 3T-4405 3 SCREED ASSIST 1 SOL WH-10 GFI
292-CP49 BK-16 2 6 628 RP-C13 LP RH AUGER MODE 45 20 J1-20 L AUGER MAN SW 460-MACH CONTROL SW/SENSOR RETURN 2 1227
328 7 HOLD 155-2252 C E766-LP38 GN-16 E766-CC97 GN-16 E766-CC93 GN-16 929 FLOAT 190-8793 20A CB
3 629 8C-9812 44 31 J1-31 L AUGER AUTO SW 1228
329 7 OFF K720-CC98 WH-16 930 COUNTERBALANCE
SERVICE MODE CONTROL SW HYD OIL FILTER 5 630 9 23 J1-23 R CONVEYER MAN SW 727-MACH CONTROL 1229 34
330 MODE O SCROLL K721-CC99 OR-16 931 4D-1836 200-MH63 BK-16
CATERPILLAR MONITORING SYSTEM 6T1767 134-0404 631 8 22 J1-22 R CONVEYER AUTO SW 1230
331 160-6567 CP-C4 CP-C7 CC-C7 9D-3721 CC-C4 LT-C4 A283-RP46 BK-16 K722-CC108 YL-16 932 (1001) A
8T-9834 9X-4391 103-0213 9X-7148 9X-7147 9 632 1 39 J1-39 R CONVEYER MAN SW CP-C7 CC-C7 MH-C9 1231
332 9 N701-RP79 PK-16 K723-CC109 PU-16 933 9X-4391 103-0213 155-2269 29 240VAC
R718-CP100 BU-16 R718-CC322 BU-16 633 7 38 J1-38 R CONVEYER AUTO SW 1232
333 HYD OIL LEVEL SW 39 39 68 40 A866-RP47 WH-16 934 OPR STATION SELECT T826-CP74 BU-16 T826-CC203 BU-16 T841-MH6 PK-16
634 449-PROPEL MODE SW 6 MH-C1 MH-C2 CC-C2 J1-10 5V SUPPLY 3E-6477 CC-C7 CP-C7 69 1 1233
334 A984-RP51 GN-16 103-0213 9X-4391 103-0213 935 103-0213 9X-4391 SCREED ASSIST 2 SOL
635 5 87 2 1234
335 A910-RP76 BU-16 K983-MH34 BU-16 K983-CC110 BU-16 433-MACH CONTROL POWER 936 30 E918-CC216 GN-16 E918-CC431 GN-16 190-8793
636 4 TO SCREED 60 60 58 1235
336 CP-C7 CC-C7 M798-RP77 GY-16 M906-MH35 BU-16 M906-CC153 BU-16 937 87A 200-MH64 BK-16
C413-CP12 YL-16 9X-4391 103-0213 637 3 PWM BUFFER A RP-C7 61 61 4 J1-4 LH MATERIAL HGT DIAL CC-C24 1236 L1
337 SPI DATA 35 35 M799-RP10 GN-16 RP LH CONV RATIO DIAL 122-9309 3E-3370 M907-MH36 GY-16 M907-CC207 GY-16 938 7T-6365 C
E707-CP13 GN-16 290-CC355 BK-16 638 2 62 62 27 J1-27 RH MATERIAL HGT DIAL 1237 L2 WH-12
+V CLUSTER 34 34 16 HYD OIL FILTER 4 N700-RP80 YL-16 RD-18 144-RP33 GN-16
338 291-CP46 BK-16 E454-LT63 GN-16 134-0404 639 10 A OR VS VS OR A 939 OFF LP-C5 CC-C8 376-FUEL LEVEL SENDER
200-MH48 BK-16
1238 N
339 CLEAR SW 33 33 WH-18 WH BK B N701-RP79 PK-16 144-RP32 GN-16 940 GND STUD 6
E454-LT59 GN-16 640 11 C SIG GND 411-OPR STATION RLY 9X-4391 103-0213 LT-C4 CC-C4 CC-C2 MH-C2 1239
BK-18 K727-RP71 GY-16
B BK GND SIG WH C
340 9 B 941 1 F742-LP57 PU-16 F742-CC199 PU-16 9X-7147 9X-7148 103-0213 9X-4391 SCREED LIFT SOL CONNECTOR GN-10
738-CP72 BR-16 641 12 UP 47 29 1240
341 HARNESS CODE 1 31 31 CP-C7 CC-C7 942 104-LP64 YL-16 2 F744-CC204 BU-16 F744-MH24 BU-16
403-CP94 GN-16 9X-4391 103-0213 642 134-6048 2 46 1 1241
342 ALTERNATOR R TERM 30 30 120-ALT R TERM 943 3
H425-CP15 BR-16 H425-CC24 BR-16 643 B RP-C5 CC-C5 CC-C8 LP-C5 DOWN 2 1242 GENERATOR
343 RIGHT TAKEUP PRESS SW 29 29 62 9X-4391 103-0213 944 4 MH-C10 SCREED LIFT SOL
RP DIODE BLOCK PWM BUFFER B RP-C9 103-0213 9X-4391 UP LP-C5 CC-C8 190-8793 1243 ON OFF
CP-C7 CC-C7 CC-C2 MH-C2 MH-C1 R TRACK TAKEUP PRESS 644 B RP RH CONV RATIO DIAL 3E-3370 K727-CC367 GY-16 E918-CC433 GN-16 E918-LP108 GN-16 5 195-5219
344 175-3244 112-4735 122-9309 58 945 49 9X-4391 103-0213
9X-4391 103-0213 103-0213 9X-4391 103-0213 CC-C3 RT-C3 RT-C11 645 RD-18 144-RP34 GN-16 K731-CC369 OR-16 1244
345 A408-CP92 PK-16 A408-CC297 PK-16 A408-MH1 PK-16 9X-1343 9X-0141 155-2267 RD B 200-RT25 BK-16 646 A OR VS VS OR A 59 946
DOWN
6 M996-LP107 PK-16
50
M996-CC432 PK-16
1245
346 VIB MOTOR SPEED SENSOR 26 26 42 29 29 TO SCREED 1153-GS9 WH-18 WH BK N700-RP80 YL-16 947 T826-LP58 BU-16 T826-CC200 BU-16 200-MH65 BK-16 1
E708-CP16 PK-16 H425-RT24 BR-16 BK BU C 647
B C SIG GND B 66 1246
SPI CLOCK 25 25 31 A BK-18 K731-RP85 OR-16 K731-CC114 OR-16 LP SCREED HOIST 2
347
648 B BK GND SIG WH C 61 J1-61 RH CONVEYER DIAL 948 CC-C5 RP-C5 109-7186 1247
348 +8V SUPPLY 24 CP-C7 CC-C7 CC-C4 LT-C4 11 949 38 200-MH54 BK-16 20A 3
290-CP17 BK-16 9X-4391 103-0213 9X-7148 9X-7147 1300 psi 103-0213 9X-4391 1011-FUEL SPRAY PUMP MOTOR 1248
SERVICE SW 23 23 649 134-6048 K727-CC113 GY-16 E918-CC434 GN-16 M996-RP106 PK-16 RT-C7 6T-3644
349 737-CP73 GN-16 E454-CC292 GN-16 E454-LT51 GN-16 B 62 J1-62 LH CONVEYER DIAL 950 49 RP-C5 CC-C5
HARNESS CODE 4 22 22 55 27 L TRACK TAKEUP PRESS 650 1249 155-2269
350 175-3244 RP-C5 CC-C5 951 9X-4391 103-0213 F742-CC424 PU-16 F744-LT74 BU-16 1 F743-LT75 GY-16 39 150-RT29 OR-16 150-OR-14
CP-C7 CC-C7 CC-C4 LT-C4 LT-C28 HH-C28 HH-C11 651 1 144-LP43 GN-16 OFF 1250 1137-GENERATOR CB 1 8N-0753
351 MAN 9X-4391 103-0213 412-OPR STATION RLY 952 GND STUD 6 1-A
E454-CP88 GN-16 9X-4391 103-0213 9X-7148 9X-7147 9X-7144 9X-7143 155-2267 RD B 652 50 RT-C3 CC-C3 1251 150-RT40 OR-16 E984-BU-14
352 HYD OIL FILTER SW 20 20 2 K720-RP28 WH-16 K720-CC100 WH-16 953 1 F742-RP72 PU-16 F742-CC201 PU-16 9X-1343 LT SCREED LIFT SAFETY SW 1138-GENERATOR CB 2 1-B
H424-CP37 YL-16 H424-CP37 YL-16 H424-CC396 YL-16 H424-LT50 YL-16 H424-HH30 YL-16 BK BU C 653 54 UP 47 9X-0141 3T-3132 1252 200-BK-14
353 LEFT TAKEUP PRESS SW 19 19 61 34 15 A AUTO 3 K721-RP29 OR-16 K721-CC103 OR-16 954 104-RP50 YL-16 2 T826-CC202 BU-16 1-C
292-CP49 BK-16 200-LT71 BK-16 200-HH31 BK-16 55 PWM BUFFER C LP-C7 66 23 1253

24VDC
MODE O SWITCH 18 18 720-MACH CONTROL 1181-GS7 4 10 654 LP LH CONV RATIO DIAL 8T-8732 3
354 122-9309 LP-C5 CC-C8 955 DOWN
37
LT-C4
721-MACH CONTROL 1300 psi 655 RP RH CONVEYER RD-18 144-LP44 GN-16 RT-C3 CC-C3 CC-C4 1254
355 A OR VS VS OR 9X-4391 103-0213 956 4
A 9X-1343 9X-7148 9X-7147
110/240VAC
736-CP95 YL-16 8C-9812 B UP 9X-0141 1255
HARNESS CODE 5 16 16 CC-C5 RP-C5 656 WH-18 WH N701-LP92 PK-16 K727-CC368 GY-16
356 C414-CP18 BU-16 103-0213 9X-4391 RP WARNING LIGHT 657 C SIG GND BK B 58 957 CC-C8 LP-C5
5 F742-RT20 PU-16 1 F743-RT19 GY-16
28
F743-CC382 GY-16
22 1256
SPI LOAD 15 15 CP-C7 CC-C7 BK-18 K727-LP89 GY-16 K731-CC370 OR-16
B BK GND SIG WH
357 9D-3127 B C 958 E918-RP107 GN-16 6 T826-RP73 BU-16
944-CP52 OR-16 9X-4391 103-0213 A487-CC378 PU-16 A487-RP81 PU-16 + LP-C5 CC-C8 C 59 103-0213 9X-4391 DOWN 1257
CAT DATA LINK (-) 14 14 34 658 9X-4391 103-0213 104-CC210 YL-16 104-LP59 YL-16 RT SCREED LIFT SAFETY SW
358 A487-CP19 PU-16 A487-CP19 PU-16 A487-CC377 PU-16 200-RP67 BK-16 200-RP56 BK-16 LENS 9D-2868 (RED) 959 2
FAULT LAMP (2) 13 13 43 8 659 1 K720-LP39 WH-16 K720-CC101 WH-16 134-6048 RP SCREED HOIST 3T-3132 1258
359 735-CP96 OR-16 - LAMP 7N-5876 MAN 54 C 960
HARNESS CODE 3 12 12 660 2 C 109-7186 1259
360 200-RP103 BK-16 PWM BUFFER D LP-C9 LT-C4 CC-C4 961 104-CC212 YL-16
CP-C7 CC-C7 CC-C2 MH-C2 887-STROBE LIGHT 661 3 K721-LP40 OR-16 K721-CC102 OR-16 1064 CONTROL 1260
361 AUTO 55 LP RH CONV RATIO DIAL 122-9309 8T-8732 9X-7147 9X-7148 962
464-CP97 GY-16 9X-4391 103-0213 103-0213 9X-4391 200-RP78 BK-16 662 RD-18 SELECT LP-C5 CC-C8 1261 200-BK
ENGINE OIL PRESS SENSOR 10 10 777-CONSOLE LAMP OR 144-LP45 GN-16 F734-LT28 YL-16 F734-CC415 YL-16
362 414-CP91 PK-16 414-CC296 PK-16 414-MH61 PK-16 200-CC375 BK-16 663 LP RH CONVEYER RP-C5 CC-C5 A VS VS OR A 28 59 J1-59 L PADDLE SENSOR SIG 963 104A-CC213 YL-16
1065 SW 9X-4391 103-0213 1262 35 GS5
363 FUEL LEVEL SENDER 9 9 25 17 134-CONTROL BOX GND 489-RP PARK BRAKE C 9X-4391 103-0213 WH-18 WH SIG GND BK N700-LP93 YL-16 F736-LT29 BU-16 F736-CC364 BU-16 964 1 872-LP53 YL-16 872-CC183 YL-16
404-CP99 YL-16 404-CC321 YL-16 664 8C-9812 C B 29 28 J1-28 L SONIC SELECT SW OPEN 19 CC-C4 LT-C4 LT-C28 HH-C28 HH-C16 TH-C1 30 1263 GENERATOR
HYD OIL TEMP SENDER 8 8 24 488-RP PARK BRAKE 1 K722-RP30 YL-16 K722-CC104 YL-16 C BK-18 BK K731-LP94 OR-16
364
665 MAN 56 B GND SIG WH C 965 104-LP66 YL-16 2 9X-7148 9X-7147 9X-7144 9X-7143 155-2272 3E-3376 HITCH OPEN SOL CONNECTOR 1264 ON/OFF SOL
365 2 966 3 870-LP54 OR-16 870-CC186 OR-16 872-CC184 YL-16 872-LT44 YL-16 872-HH26 YL-16 872-TH1 YL-16
734-CP90 WH-16 666 134-6048 RT-C3 CC-C3 CLOSE 18 13 11 1 1 HITCH OPEN SOL 1265

104-LP81 YL-16
366 HARNESS CODE 6 6 6 CP-C5 VH-C1 CC-C8 LP-C5 3 K723-RP31 PU-16 K723-CC105 PU-16 9X-0141 9X-1343 967 870-CC188 OR-16 870-LT45 OR-16 870-HH27 OR-16
945-CP53 BR-16 3E-3388 1552264 103-0213 9X-4391 LP WARNING LIGHT 667 AUTO 57 C 12 8 2 2 190-8793 1266
CAT DATA LINK (+) 5 5 F733-RT38 GN-16 F733-CC365 GN-16 B LP TRUCK HITCH 1 2 200-BK-14
367 411-CP21 PK-16 738-CP72 BR-16 WIRE-VH1 BK-16 A487-CC379 PU-16 A487-LP50 PU-16 + 9D-3127 668 B RP LH CONVEYER 20 60 J1-60 R PADDLE SENSOR SIG 968 9G-0011
200-HH28 BK-16
3
200-TH3 BK-16 HH-C12
1267
E984-BU-14
3-1 3-2
368 ACTION ALARM 4 4 1 34 F735-RT39 BR-16 F735-CC366 BR-16 969 200-HH29 BK-16 195-5219
733-CP63 BR-16 733-CP63 BR-16 WIRE-VH2 BK-16 200-LP82 BK-16 200-LP91 BK-16 LENS 9D-2868 (RED) 669 8C-9812 LP-C5 CC-C8 21 50 J1-50 R SONIC SELECT SW 1190-GND STUD 7 4 1268
369 HARNESS CODE 2 3 3 2 8 - LAMP 7N-5876 1 9X-4391 103-0213 970 DIODE
200-CP22 BK-16 735-CP96 OR-16 WIRE-VH3 BK-16 670 MAN 1189-GND STUD 7 30 1269
370 - BATTERY (GROUND) 2 2 3 2 K722-LP41 YL-16 K722-CC106 YL-16 971 1 HITCH CLOSE SOL CONNECTOR 106-8704
108-CP23 BU-16 737-CP73 GN-16 WIRE-VH4 BK-16 200-CC376 BK-16 200-LP103 BK-16 671 56 OPEN RP-C5 CC-C5 1270
371 + BATTERY 1 1 4 803-CONTROL BOX GND 891-STROBE LIGHT 3 K723-LP42 PU-16 K723-CC107 PU-16 F761-CC154 BR-16 972 104-RP53 YL-16 2 870-TH2 OR-16 E984-BU-14 200-BK-14
736-CP95 YL-16 200-LP78 BK-16 672 AUTO 57 751-COOLING FAN SOL 9X-4391 103-0213 1 HITCH CLOSE SOL 1271 G-C4-1 G-C4-2
372 5 754-CONSOLE LAMP 973 3 872-RP42 YL-16 872-CC185 YL-16 200-TH4 BK-16
734-CP90 WH-16 WIRE-VH6 BK-16 673 C LP LH CONVEYER CC-C5 RP-C5 CLOSE 19 2 190-8793 1272 200-BK-14
373 6 488-LP PARK BRAKE HH-C28 LT-C28 LT-C4 CC-C4 974 103-0213 9X-4391 HH-C13
200-CP26 BK-16 200-CP50 BK-16 WIRE-VH7 BK-16 HYD OIL TEMP SENDER 674 8C-9812 L AUGER REV PUMP CC-C17 1273
374 7 CC-C4 LT-C4 FUEL LEVEL SENDER 489-LP PARK BRAKE 9X-7143 9X-7144 9X-7147 9X-7148 160-7690 FEEDER OUTPUTS 975 104A-CC211 YL-16 104-RP49 YL-16 RP TRUCK HITCH 870-RP43 OR-16 870-CC187 OR-16 195-5219
9X-7148 9X-7147 4W-9972 196-3830 675 199-5718 HH-C3 2 9G-0011 18 28 1274
375 8 A275-LT3 BK-16 23 155-2269 F761-HH10 BR-16 F761-LT72 BR-16 F761-CC152 BR-16 F761-CC151 BR-16 976 AUGER UP SOL CONNECTOR
ACTION ALARM 404-LT48 YL-16 1 200-MH48 BK-16 676 402-MACH CONTROL SW/SENSOR RETURN 21 31 59 J2-59 RETURN 9-12 LP-C5 CC-C8 1275
376 (296) CP-C1 7 944-GND STUD 6 896-HH11 GN-16 896-LT73 GN-16 896-CC356 GN-16 977 1 787-MH23 WH-16
155-2269 3E-6328 677 CC-C4 LT-C4 1 12 14 61 J2-61 L AUGER REVERSE 2 DOWN 9X-4391 103-0213 1 AUGER UP SOL 1276
377 T° 9X-7148 9X-7147 C778-HH12 BR-16 C778-LT70 BR-16 C778-CC357 BR-16 978 104-LP63 YL-16 781-LP95 PK-16 781-CC191 PK-16 E984-BU-14 RD
411-CP21 PK-16 678 R AUGER FWD PUMP 2 18 25 60 J2-60 R AUGER FORWARD 16 2 190-8793 1277 2-A
378 1 111-CC120 YL-16 111-LT27 YL-16 199-5718 F760-HH20 PU-16 K967-HH13 WH-16 K967-LT69 WH-16 K967-CC358 WH-16 979 3 787-LP70 WH-16 787-CC193 WH-16 MH-C11 200-BK-14 BU 24VDC
1007-FUEL SPRAY PUMP C.B. 3 HH-C4 23 38 41 J2-41 R AUGER REVERSE

104-RP70 YL-16
200-CP30 BK-16 A 679 UP 17 195-5219 1278 2-B
CATERPILLAR MONITORING SYSTEM 2 24 155-2269 F760-HH14 PU-16 F760-LT67 PU-16 F760-CC359 PU-16 C 200-BK-14 GN EXCITATION
112-PU 191-1556

379 L SONIC SENSOR LT-COIL CORD LT-C5 20 30 49 J2-49 RETURN 5-8 980
680 C778-HH12 BR-16 A912-HH15 PU-16 A912-LT66 PU-16 A912-CC360 PU-16 LP AUGER RAISE/LOWER 1279 2-C
380 8 190-3638 8T-8027 7R-7029 1 16 19 51 J2-51 L AUGER FORWARD 981 200-MH66 BK-16 36
12 681 RD-18 111-LT27 YL-16 F760-HH21 PU-16 K727A-HH16 GY-16 K727A-LT60 GY-16 K727A-CC500 GY-16 9G-0011 CC-C2 MH-C2 1280
381 15A PWR A BATT A A 2 22 35 40 J2-40 R CONVEYER FORWARD 982 RP-C5 103-0213 9X-4391 8 KW AC GENERATOR
CP-C7 CC-C7 682 BK-18 A275-LT3 BK-16 C736-HH17 WH-16 C736-LT58 WH-16 C736-CC362 WH-16 CC-C5 1281
382 108-CC150 BU-16 GND B GND B B 17 24 50 J2-50 L CONVEYER FORWARD 983 9X-4391 103-0213 781-CC189 PK-16 781-MH22 PK-16 AUGER DOWN SOL CONNECTOR 28 WH-8
CB7 9X-4391 103-0213 683 WH-18 F734-LT28 YL-16 24 1282 SINGLE PHASE
383 6T-3643 701-COMPUTER PLUG-IN 21 SIG C SIG C C 984 1 781-RP86 PK-16 781-CC192 PK-16 787-CC190 WH-16
108-CP89 BU-16 108-CC294 BU-16 684 R AUGER REV PUMP 2 DOWN 16 25 1 1283
384 5 D F736-LT29 BU-16 199-5718 200-CC130 BK-16 CONTROLLER SHELL GND 985 104-RP52 YL-16 AUGER DOWN SOL
200-CP31 BK-16 200-CC5 BK-16 685 SW LEFT PADDLE SENSOR D 24 HH-C5 2 1284
385 15 403-CONTROL BOX GND 155-2269 200-CC138 BK-16 986 3 787-RP17 WH-16 787-CC194 WH-16 MH-C12 190-8793 BK-8 BK-8
464-CP97 GY-16 161-8921 E 17 1285 L1 110/220VAC
200-CP45 BK-16

A 26 686 K967-HH13 WH-16 UP 195-5219


39
386 F L AUGER FWD PUMP 1 987 B BK-8 WH-8
687 21
F761-HH22 BR-16 200-CC160 BK-16 RP AUGER RAISE/LOWER 1286 N OUTPUT
387 199-5718 HH-C6 2 309-CONTROL BOX GND 988 9G-0011 200-MH67 BK-16 32A BK-8
CP-C9 688 A275-RT5 BK-16 LP-C5 CC-C8 1287 L2
388 200-CP28 BK-16 - 408-MACH CONTROL SW/SENSOR RETURN 155-2269 989 1 9X-4391 103-0213 173-5414
200-CP43 BK-16 689 2 UP 1288
389 855-CP HAZARD LIGHT RT-C3 A912-HH15 PU-16 990 104-LP66 YL-16 A859-LP55 PU-16 A859-CC196 PU-16 HOPPER DOWN SOL CONNECTOR 28 MAIN
108-CP44 BU-16 #1 690 CC-C3 1 BOX GND STUD A 39 1289 160-5318
390 9X-1343 9X-0141 F760-HH23 PU-16 991 3 A858-LP56 GN-16 A858-CC197 GN-16 A858-MH7 GN-16 GND STUD 6 CB
+ 691 2 DOWN 38 1 8T9040 1290
391 (562) CP-C10 111-CC291 YL-16 111-RT37 YL-16 992 HOPPER DOWN SOL
108-CP102 BU-16 200-CP41 BK-16 - CATERPILLAR MONITORING SYSTEM 692 1008-FUEL SPRAY PUMP C.B. 3 C 2 1291
392 F761-HH18 BR-16 993 LP HOPPER MH-C13 190-8793
108-CP42 BU-16 #2 DISPLAY LIGHT R CONVEYER PUMP 745-TAMPER PUMP SOL 9G-0011 1292
693 199-5718 195-5219
393 + R SONIC SENSOR RT-COIL CORD RT-C2 HH-C7 994 RP-C5
694 23 24 CC-C5 1293
394 8T-8027 7R-7029 155-2269 995 200-MH68 BK-16
200-CP39 BK-16 -CP-C11 3T-3159 SPRING
695
190-3638
RD-18 111-RT37 YL-16 K727A-HH16 GY-16
9X-4391 103-0213 1294
395 #3 3T-3157 TERMINAL PWR A BATT A A L CONVEYER PUMP 1 996 1 A859-RP44 PU-16 A859-CC198 PU-16
108-CP32 BU-16 696 BK-18 2 UP 39 CC-C2 MH-C2 1295
396 + 6D-4161 CONTACT B B A275-RT5 BK-16 199-5718 HH-C8 F761-HH24 BR-16 997 104-RP53 YL-16 A858-RP45 GN-16 A858-CC195 GN-16 103-0213 HOPPER UP SOL CONNECTOR 28
697 GND GND B 2 38 9X-4391 1296
397 CP-C12 3T-3278 BOOT 22 WH-18 F733-RT38 GN-16 155-2269 998 3 A859-CC393 PU-16 A859-MH8 PU-16
200-CP24 BK-16 - 698 SIG C SIG C C DOWN 32 1 1297
398 #4 7N-5876 BULB D F735-RT39 BR-16 C736-HH17 WH-16 999 A858-CC394 GN-16 HOPPER UP SOL
SW D 1 2
399
108-CP35 BU-16
+ 3T-3158 SOCKET 699 RIGHT PADDLE SENSOR
E 2
F760-HH25 PU-16 B RP HOPPER 31
MH-C14 190-8793 1298 WIRE GROUP COLOR DESCRIPTIONS
161-8921 9G-0011 1299
22 195-5219
F WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
23 200-MH19 BK-16
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN IMPLEMENT LOCKOUT SWITCH IS ON.
STARTING CIRCUIT.
GROUND CIRCUIT.
THIS SCHEMATIC IS FOR AP655C ASPHALT PAVER
STARTING AID CIRCUIT.
(165-5377 CHG 02).
CATERPILLAR MONITORING CIRCUIT.
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE
IMPLEMENT CIRCUIT.
WITH THE KEY AND ENGINE OFF, AND TRANSMISSION IN NEUTRAL.
SCREED CIRCUIT.
MACHINE CONTROL CIRCUIT. NOTE A: DASHED LINES REPRESENT WIRES NEEDED
VIBRATOR CIRCUIT. ON MECHANICAL ENGINE.
GRADE CIRCUIT.
TURN SIGNAL/HAZARD LIGHTS CIRCUIT.

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