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    TPS Value Stream Mapping /process Flow Chart

    Uploaded by

    feven leul
    This document contains a process flow chart and value stream map for a garment. It outlines 17 key operations to produce the garment from start to finish. These include operations like setting the top center, hemming pockets, attaching pockets, hemming the right front panel, pressing the center front, buttonhole making, button sewing, and attaching the interlining. For each operation it provides details like the machine type used, required tools, normal time, and process time. The goal is to map the entire production process from customer line to final product.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    TPS Value Stream Mapping /process Flow Chart

    Uploaded by

    feven leul
    29 views2 pages
    This document contains a process flow chart and value stream map for a garment. It outlines 17 key operations to produce the garment from start to finish. These include operations like setting the top center, hemming pockets, attaching pockets, hemming the right front panel, pressing the center front, buttonhole making, button sewing, and attaching the interlining. For each operation it provides details like the machine type used, required tools, normal time, and process time. The goal is to map the entire production process from customer line to final product.

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    This document contains a process flow chart and value stream map for a garment. It outlines 17 key operations to produce the garment from start to finish. These include operations like setting the top center, hemming pockets, attaching pockets, hemming the right front panel, pressing the center front, buttonhole making, button sewing, and attaching the interlining. For each operation it provides details like the machine type used, required tools, normal time, and process time. The goal is to map the entire production process from customer line to final product.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    29 views2 pages

    TPS Value Stream Mapping /process Flow Chart

    Uploaded by

    feven leul
    This document contains a process flow chart and value stream map for a garment. It outlines 17 key operations to produce the garment from start to finish. These include operations like setting the top center, hemming pockets, attaching pockets, hemming the right front panel, pressing the center front, buttonhole making, button sewing, and attaching the interlining. For each operation it provides details like the machine type used, required tools, normal time, and process time. The goal is to map the entire production process from customer line to final product.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 2

    TPS Value Stream Mapping /Process Flow Chart

    Customer
    Line JCP / COOLMAX DNSS Style SMV 16.726 Min= 1004 Sec Prepared By Date Revision R0
    /Style

    Right Front
    Fall 2 Layer

    Fall 1 Layer

    Left Front
    Back Part
    Placket

    Placket
    Band 2

    Band 1

    Pocket

    Center
    Sleeve
    Sleeve
    Process

    Layer

    Label

    Label
    Layer

    Yoke

    Yoke
    Cuff
    Operation Name Machine Type Tools NT HT MT OT PT M

    IL
    21A 17A4B 17A1A 17B 17A 11B 11A 8A4B 8A4A 8A3A 8A2A 8B 8A 3A 2A 1A 0A Code

    1 1 SET TOP CENTER VM1804P 11 0 0 6 1


    HEM POCKET
    2A-1 2A-1 DDL9000DS 12 0 0 22 1
    MOUTH
    ATTACH POCKET
    2A-2 2A-2 DDL9000DS 8 0 0 10 1
    EDGE I/L
    2A-3 2A-3 CREASE POCKET NS-84 7 0 0 15 1

    2 2 SET POCKET DDL9000DS 29 0 0 17 1

    3 3 HEM RIGHT FRONT DDL9000DS 12 0 0 40 1


    PRESS CENTER
    4 4 0 16 0 0 17 1
    FRONT
    5 5 BH FRONT TD 22 0 0 25 1

    6 6 BS FRONT LH1903 22 0 0 35 1
    COLLAR DOWN
    7 7 LK1903 8 0 0 22 1
    BUTTON SEW
    ATTACH
    8A-1 8A-1 INTERLINING TO DDL9000DS 16 0 0 10 1
    YOKEYOKE
    ATTACH
    8A-2 8A-2 0 11 0 0 12 1
    LABEL
    ATTACH YOKE
    8A-3 8A-3 0 10 0 0 12 1
    LABEL
    ATTACH BACK
    8A4A-1 8A4A-1 DDL9000DS 8 0 0 6 1
    SIDE LABEL
    ATTACH BACK
    8A-4 8A-4 DDL9000DS 23 0 0 39 1
    YOKE
    8A-5 8A-5 TRIM/ IRON YOKE B/HND 16 0 0 0 0

    8 8 JOIN SHOULDER DDL9000DS 25 0 0 32 1


    STAYSTITCH
    9 9 DDL9000DS 11 0 0 13 1
    NECKLINE
    10 10 PRESS YOKE SEAM 0 14 0 0 24 2
    BIND
    11A-1 11A-1 UPPER&UNDER DDL9000DS 23 0 0 30 1
    WIDE PLACKET
    TOPSTITCH
    11A-2 11A-2 DDL9000DS 36 0 0 32 2
    PLACKET END
    PRESS/ BS/ BH
    11A-3 11A-3 NS8236 26 0 0 29 1
    SLEEVE PLACKET
    11 11 SET SLEEVE MH380AT8 34 0 0 40 1
    TOPSTITCH
    12 12 DDL9000DS 24 0 0 42 1
    ARMHOLE(1)
    13 13 PRESS ARMHOLE AHHWRVB 27 0 0 41 1

    14 14 JOIN SIDE SEAM F84002A11 45 0 0 40 1


    OVERLOCK
    15 15 AZ8500G 12 0 0 10 1
    BOTTOM
    16 16 HEM BOTTOM DDL9000DS 29 0 0 37 1

    17A-1 17A-1 RUNSTITCH FALL DMN5420N7 17 0 0 21 1


    TRIM/TURN/PRESS
    17A-2 17A-2 NS-81 9 0 0 20 1
    FALL
    17A-3 17A-3 TOPSTITCH FALL DDL9000DS 13 0 0 16 1

    17A4A-1 17A4A-1 HEM BAND DDL9000DS 9 0 0 11 1

    17A-4 17A-4 ATTACH BAND DLM5400N7 19 0 0 41 1

    17A-5 17A-5 TOPSTITCH BAND DDL5556N7 16 0 0 19 1


    TRIM BAND
    17A-6 17A-6 DLM5200N7 4 0 0 7 1
    BOTTOM
    17A-7 17A-7 MARK BAND NS-91 4 0 0 4 1

    17A-8 17A-8 BH COLLAR LBH1790 8 0 0 7 1

    17 17 SET COLLAR DDL9000DS 20 0 0 45 1


    CLOSESTITCH
    18 18 DDL5556N7 21 0 0 39 1
    COLLAR
    BH ASSEMBLY
    19 19 LBH1790 8 0 0 14 1
    BAND
    BS ASSEMBLY
    20 20 LH1903 18 0 0 22 1
    BAND
    21A-1 21A-1 HEM CUFF DDL9000DS 9 0 0 10 2

    21A-2 21A-2 RUNSTITCH CUFF DLM5400 26 0 0 23 1


    TURN CORNER
    21A-3 21A-3 AND TOPSTITCH DDL9000DS 22 0 0 24 1
    CUFF
    21 21 SET CUFF DDL9000DS 31 0 0 44 1
    PRESS SIDE &
    22 22 NS-8436 14 0 0 40 1
    SLEEVE SEAM
    Total 792 0 0 0 1059 47

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