Faculty Mechanical, Maritime and Materials Engineering
Faculty Mechanical, Maritime and Materials Engineering
Faculty Mechanical, Maritime and Materials Engineering
MATERIALS ENGINEERING
Delft University of Technology Department Maritime and Transport Technology
Mekelweg 2
2628 CD Delft
the Netherlands
Phone +31 (0)15-2782889
Fax +31 (0)15-2781397
www.mtt.tudelft.nl
Assignment: literature
Confidential: yes
This report consists of 43 pages and 2 appendices. It may only be reproduced literally and as a whole. For
commercial purposes only with written authorization of Delft University of Technology. Requests for consult are
only taken into consideration under the condition that the applicant denies all legal rights on liabilities concerning
the contents of the advice.
FACULTY OF MECHANICAL, MARITIME AND
MATERIALS ENGINEERING
Delft University of Technology Department of Marine and Transport Technology
Mekelweg 2
2628 CD Delft
the Netherlands
Phone +31 (0)15-2782889
Fax +31 (0)15-2781397
www.mtt.tudelft.nl
Jack -up barges are barges equipped with legs that are able to jack themselves out of the water.
When jacked, a stable work platform is available and operation is not influenced by wave motion.
Jack-ups can be used as working platform for, among other utilities, installation and servicing
structures such as: offshore wind turbines, long bridges, and drilling platforms.
The legs and a jacking system are used to lift the barge out of the water. Jacking up a barge is a
dangerous operation, especially during the transition phase between floating and standing on the legs.
During this phase there will be a repeated impact between the leg and the seabed when the barge
follows the wave motions. The workability of the barge is limited by the allowable magnitude of the
impact.
This literature assignment is to study and make an overview of the parameters influencing the impact
magnitude and make an overview of existing measures to improve workability of jack-ups. The
research in this assignment should cover the following:
The supervisor,
Summary
Jack-up barges are barges equipped with legs that are able to jack themselves out of the water. When
jacked, a stable work platform is available and operation is not influenced by wave motion. Jack ups
can be used as working platform for, among other utilities, installation and servicing structures such
as offshore wind turbines, long bridges, and drilling platforms.
The legs and a jacking system are used to lift the barge out of the water. Jacking up a barge is a
dangerous operation, especially during the transition phase between floating and standing on the legs.
During this phase there will be a repeated impact between the leg and the seabed when the barge
follows the wave motions. The workability of the barge is limited by the allowable magnitude of the
impact.
The impact of the leg during touch down depends on the vessel specifications and environmental
parameters. Jack-ups are present in a large variety of size and shape. Two main groups were
distinguished. Flat barge type and jack-ups with the shape of a vessel. The barge type is often not
self-propelled while the vessel type often is self-propelled and equipped with dynamic positioning
system. The length of barge types ranges from 30 to 100 m. Ship type has range in length of 90 to
160 m. The barge type jack-ups are usually built for shallower water, up to 45 m, while the ship type
is used in water to 80 m depth.
Several leg types are used with jack-ups; cylindrical legs, square tubular legs, and lattice legs. The
lattice legs are often used for larger water depth. The length of the leg determines the operating
depth which is important in the calculation of the impact load.
Jacking of the units can be achieved in several ways. Two types are most common: rack and pinion
and pin-hole. The first is by use of hydraulic jacks and the second uses electric motors driving the
pinion over racks along the legs. The jacking system has lower influence on the impact load but
determines the possibility of a leg impact reducing device.
Besides dimensions of jack-ups, environmental conditions are important to determine the impact load.
Maximum operating conditions are prescribed in specifications sheets for each vessel. It often
concerns the maximum significant wave height. The corresponding wave period is often not provided
but is important for determining the impact load. Another important parameter which is not prescribed
is the seabed condition. Soft clay results in much lower reaction loads than dense sand and hard clay.
Some classification societies provide calculation method for the impact load. Of all the members the
International Association of Classification Societies (IACS) only three provide a method. They all
provide more or less the same method. There are some difference in presentation, but the principles
are the same. The three societies are: Bureau Veritas, Det Norske Veritas and Russian Maritime
Register of Shipping.
The DNV calculation method was used to perform calculations to determine leg impact for the range
of jack-ups concerned in this research. Impact loads were calculated and compared for three
situations. The first was according to prescribed allowable operating conditions. The second was
calculated to determine the effect of a shock absorber. And the third calculation was to compare
higher wave conditions, which represented a larger weather window, with allowable values when a
shock absorber was used. The impact loads for lattice legs were different from tubular legs. Loads
were higher and the shock absorber had less effect than for tubular legs. The conclusion for all jack-
ups was that adding only a small damping stroke resulted in large allowable wave conditions.
The calculation was simplified on vessel motion and leg specifications. This means that for accurate
load values more detailed information should be used.
In the past several patented designs were made to reduce the leg impact load during installation of
jack-ups. Designs consider shock absorbing at location of the jack house or at the bottom of a jack-up
leg. Designs for the leg bottom often use compressive members, while designs for jack housing often
use compressible gas or hydraulics to reduce the shock.
Although there exist several patented designs for shock absorbing devices for jack-up legs, no
information was found about actual applied devices on the selection of jack-ups.
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List of symbols
Symbol Description Unit
θroll Roll angle [º]
T Roll period [s]
Pv Vertical impact force [MN]
PH Horizontal impact force [MN]
EK Kinetic energy [MNm]
List of abbreviations
Abbreviation Description Unit
DNV Det Norske Veritas [-]
JUB Jack-Up Barge [-]
MODU Mobile Offshore Drilling Unit [-]
SWH Significant Wave Height [m]
WTIV Wind Turbine Installation vessel [-]
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Contents
Summary ...................................................................................................................................... 3
List of symbols .............................................................................................................................. 4
List of abbreviations ....................................................................................................................... 4
1 Introduction ........................................................................................................................... 6
1.1 General introduction ........................................................................................................ 6
1.2 Goal of the research ........................................................................................................ 7
1.3 Report structure.............................................................................................................. 7
2 Jack-up specifications ............................................................................................................. 8
3 Parameters and range ............................................................................................................ 9
3.1 Hull shapes ..................................................................................................................... 9
3.2 Sizes ............................................................................................................................ 11
3.3 Operating depth............................................................................................................ 13
3.4 Jack-up legs ................................................................................................................. 14
3.5 Jacking systems ............................................................................................................ 16
3.6 Environmental parameters ............................................................................................. 20
4 Standards and Codes ............................................................................................................ 21
4.1 International Association of Classification Societies (IACS) ............................................... 21
4.2 American Bureau of Shipping (ABS) [1.3], [2.3] .............................................................. 22
4.3 Bureau Veritas [3.3] ...................................................................................................... 22
4.4 China Classification Society [4.3].................................................................................... 22
4.5 Det Norske Veritas [5.3] ................................................................................................ 23
4.6 Germanischer Lloyd [6.3] .............................................................................................. 24
4.7 Korean Register of Shipping [7.3] .................................................................................. 24
4.8 Lloyd's Register of Shipping [8.3] ................................................................................... 24
4.9 Nippon Kaiji Kyokai [9.3] ............................................................................................... 24
4.10 Registro Italiano Navale [10.3] ...................................................................................... 24
4.11 Russian Maritime Register of Shipping [11.3] .................................................................. 25
4.12 Indian Register of Shipping [12.3] ................................................................................. 25
4.13 Croatian Register of Shipping ......................................................................................... 25
4.14 Polish Register of Shipping ............................................................................................ 25
4.15 Observations from codes and standards ......................................................................... 26
5 Load impact calculation ........................................................................................................ 27
5.1 Method......................................................................................................................... 27
5.2 Assumptions ................................................................................................................. 27
5.3 Calculation results ......................................................................................................... 28
5.4 Calculation conclusion ................................................................................................... 30
6 Patents for jack-up leg shock absorber .................................................................................. 31
6.1 Fast jack lift boat shock absorbing jacking system........................................................... 32
6.2 Load equalizing and shock absorber system for off-shore drilling rigs ............................... 33
6.3 Offshore drilling platform with vertically movable legs ..................................................... 34
6.4 Shock absorbing structure and method for off shore jack-up rigs ..................................... 35
6.5 Device for absorbing impacts during lowering or lifting respectively of the support legs of an
artificial island .......................................................................................................................... 36
6.6 Load transfer and monitoring system for use with jack-up barges .................................... 37
6.7 Shock absorber and method for offshore jack-up rigs ...................................................... 38
6.8 Device for the integrated suspension and manipulation of the legs of a jack-up platform... 39
6.9 Device for sitting on the seabed for self-raising sea vessels ............................................. 40
7 Conclusion ........................................................................................................................... 41
8 References ........................................................................................................................... 42
8.1 General literature .......................................................................................................... 42
8.2 Research papers ........................................................................................................... 42
8.3 Standards and Codes .................................................................................................... 42
8.4 Jack-up specifications .................................................................................................... 43
8.5 Patents......................................................................................................................... 43
Appendix A: Calculations .............................................................................................................. 44
Appendix B: Jack-up unit specification sheets ................................................................................ 45
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1 Introduction
All of the jack-up types are designed for operation in locations with wave motion. When positioning or
removing a jack-up on or from its location, the legs are lowered while the jack-ups motion is
influenced by the waves. This causes impact between the legs and the seabed during touchdown.
This happens between the modes ‘lowering legs’ and ‘coming out of the water’ in figure 1.1.
The possibility to install or remove a jack-up is limited by the sea state. The amount of time the
weather or sea state allows safe operation is known as weather window. Of course, it is desired to
have a weather window as large as possible.
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2 Jack-up specifications
To start this research first a survey is made of existing jack-up units. It resulted in what type and size
of jack-ups are used nowadays. A selection is made of several jack-ups built in the last decade. This
selection should only represent the variety in jack-ups instead of presenting a complete overview of all
jack-ups. The selection is used throughout the report to determine and discuss subjects concerning
the leg impact during touch-down.
Two main differences were identified. A platform can be specially made as working platform. Then it is
often called a jack-up barge or rig. When the hull shape is like the shape of a regular vessel it is often
called a jack-up vessel. The latter have a second important function of transport besides the function
as working platform. The vessel types are often used for wind turbine transport and installation.
The following table presents the selection of jack-ups with specifications. The upper half presents the
barge type jack-ups and lower half the vessel type. This distinction is used more often in this report.
Table 2.1
Name Length Width Legs Leg Type Leg length Max Year
(m) (m) (m) Operating built
depth (m)
Barges:
JB104 30.5 17.1 4 Cylinder 47.4 25 n/a
Pauline (SEA 900) 48 25 4 Cylinder 50 30 2002
JB114 (SEA 200) 55.5 32.2 4 Cylinder 73.15 40 2009
JB117 (SEA3250) 75.9 40 4 Cylinder 80 45 2012
Square
Sea Jack 95 33 4 50.4 30 2003
Tube
Ships:
Square
Sea Energy 91.7 21.6 4 32 24 2002
tube
3 Chord
Nora 105 50 4 130 80 2011
lattice
Square
MPI Resolution 130 38 6 71.8 35 2003
lattice
3 Chord
Seafox 5 151 50 4 106 65 2012
lattice
3 Chord
Pacific Orca 160 49 6 105 75 2012
lattice
Separate jack-up specifications with figures can be found in the appendix. For more information is
referred to reference section 4.
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• Drilling platforms
• Jack-up barges
• Vessels with jacking capabilities
Drilling platforms
The first group, jack-up drilling units, are often built as a triangular barge with three legs. One of the
three barge corners is shaped similar to a ship’s bow. Triangular drilling units are normally not self-
propelled and require tow boats to move to their destination.
Figure 3-1, Triangular three legged jack-up drilling unit, GustoMSC type CJ46-X100-D [1.4]
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Barges
The second group, jack-up barges, or self-elevating platforms, are normally rectangular flat barges
with legs at the corner points. Jack-up barges are often not self-propelled and therefore need to be
towed. However, there do exist examples with own propulsion systems. This is an advantage, because
in case of daily moves self-propulsion results in lower costs compared to the use of tugboats.
Figure 3-2, Four legged multipurpose self-elevating unit, GustoMSC type SEA-3250 [2.4]
Vessels
Finally, jack-up vessels often have a bow of a cargo ship and are equipped with movable legs. Jack-up
vessels are self-propelled. And in addition to that they are often equipped with dynamic positioning
systems. This also saves additional tugs for the vessel to maintain its stationary position.
Sizes depend, amongst others, on their afloat and elevated load carrying capabilities [3.1].
Figure 3-3, Six legged Wind farm Installation Vessel, Pacific Orca [3.4]
This report will further on focus on the last two types of jack-ups. Reason for this is that it is expected
those will have more frequent moves in their lifetime. In that case leg impact is more important
because it occurs more often than for the drilling rigs, which stay for long time at one position.
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3.2 Sizes
The following figures show the difference in platform dimensions, see figure 2-1 for top view of
barges and figure 2-2 for vessels.
Figure 3-4, Top view of jack-up barges (above) and jack-up vessels (below) size range
The barge type jack-ups are usually used for service operations. Oil drilling and maintenance on oil
rigs used to be the main operations. In the last decade installation of wind farm has become a more
important occupation for the jack-ups.
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The figures above show the shortest vessel types are almost as long as the largest barge type. The
ship type jack-ups are often used for transport of large off shore structures like wind turbines. The
extra space required for transport explains why the ship types are larger, as shown in the following
figure. Besides transport they can at least fulfil the same operation as the barge types. The trend in
jack-up design is increasing the size and offer larger operating depth. The latest jack-up vessels are
equipped with longer legs and larger cranes.
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Figure 3-6, Front view of jack-up barges (above) and jack-up vessels (below) range of operating depth
The figures above show that vessel type jack-up units have a maximum operating depth up to twice
as large as the operating depth of barge type jack-ups. The newer ship type are built to be more
versatile than the barge type jack-ups.
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Leg shape
A survey of jack-up specifications shows two leg shapes are commonly used for jack-up units. Long
legs, for use in deep waters of more than 90 m [3.1], often used on drilling units, consist of lattice
structures. lattice legs often have three chords and bracings between the chords. For shallow water or
lower loads, cylindrical shaped legs can be used, which require less deck space and are less
complicated than lattice legs to fabricate. Other leg shapes present are square tubes. Typical leg
shape designs as shown in figure 3-4.
Figure 3-7, Different leg type sections for jack-ups, from DNV-RP-C104 [5.3]
Number of legs
During design of jack-up units the number of legs is considered. Jack-up drilling rigs, with their
triangular shape, usually have three legs (see figure 4-1). Jack-up barges and vessels normally have
four legs (figure 4-2) and large jack-up vessels often have six legs (figure 4-3). Special jack-up units
may contain even eight legs [4.4].
More legs increase safety due to redundancy. More legs also increase the preload speed. Preloading is
simulating the maximum expected load on each leg to ensure the soil has enough strength to bear the
loads of the platform. Preloading is normally performed by ballasting the unit with water. With more
than three legs, the preloading can be performed by fully loading two legs and slightly raising the
remaining legs, without compromising stability. This requires less time than ballasting. However,
increasing the number of legs also increases drag of protruding legs during transit and increases the
weight of the total unit. The latter has the consequence of reducing the cargo capacity. Furthermore,
with more raised legs, the center of gravity is higher and more wind area is present.
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Footings
Jack-up legs are often provided with footings. When the jack-up is being installed in relatively soft soil
the legs can penetrate several meters. The footings reduce this and provide a stable foundation.
A footing can be one large structure, a mat, at the bottom connected to all of the legs. Another
common type is a footing structure for each leg separately, known as spud cans. These provide load
spreading of the leg when in contact with the soil.
Figure 3-8, Different footings for jack-ups; mat footing (left) and spud can (right). [3.1]
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The following table presents the different jacking systems and specifications for the selection of jack-
ups.
Table 3. 1
Two common basic jacking systems are: “rack and pinion” and hydraulic “pin and hole” [3.1]. Less
common are use of “hydraulic brace”, “pneumatic grippers”, and use of “wire and winch”.
The jacking system can be continuous or discontinuous. Rack and pinion and winch systems are
continuous. “Pin in the hole” systems usually are discontinuous because of discrete jacking.
The selection of jack ups shows that the units with cylindrical legs are provided with the pin-hole
system while the lattice legs are provided with rack and pinions. For some jack-ups with cylindrical
legs the rack and pinion system is used.
The relationship between legs and jacking system depends on the leg length possibly. Longer legs are
often lattice legs. The longer the legs the more time it takes to jack. As rack and pinion is usually a
quicker jacking method, this will be used for the longer leg types. The jacking systems will be shortly
discussed below.
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Figure 3-9, Schematic arrangement of rack and pinion elevating system. [3.3]
The pinion can be driven by hydraulics or by electric motor. Usually more than one set of pinion drives
is used above each other.
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Hydraulic brace
Less common jacking system, the hydraulic brace, works similar to the “pin hole” principle. It uses
hydraulic jacks, but instead of pins through holes in the legs, a brace can be fixed on the exterior of
the toothed leg.
Figure 3-12, Toothed square tube leg from MPI Resolution. [7.4]
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Hydraulic gripper
Similar to the hydraulic brace is the hydraulic gripper. It consists of inflatable rubber grippers on the
circumference of a tubular leg. The grippers are connected by a set of single and double working
pneumatic jacks. They work in discrete steps as with standard hydraulic jacking systems. This system
is mounted on the Titan jack-ups Karlissa A and B [8.4].
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Where φ is the angle of internal friction and c is the undrained shear strength in kN/m2. The density of
both soils was taken as 1 t/m3.
For a certain jack-up barge calculations were performed by use of finite element (FE) analysis and an
analytical method. Results are shown below. It shows the difference of the seabed conditions on the
impact loads. C is the FE analysis and A the analytical analysis.
Figure 3-15, Axial force in legs for different sea bed, according to [2.2].
The graph shows that only soft clay seabed results in low axial force. Dense sand and hard clay result
in similar results except that dense sand results in bouncing effect, as shown in the timespan between
1.5s and 2s.
This shows that seabed condition has great influence on the leg impact load during touchdown.
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This group of societies was reviewed to determine if and what rules are available for calculating the
leg impact during touch down.
The following sections mention the rules of each classification bureau which were found and searched
for jack-up leg impact. Behind each name of the associate a reference number is given. Reference
information on the specific rules, if available, can be found in reference section 3 at the end of this
report.
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• Mobile Offshore Drilling Unit MODU Guide: chapter 2, section 3. no specific rules found
about jacking impact
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“The rotational energy of the jack-up must then be absorbed by the leg and the porting structure at
the barge. The impact force may be given as:
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Rules and Regulations for the Classification of Mobile Offshore Units, June 2013. Part 4, Chapter 4,
section 3.12: Legs during installation conditions:
“When lowering the legs to the sea bed, the legs are to be designed to withstand the dynamic loads
which may be encountered by their unsupported length just prior to touching the sea bed and also to
withstand the shock of touching bottom while the unit is afloat and subject to wave motions.”
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“During preloading and pulling out the leg may be subjected to pounding against seabed, caused by
the unit rolling.
Pounding force caused by rolling may be determined by the simplified method based on the following:
only one leg touches seabed;
the lower end of the leg comes to a stop immediately upon touching seabed;
seabed is extremely hard.
The unit rotation energy is absorbed by the leg structure that gives the pounding force P:
The result will depend on wave condition intensity and waterarea depth. The maximum permissible
pounding force may be determined on the basis of strength criterion. The maximum permissible
amplitude of rolling and pitching during preloading and pulling out shall be as follows:
."
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The principle of the calculation is that the kinetic energy of the structure at impact is equal to work of
the reaction force at the bottom of the leg.
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5.1 Method
The calculation is according to the DNV recommended practice mentioned in chapter 4. From all the
rules this provided the method with most detail for calculation. First the load was calculated for a non-
damped impact. This was done for the selection of jack-up barges and vessels mentioned in chapter
2. In addition, a calculation was performed to determine the influence of a shock absorber.
By combining the non-damped impact load with a certain amount of damping stroke the damping
energy was found. Assumed is that this amount of energy is equal to the kinetic energy of the jack-up
in roll motion. The allowable kinetic energy with use of a shock absorber was compared to kinetic
energy from motion with higher roll angles. The higher roll angle was a result of increased wave
height. That is the result of the calculation. It shows that increased wave height results in allowable
loads when a shock absorber is used on the leg.
5.2 Assumptions
As is described in the calculation of DNV three main assumptions are made:
• Only one leg touches the bottom.
• The lower end of the leg is stopped immediately when the leg touches the bottom.
• The bottom is infinitely rigid. (Worst case).
Roll motion
Only roll motion was considered for this case as loads for this motion are usually governing over pitch
motion. Roll angles are determined by comparing the width of a ship and its allowable significant
wave height for jacking, called SHW (m). Roll periods, T(s), are based on allowable jacking conditions
as specified in the spec-sheets for the jack-ups. As for most jack-ups no information was available, a
simple assumption was done based on the size of the vessel.
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In the selection of jack-ups half of the group can only be installed with a maximum SWH of 1.5 m.
That means they could only operate between May and August. To improve the possible operating
period assumed is that an addition of 1 m to the SWH would be preferable.
Exact data necessary for the calculation was not available for all jack-ups. Therefore, instead of exact
impact loads, the results only show the order of magnitude and the influence of adding a shock
absorber.
Standard conditions
Compared to the vertical load, the horizontal load is low. This means that axial force is governing over
shear force. The horizontal load diagram below shows large difference between the loads from three
vessels: Nora, the Seafox 5 and the Pacific Orca and the others. The main difference between the
vessels is that the ones with high horizontal load have long lattice legs. While the others have tubular
legs. In the calculation the ratio between lateral and axial stiffness is much smaller than the lattice
legs. This could cause the difference in horizontal loads.
The vertical impact loads show expected results. The larger the ship, the larger the impact will be.
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Besides the impact load also the static load was calculated. The static load was based on the
maximum ships weight divided over half the number of legs of each jack-up. Assumed is that during
preloading of a jack-up all the weight of the ship is supported by half the number of legs. The ratio
between the dynamic load and static load is considered as a dynamic factor. It is presented below.
The graph shows that the smaller and barge type jack-ups have higher dynamic factors than the
largers jack-ups. The vessel type jack-ups have similar factors.
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The graph shows that even with an increase of 1 m to the allowable significant wave height the shock
absorber with a stroke of 0.2 m is sufficient. Loads are then at 10 to 50 % of what is allowed.
The results for the vessels with lattice are different from the tubular leg jack-ups. The impact loads
are higher and the reduction due to shock absorber is less. Possibly the assumptions made in the
calculation need to be improved. For exact values of impact loads a more detailed approach is
necessary for each jack-up. Especially barge motion, leg dimensions and connection stiffness between
legs and hull is required to get useful results.
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1. The first level shows difference in location of the device. Two options are possible: at leg
bottom, and at jack housing.
2. The second level differs in jacking type. For leg bottom devices no difference is made for this,
as the jacking system does not affect the leg bottom. A difference is recognized for several
leg types. However, all the considered designs for leg bottom can be adapted to tubular and
lattice legs.
3. The third level shows difference in shock absorbing. This is often compression of gas or
compression of elastic members.
Al the possibilities for each level are shown in the following diagram.
The diagram shows that more or less half of designs are focused on the leg bottom and the other half
on jacking systems. Furthermore, for the devices at the jacking system the focus is on the rack and
pinion. An explanation could be that rack and pinion was mostly used at time of the inventions.
Another explanation could be that rack and pinion systems are more vulnerable than hydraulic pin
hole jacking.
Although there exist several patented designs for shock absorbing devices for jack-up legs, no
information was found about actual applied devices on the selection of jack-ups.
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Abstract:
A shock absorbing device and system for the jacking system of a liftboat with air or cylinder chambers
and manual and pressure activated control valves connecting the shock absorbing system to the
hydraulic manifold of the jacking system allowing isolation or activation of the shock absorbing
system. The shock absorbing system can be retrofitted to an existing jacking system. The shock
absorbing device and system cushions the vessels impact with the seabed while jacking in rough seas,
reducing structural fatigue and damage to the hull and jacking system. In addition, the shock
absorbing device and system can broaden the liftboat's operational envelope and allow it to operate in
rougher conditions without damage to the vessel.
Keywords:
Normal limit, 4 to 5 ft. sea, wave period, 6 to 10 sec.
Compressible gas
Addition of air chamber to jacking system
More complex: isolate gas from fluid in jacking system
Valve
Easily retrofitted
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Abstract:
A load equalizing system for a jack-up leg on a mobile off-shore drilling platform barge, wherein the
leg has a plurality of rigidly interconnected generally parallel chords. Each of the chords is connected
to the barge by a rack and pinion type jack assembly arranged for raising and lowering the leg relative
to the platform and wherein lateral deflection of the leg by wave action or the like causes the chords
to move vertically unequally relative to the barge. The improvement comprises a pair of hydraulic
cylinder assemblies mounted between each of the jack assemblies and the barge, with the working
axes thereof generally parallel with the longitudinal axis of the leg. Each cylinder assembly has a
cylinder piston mounted therein and a piston rod connected to the piston and extending longitudinally
therefrom. Each of the hydraulic cylinder assemblies has one end connected to the barge and the
other end arranged for vertical bearing against the top of one of the jack assemblies. Conduit means
are provided for interconnecting the fluid containing ends of the cylinders for permitting hydraulic fluid
to be transmitted there between. Means are also provided for charging hydraulic cylinders with at
least sufficient hydraulic fluid to maintain the piston rods at about mid-stroke, whereby unequal
vertical loads on the chords are reduced by equalization of hydraulic pressure in the cylinders through
the conduit means. In the shock absorbing mode, the system includes a plurality of
accumulators, each of which is arranged for containing a quantity of gas. Second conduit
means are arranged for interconnecting the cylinders with the accumulators. Means are also provided
for pressurizing the accumulators with gas whereby shock force exerted on the leg, as would be
caused by heaving of the barge during raising and lowering of the leg, are absorbed by displacement
of hydraulic fluid from the cylinder to the accumulators and compression of the gas therein.
Keywords:
Equalizer mode
Shock absorbing mode
Plurality of accumulators containing quantity of gas
Applicable to leg with at least two rigidly interconnected generally parallel chords
Chords connected to the platform by jacking assembly
Equalizing vertical unequal movement due to lateral deflection of chords
Shock absorbing by compression of gas upper side of jacking
Particular utility for jack assemblies of rack and pinion type
Shock pads
Hydraulic cylinder
Sump tank containing adequate supply of hydraulic fluid
Piston hydraulic cylinder diameter of order 0.5 m and stroke of 0.3 m
Working pressure order of 350 bar
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Abstract:
An offshore drilling platform with vertically movable legs comprises a buoyant body and a plurality of
legs for supporting the body on the sea floor at an elevation above the water level. To permit floating
the body for transportation, the legs are selectively vertically movable relative to the body; and in the
present invention, this is effected by providing vertical racks on the legs that engage with power-
driven pinions carried by the body. The pinion drive has two free-wheel devices, one which free
wheels in one direction, and the other which free wheels in the other direction. Each free wheel is
clutch connected to the pinion drive, so that when the legs are at an intermediate stage of being
raised or lowered, and the platform is at about water level and the bottoms of the legs engage the
sea floor, the appropriate free wheel is utilized to let the wave action speed the movement of the legs
and platform relative to each other in the same direction that they are being more slowly driven by
the pinion drive. In this way, the pounding of the bottoms of the legs on the sea floor is
greatly diminished. Also, a system of slides and resilient connections between the legs
and the platform absorbs the shocks and reduces the stresses between these elements.
Keywords:
Two free wheel devices
System of slides and resilient connections
Free wheel in the form of one way clutch
Prevents platform from falling
Worms
Elastic block in housing
34
2013.TEL.7807
6.4 Shock absorbing structure and method for off shore jack-up
rigs
Date of patent: Apr. 1, 1980. Goldman, Jerome L. (225 Baronne St., New Orleans, LA, 70130). [4.5]
Abstract:
A new and improved shock absorbing structure and method for use on a jack-up off-shore
drilling rig is disclosed. The shock absorbing structure is designed for mounting on the bottom of
each existing leg of the drilling rig and comprises a novel bottom member fixedly attached to each leg
with the bottom member having a piston member positioned in the central portion thereof. The piston
member is associated with at least one compression member formed around the piston member with
the compression member being designed to absorb shock during a shock absorbing condition on the
drilling rig leg. The compression member is fixedly attached to the bottom member by retaining
means thereby making the structure self-contained.
Also disclosed is a new and novel method utilizing the shock absorbing structure on a jack-up off-
shore drilling rig.
Keywords:
Designed for drilling rig
Fixedly attached to bottom of each existing leg
Piston member
Compression member, roughly 4 meter diameter
Relatively simple shock absorbing structure
Minimum of moving parts
Relatively maintenance free
Solid/partially solid/web construction bottom member
Rubber bumpers
Spool like compression member, can be substituted by hydraulic shock absorbing device
Horizontal retaining of upper end piston by four leg spider member with central hub
Figure 6-5, Section of leg bottom with absorber, pre-shock absorbing mode (left) and shock absorbing mode (right).
35
2013.TEL.7807
Abstract:
Device for absorbing impacts during lowering or lifting respectively of the support legs (1)
of an artificial island comprising a pontoon and legs that are movable and lockable with respect to said
pontoon further comprising the fact that the legs (1) at or near their lower end are surrounded by an
apron (3) out of flexible material that is fixed to the circumference of each leg and extends beyond
the lower end of said leg.
Keywords:
Designed for legs of artificial island
Lower end of legs surrounded by apron, extends beyond lower end
Flexible material
Defines a water-filled room
Hydraulic absorption in both directions
Sucked against the ground
Horizontal movement absorbed also
Apron of cylindrical/conical shape
Weights on lower end stretch and strengthens
Apron of sieve material, promoting uniform flow in or out
When manufactured of impervious material, provided with openings
To use in more unfavorable conditions
36
2013.TEL.7807
6.6 Load transfer and monitoring system for use with jack-up
barges
Date of patent: Nov.13, 1984. Ateliers, Et Chantiers De Bretagne Acb (FR). [6.5]
Abstract:
A load transfer apparatus for jack-up barges provides a barge and at least three legs movably
attached to the barge with a jacking mechanism associated respectively with each of the legs for
vertically moving the legs with respect to the barge. A hydraulic pad is associated with each of the
jacking mechanism and is placed between the jacking mechanism and the barge, forming a load
transfer and load monitoring interface between the jacking mechanism and the barge. The pad
includes preferably a hollow inflatable steel reinforced rubber pad which is pressurized during
operation using suitable hydraulic fluid. The apparatus reduces impact load on the platform
structure when the legs first touch bottom and might also be used to pre-load the legs using the
hydraulic pads instead of ballast. The apparatus can be additionally used to monitor the load carried
by each leg and to balance the loads among the legs, as well as to dampen vibrations.
Keywords:
Hydraulic pad
Between jacking mechanism and barge
Hollow inflatable steel reinforced rubber pad
Pressurized using hydraulic fluid
Additional load monitoring, load balancing, dampen vibrations
Loading configuration statically determinate
Short stroke jacking capacity
Preloading without using ballast or adding weight, reducing ballast space requirements
Flexible curtain, to prevent dust entering assembly
Filled with core, to prevent side walls to be crushed. (use of glass beads)
Valves
Preload force of f.e. 120 tons
Gas compression participates as shock absorber
Abstract:
A new and improved shock absorber mechanism and method for use on the leg structure of a jack-
up offshore drilling rig is disclosed. The shock absorbing mechanism is designed to be mounted on the
bottom of each existing leg of a drilling rig and comprises a pointed piston member which is
positioned on the bottom of the leg structure, wherein the piston member projects downward through
the can/footing of the rig leg and is held in place by a resilient tension member which is designed
to absorb shock forces during vertical/axial impact of the leg structure when contact is
made with the ocean floor.
Keywords:
Made for vertical impact only
Simple shock absorbing device
Quick operation and maintenance
Can be used in rough ocean conditions
Sliding vertical manner
Designed to limit any horizontal forces
Piston cuts through ocean floor, creating soft surface
Tension member possibly made of nylon chords, which is not expensive.
38
2013.TEL.7807
Abstract:
A device for the integrated suspension and manipulation of legs supporting a jack-up oil platform
having a hull mounted displaceable on the legs by drive mechanisms having at least two opposite
units each formed by a motor associated with at least one speed reducer driving an output gear co-
operating with opposite racks mounted on at least part of the length of the legs. The opposite units of
each drive mechanism are mounted in articulated fashion on a structure supporting them via at least
one bearing allowing a determined angular deflection of the units and of each corresponding output
gear. The motor and the speed reducer of each opposite unit are housed in a member for absorbing
energy, used, in particular, at the moment of the placement of the legs on the sea bed and
for limiting the stresses due to the flexure of the legs under the action of swells and the
wind.
Keywords:
Housing member for absorbing energy
Twisting sleeve
Intermediate collar
Adjustable tie
Shock damping
Flexibility between legs
Compact, low bulk
Without endangering personnel
Large damping travel, torsional turns not limited
Equalize torques between speed reducers
39
2013.TEL.7807
6.9 Device for sitting on the seabed for self-raising sea vessels
Date of patent: 05.03.2010. Saipem S.p.A. (Via Martiri di Cefalonia, 67, 20097 San Donato Milanese (Milano), IT).
[9.5]
Abstract:
Device for sitting on the seabed for sea vessels (1) equipped with self-raising support legs (4),
wherein each leg comprises:
a vertical structural element capable of lowering and raising;
a device for absorbing collisions and for centering essentially consisting of:
i. a coaxial telescopic means (11) fixedly connected to said structural element through a hinged elastic
means (13);
ii. a support foot comprising a semi-spherical joint (14) connected to the telescopic element; and
iii. a coaxial centering pin (15) fixedly connected to the support foot through a hinged elastic means.
Keywords:
Coaxial telescopic means fixedly connected through hinged elastic means
Support foot of semispherical joint
Coaxial centering pin
Rack jacking and hydraulic jacking system
Elastic means of jacks or oil-dynamic pistons connected to accumulators by mechanical
springs or rubber elements
Resting system initiates at f.e. 100 to 150 cm leg bottom to seabed distance when leg
lowering is stopped
Cardan joints
40
2013.TEL.7807
7 Conclusion
The goal of this research was to survey the operational window of installing a jack-up unit. The focus
was on the leg impact during touch down. This research resulted in an overview of what information
is necessary to design a device to reduce the leg impact. The impact of the leg during touch down
depends on the vessel specifications and environmental parameters.
Legs
Several leg types are used on jack-ups; cylindrical legs, square tubular legs, and lattice legs. The
lattice legs were often used for larger water depth. The barge type jack-ups are usually built for
shallower water, up to 45 m, while the ship type is used in water to 80 m depth. The length of the leg
determines the operating depth which is important in the calculation of the impact load.
Jacking system
Jacking of the units can be achieved in several ways. Two types are most common: rack and pinion
and pin-hole. The first is by use of hydraulic jacks and pins the legs. The second uses electric motors
driving the pinion over racks along the legs. The jacking system has lower influence on the impact
load but determines the possibility of a leg impact reducing device.
Environmental conditions
Maximum operating conditions are prescribed in specifications sheets for each vessel. It often
concerns the maximum significant wave height. The corresponding wave period is often not provided
but is important for determining the impact load. Another important parameter which is not prescribed
is the seabed condition. Soft clay results in much lower reaction loads than dense sand and hard clay.
Calculation
Some classification societies provide calculation method for the impact load. Of all the members the
International Association of Classification Societies (IACS) only three provide a method. They all
provide a more or less same method. There some difference in presentation, but the principles are the
same. The three societies are: Bureau Veritas, Det Norske Veritas and Russian Maritime Register of
Shipping.
The DNV calculation method was used to perform calculations to determine leg impact for the range
of jack-ups concerned in this research. Impact loads were calculated and compared for three
situations. The first was according to prescribed allowable operating conditions. The second was
calculated to determine the effect of a shock absorber. And the third calculation was to compare
higher wave conditions, which represented a larger weather window, with allowable values when a
shock absorber was used. The impact loads for lattice legs were different from tubular legs. Loads
were higher and the shock absorber had less effect than for tubular legs. The conclusion for all jack-
ups was that a small damping stroke resulted in large allowable wave conditions.
The calculation was simplified on vessel motion and leg specifications. This means that for accurate
load values more detailed information should be used.
41
2013.TEL.7807
8 References
42
2013.TEL.7807
8.5 Patents
[1.5] Fast jack lift boat shock absorbing jacking system. June 10, 2010. Juan, Lizarraga J.
http://www.freepatentsonline.com/y2010/0143043.html
[2.5] Load equalizing and shock absorber system for off-shore drilling rigs. Oct. 19, 1976.
Levingston Shipbuilding Company (Orange, TX).
http://www.freepatentsonline.com/3986368.html
[3.5] Offshore drilling platform with vertically movable legs. May 23, 1978. Verschure,
Pietrus J. M. (17 Prinses Marykestraat, Amsterdam, NL).
http://www.freepatentsonline.com/4090367.html
[4.5] Shock absorbing structure and method for off shore jack-up rigs. Apr. 1, 1980.
Goldman, Jerome L. (225 Baronne St., New Orleans, LA, 70130).
http://www.freepatentsonline.com/4195950.html
[5.5] Device for absorbing impacts during lowering or lifting respectively of the support legs
of an artificial island. Sep. 18, 1984. RSV-Gusto Engineering B.V. (NL). Boon, Bart (Schiedam,
NL).
http://www.freepatentsonline.com/4472084.html
[6.5] Load transfer and monitoring system for use with jack up barges. Nov.13, 1984.
Ateliers, Et Chantiers De Bretagne Acb (FR).
http://www.freepatentsonline.com/4482272.html
[7.5] Shock absorber and method for offshore jack-up rigs. Nov.6, 1990. Goldman, Jerome
L. (935 Gravier St., Ste. 2100, New Orleans, LA, 70112).
http://www.freepatentsonline.com/4968181.html
[8.5] Device for the integrated suspension and manipulation of the legs of a jack-up
platform. April 7, 1992. Technip, Geoproduction (Paris La Defense, FR).
http://www.freepatentsonline.com/5102264.html
[9.5] Device for sitting on the seabed for self-raising sea vessels. 05.03.2010. Saipem
S.p.A. (Via Martiri di Cefalonia, 67, 20097 San Donato Milanese (Milano), IT).
http://www.freepatentsonline.com/EP2228490A1.html
43
2013.TEL.7807
Appendix A: Calculations
44
Mean significant wave height (m) at FoƟes oil field in the North Sea over period of 1976 to 1993
reference: [3.2]
1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 Mean
jan 3,6 2,7 3,3 2,7 2,6 4,5 2,4 3,7 3,9 2,8 3,4 2,6 2,9 3 3,3 1,9 2,6 4,3 3,1
feb 2,1 2,4 2,8 2,7 2,3 2,6 2,4 2 2,8 2,2 2,2 2,2 3,2 3,5 3,5 2,6 2,6 2,8 2,6
mrt 2,6 2,1 2,2 2,8 2,8 2,5 2,5 2,3 2,7 2,3 2,5 2,9 2,8 2,6 3,7 2 2,7 2,5 2,6
apr 1,8 2,4 1,7 1,8 1,9 1,6 2 1,4 1,5 2,7 2 1,5 1,8 1,9 1,6 2,4 2,1 2 1,9
mei 1,3 1,2 1 1,8 1,2 1,8 1,4 1,5 1,4 1,4 2 1,8 1,4 1,4 1,2 1,6 1,4 1,5 1,5
jun 1,1 1,1 1,4 1,2 1,6 1,9 1,4 1,4 1,7 1,3 2 1,3 1,2 1,4 1,4 1,4 1,3 1,3 1,4
jul 1,5 1,2 1,5 1,2 1,4 1,1 1,1 1,1 1,3 1,3 1,3 1,6 1,7 1,3 1,4 1,1 1,2 1,2 1,3
aug 0,8 1,3 1,3 1,3 1,6 1,1 1,7 1,2 1,5 1,8 1,9 1,7 1,3 1,6 1,4 0,8 1,7 1,3 1,4
sep 2,3 2,2 2,2 2,1 1,7 2 2,1 2,3 2 1,4 2,1 1,9 2 1,7 2,1 1,8 1,9 1,8 2,0
okt 2,3 2 1,9 2,7 3,2 2,9 2,5 3,1 2,5 1,7 1,9 2,5 2,5 2,2 2,5 2,9 2,1 2,2 2,4
nov 2,1 3,4 2,3 2,6 2,7 3,3 3,2 2,5 3,4 3,4 2,9 1,8 2,7 2,3 2,2 3,3 3 2,5 2,8
dec 2,5 3 3,5 3,4 3,1 2,7 3,1 3,4 2,8 2,6 3,3 2,1 3,1 2,4 3,4 2,6 2,7 3,1 2,9
Mean significant wave height (m) at Foties oil field in the North Sea
over period of 1976 to 1993
3,5
3,0
2,5
2,0
Mean SWH (m)
1,5
1,0
0,5
0,0
jan feb mrt apr mei jun jul aug sep okt nov dec
Page 1 of 7
Impact load calculation
θroll (deg) * 5,01 3,43 2,67 2,15 2,60 3,97 2,29 4,51 2,29 2,92
θroll (rad) 0,087 0,060 0,047 0,037 0,045 0,069 0,040 0,079 0,040 0,051
T (s) * 6 6 6 8 8 6 8 18 6 8
Material propterties
* = estimated value
Input: Calculation formulas and assumptions Page 2 of 7
IY = ) m4
Leg stiffness
Ky = 3EI/l3 kN/m
Kv = EA/l kN/m
Results: Calculated parameters Page 3 of 7
Barges Ships
Pauline (SEA JB114 (SEA JB117
JB104 Sea Jack Sea Energy Nora MPI Resolution Seafox 5 Pacific Orca
900 ) 200) (SEA3250 )
Mm (mT) 939 2700 5790 10656 15518 6734 23100 16994 30925 37632
2
IH (mTm ) 15033 108651 391274 1179720 1282088 215433 3410675 1635635 5004847 5514749
IA (mTm2) 9002 55224 196328 557364 552616 93700 1719436 732300 2301871 2691541
2
Imr (mTm ) 105865 395978 1406628 3201610 2222827 448688 17648822 3585451 14804708 24004012
d (m) 8,52 12,48 16,08 19,99 16,48 10,77 24,98 18,94 24,98 24,47
ML (mT) 73 127 258 341 170 113 1135 264 922 1064
IL (mTm2) 81830 232102 819027 1464527 388123 139555 12518711 1217516 7497989 15797722
di (m) 15 20 26 30 22 16 47 26 41 45
IY (m4) 0,08 0,25 0,87 1,40 0,87 0,50 14,45 2,11 14,45 14,45
A (m2) 0,37 0,54 0,82 0,96 0,72 0,60 0,60 0,96 0,60 0,60
Ky (kN/m) 3219 5759 8581 9696 20341 22577 17785 31060 33158 21584
Kv (kN/m) 3111308 3780278 4319611 4499389 5040000 5250000 1580889 5760000 1945709 1686281
PH (MN) 0,2 0,3 0,6 0,5 0,9 1,1 5,7 1,2 9,4 9,4
Pv (MN) 52 76 119 111 119 110 157 124 213 241
Axial load in leg, N (MNm) 52,35 76,45 119,43 111,13 118,62 110,26 157,04 123,84 212,76 240,66
Normal stress, σN (MPa) 141 142 145 115 165 184 261 129 353 400
Shear in leg, V (MN) 0,16 0,28 0,59 0,54 0,87 1,06 5,66 1,23 9,43 9,44
Shear stress, τs (MPa) 0,43 0,52 0,72 0,56 1,21 1,76 9,39 1,29 15,67 15,68
Moment in leg, M (MNm) 3,97 8,40 23,60 24,26 26,14 25,35 452,64 43,19 613,23 708,17
Bending stress, σb (MPa) 35 34 41 30 45 64 141 41 191 220
Dynamic factor
Max static load per leg MN 3,2 10,7 23,3 45,6 72,8 30,8 91,0 50,4 133,6 102,2
Dynamic Factor, w.r.s. to Pv 16,47 7,11 5,12 2,44 1,63 3,58 1,72 2,46 1,59 2,36
Pbuckling (MN) 378 812 1613 2051 2868 2547 6687 5109 10129 7608
Ratio to impact load 0,14 0,09 0,07 0,05 0,04 0,04 0,02 0,02 0,02 0,03
Barges Ships
Pauline (SEA JB114 (SEA JB117
JB104 Sea Jack Sea Energy Nora MPI Resolution Seafox 5 Pacific Orca
900 ) 200) (SEA3250 )
Length (m) 30,5 48 55,5 75,9 95 91,7 105 130 151 160
Width (m) 17,1 25 32,2 40 33 21,6 50 38 50 49
Max draft (m) 2 2,5 3,6 3,9 5,5 4,25 5,5 4,3 5,12 6
Block coefficient 0,9 0,9 0,9 0,9 0,9 0,8 0,8 0,8 0,8 0,8
Jack Capacity (mT/leg) 400 900 1250 2250 2500 1200 1800 2850 1750 1400
Max SWH (m) 2,5 2,5 2,5 2,5 2,5 2,5 3 4 3 3,5
Vessel mass Mh (mT) 648 2191 4757 9294 14840 6282 18561 15411 27237 31250
Number of legs 4 4 4 4 4 4 4 6 4 6
Leg Type Cylinder Cylinder Cylinder Cylinder Square tube Square tube 3 Chord truss Square tube 3 Chord truss 3 Chord truss
Leg diameter (m) 1,4 2 3 3,5 3 2,5 - 4 - -
Leg length (m) 47,4 50 73,15 80 50,4 32 130 71,8 106 105
Max Operating depth (m) 25 30 40 45 30 24 80 35 65 75
θroll (deg) 8,32 5,71 4,44 3,58 4,33 6,60 3,43 6,01 3,43 4,09
θroll (rad) 0,145 0,100 0,077 0,062 0,076 0,115 0,060 0,105 0,060 0,071
T (s) 6 6 6 8 8 6 8 18 6 8
Mm (mT) 939 2700 5790 10656 15518 6734 23100 16994 30925 37632
2
IH (mTm ) 15033 108651 391274 1179720 1282088 215433 3410675 1635635 5004847 5514749
IA (mTm2) 9063 55400 196705 558059 553628 94099 1721152 734061 2304168 2694893
2
Imr (mTm ) 105926 396153 1407006 3202306 2223839 449087 17650538 3587213 14807005 24007364
d (m) 8,46 12,44 16,05 19,96 16,45 10,73 24,96 18,90 24,96 24,44
ML (mT) 73 127 258 341 170 113 1135 264 922 1064
IL (mTm2) 81830 232102 819027 1464527 388123 139555 12518711 1217516 7497989 15797722
di (m) 15 20 26 30 22 16 47 26 41 45
IY (m4) 0,08 0,25 0,87 1,40 0,87 0,50 14,45 2,11 14,45 14,45
A (m2) 0,37 0,54 0,82 0,96 0,72 0,60 0,60 0,96 0,60 0,60
Ky (kN/m) 3219 5759 8581 9696 20341 22577 17785 31060 33158 21584
Kv (kN/m) 3111308 3780278 4319611 4499389 5040000 5250000 1580889 5760000 1945709 1686281
Barges Ships
Pauline (SEA JB114 (SEA JB117
JB104 Sea Jack Sea Energy Nora MPI Resolution Seafox 5 Pacific Orca
900 ) 200) (SEA3250 )
Shock absorber stroke, s (m) 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20 0,20
Allowable kinetic energy with use of damper (equal to strain energy plus damping energy):
Ek_all (MNm) 10,91 16,06 25,54 23,60 25,12 23,21 39,21 26,10 54,18 65,31
Kinetic energy with increased Significant Wave Height Page 7 of 7
With increased Significant Wave Height the load in the leg with shock absorber is:
Pv, SWH+1 (MN) 6,04 10,62 22,58 18,83 19,17 15,88 78,00 11,74 113,99 139,25
Kinetic energy:
Ek (MNm) 1,21 2,14 4,58 3,81 3,87 3,20 17,52 2,36 26,14 33,60
Ratio Ek, SWH+1 to Ek_all 0,11 0,13 0,18 0,16 0,15 0,14 0,45 0,09 0,48 0,51
60%
50%
40%
30%
20% Ratio high SWH kinetic
10% energy to allowable
0% kinetic energy
2013.TEL.7807
45
1.1
JB104
a
1.2
Pauline (SEA 900)
Length (m) 48
Width (m) 25
Legs 4
Leg Type Cylinder
Leg length (m) 50
Jacking system Hydraulic Pin Hole
Year built 2002
Max Operating depth (m) 30
Jack Capacity (mT/leg) 900
Jack speed (m/h) n/a
Jack stroke (m) n/a
Jacking SWH (m)/period (s) 1.5
b
1.3
JB114 (SEA 200)
c
1.4
JB117 (SEA3250)
d
1.5
Sea Jack
Length (m) 95
Width (m) 33
Legs 4
Leg Type Square Tube
Leg length (m) 50.4
Jacking system Wire winch
Year built 2003
Max Operating depth (m) 30
Jack Capacity (mT/leg) 2500
Jack speed (m/h) 48
Jack stroke (m) n/a
Jacking SWH (m)/period (s) 1.5
e
2.1
Sea Energy
f
2.2
Nora
g
2.3
MPI Resolution
h
2.4
Seafox 5
i
2.5
Pacific Orca