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EOT Crane Checklist

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DOCUMENT KEC-

REV. 01
EOT
OT CRANE MAINTENANCE NO. CCECC/SHE/EOT
EOT/45
CHECKLIST
PAGE NO. 1

List of activities to be done on EOT crane during


preventive maintenance
Customer Name- Address-
Crane No.- Capacity
Capacity- Ton- Type- SG/DG/Goliath/Monorail/Under slug
Manufacturer- Span- Mtr. Height of lift-- Mtr.
Rail- DSL- Bay Length- Mtr. Hoist Model-
Location- P. M Dtd.- P. M. Done By-
By
Report Certified By-
FREQUENCY
FREQUENCY- MONTHLY / QUARTERLY
MECHANICAL
Sl. Actu Actu Conditio
No. Points to be Checked Action Taken Remark
al al n OK/Not
Rang Valu OK
e e
1 Brake setting MH N.A.

2 Brake liner thickness MH


Coupling condition and bolts
3 N.A.
checking MH
4 Oil level in gearbox MH

5 Oil level in thrustor MH

6 Checking of Wire rope condition & N.A.


Lubrication MH
7 Checking of rope Clamp MH N.A.
Lower block & Equalizer pulley
8 N.A.
checking MH
9 Brake setting AH N.A.

10 Brake liner thickness AH

11 Coupling condition and bolts N.A.


checking AH
12 Oil level in gearbox AH

13 Oil level in thrustor AH

14 Checking of Wire rope condition & N.A.


Lubrication AH
15 Checking of rope Clamp AH N.A.
Lower block & Equiliser pulley
16 N.A.
checking AH
17 Brake setting LT N.A.

18 Brake liner thickness LT


DOCUMENT KEC-
REV. 01
EOT
OT CRANE MAINTENANCE NO. CCECC/SHE/EOT
EOT/45
CHECKLIST
PAGE NO. 2

19 Coupling condition and bolts N.A.


checking LT
20 Oil level in gearbox LT

21 Oil level in thrustor LT

22 Wheel mounting bolt LT N.A.


Sl. Points to be Checked Actual Actual Condition Action Taken Remark
Range Value OK/Not
No. OK
23 Wheel condition & Lubrication N.A.
LT
24 Motor-Gearbox-Wheel Bolt LT

25 Brake setting CT N.A.


26 Brake liner thickness CT

27 Coupling condition and bolts N.A.


checking CT
28 Oil level in gearbox CT

29 Oil level in thrustor CT

30 Wheel mounting bolt CT N.A.


31 Wheel condition & Lubrication N.A.
CT
32 Motor-Gearbox-Wheel Bolt CT
ELECTRICAL

1 Gravity limit Switch checking MH N.A.

2 Motor connection checking MH N.A.

3 Brake / Thrustor operation checking N.A.


MH
4 Rotory / up-down limit switch N.A.
checking MH
5 Motor Current during AMC MH No Load / Part Load /
Full Load
6 Motor Winding Resistance MH

7 Overall condition in Running MH N.A.

8 VFD Parameter / Relay setting


MH
9 Gravity limit Switch checking AH N.A.
10 Motor connection checking AH N.A.

11 Brake / Thrustor operation checking N.A.


AH
12 Rotary /up-down limit switch N.A.
checking AH
13 Motor Current during AMC AH No Load /Part Load / Full
Load
14 Motor Winding Resistance AH
15 Overall condition in Running AH N.A.
DOCUMENT KEC-
REV. 01
EOT
OT CRANE MAINTENANCE NO. CCECC/SHE/EOT
EOT/45
CHECKLIST
PAGE NO. 3

Sl. Actual Actual Condition


Points to be Checked Range Value OK/Not Action Taken Remark
No. OK
16 VFD Parameter / Relay setting AH
17 Motor connection checking LT N.A.
18 Brake / Thrustor operation checking N.A.
LT
19 Rev-forward limit switch checking N.A.
LT
20 Motor current during AMC LT No Load / Part Load / Full
Load
21 Motor winding resistance LT
22 Overall condition in running LT N.A.
23 VFD parameter /relay Setting LT
24 Motor connection checking CT N.A.
25 Brake / thrustor operation Checking N.A.
CT
26 Both limit switch checking CT N.A.
27 Motor current during AMC CT No Load / Part Load / Full
Load
28 Motor winding resistance CT
29 Overall condition in running CT
30 VFD Parameter / relay setting CT N.A.
31 Motor connection checking LT
ELECTRICAL- General / Common Points
1 Anti collision Device Checking N.A.
2 LIS Connection Checking N.A.
3 Incoming power supply voltage

4
Control transformer checking N.A.
5 Electrical Panels checking & N.A.
servicing
6 Incoming power supply Connection N.A.
at DSL end
7 Bus bar checking & Alignment N.A.
checking
8 Pendant cable & trolley N.A.
Checking
9 Cross travel cable & trolley N.A.
Checking
10 Current collector & carbon N.A.
Brush checking
11 M H Contactor checking N.A.
12 A H Contactor checking N.A.
13 Cross travel contactor Checking N.A.
14 Long travel contactor Checking N.A.
15 Main contactor checking N.A.

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