CNC Lathe Crown

CNC LATHE
CROWN
OSP700L CNC
OPERATION ANO MAINTENANCE MANUAL
Publication No. :P-K762-002-E
.___,, STOP! READ THIS SECTION FIRST
Before operating your new OKUMA CROWN, read the Operations and Mainteriance Manual.
It is important that you understand how to install, operate and maintain the machine.
Your OKUMA CROWN is fully equipped with various safety devices designed to allow safe
....,. operation ofthe machine. However, since no machine can be entirely accident proof, always
operate the machine with safety in mind. Follow all safety guidelines carefully.
This section describes the general safety precautions for machine operation. Every
operator must read this section carefully and follow the guideli1:1es described.
l. PRECAUTIONS WHEN INSTALLING THE MACHINE

(1) To maintain the static accuracy within the guaranteed values, the following
conditions must be satisfied:
-Ambient temperature: 17 to 25º C
-Humidity: 75% HR or less (without condensation)
-Toe machine must not be in direct sunlight.
-Toe installation sight must be dust and corrosive free.
(2) Make sure the floor is strong enough to support the machine.(See Foundation
Requirements)
(3) Allow adequate floor space for machine operation.

I
(4) Remove all rust preventive coating before operating the machine.
(5) Level machine carefully during installation. Leveling greatly affects the accuracy of ·
the machine.
....... (6) Ground the machine before applying power to the CROWN. It is recommended that
•
....... the ground terminal on the OKUMA CROWN only be connected to the ' ground'
supplied by the electrical system in the plant. 0n multiple machine installations,
each machine should be· separately connected to the plant ground.
.....
2. BEFORE TURNING YOUR LATHE ON
(1) Always read all warning labels. Toe warning labels are important to the function of
the machine·and must be read and·clearly understood by anyone using or maintaining
the machine.
(2) Always wear suitable clothing, safety-toe shoes with slip proof rubber soles, and
clean safety glasses to operate the machine. Do not allow loose hanging clothing or
long hair to become caught in the machine' s moving parts.
....,
(3) DO NOT operate the machine without levelling pads.
(4) AL WAYS do a quick check by walking around the machine to see if anyone is, or
was, working on the machine. This is to ensure that you will not start the machine '--
with someone in the rear ofthe machine or while amachine is under repair .
. (5) Always check to see if all hook-ups are firmly in place.
(6) Check for any loose wires or disconnected hoses. If you find a loose wire get an
electrician to check the machine. Find out the reason for any disconnected hose
or wire and repair before starting machine.
(7) Make sure there is a clear and dry path around the machine, free of obstructions and
wet spots. Do not run or play around the machine.
(8) Check and make sure there are no obstructions in the machine such as parts or tools.
(9) Make sure the front <loor and all access doors are closed. Just because they appear
closed DOES NOT mean they are closed. DO NOT start the machine if any ofthe
doors will not close. Always read the warning labels before opening any <loor on
the machine.
(1 O) The doors shpuld be closed to the electrical control cabinet and the OSP Operation
monitor. If the doors are open, check with the electrician to see if machine is
operable. DO NOT open the door(s) unless the power is turned OFF at the main
disconnect switch. Always read the warning labels before opening any <loor on the
machine.
(11) DO NOT eat or drink while operating the machine. DO NOT place food or drinks '--"
on or around the machine. Food and drinks are a hazard to reaction time in
• emergency situations. DO NOT operate or service the machine if affected by
alcohol, drugs or other substances.
(12) Do not use the machine for anything other than its intended purpose. Any use other
than its intended purpose is unacceptable and prohibited. Those who do use the
machine for any reason other than its intended purpose do so at their own risk.
(13) Make cert(j.in the <loor interlock \S turned to the ON position. DO NOT turn the
<loor interlock off at any time during operation of the machine.
( 14) DO NOT modify the machine in any way. This incl udes the remo val of any covers,
modification of safety devices, reprograrnming of any safety limits or interna!
standard programs. J
(15) Before starting the machine check all fluids, (such as lubrication oil and hydraulic
oil) to ensure they are at the proper level.
(16) DO NOT turn machine on if the machine needs repair or maintenance.
(17) AL WAYS use the correct fuses in the machine.
(18) The machine is wired for a specific voltage. Always select the appropriate
transformer for the primary voltage.
(19) Any lightning bolt stickers that are on the machine refer to an electrical hazard. DO
NOT open or touch any areas identified with this sticker unless the power is OFF at
the main disconnect switch.
(20) Report any unsafe working conditions to your supervisor.
3. STARTING THE MACHINE

(1) Turn the switches on only in the following order:
-First the main power disconnect switch

-Then the CONTROL ON button.
(2) Always communicate to other personnel that you are using or working on the
machine.
(3) Inspect the machine after start-up. Rotate the spindle, move the saddle, and index the
turret. Walk around the machine and look for problems with the machine, i.e. leaks,
unusual noises, etc .... Repair all problems before running the machine.
• (4) If the machine rocks when the saddle is moved the machine is installed improperly .
DO NOT operate the machine until the machine is installed correctly.
(5) Check for routine maintenance. Check all oil and lubrication levels and clarity. lf
changing is required, turn OFF the machine and change the oil or lubricant. Oil and
coolant specifications along with schedules can be found in the operation manual.
(6) Read all pressure gages to make sure all pressures are at the correct values. lf not,
adjust the pr~ssure to the correct válue. If any other work is required turn off the
machine be(ore doing the work.
(7) Establish the necessary safety signs. For example, when lifting or securing
..._ heavy objects, "Clear!" may be yelled to confirm whether it is "okay" to proceed .
.......
(8) Toe most important thing when working with another person is communication.
AL WAYS communicate where you are and what you are doing with your co-worker.
Never operate the machine without knowing your co-worker is safely away from the
machine.
4. PRECAUTIONS FOR OPERATION
(1) Always follow the instructions in the provided operation manual. If you are not
familiar with the function of a button DO NOT press the button. Look up the
function and learn the operation the button performs.
(2) All doors should be closed and secure. DO NOT run an operation with the door '--'
open. Read the Warning Labels before opening any door on the machine.
(3) Never run the machine without the protective covers. All protective covers, such as
the front sliding door, should fit properly and tightly.
(4) DO NOT touch or try to stop the spindle, chuck, or workpiece, while the spindle is ___,,
rotating. DO NOT touch the inside of any part ofthe machine when it is in
___,,
operation.
(5) NEVER atte~pt to start a new program without walking through it in single step '-"
first. First, make completely sure you understand what the program actually does.
Next, run the program, without the workpiece, in slow transverse speed and slow
spindle speed in single block. Always run the program with your hand on the
emergency stop button. Once you are sure the operation is successful, then run the
program in automatic mode without the workpiece. Finally, turn the machine off,
load any necessary tools, and chuck the workpiece. Close the door and proceed to ____,,
run the program in single block with the workpiece. After cutting in slow single
• block, proceed to turn machine to automatic .
(6) Check the installed condition and arrangement of the cutting tools. Make certai:r:i all .__,,
tools, toolholders, and the workpiece are secure.
(7) Confirm the offset and zero offset.

___,,
(8) Confirm the. spindle speed and fee.d rate override dial settings. The dials must be '-.../
working properly and must be set at desired reading after they are confirmed.
(9) Check the position of the coolant nozzles on the turret. Toe nozzles must be set at
positions that will allow cutting fluid to be supplied to the cutting point. '-.../
-......,1
(1 O) Make certain the emergency limit settings are correct and dog positions are set. Also
check the software limit settings and position of turret to see if they are correct.
(11) Before feeding the turret, move the tailstock out ofthe way.
(12) Confirm the tailstock body position and make sure the safety pin is in the tailstock.
Check the hoses for leaks and make sure they do not rub the inside cover.
(13) Whether it is a new setup ora setup done before, re-check the setup before operating
the machine. U se the proper bolt size for the workpiece, tooling, and chuck.
(14) If changing the setup, always repeat all safety procedures from the beginning to
ensure safety. Operate the new setup step by step before cutting as described in
Section '4', part (5).
5. WORKPIECE LOADING AND UNLOADING
(1) Place the machine in EMERGENCY STOP before setup. When working with
unfamiliar setups, check and re-check the setup. When attempting a new setup·, make
sure the spindle is at a complete stop. Check and confirm that the turret and tailstock
are out of the way.
(2) Clean the wo:r:kpiece before placing it in the chuck. Check the workpiece
for the proper proportions for the chuck. Check the workpiece for damage and
foreign matter and clean up any nicks or scratches. lf workpiece is damaged
DONOTuse.
(3) Check the cutting tools for correct placement and tightness. Also check for nicks and
other damage.
• (4) Load and unload the workpiece carefully; if the workpiece is heavy, use a crane,
hoist, or equivalent tool to loador unload. Make sure the workpiece is secure before
proceeding to operate the machine.
6. CHUCK PRECAUTIONS
(1) Carefully OBSERVE maximum allowable rpm, gripping force and other working
conditions required by the chuck. Check the allowable transmission and power
torque -ranges. This information is on the nameplate on the front of the machine and
on the chuck body. Verify the chuck' s gripping force as well as other tolerances
before operating the machine.
(2) NEVER operate the spindle exceeding the maximum allowable spindle speed,
gripping force or other maximum tolerances.
(3) Always refer to the operation and maintenance manual for chuck maintenance.
(4) Choose the correct chuck for the job. DO NOT place chuck in the machine if it does
not meet the requirements for the intended operation. Always check the chuck for
cleanliness and damage before use.
(5) Confirmjaw operation conditions. Make sure the chuckjaws are properly set as
shown in the operation manual. Jaw nuts must not go beyond the peripheral ofthe
body to have safe operating conditions. Securely clampedjaws anda balanced
workpiece ensure safe operating conditions.
(6) To ensure a gripping force larger than one-third the original gripping force,
correctly set soft jaws, observe the allowable spindle speed and apply the correct
chuck pressure.
(7) Toe maximum spindle speed may be limited by inputting the speed with 'G50S' m
the program.
(8) When special jaws, other than standard soft jaws, are used lower the spindle speed.
This is done for safety since the gripping force will be lowered due to increased
centrifuga! force and lower efficiency. Take careto make sure the jaw tightening nut
Gaw nut) is always located inside the chuck's periphery. Use jaws that are shaped for
the workpiece.
(9) AL WAYS make certain the workpiece is clamped securely and is without imbalance.
(10) Check the hydraulic pressure setting for the chuck and make sure the hydraulic unit
is functioning properly. The hydraulic unit temperature should not exceed 70 degrees
• Celsius. Temperatures above this are a hazard and the machine should not be
operated.
(11) Tighten the bolts on the chuck body, jaws, and block securely, so they are torqued to
the specifications. While tightening use lubrication oil to avoid thread damage. The
tightening force should always be between 392-490 N-m (88-110 lb-ft).
(12) DO NOT ~achine with the bar s~ock protruding from the end ofthe cylinder. See
the label at the front of the machine and above the cylinder cover on the left side of
the machine for illustrations. lf bar stock does protrude, damage to the machine and
.__/
operator injury may occur.
._/
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7. AT THE END OF THE SHIFT
(1) Clean up around the machine. Check cutting tools and parts for any damage they
might have suffered during operation.
(2) Move the turret and tailstock to the pre-determined retracted position .
. (3) Turn off the CONTROL ON switch on the operation panel before turning off the
main power disconnect switch.
(4) Leave the machine as neat and clean as possible for the next shift.
8. WHEN A PROBLEM OCCURS
(1) STOP the machine immediately by pushing the EMERGENCY STOP button
located on the operation panel.
(2) Consult the person in charge to determine the steps required to correct the problem.
(3) For any work required inside the machine covers, turn OFF the machine at the main
power disconnect switch. Always communicate with other co-workers that you are
working on the machine and follow all state and federal/government regulations.
(4) When you are working with a co-worker on the machine, establish the necessary
safety signs. Always follow all state and federal/government regulations. Only start
the machine after you are certain everyone is away from the machine.
(5) Use only fuses and replacement parts recommend for the machine. Use only the
proper tooling to attempt to repair the machine. Incorrect tools may damage screws
or bolt heads. Do not interchange bolts or fasteners and use only the specified bolt
• sizes and types .
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TABLE OF CONTENTS
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•
TABLE OF CONTENTS
SECTION 1 SPECIFICATIONS Page

1. Specification Table................................................. ....................................... 1
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2. Dimensional Drawing.. ......... .. .. .. .... .. ..... ....... .. ... ........... .. ... ... .. . . . . . . . . . . . . . . . .. 2
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'---- SECTION 2 INSTALLATION
'---- l. Care in Handling a Precision Lathe ......... ..................................................... . 3
1-1. Lifting and Moving Machine ............................................................... . 3
2. Foundation Requirements ............................................................................. . 5

'-....,
3. Installation Procedure .............................. ;................................................... .. 7
4. Leveling..................................... .................................................................... 8
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'-..-, 5. Phase Check................................................................................................. .. 9
5-1. Power Requirements ............................................................................. . 9
'-..-,
SECTION 3 OPERATIONS
1. Installation of Power Chuck. ....................................................................... .. 10
'-
2. Hydraulic Chuck Power Safety.............................. ....................................... 11
3. Manually Operated Chuck............................................................................ 12
4. Installing the Manual Chuck............................ :........................................... . 14
5. Spindle Speed.................................................. ........................ ...................... 16

•
6. Chuck Specifications..................................................................................... 19
7. Hydraulic Tailstock Operation....................................................................... 22
8. Cutting Soft Top Blanks................................................................................ 24
9. Spindle Torq~e ······················ ·:· ··············································· 26
1O. Set a Spindle. Jog Speed.................................... ............................................. 29
'-..-,
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¡¡
TABLE OF CONTENTS
SECTION 4 MAINTENANCE
l. Maintenance ofMachine. ............................................................................... 30
2. Lubrication and Coolant. ... ........................................................................... . 31

__,
3. Slideway Lubrication ...................................................................... ."............... 33 __,
.21. Cleaning the Coolant Tank.................................................... ........................ •34
5. Hydraulic Pressure ........................................................................................ . 35
6. Belt Tension............ ....................................................................................... 37
7. Main Motor Belt............................................... ............................................ . 38
8. Gib Adjustment. ........................................._. .................................................. . 39
SECTION 5 TROUBLE SHOOTING

1. Turret Alignment Procedures ................................................................ . 41
1-1. Measuring Turret Offset. .................................................................... . 41
1-2. Adjusting Turret Offset CROWN-E ............................................. . 42 -.J
1.3 Adjusting Turret Offset CROWN-S ....................................... . 44
--.../
1-4. Measuring Turret Parallelism .......................................................... . 46
1-4. Adjusting Turret Parallelism .................................................... ....... . 46 --.../
2. Headstock Alignment. .................................................................................. . 48 -.J

2-1. Inspecting Headstock Alignment ....................................................... . 48
2-2. Procedure for Aligning Headstock...................................................... . 49
3. Turret Noise or Speed Problems ................................................................... . 50 -..J
• 4. Headstock Area ..................................................... ........................................ . 51
SECTION 6 TECHNICAL DATA

J. Tooling System ............................................................................................. . 53
2. Turret Dimensions......................................................................................... 54
3. Tool Interference Diagram ............ •.-······························································ 55
4. Working Range Diagrams .......................................................................... . 56
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iii
TABLE OF CONTENTS
SECTION 6 TECHNICAL DATA (CONTINUED)

5. Spindle Nose Dimensions ............................................................................. . 66
6. Chuck & Cylinder Combinations....................................................................... 67
7. Tailstock Dimensions. ....................................................................................... 72
8. Hydraulic System Schematics............................................................................ 73
"-' APPENDIX ONE

List of Figures... .................................................................................................. 75
APPENDIX TWO
List of Tables........................................................................................................ 78
APPENDIX THREE
Recommended Spare Parts List ............... :................................................ .. . .. .... 79
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In trod uction
Thank you for choosing the OKUMA CROWN lathe. We are proud to have you among our
OKUMA family ofusers.
This operation and maintenance manual contains concise information on the installation, setup,
operation, and maintenance of your OKUMA CROWN. To make the most ofits performance
overa long period, the machine must be safely and properly installed, operated and maintained.
These procedures must be clearly understood and carefully followed. You are encouraged to
study this instruction manual carefully before the machine is installed and to keep it on file for
\...,
future use.
\...,
"---.,
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'-....,,
1
SECTION 1 GENERAL INFORMATION
SECTION 1 SPECIFICATIONS
The following table list machine specifications for the OKUMA CROWN.
Table 1 Machine Specifications
MACHINE MODEL CROWN-E Standard Bore CROWN-S Standard Bore CROWN-S Big Bore
NOMINAL SIZl:, mm (in.) 270 X 500 (10.63 X 19.68) 270 X 5QQ (1 Ü.63 X 19.68) 270 X 5QQ (10.63 X 19.68)
CAPACITY
Number of Controlled Axes 2 2 2
'-'
Swing over Bed, mm (in.) 550 (21.65) 550 (21.65) 550 (21.65)
Swing over Cross-Slide, mm (in.) 400 (15.75) 400 (15 .75) 400 (15.75)
Max. Turning Dia., mm (in.) q,270 (q,10.63) q,270 (q, 10.63) q,270 (q, 10.63)
'-'
MAIN SPINDLE
Spindle Nose Type JIS A2-6 JISA2-6 JIS A2-8
Spindle Diameter, mm (in.) q,100 (q,3.94) q,100 (q,3.94) q,120 (q,4.72)
Spindle Bore, mm (in.) q,62 (q,2.44) q,62 (q,2.44) q,80 (q,3 .15)
Interna! Taper, mm (in.) q,63 .35 (q,2.49) x M.T.No.6 q,63.35 (q,2.49) x M.T.No.6 q,90 (q,3 .54) X 1/10
Range of Spindle Speeds, rpm 75-4200 75-4200 65-3500
Number of Spindle Speeds Infinitely Variable Infinitely Variable Infinitely Variable
MACHINE TRAVELS (Z-AXIS)
Longitudinal Travel, mm (in.) 520 (20.47) 520 (20.47) 520 (20.47)
Feedrate, mm/rev (ipr) 0.01 - 1,000 (.0001 - 39.37) O.O! - 1,000 (.0001 - 39.37) 0.01 - 1,000 (.0001 - 39.37)
Rapid Feedrate, mm/min (ipm) 20,000 (787.4) 20,000 (787.4) 20,000 (787.4)
MACHINE TRAVELS (X-AXIS)
Longitudinal Travel, mm (in.) 185 (7.28) 185 (7.28) 185 (7.28)
Feedrate, mm/rev (ipr) O.O! - 1,000 (0.0001 - 39.37) O.O! - 1,000 (0.0001 - 39.37) 0.01 - 1,000 (0.0001 - 39.37)
Rapid Feedrate, mm/min (ipm) 15,000 (590.55) 15,000 (590.55) 15,000 (590.55)
TURRET
Type V12 (Hydraulic) V12 (NC Control) V12 (NC Control)
No. ofTools 12 12 12
Too! Clamping Bolt Clamp Wedge Clamp Wedge Clamp
Size ofOD Turning Too!, mm (in.) 25.4 (!) 25.4 (1) 25.4 (1)
Size ofID Turning Too!, mm (in.) q,38.1 (q, 1.50) . q,38.1 (q,1.50) q,38.J (q,1.50)
BED
'--'
Length ofS!ideway, mm (in.) 1170 (46.06) 1170 (46.06) 1170 (46.06)
Width ofSlideway, mm (in.) 390 (15.35) 390 (15.35) 390 (15.35) '--'
• TAILSTOCK
'--'
Quill Diameter, mm (in.) q,90 (q,3.54) q,90 (q,3.54) q,90 (q,3.54)
Taper of Center M.T. No.5 M.T. No.5 M.T. No.5
Quill Stroke, mm (in.) 120 (4.72) 120 (4.72) 120 (4.72)
MOTORS .
Main Spindle, kW (hp) 8.7 (12) [20 min] 13 (18) [20 min] 16 (22) [20 min]
7.5 (10) [30 min] 11 (15) [30 min] 15 (20) [30 min]
X-Axis Servomotor, kW (hp) 2.8 (3 .8) 2.8 (3 .8) 2.8 (3.8)
Z-Axis Servomotor, kW (hp) 3.0 (4.1) 3.0 (4.1) 3.0 (4.1)
.•
Hydraulic Unit Motor, kW (hp) 1.5 (2) 1.5 (2) 1.5 (2)
Lubrication Pump, kW (hp) 0.12 (0.16) 0.12 (0.16) 0.12 (0.16)
Coolant Pump, kW (hp) 0.25 (0.3) 0.25 (0.3) 0.25 (0.3)
MACHINE HEIGHT, mm (in.) 1700 (66.9) 1700 (66.9) 1700 (66.9)
FLOOR SPACE mm (in.) 2410 X 1803 (94.8 X 70.9) 2490 X 1803 (98.0 X 70.9) 2645 X 1803 (104.1 X 70.9)
NET WEIGllT with Tailstock, kg (lb) 4,400 (9670) 4,400 (9670) 4,400 (9670)
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3
SECTI0N 2 HANDLING AND INSTALLATI0N 0F THE MACHINE
SECTION 2 HANDLING AND INSTALLATION OF THE MACHINE

This section outlines the procedures for handling and installing your lathe. Precaution notes
apply to both the initial installation of the lathe as well as moving the lathe to a different location
in the plant.
l. CARE IN HANDLING A PRECISION MACHINE

The OKUMA CR0WN lathe consists essentially of four major components: the machine,
electrical cabinet, hydraulic unit, and the CNC unit. The machine is built as one unit and can be
easily moved without separating into major components.
1-1. Lifting and Moving Machine:

There are two different preferred methods for moving the lathe to a desired location; by overhead
crane or by forklift. Please read the steps outlined below for lifting and moving your machine.
1) Method No. 1-Lifting with a forklift truck

a) Move the saddle to the tailstock side.
b) If your machine has a tailstock move it toward the right(away from the
headstock) and lock it securely in place using the tailstock clamp bolts.
c) There are two recesses in the front side of the machine base for accepting
the lifting jacks of a forklift truck. For lathe weight, see Table 2. ___,
....,
1SEcnoN OF MACHINE BASE 1
RECESS(2 PLACES) 50 (1.97) ..../
FL00R
250 (9.48)
Figure 2 View of Recess in Base for Forklift Truck
e) Raise the machine until the forks of the forklift can be placed beneath the
machine. '-.../
f) Position forklift so the lathe' s base is snug against the heel of the forks.
g) Lift the lathe carefully and place in desired location.
PRECAUTIONS:
• USE a forklift witb sufficient lifting capacity. J
• Take extra careto assure stability and balance when loading lathe.
• Lift the machine slowly and carefully keeping the lathe as level as possible.
• Lower the lathe gently to the floor when placing in its final location. Care must be ._/
taken not to apply shock loads to the machine when moving.

J
J
4
2) Method No. 2-Lifting By Overhead Crane (Figure 3)

a) Locate the saddle to the tailstock side.
b) Ifyour machine has a tailstock, move it to the right(away from the headstock)
and lock it securely in place using the tailstock clamp bolts.
c) Fasten the lifting hooks onto the machine base using the.existing
'-...,
threaded holes.
'-...,
d) Lift slowly and evenly.
SADDLE IMDVE TO
THE RIGHT )
CON TR OL CABINE T
\._,
\._,
□
'---
\._, LIFT ING HOOK S 13 PCSJ

IOP TIONAL EOUIPMENTJ
"-- . Figure 3 Lifting Diagram for the CROWN

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'-
PRECAUTIONS:
• NEVER exceed the safety rated capacity for cranes, hoists, eyebolts, slings and other lifting
'---
equipment. For lathe weight, see Table 2.
'-'
• DO NOT let the cables contact the finished surfaces ofthe machine. Place protective
____.
materials such as pads or wood blocks between the cables and the machine.
'--- • Check for balance; be extremely careful when lifting the machine.
•
'--- • Use extra careto lower the machine gently onto the floor. NEVER APPL Y SHOCK TO
THE MACHINE WHEN PLACING IT ON THE FLOOR.
'---
• NE VER place any part of your body under a suspended load, or suspend a load over another
'---
pérson.
'-...,
• NEVER work on the machine while it is suspended from a crane or other lifting device.
'---
'--- Table_2 Shipping Weight

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CROWN with Tailstock 4,400 kg 9,670 lb.
'---
'--- CROWN w/o Tailstock 4100 kg 9,020 lb.

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'-'
5
2. FOUNDATION REQUIREMENTS
In most plants where concrete floors are solid and level, your OKUMA CROWN may be
installed without anchoring the machine to the floor. When leveled within tolerance, the lathe
may be used quite satisfactorily.
Foundation:
For long-maintained accuracy and where sub-soil or ground under the floor is not strong, a new
concrete foundation should be installed in accordance with the FOUNDATION PLAN (See
Figure 4). Foundation requirements may vary according to the characteristics of the sub-soil.
Under any soil condition, it is important that the sub-soil be well compacted to keep the
foundation from settling once the machine has been installed. Where sub-soil is too soft, it is
necessary to drive concrete piles into the sub-soil. The foundation plan prints for laying such a
concrete foundation. The concrete thickness or depth should be determined in terms of the
ground condition in each case.
___,
___,/
•
,.___,
._/
.._,,
~
( ( ( [
( ( ( ( ( (
•
---------------- ----------------7
8il5 !
N;-+
1
~w W-----------~
1
1
f i ------
+
+ -- .
1
I
- - 4 - I- - - - - - i
+ : 1
Notes :
ºJ-°' : 1 1
i °'ºIN
<0
-....r ~ 1. This foundation plan is typical.
1 :
íY1
N
: 1 lf) <Concrete thickness is determined in
-4t ji
1
i -$- j
accordance with sub-soil conditionsl
[
J ~ L'- - ------~~~!c___.!;~~~~1=.INE_~tJ---+t-
2. Customers should hove on hand the following
¡~:~ºl~-$-
parts far installation of the machine·
(Ty, l/)1~ i
!-1-- - - o 36 : ºllf1
No (1) Foundation bolt , M16 ______ 8 pes .
~--
lf)~
1
"Tj
<D.,,
(T)~lf)~
-ON
-b • lf)I';:¡
rñ -~ + ________•_
(15]
__ _
:
+hi----+1-'--~ 12) Nut and washer far above . M16 __ 8 pes U'J
tn
dci" ·+ -f:: ___g__ L __ [ ____ __ ______I:_ __ _J <3> Holder piole. 150 x 150 x 19 ___ 8 pes.
n
[6" X 6" X 3/4"] ::j
~ Units. mm [in]
~
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lf) <O
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75
(295]
~
N
o
530 535 957 ::r::
[ 356
~
(209) (21.1] (37 7] [14 1]
.2_360
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Open spoce for
pounng mor lar ==~--=f: ii -~
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Std. Flooring
ºJ-
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(3.9)
0150 60
(59) (2.4)
7
3. INST ALLATION PROCEDURE

To ensure the accuracy and long life of your lathe, installation must be done carefully. Toe
general procedure for the installation of the lathe is as follows (see also Figure 5):
1) Place leveling plates, 150xl50xl9 mm (5.9lx5.9lx0.75 in.) over individual

foundation bolt-holes .
.._,
. 2) Place foundation washers (furnished with lathe) on _the leveling plates.
3) Place machine on foundation washers.
4) Pass foundation bolts through the center bore of the built-injack bolt.
5) Pass foundation bolts through the hole in the leveling plate.
6) Secure each foundation bolt carefully by placing a washer and a nut on the end.
7) Roughly level the lathe by using shims or leveling blocks.
8) Pour mortar into foundation bolt holes and allow the mortar to set. .._,
9) After allowing the mixture to dry remove the shims or leveling blocks.
1O) Level the machine to within tolerance (next step). __,,.
Precautions:
• Keep underside of leveling plates dry and free from oily substance. .__,,.
• The bottom ofthe base casting should be no higher than 20 mm (.079 in.) above concrete .__,,.
level when the leveling jack bolts are resting on foundation washers.
• Mortar should compactly fill the foundation bolt-holes up to the leveling plates.
Lock nut Nut and washer .__,,.

Machine base Foundation bolt
__,/
___,
Leveling plate
_J 10~ 20 mm
j (0.39 ~ O.79)
Figure 5 Foundation Bolt Assembly

8
4. LEVELING
Leveling the machine is the most important step in setting up the machine. Level machines
achieve greater efficiency and accuracy as well as perform longer than lathes that have been
poorly or improperly leveled. When leveling the machine, only motion along the Z-axis is
required. Leveling is done starting at the headstock limit and ends when the saddle may not
move any farther toward the tailstock side. Toe leveling tolerance for the Z-axis is 1.5 leveling
divisians per the entire length of travel in the Z direction. The tolerance in the X-axis is .also 1.5
leveling divisions per the entire length of travel in the Z direction. To level amachine follow the
piocedure below.
Procedure for leveling machine:

1) Hand tighten all jack bolts on the base.
2) Starting at one comer, proceed around the machine and tighten each jack bolt
to the same toque value. This may require several trips around the machine.
7) Place levels on the machine as shown in Figure 6.
8) Move saddle as close to the headstock as possible. Move the saddle slightly
toward the right (about an inch). Allow the levels to settle.
9) Read the levels, move saddle in Z to the right about a foot, and let levels settle.
1O) Read levels again. Move saddle to right in Z about a foot again.
11) Proceed to take at least four readings in both the transverse and longitudinal
directions.
12) If leveling is not within tolerance make appropriate adjustment to machine
lathe.
13) Re-read levels.
P8ECISION LEVEL LOCA TION

FOR STANDARD MODEL CROWN PRECISION LEVEL LOCA TION
FOR ·E· MODEL CROWN
Figure 6 Placement of Leveling Fixtures

9
5. PHASE CHECK
The technician can check the phase of the machine by reading the hydraulic tank pressure gauge.
If the pressure gauge indicates approximately 650 psi, the specified pressure, the electrical
connection is correct.
5-1. Power requirements:
Power source: 3-phase, 200 V 50/60 Hz

Main Motor: AC 30/22 kW (40/29 hp)
- - -
r - - - -
1
PANEL BOARD
NECESSARY CAPACITY OF CIRCUIT '~

BREAKER OR FUSE
220 V 80 A
Lf_J ELECTRICAL CONTROL CABINET
380 V 40 A
415 V
440 V
480 V
40 A
40 A
40 A
_j_
r 1
--
GROUND L - - -
NECESSARY SIZE OF
ELECTRIC WIRE
220 V
2
14mm X 4 WIRES R S T E
380 V
2
14mm X 4 WIRES
2
®®®®
415 V 14mm X 4 WIRES
......,
440 V 14mm 2 X 4 WIRES '
2
480 V 8mm X 4 WIRES ......,
,.
Figure 7 Power Requirements for the CROWN
......,
......,,
..,,
10
This section will help you become familiar with the operation ofthe OKUMA CROWN lathe.
Take time toread through this section thoroughly before operating the lathe by yourself.
Remember, getting familiar with your lathe does not mean getting careless with its operation,
always use great care and extreme caution when operating the lathe.
l. INSTALLATION OFPOWERCHUCK
Pr.oper installation of your power chuck (Figure 8) is critica! to the effectiveness of the lathe.
The chuck and the cylinder determine the maximum spindle speed and the chuck pressure.
1-1. Procedure to instan power chuck:

1) Press the Control ON/RESET button on the operation panel to turn on the
machine.
2) Depress the chuck operating foot pedal to move the connecting rod in the
'----- spindle forward.
3) Fasten the drawscrews 'A' to the connecting rod. Use the Allen wrench that
was fumished with the machine.
4) Mount the chuck body on the spindle, using mounting bolts 'B'.
5) Make sure that the top jaws are in the OPEN condition.
6) Adjust the drawscrew 'A' so that the outer ends ofthe master jaws becomes
flush with the peripheral ofthe chuck body.
7) The individual chuck jaws can be moved in the opening direction as the draw
screw.'A' is turned in a counterclockwise direction. Reversa! of the steps
removes the power chuck.
JAW NUT
MASTER JAW TOP JAW
TOP JAW
TOP JAW
CHUCK BODY
CONNECTING ROO DRAW TUBE

• PILDT BUSHING
DRAW SCREW A WEOGE PLUNGER B
MOUNTING BOL
DRAW TUBE
MOUNTING BOL T B
Solid Chuck Hollow Chuck
Figure 8 Power Chuck Diagram

11
2. HYDRAULIC CHUCK POWER SAFETY

In order to insure the maximurn safety in operation, the guidelines below must be followed.
1) Select the chuck that matches the machine' s capacity. Adhere to the
relationship between spindle speed and gripping force.
a) Workpiece must be clamped and balanced.
b) Since the chuck gripping force and the spindle speed are inversely
related, select cutting conditions that ensure safe operating copditions.
By using Figures 12 and 13 and Tables 6 and 7, ( shown later) you can
select the chuck gripping force and spindle speed that are within safe
guidelines.
c) If the outer ends of the individual jaws are positioned evenly with the
peripheral ofthe body, the chuck may be turned safely. The gripping
force maintained is more than one third of its failure rating.
2) A reduction in the gripping force results from the usage of soft jaws not
provided by Okuma. The usage of soft jaws which are larger than the
standard ones cause a decrease in the efficiency and increase centrifuga!
forces . The operator must reduce the spindle speed accordingly.
3) Where jaw nuts go beyond the peripheral surface ofthe body, as shown in
Figure 9, only one bolt secures the jaw nuts which creates a very dangerous
condition. Always locate the jaw nuts within the periphery ofthe body as
shown in Figure 9. Use softjaws that are made to fit the actual workpiece.
4) Before starting spindle rotation the front door must be closed.
5) The g~pping direction may be changed from inside to outside diameter by
setting the proper parameter. Do not try and change direction of the gripping
parameter while the spindle is in motion. Change direction only if the spindle
is stopped.
6) Since chips and foreign matter accurnulate on the jaw' s surfaces as well as the
chuck, clean and lubricate them thor<?ughly everyday with hydraulic oil
(HG68). Grease the nipple on either the chuck's front face or the chuck' s
periphery .
•
Jaw nut Jaw
Wrong Right
...J
...J
Figure 9 Diagram of Correct Jaw Position
_/
12
3. MANUALLY OPERATED CHUCK (FOUR JA W INDEPENDENT CHUCK-KITAGA WA)

Always check for the name indicated on the chuck body and all accessories, to ensure that you
have the correct parts. Also, check the chuck for possible damages done during transportation.
The four-jaw independent chucks (KITAGA WA) are manufactured in strict adherence to the
standards stipulated in JIS B6154 (Independent Chucks). The standards applied in the
manufacturing and inspection of the chucks are provided on the following Tables 3 and 4.
Table 3 Manufacturing Standards for IA Type Chuck

Unit: mm (in.)
Spindle Type Maximum Chucking Diameter Run-out of Chuck Body

Nose Circumference and Front Face
IA Type ID Chucking OD Chucking

A-5 IA5-200 75 (2.95) 185 (7.28) Within 0.030 (0.00118)
IA5-250 95 (3 .74) 220 (8.66)
IA5-300 125(4.92) 265 (10.43)
A-6 IA6-205 75 (2.95) 185 (7.28)
IA6-250 95 (3 .74) 220 (8 .66)
IA6-300 125 (4.92) 265 (10.43)
IA6-350 155 (6.10) 310 (12.20) Within 0.035 (0.00138)
IA6-400 190 (7.48) 360 (14.17)
IA6-450 220 (8.66) 405 (15 .94)
IA6-500 250 (9.84) 450 (17.72) Within 0.040 (0.00157)
A-8 IA8-250 95 (3 .74) 220 (8.66) Within 0.030 (0.00118)
IA8-300 125 (4.92) 265 (10.43)
IA8-350 155 (6.10) 310 (12.20) Within 0.035 (0.00138)
IA8-400 190 (7.48) 360 (14.17)
IA8-450 220 (8.66) 405 (15.94)
IA8-500 250 (9.84) 450 (17.72) Within 0.040 (0.00157)
IA8-550 290(11.42) 500 (19.69)
IA8-610 320 (12.60) 550 (21 .65)
A-11 IAl 1-400 190 (7.48) 360 (14.17) Within 0.035 (0.00138)
• IAll-450 220 (8.66) 405 (15 .94)
IAll-500 250 (9.84) 450 (17.72) Within 0.040 (0.00157)
IAll-550 290 (11.42) 500 (19.69)
!Al 1-610 320 (12.60) 550 (21 .65)
!Al 1-710 385 (15.16) 650 (25.59) Within 0.045 (0.00177)
IAl l-750 435 (17.13) 700 (27.56)
IAl l-800 485 (19.09) 750 (29.53) Within 0.050 (0.00197)
IAl 1-915 555 (21 .85) 850 (33.46)
IAl 1-1000 630 (24.80) .• 940 (37.01) Within 0.060 (0.00236)
13
Table 4 Manufacturing Standards for IC Type Chuck
Unit: mm (in.)
Maximum Chucking Run-out of Adaptar Installation

Type Diameter ChuckBody Section Dimensions Bolts
IC ID OD Circumference P.C.D. # ofBolts
-
inch mm Chucking Chucking and Front Face · - Bolt Size
,4 100 40 90 Within 0.030 75 +0.030, -O 86 4-M8
(1.57) (3.54) (0.00118) (2.95) (0.00118) (3.39) '-
6 150 60 140 130 +0.040, -O 115 4-MIO
(2.36) (5 .51) (5 .12) (0.00157) (4.53)
8 200 75 185 175 155 4-Ml2 '-
(2.95) (7.28) (6.88) (6.10)
10 250 95 220 150 125 4-Ml2
(3.74) (8.66) (5.91) (4.92)
12 300 125 265 170 140 4-Ml2
(4.92) (10.43) (6.69) (5.51)
14 350 155 310 Within 0.035 190 +0.046, -O 160 4-Ml2
(6.10) (12.20) (0.00138) (7.48) (0.00181) (6.30)
16 400 190 360 210 180 4-Ml6
(7.48) (14.17) (8.27) (7.09)
18 450 220 405 230 200 4-Ml6
(8.66) (15.94) (9.06) (7.87)
20 500 250 450 Within 0.040 250 220 4-Ml6
(9.84) (17.72) (0.00157) (9.84) (8.66)
22 550 290 500 275 +0.052, -O 240 4-M20
(11.42) (19.69) (10.83) (0.00205) (9.45)
24 600 320 550 300 260 4-M20
(12.60) (21.65) (11.81) (10.24)
26 660 370 610 Within 0.045 325 +0.089, -O 275 8-M26
(14.57) (24.02) (0.00177) (12.80) (0.00350) (10.83)
28 710 385 650 350 300 8-M20
(15. 16) (25 .59) (13.78) (I 1.81)
30 762 435 700 375 325 8-M20
• (17.13) (27.56) (14.76) (12.80)
32 813 485 750 Within 0.050 400 350 8-M20
(19.09) (29.53) (0.00197) (15.75) (13.78)
36 915 555 850 450 +0.097, -O 400 8-M24 .._,
(21.85) (33.46) (17.72) (0.00382) (15.75)
.._,
40 1000 630 940 Within 0.060 500 450 8-M24
(24.80) (37.01) (0.00236) (19.69) (17.72)
.._,
14
4. INST ALLING A MANUAL CHUCK

Installation of the manual chuck is explained below and shown in Figure 10. Before installing
the chuck, check the chuck and spindle nose for damage and foreign matter. Such damage and
matter will hinder chuck installation. Accuracy of the adapter installation section has direct
influence on the workpiece chucking accuracy. Therefore, machine the adapter carefully.
Required accuracy is within 0.005 mm (0.00020 in.) for runout on circumference, face runout,
and flatness. After the installation of the chuck, measure the runout of the chuck body and face.
The runout should be less than 0.020 mm (0.0008 in.). Install chuck only after you have
thoroughly cleaned both the adapter and the chuck.
'--
Procedure for installing manual chuck:
1) Select chuck size meeting the intended operation.
2) Install adapter.
3) Insert chuck onto spindle with the chuck drive pin hole aligned with the
spindle pin.
4) Gradually and uniformly tighten the chuck clamping bolts to secure the chuck
onto the spindle. The chuck fits on the spindle as shown below.
5) Use the handle supplied with the chuck to clamp workpiece. Clamp the
workpiece in the chuck.
a) Do not forcibly clamp workpiece with any pry devices. If workpiece is
forcibly clamped the chuck part will be damaged causing a shorter
lifespan and a deteriorated accuracy for the chuck. If you find that
. unreasonable clamping force is required for your turning operation then
use a larger chuck.
6) To hold a long workpiece always use a tailstock or work steady rests to
support the free end of the workpiece.
7) For a workpiece whose length Lis longer than the value calculated from:
l=ll +(ll *3.5)
a tailstock must be used to hold the workpiece. Where / and /1 are shown in
Figure 11 .
• 8) Ensure accurate cuts for long periods of time by cleaning the fitting portions
between the chuck body and jaws. Also clean between chuck jaw serration
and screws. Always remove jaws to clean them.
15
CHUCK SEA TING

SURFACE CLEARANCE
CLEARANCE
CL.EAR ANC\.------,
CHUCK SEA TING CHUCK SEA TING

SURFACE SURFACE
Figure 1O Manual Chuck Installation Diagram
L1
•
L= L1 + (l 1 x 3.Sl
Note: If the workpiece length "L" is .___,,

longer than the value calculated from the
formula, then a tailstock must be used.
Figure 11 Formula to Determine Tailstock Requirement
.___,,
___,
___,
__,.
'--"
16
5. SPINDLE SPEED
Toe maximum allowable spindle speed and chuck pressure depends on the type of chuck being
used. Table 5 lists the maximum spindle speeds and pressure settings for the hollow and solid
chucks that Okuma sells. If a chuck, other than one identified, is used then follow the guidelines
that appear on the nameplate on the front of the machine.
Table 5 Maximum Spindle Speeds and Chuck Pressures
No. Chuck Type Max. Max. Cylinder Type

(HOLLOW) Pressure rpm (HOLLOW)
kg/cm2
1 B-208A601C 40 (568) 4200 F1546H-01A
2 B-208A601C 40 (568) 4200 S1552
3 B-210A801D 40 (568) 3500 S1870-01
No. Type and Size kg/cm 2 rpm Type of Cylinder
(HOLLOW) (SOLID)
1 B-208A601C 41 (580) 4200 Y1225RE01
2 B-210A801D 41 (580) 3500 Y1530RE01
Maximum Spindle Speed

Toe maximum spindle speed which is limited by chuck specifications, centrifugal force influence
on chuck gripping force, imbalance of work piece, etc ...may be set. Once set, the maximum
spindle speed is effective until changed. ·
• Procedure to set maximum spindle speed:
1) Under MDI mode one types in G50S

2) Next type in the desired maximum speed.
example- G50S3500
The graphs (Figure 12 and Figure 13) that follow, are those of the clamping force of the
chuck versus the chuck rotating speed. As séen from the graphs, if pressure remains constant and
the spindle speed incre¡1ses the chuck clamping force decreases.
•
Hollow Chuck Speed - Clomping Force Oiogrom

10500
-·
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-(1)
N
Chuck : B-208A601C
Cy:linder : S1552
-
!
n 9000 Pressure: 26 kg/cm 2
-· - /
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(1)
8400
8100
7500
r---
r--_
- - _¿__
/
----- ----r-----. ......______

<
(1)
n ~
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ti.) D ~
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(1) o..,
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ro
4500
"~
~
(1)
p.. 7'
S>
1-j
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-
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SOFT TOP-JAW
~ r:n
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3000
- f----1--
-
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o 1000 2000 3000 3500 4000 4200
~
.....¡
.......
Chuck Rototing Speed (rpm) o
z ...
r./) -.J
~ ( l l l ( l l l ( ( ( ( ( ( ( l ( ( t t l ( ( l ( ( ( ( ( C l C ( ( C ( t l l l l , 1
( r ( ( ( ( ( ( ( ( (
. I
105000
Chuck: B- 2108A801
99000 r-- r-- r------
.....
'T1
(JQ
E:;
90000
--- ------ :----.~
--~
C}".linder : S- 1870- 01
Pressure: 24 .4 kg/cm (34 7 psil
(1)
......
w
~
s-
n
.. .
"O
75000 "' ~"-
::s z
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1 60000
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A SOFT TOP-JAW
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30000 - tn
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- ---- n
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o 1000 2000 3000 3500 4000 4200 >-e
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Chuck Rototing Speed (rpml

~
o
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19
6. CHUCK SPECIFICATIONS
Each chuck has a maximum spindle speed, which affects the gripping force created by the chuck
pressure. The type of chuck used will determine the maximum allowable spindle speed and the
chuck pressure. If a chuck is rotated at a speed exceeding its allowable limit, hazard to both
operator and machine will occur. DO NOT RON THE CHUCK FASTER THAN ITS
ALLOWABLE MAXIMUM SPEED. Always clamp the workpiece at the specified torque
and use the chuck ata speed lower than its maximum speed. The following tables, Table 6 and
Table 7, show both the torque required and the maximum speed.
Table 6 Chuck Specifications for the Type A Short Taper Chuck
Spindle Type Gripping Force Maximum Gripping Chuck

Nose Force
Handle Gripping ID OD Weight lnertia Allowable
Torque Force/Jaw Chucking Chucking kg (GD 2) Max. Speed
N·m [kgf-m N mm mm (lb) N·m 2 min• I
(lbf)] [kgf (lbf)] (in.) (in.) (kgf·m 2) . {rpm}
A2-5 IA 5-200 83 9,800 75 185 14.9 3.1 3,600
[8.5 (61.5)) [1 ,000 (2,200)) (2.95) (7.28) (32.8) (0.32)
A2-6 IA 6-250 118 14,700 95 220 24.2 7.4 3,000
[12 (87)) [1,500 (3,300)) (3 .74) (8.66) (53.4) (0.75)
IA 6-300 147 15,700 125 265 39.1 15.7 2,000
[l 5 (1-08)) [1 ,600 (3,520)) (4.92) (10.43) (86.0) (1.6)
IA 6-350 147 15,700 155 310 50.9 29.4 2,000
[15 (108)) [1,600 (3,520)) (6.10) (12.20) (112.0) (3.0)
IA 6-400 216 19,600 190 360 69.8 46 1,800
[22 (159)) [2,000 (4,400)) (7.48) (14.17) (153 .6) (4.7)
IA 6-450 245 22,600 220 405 97.2 70 1,200 ___,
[25 (181)) [2,300 (5,060)) (8.66) (15.94) (213.8) (7.1)
IA 6-500 245 22,600 250 450 103.5 132 1,200
[25 (181)) [2,300 (5,060)) (9.84) (17.72) (227.7) (13.5)
• A2-8 A 8-350 216 19,600 155 310 56.2 30.4 2,000
[22 (159)) [2,000 (4,400)) (6.10) (12.20) (123 .6) (3.1)
IA 8-400 245 22,600 190 360 73 .8 49 1,800
[25 (181)) [2,300 (5,060)) (7.48) (14.17) (162.4) (5.0)
IA 8-450 245 22,600 220 405 102.5 72 1,200
[25 (181)) [2,300 (5,060)) (8.66) (15.94) (225.5) (7.3) -._/
IA 8-500 245 22,600 250 450 108.4 139 1,200

[25 (181)) [2,300 (5 ,060)) (9.84) (17.72) (238.5) (14.2)
IA 8-550 245 22,600 .• 290 500 123 158 1,200
[25 (181)) [2,300 (5 ,060)) (11.42) (19.69) (271) (16.1)
A 8-610 '¡.75 22,600 320 550 136 224 1, 100
[28 (203)) [2,300 (5 ,060)) (12.60) (21 .65) (299) (22.8)
20
Table 6 Chuck Specifications for the Type A Short Taper Chuck (continued)
Spindle Type Gripping Force Maximum Gripping Chuck

'- Nose Force
'- Handle Gripping ID OD Weight lnertia Allowable
Torque Force/Jaw Chucking Chucking kg (GD2) Max. Speed
. N·m N mm mm (lb) N-m 2 min• 1 {rpm}
[kgf·m [kgf (lbf)] (in.) (in.) (kgf·m 2)
(lbf)]
A2-l l IA 11-500 245 22,600 250 450 130 166 1,200
[25 (181)] [2,300 (5,060)] (9.84) (17.72) (286) (16.9)
IA 11-550 245 22,600 290 500 145 185 1,100
[25 (181)] [2,300 (5,060)] (11.42) (19.69) (319) (18.9)
IA 11-610 275 22,600 320 550 204 338 900
[28 (203)] [2,300 (5,060)] (12.60) (21.65) (449) (34.5)
IA 11-710 392 29,400 385 650 257 588 800
[40 (289)] [3,000 (6,600)] (15.16) (25.59) (565) (60)
'--
IAll-750 450 29,400 435 700 300 840 800
[46 (333)] [3,000 (6,600)] (17.13) (27.56) (660) (85.7)
IA 11-810 540 29,400 450 750 380 1,300 600
[55 (398) [3,000 (6,600)] (17.72) (29.53) (836) (132.5)
IA 11-915 450 29,400 555 850 440 1,810 600
[46 (333)] [3,000 (6,600)] (21.85) (33.46) (986) (184.5)
'---- IA 11-1000 657 36,300 630 940 570 2,830 600
[67 (485)} [3,700 (8,140)] (24.80) (37.01) (1,254) (288.2)
'---- A2-15 IA 15-610 440 26,500 280 520 215 394 900
[45 (325)] [2,700 (5,940)] (11.02) (20.47) (473) (40.2)
IA 15-710 450 27,500 385 650 280 799 800
[:46 (333)] [2,800 (6, 160)] (15.16) (25.59) (836) (81.5)
IA 15-750 450 27,500 420 690 230 934 600
[46 (333)] [2,800 (6,160)] (16.54) (27.17) (506) (95.2)
IA 15-810 540 29,400 460 · 750 392 1,340 600
[55 (398)] [3,000 (6,600)] (18.11) (29.53) (616) (136.6)
IA 15-915 726 29,400 500 800 500 2,045 500
• [74 (535)] [3,000 (6,600)] (19.69) (31.50) (1,100) (208.5)
IA 15-1000 726 29,400 550 900 610 2,840 500
[74 (535)] [3,000 (6,600)] (21.65) (35.43) (1,342) (290)
'--..,,
21
Table 7 Chuck Specifications for the Flat Back Type Chuck
Type Gripping Force Maximum Gripping Chuck

Force
Handle Gripping ID OD Weight lnertia Allowable
Torque Force/Jaw Chucking Chucking kg (GD 2) Max. Speed
N·m N mm mm (lb) N·m 2 min-1 {rpm}
- [kgf-m [kgf (lbf)] (in.} (in.) (kgf-m 2
(lbf)] )
IC-4 34 4,900 40 90 2.4 0.10 2,000
[3 .5 [500 (1,1 00)] (!.57) (3.54) (5.3) (0.02)
(25.3)]
IC-6 49 5,900 60 140 6.1 0.78 1,600
[5 (36)] [600 (1,320)] (2.36) (5.51) (13.4) (0.08)
IC-8 83 9,800 75 185 14.8 2.9 1,600
[8.5 [l ,00 (2,200)] (2.95) (7.28) (32.6) (0.3)
(61.5)]
IC-10 118 13,700 95 220 21 5.9 1,600
[12 (87)] [1 ,400 (3,080)] (3.74) (8.66) (46) (0.6)
IC-12 147 15,700 125 265 29.5 14 1,400
[15 (108)] [1 ,600 (3,520)] 4.92) (10.43) (64.9) (1.4)
IC-14 157 16,700 155 310 40 28 1,400
[16(116)] [1 ,700 (3 ,740)] (6.10) (12.20) (88) (2.9)
IC-16 216 19,600 190 360 56.5 44 1,200
[22 (159)] [2,000 (4,400)] (7.48) (14.17) (124.3) (4.5)
IC-18 216 19,600 220 405 70 69 1,200
[22 (159)] [2,000 (4,400)] (8.66) (15.94) (154) (7.0)
IC-20 245 21,600 250 450 90 116 900
[25 (181)] [2,200 (4,840)] (9.84) (17.72) (198) (11.8)
IC-22 245 21,600 290 500 135 173 900
[25 (181)] [2,200 (4,840)] (11.42) (19.69) (297) (17.6)
IC-24 275 22,600 320 550 150 248 900
[28 (203)] [2,300 (5,060)] (12.60) (21.65) (330) (25.3)
IC-26 275 22,600 370 610 176 412 900
[28 (203)] [2,300 (5,060)] (14.57) (24.02) (387) (42)
• IC-28 294 23,000 385 650 247 569 900
[30 (217)] [2,350 (5, 170)] (15.16) (25.59) (543) (58)
IC-30 294 23,500 435 700 284 785 600
[30(217)] [2,400 (5,280)] (17.13) (27.56) (625) (80)
.___,
IC-32 294 23,500 485 750 357 1040 600
[30 (217)] [2,400 (5,280)] (19.09) (29.53) (785) (106)
IC-36 350 23,500 555 850 413 1700 600 .__,
[36 (260)] [2,400 (5,280)] (21.85) (33.46) (909) (173)
IC-40 510 29,400 630 940 600 2970 600
[52(376)] [3 ,000 (6,600)] (24.80) (37.01) (1,320) (303) ..__,,.
22
7. HYDRAULIC TAILSTOCK OPERATION

A tailstock is used to support a workpiece that is too long for the chuck alone. The hydraulic oil
pressure applied to the tailstock directly effects the thrust of the tailstock which largely effects
the service of the spindle. Figure 14 demonstrates this relationship. DO NOT set the thrust of
the tailstock unnecessarily high.
'--
'-- ~
.o S00 (1100)
'-
Ol (880 )
~
'- 400
1--
'---
V)
:::>
(594 l
a:: 270
I
'- 1-- (297 )
:-.::
u
13S
'---
o (142) (213) (263)
1--
'-
V)
_.J
<(
o 10 1S 18.S
'--- 1--
HYORAULIC OIL PRESSURE ((kgf /cm (p s ill

'-
'-
Figure 14 Hydraulic Oil Pressure versus Tailstock Thrust
To set the position ofthe tailstock, as shown in Figure 15, you must:
1) Loo sen the two clamping nuts.
2) Move the tailstock to the desired location.
3) Clamp the tailstock to the rail by tightening the clamping nuts.
4) Adjust the tailstock thrust as follows:
a) To adjust the thrust, adjust the pressure control valve on the tailstock
hydraulic valve assembly near the penant arm. At the maximurn
hydraulic pressure (256 psi) for the tailstock the thrust created
is 500 kgf.
•
CE NTER EXTRACT~G SCREW
CLAMPING NUT
Figure 15 Tailstock Diagram

23
Advancing and Retracting the Tailstock

Advancing and retracting the tailstock can be performed by the operation of the foot pedals
located at the front of the machine.
1) The left foot pedal is a two-step type used to advance the.tailstock sleeve.
a) Depress the pedal slightly and the sleeve advances while the pedal is
depressed. .
b) Depress the pedal fully and the sleeve fully advances to the end of the
stroke.
2) The right pedal is a one switch pedal used to retract the sleeve.
a) Depress the pedal and the sleeve retracts into the tailstock.
Center-work/Chuck-work Selector Switch

The tailstock parameter (for center-work using tailstock, for chuck-work not using tailstock)
condition should be set to corresponding working conditions.
1) Set the parameter to one for center-work. The tailstock sleeve is controlled by
the foot pedals. The spindle can only rotate after the left foot pedal has been
fully depressed.
2) Set the parameter to zero for chuck-work. Toe tailstock becomes inoperable
and the sleeve will not advance or retract. The spindle can only rotate when
the sleeve is fully retracted.
Allowable Load and Life Span of the Revolving Center

The allowable load and life span for the revolving center are in Table 8 and Figure 16, shown
below. Use the table and the figure to determine your load limit in your applications.
Table 8 Allowable Load(N) for Revolving Center
•
~
Sp
500
Radial
{N [kgf (lbf)]}
6,276 [640 (1,400)]
Thrust
{N [kgf (lbf)]}
4,707 [480 (1060)]
1,000 5,883 [600 (1,320)] 3,726 [380 (840)]
1,500 5,197 [530 (1,170)] 3,236 [330 (730)]
2,000 4,805 [490 (1,080)] 2,942 [300 (660)]
2,500 4,511 [460 (1,010)] 2,746 [280 (620)]
3,000 4,217 [430 (950)] 2,550 [260 (570)]
3,500 4,020 [410 (900)] 2,452 [250 (550)]
4,200 3,820 [390 (850)] 2,354 [250 (530)]
___,
24
4200 -
3500-
3000-
E
o_
• L
D 2000-
OJ
OJ
o_
l/)
1000-
500-
1 1 1
1000 2000 5000 7000
Life H
Figure 16 Lifespan versus Speed

'----
8. CUTTING SOFT TOP BLANKS

There are three methods of cutting soft top blanks in the chuck jaws for use in chucking a part:
1)tape, 2)manual data input, and 3)pulse feed. The recommended methods are tape and manual
data input (MDI), since these methods produce a good surface finish on the jaws ofthe chuck.
The use of the pulse handle is strongly discouraged. The procedure listed below shows both a
face cut anda cylindrical cut. See Figure 17 and the example procedure for producing top jaws
to chuck a part of 70 mm diameter and of a depth of 15 mm follows:
15
(0.59) 1
•
º/~
['-..
s N
['-..
o ¡Ol
L()
s'<-'
Ol
(O
Figure 17 Illustration of Cutting Soft Top Jaws

'---'
'-
25
CUTTING SOFT TOP BLANKS CONTINUED
1) Obtain a ring that allows for clearance of the cutting tool on both axis. In this
case the ring' s diameter is 50 mm. The ring should also stabilize the chuck
JaWS.
2) Place the ring in the chuck and clamp down.
3) Proceed to place cutting tool in toolholder number one.
4) Position tool at point 'A' . Now set the zero offset ofthe X value equal to the
diameter of the ring, so that the absolute position of the X-axis is also equal to
the ring' s diameter. In this case it is 50 mm.
5) Position cutting tool at point 'B'. Now set the zero offset ofthe Z value to the
required chucking depth, (15 mm. in this case) so that the absolute position of
the Z-axis is equal to the required chucking depth.
6) Cut the part by entering the following commands from Figure 18 line by
line. In this example the cut is of a depth of 5 mm. The feed rate is 0.1 mm
per revolution.
MOi PROGRAM
G0 X60 Z18 S1000 M41 M3
G01 Z0.1 F0.1 _,
G0 X58 Z18 X69.6
GO1 Z0 .1
G0 X67 Z18 X70
G01 Z0 X48
G0 ZS0 MS
Figure 18 Example ofManual Data Input (MDI) for Cutting Soft Top Jaws
•
._...,,
._...,,
__,
26
9. CROWN SPINDLE TORQUE DIAGRAMS
CROWN-E SB 7.SKW /5 .SKW
196.3N-m (20 .0Kgf-ml (20min/rotingl

(ot low speed rangel
8.7Kw (20min/rotingl
169.2N-m (17.3Kgf-ml (30min/rotingl Cal low speed rangel
Cal low speed rongel 9Kw (20min/ratingl
'-
(at high speed ronge 1710 to 1947min-1l
124.1N-m (12.7Kgf-ml (cont./ratingl
(ot low speed rongel 7.5Kw (30min/rotin l
'-- 5.5Kw (cont./ratin l

50.2N-m (5 .1Kgf-ml (20min/ratingl
(al high speed rangel
8Kw (20min/ratingl
(ot 4200min-1l
41.9N-m (4.3Kgf-ml (30min ratingl
(at high speed rongel
'--
_ 30.7N-m C3.1Kgf-ml (cont /rotingl

(at high speed rongel ~
3:
::::¿
100 10
:J
o.
E :J
o
l:J
...... L..
01 o
X
E
,~/ ~
/ ,r;; / o
E
l:Jz -~
i~
10 1 o
:'.L
QJ
• :J
cr
L..
;1/
o /
/
f-
1
50 423 1710 194 7 4200
10 100 1000
Spindle speed Cmin-1)
Figure 19 Crown-E Spindle Torque Diagram

27
CROWN SPINDLE TORQUE DIAGRAMS(Continued)
CROWN-S SB 11KW /7.SKW

_...,,
293.4N-m (29 .9Kgf-m) (20min/rotingl 13Kw (20min/ratingl _...,,

(ot low speed rongel (ot low speed rangel ...__,,
13.SKw (20min/roting)
248.2N-m (25.3Kgf-ml (30min/rotingl
(ot high speed ronge 1710 to 3810min-1l
(ot low speed rongel
169.2N-m (17.3Kgf-m) (cont./ratingl

11Kw (30min/rotin ) '-"
(al low speed rongel
.__,;
75 .4N-m (7.7Kgf-ml (20min/rotingl

7.SKw (cont./rotin
(ol high speed rongel
_...,,
12.9Kw (20min/rotin
614N-m (6.3Kgf - ml (30min/roting) (al 4200rnin-1l
(ot high speed rangel
..__,,
419N-m (4.3Kgf-ml (e nt./rotingl
(al high speed rongel 3
~
100 10 ...J
:J
o.
E :J
,..__1 o
01 '--
:,¿_ o
o
E E ..J
1
z e
10 o .J
QJ :E:
:J
u ..J
'--
0
f-
..__,,
•
J
..J
50 423 1710 3810 4200

10 100 1000 ..J
._/
Spindle speed (min-1)

J
Figure 20 Crown-S Small Bore Spindle Torque Diagram ..J
...J
28
CROWN SPINDLE TORQUE DIAGRAMSContinued)
CROWN-S BB 1SKW /11KW
489.2N-m (49.9Kgf-m) (25min/rating)

(al low speed range l
16.4Kw (25min/ratingl
447 .4N-m (45 .7Kgf-ml (30min/ratingl (al low speed rangel
17Kw (20min/roting)
(ot high speed range 799 to 2237min-1l
328.1N-m (33.SKgf-ml (cont./rating)
(al low speed rangel
15Kw (30rnin/ratin
203.1N-m (20.7Kgf-m) (20min/roting)
(at high speed rongel
11Kw (cont./rotin
179.2N-m (18.3Kgf-ml ( 0min/roting)

(o t high speed rangel 15.6Kw (20min/roting)
(at 3500min-1l
131.4N-m (13.4Kgf-m) ( ont./ro tingl
(ot high speed r □ ngel
3
~
100 10
::J
. o.
E
t:j ::J
o
O"I L..
::t. o
o
E E
t:j e
z 10 ·o
~
QJ
:J
O"
'-
• o
1-
50 320 799 2237 3500

10 100 1000
Spindle speed (min-1)
Figure 21 Crown-S Big Bore Spindle Torque Diagram

29
10. SETTING A SPINDLE JOG SPEED

The spindle is often required to run at ajog speed so one can measure the runout ofthe finished
workpiece or stop the chuck at a definite angular position. Shown below in Figure 22 is the
relationship between the spindle drive motor speed and spindle speed.
2000
E
o. ----
L __,
1000 ._-
1 __,
S-88 e
E __,
.__,
D
Q)
Q) ~
o. .__,
V)
S-SB E-SB L ~
o
100 o '-'
~ ___,
.....,,
___,
30
10
24 254 1597 .S 1693.2 ._,/
• 10 100 1000 ._,/
-../
Sp ind le speed (min- 1{rpm)) -../
._,/
J
Figure 22 Spindle Speed·vs. Spindle Drive Motor Speed
._,/
._,/
___,
J
._,/
30
This section helps you to keep your lathe in the best working order by offering a schedule for
regular inspection and routine maintenance. DO NOT perform maintenance on the machine
until you understand all safety instructions.
l. MAINTENANCE OF MACHINE
Your lathe is a highly efficient production machine calling for a much higher "utilization" rate
than an engine lathe. Generally, Okuma lathes are used at three to four times higher "utilization"
rates than manually controlled engine lathes. To insure a maximum production rate with a
mínimum of downtime, the machine must be periodically inspected and carefully serviced.
Periodical Inspection:
Daily:
1) Check oil level in the hydraulic tank and way lube tank. lt may be necessary
to forcibly lubricate the machine. To force lub., press AUTO and then press
EMERGENCY STOP buttons. Wait for the alarm to light up. Next, press
the RESET button. Repeat this procedure severa! times. This will forcibly
lubricate the machine.
2) Check the hydraulic pressure of the chuck.
3) Check hydraulic system source pressure.
4) Check conditions ofbed and saddle slideway, make sure surfaces are
lubricated.
5) Spot check for lubrication leaks.
6) Clean the chuck jaws.
Monthly:
1) Check the machine leveling.
*2) Flush out the hydraulic tank and change the hydraulic oil.
* This must be done after the first month of operation.
Every Six Months Thereafter:
1) Change hydraulic oil in the hydraulic tank.
2) Check and adjust belt tension .
•
31
2. LUBRICATION AND COOLANT

The machine should be completely and correctly lubricated in strict adherence with the directions
in the Lubrication Chart below (Table 9). The lubrication pump delivery is controlled by a
distribution valve and future adjustment is not necessary. Figure 23 shows the proper lubrication
areas on the lathe with Table 1O showing sorne typical oil specifications. Lubrication to the
headstock is unnecessary since all spindle bearings are lubricated by packed, high quality grease.
Table 9 Specified Oil or Coolant, Amount, and Changing Frequency
No. Service point Amount Specs. Change Frequency

1 Chuck Jaws As Required By Molykoat Everyday after cleaning
Chuck Vendor jaws
2 Guideways & 4 liters 068 Replenish as required
Tailstock
3 Coolant Tank 230 liters High-Chip NC-1 O Replenish as required
(Machine Base) (63.25 U.S . gals.)
4 Hydraulic Tank 53 liters HL32 After first month,

(14 U.S. gals.) every six months
thereafter
5 Chip Conveyor As Required By As Required By As Required By
(Optional) Conveyor Vendor Conveyor Vendor Conveyor Vendor
-J
_,,
Figure 23 Fluid Service Points for the CROWN

_,,
_,/
_,,
32
Guidelines for lubrication and coolant use are as follows:
1) Always use the specified lubricant. Failure to do so may result in problems

with the lubrication system. DO NOT use lubricant which is contaminated
with coolant or hydraulic oil. These combinations might cause corrosion of
'--
the lubrication unit or lubrication failure, leading to damaged slideways.
2) ALWAYS use the specified coolant. Using non-recommended coolant may
lead to rusting, paint cracking, and general machine damage. If a problem is
found caused by the use of a coolant, discontinue the use of that coolant.
3) The amount of lubrication oil and discharge condition must be checked
everyday.
4) The oil and lub. tanks must be refilled before initial use of the machine.
5) Replenished oil must be clean and the same brand as the currently used oil.
6) Clean the tank and the filter, but NEVER USE THINNER OR TRICHLEN
(trichlorethylene). These chemicals are volatile and may ignite.
Table 1O Oil Specifications and Company Choices for Individual Use
Where Code Amoco Castrol Exxon Mobil Shell Texaco

Used
Headstock No Lubrication Required
Cam Turret CC320 Pennagear Industrial Spartan EP Mobilgear Omala 320 Meropa320
EP 320 Gear 320 320 632
Spindle FCI0 Spindle Oil Hyspin Spinesstic Velocite 6 Tellus Spindura 10
'---- Bearing Unit A Spindle Oil 10
10
'--
Slideway & G68 Waytac Oil Magna Febis K68 Vactra No.2 Tonna 68 Waylube 68
'-- Tailstock G220 68 Glide D68 Febis K220 Vactra No.4 Tonna 220 Waylube 220
Lubrication Waytac Oil Magna
"----
220 Glide D220
Hydraulic HL32 AW Oil 32 HyspinAW Teresstic 32 DTE24 Tetra Oil 32 Rando HD32
• Unit 32
'--
Turret XM2 Amolith EP2 Grease Unirex N 2 Mobilux2 AlvaniaEP2 Starplex 2
'--- (grease) Grease
Master Jaw Molykoat EP grease (Dow Corning) for Kitagawa power chuck.
"---- .
For special chucks refer to owners manual that comes with the chuck .
'--
'--
'--
'--
---
'----
'-._..,
'-._..,
'-._..,
'--
'--
"-
33
3. SLIDEWAY LUBRICATION
The centralized lubrication oil tank is provided on the right hand side of the machine. The
lubrication oil is fed to the bed slideways, cross-slide slideway, X and Z axis drive ballscrews,
and the tailstock sleeve. You should always check the oil level before starting operation.
. Procedure to force lube to the slideways:

1) Open the chuck.
2) Enter spindle rotation command and press CYCLE START.
3) Alarm will be displayed.
4) Press the RESET button; this will cause oil to feed to each lubrication point.
5) Repeat this procedure severa! times to lubricate the slideways.
A diagram ofthe lube tank (Figure 24) as well as a table (Table 11) showing the recommended
lubrication follows.
MOTOR
OIL PRESSURE GAUGE
OIL FILLER PORT
OIL LEVEL INDICA TOR
'---'
'---'
LUBRICA TION OIL T ANK

•
Figure 24 Toe Guideway Lubrication System
Table 11 Guideway Lubrication Specification
Recommended Lubricant(ISO) G68
Quantity Required 4 liters (1.1 U.S. gals.) ,_,I
Frequency of Servicing Must be checked everyday. Oil

consumption rate is factory-set at 30mm
,_,I
(1.18 in.) in an oil leve! indication in 5o
operation hours.
'-"
,_,I
"---'
"---'
34
'-...,
.'-...,
.____,
4. CLEANING THE COOLANT T ANK

.____,
The lathe should periodically have the coolant tank cleaned to ensure proper function and to
'-..., prevent chips from clogging the machine. The coolant pump and reservoir is shown in
Figure 25.
'---'
Procedure for changing coolant:
'-...,
1) Draw coolant out of tank and into a proper storage place by a pump.
'-..., 2) Remove perforated metal screens and clean them.
'-..., 4) Clean out tank.
5) Rinse out tank.
6) Remove the filter and clean.
7) Refill the coolant.
'-...,
'-...,
COOLANT PUMP
'-...,
.____,
PUMP MOUNTING PLA TE

'-...,
LEVEL GAUGE
FIL TER
MACHINE BASE
•
Fil TER BOX
'-'
'--..,
'-..., Figure ?5 Cross Section Vie~ of Base Casting with Coolant Pump
35
5. HYDRAULIC PRESSURES
The hydraulic pressures are pre-set at the factory. The turret and machine source pressures have
been pre-set for you and should not need adjusting. CAUTION: The maximum allowable
operating pressure for the CROWN is 650 psi. However, the chuck and tailstock pressures
'--
require adjustment for the given application and must be adjusted by the operator.
It is 11\:fPORTANT after the first month of operation that you change the hydraulic oil and
continue to do so every six months thereafter. When changing the oil remember to clean the
strainer and the tank. Table 12 shows the type ofhydraulic fluid for use with the CROWN and
Figure 26 shows the hydraulic tank and the adjustment valve for setting the source pressure.
Procedure for Setting the Hydraulic Pressure: '-
1) Hydraulic Chuck Pressure

The chuck pressure is dependent upon the working pressure of the hydraulic
fluid. This is controlled by the chuck pressure control valve unit that is
located on the left front side ofthe machine(for location see Figure 1). To
adjust the pressure setting loosen the lock-nut located on the pressure reducing
valve and turn the knob clockwise to decrease the pressure, and counter-
clockwise to increase the pressure. Read the pressure gage and set to the
correct pressure. Tighten the lock nut firmly once the correct pressure is
obtained . The maximum allowable pressure is determined by the type of
chuck being used.
2) Hydraulic Tailstock Pressure

The tailstock pressure is adjusted in the same manner as the chuck pressure.
The.tailstock pressure control valve unit is located on the right front side of the
machine(for location see Figure 1). To adjust the pressure setting loosen the
lock nut on the pressure reducing valve and turn the knob to increase or
decrease the tailstock pressure. The allowable maximum pressure is 263 psi.
• 3) Machine Source Pressure

Toe lathe' s hydraulic system source pressure is pre-set at the factory, however,
the pressure can be adjusted if required. A pressure setting val ve is located on '-.../
the hydraulic unit as shown in Figure 26. To set the pressure to the original
factory specification(420 psi for the CROWN-E and 625 psi for the
CROWN-S) loosen the lock nut on the pressure setting valve and turn the
screw clockwise or conter-clockwise( depending on the setting). Read the
pres~ure gage while turnin~ the screw until the factory specification is reached
and re-tighten the lock nut. ____,,
'-./
-- - ... - -• .....
..._..
36
RETURN FIL TER

WITH GAUGE MOTOR/PUMP
ASSEMBLY
BLANK STA TION
PRESSURE GAUGE
TURRET PORTS 0 - 1000 PSI
CHUCK PORTS
T AILSTOCK PORTS
PRESSURE CONTROL
F ILL
POR T
--B
CYLINDER DRAIN POR T
TANK DRAIN
'-
BACK V IEW FRONT VIEW
Figure 26 Hydraulic Tank Unit

•
Table 12 Hydraulic Fliud Specification
Recommended Hydraulic Fluid (MAS) HL32

Quantity Required 53 liters (14 U.S. gals.)
Frequency of Service Change after first month.
Every six months thereafter.
'---
'---
'--
37
6. BELT TENSION MEASUREMENT

Over time it may become necessary adjust the belt tension or even replace the belts. F ollow the
procedures listed below for belt tension measurement. As general rule new belts should be
initially tightened with an additional half kilogram of force, since new belts will stretch.
Belt Tension Measurement:

To ensure correct adjustment always use a gage as shown in Figure 27. General rules fqr reading
a gage are as follows:
'-..,
1) Place gage as close to the center of the belt as possible.

2) Try and position the gage at a right angle to the belt.
3) Set a reference mark where the gage touches the belt. This reference line will
be used to read the belt deflection.
4) Push gage into the belt until the desired deflection reaches the reference line.
5) Read the belt tension.
This indicates belt deflection amount.
/ This indicates belt tension ..,;'
•
NA
l,, ... 11 .. ""', ! .11 .. " .1
1
íl
-
-
.._,,
.._,,
'---'
'---'
Figure 27 Belt Deflection Gauge .__,,

.__,,
J
.__,,
.._/
-J
._J
.._/
_J
-./
✓
38
7. MAIN MOTOR BELT TENSION ADJUSTMENT

The main motor diagram is illustrated in Figure 28. The figure along with Table 13 demonstrates
the correct tension. Both big bore and standard bore belts have the same tension settings. The
procedure for adjusting the belt tension is as follows:
1) Loosen the bolts 'A' that are in the motor base.
2) Adjust the tension by adjusting the tension adjusting bolt.
3) Check tension ofbelt.
'--- 4) Readjust tension bolt if desired tension is not obtained.
5) If desired tension is reached, then tighten down bolts 'A'.
Spindle Pulley
Motor ulle Tension Adjusting Screw

Main drive motor
Motor base
"---
Tension Adjusting Screw
Screw A
'---
• Motor Base Assembly Motor Base
Figure 28 Main Motor Belt Tension Adjustment
Table 13 Main Motor Belt Specifications
Motor Belt Type OkumaPart No. ofBelts Pressure Deflection

Size and Size No. kg (lbf) mm (in)
New Used
5.5/7.5 kw Bando Ml 19-0017-96 2 6.0 kg 5.5 kg 10mm
20PK-l650 13 lbs 12 lbs 0.39 in.
7.5/11 kw Bando Ml 19-0017-96 2 6.0kg 5.5 kg 10mm
20PK-1650 13 lbs 12 lbs 0.39 in.
'----'
11/15 kw Bando MI 19-0017-97 3 6 .0kg 5.5 kg 10mm
30PK-1700 13 lbs 12 lbs 0.39 in.
...... -..-. .........__~ --

39
8. GIB ADJUSTMENT
Re-adjustment of gibs will become necessary as the lathe is used over time. Loose or wom gibs
result in irregular feed movement which adversely effects the working accuracy of the lathe.
Gibs are also related to the lost motion of the lathe. Motor loads should also be checked with gib
adjustment to make sure the load percentages are not too high. Table 16 shows tolerances for
lost motion. '-
Table 16 Tolerances for X and Z Lost Motion
X-axis 12 microns
Z-axis 15 m1crons
Z-Axis Gib Adjustment:

There are three Z-gibs that may be adjusted as shown in Figure 29. Adjustment ofthe Z-Axis
gibs requires the removal of the stainless steel covers from the saddle. Once the covers are
removed from the saddle, adjustment to the ' 4 ' gib on the z-axis is as follows:
Gib od justing screws

• Gib od justing screws
Figure 29 Cross Section of Saddle
Z-Axis Gib Adjustment Procedure:

1) Remove both the right and left bottom Z wipers.
2) Loosen the left gib bolt.
3) Back off of the right gib bolt slightly, before tightening down.
4) Tighten right gib bolt fully and then loosen one half turn of the bolt. DO
NOT OVER TIGHTEN.
5) Tighten the left gib bolt securely
-- ..... ___..._ _ ....

"---.,
40
Z-Axis Gib Adjustment Continued

6) Tighten the right gib bolt. Gib bolt should only turn slightly and should
already be snug. If right gib bolt is loose, repeat procedure from step 2.
7) Put wipers back on lathe and recover slideway.
"---., Additional adjustment may be done if necessary, using the front or back Z-Axis gibs:
"---.,
1) Loosen the lock nuts on the adjustment screws on the front or the back plate.
2) Loosen all adjustment screws.
3) Tighten one adjustment screw, until youjust feel screw touch gib. A~ test,
wiggle Allen wrench back and forth; the point that you are looking for, is the
point that the screw seems to stick.
4) Loosen the adjustment screw one quarter turn.
5) Tighten lock nut down to secure screw.
6) Repeat from step three until all adjustment screws are tight.
'-- 7) Replace covers on slideway.
'--
X-Axis Gib Adjustment Procedure:
'---
The '1,2 and 3' gibs are the X-gibs as shown in Figure 30. Problems with a cut test may often be
fixed by the adjustment of these gibs.
"---.,
Procedure to adjust the X gib:

1) Loosen the lock nut around the gib screw.
2) Loosen the gib screw.
3) Tighten the gib screw until secure. DO NOT OVER TIGHTEN.
4) Loose1: the gib screw. The screw will get very loose and then tighten up again.
This is the point that you are looking for.
5) From the point that the screw just starts to tighten again, loosen the screw a
quarter turn.
6) Now tighten the lock nut down to secure the gib screw in place.
7) Replace wiper.
• Cr oss-s lide
Heo ds tock Side
Figure 30 Cross Section ofFront of Saddle

41
SECTION 5 TROUBLESHOOTING
Occasionally, upon installation of the machine and initial set-up you m'ay encounter a problem
with the machine. This section will help you correct problems that may occur during installation
and initial set-up.
l. TURRET ALIGNMENT PROCEDURES

If an iñstance occurs during the operation of your lathe that involves a collision between the
headstock and turret it may require re-alignment ofthese major components. Ifyour lathe has
been involved in such a collision we recomrnend that you measure and correct the following:
Turret offset, Turret parallelism, and Headstock alignment.
1-1. Procedure for measuring the turret offset(All CROWN Models)

1) Mount the inside base holder on the turret as shown in Figure 31.
2) Check the center position of the hole on the inside base holder by using the
micro-indicator set in the chuck. Read the offset or misalignment of the hole on
the inside base holder in relation to the spindle center.
..__,
3) The alignment of the spindle center and the inside base holder center in the
X-Axis direction must be done in advance.
4) The offset amount is one-half the error read by the micro indicator. ..__,
5) Ifthe offset amount is larger than 0.05mm(0.002 in) then follow the Procedure
for Adjusting Turret Offset outlined below.
X-ox 1s direc ti on
~ Off se t
___,
___,,
___,,
•
INSIDE BASE
MICRO INDICA TOR -

..J
BAR
...,. ___,,
~ dJ
o
(O
.s ___,
s o
N
.__,/
..J
Figure 31 Measurement of Turret Offset

-
___,
___,
42
1-2. Procedure for Adjusting Turret Offset(CROWN-E Model)(Refer to Figure 32)

1) Turn off power.
2) The next step is to mark each tool number position on the turret face and
remove the six screws ' 1' that hold on the turret number plate.
3) Take offthe number plate.
4) Remo ve the cap screws ' 3' and remove the cap ' 4' .
5) Loo sen the six turret clamping bolts ' 5' .
6) Screw M6 bolts into the two 8 x 45 mm taper pins and drive the
taper pins into their mating holes ' 6' .
8) Re-tighten the turret disc clamping screws ' 5'.
9) Turn on the power and measure the offset as outlined in the Procedure for
Measuring Turret Offset
'--- 1O) lf the turret offset is still outside of the tolerance then continue with the
procedure below. (Toe turret disc must be removed to continue).
11) Manually rotate the turret disc and turn offthe power supply to the OSP
before the turret is fully indexed to the next position. This leaves the turret
disc unclamped.
12) Turn offthe power at the main disconnect. KEEP THE POWER OFF
UNTIL THE TURRET DISC IS RE-ASSEMBLED.
13) Take out the inside taper pins ' 8' as shown in Figure 33 .
14) Take out the turret disc inside clamping screws '7' .
15) Remove the turret disc.
16) Loose!l all ofthe clutch clamping screws '9' on the turret disc and base.
17) Remo ve two of the taper pins ' 1O'.
18) Use two new taper pins (6 x 36 mm) and drive them into their mating holes.
19) Drive fit the two taper pins across from one another into holes ' 1O' . Tighten
down clutch clamping screws ' 9'.
'--- 20) Finish the two remaining taper pin holes with a reamer and a tap.
21) Remove the drive-fitted taper pins, after placing new taper pins in finished
holes. Replace the turret disc.
• 22) Replace the inside taper pins ' 8' as shown in Figure 33 .
23) Replace inside clamping bolts '7'.
'-- 24) Reassemble turret cap and cover.
25) Power up machine and re-check offset.
'--
43
(9)
(1) -----
(5 )
(7)
(2 )
.._,
(4)
(1 3 )
(3) (8)
(6 )
.._,
(10) (11)
'-J
.._,
'../
.._,
Figure 32 Turret Head Construction CROWN-E
.._,
(6 ) (5 ) (8) (7)
___,
__,
__,
__,
-....,1
-....,1
__,
__,
__,
Figure 33 Turret Head Bolt Pattem CROWN-E
__,
44
(1 0)
(1 2 ) (9 ) (11)
1
1
1
1
1
-----+---- --
!1
1
1
Figure 34 Turret Base Clutch CROWN-E
1-3. Procedure for Adjusting Turret Offset(CROWN-S Model)(Refer to Figure 35)

1) Press the CONTROL OFF push-button switch (to turn offthe power supply to
the NC) and then turn offthe main switch
2) Remove the socket head plugs(l) (located along the turret head), and loosen
the turret head mounting bolts(2).
3) Prepare two taper pins(similar to that shown in Figure 38) with female
threads(3)(10mm dia. x 63 mm), and drive fit them while tapping the turret
with a soft-head hammer.
4) After the two taper pins have been driven into the turret head, securely tighten
•
the turret head mounting bolts(2) .
5) Turn on the power.
6) Re-Measure the turret offset amount as described in Section 5, 1-1.
7) If the turret offset amount is still outside of the given tolerance, then continue
with the procedure listed below.
8) Rotate the turret disc (in the manual mode) with the TOOL INDEX switch.
Press the CONTROL OFF push-button switch while rotating the turret and
then turn off the main switch. Keep the power off until the turret head is
re-assembled. .
9) The next step is to mark each tool number position on the turret face and then
remove the tool nurnber plate by removing the mounting screws(4).
10) Remove screw(6) and remove cap(7).
11) Remove the cover(l 1) by removing the mounting screw(8).
12) Remove the center shaft(l0) by installing a screw into the provided tap.
'-'
45
13) Support the turret head with an overhead crane and remove the mounting
bolts(12).
14) Place a reference mark on one ofthe tool holder mounting faces anda '---"
corresponding mark on the turret casting. Remove the turret head.
15) Place a reference mark on the inside rotating clutch(14) and on the mating
part. Remove bolts(13) and remove the inside rotating clutch(14).
16) Loosen the mounting bolts(15) that secure the stationary clutch and re~ove
the taper pin(16).
17) Prepare two taper pins (with internal threads) size 6mm día. x 36mm and ,._/
drive fit them into the taper pin holes(l 7).

18) Securely tighten the stationary clutch mounting bolts(15).
19) Machine two taper pin holes(18) with a taper reamer and insert two
8mm día. x 50mm taper pins. Do not re-insert the taper pins removed in J
step 16 if they are damaged.
20) Remove taper pins(3) and (17).
'---"
21) Re-assemble the turret head by following steps 9 through 15 in reverse order.
Be sure to apply a light coating of grease to the clutch teeth.
22) Turn on the power.
23) In the manual mode, check turret indexing operation by pressing the TOOL ,._/
INDEXkey.
,._/
24) Re-measure the turret offset as described in Section 5, 1-1.
'---"
_./
(2 )
(1) '---"
..../
(6 )
,._/
(7 )
.._,I
(8 )
'..../
•
(1 2 )
(9 )
(10)
(11)
_./
(5 )
'---"
(4)
(14 l
(1)
'---"
(3 )
Figure 35 Turret Head Construction CROWN-S '..../
'---"
..../
46
(2 ) (1 2 )
'--
'--
Figure 36 Turret Head Bolt Pattem CROWN-S
1-4. Procedure for Measuring Turret Parallelism(All CROWN Models)

1) Position the dial indicator, as shown in Figure 37, so that it will come into
contact with the toolholder mounting face.
2) Move the turret, using the pulse handle, along the Z-Axis to check parallelism.
3) If the parallelism reading is greater than 0.02mm(0.0008 in) then the turret
requires adjustment as outlined in the procedure for adjusting turret
parallelism described below.
•
1-5. Procedure for Adjusting Turret Parallelism (Ali CROWN Models):
1) Remove the back cover and the turret cover as shown in Figure 37.
'--
2) Loosen the four turret clamping bolts ' 1,2,4,6' . Bolts numbered ' 3' and
' 5' should not be loosened.
3) Remove the two plugs '7' from the taper pin holes.
4) Chamfer the ends ofthe two 8 x 32 mm taper pins.
5) Screw a bolt into each ofthe taper pins as shown in Figure 38.
6) Loo sen turret clamping sctew ' 3 '.
7) Drive in the taper pins that you prepared into the taper pin hole. You may
have to tap, with a rubber hammer, the face of the turret around to get the
taper pin to slide into the hole easier.
8) If the taper pin refuses to go into the hole then loosen all turret clamping bolts.
Strike the turret face with a rubber hammer, until the taper pin fits into the
taper pin hole.
9) Tighten all turret clamping screws.
47
1O) Check the turret parallelism using the steps outlined in the Procedure for
checking turret parallelism. If the parallelism reading is greater than the
tolerance of 0.02mm then re-start the adjusting procedure from step 2. Ifthe
parallelism is within tolerance then proceed to step 11 .
11) Remove the taper pins' 7' and re-install the plugs '7' with sealant.
13) Replace the turret cover and the back cover. Be sure to apply sealant to the
cover mounting surfaces. '--
Sheetmetol Cover '--
'-
Casting Cover:
Secured by five
socket head screws
Turret clamping screws
Figure 37 Turret Parallelism Measurement Set-up
Scr ew
Turre ! Base
Tap er pin ___,,
Cros s Sli de
Chamfer be fare top er

___,
pin ,n se rt, on
Figure 38 Prepared Taper Pin
'-../
../
48
2. HEADSTOCK ALIGNMENT/INSPECTION PROCEDURES

If a taper is generated on the turned workpiece then it is necessary to align the headstock. For
your reference the JIS Standard for lathes specifies that a lathe must turn cylindrical to within
0.015 mm per 255 mm of finishing length of work held in the chuck without the use of a
tailstock center to hold the work. The following sections list the procedures for inspecting and
aligning the headstock. Please note that the accuracy adjustments should be carried out in the
following order: 1)Correcting Turret Parallelism 2)Correcting Headstock Alignment and
3)Correcting Turret Offset
2-1. Procedure for Measureing Headstock Alignment:

1) Review Figure 39 and create a test piece as shown in the MDI mode operation
to check the cylindricity.
2) If the measure cylindricity is larger than O.O 15mm/255mm(0.0006 in/8.86 in),
adjustment of the headstock is necessary. Please follow the Procedure for
Headstock Alignment listed below. This procedure should be carried out in
combination with the Procedure for Adjusting Turret Offset.
• +
Top View of Heodstock
Cutting Condition:
Material: Mild Ste~l(S45C or AISI 1045) or Cast Iron
Depth of Cut: <j>0.2 mm (<j>0.008 in)
Feed rate: 0.1 mrnl:rev.(0.004 in/rev.) ·
Figure 39 Inspecting Headstock Alignment

49
2-2. Procedure for Adjusting Headstock Alignment

1) Loosen the Headstock mounting bolts(Figure 40)
2) Loosen the spindle drive belts(Figure 32)
3) To adjust the alignment in the A/B direction(Figure 44) tap the headstock with
a soft-head hammer to move it slightly. This should be done while reading the
dial indicator that is applied to the front end of the workpiece.
4) After the required accuracy is obtained, tighten the headstock mounting bolts.
Note: Toe reading of the dial indicator should not change after the bolts are
tightened.
B A
'--
'--
'--
M20 Bol t
(5 places)
Figure 40 Headstock Adjustment Directio.n

•
.......,
'---'
'---'
'---'
.......,
.......,
'-.../
_/
'----
50
3. TURRET NOISE OR SPEED PROBLEMS(This Applies to the CR:OWN-E Model Only)

The turret indexing speed may change after sorne period of usage and may require adjustment to
achieve the original performance level. For this reason the turret on the CROWN-E is equipped
with adjustment valves that are located on the turret manifold(Figure 41). Should your CROWN
lathe require adjustment please follow the procedure written below. Note: A general setting for
the turret speed is one complete revolution per 3 to 4 seconds.
Procedure for Adjusting Turret Speed:

1) Operate the machine until normal hydraulic oil temp. is achieved.
2) Open the clamp/unclamp speed adjusting valve '1 ' .
3) While rotating the turret , adjust the clutch valve ' 3' until the meshing noise is
not heard.
4) Turn the turret indexing speed valve ' 2' until the turret indexes at
approximately 3.5 seconds for one complete revolution. Toe turret indexing
time from station to station will be 0.8 seconds.
5) Tighten all lock nuts.
Note: lf oil temperature is low (less than 40 degrees Celsius), you should slow
down the turret speed approximately 1 sec for every ten degrees drop in
temperature.
Turret Cl □ mp/Unc l □ mp
Damping Adjustmen t Valve(2l
lndex speed □ djusting valve (1)

Adjuslment targel :
apprax. 3.5 sec/revolution
lndex speed decrease
-e~
lndex speed inc r e □ se
Clomp/uncl □ mp speed adjusting(1l
Figure 41 CROWN-E Model Turret Adjusting Valves
'--
'--'
...... - ---- - -- -- - -
'-.../
51
TROUBLESHOOTING THE HEADSTOCK AREA

J
Toe following are sorne examples of problems, and their solutions, that may occur related to the
headstock area:
1. Spindle will not rotate.

a) Check to make sure the power chuck is closed.
2. Chuck Jaws will not move.

a) Check the hydraulic oil pressure setting to make sure it is at the proper level.
b) Make sure the draw bar is connected properly to the chuck and cylinder. -J
c) Make sure there are no chips preventing the jaws from moving.
TROUBLESHOOTING THE TURRET AREA

The following are sorne examples of problems, and their solutions, that may occur related to the
headstock area: -..J
-J
1. Turret will not index.
a) Make sure the turret is located in the turret indexing position. '-.../
b) Make sure there are no chips preventing the turret from indexing.
c) Check the oil pressure setting(CROWN-E Model Only). The pressure setting should
be 3 kg/sq cm(420 psi).
-..J
-..J
-..J
-.._,/
-..J
-.._,/
~
52
'-...,)
•
'-.../ SECTION 6 TECHNICAL DATA
Technical Data for your OKUMA CROWN can be found on the following pages. This data
includes information on the tooling system, turret, working range, chuck and cylinder
\.....,/
combinations, and hydraulic schematics. The information also includes specifications for the
\.....,/ machine in various areas. Review this section carefully and thoroughly understand how this
'---' information applies to the machine.
'---'
'---'
\J
'--'
'--'
\J
\.._,,
\.._,,
•
•
.
1-"
~
o
o
~
~
j10 TURNING OPERATION 1 [ 00 TURNING OPERA TION ~

e:")
00
MT.
MT.
MT.
NO.
NO.
NO.
1-H1
2-H1
3-H1
-
-
-
1/2
1/2
1/2
~
" ORILL SLEEVE
040 (1-1/2)
•00 TjER TYPE 1~
"<
00
MT . NO. 4-H1 - 1/2
.....
"Tj
~
(JQ
~ ,.3/8 -
H1 - 1/2
.J:::,.
N ,.1/2 -
H1 - 1/2 BORING BAR SLEEVE
,.5/8 -
H1 - 1/2
n 3/4 -
H1 - 1/2
" 0D TOOLHOLDER. TYPE 11
~
1 H1 -
- 1/2 ID TOOLHOLDER BASE
...,~
K1-1/4 - H1 - 1/2
o
cfü.-
o
C/J
'-<
~ 040 (1-1/2)
®Y C/J
(1)
~
1/4 - H1 - 1/2 V12 TURRET ntr:1
1 - H1 - 1/2 ~
o ~
1 1/ 4 - H1 - 1/2 • U-ORILL SLEEVE
O\
OD CUTTTING TOÓL. 25X25 @

n
ID TOOLHOLDER BASE
IFOR U-DRILLI ~
n
~
" U-DRILL
~
;;'~
( ( l l ( ( l ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( (
54
2. TURRET DIMENSIONS
¡:;:
°'g
r-- r--
'-- o
N 1~
'-
"!
:::!
r--
+ +
~
+ +
'--- ii3
N
g
r--
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07 07
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E
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t:
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vi
r--
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co
t:
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'---
Figure 43 CROWN Turret Dimensions
'-
55
3. TOOL INTERFERENCE DIAGRAM

a:
llJ
o>
u
V,
V,
llJ
..J
z
....et
V,
'-'
11
',(_
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f
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Figure 44 CROWN Tool Interference
.__,/
J
56
4. WORKING RANGE DIAGRAMS
OLE X\fW 7
'E------+---------
ooz s·u s1z ,,,___..___ _,
L '
o
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Figure 45 Working Range CROWN-S with Tailstock

57
4. WORKING RANGE DIAGRAMS Continued
'--
'-
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OLE X'v'W
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oa:, '--
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Figure 46 Working Range CROWN-S without Tailstock -

.__,,
.._,,
58
OLEX\IW 1
Si'.6 ,E 7
OOZ OE
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Figure 47 Working Range CROWN-S

59
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60

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16 mm (0 63 in.>
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5500 min·1
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pul 60 kN (6118 kgl C1l(58 lblll

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Weight 38.5 kg (84 7 lb)
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SLEEVE OIA. 090 mm (03.54 IN.l
....,
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73
8. HYDRAULIC SCHEMATICS
'--
'--
1
1
1
1
1
HYORAULIC
L ________________ _
V12 TURRET
__¡-- - -
en--
CYLINDER
1
.._,
.._,
1 1/2" ID
1 HOSE
3/8" ID 3/8' ID
HOSE HOSE
L __ _J
HEA0STOCK
'-...,
3/8" ID 3/8" ID
HOSE HOSE
'--'
1
-__.,
L - - - - -__.,
-__.,
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Figure 66 CROWN-E Hydraulic Schematic ..__,
'--'
..__,
74
8. HYDRAULIC SCHEMATICS Continued
1
1
L ________________ _
V12 TURRET
HYORAULIC
CYLINOER ____¡-- - -
i:n-- 1
1 1/2' 10 1/2' 10
1 HOSE HOSE
L __ _J
HEADSTOCK
3/8º 10
HOSE
\..._,
., P T P T P T A1 B1
1
L __ _
Figure 67 CROWN-S Hydraulic Schematic

APPENDIX ONE
List Of Figures
Figure 1 Dimensions ofthe CROWN
Figure 2 Recess for Forklift Truck
Figure 3 Lifting Diagram for the CROWN
Figure 4 Foundation Plan
Figure 5 Foundation Bolt Assembly
Figure 6 Placement of Leveling Fixtures
Figure 7 Power Requirements
Figure 8 Power Chuck Diagram
Figure 9 Diagram ofthe Correct Jaw Position
Figure 10 Manual Chuck Diagram
Figure 11 Explanation of L and Ll for Determining Tailstock Requirement
Figure 12 Clamping Force versus Speed for the Solid Cylinders
Figure 13 Clamping Force versus Seed for Hollow Cylinders
Figure 14 Hydraulic Oil Pressure versus Tailstock Thrust
Figure 15 Tailstock
Figur: 16 Lifespan versus Speed

•
Figure 17 Illustration of Cutting Soft Top Jaws
Figure 18 Example of Manual Data Input (MDI) for Cutting Soft-Top Jaws
Figure 19 Spindle Torque Diagram for the CROWN-E (Standard Bore)
Figure 20 Spindle Torque Diagram for the CROWN-Standard Bore
Figure 21 Spindle Torque Diagram for the CROWN-Big Bore

.._,I
Figure 22 Spindle Speed versus Spindle Drive Motor Speed
.._,I
APPENDIX ONE
List Of Figures
Figure 23 Machine Fluid Service Points
Figure 24 The Guideway Lubrication System
Figure 25 Coolant Pump and Reservoir
Figuré 26 Hydraulic Tank Unit
Figure 27 Belt Tension Gage
Figure 28 Main Motor Belt Tension Adjustment
Figure 29 Side Cross Section of Saddle
Figure 30 Cross Section of Front of Saddle
Figure 31 Measurement of Offset
Figure 32 Turret Head Construction CROWN-E
Figure 33 Turret Head Bolt Pattern CROWN-E
Figure 34 Turret Base Clutch CROWN-E

-
- Figure 35 Turret Head Construction CROWN-S
Figure 36 Turret Head Bolt Pattern CROWN-S
Figure 37 Turret Parallelism Set-up
Figure 38 Prepared Taper Pin
Figure 39 Taper Reading ofHeadstock
Figure 40 Illustration ofHeadstock Adjustment
Figure 41 Location of Adjusting Valves on Turret
Figure 42 Tooling System
Figure 43 V12 Turret Dimensions
Figure 44 Tool Interference Diagram

APPENDIX ONE
List Of Figures
Figure 45 Working Range Diagram-CROWN-S with Tailstock
Figure 46 Working Range Diagram- CROWN-S without Tailstock
Figure 47 Working Range Diagram- CROWN-S
Figure ·4g Working Range Diagram- CROWN-S
Figure 51 Working Range Diagram- CROWN-E
Figure 56 Dimensions of Spindle Nose Standard Bore
Figure 57 Dimensions of Spindle Nose Big Bore
Figure 58 Hollow Chuck(B-208A601C) with Hollow Cylinder(F1546H-01A)
Figure 59 Hollow Chuck(B-208A601C) with Hollow Cylinder(S1552)
Figure 60 Hollow Chuck(B-208A601C) with Solid Cylinder(Y1225RE01)
Figure 61 Hollow Chuck(B-210A801D) with Hollow Cylinder(Sl870-01)
Figure 62 Hollow Chuck(B-210A801D) with Solid Cylinder(Y1530RE01)
Figure 65 Tailstock Dimensions
Figure 66 Hydraulic Schematic CROWN-E
Figure 67 Hydraulic Schematic CROWN-S

'-'
'-'
.__,,
APPENDIX TWO
List of Tables
Table 1 Machine Specifications
'-..,,
Table 2 Approximate Machine Weight

'-..,,
Table 3 Manufacturing Standards for IA Type Chuck
Table 4 Manufacturing Standards for IC Type Chuck
\_., Table 5 Maximum Spindle Speeds and Pressures
Table 6 Chuck Specifications for the Type A Short Taper Chuck
Table 7 Chuck Specifications for the Flat Back Type Chuck
Table 8 Allowable Load-Speed kg-rpm
Table 9 Specified Oíl, Amount and Changing Frequency
Table 10 Oíl Specification and Company Choices for Individual Use

\J
'-..,,
Table 11 Guideway Lubrication Specifications
'-..,,
Table 12 Hydraulic Fluid Specifications
'-..,,
'-...-,,
Table 13 Main Motor Belt Specifications
'-.../
Table 14 Tolerances for X and Z Lost Motion
'-...-,,
'-...-,,
'-..,,
\_.,
•
'-.../
"--'
'--
~
'--
'--
'--
Appendix Three
Recommended Spare Parts Lists
Recommended Mechanical Spare Parts List

Please reference your CROWN Parts Book (Publication No. :P-K762-001-E) for the location of each part.
Consumable Items
Part Description Manufacturer Model Qty Where Used OKUMANo.
Belt Bando 20PK 1650mm 1 set Main Spindle(SB) Ml 19-0017-96
Belt Bando 20PK 1700mm 1 set Main Spindle(BB) MI 19-0017-97
Wiper OKUMA ---------- 1 Saddle-Lower Left KMP-0389-00
Wiper OKUMA ---------- 1 Sadd!e-Upper Left KMP-0386-00
Wiper OKUMA ---------- 1 Saddle-Lower Right KMP-0388-00
Wiper OKUMA ---------- 1 Saddle-Upper Right KMP-0387-00 '---"
Wiper OKUMA ---------- 1 Cross Slide-Lower KMP-0385-00
Wiper OKUMA ---------- 2 Cross Slide-Upper KMP-0390-00
Wiper OKUMA ---------- 1 Stainless Cover-Lower Left 762-6502-26-01 '--
Wiper OKUMA ---------- 1 Stainless Cover-Upper Left 762-6500-34-01
Wiper OKUMA ---------- 1 Stainless Cover-Bottom Left 762-6502-28-02
Wiper OKUMA ---------- 1 Stainless Cover-Upper Right 762-6501-35-01 '---'
Wiper OKUMA ---------- 1 Stainless Cover-Lower Right 762-6500-61-01
Wiper OKUMA ---------- 1 Stainless Cover-Bottom Right 762-6500-62-01
Wiper OKUMA ---------- 1 Stainless Cover-Bottom Right 762-6500-63-02
Wiper OKUMA ---------- 1 Stainless Cover-Upper Right 762-6501-33-02
Wiper OKUMA ---------- 1 Stainless Cover-Bottom Right 762-6500-42-02 '---'
Wiper OKUMA ----------
__ _______
..,
1 Turret Cover-Top H1020-l 124-35 ..__.,
Wiper OKUMA 2 Turret Cover-Sides 762-6500-31
Wiper . OKUMA ---------- 1 Front Door-Inside 762-6502-24-02
Wiper OKUMA ---------- 1 Tailstock H1023-1030-13
Wiper OKUMA ---------- 1 Tailstock H1023-!030-14
Packing OKUMA ---------- 1 Front Door Glass 762-6502-05-02 '-----'
Packing OKUMA ---------- 1 Front Door Glass 762-6502-06-03
Sea! OKUMA ---------- 2 Hyd. Turret-Main Shaft H003 !-00I 1-87
Sea! OKUMA ---------- 1 Hyd. Turret-Front H003 l -0009-31 ,.____.,
Sea! OKUMA ---------- 1 Hyd. Turret-Index Pin H003 l-0008-92
Sea! OKUMA ---------- 1 Servo Turret-Main Shaft H003l-0005-01 '-----'
Hydraulic Parts ,.____.,
•
Solenoid Valve OKUMA ---------- 1 Hyd. Turret-Clamp/Unclamp KF0-0048-02
Solenoid Valve OKUMA ---------- 1 Hyd. Turret-Directional KF0-0049-01
Solenoid Valve · · OKUMA ----------- 1 Servo Turret-Clamp/Unclamp KF0-1467-01
Pressure Switch OKUMA ---------- 1 Chuck Pressure Valve Unit KF0-0292-00
Chuck Valve Unit OKUMA ----·----· 1 Chuck Pressure Adjustment KUM-0109-00
Tailstock Valve Unit OKUMA --------- 1 Tailstock Pressure Adjustment KUM-0109-00 '--"'
Pressure Gage OKUMA ----·----- 2 Chuck/Tailstock Valve Units KF0-1473 -00
Hose OKUMA ---------- 2 Tailstock KFP-0313-00
Suction Strainer Parker SS-10)-100 1 Hydraulic Unit KF0-0023-00 .._,¡
Return Filter Parker 12ATI0CNl5M 1 Hydraulic Unit KF0-1441 -00

MLI '-----'
Lubrication Parts ..__,,

Lubrication Distributor Vogel 345-444-444 3 X & Z Axis Lubrication KF0-1085-00 .._,¡
Lubrication Distributor Vogel 342-444-000 1 X Axis Lubrication KF0-1086-00
..___J
Lubrication Distributor Vogel 342-445-000 1 Servo Turret Lubrication KF0-1086-00
Lubrication Pump Vogel 122-155-103Vl 3 X & Z Axis Lubrication KF0-1085-00 ..___J
.._,¡
'-../
Appendix Three
Recommended Spare Parts Lists Continued
'-
Recommended Electrical Spare Parts List
Electrical Items
-
Part Description Manufacturer Model Qty Where Used OKUMANo.
YAC Motor OKUMA 7.5kW l Main Spindle(Model E) A091-3232
YAC Motor OKUMA 11 kW l Main Spindle(Model S-S .B.) A091-3334
YAC Motor OKUMA 15 kW l Main Spindle(Model S-B .B.) A091-3432
Coolant Pump Gusher YBY-44M l Coolant System KFl-0121-01
Foot Switch OKUMA ---------- l Chuck Pedal KMl-1290-00
Foot Switch OKUMA ---------- l Tailstock Pedal KMl-1291-00
WorkLight OKUMA ---------- l Cutting Area E3530-W03-002
Motor OKUMA 4.2/2.8 kW l X-Axis U7950-005-030
Motor OKUMA 3.0/ 1.8 kW l Z-Axis U7950-005-03 l
Limit Switch OKUMA -·---·--- l X-Axis Travel E301 l-M00-004
Limit Switch OKUMA ---------- l Z-Axis Travel E301 l-M00-004
YAC Spare Parts OKUMA ---------- l VAC A006-1251
DB Pin Remover JAE --------- 1 RS232 Conn. E5689-JO0-00 l
'---
'--
•
'-
'--
\.....,
\.....,

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CNC LATHE

l. PRECAUTIONS WHEN INSTALLING THE MACHINE

(3) Allow adequate floor space for machine operation.

. (5) Always check to see if all hook-ups are firmly in place.

(16) DO NOT turn machine on if the machine needs repair or maintenance.

(17) AL WAYS use the correct fuses in the machine.

(20) Report any unsafe working conditions to your supervisor.

3. STARTING THE MACHINE

-First the main power disconnect switch

4. PRECAUTIONS FOR OPERATION

(7) Confirm the offset and zero offset.

5. WORKPIECE LOADING AND UNLOADING

8. WHEN A PROBLEM OCCURS

SECTION 1 SPECIFICATIONS Page

2. Foundation Requirements ............................................................................. . 5

3. Installation Procedure .............................. ;................................................... .. 7

2. Hydraulic Chuck Power Safety.............................. ....................................... 11

3. Manually Operated Chuck............................................................................ 12

4. Installing the Manual Chuck............................ :........................................... . 14

5. Spindle Speed.................................................. ........................ ...................... 16

7. Hydraulic Tailstock Operation....................................................................... 22

8. Cutting Soft Top Blanks................................................................................ 24

9. Spindle Torq~e ······················ ·:· ··············································· 26

1O. Set a Spindle. Jog Speed.................................... ............................................. 29

2. Lubrication and Coolant. ... ........................................................................... . 31

3. Slideway Lubrication ...................................................................... ."............... 33 __,

.21. Cleaning the Coolant Tank.................................................... ........................ •34

5. Hydraulic Pressure ........................................................................................ . 35

6. Belt Tension............ ....................................................................................... 37

7. Main Motor Belt............................................... ............................................ . 38

8. Gib Adjustment. ........................................._. .................................................. . 39

SECTION 5 TROUBLE SHOOTING

2. Headstock Alignment. .................................................................................. . 48 -.J

3. Turret Noise or Speed Problems ................................................................... . 50 -..J

• 4. Headstock Area ..................................................... ........................................ . 51

SECTION 6 TECHNICAL DATA

3. Tool Interference Diagram ............ •.-······························································ 55

4. Working Range Diagrams .......................................................................... . 56

SECTION 6 TECHNICAL DATA (CONTINUED)

6. Chuck & Cylinder Combinations....................................................................... 67

7. Tailstock Dimensions. ....................................................................................... 72

8. Hydraulic System Schematics............................................................................ 73

"-' APPENDIX ONE

Table 1 Machine Specifications

---- - / 7 ----+=n: /\;1> tI1

SECTION 2 HANDLING AND INSTALLATION OF THE MACHINE

l. CARE IN HANDLING A PRECISION MACHINE

1-1. Lifting and Moving Machine:

1) Method No. 1-Lifting with a forklift truck

RECESS(2 PLACES) 50 (1.97) ..../

Figure 2 View of Recess in Base for Forklift Truck

taken not to apply shock loads to the machine when moving.

2) Method No. 2-Lifting By Overhead Crane (Figure 3)

\._, LIFT ING HOOK S 13 PCSJ

"-- . Figure 3 Lifting Diagram for the CROWN

'--- Table_2 Shipping Weight

'--- CROWN w/o Tailstock 4100 kg 9,020 lb.

3. INST ALLATION PROCEDURE

1) Place leveling plates, 150xl50xl9 mm (5.9lx5.9lx0.75 in.) over individual