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Diagnostic X-Ray Unit: User Manual

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DIAGNOSTIC X-RAY UNIT

User Manual
ULTRA 90BT
- ORANGE 9020BT, ULTRA 9020BT, ANYPLX 3-BT

Document No. : EUM-BT-03


Issued Date : Apr. 09, 2019
Revision : 1.1

For better performance and safety, this manual may be changed without any prior notice.
The original version of ULTRA 90BT is being written in English.
Diagnostic X-ray Unit
USER MANUAL

Table of Contents

Section 1. (General Information)


Complied Standard ................................................................................................................................. 5
Contact .......................................................................................................................................................... 5
Guarantee Condition & Contact ...................................................................................................... 6
Intended Use .............................................................................................................................................. 7
Product Name Designation ................................................................................................................ 7
Notes to Use ............................................................................................................................................. 7
Symbols and Terms ................................................................................................................................ 7
Safety Information ................................................................................................................................... 8
Radiation Information ............................................................................................................................ 10
Warning Information .............................................................................................................................. 11
Warning Label Information ................................................................................................................. 12
Label Information ..................................................................................................................................... 13
Identification Label .................................................................................................................................. 14
Electromagnetic Compatibility Statement ................................................................................... 15
Proper Environment ................................................................................................................................ 16
Accessories Composition ...................................................................................................................... 17
Dimension .................................................................................................................................................... 18
Name of Each Part ................................................................................................................................. 19
Operation Panel ........................................................................................................................................ 20
Specifications .............................................................................................................................................. 21
X-ray Tube Specification ...................................................................................................................... 22

Section 2. (Operation)
Operation Conditions ................................................................................................... 26
Operation Instruction ................................................................................................... 27
- Collimation Practices ............................................................................................... 27
- Operation Practices ................................................................................................. 27
- Normal Operation Check ........................................................................................ 28
- APR Mode ............................................................................................................... 29
- Implementation of Radiographs ............................................................................. 30
Error Code and Corrective Actions ........................................................................... 31
Exposure Data Table .................................................................................................. 32
Designated Significant Zones of Occupancy ........................................................... 33

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Section 3. (Service Manual)


User Mode .................................................................................................................... 35
Calibration Mode .......................................................................................................... 37
Default Mode ................................................................................................................ 38
Diagnostic X-Ray Unit Stand Fixing .......................................................................... 39
Battery Pack Exchange Procedure ............................................................................ 40
Fuse Exchange Procedure .......................................................................................... 42
Collimator LED Lamp Exchange Procedure .............................................................. 43

Section 4. (Schematics)
Block Diagram .............................................................................................................. 47
Power & Driver Board ................................................................................................. 48
Main Board (CPU) ....................................................................................................... 49
Main Board (EP_IP FB) .............................................................................................. 50

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USER MANUAL

Section 1.

General Information

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Diagnostic X-ray Unit
USER MANUAL

Complied Standard

The diagnostic x-ray unit is manufactured according to the following standard and
associated equipment.

■ FCC (Federal Communication Commission)


☞ ANSI C 63.4:2014 FCC Part 15 Subpart B

■ Rechargeable Lithium Polymer Battery Pack


☞ ST/SG/AC.10/11Rev.5 Amend.1 (Test Report No. : HCT-S-1505-B001-1)
(Recommendations on the Transport of Dangerous Goods: Manual of Tests
and Criteria, Part III, Sub-Section 38.3-Lithium metal and lithium ion batteries)

☞ IEC 62133:2012 (Test Report No. : HCT-S-1512-I002)


(Secondary cells and batteries containing alkaline or other non-acid
electrolytes - Safety requirements for portable sealed secondary lithium cells,
and for batteries made from them, for use in portable applications)

Contact

■ Manufacturer

Ecoray Co., Ltd.


- Manufacturer : Ecoray Co., Ltd.
- Address : #714-716, ForHu B/D, 58, Wangsimni-ro, Seongdong-gu, Seoul, Korea.
- TEL : +82-70-7510-3400 / FAX : +82-70-8630-3420
- E-Mail : info@ecoray.kr / info@ecoviewmedical.com
- URL : www.ecoviewmedical.com

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Guarantee Condition & Contact

Manufacturer offers the following guarantee to the purchaser of this equipment.


The guarantee is valid for 24 months (Battery Pack : 12 months) from when the
equipment is handed over to the first retail purchaser. The guarantee covers all
problems caused by faulty manufacture or faulty material. Call the customer
department where purchased when problems arise. Customer responsible for freight
charges for repairs.

n The guarantee is valid only when the equipment is installed in the proper
environment as specified in the usage guide section. Make sure to use the
equipment as instructed in the usage guide section.
n The guarantee does not cover the damage and loss caused by outside factors
such as fire, flood, storm, tidal wave, lightening, earthquake, theft, abnormal
conditions of operation, and intentional destruction of the system.
n Insubstantial defects do not qualify refund e.g. prices for the batteries, training
materials, and supplies are not covered.
n We do not take responsibility for damages or loss which appear after the
guarantee period.
n The guarantee does not cover additional and indirect damages related with
system operation.
n Service may be requested by callings +82 70 7510 3400 (or email to
info@ecoray.kr) customer service department for R.A numbers. The product
name, serial number, date of purchase and the details of the problem should
be provided.
n Defective equipment should be packed properly in a return box and return to
authorized dealer or manufacturer.
n This guarantee can replace all other guarantees for detailed parts and product.

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Intended Use
This X-ray unit is the equipment to diagnose the fracture of the object.

Product Name Designation


l Main product name : ULTRA 90BT
l Addition product name : ORANGE 9020BT, ULTRA 9020BT, ANYPLX 3-BT

Notes to User
To ensure safe operation and long term performance stability, it is essential that you fully
understand the functions, operating and maintenance instruction reading this manual
before operating equipment.

Particular attention must be paid to all warnings, cautions and notes incorporated herein.
In correct operation, or failure of the user to maintain the equipment relieves the
manufacturer or his agent from responsibility for any damage or injury as a result of the
system noncompliance.

The responsibility about use of medical apparatus and management of maintenance is in a


user side.

Symbols and Terms


The following symbols will be used in this manual: their meaning and their application are
described further below.

Warning : It warns of the conditions and situations which, if not taken over or
avoided, could cause heavy damages to people or cause fatal
unrepeatable damages to the equipment.

Caution : Calls attentions to action or conditions that could cause light


injury to the user or damage to the instrument or user's data,
and precautions that can be taken to prevent such
occurrences.

Note : They inform the reader about the relevant facts and conditions ;
they draw the attention to important information but, if they are
not taken into consideration, they do not necessarily cause
damages to people or to the equipment.

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Safety Information

This equipment is designed and manufactured with due consideration given to the
safety of the operator and subject, and also to the reliability of equipment. The
following precaution must be observed for additional safety.

Caution

[ General ]
Ø Only an experienced expert should operate the unit.
Ø Before you operate the unit, please fix the unit at a mobile or any stand.
Ø Attention should be paid not expose the unit to factors such as, slant,
vibration and shock (including when traveling) in where the unit should be.
Ø The equipment has been factory-adjustment for optimum performance. Do not
attempt to adjust any present controls or switches except those specified in
this manual for operation.
Ø If you have experienced any trouble with the equipment, turn off the main
switch immediately, and contact its authorized dealer for the service for
assistance.
Ø Do not use the other connector which it does not provided from
manufacturer.
Ø The equipment is designed for the purpose of radiographic diagnostic x-ray
use therefore the unit shall not be used for fluoroscopy.
Ø The equipment is designed for the diagnosis purposes, the equipment shall
not be used for therapy.
Ø Be careful not to drop the unit when moving or installation.
Ø The system should be away from water.
Ø Do not use with wet hands.
Ø Do not use the equipment random.
Ø Review operational environmental condition in the manual before use.

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Caution

[ Battery ]
Ø When you discover strange smell or liquid leakage, turn off the power
immediately and report to authorized dealer or manufacturer.
Ø If any liquids from the battery get into eyes, clean it with pure water
immediately and take a medical service as soon as possible.
Ø If battery does not fully charge after prescribed time, stop the recharging and
report to authorized dealer or manufacturer.
Ø Used battery packs have to keep out from reach of infant or children. Electric
shock may be occurred by residual current.
Ø Don't utilize the used battery packs for other purposes except using at this
equipment. Should be disposal it according to national laws or standards.
Ø If user do not use this equipment for a long time, recharge the battery
periodically for preventing a shortening of battery life.
Ø When you change the battery pack or find an error in battery charging, please
take an inspection through engineer of branch-office which you bought the
equipment. If the user arbitrarily remove(combine) the battery pack from(to)
the equipment, there might be an electrical problem.

[ Battery Charger ]
Ø The battery charger for this equipment is rechargeable. Should not be used
for any purpose except recharging.

Ø The equipment is designed not to operate while it is charging so separate the


battery charger before using the equipment.

[ Cleaning ]
Ø To make sure that power is off for diagnostic x-ray unit while cleaning. Use a
non-alcohol based disinfectant only - wipes, or a cloth dampened with liquid.
Diagnostic x-ray unit is not designed to be used to sterilize anything else. Do
not use by any other chemical liquid.

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Radiation Information

This equipment is manufactured with the necessary devices and it protects object
from the ionized radiation that is radiated form the X-ray source assembly.

Caution

Ø User and operator must use a protective devices (X-ray protection partition)
and a protective clothing (Lead Apron) as appropriate to the workload
involved.
Ø During X-ray exposure, only object should stay in the region of radiation.
Otherwise, the extra object can make unexpected effect to X-ray image that
may interfere correct diagnosis.
Ø Eliminate all the useless objects from the zones, because they are a further
source of secondary radiation, above all near the source.
Ø The focal to skin distance shall be no shorter than 45 cm.
Ø Operators are requested to use minimum kV and mAs values for experimental
use.
Ø Do not exceed in the size of the radiograms and limit the X-ray field size to
the size of interest only.
Ø User(Doctor or Expert) must know object body condition when radiation
X-ray.
Ø Operator should exposure at the minimum significant zone of occupancy
referring page.33.
Ø If irradiate X-ray while hold the equipment by one's hand, can cause a
radiation exposure and image vibration. Please use the X-ray only stand. Refer
Page.39 for installation.

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Warning Information

This is the important information for the reader or user. User or reader should pay
attention to this important information. If not, serious damage to people or
equipment can be occurred.

Warning

[ General ]
Ø Do not modify this equipment without authorization of the manufacturer.
Ø This unit has built-in dual laser modules for targeting SID therefore Please keep your
eyes away from the source of laser that may harm your bare eyes.
Ø Do not use the equipment close to a flammable or an aesthetic gas. It has the
danger of explosion.

[ Battery ]
Ø This equipment has a built-in battery pack. So, it must avoid high temperature, direct
ray of light. If temperature of battery rise up, heating, explosion and ignition may be
occurred by internal short.
Ø Don't put the battery pack into fire. Don't heat it. A electrolyte can be leaked if
insulating materials are melted. And this can make also heating, explosion and
ignition.
Ø Don't give a strong impact to the battery pack. A protective device of battery can be
destroyed so the battery may be recharged by abnormal current & voltage. Also, an
abnormal reaction(heating, explosion, ignition and etc.) can be happened.
Ø Don't take apart or remodel the battery pack. It causes also abnormal
reaction(heating, explosion, ignition and etc.).
Ø The battery pack has a protective device. Don't use the equipment in the place with
lots of static electricity. The protective device can be damaged and abnormal reaction
stated above can be happened.

[ Battery Charger ]
Ø Please use the battery charger sold by its manufacturer only. Using uncertified battery
charger can make heating, explosion and ignition due to overcharging or abnormal
current.

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Warning Label Information

Warning of ionized Radiation


This label placed on the top of top case.
The ionized radiation is dangerous for the
operator if the appropriate safety measures
are not strictly observed.

Warning of dangerous voltage


This label placed on the top of HV Tank. HV
Tank uses high voltage to generate X-ray so
cut off the power before checking and
repairing the unit.

Warning of Laser
This label placed on the side of collimator.
Please keep your eyes away from the source
of laser that may harm your bare eyes.

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Label Information

Beam Limiting Device


This label placed on the side of
Identification collimator. This label explained
This label placed on the bottom collimator information.
case. This label explained product
information.

Hand Switch
This label placed on the side
of Hand switch. This label
explained manufacturer and
model name, S/N.

High Voltage Tank


This label placed on the top of
HV tank. This label explained
HV tank information.

Battery Pack
This label placed on the top
of battery pack. This label
explained battery pack
Input Power information.
This label placed on the under
power inlet. This label is input
power spec.

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Identification Label


No. Explanation

General Information

Electric Current Direct Current

User must be fully aware of the manual before


User Manual
using.

Disposal of this product must be handled according
Disposal
to local laws and regulations

③ Caution General caution

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Proper Environment

Caution : Avoid the following environments for operation or storage ;


l Where the equipment is exposed to water vapor.
l Where the equipment is exposed to direct sunlight.
l Where the equipment is exposed to dust.
l Where the equipment is exposed to high humidity.
l Where there is a ventilation problem.
l Where the equipment is exposed to a salty atmosphere.
l Where the equipment is exposed to chemicals or any gas.

n For normal operation, you must keep away from the place with a strong
vibration and maintain the following range of temperature and humidity.
l Operation Environment
Temperature range: 10 - 40°C (Charge)
10 - 40°C (Discharge)
Relative humidity range: 30 - 75% RH
Pressure: 700 - 1,060 hPa
Height range: 0 - 2,000 m

l The most optimal recommended rage of temperature and humidity


Temperature range: 17 - 23°C,
Relative humidity range: 40 - 60% RH

n For storage and transportation condition, you must maintain the following
range of temperature and humidity and atmosphere.
l Storage / Transport Environment
Temperature range: -20 - 45°C (Storage 1 month)
-20 - 35°C (Storage 2 month)
-20 - 20°C (Storage 1 year)
Relative humidity range: 10 - 95% RH
Air pressure range: 500 - 1,060 hPa
* non-condensing, not packaged for outdoor storage.

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Accessories Composition
This diagnostic x-ray unit is essentially built up of the following parts:
Since diagnostic x-ray unit is integrated one body X-ray equipment therefore
following regions are firmly fixed and connected of consist of.
Picture Name Specification
- Manufacture : OMRON
Hand Switch - Model : C2U (Push button switch)
- 2 Steps (1 Step : "Ready", 2 Step : "Shot")
- Manufacture : CREE
LED Lamp - Model : XP-L
- Voltage : Max. 3.25 VDC, 10W
- Manufacture : Littlefuse
Extra Fuse - Model : 65TL
- Voltage : 30 A, 250 V~
- Manufacture: Xinsu Global
- Model : XSG5881000
Battery Charger
- Input : 100 – 240V~, 50/60 Hz, 1.3 A
- Output : 58.8 VDC, 1.0 A
- Manufacture : Ecoray Co., Ltd.
Battery Pack - Voltage : 51.8 VDC
- Charge Voltage : 58 VDC ± 0.05 VDC
(Lithium-Ion Polymer) - Capacity : 2600 mAh
- Size : W118 X L172.5 X H59.5 mm

User Manual - Size : W150 X H120 mm

Aluminum Carrying Case


- Length : 125 mm
Shoulder Strap

Aluminum Carrying Case - Size : W395 X L245 X H220 mm

Stand
- Size : W775 X L720 X H1255(1715) mm
(Option)

Caution : Use hand switch and battery charger, battery pack


which provided from manufacture only. When problems
occur by using other parts, the manufacture does not bear
any responsibility.

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Dimension

(Unit : mm, Without accessories Weight : About 8.7 kg)

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Name of Each Part


② ③ ⑦ ⑥

⑨ ⑩ ⑪ ⑫

① Handle ⑦ Laser Beam Outlet

② Operation Panel ⑧ Hand Switch Connector

③ Main Body ⑨ Angle Meter

④ Collimator Knob ⑩ Hand Switch

⑤ Collimator ⑪ Mono Jack

⑥ Measuring Tape ⑫ Battery Charging Connector

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Operation Panel

① ④




No. Name Performance

This green lamp indicates the unit is ready for


exposure.

This yellow lamp indicates the exposure is being made.


① System Indicate
This red lamp indicates 15 sec wait time after
exposure.

This red lamp indicates the system problem.

② kV & mAs Key & Display kV & mAs can be set and display.
It is available for 12 / 7 APR data memory and save
③ APR & Store Key
APR data.

④ Battery Charging Display This lamp indicates the status of battery charged.

⑤ Main Switch It is battery power ON / OFF switch.


⑥ Display Reversal Key To reverse the display of kV and mAs.
⑦ Collimator Lamp Key Turn on the collimator light.
⑧ Laser Beam Key For exposure focus.

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Specifications
∎ Classification
∙Electrical classification External electrical source Class II
∙Electrical type No applied parts
∙IPX specification IPX 0 : Ordinary equipment
Continuous operation with intermittent
∙Mode of operation
(Time interval between 1 exposure : rest time 1 min)

∎ Input Power Battery : 51.8 VDC, 2600 mAh (Lithium-Ion Polymer Battery)
Battery Charger : 100 – 240V~, 50/60 Hz, 1.3 A (Input)
58.8 VDC, 1.0 A (Output)

∎ Output Power 1.35kW, 90kV 15mA


∙Radiography kV range 40 – 90 kV
∙mA range 12 – 20 mA
∙mAs range 0.32 – 30 mAs
∙Max. kV deviation ± 5%
∙Max. mAs deviation ± 10%

∎ Generator / Inverter Drive (Mono Block Type)


∙Output 90 kV, 15 mA
∙Ripple voltage Less than 2%, 90 kV 15 mA
∙Rising time of kV Less than 21 msec to top voltage
∙Cooling method Oil-immersion self-cooling
∙Switching frequency 65 kHz
∙Weight About 2.45 kg

∎ Collimator with dual laser pointers, Measuring Tape


∙Type Double slit type, Manually operation
∙LED Lamp 30 sec, Max. 3.25 VDC, 10 W / Higher than 100 lx
∙X-ray field size Max. : 27cm X 27cm, 66cm SID / Min. : 5cm X 5cm, 100cm SID
∙Laser pointers Class 2, < 0.39 mW, 650 nm
∙Measuring tape 2 m

∎ X-ray Total Filtration


∙X-ray tube inherent filtration 0.5 mmAl
Aluminum Filter : 1.5 mmAl
∙Fixed added filter Collimator Acrylic Window : 0.37 mmAl
Collimator Mirror : 0.22 mmAl
∙Total filtration 2.59 mmAl

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X-ray Tube Specification

● Manufacture C.E.I OX/70

● Type Stationary

● Focal spot 1.2 mm

● Target angle 19 degrees

● Target material Tungsten

● Inherent filtration At least 0.5 mm Al

● Voltage 90 kV

● Anode heat storage capacity 10000 J

● Max. anode input cooling rate 110 W

● Nominal anode input power at 0.1 s (DC) 1890 W

n X-ray tube outline dimension

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n Rating Chart

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Section 2.

Operation

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Operation Conditions
n Power Source
- Battery : 51.8 VDC, 2,600 mAh (Lithium-Ion Polymer Battery)
- Battery Charger : 100 – 240 V~, 50/60 Hz, 1.3 A (Input)
58.8 VDC, 1.0 A (Output)
- Battery charging time : About 3.5 hrs
- Power consumption : Approximately 1.35 kW (Max.)

n The diagnostic x-ray unit has the technique selection function as follows.
- Manual : kV, mAs
- APR (Anatomical Programming Radiography) : 12 or 7 Mode (selectable)

n The parameters chosen by the operator (kV, mAs)


- kV : The operator establishes the value; the system chooses automatically
the maximum value of mA in order to obtain the maximum
radiological result.
- mAs : The operator establishes the value; the system chooses automatically
the minimum value in order to the maximum radiological result.

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Operation Instruction

n Collimation Practices
1) Positioning the object with the collimator.
2) Place the loaded cassette on the object backside.
3) Set SID using with the scale that is located the side of the collimator.
4) Turn on the collimator lamp and laser pointer by pushing the collimator/laser
"ON" switch. If the collimator/laser "ON" switch is pushed further once again
while the lamp lights up, the lamp and the laser pointer will light up
simultaneously.
5) Limit the x-ray beam exactly the size of the film with the x-ray field
adjustment knobs.
6) The collimator and the laser pointer turn off the light automatically after 30
seconds with the timer.

n Operation Practices
1) Please wear a lead apron while you make exposures.
2) Please step back at least 2 m from the unit or to the full extension of the
hand switch cord before making exposure.
3) Always use the proper field size and technique factors for each procedure to
minimize X-ray exposure and produce the best diagnostic result.
4) Check the digital display carefully before making an exposure: verify that the
selected technique is the intended technique. Pay particular attention to the
placement of the decimal point in the mAs setting to insure that whole
numbers are not mistaken for an intended mAs fractional number.
5) Ask visitors to step outside the room during exposure.
6) Be sure to follow the maintenance schedule. (every 1 years perform a
calibration)
7) Under most conditions, cumulative radiation dose to the operator will not
exceed recommended maximum permissible levels. However, as with all
radiation producing device, a qualified radiation expert should evaluate
situations involving frequent exposures using high kV and mAs techniques to
determine if extra protective devices are necessary.

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n Normal Operation Check


1) Please wear a lead apron while you make exposures.
2) Check the display of operation panel for confirming the battery's state.
3) If battery charging is completed, turn the main switch "ON". Then default
value(kV : 40, mAs : 0.32) will be displayed on the panel with beep sound.
4) Press all keys in operation panel to check every keys working properly.
- kV and mAs Up / Down key
- Reversal key
- Lamp key
- Laser key
- Store key (APR Mode, See Page.29)

5) Expose x-ray 3 times each following the chart below and check it exposes
correctly. Review “Implementation of Radiographs” in page.30 for reference of
procedure of x-ray exposure. (every 1 exposure, take the rest of 1 minutes.
The below chart also uses for x-ray tube aging)

First 3 exposures using technique of 50 kV/5.0 mAs

Second 3 exposures using technique of 70 kV/5.0 mAs

Third 3 exposures using technique of 80 kV/5.0 mAs

6) Positioning the device at “READY” position by pressing the hand switch in


half way and hold until the “READY” LED turns ON.
7) When "READY" LED is ON, usually collimator lamp and laser pointer are
turned on together. Then, press and hold the hand switch all the way to
make X-RAY exposure. During the exposure, "X-RAY" LED will be ON.
8) After exposure is completed, “WAIT” LED will turn on for 15 sec. until the
device is ready for next exposure.

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n APR Mode
The 'APR Mode' is a function for user's convenience, that user can store an
irradiation values of each exposure part in advance. In 'APR Mode', User can
store twelve values at '12 Mode' and seven values at '7 Mode'.

Mode APR Key

12 Mode 1+5, 1+6, 1+7 / 2+5, 2+6, 2+7


3+5, 3+6, 3+7 / 4+5, 4+6, 4+7
7 Mode 1, 2, 3, 4, 5, 6, 7

1) Turn on the equipment's power switch.

2) Enter into the 'User Mode' by pressing Laser Key for 2 second.

3) Set to "U02" by kV UP/DOWN key, and select the Mode that user want by
using mAs UP/DOWN key. (12 Mode : "01", 7 Mode : "00")

4) After choosing the Mode, press the "Store" key during 2 sec for saving the
Mode.

5) Press the "Laser" key again for 2 sec and get out from User Mode.

6) 12 Mode Store
Select the one of 1-4 key on the OP Panel, and store the irradiation values
that user want at each 5-7 key. Set the kV value that user want by using kV
UP/DOWN key and also, set the mAs value by using mAs UP/DOWN key.
After that, save the values by pressing "Store" key for 2 sec. DO NOT press
the number from 1-4 key and 5-7 key at the same time.

7) 7 Mode Store
Press the "Store" key for 2 sec to save the irradiation value which is set by
'kV & mAs UP/DOWN key' at the each 1-7 key.

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n Implementation of Radiographs
1) Please wear a lead apron while performing an x-ray
2) Turn on the main switch.
3) If you need to warm up this unit, expose 3 times each following the 5)
chart in page.27.
4) Select the technical mode : Manual or APR mode.
- Choose the most appropriate techniques for the exposure setting value
both the kV by means of the key and of the mAs by means of the key.
- When you select APR mode, and you want to store setting kV and mAs,
you should press the Store key for APR , and an audible buzzer sounds
at end of the store.
5) Exposure
① As making an exposure, press the hand switch half way down.
② During 1.5 seconds after this first press, the filament is heated and
green lamp (READY) lights.
③ Now depress the hand switch fully down and the exposure is given
immediately. The duration of the exposure is signaled by the orange
lamp (X-RAY) and an audible X-ray buzzer sound at the exposure.

Note: 1. The exposure must be made pressing the exposure switch


in two different times as above illustrated. However, it is
possible to press the switch all the way down at once
and the device will make the execution of the exposure
automatically after the heating (1.5 seconds) delay of the
filament heating.
2. The button should be depressed and held until the
exposure is fully completed.
3. In case some trouble occurs, the kV display indicates the
error code.

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Error Code and Corrective Actions

Code Meanings of Error Corrective Action


The ready contactor of the hand
Reset main switch. If proper operation is
Err01 switch is closed even it is not
unavailable, change the hand switch.
pushed.

It is displayed when the EP FB


Reset main switch. If proper operation is
Err02 signal is not detected in the state
unavailable, replace MAIN BOARD.
of standby.

It is displayed when the IP FB


Reset main switch. If proper operation is
Err03 signal is not detected in the state
unavailable, replace MAIN BOARD.
of standby.

It is displayed when the FIL FB


Reset main switch. If proper operation is
Err04 signal is not detected in the state
unavailable, replace MAIN BOARD.
of standby.

Reset main switch. If proper operation is


It is displayed when the Over
Err05 unavailable, replace MAIN BOARD or replace
Current Protect is detected,
PWR BOARD.

It is displayed when the IP FB and


Reset main switch. If proper operation is
Err06 EP FB signal is high in the state of
unavailable, replace MAIN BOARD.
exposure.

Reset main switch. If proper operation is


Err07 It is displayed when the mAs error. unavailable, replace MAIN BOARD or replace
PWR BOARD.

Reset main switch. If proper operation is


It is displayed when the mAs is
Err08 unavailable, check the IP FB level and adjust
over in the state of exposure.
it. Replace MAIN BOARD.

It is displayed when the Memory Reset main switch. If proper operation is


Err09
error. unavailable, replace MAIN BOARD.

It is display when overheated When the temperature reach 50 ℃, the


Err10 “CHECK” LED Lamp turns off then reset the
(55 ℃) of HV Tank. main switch.

It is display when thermistor circuit


Err11 Repair HV Tank.
open of HV Tank.

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Diagnostic X-ray Unit
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Exposure Data Table


[CHART FOR EQUINE]

High Contrast Mid Contrast


ANATOMY VIEW ESD/Radiograph ESD/Radiograph
(mGy) (mGy)
kV mAs kV mAs

AP 74 1.6 0.10 78 1.25 0.08

NAVICULAR LAT 74 1.25 0.08 78 1.0 0.07

P3 74 1.0 0.06 - - -

AP 74 1.6 0.10 78 1.25 0.08


FETLOCK
LAT 70 1.25 0.08 78 1.0 0.07

AP/FLEX 74 1.6 0.10 78 1.25 0.08


KNEE
LAT/OBI 74 1.25 0.08 78 1.0 0.07

SPLINT BONE LAT 70 1.0 0.05 76 0.8 0.05

AP/HIGH 74 2.0 0.13 78 1.6 0.11

HOCK AP/LOW 74 1.6 0.10 78 1.25 0.08

LAT 74 1.25 0.08 78 1.0 0.07

LAT - - - 80 3.2 0.24


STIFLE
PA - - - 80 5.0 0.37

AP - - - 80 3.2 0.24
ELBOW
OTHER - - - 80 2.0 0.15

- 26 Inch (66cm) SID


- 400 Speed Rare Earth Film / Screen

Note: 1. This exposure data table can considerable different


accordingly development condition.
2. This exposure data table can different kV and mAs
accordingly a object body situation.

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Designated Significant Zones of Occupancy


In case the operator brings x-ray unit out of designated place to object location,
he must take free-radiation space before x-ray examination as following diagram
indicates any significant zone of occupancy designated in accordance with this sub
clause shall have a floor area of dimensions not less than 60 cm x 60 cm and a
height of not less than 200 cm and wear appropriate lead apron(protective device)
to protect himself from leakage radiation.

3
4
2

Protective
Device

[mGy]

h Height above floor

1 70kV with protective device


2 90kV with protective device
3 70kV without protective device
4 90kV without protective device

S Significant zone of occupancy

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Diagnostic X-ray Unit
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Section 3.

Service Manual

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Diagnostic X-ray Unit
USER MANUAL

User Mode
In this mode, user can select the mode which they want among below table.

1. Press the 'Laser Key' for 2 second to access the User Mode.
2. Set the mode by pressing kV key(UP/DOWN).
3. The ON/OFF, TIME, CANCELLATION of selected mode can be set by mAs
key(UP/DOWN).
4. To save the function of selected mode, press the 'APR Store Key' for 2 second.
5. After saving selected mode, press the 'Laser Key' for 2 second to get out from the User
Mode.
6. Use the equipment.

Section Setting Fuction Description

Mode : U01
Turn ON or OFF the Set the mAs to "01",
buzzer sound of all keys then buzzer sound "ON"
Buzzer kV mAs
(kV / mAs, Reverse, Mode : U01
Lamp, Laser, APR) Set the mAs to “00”,
kV mAs then buzzer sound “OFF”

Mode : U02
Set the mAs to "01",
kV mAs Select the 12 or 7 mode then APR "12 Mode".
APR
of APR mode. Mode : U02
Set the mAs to "00",
kV mAs then APR "7 Mode".
When usually irradiates
Mode : U03
X-ray, Laser pointer and
Set the mAs to "01",
Collimator lamp are
kV mAs then Laser point “ON”.
turned on together at
the Ready state(Press
Laser
the hand switch until
Point Mode : U03
first stage). In this
mode, User can control Set the mAs to "00",
kV mAs the Laser pointer's then Laser point “OFF”.
ON/OFF function at the
Ready state.
Mode : U04
Set the mAs to "01",
In this mode, User can then Collimator Lamp
Collimator kV mAs control the Collimator “ON”
Lamp lamp’s ON/OFF function Mode : U04
at the Ready state. Set the mAs to "00",
then Collimator Lamp
kV mAs “OFF”

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This is a function that Mode : U05


automatically switches to Set the mAs to "01",
power-saving mode if then user can choose the
kV mAs the operating of time by unit of 1 min,
equipment is not work from 1 to 10.
Sleep above the setting time.
"Wait" LED flashes in the
power saving mode. To Mode : U05
use the equipment Set the mAs to "00",
kV mAs again, just press any then exit Sleep Mode.
key.

Mode : U06
Set the mAs to "05",
This is a function that then user can choose the
automatically shuts off time by unit of 5 min
Power kV mAs
for conserve the power from 10 to 30.
Off if the operating of
Mode : U06
equipment is not work
Set the mAs to "00",
above the setting time.
then exit Power Off
kV mAs Mode.

User can confirm the User can see the number


X-Ray
number of X-ray of X-ray irradiation up to
Counter
kV mAs irradiation. 999,999.

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Diagnostic X-ray Unit
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Calibration Mode
Because this equipment uses battery power source, long-time use of battery can
make some deviation of kV or mA value. Therefore once in year, should be
measure the kV or mA periodically by kV or mA Meter. If deviation is found,
calibrate it by using one of below Mode.

1. To access the Calibration Mode, turn off the equipment and turn on again while
pressing the 1 & 4 key together on the OP panel.
2. Select the Mode by kV key(UP/DOWN).
3. After selecting the Mode, adjust the deviation values by mAs key(UP/DOWN).
4. If calibration is finished, press 'APR Store key' for 2 second for storing new
calibrated values.
5. Turn off the equipment and turn on again.
6. Use the equipment.

Section Setting Function Description

Adjust from -5 to 5 by
Mode for adjust the kV
kV using the mAs key
deviation.
kV mAs (UP/DOWN).

Adjust from -5 to 5 by
Mode for adjust the mA
mA using the mAs key
deviation.
kV mAs (UP/DOWN).

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Diagnostic X-ray Unit
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Default Mode

This Mode will initialize the User Mode and APR Mode that user saved.

1. The way to access the Default Mode is same with Calibration Mode.
2. The saved values of User Mode or APR Mode will be initialized if you press the
“APR Store Key” for 2 second after choosing "S03" or "S04" by kV control key
(UP/DOWN).

Section Setting Function Description

The initialized setting is like


below.
"S03" Mode
- Buzzer “ON”
User - - - initializes all the
- APR “12 Mode”
Mode values of User
kV mAs - Laser & Collimator Lamp “ON”
Mode.
- Sleep Time “5min”
- Power Off Time "15min"

“S04” Mode
APR - - - initializes all the
-
Mode values of APR
kV mAs
Mode.

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Diagnostic X-ray Unit
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Diagnostic X-Ray Unit Stand Fixing


1. When installing diagnostic x-ray unit to the Stand, insert captive bolt (8 mm)
through middle hole (8.5 mm) as below picture and make it stable by tighten
the bolt.

2. Before purchasing the Stand, check the size of captive bolt is 8 mm.

[ Fixed Form ]

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Battery Pack Exchange Procedure

In need of replacing the battery, please do pursuant to the followings

1. Power “OFF” the equipment

2. Turn over the equipment, and loosen the four bolts by using a regular screw-
driver like "A". Then, separate the bottom cover. At this procedure, please
be careful not to damage the collimator knob.
A

3. The bottom side of the existing battery pack has the four holes like "B". Loosen
the four bolts fixed by a long regular screwdriver. (Be careful not to lose the
bolts in course)
B

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Diagnostic X-ray Unit
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4. After loosening the four bolt of "B", separate the existing battery pack lifted by
a hand.

5. Please remove the "C" connector from the connector housing "J1", ahead of
installing a new battery pack.

C
(J1)

Warning

Whenever installing a new battery pack after separating the existing device, the
"C" connector must be removed from connector housing of "J1" in advance. In
case of installation the battery pack without removing the "C" connector from
the connector housing "J1", it is able to damage the equipment by causing a
spark. If this case occurs with a equipment malfunction, please ask to the
retailer or manufacturer.

6. After removing the "C" connector from the connector housing "J1", Install a new
battery pack. Afterwards, fix the battery pack tightly with the bolts in the reverse

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Diagnostic X-ray Unit
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order of the procedure 3. and assemble the "C" the connector at the connector
housing "J1". At last, assemble the bottom cover in the reverse order of the
procedure 2.

Fuse Exchange Procedure

In case of an unexpected occurrence of over current causing the disconnection of


fuse, the equipment is unable to operate. In this incident, check whether of fuse
conduction by multi-tester. If fuse is disconnected, please replace fuse according to
the followings.

1. Separate the bottom cover like the procedure 2, Page.39.

2. After removing the "C" connector from the connector housing "J1" and remove
faulty ceramic fuse(30A, 250V) located in the bottom of the battery pack
marked as "F1". Replace new ceramic fuse and assemble the "C" the connector
at the connector housing "J1".

F1 (Ceramic Fuse)

C
(J1)

3. After replacing a new ceramic fuse, Assemble the bottom cover in the reverse
order of the procedure 1. and check whether of showing the proper operation.
In case of being unable to power on or an abnormal operation, please ask to
the retailer or manufacturer.

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Diagnostic X-ray Unit
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Collimator LED Lamp Exchange Procedure

In case of No-light of collimator's LED lamp by a damage, please replace


according to the followings.

1. Turn "OFF“ the equipment

2. Place the collimator knob like the following photo, loosen the four bolts fixed
with collimator knob by a regular screwdriver as indicated by "D".
D

3. Loosen the eight bolts fixed on the both left and right of the upper and
bottom cases by a regular screwdriver.

4. Separate the both upper and bottom cases from the equipment. In case of
separating the upper case, gather collimator knob to the middle like the below
photo. And Separate the case by lifting only the right side in condition of
laying the case towards the left. Never lift the upper case by holding the
upside or downside of the case, which causes damaging collimator knob
resulting in deviating LED lamp from X-ray field.

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Diagnostic X-ray Unit
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5. It can be checked of heat sink equipped with LED lamp on the bottom side of
laser module after separating the bottom case from the equipment. Separate
the power connector of LED lamp from PCB.

LED Lamp
Heat Sink

LED Lamp
Power
Connector

6. After separating the power connector of LED lamp from PCB, draw a line by a
bright-color or white pen on the collimator side located just above the
right-end side of the existing LED lamp heat sink like the below photo. The
drawn line indicates the position of the heat sink of a install-planned new LED
lamp. In case of not making the line, it is able to cause the deviation between
the light of LED lamp and X-ray field. When installing the Heat Sink equipped
with a new LED lamp, assemble the heat sink as matching the right side of the
heat sink with the drawn line.

Position Line

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Diagnostic X-ray Unit
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7. Find the bracket located on the bottom of collimator mirror's left after laying
the equipment like the right in the below photos. Then, separate the two bolts
fixing the bracket by a regular screwdriver.

8. After separating the existing LED lamp heat sink from the bracket, separate the
(damaged) LED lamp from the heat sink by a regular screwdriver. (The correct
re-assembly is like the right photo below)

9. After installing a new LED Lamp to the Heat Sink of the existing LED Lamp,
re-assemble in the reverse order of the procedure 2 - 7.

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Diagnostic X-ray Unit
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Section 4.

Schematics

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Diagnostic X-ray Unit
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Block Diagram

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Diagnostic X-ray Unit
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Power & Driver Board

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Diagnostic X-ray Unit
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Main Board – CPU

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Diagnostic X-ray Unit
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Main Board – EP_IP FB

49

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