Diagnostic X-Ray Unit: User Manual
Diagnostic X-Ray Unit: User Manual
Diagnostic X-Ray Unit: User Manual
User Manual
ULTRA 90BT
- ORANGE 9020BT, ULTRA 9020BT, ANYPLX 3-BT
For better performance and safety, this manual may be changed without any prior notice.
The original version of ULTRA 90BT is being written in English.
Diagnostic X-ray Unit
USER MANUAL
Table of Contents
Section 2. (Operation)
Operation Conditions ................................................................................................... 26
Operation Instruction ................................................................................................... 27
- Collimation Practices ............................................................................................... 27
- Operation Practices ................................................................................................. 27
- Normal Operation Check ........................................................................................ 28
- APR Mode ............................................................................................................... 29
- Implementation of Radiographs ............................................................................. 30
Error Code and Corrective Actions ........................................................................... 31
Exposure Data Table .................................................................................................. 32
Designated Significant Zones of Occupancy ........................................................... 33
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Section 4. (Schematics)
Block Diagram .............................................................................................................. 47
Power & Driver Board ................................................................................................. 48
Main Board (CPU) ....................................................................................................... 49
Main Board (EP_IP FB) .............................................................................................. 50
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Section 1.
General Information
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Complied Standard
The diagnostic x-ray unit is manufactured according to the following standard and
associated equipment.
Contact
■ Manufacturer
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n The guarantee is valid only when the equipment is installed in the proper
environment as specified in the usage guide section. Make sure to use the
equipment as instructed in the usage guide section.
n The guarantee does not cover the damage and loss caused by outside factors
such as fire, flood, storm, tidal wave, lightening, earthquake, theft, abnormal
conditions of operation, and intentional destruction of the system.
n Insubstantial defects do not qualify refund e.g. prices for the batteries, training
materials, and supplies are not covered.
n We do not take responsibility for damages or loss which appear after the
guarantee period.
n The guarantee does not cover additional and indirect damages related with
system operation.
n Service may be requested by callings +82 70 7510 3400 (or email to
info@ecoray.kr) customer service department for R.A numbers. The product
name, serial number, date of purchase and the details of the problem should
be provided.
n Defective equipment should be packed properly in a return box and return to
authorized dealer or manufacturer.
n This guarantee can replace all other guarantees for detailed parts and product.
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Intended Use
This X-ray unit is the equipment to diagnose the fracture of the object.
Notes to User
To ensure safe operation and long term performance stability, it is essential that you fully
understand the functions, operating and maintenance instruction reading this manual
before operating equipment.
Particular attention must be paid to all warnings, cautions and notes incorporated herein.
In correct operation, or failure of the user to maintain the equipment relieves the
manufacturer or his agent from responsibility for any damage or injury as a result of the
system noncompliance.
Warning : It warns of the conditions and situations which, if not taken over or
avoided, could cause heavy damages to people or cause fatal
unrepeatable damages to the equipment.
Note : They inform the reader about the relevant facts and conditions ;
they draw the attention to important information but, if they are
not taken into consideration, they do not necessarily cause
damages to people or to the equipment.
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Safety Information
This equipment is designed and manufactured with due consideration given to the
safety of the operator and subject, and also to the reliability of equipment. The
following precaution must be observed for additional safety.
Caution
[ General ]
Ø Only an experienced expert should operate the unit.
Ø Before you operate the unit, please fix the unit at a mobile or any stand.
Ø Attention should be paid not expose the unit to factors such as, slant,
vibration and shock (including when traveling) in where the unit should be.
Ø The equipment has been factory-adjustment for optimum performance. Do not
attempt to adjust any present controls or switches except those specified in
this manual for operation.
Ø If you have experienced any trouble with the equipment, turn off the main
switch immediately, and contact its authorized dealer for the service for
assistance.
Ø Do not use the other connector which it does not provided from
manufacturer.
Ø The equipment is designed for the purpose of radiographic diagnostic x-ray
use therefore the unit shall not be used for fluoroscopy.
Ø The equipment is designed for the diagnosis purposes, the equipment shall
not be used for therapy.
Ø Be careful not to drop the unit when moving or installation.
Ø The system should be away from water.
Ø Do not use with wet hands.
Ø Do not use the equipment random.
Ø Review operational environmental condition in the manual before use.
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Caution
[ Battery ]
Ø When you discover strange smell or liquid leakage, turn off the power
immediately and report to authorized dealer or manufacturer.
Ø If any liquids from the battery get into eyes, clean it with pure water
immediately and take a medical service as soon as possible.
Ø If battery does not fully charge after prescribed time, stop the recharging and
report to authorized dealer or manufacturer.
Ø Used battery packs have to keep out from reach of infant or children. Electric
shock may be occurred by residual current.
Ø Don't utilize the used battery packs for other purposes except using at this
equipment. Should be disposal it according to national laws or standards.
Ø If user do not use this equipment for a long time, recharge the battery
periodically for preventing a shortening of battery life.
Ø When you change the battery pack or find an error in battery charging, please
take an inspection through engineer of branch-office which you bought the
equipment. If the user arbitrarily remove(combine) the battery pack from(to)
the equipment, there might be an electrical problem.
[ Battery Charger ]
Ø The battery charger for this equipment is rechargeable. Should not be used
for any purpose except recharging.
[ Cleaning ]
Ø To make sure that power is off for diagnostic x-ray unit while cleaning. Use a
non-alcohol based disinfectant only - wipes, or a cloth dampened with liquid.
Diagnostic x-ray unit is not designed to be used to sterilize anything else. Do
not use by any other chemical liquid.
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Radiation Information
This equipment is manufactured with the necessary devices and it protects object
from the ionized radiation that is radiated form the X-ray source assembly.
Caution
Ø User and operator must use a protective devices (X-ray protection partition)
and a protective clothing (Lead Apron) as appropriate to the workload
involved.
Ø During X-ray exposure, only object should stay in the region of radiation.
Otherwise, the extra object can make unexpected effect to X-ray image that
may interfere correct diagnosis.
Ø Eliminate all the useless objects from the zones, because they are a further
source of secondary radiation, above all near the source.
Ø The focal to skin distance shall be no shorter than 45 cm.
Ø Operators are requested to use minimum kV and mAs values for experimental
use.
Ø Do not exceed in the size of the radiograms and limit the X-ray field size to
the size of interest only.
Ø User(Doctor or Expert) must know object body condition when radiation
X-ray.
Ø Operator should exposure at the minimum significant zone of occupancy
referring page.33.
Ø If irradiate X-ray while hold the equipment by one's hand, can cause a
radiation exposure and image vibration. Please use the X-ray only stand. Refer
Page.39 for installation.
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Warning Information
This is the important information for the reader or user. User or reader should pay
attention to this important information. If not, serious damage to people or
equipment can be occurred.
Warning
[ General ]
Ø Do not modify this equipment without authorization of the manufacturer.
Ø This unit has built-in dual laser modules for targeting SID therefore Please keep your
eyes away from the source of laser that may harm your bare eyes.
Ø Do not use the equipment close to a flammable or an aesthetic gas. It has the
danger of explosion.
[ Battery ]
Ø This equipment has a built-in battery pack. So, it must avoid high temperature, direct
ray of light. If temperature of battery rise up, heating, explosion and ignition may be
occurred by internal short.
Ø Don't put the battery pack into fire. Don't heat it. A electrolyte can be leaked if
insulating materials are melted. And this can make also heating, explosion and
ignition.
Ø Don't give a strong impact to the battery pack. A protective device of battery can be
destroyed so the battery may be recharged by abnormal current & voltage. Also, an
abnormal reaction(heating, explosion, ignition and etc.) can be happened.
Ø Don't take apart or remodel the battery pack. It causes also abnormal
reaction(heating, explosion, ignition and etc.).
Ø The battery pack has a protective device. Don't use the equipment in the place with
lots of static electricity. The protective device can be damaged and abnormal reaction
stated above can be happened.
[ Battery Charger ]
Ø Please use the battery charger sold by its manufacturer only. Using uncertified battery
charger can make heating, explosion and ignition due to overcharging or abnormal
current.
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Warning of Laser
This label placed on the side of collimator.
Please keep your eyes away from the source
of laser that may harm your bare eyes.
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Label Information
Hand Switch
This label placed on the side
of Hand switch. This label
explained manufacturer and
model name, S/N.
Battery Pack
This label placed on the top
of battery pack. This label
explained battery pack
Input Power information.
This label placed on the under
power inlet. This label is input
power spec.
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Identification Label
①
②
No. Explanation
General Information
①
Electric Current Direct Current
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Proper Environment
n For normal operation, you must keep away from the place with a strong
vibration and maintain the following range of temperature and humidity.
l Operation Environment
Temperature range: 10 - 40°C (Charge)
10 - 40°C (Discharge)
Relative humidity range: 30 - 75% RH
Pressure: 700 - 1,060 hPa
Height range: 0 - 2,000 m
n For storage and transportation condition, you must maintain the following
range of temperature and humidity and atmosphere.
l Storage / Transport Environment
Temperature range: -20 - 45°C (Storage 1 month)
-20 - 35°C (Storage 2 month)
-20 - 20°C (Storage 1 year)
Relative humidity range: 10 - 95% RH
Air pressure range: 500 - 1,060 hPa
* non-condensing, not packaged for outdoor storage.
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Accessories Composition
This diagnostic x-ray unit is essentially built up of the following parts:
Since diagnostic x-ray unit is integrated one body X-ray equipment therefore
following regions are firmly fixed and connected of consist of.
Picture Name Specification
- Manufacture : OMRON
Hand Switch - Model : C2U (Push button switch)
- 2 Steps (1 Step : "Ready", 2 Step : "Shot")
- Manufacture : CREE
LED Lamp - Model : XP-L
- Voltage : Max. 3.25 VDC, 10W
- Manufacture : Littlefuse
Extra Fuse - Model : 65TL
- Voltage : 30 A, 250 V~
- Manufacture: Xinsu Global
- Model : XSG5881000
Battery Charger
- Input : 100 – 240V~, 50/60 Hz, 1.3 A
- Output : 58.8 VDC, 1.0 A
- Manufacture : Ecoray Co., Ltd.
Battery Pack - Voltage : 51.8 VDC
- Charge Voltage : 58 VDC ± 0.05 VDC
(Lithium-Ion Polymer) - Capacity : 2600 mAh
- Size : W118 X L172.5 X H59.5 mm
Stand
- Size : W775 X L720 X H1255(1715) mm
(Option)
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Dimension
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⑤
①
② ③ ⑦ ⑥
⑧
⑨ ⑩ ⑪ ⑫
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Operation Panel
① ④
⑤
②
⑦
③
⑧
② kV & mAs Key & Display kV & mAs can be set and display.
It is available for 12 / 7 APR data memory and save
③ APR & Store Key
APR data.
④ Battery Charging Display This lamp indicates the status of battery charged.
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Specifications
∎ Classification
∙Electrical classification External electrical source Class II
∙Electrical type No applied parts
∙IPX specification IPX 0 : Ordinary equipment
Continuous operation with intermittent
∙Mode of operation
(Time interval between 1 exposure : rest time 1 min)
∎ Input Power Battery : 51.8 VDC, 2600 mAh (Lithium-Ion Polymer Battery)
Battery Charger : 100 – 240V~, 50/60 Hz, 1.3 A (Input)
58.8 VDC, 1.0 A (Output)
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● Type Stationary
● Voltage 90 kV
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n Rating Chart
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Section 2.
Operation
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Operation Conditions
n Power Source
- Battery : 51.8 VDC, 2,600 mAh (Lithium-Ion Polymer Battery)
- Battery Charger : 100 – 240 V~, 50/60 Hz, 1.3 A (Input)
58.8 VDC, 1.0 A (Output)
- Battery charging time : About 3.5 hrs
- Power consumption : Approximately 1.35 kW (Max.)
n The diagnostic x-ray unit has the technique selection function as follows.
- Manual : kV, mAs
- APR (Anatomical Programming Radiography) : 12 or 7 Mode (selectable)
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Operation Instruction
n Collimation Practices
1) Positioning the object with the collimator.
2) Place the loaded cassette on the object backside.
3) Set SID using with the scale that is located the side of the collimator.
4) Turn on the collimator lamp and laser pointer by pushing the collimator/laser
"ON" switch. If the collimator/laser "ON" switch is pushed further once again
while the lamp lights up, the lamp and the laser pointer will light up
simultaneously.
5) Limit the x-ray beam exactly the size of the film with the x-ray field
adjustment knobs.
6) The collimator and the laser pointer turn off the light automatically after 30
seconds with the timer.
n Operation Practices
1) Please wear a lead apron while you make exposures.
2) Please step back at least 2 m from the unit or to the full extension of the
hand switch cord before making exposure.
3) Always use the proper field size and technique factors for each procedure to
minimize X-ray exposure and produce the best diagnostic result.
4) Check the digital display carefully before making an exposure: verify that the
selected technique is the intended technique. Pay particular attention to the
placement of the decimal point in the mAs setting to insure that whole
numbers are not mistaken for an intended mAs fractional number.
5) Ask visitors to step outside the room during exposure.
6) Be sure to follow the maintenance schedule. (every 1 years perform a
calibration)
7) Under most conditions, cumulative radiation dose to the operator will not
exceed recommended maximum permissible levels. However, as with all
radiation producing device, a qualified radiation expert should evaluate
situations involving frequent exposures using high kV and mAs techniques to
determine if extra protective devices are necessary.
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5) Expose x-ray 3 times each following the chart below and check it exposes
correctly. Review “Implementation of Radiographs” in page.30 for reference of
procedure of x-ray exposure. (every 1 exposure, take the rest of 1 minutes.
The below chart also uses for x-ray tube aging)
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n APR Mode
The 'APR Mode' is a function for user's convenience, that user can store an
irradiation values of each exposure part in advance. In 'APR Mode', User can
store twelve values at '12 Mode' and seven values at '7 Mode'.
2) Enter into the 'User Mode' by pressing Laser Key for 2 second.
3) Set to "U02" by kV UP/DOWN key, and select the Mode that user want by
using mAs UP/DOWN key. (12 Mode : "01", 7 Mode : "00")
4) After choosing the Mode, press the "Store" key during 2 sec for saving the
Mode.
5) Press the "Laser" key again for 2 sec and get out from User Mode.
6) 12 Mode Store
Select the one of 1-4 key on the OP Panel, and store the irradiation values
that user want at each 5-7 key. Set the kV value that user want by using kV
UP/DOWN key and also, set the mAs value by using mAs UP/DOWN key.
After that, save the values by pressing "Store" key for 2 sec. DO NOT press
the number from 1-4 key and 5-7 key at the same time.
7) 7 Mode Store
Press the "Store" key for 2 sec to save the irradiation value which is set by
'kV & mAs UP/DOWN key' at the each 1-7 key.
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n Implementation of Radiographs
1) Please wear a lead apron while performing an x-ray
2) Turn on the main switch.
3) If you need to warm up this unit, expose 3 times each following the 5)
chart in page.27.
4) Select the technical mode : Manual or APR mode.
- Choose the most appropriate techniques for the exposure setting value
both the kV by means of the key and of the mAs by means of the key.
- When you select APR mode, and you want to store setting kV and mAs,
you should press the Store key for APR , and an audible buzzer sounds
at end of the store.
5) Exposure
① As making an exposure, press the hand switch half way down.
② During 1.5 seconds after this first press, the filament is heated and
green lamp (READY) lights.
③ Now depress the hand switch fully down and the exposure is given
immediately. The duration of the exposure is signaled by the orange
lamp (X-RAY) and an audible X-ray buzzer sound at the exposure.
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P3 74 1.0 0.06 - - -
AP - - - 80 3.2 0.24
ELBOW
OTHER - - - 80 2.0 0.15
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3
4
2
Protective
Device
[mGy]
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Section 3.
Service Manual
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User Mode
In this mode, user can select the mode which they want among below table.
1. Press the 'Laser Key' for 2 second to access the User Mode.
2. Set the mode by pressing kV key(UP/DOWN).
3. The ON/OFF, TIME, CANCELLATION of selected mode can be set by mAs
key(UP/DOWN).
4. To save the function of selected mode, press the 'APR Store Key' for 2 second.
5. After saving selected mode, press the 'Laser Key' for 2 second to get out from the User
Mode.
6. Use the equipment.
Mode : U01
Turn ON or OFF the Set the mAs to "01",
buzzer sound of all keys then buzzer sound "ON"
Buzzer kV mAs
(kV / mAs, Reverse, Mode : U01
Lamp, Laser, APR) Set the mAs to “00”,
kV mAs then buzzer sound “OFF”
Mode : U02
Set the mAs to "01",
kV mAs Select the 12 or 7 mode then APR "12 Mode".
APR
of APR mode. Mode : U02
Set the mAs to "00",
kV mAs then APR "7 Mode".
When usually irradiates
Mode : U03
X-ray, Laser pointer and
Set the mAs to "01",
Collimator lamp are
kV mAs then Laser point “ON”.
turned on together at
the Ready state(Press
Laser
the hand switch until
Point Mode : U03
first stage). In this
mode, User can control Set the mAs to "00",
kV mAs the Laser pointer's then Laser point “OFF”.
ON/OFF function at the
Ready state.
Mode : U04
Set the mAs to "01",
In this mode, User can then Collimator Lamp
Collimator kV mAs control the Collimator “ON”
Lamp lamp’s ON/OFF function Mode : U04
at the Ready state. Set the mAs to "00",
then Collimator Lamp
kV mAs “OFF”
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Mode : U06
Set the mAs to "05",
This is a function that then user can choose the
automatically shuts off time by unit of 5 min
Power kV mAs
for conserve the power from 10 to 30.
Off if the operating of
Mode : U06
equipment is not work
Set the mAs to "00",
above the setting time.
then exit Power Off
kV mAs Mode.
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Calibration Mode
Because this equipment uses battery power source, long-time use of battery can
make some deviation of kV or mA value. Therefore once in year, should be
measure the kV or mA periodically by kV or mA Meter. If deviation is found,
calibrate it by using one of below Mode.
1. To access the Calibration Mode, turn off the equipment and turn on again while
pressing the 1 & 4 key together on the OP panel.
2. Select the Mode by kV key(UP/DOWN).
3. After selecting the Mode, adjust the deviation values by mAs key(UP/DOWN).
4. If calibration is finished, press 'APR Store key' for 2 second for storing new
calibrated values.
5. Turn off the equipment and turn on again.
6. Use the equipment.
Adjust from -5 to 5 by
Mode for adjust the kV
kV using the mAs key
deviation.
kV mAs (UP/DOWN).
Adjust from -5 to 5 by
Mode for adjust the mA
mA using the mAs key
deviation.
kV mAs (UP/DOWN).
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Default Mode
This Mode will initialize the User Mode and APR Mode that user saved.
1. The way to access the Default Mode is same with Calibration Mode.
2. The saved values of User Mode or APR Mode will be initialized if you press the
“APR Store Key” for 2 second after choosing "S03" or "S04" by kV control key
(UP/DOWN).
“S04” Mode
APR - - - initializes all the
-
Mode values of APR
kV mAs
Mode.
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2. Before purchasing the Stand, check the size of captive bolt is 8 mm.
[ Fixed Form ]
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2. Turn over the equipment, and loosen the four bolts by using a regular screw-
driver like "A". Then, separate the bottom cover. At this procedure, please
be careful not to damage the collimator knob.
A
3. The bottom side of the existing battery pack has the four holes like "B". Loosen
the four bolts fixed by a long regular screwdriver. (Be careful not to lose the
bolts in course)
B
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4. After loosening the four bolt of "B", separate the existing battery pack lifted by
a hand.
5. Please remove the "C" connector from the connector housing "J1", ahead of
installing a new battery pack.
C
(J1)
Warning
Whenever installing a new battery pack after separating the existing device, the
"C" connector must be removed from connector housing of "J1" in advance. In
case of installation the battery pack without removing the "C" connector from
the connector housing "J1", it is able to damage the equipment by causing a
spark. If this case occurs with a equipment malfunction, please ask to the
retailer or manufacturer.
6. After removing the "C" connector from the connector housing "J1", Install a new
battery pack. Afterwards, fix the battery pack tightly with the bolts in the reverse
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order of the procedure 3. and assemble the "C" the connector at the connector
housing "J1". At last, assemble the bottom cover in the reverse order of the
procedure 2.
2. After removing the "C" connector from the connector housing "J1" and remove
faulty ceramic fuse(30A, 250V) located in the bottom of the battery pack
marked as "F1". Replace new ceramic fuse and assemble the "C" the connector
at the connector housing "J1".
F1 (Ceramic Fuse)
C
(J1)
3. After replacing a new ceramic fuse, Assemble the bottom cover in the reverse
order of the procedure 1. and check whether of showing the proper operation.
In case of being unable to power on or an abnormal operation, please ask to
the retailer or manufacturer.
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2. Place the collimator knob like the following photo, loosen the four bolts fixed
with collimator knob by a regular screwdriver as indicated by "D".
D
3. Loosen the eight bolts fixed on the both left and right of the upper and
bottom cases by a regular screwdriver.
4. Separate the both upper and bottom cases from the equipment. In case of
separating the upper case, gather collimator knob to the middle like the below
photo. And Separate the case by lifting only the right side in condition of
laying the case towards the left. Never lift the upper case by holding the
upside or downside of the case, which causes damaging collimator knob
resulting in deviating LED lamp from X-ray field.
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5. It can be checked of heat sink equipped with LED lamp on the bottom side of
laser module after separating the bottom case from the equipment. Separate
the power connector of LED lamp from PCB.
LED Lamp
Heat Sink
LED Lamp
Power
Connector
6. After separating the power connector of LED lamp from PCB, draw a line by a
bright-color or white pen on the collimator side located just above the
right-end side of the existing LED lamp heat sink like the below photo. The
drawn line indicates the position of the heat sink of a install-planned new LED
lamp. In case of not making the line, it is able to cause the deviation between
the light of LED lamp and X-ray field. When installing the Heat Sink equipped
with a new LED lamp, assemble the heat sink as matching the right side of the
heat sink with the drawn line.
Position Line
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7. Find the bracket located on the bottom of collimator mirror's left after laying
the equipment like the right in the below photos. Then, separate the two bolts
fixing the bracket by a regular screwdriver.
8. After separating the existing LED lamp heat sink from the bracket, separate the
(damaged) LED lamp from the heat sink by a regular screwdriver. (The correct
re-assembly is like the right photo below)
9. After installing a new LED Lamp to the Heat Sink of the existing LED Lamp,
re-assemble in the reverse order of the procedure 2 - 7.
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Section 4.
Schematics
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Block Diagram
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