Siemens AG Smart Infrastructure: Simoprime
Siemens AG Smart Infrastructure: Simoprime
Siemens AG Smart Infrastructure: Simoprime
SIMOPRIME
Technology
Partner
© 2020 by Siemens AG, Berlin and Munich
SIMOPRIME reliable
medium-voltage switchgear
for fail-safe operation
SIMOPRIME Partnering – gateway to success for panel builders
Panel builder
know-
how
Partnering high
flexibility
quality
assurance
regional
experience
design
verification
by type tests
SIMOPRIME Partnering –
Concept for success
SIMOPRIME Partnering opens the gateway to success for panel builders through
partnership with well-known and respected Siemens brand.
2
The SIMOPRIME Partnering concept
2 Training6
5.2 Technical specifications 17
3 Configuration software8
5.5 SIMOPRIME 24 kV 26
3
1
SIMOPRIME Partnering –
Steps and benefits
Adjustment
Visit Configuration
to local First order
partner facility software
requirements
Pre-audit
& decision for Manufacturing
partnership
Continuos
Online Training
LMS
4
SIMOPRIME switchgear,
up to 17.5 kV and up to 24 kV
Technical benefits
5
2
Training The right knowledge serves as a good basis
6
Additional training options
Assembly training
• Panel assembly with documentation
• Supporting tools and equipments
• Application examples
7
3 1
Engineering
process along SIMOPRIME switchgear
the entire
planning process
8
2 3
Select MV
components
Technical Define the and Automatical Switchgear Printouts of Single line Technical
specification typicals accessories error check arrangement parts lists diagrams description
9
4
Technical support
siemens.com/simoprime-partner
10
Exclusive support for our
SIMOPRIME Technology Partner
contributes to quick and
successful project realization.
11
5
SIMOPRIME switchgear –
Solutions for all industries
12
Contents
Power generation and supply 5.1 Ratings and classifications 14
• Power stations
5.2 Technical specifications 17
• Offshore installations
• Diesel power plants 5.3 Technical corrections 18
• Emergency power supply installations
• Traction power supplies 5.4 SIMOPRIME 17.5 kV 19
• Smart grids
5.7 Components 32
Process industry
• Cement industry
• Iron and steel works
• Mining industry
• Textile, pager and food industry
• Rolling mills
Factory automation
• Automobile industry
• Shipbuilding industry
Chemical industry
• Electrochemical plants
• Petrochemical plants
13
5.1
Ratings and classifications
International standards
IEC
National standards
JIS
GOST (IEC)
GB
Regional standards
UL / ANSI / NEMA
CSA
NOM / NMX / IEC
14
Internal arc withstand acceptance criteria
Criterion 1
Correctly secured doors and covers do not open.
Limited deformations are accepted.
Criterion 2
No fragmentation of the enclosure.
Projection of small parts up to an individual mass
of 60 g are accepted.
Criterion 3
Arcing does not cause holes in the accessible sides
up to a height of 2 m.
Criterion 4
Horizontal and vertical indicators do no ignite
due to the effect of hot gases.
Criterion 5
The enclosure remains connected to its earthing point.
15
IEC standard VDE standard DIN / EN standard
IEC 62271‐1 VDE 0671‐1 DIN / EN 62271‐1
SIMPOPRIME switchgear
IEC 62271‐200 VDE 0671‐200 DIN / EN 62271‐200
Internal arcing tests IEC 62271-200 VDE 0671-200 –
Circuit breaker IEC 62271‐100 VDE 0671‐100 DIN / EN 62271‐100
Circuit breaker, generator switching IEC / IEEE 62271-37-013 – –
Vacuum contactor IEC 60470 VDE 0670‐501 DIN / EN 62271-106
Devices
Disconnector and earthing switch IEC 62271‐102 VDE 0671‐102 DIN / EN 62271‐102
HV HRC fuses IEC 60282 VDE 0670‐4 DIN / EN 62271-103
Voltage detecting systems IEC 61243‐5 VDE 0682‐415 DIN / EN 62271-105
Internal arc classification IEC 62271-200 VDE 0671-200 DIN / EN60282-1
IEC 60529 VDE 0470‐1 DIN / EN 61243-5
Degree of protection
IEC 62271-200 VDE 0671-200 DIN / EN 60529
IEC 62271-1 VDE 0671-1 DIN / EN 62271-1
Current-carrying capacity
IEC 62271-200 1) VDE 0671-200 1) DIN / EN 62271-200 1)
Insulation IEC 60071 VDE 0111 DIN / EN 60071
Current transformer IEC 61869-2 VDE 0414‐1 DIN / EN 61869-2
Voltage transformer IEC 61869-3 VDE 0414‐2 DIN / EN 61869-3
Installation IEC 61936-1 VDE 0101 DIN / EN 61936-1
IP 4X 2)
(protection against solid foreign bodies)
Enclosure
Compartments: IP 2X (protection against solid foreign bodies)
1)
Ambient air temperatures: Maximum of 24 H mean + 35 °C, Maximum + 40 °C
– The current-carrying capacity of the panels and busbars depends on the ambient air temperature outside the enclosure.
– To attain the maximum rated normal currents, the panels are provided with natural or forced ventilation.
2)
Higher degree of protection IP 5x for enclosure on request.
16
5.2
Technical specifications
Site altitude:
– As the altitude increases, the dielectric strength
in air decreases due to the decreasing air density.
This reduction is permitted up to a site altitude
of 1000 m according to IEC and VDE.
– For site altitudes above 1000 m,
a higher insulation level must be selected.
It results from the multiplication
of the rated insulation level for 0 to 1000 m
with the altitude correction factor Ka.
17
5.3
Technical corrections
Example Result
1,800 m site altitude above sea level 12 kV switchgear According to the above table, a switchgear for a rated
rated voltage 75 kV rated lightning impulse withstand voltage of 17.5 kV is to be selected.
voltage, rated lightning impulse withstand voltage
to be selected 75 kV x 1.10 = 82.5 kV
The switchgear may be used under the following environmental influences and climate classes:
3)
Depending on the size of foreign material or active pollutants additional measures may apply
18
5.4
SIMOPRIME 17.5 kV
Basic panel design
Basic panel design (example) Circuit breaker panel 12 kV, 1,250 A, 40 kA Legend for panel design
1 Door of low-voltage compartment
2 Opening for locking or unlocking
the low-voltage compartment door
3 Option: Capacitive voltage detecting system
for feeder and busbar
4 High-voltage door
5 Inspection window for checking
the switching device truck
6 Opening for locking or unlocking
the high-voltage door
7 Opening for mechanical charging
of circuit breaker closing spring
8 Openings for manual operation (ON/OFF)
of the circuit breaker
9 Inspection window for reading the indicators
10 Door handle
11 Openings for switching device truck
operation
12 Opening for earthing-switch operation
13 Withdrawable VT operation opening lever
14 Withdrawable VT compartment door
15 Pressure relief duct
16 Busbars
17 Bushings
Basic panel design (example) Circuit breaker panel with withdrawable VT feature
18 Post insulators
19 Block-type current transformer
20 Option: Make-proof earthing switch
21 Cable sealing ends
22 Option: Voltage transformer
23 Earthing busbar
24 Low-voltage plug connector
25 Vacuum interrupters
26 Switching device truck
27 Switching device withdrawable element
28 Withdrawable VT
A Switching device compartment
B Busbar compartment
C Connection compartment
D Vacuum circuit breaker truck /
withdrawable part
E Low-voltage compartment
19
5.4
SIMOPRIME 17.5 kV
Features
1)
Option: Higher values acc. to GOST standards
2)
60 kV for vacuum contactor
3)
With forced ventilation
20
Switching device compartment Low-voltage compartment
• All switching operations with high-voltage door closed • For accommodation of all protection, control, measuring and
• Pressure relief upwards metering equipment
• Panel powder-coated with epoxy resin • Partitioned safe-to-touch from the high-voltage part
• Metallic ducts on the side for laying control cables • VT compartment to accommodate withdrawable
voltage transformers
• Interlocking between high-voltage door and circuit breaker truck
ensures interlock based access • VT compartment located under VCB in switching device compart-
ment and has a seperate door which has tool based access
• Optional test:
– Test sockets for capacitive voltage detecting system • Voltage transformers
– Cast-resin insulated
– Max. 3 x 1-pole
Busbar compartment
– Fixed-mounted on withdrawable part, with primary fuses
• Pressure relief upwards and through rear pressure relief duct
• Busbars made of flat copper, bolted from panel to panel Interlocks
• Bolted rear and top covers provide tool-based access • Interlocking conditions are satisfied according
• Optional: to IEC 62271-200 / VDE 0671-200
– Coupling electrode for capacitive voltage detecting system • Earthing switch can only be operated with circuit breaker truck in
– Insulated busbars test position. Circuit breaker truck can only be moved with circuit-
– Busbar transverse partition between panels breaker “OPEN” and earthing switch “OPEN”
• Coding on the LV-plug on circuit breaker. Prevents insertion of
Connection compartment similar circuit breakers for lower rated currents into panels with
• Pressure relief upwards through rear pressure relief duct higher rated currents
• Suitable for connection of • Interlocking of high-voltage door
– Single-core XLPE cables up to max. 6 x 500 mm2 per phase against circuit breaker truck
– Three-core XLPE cables up to max. 3 x 300 mm2 per panel • The high-voltage door can only be opened
– Bars made of flat copper with bushings when the circuit breaker truck is in test position
• Earthing busbar
• Connection from front or rear Low-voltage cables
• Optional pressure: Pressure-resistant floor cover • Control cables of the panel are flexible and have metallic covers
• Use of block-type current transformers • Bus wires are pluggable from panel to panel
• Interlock and tool-based access for panels with connection • Connection of switching device truck and panel wiring
from front to low-voltage compartment via 64-pole coded plug connectors
• Tool-based access for panels with connection from rear
• Coupling electrode for capacitive voltage detecting system
• Voltage transformers –
Cast-resin insulated
– Max. 3 x 1-pole
– Fixed-mounted, without primary fuses
• Make-proof earthing switches with manual operating mechanism
• In addition to standard interlocking of earthing switch / circuit
breaker truck, optionally lockable or with electromagnetic interlock
• Surge arresters or limiters
– Surge arresters for protecting the switchgear
against external overvoltages
– Surge limiters for protecting consumers
against switching overvoltages
21
5.4
SIMOPRIME 17.5 kV
Panel installation options
SIMOPRIME switchgear up to 31.5 kA up to 40 kA Classification according to IEC 62271 200
Width in mm Internal arc classification
Depth in mm : :
'
D Standard 1,860 1,860
5HDU
FRQQHFWLRQ
: :
'
+
+
+
1)
ontrol aisle widths:
C
≤ 31.5 kA and ≤ 3000 A versions: ≥ 1500 mm
40 kA or 4000 A versions: ≥ 1700 mm
: ' For panel replacement: ≥ 2000 mm
22
Pressure relief Ceiling height D in mm for short‐circuit current 3)
Pressure relief Arc duration
Type of pressure relief Rated voltage in kV 25 kA 31.5 kA 40 kA configuration in s
1)
with 600 mm panels
2)
with 800 mm panels
3)
in case of a lower than minimum ceiling height, please contact your SIMOPRIME Partnering Support
Pressure relief
out of the
switchgear room
through a
pressure relief duct
Lateral pressure relief duct Rear pressure relief duct Upper pressure relief duct
23
5.4
SIMOPRIME up to 17.5 kV
Panel configuration
24
Bus sectionlizer * Metering Busbar connecting
Legend
Vacuum contactor
Current transformer Vacuum circuit breaker
with HV HRC fuses
Vacuum contactor
Voltage transformer
with control transformer Disconnector
without primary fuses
and HV HRC fuses
Withdrawable
Current transformer Make-proof
voltage transformer
in run of busbar earthing switch
with primary fuses
Voltage transformer
Bar connection
with primary fuses
25
5.5
SIMOPRIME 24 kV
Design & features
Basic panel design (example) Circuit breaker panel Legend for panel design
'HVLJQ&RQQHFWLRQIURPIURQWZLWKEORFNFXUUHQWWUDQVIRUPHU 1 Door of low-voltage compartment
2 Opening for locking or unlocking
the low-voltage compartment door
3 High-voltage door
4 Inspection window for checking
the switching device truck
5 Opening for locking or unlocking
the high-voltage door
6 Opening for mechanical charging
of circuit breaker closing spring
7 Openings formanual operation (ON/OFF)
of the circuit breaker
8 Inspection window for reading the indicators
9 Door handle
10 Openings for switching device truck
operation
11 Opening for earthing-switch operation
12 Pressure relief duct
13 Busbars
14 Bushings
15 Post insulators
16 Block-type current transformer
17 Option: Make-proof earthing switch
18 Cable sealing ends
19 Option: Voltage transformer
20 Earthing busbar
21 Low-voltage plug connector
22 Vacuum interrupters
23 Switching device truck
26
SIMOPRIME switchgear 24 kV
Rated frequency Hz 50/60
Rated short‐duration power‐frequency withstand voltage kV 50
Rated lightning impulse withstand voltage kV 125
Rated short‐time withstand current in 3 s kA 25
Rated peak withstand current at 50/60 Hz kA 63
Rated short‐circuit breaking current kA 25
Rated short‐circuit making current at 50/60 Hz kA 63
Rated normal current of busbar A 2,500
Rated normal current of feeders
• with circuit breaker A 2,500
• with three position switch disconnector as per fuse
• Busbars made of flat copper, bolted from panel to panel • Partitioned safe-to-touch from the high-voltage part
• Pressure relief upwards through rear pressure relief duct • Circuit breaker truck can only be moved with circuit breaker
“OPEN” and earthing switch “OPEN”
• Suitable for connection of
–Single-core XLPE cables up to max. 4 x 500 mm2 per phase • Mechanical coding on the circuit breaker truck prevents insertion
–Three-core XLPE cables up to max. 3 x 300 mm2 per panel of similar circuitbreaker trucks for lower rated normal currents
into panels with higher rated normal currents
• Shutters to be opened separately to permit cable testing
• Interlocking of high-voltage door against circuit breaker truck
• Earthing busbar
• The high-voltage door can only be opened when the circuit
• Connection from front or rear
breaker truck is in test position
• Use of block-type current transformers
• Optional:
• Bolted rear covers of the connection compartment provide Electromagnetic interlocks
tool-based access for panels with connection from rear
• Interlocked high-voltage door and bolted partitions
between connection compartment
and switching device compartment provide interlock
and tool based access for panels with connection from front
27
5.5
SIMOPRIME 24 kV
Panel installation & configuration
: :
'
+
+
)URQW
28
Circuit breaker Disconnecting Bus sectionlizer *
* Mirror image
installation also
possible
Metering Load-break
Legend
Withdrawable
Current transformer voltage transformer HV HRC fuses
with primary fuses
1)
The details refer to conventional RXS single-core sealing ends for XLPE cables or other makes with similar dimensions.
2)
With SIMOSEC Three Position Switch Disconnector
29
5.6
SIMOPRIME SDC
Ratings & design
Product features
SIMOPRIME SDC has all the feature and customization options as the SIMORPIME switchgear
• Safe operation with interlocks
• Fully type-tested according to IEC 62271-200
• PM class full metal enclosure with metallic shutters
• Wide range of technical support
• Compatibility with wide range of SIEMENS medium‐voltage components
With SIMOPRIME SDC, panel builders can design their cable and busbar compartments
to meet specific technical requirements.
This product is almost like an off-the-shelf product orderable with article number through electronic catalog.
30
SIMOPRIME SDC switchgear up to 7.2 kV 12 kV 17.5 kV
31
5.7
Components of SIMOPRIME
switchgear, up to 24 kV
MV components and must buy parts
1)
with forced ventilation
2)
Slim CFC panel with 40 kA
32
Siemens must buy parts
D
3TM Classic 3TM Slim SIMOSEC
600 mm 435 mm Fuse Switch T
12 12 24
A
50/60 50/60 50/60
28 (42) 28 (32) 50
F
75 75 125
B E
31.5 2) 40 2) 25
A Earthing switch C
80/82 100/104 63
B Earthing switch drive mechanism
31.5 2) 40 2) 25
C Earthing lamellas
80/82 100/104 63
D Bushings
4,000 1) 4,000 1) 2,500 E Contact fingers
per fuse per fuse per fuse F Auxiliary switch for racking mechanism and earthing switch
33