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Allison Transmlssions: (Max) .......... (Max) - . Engine Vehicle

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Allison Transmlssions

AT 545
up to 235 nhp (175 kW)
BAt.TITANIi PW" LTI}.
15 \,ERRTLL STREET,
WET${ERiLi- F,qRK 2164
Ptl. 6CI9-14$5. TELEX: A,X ?4403
AT 545
P.O. BOX 314, SMITHFIELD 2164

Specificat!ons
AT 545
Generalrating+
Net input power (max) 235 nhp (175 kW)
lnputspeedrange... .......... ....2400-3200rpm(diesel);3200-4000rpm(gasoline)
Net input torque (max) 445 lb ft (603 N.m)
Vehicle weight (GVW or GCW) . .. 10,000 to 30,000 lbs (4,500 to 13,600 kg)

Mounting
Engine SAE 3 automotive flywheel housing with flex plate drive
Vehicle One ve(ical mounting pad each side

Torque convefter
Type . Single-stage, 3-element, multiphase
Stall torque ratio TC 230-2.60 (diesel); TC 270-1.96 (gasoline); TC 275-1.96 (diesel); TC 290-1.72 (diesel)

Gearing
Type .. . Constant mesh, spur type, planetary
Range Ratios*:
First . 3.45:1
Second 2.25:1
Third. . 1.41:1
Fourth . 1.00:1
Reverse
.
5.02:1
Gear ratio does not include torque converter ratio.

Power takeoff provision


Converter driven (SAE 6-bolt Regular Duty PTO)
Location Right side (viewed from rear)
Drive gear ratio . All ranges--1.0O x turbine speed
Drivegearrating. .::::. .2oolbft(270N.m)continuous;25olbft(340N.m)intermittent

Oilsystem
OilType Dexron ll@, C4
Capacity (excluding external circuit). . . . 20 U.S. qts (18.9 liters) (Wstd. oll pan)
Filter . Full flow, replaceable element, remote mounted
Cooler . Remote mounted
(Filter and cooler not furnished on transmission assembly but are supplied by vehicle manufacturer.)

Size
Length . . . .27.2 in (691 mm)
Width. ... 20.7 in(526mm)
Height . . 18.9 in (480 mm)
Weight (dry) .. 289lbs (131 kg)
+ Vocational ratings may vary by vocation. Consult Allison Transmission Sales for specific information.
Transmission Crcss.section Typical Applications.
t___F\- I-E_lm--
r@-',6r ffi
TANKEF TRUCK

,-B
STEPVAN
TOROUE CONVERTER CONVERTER.DRIVEN FORWARD CLUTCH FoURTH CLUTCH t---------t-
POWER TAKEOFF ru
DRIVE GEAR rq6t!.]]#o!
P & D TFTUCK EN,IERGENCY VEHICLE
THIRD CLUTCH SECOND CLUTCH

FIRST AND T---h_ reI


16@€l
/ REVEBSE CLUTCH \er-Ld
.:: .PEED.,\4ETER LEASE/RENTAL VEHICLE -REFHIGERATED VAN
{ DRIVE GEAH
ffiI
k-..*!:> *{
MOTOR HOME
ffi@
SCHOOL BUS

Nfu
r€L_-L/@e
FLAT BED TRUCK S[,4ALL WBECKEB

JTL
II ILI \i
GOVERNOR ORIVE
@Jaru-
BOAD SWEEPER

NOTE: The AT 545 is not approved for use rn garbage


packers over 9 cubic yards or lrucks with front mounted
snow plows.
AT 545 OIL SCREEN
'Other applications are available.
Consult your local distributor for details.

SCAAN Specification Assistance.


To be sure that you get the most effi-
cient engine/transmission package for
your operation, in your territory with
t}esign Featurcs & Benelits your preferred vehicle, your localAllison
Transmission distributor offers
. Designed for use with diesel and . The Allison three-element torque SCAAN.
gasoline engines up to 235 nhp (175 converter provides smooth, shock- SCAAN stands for System for
kW). Four fonruard ranges and one free operation. A choice of convert- Qomputerized Application ANalysis and
reverse. This transmission model is ers permits matching the AT 545 to a helps take the guesswork out of vehicle-
best suited for school buses, fuel wide variety of engines. buying decisions. What's more, it does
delivery, beverage delivery, general so quickly and accurately through com-
. Converter-driven power take-off
P&D, limited transit coach and light- puter terminals located at all distributor
duty dump truck applications. drive on right side of transmission
(as viewed from the rear) is stan-
outlets. This means rapid analysis of
. Clutches are multidisc design, oil- your vehicle needs on the spot.
dard. Design is SAE 6-bolt.
SCAAN can compute a wide variety
cooled, hydraulically-operated, and
. Provisions for neutral start switch, of vehicle performance parameters:
self-compensating for normal wear.
Spur-type planetary gears are de- reverse signal switch, SAE regular- including gradeability, acceleration and
signed for strength, quietness, and duty thread-type speedometer retardation. SCAAN will also check
long life. drive, electronic speedometer drive, your powertrain specifications against
and parking brake. Allison Transmission vocational experi-
. Automatic upshifting and downshift- ence to insure satisfactory vehicle
ing within each drive range. Built-in
.5.3 inch oil pan is standard. Option- performance.
inhibitors prevent downshifts or shifts al shallow pan is available when SCAAN is user friendly. lnteractive
into reverse unless vehicle speed is ground clearance dictates its use.
operation allows alternate vehicle con-
within an acceptable range. figurations to be quickly evaluated to
insure optimized powertrain selection.

Allison Transmission
P.0. Box 894, Speed Code PF'I2
lndianapolis, lndiana 46206-0894
1 -800-2525AT0

5A2141 10192 lnformation and specifications subject to change without notice or obligation. Lilho in U.S.A

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