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Panel Mount Load Cell Indicator: Operating Manual - English 2.00

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LT1240

Panel Mount Load Cell Indicator


Operating Manual – English 2.00

0-10V 5VDC
Analog
0-20mA
Re-Transmission V Excitation
4-20mA

Introduction
The LT1240 panel mount load cell indicator is a precision digital indicator for load cell and strain gauge applications.

The high bright 6-digit 14 segment LED displays make for easy setup and readability. A simple menu system with built in
help hints allows for easy configuration of display and load cell settings. The load cell calibration can be done directly from
the load cell calibration certificate or from using known weights / load cell simulator.

A universal mains switch mode power supply (85-264VAC) is provided as standard but an optional low voltage (10-
30VDC) isolated power supply or a high voltage (25-70VDC) isolated power supply can be installed.

The LT1240 contains precision front end circuitry for high accuracy and stability. The ratiometric ADC circuitry
automatically compensates for temperature drift and excitation voltage variances due to cable loss. The load cell
excitation voltage is 5VDC and can interface with both 4 wire and 6 wire load cells. The LT1240 can power up to 6x350Ω
load cells.

RS232 communications is supplied as standard with the MODBUS ™ RTU and MODBUS™ ASCII protocol. A simple
ASCII out protocol is also provided for serial printing and communicating to large displays. A second communication
RS485 interface can be added in conjunction with the standard RS232 interface.

The LT1240 also has an analog out or an isolated analog out option to generate a precise 0/4-20mA or 0-10V analog
output signal.

The LT1240 also includes advanced features such as auto-zero tracking, user input linearisation, max/min recording,
programmable front push buttons, programmable digital inputs, security menu lockout, motion indication, advanced digital
filtering, plus many more to provide a all in one precision load cell indicator.
LT1240 Panel Mount Load Cell Indicator Page 2

1 Features
 High bright 6-digit 14 segment LED displays for easy setup and calibration
 4 or 6 wire load cell / strain gauge input
 Can power up to 6x350Ω load cells at +5VDC excitation voltage
 High precision 24 bit ratiometric ADC front end circuitry
 -199999 to +999999 display counts
 Easy calibration either from the load cell calibration certificate or by using known weights / load cell
simulator
 RS232 communications standard (MODBUS™ RTU/ASCII and an Infiniteq ASCII out protocol)
 Type 4X, NEMA 4X front panel. 96X48 ABS/Polycarbonate enclosure
 Universal mains switch mode power supply (85-264VAC) standard with built in EMI and fuse protection
 2x Programmable digital inputs (pull up or pull down field jumper selectable)
 3x Programmable front panel push buttons
 16 Point lineariser
 Auto-zero tracking function
 Automatic offset calibration
 Tare function
 Gross/net function
 Selectable/adjustable advanced digital filtering
 Motion indication and Net front panel LED status
 Up to 4 front panel LED indicators for alarm set point status (Mechanical or solid-state option required)
 Maximum/Minimum recording
 Built in menu help hints
 Field upgradable firmware via the RS232 interface
 1 Year Warranty

Additional hardware options include:


 Up to 4 Mechanical (FORM-C) or solid state (FORM-A) alarm set points
 16 Bit analog output (0/4-20mA, 0-10V)
 16 Bit Isolated analog output (0/4-20mA, 0-10V)
 Second communication RS485 interface
 RTC (Real Time clock) option for time and date stamping
 Low voltage 10-30VDC Isolated power supply
 High voltage 25-70VDC Isolated power supply
LT1240 Panel Mount Load Cell Indicator Page 3

This instrument is marked with the international hazard symbol. It is important to read this manual before installing or
commissioning your panel meter as it contains important information relating to safety and Electromagnetic Compatibility
EMC.

ENSURE THAT ALL POWER IS SWITCHED OFF TO THE INSTRUMENT BEFORE INSTALLING OR DOING
MAINTENANCE WORK.

 Do not place signal and power supply wiring in the same loom.
 Make sure that all anti-static precautions are adhered to when handling the circuit boards.
 Use screened cable for all signal inputs and attach to earth at one point only.
 Use ferrules with all input connections for greater reliability.

The instrument may contain a battery for data retention purposes. The battery should be disposed of
correctly. Please contact your supplier or local council if in doubt.
LT1240 Panel Mount Load Cell Indicator Page 4

2 Specifications
General:
Display 6-Digit, 13.8mm (0.543”) 14 segment high brightness red LED
Display range -199999 to +999999
Display decimal point 0 to 0.00000
Status LEDS 6 LEDs total (SP1 to SP4, Net & Motion)
Digital Inputs 2 Programmable digital inputs
Built in hysteresis, filter and input over voltage protection
Maximum input voltage <30VDC
Input logic is field jumper selectable
(Pull up, sinking inputs) - 10kΩ internal resistor to 5V
(Pull down, sourcing inputs) – 10kΩ internal resistor to common
Active/Non-Active input trigger: <1.9V
Non-Active/Active input trigger: >2.3V
Keypad 4 keys total, 3 programmable keys
Memory storage Non-volatile EEPROM, 100000 write cycles minimum
Warm up time 15 minutes

Power Requirements:
AC Power Supply 85-264VAC, 50/60Hz or 120-370VDC
Isolation: 3000VAC/1min
DC Power Supply, 10-30VDC (Optional) 10-30VDC input
Reverse and over voltage protected
Isolation: >1000V/1min
DC Power Supply, 20-70VDC (Optional) 25-70VDC input
Reverse and over voltage protected
Isolation: >1000V/1min
Power Consumption <10W (Depending on options selected)
Fuse (Built in) 2A Slow Blow (Wickmann 3721200000)
RS components part number 226-6599

Environmental:
Operating temperature -10°C to 50°C (14°F to 122°F)
Storage temperature -40°C to 80°C (-40°F to 176°F)
Operating and storage humidity <85% RH non-condensing

Enclosure:
Overall Dimensions 96x48x112mm (LxHxD) (3.78x1.89x4.41”) (Depth includes
connectors)
Mounting 92x45mm (3.62x1.77”)
Enclosure Material Rear ABS plastic, Front Polycarbonate
Front Facia Rating IP65, with o-ring supplied as standard
Wiring connections Removable terminal blocks

Input:
ADC Resolution 24 bit Delta-sigma, Ratiometric
Input range +-3.5mV/V
Conversion rate 10 updates/second
Filter Moving average digital filter with programmable input step detection
Increment size 1, 2, 5, 10, 20, 50, 100, 200
Input Impedance >100MΩ
CMRR >-110dB
Linearity <0.01% of full scale
Accuracy 0.05% of full scale
Calibration method From the load cell calibration certificate or from using known
weights / load cell simulator
LT1240 Panel Mount Load Cell Indicator Page 5

Load cell connection 4 or 6 wire connection + shield (Sense included)

Load Cell Excitation:


Excitation Voltage (Sense included) +5VDC Fixed
Excitation current Max. 90mA
Up to 6x350Ω load cells or 10x1000Ω load cells
Cable compensation Ratiometric

Analog Out: (Optional)


Ranges (Selectable through menu) 0-20mA
4-20mA
0-10V
DAC Resolution 16 Bit
Update rate 10 updates/second
Current output compliance (maximum 500Ω (Current is source, not sink)
load)
Voltage output compliance (minimum 1kΩ
load)
Current open loop detection Display flashes “mA.Loop” error message
Linearity <0.02% of full scale
Accuracy 0.05% of full scale
Isolation (Optional) 1000VDC @ 1mA for 1 minute

Communications:
Protocol MODBUS RTU
MODBUS ASCII
ASCII In (Infiniteq Protocol)
ASCII Out (Infiniteq Protocol)
RS232 Communications (Standard) Baud rate: 1200,2400,4800,9600,19200,38400,57600,115200
Data bits: 7 or 8 bits
Parity: Odd, Even or None
Stop bits: 1 or 2 stop bits
Non isolated
RS485 Communications (Optional) Baud rate: 1200,2400,4800,9600,19200,38400,57600,115200
Data bits: 7 or 8 bits
Parity: Odd, Even or None
Stop bits: 1 or 2 stop bits
Internal 120Ω field jumper selectable termination resistor
Max 32 instruments per line

SetPoints: (Optional, Up to 4 can be fitted)


Electro-mechanical Relays:
Contact rating 3A@250VAC or 30VDC (Resistive load)
Type FORM-C (Change over contact (NO/NC))
Life expectancy >100K cycles min. at full load rating. External RC snubber extends
relay life for operation with inductive loads
Solid-State Relays (SSR):
Contact rating 120mA@400VAC/DC
Dielectric strength >1000VAC for 1 minute
Type FORM-A (Normally open)

RTC (Real Time Clock): (Optional)


Battery CR2032
Accuracy Better then 2 seconds per day (Temperature dependent)
LT1240 Panel Mount Load Cell Indicator Page 6

3 Installation
3.1 Dimensions & Front panel layout

Gross / Net
Indication

Alarm Status
Indication

6-Digit 14 segment high


brightness LED display

Normal Display Mode:


F1 Function key
Normal Display Mode:
Programming Mode: Motion Indication
Print key / Press for 3 seconds
Enter key.
to enter the menu system.
Programming Mode:
Back key. Normal Display Mode:
Normal Display Mode: F3 Function key.
F2 Function key. Programming Mode:
Programming Mode: Up key.
Left key.
LT1240 Panel Mount Load Cell Indicator Page 7

3.2 Panel Cutout


A rectangular cutout measuring 92x45mm (3.62”x1.77”) must be made in the mounting enclosure. The LT1240 instrument
should preferably be mounted in a grounded metal enclosure.

The supplied o-ring must be attached to the front cover to provide sealing between the indicator and the mounting
enclosure. The two supplied fastening metal side clips must be attached to either side as in the diagram below. Do not
over tighten the screws.
LT1240 Panel Mount Load Cell Indicator Page 8

3.3 Hardware Connection (Lower Terminals)


LT1240 Panel Mount Load Cell Indicator Page 9

3.4 Hardware Connection (Upper Terminals – Option PCB)


LT1240 Panel Mount Load Cell Indicator Page 10

3.5 Opening the Unit


Make sure power and all connectors have been removed before opening the unit.

To open the unit simply remove all the connectors from the rear and unscrew the 2 or 4 (Depending if an option board has
been installed) screws and simply slide out the instrument from the enclosure.

The front transparent face needs to be clipped off from the top and bottom circuit boards in order to add or remove the
option circuit board. When reassembling the unit, please make sure that the front push buttons are seated correctly
before clipping the front transparent cover onto the circuit boards.

Make sure full anti-static precautions are adhered to when handling the circuit boards.
Do not apply power to the instrument until the instrument has been carefully placed back in to its enclosure.

3.6 EMI Installation Guidelines


The instrument is designed with a high degree of immunity to EMI but the following guidelines will help in the successful
installation of the instrument in the industrial environment. Cable length, routing and shielding can mean the difference
between a successful or troublesome installation.

-Signal and control cables should be routed as far away as possible from contactors, DC motors etc.
-Never run signal or control cables in the same trunking as AC power lines or high current carrying conductors.
-Cables should be run in metal conduit that is grounded.
-Do not run cable near powerful radio transmitting devices eg. Two way radios.
-Keep cables as short as possible. Long cable runs are more susceptible to EMI then short run cables.
-Switching inductive loads cause high EMI. Use R-C Snubber networks or transient suppression devices across inductive
loads.
-The instrument should be mounted in a grounded metal enclosure.
-Use shielded cables for all connections to the instrument. Some applications could require that one side of the screen is
grounded.
-The use of external EMI suppression devices are recommended in high noise environments.
LT1240 Panel Mount Load Cell Indicator Page 11

3.7 Power Supply Wiring


There are 3 different power supply variants! Please check which power supply is installed before connecting power by
checking the marking on the sticker on the top of the instrument.

A universal mains switch mode power supply (85-264VAC) is provided as standard but an optional low voltage (10-
30VDC) isolated power supply or a high voltage (25-70VDC) isolated power supply can be installed.

The instrument will consume a maximum of 10W with 4 load cells powered, all relays on, mA analog output fully loaded
and all segments illuminated.

WARNING - The instrument is designed for installation in an enclosure which provides adequate protection against
electric shock. Access to power terminals should be restricted to authorised skilled personnel only. Application of supply
voltages higher than those for which the instrument is intended may compromise safety and can cause permanent
damage.

AC Power Supply DC Power Supply

3.8 Fuse Replacement


The LT1240 contains a built in fuse. The fuse is a slow blow 2A Wickmann part number 3721200000. The fuse can also
be purchased from RS Components part number 226-6599. The diagram below illustrates the position of the fuse on the
main circuit board.
LT1240 Panel Mount Load Cell Indicator Page 12

3.9 Load Cell Connection


The load cell should be connected to the instrument as in the diagrams below. When making connection to the load cell
make sure you use screened cable connected to a ground point at one side only. Avoid running cables in the same
trunking as high current/voltage cables and cables supplying DC motors or contactors etc.
It is recommended to use 6-wire load cells for the best results. When using 6-wire load cells make sure you connect the
sense+ and sense- wires as close as possible to the load cell. The sense lines compensate for any voltage loss due to
the wiring impedance.
If using 4-wire load cells then the sense+ must be connected to the excitation+ and the sense- must be connected to the
excitation- as close as possible to the instrument.

Automatic offset calibration


The LT1240 contains a unique feature in that it automatically does an offset calibration to cancel out any temperature
effects in the electronics. This is to maintain optimum accuracy. The automatic offset calibration happens at power on as
well as every few minutes. Care must be taken to ensure that a load cell is connected before power is applied to
the instrument otherwise an incorrect reading will be displayed until the next offset calibration takes place.

4-Wire Load Cell Connection

6-Wire Load Cell Connection


LT1240 Panel Mount Load Cell Indicator Page 13

Millivolt (mV) only input


If the LT1240 is used as a millivolt meter or if a true mV output calibrator is used then the input must be connected as in
the diagram below. This is necessary to maintain the common mode voltage for the ratiometric ADC.

ADC Ratiometric input


The LT1240 uses a ratiometric ADC (Analog to Digital Converter) to obtain its precision. This means it uses the sense
lines as the reference to the ADC. If the excitation voltage to the load cells varies (i.e. due to cable length, temperature
etc) then the output voltage of the load cell will vary in proportion to the excitation voltage. This form of measurement
improves the accuracy of the instrument and is perfectly suited for bridge circuits such as load cells.

Load Cell Excitation Voltage


The LT1240 provides a stable built in 5VDC load cell excitation voltage. The LT1240 can power up to 6x350Ω load cells
using 5VDC excitation. Connect the sense+ to excitation+ and sense- to excitation- if using a 4-wire load cell.

3.10 Digital Input connection


The LT1240 comes with 2 programmable digital inputs. The digital inputs can be used with either potential free contacts
such as relay contacts, switches, transistor outputs or can be voltage driven. The inputs are not isolated from the
instruments input circuitry. If the internal digital input jumper is set on pull up/sink input then the digital input line is pulled
up to +5VDC with a 10kΩ resistor. If the internal digital input jumper is set on pull down/sourcing input then the digital
input line is pulled down to ground with a 10kΩ resistor.
LT1240 Panel Mount Load Cell Indicator Page 14

3.11 RS232 Communications


RS232 communications is standard on the LT1240. The RS232 protocol allows for a wired connection to be established
as far as 100ft (30m). The RS232 port is also used for firmware upgrades.

3.12 RS485 Communications (Optional)


The RS485 protocol allows for a wired connection to be established as far as 4000ft (1200m). RS232 only allows for a
wired connection up to 100ft (30.5m). The LT1240 includes an on-board termination resistor which can be selected by
linking J1 on the option circuit board inside the LT1240. The termination resistor is 120 Ohms.
LT1240 Panel Mount Load Cell Indicator Page 15

RS485 Termination Resistor Location


The 120 Ohm termination resistor is field jumper selectable using J1 and is located on the top side of the option circuit
board.

3.13 Mechanical Relays (Optional)


Up to 4 mechanical relays can be added as an option. Interposing relays are recommended for heavy duty applications. A
R-C Snubber network or MOV maybe required for switching AC loads and a freewheeling diode or MOV maybe required
for switching DC loads. An optional inductive load suppressor can be ordered and added to every relay output to
suppress transient surges. Avoid running the alarm cables in the same trunking as the load cell cable.

3.14 Solid-State Relays (Optional)


Up to 4 solid-state relays can be added as an option. Interposing relays are recommended for heavy duty applications. A
R-C Snubber network or MOV maybe required for switching AC loads and a freewheeling diode or MOV maybe required
for switching DC loads. An optional inductive load suppressor can be ordered and added to every relay output to
suppress transient surges. Avoid running the alarm cables in the same trunking as the load cell cable.
LT1240 Panel Mount Load Cell Indicator Page 16

Noise suppression device for switching AC or DC devices

An optional noise suppression device can be ordered. Install these devices as close to the load as possible.

3.15 Analog Out / Isolated Analog Out (Optional)


Analog out or an Isolated analog out option can be fitted to the LT1240. The Analog out uses a high precision 16 bit DAC
(Digital to Analog converter) to provide analog ranges of 0-20mA, 4-20mA and 0-10V. The current output is source, not
sink and can drive a maximum of 500Ω. The voltage output can drive a minimum load of 1kΩ. The current output also has
a unique open loop detection feature. If the current loop is broken then the words “mA.LOOP” will be briefly displayed on
the display. Connect the analog out as in the diagram below.

Analog Out mA Open Loop Error:

The display will flash the error message every 5 seconds to


indicate that a mA loop error has occurred. This message will
only be shown if the analog out option has been ordered and the
analog out has been set for any of the mA ranges.
LT1240 Panel Mount Load Cell Indicator Page 17

3.16 RTC Battery Replacement (Optional)


The internal battery will have to be replaced if the LT1240 looses its time when the instrument is switched off and on. The
battery is of type CR2032. The battery is located on the underside of the option circuit board. The diagram below shows
the location of the battery. The option PCB will have to be removed to replace the battery. Please see section 3.5 on how
to add and remove the option circuit board.

3.17 Engineering Units

Identify your display with one of the different engineering units. Simply select the appropriate label from the labeling sheet
and apply it to the right hand side of the display as in the diagram below.
LT1240 Panel Mount Load Cell Indicator Page 18

4 Menu System
The menu system can be entered by pressing and holding the menu button for 3 seconds. Use the up , left

, enter and back keys to navigate through the menu system. All the settings are saved in non-volatile
memory when exiting the menu system. The menu system has a 2 minute program timeout. If no key has been pressed
within this period then the instrument will save all settings and return to the normal display mode.

4.1 Print Button


The menu/print button functions as the print button during the normal display mode. The print button is only enabled if
either the RS232 or RS485 is set to the ASCII Out mode and the print on demand menu option has been selected. The
display will briefly flash “PRINT” when the print button is pressed.

4.2 Built in Help Feature


The LT1240 includes a menu help feature which gives a better explanation of the menu option. If navigating the menu
system and no keys are pressed within 10 seconds, then a help hint will be scrolled across the screen.

Wait 10 seconds

Help hint will scroll across the display.

4.3 Editing and Entering Values


The instrument will occasionally prompt the user to enter a value by flashing the digit. Use the up, and left keys to change
the value, enter to accept or menu to return back to the previous menu option.

Return Enter/Accept Next Digit Increment Digit

Example:

Press the “Menu” key for 3 seconds to access the menu system.
LT1240 Panel Mount Load Cell Indicator Page 19

Press the “Enter” key to see the setpoint 1 value.

Press the “Up” key to increment the digit.

Press the “Left” key to edited the next digit.

Continue until the value has been set to the desired value.

Press the “Enter” key to accept the value and return to the menu
system.
LT1240 Panel Mount Load Cell Indicator Page 20

4.4 Main Menu


The main menu is entered by pressing and holding down the menu key for 3 seconds. The following will be displayed.
Use the Up, Left, Enter and Menu keys to navigate the menu system.

Alarm 1 setpoint (Only shown if 1 or more alarm options have been ordered)

Press the “UP” key to progress


to the next menu option

Alarm 2 setpoint (Only shown if 2 or more alarm options have been ordered)

Alarm 3 setpoint (Only shown if 3 or more alarm options have been ordered)

Alarm 4 setpoint (Only shown if 4 alarm options have been ordered)

Load Cell configuration setup menu

Alarm configuration setup menu (Only shown if any of the alarm options have been
ordered)

Analog output setup menu (Only shown if the analog output option has been ordered)

RS232 communications setup menu


LT1240 Panel Mount Load Cell Indicator Page 21

RS485 communications setup menu (Only shown if the RS485 option has been ordered)

Function key setup menu

Digital input setup menu

Miscellaneous items setup menu

Exit menu. Settings are saved on menu exit and the instrument will return to the normal
display mode

Back to the start of the main menu.

Note: The menu system has a 2 minute program timeout. If no key has been pressed within this period
then the instrument will save all settings and return to the normal display mode.
LT1240 Panel Mount Load Cell Indicator Page 22

4.5 Setpoint Values

The alarm setpoints are only shown if any of the alarm options have been ordered.

Use the front panel push buttons to adjust the alarm setpoint value.

4.6 Load Cell Configuration Menu


This menu configures the load cell parameters and also allows the user to calibrate the load cell system.

Select the engineering display units. The display units are used for the ASCII out printing
and modbus communications.

No unit

Grams

Kilograms

Metric Tonnes

Ounces

Pounds

Imperial Tons

Newtons

Select the display decimal point.

Use the up arrow to select the decimal point.


LT1240 Panel Mount Load Cell Indicator Page 23

Select the display rounding in display counts. The round function rounds the display
value to the nearest rounding increment. Eg. With a rounding setting of 5, a display value
of 233 will be rounded up to 235. A setting of “10” will create a dummy zero. The display
rounding function can be used in conjunction with the digital filter settings to create a
more stable display in noisy environments.

The LT1240 instrument contains an advanced digital filter algorithm. The filter works by filtering small changes between
measurements but will react instantaneously to a large step response. There are 2 settings that are used to setup the
digital filter, namely the filter band and the filter time. The filter band is the threshold in counts that the value must change
by in order for the instrument to recognise it as a step response. The display will jump to this value immediately if a step
response is detected. The filter time is the time in seconds that the input signal will be filtered provided that the input
remains within the filter band setting. The filter is achieved by taking the moving average of the input signal for the filter
time setting.
An increase in filter time leads to a more stable display but with a reduced reaction time. Use the filter time in conjunction
with the filter band and display rounding settings to create a tradeoff between reaction time and display stability.
The diagram below illustrates the use of the filter time and the filter band.

See the paragraph above for an explanation of the filter band.

Use the front panel push buttons to enter the filter band.
LT1240 Panel Mount Load Cell Indicator Page 24

Select the filter time. See the paragraph above for an explanation of the filter time.

1 Second

3 Seconds

5 Seconds

10 Seconds

Enter the zero band setting. The auto-zero tracking and the manual gross zero will work
within the limits of this band.

Use the front panel push buttons to enter the zero band.

Select the minimum and maximum assignment. The instrument will use this variable for
the minimum and maximum comparison.

Gross weight.

Net weight.

Lineariser Sub-Menu

For non-linear processes, up to 16 scaling points may be used to provide a piece-wise linear approximation. The greater
the number of points the greater the accuracy. Each point has a real value and a corresponding display value. The real
value is the actual value of the input as it would be with the lineariser feature turned off, the display value is the desired
value.

Setup the lineariser as follows:


-The instrument must be setup and calibrated as normal.
-Apply test signals and record the actual readings on the display.
-Activate the lineariser and enter the real values and its corresponding display/desired value.
-The instrument can be checked by applying the original test signal and verifying the display value.

Note:
If the measured value is above the last actual point then the
lineariser will use the last 2 points to calculate the slope and
similarly is the measured value is below the first actual point
then it will use the first 2 points to calculate the slope.
LT1240 Panel Mount Load Cell Indicator Page 25

Select to enable the lineariser feature.

The lineariser feature is turned on.

The lineariser feature is turned off.

Select the number of lineariser scaling points.

Use the up arrow to select the number of lineariser scaling


points

Enter the actual or real value.

Use the front panel push buttons to enter the actual or real
value.

Enter the display or desired value

Use the front panel push buttons to enter the display or desired
value.

Auto-Zero Tracking Sub-Menu

The auto-zero tracking feature will zero the weight display at regular intervals as long as the measured weight is within
the zero band setting. The display will briefly flash “A.ZERO” when an auto-zero has been performed. When the
instrument restarts, the auto zero correction is lost, but it will start again with a new auto zero correction. Manual zeroing
can also be done via a front push button or via a rear digital input. The auto-zero tracking function can be used to
compensate for zero drift. Zero drift may be caused by changes in the electronics or accumulation of material on the
weight system. The auto-zero band should be set large enough to track normal zero drift, but small enough not to
interfere with normal measuring.

The diagram to the right illustrates the


use of the auto-zero tracking function.
LT1240 Panel Mount Load Cell Indicator Page 26

Select to enable the auto-zero tracking feature.

Auto-zero tracking feature is turned on.

Auto-zero tracking feature is turned off.

Auto-zero tracking delay time. This defines how often an auto zero is attempted.

Use the front panel push buttons to enter the auto-zero tracking
delay time in seconds.

Back to the start of the auto zero menu.

Select the motion indication band. The display value must remain within the motion band
for 1 second in order for the motion LED to illuminate. Select the value in display counts.

The motion indication is disabled.

Back to the start of the load cell configuration menu


LT1240 Panel Mount Load Cell Indicator Page 27

4.6.1 Load Cell Calibration Sequence

The LT1240 can be calibrated by either using data from the load cell calibration certificate or by using known weights /
load cell simulator.

Calibration using the load cell calibration certificate

The following parameters must be entered into the LT1240 from the load cell calibration certificate.

Enter the value in engineering units of the low calibration point of the system. This is
normally zero.

Use the front panel push buttons to enter the low display value.

Enter the value in engineering units of the high calibration point of the system eg.
5000kg. This is normally the full rating value of the load cells.

Use the front panel push buttons to enter the high display value.

Enter the value in mV/V that corresponds to the low display value. This value is normally
found on the load cells calibration certificate. The load cells offset zero error is normally
expressed as uV (microvolts) at 10V excitation. Eg. A load cell zero error with no load is
560uV (0.56mV) at 10V excitation. To convert to mV/V divide by 10 which equals
0.056mV. This value must then be entered into the low mV/V setting.

Use the front panel push buttons to enter the low mV/V value.

Enter the value in mV/V that corresponds to the high display value. This value is normally
found on the load cells calibration certificate. The required value is the rated value of the
load cell in mV/V at full load.

Use the front panel push buttons to enter the high mV/V value.

Calibration using known weights menu.

Back to the start of the load cell calibration menu.


LT1240 Panel Mount Load Cell Indicator Page 28

Calibration using known weights


This allows the user to calibrate the LT1240 using known weights. Before the LT1240 can calculate the weight accurately
it must know the the mV/V and display values of 2 known weights. The calibration sequence will prompt the user to apply
known weights and enter the corresponding weight.
For best results the system should be given a warm up time of a minimum of 15 minutes before calibration takes
place and the 2 known weights should be as different from each other as possible to allow the LT1240 to try and
obtain the greatest resolution. The high calibration mass should also be as close to the maximum system
capacity as possible (Full load on the load cells)
The low and high display and corresponding mV/V values can be entered manually in the “LC CAL” menu option.

This allows the user to enter and apply the low load cell calibration weight. The low
weight is normally zero.

Use the front panel push buttons to enter the display value that
corresponds to the low calibration weight.

Apply the low calibration weight to the scale and then press
enter.

The LT1240 will start to average and calculate the mV/V value
that corresponds to the low calibration weight.

Done! The low calibration weight can now be removed. The low
display value and its corresponding mV/V value will be saved
in the “LC CAL” menu settings.

This allows the user to enter and apply the high load cell calibration weight.

Use the front panel push buttons to enter the display value that
corresponds to the high calibration weight.

Apply the high calibration weight to the scale and then press
enter.

The LT1240 will start to average and calculate the mV/V value
that corresponds to the high calibration weight.

Done! The high calibration weight can now be removed. The


high display value and its corresponding mV/V value will be
saved in the “LC CAL” menu settings.

Back to the start of the calibration using known weights menu.


LT1240 Panel Mount Load Cell Indicator Page 29

Calibrating using a Load Cell Simulator or mV simulator


Calibrating the LT1240 using known weights is the most accurate way to calibrate the instrument. Other calibration
equipment such as a load cell simulator or mV calibrator can also be used.
Using a load cell simulator is the easiest and best way to calibrate the LT1240 and this requires no additional interface
circuitry because the load cell simulator will setup the common mode voltage required by the input to the ADC.
The circuit as illustrated below must be constructed if trying to calibrate the LT1240 using a pure mV signal such
that of a pure mV output calibrator. The resistors can be of a type 1k Ohm 1/4W 50ppm 1%. Please note that the
resistor junction is only connected on the negative signal input. The below circuit is required to setup a common
mode voltage for the ratiometric ADC.
LT1240 Panel Mount Load Cell Indicator Page 30

4.7 Alarm Configuration Menu


This menu configures the alarm parameters. This menu is only shown if any of the alarm options have been ordered.

The below setup menu is identical for each of the alarms.

Select the alarm assignment. The alarm will use this value to compare against the
set point value.

Gross weight.

Net weight.

Minimum weight recorded.

Maximum weight recorded.

Select the alarm mode.

Alarm is disabled and the set point value is ignored.

Low acting alarm. A low alarm is activated when the measured


value is below the alarm setpoint.

High acting alarm. A high alarm is activated when the measured


value is higher then the alarm setpoint.

Deviation Alarm. A deviation alarm is activated when the


measured value falls outside the deviation band.

Enter the deviation low value. The low value of the band is the set point minus the
deviation low value. This menu option is only shown if the alarm mode is set to deviation.

Use the front panel push buttons to enter the deviation low
alarm.
LT1240 Panel Mount Load Cell Indicator Page 31

Enter the deviation high value. The high value of the band is the set point plus the
deviation high value. This menu option is only shown if the alarm mode is set to
deviation.

Use the front panel push buttons to enter the deviation high
alarm.

Select the alarm logic.

Alarm logic is normal.

Alarm logic is inverted.

Enter the alarm hysteresis value. The hysteresis value is normally used to prevent an
alarm being activated and deactivated when a noisy measurement dithers around the
set point value.

Use the front panel push buttons to enter the hysteresis value.

Enter the alarm on delay value in seconds that the alarm condition must persist before
the alarm is activated.

Use the front panel push buttons to enter the alarm on delay.

Enter the alarm off delay value in seconds that the alarm condition must persist before
the alarm is de-activated.

Use the front panel push buttons to enter the alarm off delay.

The alarm can be set to remain activated even if the alarm condition has gone. When the
alarm condition has gone then the alarm latch can be reset by either a digital input or via
the front push buttons.

Alarm latch function is turned on.

Alarm latch function is turned off.

Back to the start of the alarm configuration menu.


LT1240 Panel Mount Load Cell Indicator Page 32

The above diagram illustrates the use of a high alarm with hysteresis and on/off delay.

4.8 Analog Out Configuration Menu

This menu configures the analog output parameters. This menu is only shown if the analog output option has been
ordered.

Select the source for the analog retransmission.

Gross weight

Net weight

Minimum weight recorded

Maximum weight recorded


LT1240 Panel Mount Load Cell Indicator Page 33

Select the analog out type.

The Analog output is disabled.

The analog output will be set to 0 to 20mA

The analog output will be set to 4 to 20mA

The analog output will be set to 0 to 10V

Enter the analog output low value.

Use the front panel push buttons to enter the display value that
corresponds to the selected analog out low value E.G. 0.000
display counts = 4mA.

Enter the analog output high value.

Use the front panel push buttons to enter the display value that
corresponds to the selected analog out low value E.G. 20.000
display counts = 20mA.

Enter what must happen to the analog output when an error occurs with the measured
weight. eg. Over-range, Under-Range etc.

Analog error output is disabled.

The analog output will go to the analog low value when an error
condition occurs.

The analog output will go to the analog high value when an error
condition occurs.

Back to the start of the analog out configuration menu.


LT1240 Panel Mount Load Cell Indicator Page 34

4.9 RS232/RS485 Configuration Menu


This menu configures the RS232 and RS485 serial port parameters. The RS232 communication port is standard on the
LT1240 but the RS485 menu will only be shown if the RS485 option has been ordered.

The LT1240 has 3 built in communication protocols:


1) MODBUS™ RTU
2) MODBUS™ ASCII
3) Infiniteq ASCII protocol for interfacing to large displays and serial printers.

Please see below for the LT1240 MODBUS registers.

Select the communication protocol.

ASCII out protocol. A simple ASCII protocol to interface to serial


printers and large displays. Please see the format of the ASCII
out protocol in section 4.9.1

ASCII in protocol. The LT1240 can act as a slave indicator to


another LT1240 instrument. One LT1240 instrument must be
setup for continuous ASCII Out and the other LT1240 must be
setup for ASCII IN.

Modbus RTU protocol. See section for more details.

Modbus ASCII protocol. See section for more details.

Enter the communication address of the instrument. If more then one instrument is
connected via a multidrop network then the address of each instrument must be
unique. A unique address allows commands to be sent to an individual instrument as well
as it also prevents all the instruments on the bus replying simultaneously.
The ASCII out protocol address range is 0 to 255. The
Modbus address range is 001 to 247. Use the front panel push
buttons to enter the unit address.

Select the communication baud rate.

1200 Baud.

2400 Baud.
LT1240 Panel Mount Load Cell Indicator Page 35

4800 Baud.

9600 Baud.

19200 Baud.

38.4k Baud.

57.6k Baud.

115.2k Baud.

Select the communication data bits

7 data bits.

8 data bits.

Select the communication parity.

No parity.

Even parity.

Odd parity.

Select the communication stop bits.

1 Bit.

2 Bits.

Select the source for the communication data. This menu option is only shown if the
ASCII Out mode is selected

Gross weight

Net weight
LT1240 Panel Mount Load Cell Indicator Page 36

Minimum weight recorded

Maximum weight recorded

This menu option is only shown if the ASCII Out mode is selected.

Print on demand by either pressing the front push button or by a


digital input.
Continuous printing. The instrument will transmit the ASCII string
at a rate of 5 times a second.

This menu option enables the date and time to be included in the ASCII output string.
This menu option is only shown if the ASCII Out mode is selected and the RTC option
has been ordered.

The date and time information is not included in the ASCII output
string.
The date and time information is included in the ASCII output
string.

This menu option sets the communication timeout period. If no valid communications is
received within the timeout period then the display will flash to indicate an error. This
menu option is only shown if the ASCII In mode has been selected.

Enter the communication timeout period in seconds.

Back to the start of the RS232 or RS485 configuration menu.

4.9.1 ASCII Out Protocol

Example: *123 12:23:45 01/01/2011 N +123456.78 kg

<*> = Decimal 42
<AAA><SPACE> (Only transmitted if address > 0)
<HH:MM:SS><SPACE><DD/MM/YYYY><SPACE> (Optional field if RTC selected) = Time & Date
<G/N><SPACE> = G=Gross, N=Net
<10 digits right justified, leading zero suppression, including decimal point and polarity>
<SPACE> = Decimal 32
<UNIT>=

None=Unit not transmitted, g, kg, t, oz, lb, T, N

<CR> = Decimal 13
<LF> = Decimal 10
LT1240 Panel Mount Load Cell Indicator Page 37

4.9.2 The Modbus Protocol

The IQ series instruments modbus implementation is based on the following documents:

“MODBUS over Serial Line Specification and Implementation Guide V1.02” from Modbus-IDA.ORG.
And
“MODBUS Application Protocol Specification V1.1b” from Modbus-IDA.ORG.

Details of the Modbus protocol is described in these documents and is available for free download from the following
website URLs:

http://modbus-ida.org/docs/Modbus_over_serial_line_V1_02.pdf
http://www.infiniteq.co.za/manuals.aspx

4.9.3 Modbus Commands

The IQ series of instruments supports the following Modbus commands:

FC03 (0x03) – Read Holding Registers


FC05 (0x05) – Write Single Coil
FC06 (0x06) – Write Single Holding Register

Note: Broadcast read commands are ignored by the indicator, only broadcast write commands are processed.

Supported Modbus Error Messages:

Error Code Error Description


0x01 Illegal function code
0x02 Illegal register address
0x03 Illegal data value or data length

4.9.4 Modbus Register Addresses

Read Holding Register (FC03), Write Single Holding Register (FC06):


Referenced to 4XXXX.

Address Data Type Operation Description


0 32 bit unsigned R Serial Number High Word
1 32 bit unsigned R Serial Number Low Word
LT1240 Panel Mount Load Cell Indicator Page 38

2 8 bit unsigned R Model Number


3 16 bit unsigned R Firmware Version
4 32 bit signed R ADC Zero mV/V calibration constant High word
5 32 bit signed R ADC Zero mV/V calibration constant Low word
6 32 bit signed R ADC Span mV/V calibration constant High
word
7 32 bit signed R ADC Span mV/V calibration constant Low word

50 32 bit signed R/W Alarm 1 Setpoint High Word


51 32 bit signed R/W Alarm 1 Setpoint Low Word
52 8 bit unsigned R/W Alarm 1 Assignment
0: Gross
1: Net
2: Min
3: Max
53 8 bit unsigned R/W Alarm 1 Mode
0: Off
1: Low
2: High
54 8 bit unsigned R/W Alarm 1 logic
0: Normal
1: Inverted
55 16 bit unsigned R/W Alarm 1 Hysteresis
56 16 bit unsigned R/W Alarm 1 Deviation low
57 16 bit unsigned R/W Alarm 1 Deviation High
58 16 bit unsigned R/W Alarm 1 On Delay
59 16 bit unsigned R/W Alarm 1 Off Delay
60 8 bit unsigned R/W Alarm 1 Latch
0: Off
1: On

70 32 bit signed R/W Alarm 2 Setpoint High Word


71 32 bit signed R/W Alarm 2 Setpoint Low Word
72 8 bit unsigned R/W Alarm 2 Assignment
0: Gross
1: Net
2: Min
3: Max
73 8 bit unsigned R/W Alarm 2 Mode
0: Off
1: Low
2: High
74 8 bit unsigned R/W Alarm 2 logic
0: Normal
1: Inverted
75 R/W Alarm 2 Hysteresis
76 16 bit unsigned R/W Alarm 2 On Delay
77 16 bit unsigned R/W Alarm 2 Deviation low
LT1240 Panel Mount Load Cell Indicator Page 39

78 16 bit unsigned R/W Alarm 2 Deviation High


79 16 bit unsigned R/W Alarm 2 Off Delay
80 8 bit unsigned R/W Alarm 2 Latch
0: Off
1: On

90 32 bit signed R/W Alarm 3 Setpoint High Word


91 32 bit signed R/W Alarm 3 Setpoint Low Word
92 8 bit unsigned R/W Alarm 3 Assignment
0: Gross
1: Net
2: Min
3: Max
93 8 bit unsigned R/W Alarm 3 Mode
0: Off
1: Low
2: High
94 8 bit unsigned R/W Alarm 3 logic
0: Normal
1: Inverted
95 16 bit unsigned R/W Alarm 3 Hysteresis
96 16 bit unsigned R/W Alarm 3 Deviation low
97 16 bit unsigned R/W Alarm 3 Deviation High
98 16 bit unsigned R/W Alarm 3 On Delay
99 16 bit unsigned R/W Alarm 3 Off Delay
100 8 bit unsigned R/W Alarm 3 Latch
0: Off
1: On

110 32 bit signed R/W Alarm 4 Setpoint High Word


111 32 bit signed R/W Alarm 4 Setpoint Low Word
112 8 bit unsigned R/W Alarm 4 Assignment
0: Gross
1: Net
2: Min
3: Max
113 8 bit unsigned R/W Alarm 4 Mode
0: Off
1: Low
2: High
114 8 bit unsigned R/W Alarm 4 logic
0: Normal
1: Inverted
115 16 bit unsigned R/W Alarm 4 Hysteresis
116 16 bit unsigned R/W Alarm 4 Deviation low
117 16 bit unsigned R/W Alarm 4 Deviation High
118 16 bit unsigned R/W Alarm 4 On Delay
119 16 bit unsigned R/W Alarm 4 Off Delay
LT1240 Panel Mount Load Cell Indicator Page 40

120 8 bit unsigned R/W Alarm 4 Latch


0: Off
1: On

130 8 bit unsigned R/W Analog Out Assignment


0: Gross
1: Net
131 8 bit unsigned R/W Analog Out Type
0: 0 to 20mA
1: 4 to 20mA
2: 0 to 10V
3: Off
132 16 bit unsigned R/W Analog Out Low Value High Word
133 16 bit unsigned R/W Analog Out Low Value Low Word
134 16 bit unsigned R/W Analog Out High Value High Word
135 16 bit unsigned R/W Analog Out High Value High Word
136 8 bit unsigned R/W Analog Out Error
0: Off
1: Analog Low
2: Analog High

140 8 bit unsigned R/W Com Address


141 8 bit unsigned R/W COM 1 (RS232) Protocol
0: ASCII Out
1: ASCII In
2: Modbus RTU
3: Modbus ASCII
142 8 bit unsigned R/W COM 1 (RS232) ASCII Out Assignment
0: Gross
1: Net
143 8 bit unsigned R/W COM 1 (RS232) ASCII Out Mode
0: On Demand
1: Continuous
144 8 bit unsigned R/W COM 1 (RS232) ASCII Out RTC
0: Off
1: On
145 8 bit unsigned R/W COM 1 (RS232) Baud
0: 1200
1: 2400
2: 4800
3: 9600
4: 19200
5: 38400
6: 57600
7: 115200
146 8 bit unsigned R/W COM 1 (RS232) Data Bits
0: 7 Bits
1: 8 Bits
147 8 bit unsigned R/W COM 1 (RS232) Parity
0: None
1: Even
2: Odd
LT1240 Panel Mount Load Cell Indicator Page 41

148 8 bit unsigned R/W COM 1 (RS232) Stop bits


0: 1 Stop Bit
1: 2 Stop Bits

160 8 bit unsigned R/W COM 2 (RS485) Protocol


0: ASCII Out
1: ASCII In
2: Modbus RTU
3: Modbus ASCII
161 8 bit unsigned R/W COM 2 (RS485) ASCII Out Assignment
0: Gross
1: Net
162 8 bit unsigned R/W COM 2 (RS485) ASCII Out Mode
0: On Demand
1: Continuous
163 8 bit unsigned R/W COM 2 (RS485) ASCII Out RTC
0: Off
1: On
164 8 bit unsigned R/W COM 2 (RS485) Baud
0: 1200
1: 2400
2: 4800
3: 9600
4: 19200
5: 38400
6: 57600
7: 115200
165 8 bit unsigned R/W COM 2 (RS485) Data Bits
0: 7 Bits
1: 8 Bits
166 8 bit unsigned R/W COM 2 (RS485) Parity
0: None
1: Even
2: Odd
167 8 bit unsigned R/W COM 2 (RS485) Stop bits
0: 1 Stop Bit
1: 2 Stop Bits

180 8 bit unsigned R/W F1 Key Assignment


0: None
1: Min/Max Toggle
2: Min/Max Value Reset
3: Latch Reset
4: Gross/Net
5: Zero
6: Tare
7: Edit SP1
8: Edit SP2
9: Edit SP3
10: Edit SP4
11: Display Hold
181 8 bit unsigned R/W F2 Key Assignment
0: None
1: Min/Max Toggle
2: Min/Max Value Reset
LT1240 Panel Mount Load Cell Indicator Page 42

3: Latch Reset
4: Gross/Net
5: Zero
6: Tare
7: Edit SP1
8: Edit SP2
9: Edit SP3
10: Edit SP4
11: Display Hold
182 8 bit unsigned R/W F3 Key Assignment
0: None
1: Min/Max Toggle
2: Min/Max Value Reset
3: Latch Reset
4: Gross/Net
5: Zero
6: Tare
7: Edit SP1
8: Edit SP2
9: Edit SP3
10: Edit SP4
11: Display Hold

190 8 bit unsigned R/W Digital Input 1 Assignment


0: None
1: Min/Max Toggle
2: Min/Max Value Reset
3: Latch Reset
4: Gross/Net
5: Zero
6: Tare
7: Display Hold
191 8 bit unsigned R/W Digital Input 2 Assignment
0: None
1: Min/Max Toggle
2: Min/Max Value Reset
3: Latch Reset
4: Gross/Net
5: Zero
6: Tare
7: Display Hold

200 8 bit unsigned R/W Code Level


0: Only Alarms Setpoints not locked
1: Full Lockout
201 16 bit unsigned R/W Password
202 16 bit unsigned R/W Set RTC Date Years
203 8 bit unsigned R/W Set RTC Date Months
204 8 bit unsigned R/W Set RTC Date Days
205 8 bit unsigned R/W Set RTC Time Hours
206 8 bit unsigned R/W Set RTC Time Minutes
207 8 bit unsigned R/W Set RTC Time Seconds

300 8 bit unsigned R/W Lineariser Enable


LT1240 Panel Mount Load Cell Indicator Page 43

301 8 bit unsigned R/W Lineariser Points


302 32 bit signed R/W Lineariser Real Point 1 High Word
303 32 bit signed R/W Lineariser Real Point 1 Low Word
304 32 bit signed R/W Lineariser Real Point 2 High Word
305 32 bit signed R/W Lineariser Real Point 2 Low Word
306 32 bit signed R/W Lineariser Real Point 3 High Word
307 32 bit signed R/W Lineariser Real Point 3 Low Word
308 32 bit signed R/W Lineariser Real Point 4 High Word
309 32 bit signed R/W Lineariser Real Point 4 Low Word
310 32 bit signed R/W Lineariser Real Point 5 High Word
311 32 bit signed R/W Lineariser Real Point 5 Low Word
312 32 bit signed R/W Lineariser Real Point 6 High Word
313 32 bit signed R/W Lineariser Real Point 6 Low Word
314 32 bit signed R/W Lineariser Real Point 7 High Word
315 32 bit signed R/W Lineariser Real Point 7 Low Word
316 32 bit signed R/W Lineariser Real Point 8 High Word
317 32 bit signed R/W Lineariser Real Point 8 Low Word
318 32 bit signed R/W Lineariser Real Point 9 High Word
319 32 bit signed R/W Lineariser Real Point 9 Low Word
320 32 bit signed R/W Lineariser Real Point 10 High Word
321 32 bit signed R/W Lineariser Real Point 10 Low Word
322 32 bit signed R/W Lineariser Real Point 11 High Word
323 32 bit signed R/W Lineariser Real Point 11 Low Word
324 32 bit signed R/W Lineariser Real Point 12 High Word
325 32 bit signed R/W Lineariser Real Point 12 Low Word
326 32 bit signed R/W Lineariser Real Point 13 High Word
327 32 bit signed R/W Lineariser Real Point 13 Low Word
328 32 bit signed R/W Lineariser Real Point 14 High Word
329 32 bit signed R/W Lineariser Real Point 14 Low Word
330 32 bit signed R/W Lineariser Real Point 15 High Word
331 32 bit signed R/W Lineariser Real Point 15 Low Word
332 32 bit signed R/W Lineariser Real Point 16 High Word
333 32 bit signed R/W Lineariser Real Point 16 Low Word
334 32 bit signed R/W Lineariser Display Point 1 High Word
335 32 bit signed R/W Lineariser Display Point 1 High Word
336 32 bit signed R/W Lineariser Display Point 2 High Word
337 32 bit signed R/W Lineariser Display Point 2 High Word
338 32 bit signed R/W Lineariser Display Point 3 High Word
339 32 bit signed R/W Lineariser Display Point 3 High Word
340 32 bit signed R/W Lineariser Display Point 4 High Word
341 32 bit signed R/W Lineariser Display Point 4 High Word
LT1240 Panel Mount Load Cell Indicator Page 44

342 32 bit signed R/W Lineariser Display Point 5 High Word


343 32 bit signed R/W Lineariser Display Point 5 High Word
344 32 bit signed R/W Lineariser Display Point 6 High Word
345 32 bit signed R/W Lineariser Display Point 6 High Word
346 32 bit signed R/W Lineariser Display Point 7 High Word
347 32 bit signed R/W Lineariser Display Point 7 High Word
348 32 bit signed R/W Lineariser Display Point 8 High Word
349 32 bit signed R/W Lineariser Display Point 8 High Word
350 32 bit signed R/W Lineariser Display Point 9 High Word
351 32 bit signed R/W Lineariser Display Point 9 High Word
352 32 bit signed R/W Lineariser Display Point 10 High Word
353 32 bit signed R/W Lineariser Display Point 10 High Word
354 32 bit signed R/W Lineariser Display Point 11 High Word
355 32 bit signed R/W Lineariser Display Point 11 High Word
356 32 bit signed R/W Lineariser Display Point 12 High Word
357 32 bit signed R/W Lineariser Display Point 12 High Word
358 32 bit signed R/W Lineariser Display Point 13 High Word
359 32 bit signed R/W Lineariser Display Point 13 High Word
360 32 bit signed R/W Lineariser Display Point 14 High Word
361 32 bit signed R/W Lineariser Display Point 14 High Word
362 32 bit signed R/W Lineariser Display Point 15 High Word
363 32 bit signed R/W Lineariser Display Point 15 High Word
364 32 bit signed R/W Lineariser Display Point 16 High Word
365 32 bit signed R/W Lineariser Display Point 16 High Word

400 8 bit unsigned R/W Load Cell Unit


401 8 bit unsigned R/W Load Cell Decimal Point
402 8 bit unsigned R/W Load Cell Display Step Increment
403 8 bit unsigned R/W Load Cell Filter Time
404 8 bit unsigned R/W Load Cell Zero Band
405 32 bit signed R/W Load Cell Low Display High Word
406 32 bit signed R/W Load Cell Low Display Low Word
407 32 bit signed R/W Load Cell High Display High Word
408 32 bit signed R/W Load Cell High Display Low Word
409 32 bit signed R/W Load Cell Low Display mV/V High Word
410 32 bit signed R/W Load Cell Low Display mV/V Low Word
411 32 bit signed R/W Load Cell High Display mV/V High Word
412 32 bit signed R/W Load Cell High Display mV/V Low Word
413 16 bit unsigned R/W Load Cell Zero Band
414 8 bit unsigned R/W Load Cell Auto Zero Enable
415 16 bit unsigned R/W Load Cell Auto Zero Delay
LT1240 Panel Mount Load Cell Indicator Page 45

416 8 bit unsigned R/W Load Cell Min/Max Assignment


417 8 bit unsigned R/W Load Cell Motion Band
418 32 bit signed R/W Load Cell Tare Value High Word
419 32 bit signed R/W Load Cell Tare Value Low Word
420 32 bit signed R Load Cell Gross Value High Word
421 32 bit signed R Load Cell Gross Value Low Word
422 32 bit signed R Load Cell Net Value High Word
423 32 bit signed R Load Cell Net Value Low Word
424 32 bit signed R Load Cell Minimum Value High Word
425 32 bit signed R Load Cell Minimum Value Low Word
426 32 bit signed R Load Cell Maximum Value High Word
427 32 bit signed R Load Cell Maximum Value Low Word

FC05: Write Single Coil


Referenced to 0XXXX. A value of 0xFF00 for the data will execute the function. An Echo of the original message will be
returned.

Address Action Command


0 Instrument Reset
1 Load Default Settings
2 Latched Alarm Reset
3 Min/Max Value Reset
4 0xFF00=Display Hold, 0x0000=Normal
5 Display Minimum Value
6 Display Maximum Value
7 Activate External Input 1
8 Activate External Input 2
9 Set RTC
10 Execute Zero
11 Execute Tare
12 Display Gross
13 Display Net
LT1240 Panel Mount Load Cell Indicator Page 46

4.10 Function Key Configuration Menu

This menu configures the front panel function key push buttons. Three of the front panel push buttons can be user
configured for specific functions as listed below.

The function key is disabled.

The function key will toggle the display in the following order. The minimum recorded weight, the
maximum recorded weight and then the current measured weight value. The display will flash
either “MIN” or “MAX” to indicate that the displayed value is either the minimum or maximum
recorded weight.

The function key will reset the minimum and maximum recorded values to the current measured
weight value.

The function key will reset any of the latched alarms when the alarm condition has been
removed. This menu option is only displayed if any of the alarm options have been ordered and
the alarm latch function has been activated.

The function key will toggle the display between showing the gross and net weight. The net
status indicator will illuminate to indicate that the display is showing the net weight.

This function will perform a manual zero within the zero band setting. This is a useful function if
there is some residue material left on the scale.

The function key will tare the gross weight and it will then automatically swap the display to show
the net value. The net status indicator will illuminate to indicate that the display is showing the net
weight.

The function key will allow the user to edit the alarm 1 setpoint value. This menu option is only
displayed if any of the alarm options have been ordered.

The function key will allow the user to edit the alarm 1 setpoint value. This menu option is only
displayed if any of the alarm options have been ordered.

The function key will allow the user to edit the alarm 1 setpoint value. This menu option is only
displayed if any of the alarm options have been ordered.

The function key will allow the user to edit the alarm 1 setpoint value. This menu option is only
displayed if any of the alarm options have been ordered.

The function key will display hold the current measured weight value. The display will flash
“HOLD” to indicate that the displayed value is the display hold value. Press the function key
again to cancel the display hold function.
LT1240 Panel Mount Load Cell Indicator Page 47

4.11 Digital Input Configuration Menu

This menu configures the two digital inputs. The digital inputs can be configured for specific functions as listed below.

The digital input is disabled.

The digital input will toggle the display in the following order. The minimum recorded weight, the
maximum recorded weight and then the current measured weight value. The display will flash
either “MIN” or “MAX” to indicate that the displayed value is either the minimum or maximum
recorded weight.

The digital input will reset the minimum and maximum recorded values to the current measured
weight value.

The digital input will reset any of the latched alarms when the alarm condition has been
removed. This menu option is only displayed if any of the alarm options have been ordered and
the alarm latch function has been activated.

The digital input will toggle the display between showing the gross and net weight. The net
status indicator will illuminate to indicate that the display is showing the net weight.

This function will perform a manual zero within the zero band setting. This is a useful function if
there is some residue material left on the scale.

The digital input will tare the gross weight and it will then automatically swap the display to show
the net value. The net status indicator will illuminate to indicate that the display is showing the net
weight.

The digital input will display hold the current measured weight value. The display will flash
“HOLD” to indicate that the displayed value is the display hold value. Activate the digital input
again to cancel the display hold function.

This menu option is only shown if either the RS232 or RS485 ASCII Out mode is selected. This
digital input allows the user to print the display value either via the RS232 or the RS485
interface. The display will briefly flash “PRINT” when the digital input is activated.
LT1240 Panel Mount Load Cell Indicator Page 48

4.12 Miscellaneous Configuration Menu


This menu configures the miscellaneous functions of the instrument.

Select this option if you want to password protect the menu system. Select “NONE” for
no menu protection, “FULL” for all menu options to be password protected, or
“ALM.VAL” for all menu options except the alarm setpoints to be password protected.

Use the front panel push buttons to


enter a unique password.

If a password has been set and one of the levels for access
control has been selected then the instrument will prompt the
user to enter the password. If the code is correct then it will allow
the user into the menu system otherwise it will return to the
normal display mode.

This menu option allows the user to set the RTC (Real Time Clock). This menu option is
only displayed if the RTC option has been ordered

Use the front panel push buttons


to set the date.

Use the front panel push buttons to set


the time.

Select this menu option to display the instruments serial number.

This menu option will do a display test by turning all the segments on. Press enter or the
menu key to return to the miscellaneous menu option.
LT1240 Panel Mount Load Cell Indicator Page 49

This menu option allows access to technical functions such as input signal and analog
output calibration. These functions are accessed by the factory during the calibration of
the instrument. Please consult the factory for more information.

Use the front panel push buttons to enter the access code.

Back to the start of the miscellaneous configuration menu.

5 Error Messages
Hardware Under Range:

If the input to the ADC (analog to digital converter) exceeds its negative limit then
the hardware under range message is shown.

Hardware Over Range:

If the input to the ADC (analog to digital converter) exceeds its positive limit then the
hardware over range message is shown.

Display Under Range:

If the display value exceeds the negative display threshold of -199999 then the display
under range message is shown.

Display Over Range:


If the display value exceeds the positive display threshold of 999999 then the display
over range message is shown.

Analog Out mA Open Loop Error:

The display will flash the error message every 5 seconds to


indicate that a mA loop error has occurred. This message will
only be shown if the analog out option has been ordered and the
analog out has been set for any of the mA ranges.
LT1240 Panel Mount Load Cell Indicator Page 50

Other Error Messages:


Unit settings CRC error. Load default settings to restore to factory defaults. If the error
message still persists then it could possibly be a non-volatile memory failure in which
case the instrument will then have to be returned to the factory.

Calibration constants CRC error. The instrument could possibly have a non-volatile
memory failure in which case the instrument will then have to be returned to the factory.

Option board CRC error. The instrument has found an error with the top option PCB.
It could possibly be a non-volatile memory failure in which case the instrument will then
have to be returned to the factory.

Analog out calibration CRC error. Please recalibrate the analog out option. If the error
message still persists then it could possibly be a non-volatile memory failure in which
case the instrument will then have to be returned to the factory.

Menu list display error. Please contact the factory with diagnostic information.

6 Display Test, Firmware and Model Number


On start up, the instrument will do a display test whereby all the segments of the display are turned on. It will then briefly
display the model number of the indicator and then the firmware revision number.
LT1240 Panel Mount Load Cell Indicator Page 51

7 Firmware Upgrading
The LT1240 Load Cell indicator can be upgraded in the field by connecting the RS232 port to a PC and running the
firmware update program. Note that only the RS232 port can be used to upgrade the firmware.

Steps to follow to upgrade the firmware:


1) Connect the RS232 port on the instrument to the PC RS232 port as described in the table below
2) Run the upgrade program on the PC that matches your instrument
3) Select the correct Com Port and click the “Connect” button
4) Power up the instrument while pressing all 4 front panel push buttons.
5) The words “Ready to program” will be displayed in the text area and the “Update Firmware” button will be enabled
6) Click the “Update firmware” button and the firmware will begin to be updated
7) The following screen will be displayed if successful

PC connections:
D9 Female Connector LT1240
Pin 2 Pin 9 (RS232 TXD)
Pin 3 Pin 10 (RS232 RXD)
Pin 5 Pin 11 (GND)

8 Loading Default Settings


Default settings can be loaded by pressing the left and up keys simultaneously at power up. The word “D.FAULT” will
briefly appear on the display. All settings will be set back to the factory defaults.
LT1240 Panel Mount Load Cell Indicator Page 52

9 Cleaning
The unit should not be cleaned with any abrasive substances. The screen is very sensitive to certain cleaning materials
and should only be cleaned using a clean, damp cloth.

10 Ordering Information
Add option codes to suffix of model number separated by hyphens.

Example:
(LT1240 Weighing indicator with 2 mechanical relays, analog output and an additional RS485 interface)

LT1240-711-730-740
Option part numbers:
700 - Low voltage 10-30VDC isolated power supply
701 - High voltage 25-70VDC isolated power supply
710 - 1 Mechanical relay
711 - 2 Mechanical relays
712 - 3 Mechanical relays
713 - 4 Mechanical relays
720 - 1 Solid-state relay
721 - 2 Solid-state relays
722 - 3 Solid-state relays
723 - 4 Solid-state relays
730 - 16 Bit Analog Output (0/4-20mA, 0-10V)
731 - 16 Bit Isolated Analog Output (0/4-20mA, 0-10V)
740 - Second communication RS485 interface
750 - RTC (Real Time Clock)
760 - Panel mount engineering units
761 - Power connector protective cover
762 - 115VAC Inductive load suppressor
763 - 230VAC Inductive load suppressor
764 - 2A Slow blow replacement fuse
765 - R-C Snubber noise and arc suppressor
766 - Transparent protective front cover

11 Website
An electronic copy of this manual can be downloaded from www.loadtech.co.za.
LT1240 Panel Mount Load Cell Indicator Page 53

12 Notice
Specifications of the products displayed herein are subject to change without notice. Infiniteq cc, or anyone on its behalf,
assumes no responsibility or liability for any errors or inaccuracies.

Information contained herein is intended to provide a product description only. No license, express or implied, by estoppel
or otherwise, to any intellectual property rights is granted by this document. Except as provided in Infiniteq's terms and
conditions of sale for such products, Infiniteq assumes no liability whatsoever, and disclaims any express or implied
warranty, relating to sale and/or use of Infiniteq products including liability or warranties relating to fitness for a particular
purpose, merchantability, or infringement of any patent, copyright, or other intellectual property right.

The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications. Customers
using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Infiniteq for
any damages resulting from such improper use or sale.

13 Warranty
This product carries a warranty for a period of one year from date of purchase against faulty workmanship or defective
materials, provided there is no evidence that the unit has been mishandled or misused. Warranty is limited to the
replacement of faulty components and includes the cost of labor. Shipping costs are for the account of the purchaser.

Note: Product warranty excludes damages caused by unprotected, unsuitable or incorrectly wired
electrical supplies and or sensors, and damage caused by inductive loads.

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